ee Byron Jackson Pump Division BORG CARER BORG-WARNER CORPORATION SECTION NO. 2004 ELECTRICAL DATAeH, oct. 1975, Byron Jackson Pump Division sonc)(wannen BORG-WARNER CORPORATION Section 2000 Page 1~2004-3 ENGINEERING DATA — ELECTRICAL DATA EASY FORMULAS FOR FIGURING ELECTRICAL COST OF PUMPING. ‘ued in pumping would be of no prac fe if could not be reduced Yo terns of actual ‘cons expresed in dollar. a With eficency of pump and, motor known, properioate owt of power can be predetrmined on s bass common to all pupa, fegurdlew of size or capacity. By using unite of capacity and fend. comparisons ‘can be made in pumpe having’ difereat Power cast of pumping varies Inversely with overall plant o6 icrey (OPE) thew pore cout par gallon ar eh at hod ont pump of amt eicleney ia double that oft iclency (Asnuring power rate the Te ramp one gale of water n on minute Cem) agi fone foot head with 1009” overall plant eficiency, requires 000189 ‘ilowatts. Pumping, 1000 gallons per minute ( cpm) per 00% (OPES requires 189 Lilowatty SP) ‘The folowing formulas can be used for determining power cots af pumping under ony conditions (@) Cost per 1000 Gallons (not eam.) for each fot of head = oasis XR 19 XK Ore PEXMEX@ Where: heads of « pumping lant whose everall glen cBtieney (0 are Power ie ine als (800) per Ec tang in formula a) Couper 1000 Gallons per Foot Head = 00313 X 09 20S gous @ @ If the pump is liking water over « 12000 head, then the cos per 1000"gulons (not epan.) delivered would be {800004725 X 120 = $.00867, Pumping Cons per Any Given Condition of Capacity or Head smty be dhermlaed by sng the following Yormie (b) Cost per Hour = 90189 X gpm. X Total Head X Power Rate ‘Overall Plot Eficieney Exanrit: Find the cost per hour of «pump delivering 500 gpm over a 120 foot head, overall plant eBelency of pump 60% {CEO}; pomer rate nine mils (3.009) per whe Subati ting in oemala (b) we have: (Coa per hour =.000189 X 500 X 120 x 009 (Coat per hour == 17 cents 43 (©) Cost per Acre-Foot ‘unse x Head X Power Rate OPE Find the cont per acrefoot of + pomp delivering sa 120 foot head, evra plant een ° 09060), power rate nine ils tating tn formate Ce) Coat per acrefoot = Cost per acrefoot = Kilowatt Hours Required per 1000 Gallons = RN: Blow input o Meter—bted on plant ficiency er 19 wire) KW. X 1666 Kilowatt Hours Required per 1000 Gallons =~ im GPM. RR SBE, 1 romp 146—tased on pump aiceny Pump eiciency ex BHP (uo pap) + toon {ABR «BREE BHP to pamp = Motereffclency x HP at mete. H.P. at Meter (disk constant method) RXKXM BiDxe HP. (at meter) Rm Rev. of dink K-= Dink constant, Do not confuse disk constant with dis! constant. Dial constant is ot used to alculte meter forvepewer.."The dak constant ithe watt hour per ‘evolution of dak and can imualy be found either on plate or painted on the face of the disk iplier = Ratio of eusent tanaformers ned rat ing of meter. When current and potential tranaformers te used M ervala the prodvct of the catrent trans. former ratio times the potential tansforer ratio. I neither typeof transfor is used there iso mul: tiller requlred inthe above formals Exwmue: (Current transformers wed) Disk K-48 Turning 20 revolutions in 545 seconds Makipier = Mt = 2x 48x102000 Page 1-2000-4 Byron Jackson Pump Division sons )CWwannen” BORG-WARNER CORPORATION ee. ENGINEERING DATA — ELECTRICAL DATA Y COMPUTING HORSEPOWER FROM REVOLVING WATT HOUR METERS (A SIMPLE method of accurately measuring pover consumption i of genera interest tothe ‘owner or operator of any electrically driven pump. A periodical record of the power cor ‘sumption, capacity of the pump, and the the pumping level assists in maintain- YY ing operation a maximum efcency and gies an indcation af the proper ine for reondtion- ing or modernizing the installation. ‘The power consumption is measured by the Watt-Hour Meter, usually located on the switch- @ board in the pump house adjacent to the motor. Large units require current and/or potential transformers, so tat the watt-hour meter reading must be multiplied by the ratio ofthese tran formers to obtain the correct measurement of power consumption of the mi ‘A motor which draws 200 amp. at 440 volts may be metered through current transformers rated 200 amp. primary and 5 amp. secondary, so that but 5 amp. would pass through the vatt-hour meter. No potential transformers being used, the watt-hour meter reading, multiplied by the ratio of 200 to'5, would give the amount of power in the main circuit. ‘Assuming that a motor draws 60 amp. at 2300 volts, potential as vell as current transformers are required. IF the ratio is 60 to 5 amp. on the current, and 2300 to 115 on a formers, the vatt-hour meter reading multiplied by the ratio of 60 fo ratio of 2300 to 115, will give a true measure of the power consumy t ratio is usually stamped on a brass nameplate attached tothe transformer. corn att-hour meters now in use for Uo Disk constants and multipliers for practically all modern single and three phase, 110-220-440 volts are shown in the chart USE OF CHART First determine the make, type, volts and amp. of the meter. If no current or potential trans- formers are used, refer to the chart and determine M value for the meter. The M x r.p.m. of disk — hp, input to motor. For a meter, G.E., type D3, 220 volt, 15 amp., K M= 3217, number of revolutic ik in one miaute — 20. Then .3217 x 20 input to motor. ‘As another example consider an installation where current transformers having 3 to | are used. M house type OA, 220 volt, 5 amp., K— 1.1/3, M—-1072, number of revolutions of disk in one minute = 21. Then .1072x 21 x 20 — 45.02 hp. input to motor. Disk constants K are included in the accompanying chart because occasionally the manu- facturer’s nameplate has been removed, in which event the constant K is marked on the meter. To determine the M value in such cases, find a K in the table corresponding to that on the ructer in question. The M applying will be the one adjacent to an~ on the right of this K. Definitions: K—A constant which represents the number of watt-hours passed through the meter ‘while the disk makes one revolution. M—A factor which, when multiplied by the number of revolutions of the disk in one minute, gives hp. input to motor. in terms of hp. input YW ‘The hp. values expressed above relate to input to motor. The rating of motor hp. output. Therefore, the hp. output or brake hp. is determined by multipl by the motor efficiency, which can be obtained from the motor manufacture HU