How to Build Your Own Projector

by Jeremy Boecker

Step 1 Obtain Parts

Overhead Projector LCD Screen Fan

Overhead Projector Specs

Brightness dependent on wattage of internal lamp.
Example: 400W ~ 3,500 ANSI Lumens! (a normal digital projector is ~1100 Lumens)

Type of Bulb
Halogen (less expensive to replace, 400W) HQI (more expensive to replace, 600W)

Recommended Projector:
Liesegang OHP 2510

LCD Screen Specs

Resolution
Higher = better quality projected image

Size
No bigger than the overhead projectors light window

Recommended LCD Screen:

Iiyama 15.1" BX3814UT

More Acceptable LCD Screens

Fan Specs
Since the LCD Screen will be placed above the heat-generating light window, a fan is needed to keep it cool. A single fan is sufficient for the task.

Step 2 - Construction
LCD Screen Disassembly Mount LCD on Overhead Reconnect Power & Data to LCD Mount Fan on Overhead

LCD Screen Disassembly

Remove Casing Disconnect Power & Data cables Extract LCD Panel

Mount LCD on Overhead

Place insulating spacers on overhead Do not allow LCD to rest directly on light window. Use risers to raise it about 8mm above the platform

Polystyrene (foam) pads

Tape it down

Place LCD

8mm Gap

Reconnect Power & Data

Be very careful at this part! Try not to short anything or bend the cables.

Mount Fan on Overhead

This component is critical damage to the LCD screen will occur without the fan!

The Finished Product

The projector is now assembled and is ready for testing!

The Finished Product (contd.)

Misc. Information
Projector in a box. . . LCD Sources
Digital cameras Laptop monitors Game Boy Advance? (240x160, 32,768 colors) Newer PDAs? (320x480, 65,000 colors)

References
http://www7.tomshardware.com/howto/20041113/index.html

Questions / Discussion