CONTENTS STAGE | 1. Cylinder Head Gasket, Piston & Piston Rings es 1 STAGE Il : 1. Piston & Piston Rings 2 2. Valve Mechanism : A 3. Intake & Exhaust Systems 4 4. Fuel System. & Accelerator Linkage eng 5 STAGE 111 fe PG yindersHead go cccce ee . ee 2. Cylinder Block , oe Baa 12 a. .-+Pisten:® Peston Aings, ne 4 14 : 4, Connecting Rod, Cranksheft.& Flywheel a Aa : 5. Valve Mechanism eas ae 1B 6. Lubrication System my 7. Intake & Exhaust System 27 Gy PUN Bpsteen slate es ee 9. Accelerator Linkage 10, Ignition System Components & Cooling System... aga 11... Engine Mounts, Transmission Housing & Supports 0c. cccccseeeseseeenienes 39 12. Service Standards List... dhe : enAnh 2 (3) CYLINDER HEAD GASKET, PISTON & PISTON RINGS 1 BRRESEL AT (166ec) EME eA CAhYSeRELTHVET. YULEAYK HAT yb. EARY & EARLY ST STAGE I Without altering the displacement (1,166 cc), the pistons have been established to increase the.compression ratio. 1, CYLINDER HEAD GASKET, PISTON & PISTON RINGS. (1) Main modifications. 2608 f ee eaab on a. Cylinder head gasket. PEER D Ei EEE RES Due to. increase of;compression ratio, the o thickness upon assembling has been revised co b. Piston ARE A186. 1166ce) ESE A < L Without altering. the displacement (756, 1,166 CMS o. cc}, the:cormpression ratio has been increased. CERRY TT c. Piston rings. YTV oa 27 FREE 1 mm O EOE? Two compression rings with. thickness of 1 mm RAL, FAW YTIEAY-E AIST are utilized and the oil ring is of three-piece LL, BEL2 Sm e FoTHETS type with the thickness of 2.5 mm DEB (2) Required parts. No. Part No. Description ary. > 1 34115-KEO51 Gasket, cylinder head 1 13011-KE0S1 Ring set, piston a 13101-KEO51 Piston wipin 4 ae (3) Assembling standards, a B ! s.T. D Item Sports parts EARY 7ITIYA gal 9.06~0.08 | 0.03~0.05 Piston clearance B-1 | ee s.T. D Sports parts a B BYTL Yay usar Bathe YSN Ey Sp ce learmectatien 2os ELM IEE comestrieg | y Nol [|_Ma2 | Oilring Nol Nad Ollring 0.02~0.04 jae 0. Ue ky TMT & A, Clesrance batween ting & am | 0.015~0.06 015~0.06 | 0.03~0.07 0.02~0.06 fag Re me Gap clearance | 0.15~0. 35 | | 0.20~0.90 0.15~0.35 | ——— | 0.20~0.902 PISTON & PISTON RINGS Ar YAS T Oy FOR y TMT Oi 9 MO eTELL Ma EA WUE S Meh ERELTH VETS 1 PEARY R&EARLYLF Wy EeEE a. UARY tony eel tt te bi CARES B47 yy a7 YT amt 25H Ly FAMUYTRAN ER APA TELS MSZ 5mm POTEET. (2) shERaRS No. Part No. 11115-KE003 2 13011-KE052 13101-KE052 RUTZ—b Bo caltt A A 3.0m (789) & L. HAE 121 STAGE II Besides: the boring of the cylinder block and correction of the valve seats contacting surfaces, Parts have been established which are capable for ‘assembling almost. without any modification. 1, PISTON & PISTON RINGS (1) Main modifications. a. Piston : The oversize js 3 mm (789) .with the dis- placement of 1,261 cc. b. Piston rings Two compression rings with the thickness of 1 mm are utilized. The oil ring is of three-piece type with the thickness of 2.5 mm, 1:42). Required parts. Description ary. Gasket, cylinder head 1 Ring set, piston 4 Piston w/pin 4 settee (3) Assembling standards, i ]2#-94-7] 5 7 p ; tem | Sports parts er ae Bee =| 0.07~0.10 | 0.03~0.05 Piston clearance R-3 AHA 7 Sports parts 8. T. D Hi a ir BY year Lp bee Tb ae sree aS com Compression rings AAW | Comprésionring | | PHY Ae Nol Nad | Oring No.1 Na2 | Oilring Glsrpcs bowing ep 0.02~0.04 0.018~0.06 | 0.08~0.07 | 0.02~0.05 | 0.018~0.06 & ; |) 0.20~0.90 |0.015~0.35 0.20~0.90 jap clearance I | mi,