Professional Documents
Culture Documents
Periodic Maintenance
Periodic Maintenance
Periodic Maintenance
PM
Page
1. General Description .................................................................................... 2
2. Schedule ..................................................................................................... 3
3. Engine Oil .................................................................................................... 5
4. Engine Oil Filter........................................................................................... 7
5. Spark Plugs ................................................................................................. 8
6. Drive Belt(s) ................................................................................................ 9
7. Camshaft Drive Belt .................................................................................. 11
8. Fuel Line ................................................................................................... 14
9. Fuel Filter .................................................................................................. 15
10. Air Cleaner Element .................................................................................. 16
.
11. Cooling System ......................................................................................... 17
12. Coolant ...................................................................................................... 18
13. Idle Mixture................................................................................................ 20
14. Clutch System ........................................................................................... 21
15. Transmission Oil ....................................................................................... 22
16. ATF ........................................................................................................... 23
17. Front & Rear Differential Oil ...................................................................... 24
18. Brake Line ................................................................................................. 25
19. Brake Fluid ................................................................................................ 27
20 . Disc Brake Pads and Discs ....................................................................... 28
21 . Brake Linings and Drums .......................................................................... 29
22 . Suspension ............................................................................................... 31
23 . Wheel Bearing........................................................................................... 33
24 . Axle Boots & Joints ................................................................................... 34
25 . Steering System (Power Steering) ............................................................ 35
26 . Supplemental Restraint System ................................................................ 38
GENERAL DESCRIPTION I
PERIODIC MAINTENANCE SERVICES
1. General Description
A: GENERAL
Be sure to perform periodic maintenance in order to
maintain vehicle performance and find problems
before they become serious.
PM-2
SCHEDULE I
PERIODIC MAINTENANCE SERVICES
--I1--Clutchsystem I I I I I I I I
12 Transmission oil I I I I
13 ATF I I I I Note (3)
14 Front 8, rear I I I I
differential oil
15 Brake line I I I I I I I I
16 Brake fluid R R R R
17 Disc brake pads & I I I I
discs
18 Brake linings and I I I I
drums
19 Parking brake I I I I I I I I
20 Suspension I I I I I I I I
21 Wheel bearing I I (1)
22 Axle boots &joints I I I I I I I I
23 Tire rotation I I I I I I I I I I I I I I I INote(4)
24 Steering system I I I I I I I I
(Power steering)
25 Supplement
Inspect every 10 years
restraint system
Symbols used:
R: Replace
I: Inspection
(R) or (I): Recommended service for safe vehicle operation.
NOTE:
(1)This inspection is not required to maintain emission warranty eligibility and it dose not affect the manufacturer’sobligations under
EPA’s in-use compliance program.
(2)When the vehicle is used in extremely dusty conditions, the air cleaner element should be replaced more often.
(3)ATF filter is maintenance free part. ATF filter needs replacement, when it has physically damaged or ATF leaked.
(4) A tire should be replaced when the tread wear indicator appears as a solid band across the tread. The indicators appear when
the remaining tread has been worn to 1.6 mm (0.063in) or less.
PM-3
I SCHEDULE
PERIODIC MAINTENANCE SERVICES
B: MAINTENANCE SCHEDULE 2
Item High humid- Repeat tow-
ity or moun- ing trailer
road drive used or tain area
coastal area
Engine oil R
-. 15,000 miles
AT F
Brake line
15 months
24,000 km
15,000 miles
15 months
24,000 km
I I
R
15,000 miles
Brake fluid 15 months
15,000 miles
Disc brake pads
& discs
I
1 I
Steering system
(Power steering)
7,500 miles
-izzzGl
7,500 miles
7.5 months
12,000 km
7,500 miles
I
I
I
II
I
I
I
I
I
I
II
I
I
I
T
-
PM-4
ENGINE OIL I
PERIODIC MAINTENANCE SERVICES
3. Engine Oil 5) Fill the engine oil through filler pipe up to the up-
per point on level gauge. Make sure that the vehicle
A: REPLACEMENT is placed level when checking oil level. Use engine
1) Drain the engine oil by loosening engine oil drain oil of proper quality and viscosity, selected in accor-
Plug. dance with the table in figure.
Engine oil capacity (Non-TURBO model):
Upper level
4.0 0 (4.2 US qt, 3.5 Imp qt)
Lower level
3.0 0 (3.2 US qt, 2.6 Imp qt)
Engine oil capacity (TURBO model):
Upper level
4.5 0 (4.8 US qt, 4.0 Imp qt)
Lower level
3.5 0 (3.7 US qt, 3.1 Imp qt)
2) Open the engine oil filler cap for quick draining of
the engine oil.
SAE Viscosity No. and Applicable Temperature
("C) -30 -20-15 0 15 30 40
( O F ) -22 4 5 32 59 86 104
I I I I I I I
Upper level
About 1.0 L
(1.1 us qt,
0.9 Imp qt)
Lower level
G10015A
U
Thc proper viscosity helps vehicle get good cold
G10013A and hot starting by reducing viscous friction and
thus increasing cranking speed.
3) Replace the drain plug gasket.
4) Tighten the engine oil drain plug after draining NOTE:
engine oil. When replenishing oil, it does not matter if the oil
to be added is a different brand from that in the en-
Tightening torque: gine; however, use oil having the API classification
44 N-m (4.5 kgf-m, 33 fi-lb) and SAE viscosity No. designated by SUBARU.
If vehicle is used in desert areas with very high
temperatures or for other heavy duty applications,
the following viscosity oils may be used:
API classification: SJ or SH
SAE Viscosity No.: 30, 40, 1OW-50, 2OW-40, 20W-
50
6) Close the engine oil filler cap.
7) Start the engine and warm it up for a time.
PM-5
I ENGINE OIL
PERIODIC MAINTENANCE SERVICES
PM-6
I ENGINE OIL FILTER
1
PERIODIC MAINTENANCE SERVICES
PM-7
I SPARK PLUGS
PERIODIC MAINTENANCE SERVICES
5. Spark Plugs
A: REPLACEMENT
1) Remove the intake duct and intake chamber.
2) Remove the washer tank and put it aside.
3) Disconnect the spark plug cord.
4) Remove the spark plug with a plug-wrench.
PM-8
DRIVE BELT(S) 1
PERIODIC MAINTENANCE SERVICES
G10021A
PM-9
I DRIVE BELT(S)
PERIODIC MAINTENANCE SERVICES
PM-10
CAMSHAFT DRIVE BELT
1
PERIODIC MAINTENANCE SERVICES
7. Camshaft Drive Belt 10) Turn the crankshaft and align alignment marks
on crankshaft, and left and right camshaft sprock-
A: REPLACEMENT ets with notches of belt cover and cylinder block:
ST 499987500 CRANKSHAFT SOCKET
1. SOHC MODEL
Notch
1) Remove the radiator fan <Ref. to CO-9, Radia-
tor Main Fan System.> and air conditioner fan.
<Ref. to CO-17, Radiator Sub Fan System.>
2) Remove the V-belt cover.
ent mark
Notch
GI0026
6) Remove the crankshaft pulley. 13) Remove the timing belt.
7) Remove the left side belt cover. 14) Remove the automatic belt tension adjuster as-
8) Remove the front belt cover. sembly.
9) Remove the timing belt guide. (MT vehicle only)
PM-11
I CAMSHAFT DRIVE BELT 3
PERIODIC MAINTENANCE SERVICES
Notch Notch
Alignment
mark
Alignment
mark
Notch -
2) Remove the V-belts. <Ref. to ME(D0HC TUR- Alignment
BO)-44, V-belt.> mark
3) Remove the air conditioning compressor drive
belt tensioner.
4) Remove the pulley bolt. To lock crankshaft use ,Alignment
ST.
ST. 499977300
c-
CRANKSHAFT PULLEY
WRENCH
BOO139
PM-12
CAMSHAFT DRIVE BELT
I
PERIODIC MAINTENANCE SERVICES
B: INSTALLATION C: INSPECTION
1. SOHC MODEL 1. SOHC MODEL
To install, reverse order of removal procedures. 1) Remove the left and right timing belt covers.
<Ref. to ME(S0HC)-47, Timing Belt Assembly.> 2) While cranking engine at least four rotations,
check the timing belt back surface for cracks or
2. DOHCMODEL damage. Replace the faulty timing belt as needed.
To install, reverse order of removal procedures. 3) Measure the timing belt width W. If it is less than
<Ref. to ME(D0HC TURBO)-48, Timing Belt As- 27 mm (1.06 in), check the idlers, tensioner, water
sem bly.> pump pulley and cam sprocket to determine idler
CAUTION: alignment (squareness). Replace the worn timing
When installing the timing belt, be sure to align belt.
all alignment marks on the belt with corre- I
--
4) Install the left and right timing belt covers.
2. DOHCMODEL
1) Remove the left and right timing belt covers.
2) While cranking engine at least four rotations,
check the timing belt back surface for cracks or
damage. Replace the faulty timing belt as needed.
3) Measure the timing belt width W. If it is less than
30 mm (1.18 in), check the idlers, tensioner, water
pump pulley and cam sprocket to determine idler
alignment (squareness). Replace the worn timing
belt.
4) Install the left and right timing belt covers.
GI0143
PM-13
I FUEL LINE
PERIODIC MAINTENANCE SERVICES
8. Fuel Line
A: INSPECTION
The fuel line is located mostly internally, so check
the pipes, areas near pipes, and engine compart-
ment piping for rust, hose damage, loose bands,
etc. If the faulty parts are found, repair or replace
them. <Ref. to FU(S0HC)-68, Fuel Delivery, Re-
turn and Evaporation Lines.> or <Ref. to FU(D0HC
TURBO)-68, Fuel Delivery, Return and Evapora-
tion Lines.>
c- .
PM-14
FUEL FILTER
PERIODIC MAINTENANCE SERVICES
9. Fuel Filter
A: REPLACEMENT
For fuel filter replacement procedures, refer to “FU”
section.
<Ref. to FU(S0HC)-65, Fuel Filter.> or <Ref. to
FU(D0HC TURBO)-65, Fuel Filter.>
PM-15
I AIR CLEANER ELEMENT
PERIODIC MAINTENANCE SERVICES
A: REPLACEMENT
NOTE:
Do not attempt to clean the air cleaner element.
The filter paper of the element is wetted with a spe-
cial non-inflammable slow-evaporating viscous liq-
uid. It is resistant to cold weather and has a long
service life. Dirt adhering to this filter paper forms
porous laminations with the viscous liquid, which
function as a filtration layer to reduce dust penetra-
tion into the filter paper. If this filter paper is 012E
cleaned, the filtration layer thus formed will be lost 1) Remove the clip (B) above the air cleaner case.
along with the viscous liquid.
1. NON-TURBO MODEL
PM-16
COOLING SYSTEM
3
PERIODIC MAINTENANCE SERVICES
/
Crack, deformation
damage, rust
G10035P
PM-17
I COOLANT
PERIODIC MAINTENANCE SERVICES
12.Coolant 11) Stop the engine and wait until coolant temper-
ature lowers. Then open the radiator cap to check
A: REPLACEMENT coolant level and add coolant up to radiator filler
neck. Next, add coolant into reservoir tank up to
1. REPLACEMENT OF COOLANT “FULL” level.
WARNING: 12) After adding coolant, securely the install radia-
The radiator is of the pressurized type. Do not tor and reservoir tank caps.
attempt to open the radiator cap immediately
after the engine has been stopped.
1) Lift up the vehicle.
2) Remove the under cover.
3) Place a container under drain pipe.
4) Loosen and remove the drain plug to drain en-
gine coolant into the container.
PM-18
COOLANT I
PERIODIC MAINTENANCE SERVICES
/ ,Concentration
of coolant
graph at height A. The quantity of coolant to be
drained is 2.1 liters (2.2 US qt, 1.8 Imp qt). Drain
2.1 liters (2.2 US qt, 1.8 Imp qt) of coolant from the
cooling system and add 2.1 liters (2.2 US qt, 1.8
Imp qt) of the undiluted solution of SUBARU cool-
ant.
If a coolant concentration of 50% is needed, drain
all the coolant and refill with the undiluted solution
only.
-
I
-2
I
U Necessary concentration
r of coolant
G10037A
I
c 10 20 30 40 5C
0
-
c
%
c
(t(
Concentration of coolant in the vehicle
cooling system
G10038A
PM-19
IDLE MIXTURE
PERIODIC MAINTENANCE SERVICES
13.Idle Mixture
A: INSPECTION AND ADJUSTMENT
1. IDLE MIXTURE
Before measuring the idle mixture, make sure that
the ignition timing and the engine idle speed are
within specifications.
1) Set the gear position at “Neutral” for MT, or “N” or
“P” for AT.
2) Warm up the engine sufficiently until cooling fan
starts to operate.
3) Measure the idle mixture with the CO meter.
Engine idle speed co
700+100 rpm 1.0+0.5% I
I GI01 14A 1
NOTE:
If driving the vehicle on out of specified data, the
“trouble code 49” is indicated in many case.
PM-20
CLUTCH SYSTEM
1
PERIODIC MAINTENANCE SERVICES
14.Clutch System 5) Check the fluid level using the scale on the out-
side of the clutch master cylinder tank (A). If the lev-
A: INSPECTION AND ADJUSTMENT el is below “MIN” (B), add clutch fluid to bring it up
1) Push the release lever to retract the push rod of to “MAX (C).
the operating cylinder and check if the fluid level in Recommended clutch fluid:
the clutch reservoir tank rises or not. FMVSS No. 116, fresh DOT3 or DOT4 brake
fluid
NOTE:
Avoid mixing different brakes of brake fluid to
prevent degradation of the fluid.
Be careful not to allow dirt or dust to get into the
reservoir tank.
TURBO model, \
PM-21
I TRANSMISSION OIL
PERIODIC MAINTENANCE SERVJCES
~ ~~
15.Transmission Oil
A: REPLACEMENT
1. MANUAL TRANSMISSION
1) Drain the gear oil by removing drain plug after al-
lowing the engine to cool for 3 to 4 hours.
NOTE:
Before starting work, cool off the engine well.
\-upper
--Lower level
I
G10042P
PM-22
ATF 1
PERIODIC MAINTENANCE SERVICES
A: REPLACEMENT NOTE:
ATF filter is maintenance free part. ATF filter needs
1. AUTOMATIC TRANSMISSION FLUID replacement, when it has physically damaged or
ATF leaked.
1) Drain ATF (Automatic Transmission Fluid) by re-
moving drain plug after allowing the engine to cool For the replacement procedures Of the ATF filter:
for 3 to 4 hours. <Ref. to AT-44, ATF Filter.>
NOTE:
Before starting work, cool off the engine well.
Lower
level
G10044P
PM-23
I FRONT & REAR DIFFERENTIAL OIL I
PERIODIC MAINTENANCE SERVICES
L Drain plug
GI0165
Oil capacity:
0.8 8 (0.8 US 9t, 0.7 Imp 9t)
2) Reinstall drain plug after draining differential NOTE:
gear oil and tighten it to the specified torque. Each oil manufacturer has its base oil and addi-
tives. Thus, do not mix two or more brands.
Tightening torque:
5) Install the filler plug onto rear differential gear
44 N-m (4.5 kgf-m, 32.5 ff-lb)
case firmly.
NOTE:
NOTE:
Be sure to place a gasket between the transmis-
Apply the fluid packing to filler plug before installa-
sion case and drain plug.
Replace the gasket with a new one. tion.
Each oil manufacturer has its base oil and addi- Fluid packing:
tives. Thus, do not mix two or more brands. Three Bond 1105
3) Fill differential gear oil through the oil level gauge Tightening torque:
hole up to the upper point of level gauge. 49.0 Nom(5.0 kgf-m, 36.2 ff-lb)
Differential gear oil capacity:
1.1-1.3 8 (1.2-11.4US9t, l.0-11.11mp9t)
-Upper level
-Lower level
G10046A
PM-24
BRAKE LINE I
PERIODIC MAINTENANCE SERVICES
Brake switch
/
Lock nut
56 \ 0.3 mm (0.012 in)
Brake booster
operating rod
Play at pin
G10051A
PM-25
I BRAKE LINE I
PERIODIC MAINTENANCE SERVICES
3) Check the pedal stroke. 4) Check the valve is built into vacuum hose. Dis-
While the engine is idling, depress the brake pedal connect the vacuum hose to inspect function of
with a 490 N (50 kgf, 110 Ib) load and measure the check valve.
distance between the brake pedal and steering Blow air into vacuum hose from its brake booster
wheel. With the brake pedal released, measure the side end: Air must flow out of engine side end of
distance between the pedal and steering wheel hose. Next blow air into hose from engine side: Air
again. The difference between the two measure- should not flow out of hose.
ments must be less than 95 mm (3.74 in). If the dis- Replace the both check valve and vacuum hose if
tance is more than specified, there is a possibility the check valve is faulty. Engine side of vacuum
air is in the inside of the hydraulic unit. hose is indicated by marking “ENGINE as shown.
Brake pedal reserve distance: A
more than 95 mm (3.74 in)/490 N (50 kgf, 1 10
lb)
Engine side Brake booster side
ti - 1 2 = A
I steer i ng 4\
G10053A
.
c-
5) Check the vacuum hose for cracks or other dam-
age.
NOTE:
4) Check to see if air is in the hydraulic brake line by When installing the vacuum hose on the engine
the feel of pedal operation. If air appears to exist in and brake booster, do not use soapy water or lubri-
the line, bleed it from the system. cating oil on their connections.
5) Check for even operation of all brakes, using a 6) Check the vacuum hose to make sure it is tight
brake tester or by driving the vehicle for a short dis- and secure.
tance on a straight road.
2. BRAKE SERVO SYSTEM
1) With the engine off, depress the brake pedal
several times applying the same pedal force: Make
sure the travel distance should not change.
2) With the brake pedal depressed, start the en-
gine: Make sure the pedal should move slightly to-
ward the floor.
3) With the brake pedal depressed, stop the engine
and keep the pedal depressed for 30 seconds:
Make sure the pedal height should not change.
PM-26
BRAKE FLUID I
PERIODIC MAINTENANCE SERVICES
I GI0055
PM-27
DISC BRAKE PADS AND DISCS
PERIODIC MAINTENANCE SERVICES
20.Disc Brake Pads and Discs 4) Measure the disc rotor runout at a point less than
5 mm (0.20 in) from the outer periphery of the rotor.
A: INSPECTION Disc rotor runout limit:
1. DISC BRAKE PAD AND DISC Front: 0.075 mm (0.0030 in)
Rear: 0.070 mm (0.0028 in)
1) Jack up the vehicle and support with rigid racks.
Then remove wheels. NOTE:
2) Visually check pad thickness through inspection When replacing a pad, always replace the pads for
hole of disc brake assembly. Replace the pad if both the left and right wheels at the same time. Also
necessary. replace pad clips if they are twisted or worn.
G10056A
GI0147
I
~I
1
Thickness
of pad
PM-28
BRAKE LININGS AND DRUMS 1
PERIODIC MAINTENANCE SERVICES
21.Brake Linings and Drums 3) Check the brake drum for wear, dents or other
damage.
A: INSPECTION If the inside surface of brake drum is streaked, cor-
rect the surface with emery cloth (#200 or more). If
1. REAR DRUM BRAKE it is unevenly worn, tapered, or the outside surface
1) Remove the brake drum, and check that there is of brake drum is damaged, correct or replace it.
no fluid leakage from wheel cylinder. Brake drum inner diameter
If there is fluid leakage from wheel cylinder, replace Standard value: 228.6 mm (9.000 in)
it. Service limit: 230.6 mm (9.079 in)
2) Inspect the brake shoes for damage or deformi-
If deformation or wear of back plate, shoe, etc. is
ties and check the brake linings for wear.
noticeable, replace the affected parts.
NOTE:
Always replace both leading and trailing brake
shoes for the left and right wheels at the same time.
When either the left or the right brake assembly
is replaced, always replace the leading shoe and
trailing shoe of the other.
The cotter pin, once removed, cannot be reused.
Thickness of lining (except back metal)
Standard value: 4.1 mm (0.161 in)
--
- Service limit: 1.5 mm (0.059 in)
I Y
I Measuring inside diameter
G10060A
PM-29
I BRAKE LININGS AND DRUMS 1
PERIODIC MAINTENANCE SERVICES
Adjuster
\
-Uinside diameter
Measuring
G10062A
PM-30
SUSPENSION I
PERIODIC MAINTENANCE SERVICES
G10066b
Relative movement
Transverse link
Ball join;
G10065A
PM-31
I SUSPENSION I
PERIODIC MAINTENANCE SERVICES
3. WHEEL ARCH HEIGHT 3) When the toe-in and thrust angle are out of stan-
dard value, adjust them so that they conform to re-
1) Unload the cargoes and set the vehicle in curb
spective service standard.
weight (empty) condition.
2) Then, check the wheel arch height of front and 6. OIL LEAKAGE OF STRUT AND SHOCK
rear suspensions to ensure that they are within ABSORBER
specified values.
Visually inspect front strut and rear strut for oil leak-
3) When the wheel arch height is out of standard,
age as instructed. Replace front strut and rear strut
visually inspect following components and replace
if oil leaks excessively.
deformed parts.
Suspension components [Front strut assembly 7. TIGHTNESS OF BOLTS AND NUTS
and rear strut assembly]
Check the bolts and nuts shown in the figure for
Body parts to which suspensions are installed.
looseness. Retighten the bolts and nuts to speci-
4) When no components are deformed, adjust fied torque. If self-lock nuts and bolts are removed,
wheel arch height by replacing coil spring in the replace them with new ones.
suspension whose wheel arch height is out of stan-
Front suspension: <Ref. to FS-2, General Descrip-
dard. <Ref. to FS-8, Wheel Alignment.> <Ref. to
tion.>
RS-9, Wheel Alignment.>
Rear suspension: <Ref. to RS-2, General Descrip-
4. WHEEL ALIGNMENT OF FRONT SUS- tion.>
PENSI0N 8. DAMAGE TO SUSPENSION PARTS
1) Check the alignment of front suspension to en- 1) Check the following parts and the fastening por-
Sure that following items conform to standard val- tion of the vehicle body for deformation or exces-
ues. sive rusting which impairs the suspension. If
Toe-in necessary, replace damaged parts with new ones.
Camber angle If minor rust formation, pitting, etc. are noted, re-
Caster angle move rust and apply remedial anti-corrosion mea-
Steering angle sures.
<Ref. to FS-8, Wheel Alignment.> Front suspension
2) When the caster angle does not conform to stan- Transverse link
dard value, visually inspect following components Crossmember
and replace deformed parts. Strut
Suspension components [Strut assembly, cross- Rear suspension
member, transverse link, etc.] Crossmember
Body parts to which suspensions are installed. Lateral links
3) When the toe-in and camber are out of standard
Trailing link
value, adjust them so that they conform to respec-
Strut
tive service standard.
In the district where salt is sprayed to melt snow
4) When the right-and-left turning angles of tire are
out of standard, adjust to standard value. on a road in winter, check suspension parts for
damage caused by rust every 12 months after
5. WHEEL ALIGNMENT OF REAR SUS- lapse of 60 months. Take rust prevention measure
PENSI0N as required.
1) Check the alignment of rear suspension to en-
sure that following items are within standard val-
ues.
Toe-in
Camber angle
Thrust angle
<Ref. to RS-9, Wheel Alignment.>
2) When the camber angle does not conform to
standard value, visually inspect parts listed below.
If the deformation is observed, replace damaged
parts.
Suspension components [Strut assembly, cross-
member, trailing link, lateral links, etc.]
Body parts to which suspensions are installed.
PM-32
WHEEL BEARING 1
PERIODIC MAINTENANCE SERVICES
I Hub’
GI0133
PM-33
I AXLE BOOTS & JOINTS I
PERIODIC MAINTENANCE SERVICES
c- .
2. PROPELLER SHAFT
Inspect the propeller shaft for damage or failure. If
faulty, replace with new one. <Ref. to DS-14, Pro-
peller Shaft.>
PM-34
STEERING SYSTEM (POWER STEERING) I
PERIODIC MAINTENANCE SERVICES
I -Free play
3. GEARBOX
1) With wheels placed on a level surface, turn the
steering wheel 90" in both the left and right direc-
tions.
G10074A While the wheel is being rotated, reach under vehi-
cle and check for looseness in gearbox.
Move the steering wheel vertically toward the shaft
to ascertain if there is play in the direction. Tightening torque:
59 N-m (6.0 kgf-m, 43.4 ff-lb)
Maximum permissible play:
0.5 mm (0.020 in)
3 ) Drive the vehicle and check the following items
during operation.
(1) Steering force:
The effort required for steering should be
smooth and even at all points, and should not
vary.
(2) Pull to one side:
Steering wheel should not be pulled to either
side while driving on a level surface.
(3) Wheel runout:
Steering wheel should not show any sign of 2) Check the boot for damage, cracks or deteriora-
runout. tion.
(4) Return factor: 3) With vehicle on a level surface, quickly turn
steering wheel to the left and right.
Steering wheel should return to its original posi-
tion after it has been turned and then released. While steering wheel is being rotated, check the
gear backlash. If any unusual noise is noticed, ad-
Maximum permissible play: just the gear backlash in the following manner.
0.5 mm (0.020 in) (1) Tighten adjusting screw to 7.4 N.m (0.75
kgf-m, 5.4 ft-lb) and then loosen. Repeat this op-
eration twice.
(2) Retighten adjusting screw to 7.4 N.m (0.75
kgf-m, 5.4 ft-lb) and back off 25".
PM-35
I STEERING SYSTEM (POWER STEERING)
PERIODIC MAINTENANCE SERVICES
(3) Apply the liquid packing to at least 113 of en- 5. POWER STEERING FLUID LEVEL
tire perimeter of adjusting screw thread.
NOTE:
The fluid level must be checked when the temper-
ature of the reservoir tank surface is approximately
20°C (68°F).
1) Place the vehicle with engine “off” on the flat and
Apply liquid packing
to at least 1/3 of entire
level surface.
perimeter 2) Check the fluid level using the scale on the out-
side of the reservoir tank (A). If the level is below
“MIN” (B), add fluid to bring it up to “MAX’ (C).
w G10077A
4. TIE-ROD
NOTE:
1) Check the tie-rod and tie-rod ends for bends, If fluid level is at MAX level or above, drain fluid to
scratches or other damage. keep the level in the specified range of indicator by
using a syringe or the like.
Recommended fluid:
\ Dexron IIE or Ill
Fluid capacity:
0.7 Q (0.7 US qt, 0.6 Imp qt)
6. POWER STEERING FLUID FOR LEAKS
Inspect the underside of oil pump and gearbox for
power steering system, hoses, piping and their
G10105A couplings for fluid leaks.
2) Check the connections of knuckle ball joints for If the fluid leaks are found, correct them by retight-
play, inspect for damage on dust seals, and check ening their fitting bolts (or nuts) and/or replacing
free play of ball studs. If castle nut is loose, retight- their parts.
en it to the specified torque, then tighten further up NOTE:
to 60” until cotter pin hole is aligned. Wipe the leakage fluid off after correcting fluid
Tightening torque: leaks, or a wrong diagnosis is taken later.
27 N.m (2.75 kgf-m, 79.9 ft-lb) Also pay attention to clearances between hoses
(or pipings) and other parts when inspecting fluid
3) Check the lock nut on the tie-rod end for tight-
leaks.
ness. If it is loose, retighten it to the specified
torque.
Tightening torque:
83 N-m (8.5 kgf-m, 67.5 ft-lb)
PM-36
STEERING SYSTEM (POWER STEERING)
PERIODIC MAINTENANCE SERVICES
~
Apply clrease
G10023A
PM-37
I SUPPLEMENTAL RESTRAINT SYSTEM
PERIODIC MAINTENANCE SERVICES
2) Turn the ignition switch ON, and connect the airbag diagnosis terminal of the service connector (located
below lower cover) to the ground terminal.
3) The warning light blinks to indicate a trouble code (a fault is identified). When the airbag system is in good
order (no trouble codes are stored in the memory), the warning light blinks on and off at 0.6 second intervals
(as long as the diagnosis terminal is connected to the ground terminal).
4) When the warning light indicates a trouble code, check the airbag system in accordance with the trouble-
shooting procedure. <Ref. to AB-2, Basic Diagnostic Procedure.>
PM-38