CHNG I

GII THIEU
Cong ty Bong Bach Tuyet c thanh lap 1960 la doang nghiep t nhan sau c nha nc tiep nhan san xuat cac san pham bong y te va bang ve sinh phu n Bong Bach Tuyet gom cac san pham chu lc nh sau: + Bong y te 1kg + Bong y te 0.5kg + Bong y te 100g Bong y te loai nho gom: 50g, 25g, 10g, 5g Bang Ve sinh Phu n

SVTH: NGUYN NGC LC

CHNG II S LC V QU TRNH HOT NG CA CNG TY, CNG NGH V HIU QU HOT NG 2.1 TNG QUT Cng ty Bng Bch Tuyt l doanh nghip Nh nc, chc nng sn xut kinh doanh bng y t v bng v sinh ph n. Cng ty t ti s 16/2 u C, phng 14, Qun Tn Bnh. Tng din tch mt bng ca cng ty l: 5.000m2 trong din tch xy dng chim khong 3.600m2 . Hot ng chnh ca cng ty l sn xut bng y t v bng v sinh ph n vi cng sut tng cng 500 tn/nm. Th trng tiu th cc sn phm chnh ca cng ty ch yu l th trng trong nc, c bit l ngnh y t. Tng s cn b cng nhn vin trong cng ty 205 ngi. trong lc lng lao ng trc tip l 161, lm vic hai ca. i sng cn b cng nhn vin rt n nh, mc thu nhp bnh qun 2.500.000/thng/ngi.

SVTH: NGUYN NGC LC

2.2 CNG NGH SN XUT 2.2.1. Tng qut v cng ngh sn xut bng y t: Si Cellulose thnh phn chnh ca bng x thin nhin c dng lm nguyn liu sn xut bng y t. Bng x thin nhin vn khng thm nc do trong thnh phn ngoi Cellulose cn c mt s cht hu c khng tan trong nc nh bo, sp, protein, lignin. Mc dichd chnh ca cng ngh sn xut bng y t l lm cho bng x thin nhin t khng thm nc tr thnh thm nc tt. Mun vy, phi loi b cc cht hu c nu trn ra khi bng m khng ph hy si Cellulose. Trong cng ngh ca cng ty Bng Bch Tuyt, vic loi b cc cht hu c c thc hin cng on Nu bng phng php dng NaOH ha tan ri tch cc cht hu c nu trn ra khi bng theo phn ng tng qut: H5C3 (RCOO)3 + 3NaOH------------------3RCOONa + C3H5(OH)3 RICOORII + NaOH------------------------RICOONa + RIIOH OH Protein------------------Axt amin tan Thy phn cc phn ng xy ra nhanh chng dng hi nc bo ha ca ni hi h tr. Nh vy nc thi ca qu trnh nu bng thuc loi nhim nng, cc ch tiu nh mu, mi, SS, COD, BOD, PH, nhit cao hn rt nhiu so vi tiu chun. Bng sau khi nu c ra sch v ty trng qu trnh ty. Qua trnh Ty bng s dng NaOCl (Javel) ph v thnh phn sc t ca bng.
SVTH: NGUYN NGC LC 3

Do nc thi ca qu trnh ty bng cng c cc ch tiu PH, mi, BOD,...cao hn tiu chun. y l hai ngun nhim chnh ca nc thi ca cng ty bng Bch Tuyt. .2.2. S cng ngh sn xut ca cng ty bng Bch Tuyt:
Bng x thin nhin

Co, thi

Bi bng

Chi

Bi bng

Thm

Nc thi

Nu

Ni hi

Khi

Nc thi

Ty

Vt, sy

ng gi

Tit trng

Thnh phm

SVTH: NGUYN NGC LC

2.3 NGUYN LIU, NHIN LIU S DNG TRONG SN XUT: Nguyn liu chnh phc v cho qu trnh n xut bng cng ty bng Bch Tuyt l bng x thin nhin mua t M, n , cc nc cng ha thuc Lin X c, gn y c mua ca Vit Nam. Ha cht, ph liu s dng gm: soude rn (NaOH), cht hot ng b mt, Javel, Axt, NaHSO3. nh mc s dng nguyn liu trong giai on hin nay nh sau: - Bng x: 1,7 tn/ngy. - Ha cht s dng nh sau: HA CHT Soude rn Cht hot ng b mt Javel Axt NaHSO3 KHI LNG (Kg/ngy) 150 48 300 30 12

Nhin liu dng trong sn xut ch yu l du FO t ni hi vi cng sut hin nay l 45 tn/thng, nh mc v mc tiu th in, nc v du FO ca cng ty nh sau: Bng 2.2: nh mc v mc tiu th in, nc, nhin liu. Tn ph liu in Nc Du FO nh mc tiu th 1,08 kw/kg sn phm 0,2 m3 /kg sn phm 1,25 kg/kg sn phm Mc tiu th 1.800 Kw/ngy 460 m3 /ngy 2.100 kg/ngy

2.4 HIU QU HOT NG:

SVTH: NGUYN NGC LC 5

Cng ty bng Bch Tuyt l n v duy nht ca c nc chuyn sn xut kinh doanh bng y t. Bao nm qua n v hot ng n nh, sn xut kinh doanh c li v p ng tt yu cu ca c nc. Doanh thu: 38 t/nm, trong li 1.9 t t h s quay vong vn l 7. Cht lng sn phm ca cng ty u t v cao hn tiu chun quc gia v th gii.

Bng 2.3: Ch tiu cht lng sn phm ca cng ty S T T 01 02 03 04 05 06 07 08 09 10 11 12 13 14 Tn ch tiu Cm quan Mu sc Tp cht Mi Tc thm nc Gii hn axt kim Gim khi lng do sy kh - ti a Cht tan trong nc - ti a Cht mu Clorua ti - a Sulfat - ti a Canxi - ti a Cht bo - ti a tro - ti a n v Phng php th Mc cht lng - Khng m t, mn, si dai - Trng, khng c vng - khng ln rc, bi bn - Khng c mi mc, mi l 10 - Khng i mu ca ch th 8 0.5 D.dch c mu trng n vng nht 0,002 0,01 0,015 0,3 0,5

giy % % % % % % % % %

TCVN 425-70 TCVN 425-70 TCVN 425-70 TCVN 425-70 TCVN 425-70 TCVN 425-70 TCVN 425-70 TCVN 425-70 TCVN 425-70 TCVN 425-70

SVTH: NGUYN NGC LC

CHNG III.
I. QUY TRINH VAN HANH MAY EP BONG Khi thay en bao cho phep hoat ong mau xanh bat sang Nhan nut Water turn e a voi phun H2O vao mang ep bong Nhan nut on Rotatte e quay pheu noi ep Bat cong tac Water pump qua on e phun del H2O Scourol C 110T tham eu len lp bong trong qua trnh tham bong Bat cong tac bang tai bong qua VT on e cap bong cho pheu noi ep Hanh trnh ep bong: Khi bong ay canh mieng pheu khoang 300mm bat cong tac qua VT off va bat cong tac ieu khien Pisston kh qua v tr inlet e tam ngng cap bong va a bang tai ao Bat cong tac Water pump qua v tr off va nhan nut Water ture e a voi phun ra ngoai noi ep Nhan nut off Rotatte e dng quay pheu tam ket thuc cong oan hng bong Nhan va duy tr nut Press Start thc hien cong oan ep bong lan th nhat cho en khi cho en khi truc ep dng het hanh trinh ep bong Nang truc ep bong len nh phan khi ong

Ket thuc chng trnh

SVTH: NGUYN NGC LC

Khi thay en tn hieu Relay 9K3 va 9K4 khong con loe sang bao hieu truc ep a dng han do het hanh trnh

II.

Kiem tra nap gio ung v tr cho phep cha, e cai c 2 thanh cai tren mep gio Bat cong tac van ieu khien cap Pisston kh sang v tr in let e a bang tai ao Nhan nut va duy tr Funnet ture nh bc 3 phan khi ong Sau o tiep tuc chng trnh hng bong vao gio

NGUYEN LY HOAT ONG CUA CONG NGHE NAU BONG

Bc 1 Chuan b lay H2O cho noi nau PV bang cach cai chng trnh tren man hnh khoang 45-50% mc H2O va cai nhiet o 75oC khi u nhiet o man hnh t ong ong cac van lai ngng lay nhiet Bc 2 Chuyen H2O t PV sang noi nau PM bang cach an K11 khi H2O c chuyen t noi PV sang het noi nau PM th man hnh se t ong van lien thong lai va thc hien qua trnh xa tran Bc 3 Tren trang chng trnh ieu khien man hnh BM chon cac thong so + Nhiet o noi nau (OC) + Nguon H2O s dung + Toc o gia nhiet + Mc o noi SVTH: NGUYN NGC LC 8 Khi xa tran xong ta chuyen sang giai oan nau bong

+ Thi gian nau + So lan nau Sau khi chon ung cac gia tr BM, kiem tra ong kn cac van noi nau Cho he thong chay t ong: tren man hnh an nut K9 en sang len Cac van c ieu khien bi chng trnh, bm chuan hoat ong cap dung dch nau tay t PV sang PM en khi at ty mc o noi cai at, chng trnh t ong ong van lien thong, van xa kh, tren v tr nut an kg en t ong chuyen sang v tr nut an K10 en sang len Bc 4 Giat xa ay Tren trang chng trnh ieu khien man hnh PV chon cac thong so Nhiet o dung dch nay tay Nguon H2O s dung Mc o thung Trong lng cac hoa chat s dung Sau khi con cac gia tr cua thung PV kiem tra cac van xa ra ca thung PV Nau trong thung can kho, can moi H2O cho thung, tren tu ieu khien an nut Nc moi cho thung PV en khi mc nc vt tren au cua thanh o mc o khoang 10cm Cho he thong chay t ong: tren man hnh ieu khien an nut K1 Khi ve sinh xa ay an nut :K2 9 di cung Cho phep 01 phut e ngi van hanh chuan b cho bc cong76 nghe ke tiep, an tat nut an K10

SVTH: NGUYN NGC LC

Tien hanh xa ap noi ve noi ve 0: xoay cong tac xa ap tren tu ieu kien sang v tr m Khi a xa het ap en bao sang len, tien hanh xa ay: an nut K13 en sanf1 len, cho en khi mc o noi hien th tren man hnh ieu khien bang 0 th an nut tat K13

Bc 5 Qua trnh ho mem Tng t bc 3 ch thay an K5 bi K6

Trong trng hp can ngng khan cap toan bo thiet b nao th ta an nut VT tng ng VD: Can xa ve sinh thung PV an tat K2 Khi thc hien xong chng trnh nau e ket thuc tren tu ieu khien tai v tr: CONTROLL ON/OFF tat hoat ong thiet b: an nut Off Tren man hnh ieu khien tai v tr Simatic C7 624 tat chng trnh ieu khien an nut ve VT Off Sau cung tat toan bo nguon ien xoay cong tac Main Switch sang v tr Off III. NGUYEN LY HOAT ONG CUA MAY VAT LY TAM Cac gio bong a nau phai co trong lng 1000kg toi thieu 800kg mi c a vao ly tam 1. M nap may, sau o tat nguon ien vao may 2. Cau gio bong vao may: Gio phai c can bang phai bao am an khp vi con nh v cua mam may, xiet chat bulong gi gio 3. M ien m may, ong nap may, Joand, nap phai kn va phang: hai bulong khoa nap phai chac chan, an toan SVTH: NGUYN NGC LC 10

4. Sau khi bao am khong co ngi va vat la trong khu vc nguy hiem cua may, mi c nhan nut khi ong a may vao hoat ong. T ay may c ieu khien t ong theo chng trnh cai at san thi gian la 30 phut 5. Trong suot qua trnh hoat ong phai chu y theo doi tnh trang may qua cac en bao ten tu ieu khien; theo doi s rung ong cua may neu co hien tng la, tieng va ap, tieng gio vt bat thng.....p3 lap tc dng may khan cap va bao ngay can bo phu trach e kp thi x ly 6. Ket thuc hoat ong, may chuyen sang che o dng ch (theo doi tren bang ieu khien) mi c m nap may, thao Buloong gi gio, cau gio bong a vat ra. Ket thuc chng trnh vat IV. NGUYEN NHAN S CO VA HNG X LY 1. May rung ong manh Nguyen nhan + Do buloong gi gio khong c xiet chat ung mc Do lng bong trong gio khong u theo quy nh X ly Cho dng may lai, kiem tra xiet chat lai buloong gi gio Neu may van con rung ong manh, lap tc dng may e x ly s co 2. May rung ong manh va co tieng va ap Nguyen nhan + Do gio bong a khong c nh v can bang + Do buloong gi gio xuc, gay SVTH: NGUYN NGC LC 11

+ Do lng bong sai lech qua ln so vi mc qui nh X ly: Khi xay ra s co tren phai lap tc dng may khan cap bang cach an nut EMERENCE mau o nam tren tu ieu khien V. NGUYEN LY VAN HANH MAY VI JASPER Cap nguon ien cho he thong: xoay cong tac MAIN SWICHT vao v tr on Cho may xi hoat ong: tren cot Controll on/off an nut start Cho may xi di chuyen xuong v tr di cung: tren cot MILLING ON/OFF an nut Start sau o an nut DOWN Xoay au xi ra ngoai: tren cot MILLING HEAD an nut LEFT Dung palang ien nang gio bong ay at vao may xi Kiem tra 2 thanh khoa nap gio co the thao ra ngoai a. Neu con b ep chat vao nap gio M tay kep tren au kep nhanh cua balang ien Di chuyen au palang ien len khu vc nap gio Nang au chom mu nap gio len va xoay at nam nghieng 900 xuong di Cho may xi chuyen ong len khoang 20mm: tren cot MILING ON/OFF an nut VP gi tay an cho en khi canh di cua ranh au pisston xi len ngang vi canh tren cung gia cua nap gio Nhanh chong a tay na khoa vao khe gia en pisston song song vi hai mat phang cua au tren SVTH: NGUYN NGC LC 12

nap gio, sau o xoay i 900 e khoa hoan toan nap gio Cho au xi di chuyen xuong: an gi nut Down cho en khi hai thanh khoa nap gio may xuc xi hoan toan khong con b ep vao nap Nhanh chong thao 2 thanh khoa nap gio ra thao tay na ra khoi may xi b. Khi 02 thanh khoa nap gio c thao ra t do hoan thanh Dung palon g ien nang nap gio ra ngoai at vao v tr thch hp, an toan Cho may xi di chuyen ong len: an nut UP cho en khi be mat gio bong ngang bang vi canh tren cua phan dan hng cua may xi Cho may xi hoat ong tren TURNINH DEVICE an nut START sau o chnh chon gia tr TURNING SPEED thch hp VI. NGNG MAY KET THUC Trong trng hp can ngng khan cap: an manh nut EMERENCY OFF Khi can ngng ot xuat: tren cot MILING ON/OFF an nut OFF Xoay au xi ra ngoai, mot t bong may xi khong c co the nhat bang tay mang ra cho sach gio bong Tat xoay may xi: tren cot TURNING DEVICE an nut Off Cho may xi chuyen ong i xuong: tren cot QUICK MOTION CUA MILING ROLLER an gi nut Down: cho en khi may xi xuong hoan toan SVTH: NGUYN NGC LC 13

Dung palang ien nang nap at vao trong gio Nhanh chong khoa 2 thanh khoa nap ao VT tren nap chac chan Dung plang ien nang nap at vao trong gio Nhanh chong khoa 2 thanh khoa nap vao v tr tren nap chac chan Dung palang ien nang gio ra khoi may Sau o ngng may xi: tren cot Controll On/Off an nut :Stop va sau cung tat toan bo nguon ien xoay cong tac Main Swicht sang v tr Off

VII. NGUYEN LY HOAT ONG CUA MAY SAY ALEA 1. Van hanh may vsang bang tai Alea a. Tren tu ieu khien chnh Cap nguon ien cho he thong: xoay cong tac Main Swicht vao v tr On M he thong clorifer: an nut VENITLATION Cho bang tai hoat ong an nut Start Chon toc o say: xoay cong tac DRIVE SPEED Khi may say at nhiet o cai at m t van cap khong kh en gia tr t le cho phep khi say 3. Van hanh bang tai cap bong: MECCANCIA CARRESI Cap nguon ien cho may: xoay cong tac GENERAL SWICHT vao v tr on M he thong an toan: an nut SAFETY ON M mach ieu khien vao trang thai san sang: an nut MODAL SELECTION RESET M may bat au lam viec an nut : START UP 4. Nguyen ly hoat ong cua lo hi SVTH: NGUYN NGC LC 14 2. Tren hop ieu khien bang tai toc o

Bat cong chnh cong tac xong dau, cong tat ot dau lo VT on, cong tac bm nc VT Austo Nhan cong tac ot (en xanh) e khi ong lo, t ay lo se c ieu khien bang cam t ong Quan sat qua knh quan sat ngon la cho en khi ngon la chay sang ieu chnh dau va gio cho ngon la at yeu cau

Khi ngon la mau sang o, hong vang va khoi thai (quan sat mieng ong khoi) co mau trang l th qua trnh chay trong buong la ot

Neu ngon la co mau sang o sam va khoi thai co mau xam en, o la qua trnh chay chnh lai lng dau va gio khong hoan toan thieu oxy, dau ot tha nhieu, ieu

Neu ngon la mau sang o choi, khoi thai co mau trang nhat th qua trnh chay t dau lng gio qua nhieu, ieu chnh lai gio va dau

Khi nc trong lo bat au soi, ap suat tang t t, ong van xa kh lai, quan sat ap ke, khi u gio, th m t t van cap hi cho en khi m hoan toan

Chuan b ot lo Kiem tra mc nc trong lo va thiet b phu tr, cac trang b, phng tien o kiem tra va t ong kiem soat phai c tnh trang tot Kiem tra cac van va he thong v tr hoat ong nh sau: Van trch hi va van hi chnh ra ong Van xa ay ong Van xa ong thuy ong

SVTH: NGUYN NGC LC

15

Cac van nc, van hi thong ra ap ke, ong thuy eu m, van xa kh m Kiem tra cac bm quat, he thong ien, ong lc, ien ieu khien. ien thap sang tot, dung cu phong chay, cha chay tot

Kiem tra he thong t ong cap nc, nguon cap H2O he thong phai hoat ong chnh xac

SVTH: NGUYN NGC LC

16