TORQUE SPECIFICATION

Number:

028T6000

FASTENER TORQUE SPECIFICATION S-50/60 Source: PRODUCT ENGINEERING Approved: Approved: DESCRIPTION
BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT PLUG PLUG SCREW BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT NUT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT

Latest Revision Date: Previous Revision Date:

20-JUL-2004 15-APR-2004

SIZE
M5 M6 M8 M10 M12 M14 M16 M18 M20 M24 M14 M18 M3 #10 - 24 5/16 - 18 5/16 - 24 7/16 - 14 9/16 - 18 3/8 - 24 5/8 - 11 5/8 - 18 7/8 - 18 1/4 - 20 1/2 - 13 1/2 - 20 1 1/16 - 16 1 1/4 - 12 1 1/2 - 12 2 1/2 - 18 3/4 - 18 M5 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8

CAT. USAGE DESCRIPTION

A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD PRESSURE SENSOR TO INTAKE MANIFOLD WATER PUMP COVER TO WATER PUMP UPPER SECTION OF 20PIECE ROCKER COVER TO LOWER ROCKER COVER SECTION (REF: CATEGORY F) TACH DRIVE ASM TO GEAR CASE COVER SUPPORT BRACKET TO REAR FREON COMPRESSOR STAMPED PULLEY & SPACER TO FAN PULLEY SRS & TRS SENSORS TO GEAR CASE PRESSURE RELIEF VALVE TO OIL PUMP POWER STEEARING PUMP TO GEAR CASE COVER OIL SUPPLY HOSE TO SUPPORT BRACKET OIL PUMP OUTLET TUBE TO OIL PUMP & BLOCK OIL PUMP INLET TO OIL PUMP OIL LEVEL GAUGE SUPPORT CLIP TO BRACKET OIL FILTER ADAPTOR TO BLOCK OIL FILL TUBE ASM & COVER PLATE TO BLOCK OIL DRAIN TUBE TO TURBOCHARGER OIL COOLER HOUSING TO BLOCK (REF: CATEGORY F) LOWER SECTION OF 2-PIECE ROCKER COVER TO CYLINDER HEAD (REF: CATEGORY F) INJECTOR HARNESS TO REAR OF CYLINDER HEAD HOSE SUPPORT CLIP TO LEFT REAR CYLINDER BLOCK HOSE CLIP TO CYLINDER BLOCK 0 AIR COMP WATER OUTLET HARNESS SUPPORT CLIPS TO CYLINDER BLOCK FUEL PUMP TO FUEL PUMP DRIVE ASM FUEL PUMP DRIVE ASM TO GEAR CASE FAN SUPPORT TO GEAR CASE COVER

FT-LBS

N-M

64-80 IN/LBS 74-92 KG/CM 9-12 12-16 22-28 30-38 43-54 58-73 75-93 102-126 118-148 160-201 181-226 245-306 272-339 369-460 353-441 478-598 610-720 827-976 21-24 28-32 36-39 48-52 11-14 IN/LBS 13-16 KG/CM 4-5 5-7 13-17 18-23 15-18 20-24 46-58 62-79 107-117 145-159 35-44 47-60 137-147 186-200 168-178 228-241 425-531 576-720 7-9 9-12 71-75 96-102 83-93 113-126 770-960 1044-1302 1233-1537 1672-2084 2158-2692 2926-3650 9952-12412 13493-16828 30-35 41-47

10-13

14-18

22-28

30-38

22-28

30-38

7-11

10-15

Page 1 of 5

TORQUE SPECIFICATION

Number:

028T6000

FASTENER TORQUE SPECIFICATION S-50/60 Source: PRODUCT ENGINEERING Approved: Approved: DESCRIPTION
BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT

Latest Revision Date: Previous Revision Date:

20-JUL-2004 15-APR-2004 FT-LBS N-M

21-24 20-26

SIZE
M8 M8 M8 M8 M8 M8 M8 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M12 M12 M12 M12 M12 M12 M12 M12 M12 M14 M14 M14 M14 M16 M18 M16 M16

CAT. USAGE DESCRIPTION

A A A A A A A A A A A C A A C A A A A A A A A A A A A A A A A A A A A C A A A A A A E E E E E

EGR DELTA P SENSOR 16-18 E.D.V. ASSEMBLY TO CYLINDER BLOCK 15-19 CAM TRHUST PLATE TO CYLINDER HEAD CAM COVER PLATE TO REAR CYLINDER HEAD BELT TENSIONER TO GEAR CASE COVER ACCESSORY DRIVE ASM TO GEAR CASE COVER (OLD GEAR TRAIN) ACCESSORY CVR TO GEAR CASE & CVR (REF: CATEGORY G) ACCESSORY DRIVE ASM TO GEAR CASE COVER (NEW GEAR 43-54 TRAIN) THERMOSTAT HOUSING TO CYLINDER HEAD 43-54 SENSOR HARNESS CLIP TO CYLINDER BLOCK SENSOR CONNECTOR BRACKET TO CYLINDER BLOCK OIL PUMP TO CYLINDER BLOCK 43-54 OIL PUMP INLEET SUPPORT INLET TO CYLINDER BLOCK OIL PUMP COVER TO PUMP BODY OIL PAN TO CYLINDER BLOCK 18-22 INTAKE MANIFOLD TO CYLINDER HEAD (REF: CATEGROY F & G) INJECTOR CLAMP TO CYLINDER HEAD 43-54 GEAR CASE TO CYLINDER BLOCK (REF: CATEGORY F & G) GEAR CASE SUPPORT BRACKET TO CYLINDER HEAD (REF: CATEGORY F) GEAR CASE COVER TO GEAR CASE & CYLINDER BLOCK (REF: CATEGORY F & G) FUEL FILTER BASE TO CYLINDER BLOCK 43-54 FREON COMPRESSOR TO MOUNTING BRACKET FREON COMP SUPPORT BRACKET TO MOUNTING BRACKET FAN SUPPORT TO GEAR CASE COVER (REF: CATEGORY G) FAN SPINDLE BEARING RETAINER EXHAUST MANIFOLD TO CYLINDER HEAD (REF: CATEGORY F) DRIVE GEAR TO AIR COMPRESSOR DRIVE BULL GEAR SPINDLE TO CYLINDER BLOCK (NEW GEAR TRAIN) 43-54 CAM BEARING CAP & SLEEVE (BORING) (REF: CATEGORY F) 63-73 ALTERNATOR MOUTNING BRACKET TO GEAR CASE AND COVER 43-54 AIR COMPRESSOR SUPPORT BRACKET TO CYLIDNER BLOCK (REF: CATEGORY F) AIR COMPRESSOR DRIVE HOUSING TO GEAR CASE 43-59 AIR COMPRESSOR SUPPORT BRACKET TO AIR COMPRESSOR 43-54 (NEW GEAR TRAIN) FLYWHEEL TO CYLINDER BLOCK (REF: CATEGORY F & G) FAN SPINDLE ASM TO FAN SUPPORT ENGINE SHIPPING LEGS TO CYLINDER BLOCK 75-111 ENGINE LIFTER BRACKET - REAR CAM BEARING CAP & ROCKER SHAFT ASM (REF: CATEGORY F) 75-86 BULL GEAR ASM TO CYLINDER BLOCK 75-86 BELT TENSIONER TO BRACKET (OLD GEAR TRAIN) 42-54 AIR COMPRESSOR TO AIR COMPRESSOR DRIVE ASM AIR COMPRESSOR DRIVE ASM COVER PLATE FRONT ENGINE MOUNT TO CYLINDER BLOCK FAN SUPPORT TO CYLINDER BLOCK ENGINE LIFTER BRACKET - FRONT CONNECTING ROD TO PISTION PIN (REF: CATEGORY H) 31-35 CYLINDER HEAD (REF: CATEGORY H) 220 CAMSHAFT DRIVE ASM TO CAMSHAFT 220 CYLINDER HEAD (REF: CATEGORY H) AGV/EGR 667+1155 CYLINDER HEAD W/PRE-TORQUE OF 240 10 OFF HWY LINE NM (REF: CATEGORY H)

58-73 58-73

58-73

25-30 58-73

58-73

58-73 85-99 58-73

58-80 58-73

102-150 101-116 101-116 57-73

42-47 298 298 9010+115 5 667+12010 9010+120 10

Page 2 of 5

TORQUE SPECIFICATION

Number:

028T6000

FASTENER TORQUE SPECIFICATION S-50/60 Source: PRODUCT ENGINEERING Approved: Approved: DESCRIPTION
BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT CLAMP FITTING NUT NUT NUT NUT NUT NUT NUT NUT NUT NUT NUT NUT NUT NUT NUT NUT NUT NUT PLUG PLUG PLUG SCREW STUD STUD STUD STUD STUD BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT

Latest Revision Date: Previous Revision Date:

20-JUL-2004 15-APR-2004 FT-LBS N-M

SIZE
M16 M18 M18 M20 M20 M20 M20 M24 M24

CAT. USAGE DESCRIPTION

E E E E E E E A A A A A A A A A A A A A A A C C A C C A A A A A A A A A C A A A A D D C A A A A A

M33 M8 M8 M8 M8 M8 M8 M10 M10 M10 M10 M10 M12 M12 M12 M14 M14 M20 M20 M12 M14 M18 M3 M8 M8 M10 M12 M12 5/16 - 18 5/16 - 18 7/16 - 14 9/16 - 18 9/16 - 18 9/16 - 18 3/8 - 24 5/8 - 11 1/4 - 20 1/4 - 20 1/2 - 13

CYLINDER HEAD W/PRE-TORQUE OF 230 40 S50 LINE 667+11510 9010+115 NM (REF: CATEGORY H) 10 CAMSHAFT DRIVE ASM TO CAMSHAFT 310-332 420-450 CAMSHAFT DRIVE ASM TO CAMSHAFT 55+120 75 +120 CAMSHAFT DRIVE ASM TO CAMSHAFT 55+120 75 +120 CAMSHAFT DRIVE ASM TO CAMSHAFT OFF HWY LINE, 527+140 5 7010+1405 S50 LINE MAIN BEARING CAP (BORING) 301-343 408-465 MAIN BEARING CAP (ASSEMBLY) 347-391 470-530 WATER PUMP DRIVE (LOCK THREAD) 150-170 203-230 ACCESSORY DRIVE PULLEY TO SHAFT (LOCK THREAD) 162-185 220-251 CLAMP V-BAND FOR HOT PIPE BELLOWS AND VENTURI/EGR 9.0-10.5 12-14 COOLER TURBO OIL DRAIN ADAPTOR 92-100 125-135 OIL PUMP INLET TUBE TO SUPPORT BRACKET EGR TURNBUCKLE CLAMP 14.8-16.2 20-22 EGR DELTA-P SENSOR BRACKET ISOLATORS 17-20 23-27 EGR CRAB TO EXH MANIFOLD STUD 18-22 25-30 STUD IN EGR COOLER FOR BOLTED FLANGE HOT PIPE 16-19 22-26 STUD IN EXHAUST MANIFOLD FOR BOLTED FLANGE HOT PIPE 16-19 22-26 TURBOCHARGER TO EXHAUST MANIFOLD HOSE SUPPORT BRACKET TO TURBOCHARGER FREON SUPPORT BRACKET TO FREON COMP MOUNTING BRACKET FREON COMPRESSOR MOUNTING BRACKET TO GEAR CASE ALTERNATOR ADJUSTING STAP TO GEAR CASE NUMBER 1 & 7 POSITIONS ON ROCKER SHAFT ASM (REF: 75-86 101-116 CATEGORY F) ADJUSTABLE IDLER GEAR ASM TO GEAR CASE 42-49 57-66 ADJUSTABLE IDLER GEAR ASM TO GEAR CASE (NEW GEAR 76-83 103-113 TRAIN) CONNECTING ROD BEARING CAP (BORING) (OLD GEAR TRAIN) 114-133 155-180 CONNECTING ROD BEARING CAP (ASSEMBLY) 118-137 160-186 AIR COMPRESSOR HUB 221-255 300-345 AIR COMPRESSOR DRIVE HUB (OLD GEAR TRAIN) 221-255 300-345 ADJUSTABLE IDLER GEAR LASH WATER PUMP ELBOW-ZERO LEAK BRAND DUAL SEAL 16-19 22-26 GEAR CASE COVER-ZERO LEAK BRAND DUAL SEAL 28-31 38-42 WIRE CONNECTOR TO INJECTOR 12-17 IN/LBD 14-20 KG/CM STUD IN EGR COOLER FOR BOLTED FLANGE HOT PIPE 15-18 20-24 STUD IN EXHAUST MANIFOLD FOR BOLTED FLANGE HOT PIPE 15-18 20-24 EXHAUST MANIFOLD CENTER SECTION (REF: CATEGORY F) 15-18 20-24 CAM BEARING CAP POSITION #1&7 (ASM) (REF: CATEGORY G) 75-86 102-117 ADJUSTABLE IDLER GEAR HUB RETAINER 81-96 110-130 AIR COMPRESSOR SUPPORT BRACKET TO AIR COMP. (OLD GEAR TRAIN) AIR COMPRESSOR STRAINER ASM TO AIR COMP. (OLD GEAR 14-18 19-25 TRAIN) AIR COMPRESSOR SUPPORT BRACKET TO AIR COMP. (OLD GEAR TRAIN) FLYWHEEL TO CRANKSHAFT (torque-turn) 55+60 75+60 FLYWHEEL TO CRANKSHAFT 177 13 241 17 CRANKSHAFT PULLEY 134-155 182-210 PULLEY TO FAN SPINDLE STARTER MOTOR TO FLYWHEEL HOUSING 181-226 245-306 FUEL PUMP COVER BOLT & WASHER ASM 0 FUEL PUMP COVER BOLT & NUT ASM - ALTERNATOR TO MOUNTING BRACKET 71-75 96-102

Page 3 of 5

TORQUE SPECIFICATION

Number:

028T6000

FASTENER TORQUE SPECIFICATION S-50/60 Source: PRODUCT ENGINEERING Approved: Approved: DESCRIPTION
BOLT CAP FILTER ADAPTER FITTING FITTING; STEEL 37, FLARED FITTING; STEEL 37, FLARED FITTING INSERT INSERT NUT NUT NUT NUT NUT NUT NUT NUT NUT PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG SCREW SCREW STUD

Latest Revision Date: Previous Revision Date:

20-JUL-2004 15-APR-2004

SIZE
1/2 - 13 1-5/8 -12 1-5/8-12 1/8 - 27 9/16-18 9/16-18 1-5/8 - 12 1-1/4 - 12 1-1/2 - 12 1-7/16 - 12 5/16 - 24 9/16 - 18 3/8 - 24 5/8 - 18 7/8 - 18 1/4 - 20 1/4 - 28 2-1/2 - 18 5/16 - 24 3/8 - 14 3/8 - 18 3/4 - 14 1/8 - 27 1/4 - 18 1/4 - 18 1/4 - 18 - 18 - 18 1/2 - 20 1/2 - 14 1 1/16 - 16 1-11 X 1/2 1-11 X 1/2 1 1/4 - 11 X 1/2 1 1/4 - 11 X 1/2 1 1/4 - 11 X 1/2 1/4 - 24 #10 - 24 1 5/8 - 12

CAT. USAGE DESCRIPTION

A A A A C C A A A A A A C A A A A C A C C C C C C C C C A C A C C C C C A A A ALTERNATOR ADJUSTING REMOTE OIL FILTER ADAPTOR ESOC SANDWICH ADAPTOR GREASE FITTING (3/4 TAPER) EGR VLAVE ACTUATOR OIL SUPPLY TUBE EGR VLAVE ACTUATOR OIL DRAIN TUBE REMOTE OIL FILTER ADAPTOR O-RING OIL FILTER ADAPTOR BY-PASS OIL FILTER ADAPTOR TURBO OIL DRAIN TUBE NUT V-BAND CLAMP MIXER TO INTAKE MANIFOLD DELTA P TUBE TO VENTURI ROCKER ARM VALVE ADJUSTING SCREWS ALTERNATOR PULLEY TACH DRIVE ADAPTOR SENSOR HARNESS TO DISCONNECT V-BAND CLAMP EGR COOLER TO OUTLET TUBE BULL GEAR ASM TO CYLINDER BLOCK (OLD GEAR TRAIN) ADJUSTABLE IDLER GEAR OIL HOLE (OLD GEAR TRAIN) PIPE PLUG (7/8 TAPER)-STANDARD CYLINDER HEAD PIPE PLUG (7/8 TAPER)-STANDARD PIPE PLUG (7/8 TAPER)-STANDARD PIPE PLUG (7/8 TAPER)-STANDARD PIPE PLUG (7/8 TAPER)-STANDARD CYLINDER HEAD PIPE PLUG (7/8 TAPER)-STANDARD PIPE PLUG (7/8 TAPER)-FUSE PLUG PIPE PLUG (7/8 TAPER)-RS23 & RS97 CYLINDER BLOCK HOLES (BEFORE TEST) PIPE PLUG (7/8 TAPER)-RS23 CYLINDER BLOCK HOLE (AFTER TEST) FUEL PUMP PRESSURE RELIEF PIPE PLUG (7/8 TAPER)-STANDARD OIL FILTER ADAPTOR PRESSURE RELIEF PIPE PLUG (7/8 TAPER)-STANDARD FLYWHEEL HOUSING PIPE PLUG (7/8 TAPER)-STANDARD PIPE PLUG (7/8 TAPER)-STANDARD FLYWHEEL HOUSING PIPE PLUG (7/8 TAPER)-STANDARD PIPE PLUG (7/8 TAPER) - STANDARD IN WATER PUMP COLD PLATE TO E.D.U. INJECTOR HARNESS TO E.D.U. REMOTE OIL FILTER ADAPTOR NOTE: ALL PIPE PLUGS ARE TO HAVE DDA 9S301 SEALANT

FT-LBS
60-70 70-75 70-88 10-13 18-20 18-20

N-M
81-95 95-102 95-119 14-18 24-28 24-28

95-105 129-142 70-88 95-119 70-88 95-119 68-77 92.5-102.5 150-175 17-20 18-22 24-30 30-39 41-53 70-80 95-108 9-11 12-15 32-40 IN/LBS 37-46 KG/CM 100-110 11-12 694-738 940-1001 18-23 18-23 33-41 10-13 18-23 19-24 14-16 15-18 13-15 24-30 42-49 86-107 45-55 75-94 45-55 95-119 65-85 21-26 150-170 24-31 24-31 45-56 14-18 24-31 26-33 24-31 20-24 18-20 33-41 57-66 117-145 61-75 102-127 61-75 129-161 88-115 24-30 203-230

Page 4 of 5

TORQUE SPECIFICATION

Number:

028T6000

FASTENER TORQUE SPECIFICATION S-50/60 Source: PRODUCT ENGINEERING Approved: Approved: Latest Revision Date: Previous Revision Date: 20-JUL-2004 15-APR-2004

CATEGROY (CAT.) DESCRIPTIONS

A LOAD WITHIN DESIGN CAPABILITY PROCESS CONTROLLED BY CORRECT TOOLING VERIFICATION 0 TO MINIMUM TORQUE VALUE B LOAD REQUIRED AT OR NEAR YIELD PROCESS CONTROLLED BY SPECIAL TORQUE EQUIPMENT OR PROCESS VERIFICATION - TO MINIMUM TORQUE VALUE C LOAD REQUIRED SENSITIVE TO BOTH LOW & HIGH VALUES PROCESS CONTROLLED BY SPECIAL TORQUE EQUIPMENT OR PROCESS VERIFICATION- TO GIVEN RANGE OF TORQUE VALUES D LOAD AT YIELD PROCESS CONTROL BY SPECIAL TORQUE EQUIPMENT OR PROCESS FASTENERS REQUIRE LUBRICANT 7Y2 OR EQUIVALENT VERIFICATION-TO MINIMUM TORQUE VALUE

LOAD, BOTH HIGH & LOW CRITICAL PROCESS CONTROLLED BY SPECIAL TORQUE EQUIPMENT VERIFICATION - TO EQUIPMENT CAPABILITY

JOINT SENSITIVE TO TORQUE SEQUENCE. SEE ENGINE BUILD INSTRUCTIONS

GASKET ELIMINATOR USED AS A SEALANT. JOINT SENSITIVE TO BOLT REMOVAL. CRITICAL JOINT. TORQUE PLUS ANGLE REQUIRED NOTE: TORQUE SPECIFICATION DOES NOT APPLY TO HOT ENGINES. RECHECK OF TORQUE AT ROOM TEMPERATURE TO BE NOT LESS THAN 90 PERCENT OF MINIMUM ASSEMBLY TORQUE

Page 5 of 5