0 235 PC 302 1 Parts Catalog

0-235 Series
Parts
Catalog
RARTs CATALGG
RC-30;R
AVCO
LYCOI\IIINO
0-935 SERIE8
AIRCRAFT ENGINES
e~-
LL
c-
IIIII
rP-
PRICE ~18.00
JUNE 1982
~AVCO LYCOMING WILLIAMSPORT DIVISIOI\I

652 Oliver Street,
Williamsport, Pennsylvania
17701
LYCOMING ENGINE GROUP
RECORD OF REVISIONS
0-235 Series MFG REV NO
DESCRIPTION Reissue
ISSUEDATE
6/1 982
ATPREVDATE
12/1211984 4/111 987
4/1/1987
INSERTEDBY
ATPNMR
A B
IPages 1-5,
1-6 3-2
211 984 111987 121911991
ATP/AB ATP/AB
ATP/GM
IPages 2-13, 3-1,

Change
Notice 288
1/2011992
RECORD OF TEMPORARY REVISIONS
ATP REV
REV NO
DESCRIPTION
ISSUE DATE
DATE
DATE I REV REMOVE 1 INSERT II BY II REMOVED I INCOR BY
DIVISION L~AVCO LYCOMING WILLIAMSPORT

652 Oliver Street,
Williamsport,
~7AVCO LYCOMING ENGINE GROUP
TECHNICAL
PUBLICATION REVISION
;mEYISION No. ENGINE MODEL
PUBLICATION No.
PUBLICATION DATE
PC-302B
The
0-235
SerFes
PC-302
to
June,
the
1982
page(s) furnished herewith are int~nded pagels) of the publication indicated above.
Remove
replace
corresponding
Insert
June,
1982
January,
3-2
1987
2-13, 3-1,
2-13, 3-1,
3-2
~7AVCO LYCOMING VVILLIAMSPORT DIVISION 652 Oliver Street, Williamsport, Pennsylvania 17701
~AVCO LYCOMING ENGINE GROUP
TECHNICAL
PUBLICATION REVISION
REVISION No.
ENGINE MODEL
PUBLICATION No.
PUBLICATION DATE
PC1302A
The
0-235
Seuies
PC-302
to
June,
the
1982
page(s) furnished herewith are intended page(s) of the publication indicated above.
Remove
replace
corresponding
Insert
PC-302A
February,
1984
Page 1-5
Propeller flange bushings

clarification.
Page 1-6
Propeller flange bushings

added.
nnl~:l
Lyromlng
652 Oliver Street Williamspoct, PA 17701 717/323-6181
mtllnnepert Ptemt .Textron LycominglSubsidiary of Textron Inc.
U.S.A.
Parts and Price
Change Notification
CHANGE
NOTICE:
288
December
9,
1991
MODELS AFFECTED: 0-235
8erias
CHANGE
DESCRIPTION:
When
it
becomes
necessary
to
p~n/piston
engines.
pin
plugs
on
replace all of the piston series all applicable 235
INTERCHANGEABILITY:
Use
Instead
Piston Piston Pin 60827
of
LW-13445
LW-11625
Pin
Plug
60828
NOTE:
Piston
pin
in
installed
NOTE:
piston pin plugs complete engine sets.

and
must
be
60827
piston
time
pin
for
will
be
maintained
for
limited
individual
replacement.
~ATVC O
LYCO NI I NG
0-235 SERIES PARTS CATALOG
INTRODUCTION
NOTE This Parts
Catalog supersedes PC-102 dated August,
1973 and PC-202 dated
March, 1978.
This illustrated parts catalog contains a complete parts listing for the Avco Lycoming 0-235 series aircraft engines. For use in expediting of parts when ordering, the serial number and model designation are stamped on the engine nameplate located on the oil sump.
Group Assembly Section lists major assemblies and sub-assemblies in general sequence of engine build-up. The "Quantity Per Assembly" column indicates the number required at that particular location only and is not to be construed to mean quantity for the complete engine. When the symbol "un" is listed, it means to use quanitity as necessary.
The
The Service Kit Section
assemblies for
use
in
provides listings for seal and gasket sets and cylinder, piston and ring ordering parts as necessary during overhaul. provided for convenience in finding parts when only the part number is
The Numerical Index is known.
j
i
In the Oversize and Undersize Parts section,
procurable oversize and undersize parts are listed
preceding
the main group
assembly parts list.
Parts coverage of Vendor Accessories used on Avco Lycoming engines may be found in the appropriate Vendors Parts Catalog. A list of the publications appear in the latest edition of Avco
Lycoming
Service Letter No. L114.
SERVICE BULLETINS, INSTRUCTIONS AND LETTERS
Although the information contained in this parts catalog is up-to-date at time of publication, users are urged to keep abreast of later information through all Avco Lycoming distributors or from the factory by subscription. Consult the latest edition of Service Letter No. L114 for subscription information.
NOTE
The illustrations shown in this publication are typical of the subject matter they portray; in no instance are they to be interpreted as examples of any specific engines, equipment or part
thereof.
Any reference in this document to a supplierslparts manufacturers product, by name, trademark, part number or other description is solely for the purposes of identification and does not indicate or infer that Avco Lycoming accepts responsibility for quality control andlor airworthiness of parts which do not pass through the Avco Lycoming quality control system.
~I/AVCO
LYCOMING
0-235 SERIES TABLE OF CONTENTS
SECTION Introduction Table of Contents
PAGE
........._____
.........____,
Oversizeand Undersize Parts List.

1.
........._____
.........__
.iii
CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP

Crankcase
Oil Level
.1-1
Gage
Assemblies.
................._
1.3
Crankshaft, Camshaftand Related Parts.
................._
CrankcaseRelated Parts. Crankshaft Idler Gears and Tachometer Drive.............. Crankcase Attaching Parts
2. ACCESSORY HOUSING AND RELATED PARTS
.1-7
1.9
~1-11
Accessory HousingAssembly. Pump Assembly and Accessory Housing Attaching Parts............ Propeller Governor Oil Line............... Propeller Governor Drive and Cover Fuel Pump Assembly and Attaching Parts
Oil
Vacuum Oil Filter
3.
..2-1 2.3
2.5
......2-7
2-9 ~2-11
Pump Drive
and Cover.
Assembly andOil Cooler Bypass Valve.

PISTON AND VALVE TRAIN
.2-13
CYLINDER,
Connecting Rod, Piston and Ring Assemblies Cylinder Assembly Cylinder Related Parts Valve Assembly
Cylinder
Head Drain Tubes and
3-3
~3.5
3.9
Intercylinder Cooling Baffles
4. IGNITION SYSTEM
Magnetos and Magneto Drives. Magnetos and Magneto Drives Ignition Harness and Lead Assembly (Slick) Spark Plugs
5. ELECTRICAL COMPONENTS
.4-3
4.5 4-7
Voltage Regulators, Relay, Alternator and Generator Generator Mountingand Attaching Parts Alternator Mounting and Attaching Parts.......
Generator and Alternator Assemblies...... Starter Motorand Attaching Parts........
6. OIL SUMP AND INDUCTION SYSTEM
Drive Belts......
5-1
.........___
5.3
5-5
5~7
5~9
Sump Assembly and Oil Suction Assembly.... AYsembly..... Priming System..........

Intake Pipe Carburetor
7. SERVICE KIT
Oil
Screen
6-1 6-3 ..6-5
6~7
SECTION
7-1 7-2
Seal and Gasket Set...........
Cylinder,
Piston and
Ring Assembly....
8. NUMERICAL INDEX
.8-1
~AVCO
LYCOMING
0-255 SERIES
Oversize and Undersize Parts
Listing
PART NO.
DESCRIPTION
W5 P10
X X X X X X X
OVERSIZE
P15
P20 X X
UNDERSIZE
P30
X
X
M03
M06
M10
61681
LW-11626
66796
GUIDE, Valve intake GUIDE, Valve INSERT, Spark plug DOWEL, Crankshaft bearing
X
X
69796 60814 73757 61258
BUSHING, Propeller flange BUSHING, Propeller flange

SEAT, Intake valve (Alum Bronze) SEAT, Intake valve (steel) Allison SEAT, Intake valve (solid)
X X
X X X X
X
X X X
LW-11900
LW-16800 60337 LW-16699
X
X
SEAT, Exhaust valve (solid)

SEAT, Exhaust valve, Allison BEARING, Crankshaft
X
X
X
X
X X X X X X X X X X X
X
68763
LW-1 3884
BEARING, Crankshaft, front

BEARING, Crankshaft, right front
BEARING, Crankshaft, left front
X X
X X
61533
61520 69373
BEARING, Connector rod
Studs available in P03, P07 and P12 oversize. NOTE
When
ordering oversize
or
undersize parts, be
sure to
number. For example: number LW-13521-M3. Oversize code is "P" while undersize code letter is "M". These letters followed by the numbers designating the size in thousandths of an inch.
along with the proper part
to order
specify the required oversize or undersize dimension bearing LW-13521 in .003 undersize, order part
are
then
~AVCO
LYCOMING
CRANKCASE, CRANKSHAFT
CRANKCASE ASSEMBLY

AND CAMSHAFT GROUP
REF.
PART RUMBER
OUANTITY PER ASSEMBLY

c
1
BESCRIPTION
Alcle
L
c 2
c 2
F 2
BCACABCAABCAC
N 2 2 AC
78213*
78214"
CRANKCASE ASSEMBLY CRANKCASE ASSEMBLY CRANKCASE ASSEMBLY CRANKCASE ASSEMBLY

CRANKCASE ASSEMBLY
1 1
1
1 t
1 1 1
1 1 1 1 1
LW-11631*
LW-13257*
LW-13282* LW-16354* LW-18735*

2 3 4 5
1 1
CRANKCASE ASSEMBLY CRANKCASE ASSEMBLY

1
61182
74124
38-12 31C-12 31C-12
6
7
LW-11623
LW-11622 44-13 38-13 310-13
8
9 10
11
STD-557
long long STUD, 3/8-16 x 1-1/2 long STUD, 5/16-18 x 1-1/2 long STUD, 5/16-18 x 1-1/2 long STUD, 7/16-20 x 10-7/16 long STUD, 7/16-14 x 9-25/32 long STUD, 7/16-14 x 1-5/8 long STUD, 3/8-16 x 1-5/8 long STUD, 5/16-18 x 1-5/8 long DOWEL, 1/2 dia. x 19/32 long,
x x
STUD, 3/8-24
10-15/64
2 4
2
4
2 4
2
4
2
4
2
4
STUD, 3/8-16
9-11/16
24 124 124 124124 4 2 2

4 2 4
24
2
4
2
4
2 4
2
4
2
4
2 4
2 4
2
4
2
4
16116
1
161161161161161161 16116116
hollow 12 13 14
ISTD-514 169796
1102
DOWEL, 5/16 dia. x1/2 long DOWEL, Crankshaft bearing PLUG, 1/8-27 NPT, Alien
2 2
4 4 4
1102
15
16
ISTD-1111
161584
PLUG, 1/8-27 NPT, Alien hose 900 ELBOW, 3/4 pipe

VALVE, Hydraulic GASKET, Hydraulic valve
COVER ASSY.,
3
1
1
17 18 19 20 21
161531 161583
LW-14260 61227
1 valve
1
1
Hydraulic
SEAL, Oil
LEVER, Hydraulic valve
ISTD-131 ISTO-43 ISTD-68 ISTD-160

STD-8
SCREW, 1/4-28
hex hd. dr.
1.00
long,
1 1
22
NUT, 1/4-28 Slotted shear

PIN, Cotter, 1/16x1/21ong WASHER, 1/4 lock WASHER, 1/4 plain BOLT, 1/4-20 x 13/16 long PLUG, Hydraulic valve hole
23
24 25
1 2 2 2 1 1 2 2 2
1
2 2 2
26
27 28
STD-1875
61555
161554
COVER, Hydraulic valve hole plug
Used with controllable pitch propeller. Used with fixed pitch propeller.
1-1
\G
B
O
/i
cC
3di
ii
i-
O
r
.;i
/i
OG
;e:
O
G;i?
O
Z O
-i
ir)
13
j;
h
E
~3
I
I~
i
j
12
j
j
13
3
n,
/-11
si
12
k~"
3
O
cr
37
16
4s
~I
49
(U~
I-
/d~
r;
V)
~:i
f
%;sa
27
I
49
:o
26
V)m
28
25
2421
23
PO
37
V)
o~
r~lAVCO
VCOMING

OIL LEVEL GAGE ASSEMBLIES
FIG.
RE~.
O N PART WUMBER
TUBE, Oil level gage, short TUBE, Oil level gage, intermediate TUBE, Oil level gage,
OUANTITV
C
1
PLR ASSLMRLY
K
K
DIESCRIPTION
AlfIC
L L
1
C 2
C 2
J 2
M 2
2
1
Br;ACA9CAABCAC
1
1
2 2 AC
75735 75767 75736
1 1
1
1
long
LW-12789
TUBE ASSY., Oil level gage, 12-13/16
long
3
4
75767 77527 72220 72059

74068
TUBE, Oil level gage EXTENSION, Oil filler GASKET, Oil level gage GASKET, Oil level gage RING, Oil level gage seal RING, Oil level gage seal RING, Oil seal 1.00 ID GAGE ASSY., Oil level
GAGE ASSY., Oil level GAGE ASSY., Oil level GAGE ASSY., Oil level GAGE ASSY., Oil level
1 1 1 1
1
x
1 1
5 6
7 8 9
1 1 1 1 1/8 section 1
1 1
1 1
74065 72312
1 1 1 1 1 1 1 1 1
1 1
10
162219
LW-14752 LW-14781 LW-14746 LW-14792
1
1
1 1
1
1
1 1
11
72842 72844
74314
PLUG, Oil level gage
111
PLUG, Oil level gage PLUG, Oil level gage

DOWEL, 3/16
x
1
1
12 13
STD-406
74217
1/2
long
2 1
RING, Oil level gage
1-3
VCOIVIING
io;;;
7-8-9
r.
.il"I
f
Figure
2. Oil Level
Cage Assemblies
1-4
~IAVCO
LYCOMING

CRANKSHAFT, CAMSHAFT AND RELATED PARTS
o W
FIG.
Rf~.
OUARTITV PER ASSEMRLI

C
1 K F K K L C C F J H L 2 2 2 2 2 2 2 2 2 2 2 BCACABCAABCAC
PART
WUMBLR
OESCRIPTIOW
3
1
A L L
C
1
C
1
M
1
N N 2 2 AC
LW-12693* LW-12699 LW-12697* LW-18697** LW-12947
CRANKSHAFT ASSY. CRANKSHAFT ASSY.
1
1 1
CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
1 1
1
1
STD-1211 STD-1065
PLUG, 2.00 dia. expansion
60814 60814
73757 61510 75706 61155 61156
Stepped, 19/64 x long BUSHING. Propeller flange BUSHING, Propeller flange BUSHING. Propeller flange
x
DOWEL.
1/4 dia.
1
35/64
6 5 1
1 1 1 1 1
6
7
PLUG, 1-3/4 OD
CAMSHAFT ASSY.
GEAR. Crankshaft
LOCKPLATE, Crankshaft gear SCREW, 5/16-24 x 1.00 long
SUPPORT ASSY.. Starter ring gear.
10/12
9
10 11
iSTD-847
69340
pitch, 1.91:1 drive
68942
SUPPORT ASSY., Starter

10/12
ring
gear.
1 1
pitch,
1.91:1 drive
76124
SUPPORT ASSY., Starter 10/12
76944
ring gear, pitch, 1.91:1 drive SUPPORT ASSY., Starter ring gear, 10/12 pitch. 3.25:1 drive
11
78426
ring gear,
1 1
10/12 pitch, 3.25:1 drive

LW-13675 SUPPORT ASSY., Starter 10/12 LW-16577
ring gear, pitch, 3.25:1 drive

10/12
ring
gear, 1 1
pitch,
3.25:1 drive
LW-18694
ring
gear,
1
10/12 pitch. 3.25:1 drive LW-18736 SUPPORT ASSY., Starter

12/14
ring gear,
1 1
1
pitch,
3.25:1 drive
I~
60882
72566
GEAR, Starter ring, 10/12 pitch
STD-1214
GEAR, Starter ring. 12/14 pitch SCREW, Truss head, 10-32 x 3/8 long
Used with controllable Used with fixed
pitch propeller. pitch propeller.
Revised
February,
1984
1-s
4.5
2581
~P
11
n
6
a
Z G)
(Q
cs
5 4
g s
;r
3
4
I/
~I
o"
i
LW-12692
5
O
s
4
c~ UI
u,3D
551
r4
LW-12698 LW-1 2946

4
V)
8
F
Z
o"
4 LW-I 2696 LW-1 8692
V)
4
C,
4P
r
65
~AVCO
LYCOMING
CRANKCASE RELATED PARTS
FIO. REF,
o N PART
WUMBER
OUAISTITI PER ASSEMBLY

C C C C C
F
F H
DESCRIPTION
4
1
A L L
1
1
un
11122222222222 A R B C R C 8 C B C P. C 11
N N 22 A C
1028-8
61084
BALL, 11/16 dia.

SPRING, Oil pressure relief valve
2 3
4
STD-425 STD-1045
WASHER, No. 10
annular
plain (Max. 9)
x
GASKET, 1-1/4 ID
1-1/2 OD
3/32
1
1
76529
PLUG, Oil relief valve

VALVE ASSY., Oil pressure relief,
77808
adjustable
7
1 6
8
68763~ 68763" 68763*
BEARING, Crankshaft
BEARING, Crankshaft
6 8
8
6 8 8
8
8
4
BEARING, Crankshaft
BEARING, Crankshaft, right front BEARING, Crankshaft, left front
1
1
61533
61520* LW-13884*
1 1
1
1
BEARING, Crankshaft, front SML, Crankshaft oil

RING, Oil seal, 23/64 ID
section
x
2
1
9
10
LW-13792
72091
7/64 dia. 8
72091

section
7/64 dia. 2 2 2 2
2
11
I LW-11632 171105 171032 ISTD-619

section
5/64 dia.
6 8 6 6 6 6
12 13
BODY, Tappet BUSHING. Engine support (1.00 inch

diameter
mounting hole)
x
8
x
14
WASHER, 17/32 ID
5/32 inch thick
1-3/4 OD
Used with controllable

Used with fixed
pitch propeller. pitch propeller.
1-7
2588
72
,i
a
/j
rci
h
j
i
le;
c~ii:i
r
-~-;-I
c
;i
i
87
~9
1
.s.
d
iYri
P
a
a
::c,ii/
i(,j
.L
81);$
ii
-i
I
j3>-
f
C7;
i/,,
D
9
\r)
do
n"n
J
)li:
g
,P
3
B
1J
B
i
1
i
I
G3
3\
j
I!
2
i,
3
11
1?
i
i\.
?i
-3
~3t j
3
i
r~
O,
ul
i,,ii
1
I
f?
V1
m
ma
xirtrr; nrl~
n~i=a
v
;ml~7i
au,
(n
/-8
n r+
Lil~AVCO
VCONIING
0-235 SERILS PARTS CATALOG

CRANKSHAFT IDLER GEARS AND TACHOMETER SHAFT
FIO. REE.
O N PART
ODANTITY PER ASSEMRLV

K L K K c F F H J L c c c 1122222222222 C C ii A C C P. R C A A R B
IUMBER
DESCRIPTION
Ale
L
L
5
1
N 22 A C
N
74996
GEAR ASSY., Crankshatt idler
2 2 1 1
1 1
2 2 1 1
1
2 2 1 1
1 1
2 2 1 1
1 1 1
2
2
2
2 1 1 1 1 11 1 1 1 1 1 1 1 1
2 2
2 3 4 5 6
7
77309 74996 77309

75072
BUSHING, Crankshaft idler gear GEAR ASSY., Crankshatt idler BUSHING, Crankshaft idler gear
GEAR ASSY., Crankshaft idler
1 1
1
1 1
1 1
1 1 1 1
1
1 1
1 1 1 1
1
1 1
1
1
77309
61151
BUSHING, Crankshaft idler gear SHAFT, Crankshaft idler gear
2 2
4
73817
9
10 11 12
STD-705
75708 78368 61544
LOCKPLATE, 1/4 bolt, 1-3/4 spacing BOLT, 1/4-20 x 11/16 long

SHAFT ASSY., Tachometer
1
1 1 1
13
45530
long PLUNGER, Fuel pump, long RING, Oil pump shaft retaining
x
PIN, 3/16
2-5/16
1-9
1
;I
I-
i4-
j
sar
m i
j
/7
I,
rr
:~13
ui
ill
Ci:
1
::~r
z O
\i/
3
t
s
e,
sk
m
i
ji
13;
ii~
C1 o0 a
i\
i/
i
L.
Ti
lh\
o3
ID (n n,
>b-"/\
v~
1
;1
i\
d
r3\1
,1?
i.i ~I
o
ru w cn
-j
m
m
I~
~O
m
r,
u,
8
9
-1 <n
2-4
C) -I P
r
O C)
~I/AIVC O
VCOIVI I NG

CRANKCASE ATTACHING PARTS
FIG. REF.
o IS PART
OUANTITV PER ~SSEMBLV

C
i
DESCRIPTIOIS
WUMRER
6
STD-1414
A L L
8 16
1
C
1
C 2
C 2
F 2
J 2
BCACABCAABCAC
N N 2 2 AC
BOLT, 1/4-20 STRAP, Lifting BOLT, 1/4-20 BOLT, 3/8-24
1-1/2
long
2:ISTD-8
3
4 5 6
7
WASHER, 1/4 plain

x
x
60803
STD-2084
AN6-21 STD-160
STD-1411
long 2-13/64 long
1-3/4
1 1
WASHER, 1/4lock
NUT, 1/4-20 plain
9
9
STD-1416
BOLT, 1/4-20 x1-1/2 long,

dr. end 3
on
9
10 11 12
STD-8
WASHER, 1/4 plain (Max. 9) NUT, 1/4-20 Slotted shear
ISTD-1409 STD-33 ISTD-872

AN6-34A
3 2
WASHER, 3/8 plain

NUT, 3/8-24 Slotted shear
BOLT, 3/8-24
x
13
14 15 16 17
3-19/32
long
2 4 2 2
STD-33
STD-678
STD-596 STD-1414
WASHER, 3/8 plain WASHER, 3/8 lock

NUT. 3/8
plain
x
BOLT, 1/4-20 BOLT, 1/4-20
1-1/2
long
18
19 20 21
STD-1419
1-1/8
long
2 4
2 4
ISTD-8
STD-160 STD-1411
WASHER, 1/4 Dlain WASHER, 1/4lock

NUT. 1/4-20 plain
3
1
3
1
1-11
L~CO
LYCOMING
1-2-8-7~
4-6-)7
3\
1-2-6-7
~-5-11-12
1-2-6-7
13-14-15-16
i
ro
I
I
I:j
8
13-14-15-16
/I ____
Ir
1-2-6-7"
r"0
18-19-20-21
17-19-20-21
-~T
ULB-9 ,10
Figure
6. Crankcase 1-12
Attaching
Parts
~VC O
LYC O IVI I N G
ACCESSORY HOUSING AND RELATED PARTS

ACCESSORY HOUSING ASSEMBLY
FIG.
O N PART WuMBEn DESCRIPTIOW
OUAWTITV PLR A~SEMBLY

K K C F J K L H C C F 12222~22222 Pl P. ,e n c B B C 4 R
RLF~.
AICIC
L
7
1 2
N 22 A C
L
73818
68796
GASKET, Accessory housing

HOUSING ASSY.,
1 1 1 1 1 1 1 1
1
68798
68800 68802 73206
73259
74628
68790
68792
72496 LW-12044 LW-16011* 3
31C-12 31C-12
316-19
310-19
5 6
7
31CD-17 256-22
61400 1102
Accessory HOUSING ASSY., Accessory HOUSING ASSY., Accessory HOUSING ASSY., Accessory HOUSING ASSY., Accessory HOUSING ASSY., Accessory HOUSING ASSY., Accessory HOUSING ASSY., Accessory HOUSING ASSY., Accessory HOUSING ASSY., Accessory HOUSING ASSY., Accessory HOUSING ASSY., Accessory STUD, 5/16-18 x 1-1/2 long STUD, 5/16-18 x 1-1/2 long STUD, 5/16-18 x 2-3/8 long STUD, 5/16-18 x 2-3/8 long STUD, 5/16-18 x 2-1/8 long STUD, 1/4-20 x 2-3/4 long STUD, 1/4-20 x 1-3/16 long
PLUG, 1/8-27 NPT PLUG, 1/4-18 NPT
PLUG, 3/8-18 NPT
1 1
1 1
1
1
1 1 1 1
2
4
22
2
4
2
4
22
4
3
4 2 2
f
8 9
10 11
STD-783
STD-784
1 61175
ADAPTER, Tachometer
LW-16011
Housing provides
for two
impulse magnetos.
2-1
pl(sTs 0-235 S~RIES

~co
LYCOMING
/I;j
1=
C~
a
aa
r8-9
\-i
j
4-( \CS
Qc\t3
j
II,n
Figure
Accessory Housing
Assembly
VCOIVIING
0-235 SLRIES PARTS CATALOG

OIL PUMP ASSEMBLY AND ACCESSORY HOUSING ATTACHING PARTS
o N
RLF.
OUAWTITI PLR ASSEMBLI

C
i B
PART
IUMBLR
DLSCRIPTIOW
A
L
C
C
C
A
C
C
F B
J
a
K
B
i
4
22222222222
A C C C
8
1
N 22 a C
L
78531 LW-13775 61174 60746 LW-14260 BODV ASSY., Oil pump IMPELLER ASSY., Oil pump driven
1 1
3
4 5
SHAFT, Oil pump drive IMPELLER, Oil pump driving SEAL, Tachometer drive, oil
WASHER, 5/16 plain
1 1 1
1
6
7
STD-35
STD-8 STD-160 STD-1646 STD-1885 STD-1204 STD-1420 STD-1411
WASHER, 1/4 plain WASHER, 1/4lock

BOLT, 1/4-20
x x x
13
12
8
9
2.00
long
2 2 2
2 2
22
10
11 12
BOLT, 1/4-20 BOLT, 1/4-20
1-41/64 15/16
long long
10
NUT, 5/16-18 Slotted NUT, 1/4-20 plain
3
2
13
2-3
~CO
LYC O IV1 I N G
-8-11
i
cii:iif)
i
i:/i
I
7-8-9
I
i
iC
C~ZW-h
i..
1W
1:
7-8-11
rir
7 8 10
1
Xi
i~
ir
ii.
(Cj I~-i ii
~9
\I
IC vi
(/1
I 1.
11
1Z
Figure
8. Oil
Pump Assembly and Accessory Housing Attaching Parts

2-4
,~iAVCO
LYCOMING
PROPELLER GOVERNOR OIL I_INE
FIO. REF.
O N PART
OOANTITY PER ASSEMRLV

K F K K L F J H L C C 122222P22222
IUMBER
DESCRIPTION
AICIC
L
B
N N 22
A
Q
1 2
It
L
75167 TUBE ASSY.,
Prop. governor
x
oil line
1 1 1
STD-1930
75165 STD-35
HOSE, 3/810
1.00
long
3
4 5
CLIP, Prop. gov. oil line support WASHER, 5/16 plain WASHER, 5/16 lock, internal teeth BOLT, 5/16-18
CLAMP
x
STD-475
STD-1838
LW-16266-25-38
6
8
15/16
long, hex hd.

1/4 NPT, 900
1 1 1
8 9
MS20822-6*
74070*
ELBOW, 3/8 flared tube

str,
9/16-18
thd., adj. 45"
Assemble in
right crankcase,
front,
Assemble in prop. governor
adapter.
2-5
~ATVCO
LYCn IV1IN r~
i .i~
r--
ill
ii
2; i
e,
i
.s
5
Figure
9.
Propeller
Governor Oil Line
2-6
II~AVCO
LYCOMING

PROPELLER GOVERNOR DRIVE AND COVER
FIC.
REF.
PART
OUANTITV PER ASSEMBLY

F c c F H K K J K L 2 2 2 2 2 2 2 2 2 2 2 BCACARCAABCAC
NUMBER
DESCRIPTION
Alcle
L
10
68317
2
N 2 2 AC
SHAFTGEAR, Prop. governor drive

WASHER, Accessory driven gear RING, 13/16 dia. x 3/64 thick,
internal
71596
STD-1221
retaining
1 1
68315 75153
1102 67556
5 6
7
GASKET, Accessory drive adapter ADAPTER ASSY., Prop. governor drive

PLUG, 1/8-27 NPT, Alien STUD, 5/16-18
x
1
1 4
1
2.00
long
STD-1774
PIN, 1/8x1/41ong
9
10 11 12 13 14 15
STD-35 ISTD-475 ISTD-1410 172053 172378 iSTD-35* STD-475
WASHER, 5/16 plain WASHER, 5/16 internal lock NUT, 5/16-18 plain GASKET, Governor COVER, Governor drive WASHER, 5/16 plain WASHER, 5/16 internal lock NUT, 5/16 plain
4 4
1
on
4 4
16
STD-1410
32
required for Woodward governor;
required for
AN governor.
2-7
O
2592
O
r
ii
\\I
1;;
O
Z O
"1~
r
CLLb;l
CI
..I:
"i
~J7
i,l
o
Bm
\o
3(9
O
a
on
d
14
r;ul
a
V,
m
3P
\Y9
to
cnm
o =IP
1,
6 V) C)
O G)
L?I/AVCO
LYCOMING

FUEL PUMP ASSEMBLY AND ATTACHING PARTS
FIC. RLF. PART
OUANTITV PLR ASSLMRLY

C
t
WUMBER
DESCRIPTIOR
AIC
L L
11
1
C C F F H K J K K L L 2 2 2 2 2 2 2 2 2 2 2 BCACABCAABCAC
1
N 2 A
N 2 C
75246
FUEL PUMP, Low pressure, dual
diaphragm (6440295)
2
1 1
1
1 2
1 1 2
1 1
1 1
1 1
1 1
1 1
60096
3
4
STD-33 STD-1882
GASKET, Fuel pump WASHER, 3/8 plain SCREW, 3/8-16

x
1 2
1 2
1 2
111 2
22
1-9/32
long,
2
1 1
5 6 7 8
9
60096 65098
socket hd., dr. hd. GASKET, Fuel pump COVER, Fuel pump
2 1
1
2
1 1
2
1 1
STD-33
LW-38-.75
STD-678
WASHER, 3/8 plain BOLT, 3/8-16 x 3/4 long, hex hd. WASHER, Lock
2
2 2
2
2 2
2 2
2
2 2
2
2-9
~AVC O
LYCOMING
k
Crs
1\
C)
i,
I~ \;ip~,
/Ia",
2-5
37
/1
Figure
11. Fuel
Pump Assembly and Attaching Parts

2-10
O~
LYCr IF~IING
0-235 SLR(LS PARTS CATALOG

VACUUM PUMP DRIVE AND COVER
FIG.
REF.
O W
PART
OUBNTITV PER ASSEMBLI

C
1 B
IUMBER
DESCRIPTIOW
12
1
A L L
C
rJ
K F K K L J H C C F 22222222222
A
r.
PI
/i
P.
N N 22 A C
61098
ADAPTER ASSY., Vacuum pump
1 1
1 1
i 1
1 1
1 1
1 1
2 3
STD-1774 STD-208
PIN, 1/8 dia.

5/16 wide
1/4
x
long
1-1/2 OD
SEAL, Oil, 7/8 ID

x
1 1 1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
4 5
72970
GEAR ASSY., Vacuum pump driven
161183
71596
8313
GASKET, Accessory adapter WASHER, Accessory driven gear GASKET, Vacuum pump COVER, Vacuum pump WASHER, 1/4 plain
WASHER, 1/4lock NUT, 1/4-20 plain SPACER, Vacuum pump stud
6
7 8 9
1 1
1 1
1
1
1 1
1 1
1 1
1 1
1
1
1
1
1
1
1 1
1
1
60430 STD-8
4 4 4 4 4 4 4
10
11
ISTD-1BO
I STD-1411
12
168593
2-11
i-~I/AVCO
LYCOMING
~Q
s
171
c~
1,j3
77Y,c:
d
D
iC/
CS;,i
,I
,1/
~I
r
Q
Q~
r
~L
9
11
87
hS
107
ao
o
12
-7
oSj
0,
i-j ~I
~6 "2
rg
\v\$ jl/
bjl/(
Figure
12. Vacuum
Pump Drive and Cover

2-12
,~AVCO
LYCOMING

OIL FILTER ASSEMBLY AND OIL COOLER BYPASS VALVE
FIG.
REF.
PART WUMBER
O W OESCRIPTIOW

C
1 1
AICIC
L L
C 2
C 2
F 2
13
1
BCACARCAABCAC
N N 2 2 AC
77853 77852
HOUSING ASSY., Oil filter BASE ASSY., Oil filter
2
3
4
11
154[)19625
LW-12999
IOIL
FILTER, Short, spin-on

Oil filter
I
1
1 I
111111111
1 1
1
PLATE, Oil filter adapter
11
1(5 ILW-12795
6 75944 7 8 9 10 11
IGASKET,
adapter VALVE ASSY., Temp. control, bypass

SCREEN ASSY., Oil pressure
i 1121 1 I II I rl i I 1 121212[2[2
oil cooler
f 1 1 1 1 f 1 1 1 1 1 1 1 1 t 1 1 1 1 1 1 1 1 1 1
1 1 1
62817
68974 69510
1
1
1
1 i
1
1 1
1 1
HOUSING, Oil pressure HOUSING, Oil pressure
screen
screen
1
1 1
1 1
1 1
1 1
f 1
1 1
1 1
1 1
1 1
1 1
61173
ISTD-294 ISTD-111
25C-10
GASKET, Oil pressure housing GASKET, 7/8 x 5/8 ID x 3/32

annular
1
x
12
GASKET, 1.00 ID
1-1/4 OD
3/32
1 1 1 4 1
1 1
1
1 1 1
1 f
13
14
STUD, 1/4-20
1-1/4
ISTD-1350 ISTD-8 ISTD-1BO ISTD-1856

STD-1856
15
PLUG, 1.00-14 so. hd. drilled WASHER, 1/4 plain
16
17
WASHER, 1/4 lock SCREW, 1/4-20

slotted
x
1.00 hex hd.,

4 4 4 4 4
4 4 4
SCREW, 1/4-20
slotted
1.00 hex hd.,
3
1 1 1 1 1 1 1
3
1
3 1 1 1
3 1
3 1
3 1
18 19
ISTD-1411
69436^
20 21
162415^ ISTD-294
62417
NUT, 1/4-20 plain SPRING, Oil cooler bypass PLUNGER, Oil cooler bypass
GASKET, 7/8
annular
5/8 ID
3/32
1 1 2 1 1 f 1 2 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1
1 1 1 1
1 1 2
1 1
1
22
23 24 25
26 27 28
ISTD-784
AN816-8 AN777-8D
PLUG, Oil cooler bypass PLUG, 3/8 NPT NIPPLE, 1/2 flared tube, 3/8 NPT ELBOW, Universal 750 GASKET, Metal tube connection seal BOLT, Oil cooler fitting WASHER, Oil cooler fitting
2 2
2
2
1
1
1
1
1 1
IAN901-8A
71620 71623
1
1
1
1
1
1
Do not
use
spring and plunger
on
engines equipped with
75944 oil cooler
bypass
valve
or
engines
without oil cooler Installotion.
Revised
January,
1987
2-13
nl
/-27
n95
25 19
OO
O
O
w
i\I
r!
Ip
D
i
\:c,
-Ic
"7to
o
21
o
1J~
i
o"c:
o
"u,
~yYY
B
o
6
j
~23
r;
w cn
V)
,-;;I
:I 15
i
/-24
cn
~3D cn
~k
~o,
~7
~12
C)
P O C)
6:~AVI=O
LYCOMII\IG
CYLINDER, PISTON AND VALVE TRAIN

CONNECTING RODS, PISTONS AND RING ASSEMBLIES
FIG.
REF.
PART
N OLSCRIPTIOI
OUAWTITY PER ASSEMRLY

c
1
IUMBER
Alcle
L
B
14
t
L
78030 ROD ASSY.,
F K c F H K c K J L ~2222222221 a ii a C O a a C o c c
27 n C
Connecting
LW-13923
78027
3
4
BUSHING, Connecting rod, upper BOLT, Connecting rod

NUT, Connecting
rod
8 8 8 4
4
LW-12186
69373 73851 LW-11621 LW-13623
5 6
BEARING, Connecting rod
PISTON, Low compression

PISTON, Compression ratio 9.7:1 PISTON, Compression ratio 8.5:1 PIN, Piston
PIN, Piston
4
4 4
4 4
4 4 4 4 4
4 4
60827
LW-13445*
8
4114
8
60828
PLUG, Piston pin
8
8
LW-11625 9
68196
78862
PLUG, Piston pin (piloted) RING, Piston, compression RING, Piston, compression
RING, Piston, oil regulating
8 8
8 8
8
8
4
10
ILW-16867 78864
RING, Piston, oil regulating,
11
60072
expander type RING, Piston, scraper (plain) piloted plug

P/N LW-11625.
4
4
4 4
Used with
Revised
January,
1987
3-1
25so
O O
1
-n
T.h
t$Pm-!3
i,
r
9
li/
Z O
r;
O ul
3
C\ lil/ ~1111
cn
m
33
m
V,
~a
P 33
V) C) It 3+
r
co
LYCOMING
CYLINDER ASSEMBLY
FIG. REF. PART WUMBER
QUA~TITY PER ASSEMBLY

c c
2
1
DESCRIPTIO#
Alcle
L
c 2
F 2
J 2
M
2
15
1
BCACABCAABC 4
N 2 AC
N 2
71828
CYLINDER 8 HEAD
ASSY.,Plain
4 4
LW-11633 LW-12986
LW-18290* LW-16701*
LW-16703
CYLINDER 8 HEAD ASSY., Nitrided
CYLINDER 8 HEAD ASSY., Plain CYLINDER 8 HEAD ASSY., Nitrided

CYLINDER HEAD ASSY., Plain HEAD ASSY., Plain
4
4
4
4 4
4 4
4 4
4
CYLINDER 8 HEAD ASSY., Nitrided CYLINDER

4
LW-16704
2
4
4
4 4 4 4 4
61258
LW-11900
3
60337
SEAT, Intake valve SEAT, Intake valve (steel) SEAT, Exhaust valve SEAT, Exh;lust valve GUIDE, Valve, intake and exhaust GUIDE, Valve, intake
4 4
4
LW-16699"
4
4 8 4 4 4 4
4
61681
61681
8
4
8
4 4
4 4 4 4 4 4
4 4
4
4
4 4
4
4
6 7 8 9
LW-11626
66796
31C-12 STD-700
GUIDE, Valve, exhaust INSERT, Spark plug, 18-1.5 MM STUD, 5/16-18 x 1-1/2 long
ELBOW, 90", 3/8 flared tube
8
8
4
Incorpontes
Allison exhaust valve seats.
Allison valve seat.
3-3
LYCOMING
j/
~I
.e.b
~45
Figure
15.
Cylinder Assembly
~iAVCO
LYCOMING

CYLINDER RELATED PARTS
O N
RE~.
OUA#TITY
C
1
PLR ASSEMRLV
K K
PART RUMRLR
DESCRIPTIOI
16
1
A L L
8 8 8 8 8 4 8
4
C
1
C 2
C 2
L 2
BCACABCAABCAC
N N 2 2 AC
73806 60831 60398 73807
ROD ASSY., Push ROCKER ASSY., Valve
3
4
BUSHING, Valve rocker SCREW, Valve adjusting NUT, 9/16-18

x
5
6
STD-587 LW-13790
5/32 thick
SHAFT, Valve rocker

THRUST BUTTON, Rocker shaft
7 8
9
LW-12892
75906
61247
GASKET, Rocker box

COVER, Rocker box SCREW, 1/4-20
x
4 24
10 11
ISTO-1925 1383-8
383-8
5/8, self-locking
NUT, 3/8-24 plain
32132132
32 16116 16116
NUT, 3/8-24 plain

NUT, 7/16-20 plain RING, Oil seal, 3/32 dia. GASKET. Exhaust flange
x
12
ISTD-2106
16116116116116116116(16116 16116116116/16116116116116
13 14
162869
65321
77611
4-3/8
4
4
GASKET, Exhaust flange FLANGE, Exhaust, stainless FLANGE, Exhaust, carbon

WASHER, 5/16 plain WASHER, 5/16 lock, internal teeth
8 8 8 4
4 4 4 4
15
61260 61259
44
4
16
17
STD-35 STD-475
18
STD-1410
NUT, 5/16-18 plain
3-5
2593
13
O o
11
1
r
iiiI
II
II
i
i
cn cP
,I i I i
j!
Ii ~l
O
1
Iii ii
1~7
7;1
Z O
n
i
QI
w;Ip
p,
1Ii/
I;:i
,il
k
Ibu
Y
~7
1
iiJ
S
9~
o
N w
/14
,15 yo~
I;
~7h
UI
V)
m
3D
m
u,
OY
P
3P
111 cn
P
r
O n
r~IAVC O
LYC O iV1 I 1\1 G

VALVE ASSEMBLY
FIG. REE.
o N
OURNTITI PER ASSEMRLI

cc 2 C 2
F F 2
H
PART NUMBER
DESCRIPTION
Alcle
L L
J 2
L 2
M 2
17
1
BCACABCAABCAC
4 4 4
N 2 2 AC
60037 LW-11901
VALVE, Intake VALVE, Intake VALVE, Exhaust VALVE, Exhaust
4 4 4
4 4
4
44
66531 LW-11634
4 4
4 4
4
3
4 5
61252 LW-13320 LW-10077 LW-11795 LW-11800
SEAT, Valve spring, outer SEAT, Valve spring, inner SEAT, Valve spring SPRING, Valve, auxiliary SPRING, Valve, outer
TUBE, Push rod shroud SEAL, Shroud tube
KEY, Valve
8
8 8 8 8 8 16
16
6
7
8
9 10
60903
LW-18661
60009
3-7
2wo
C)
O
1
O
i
;5?j
c
r-
Z O
29
11II I I m/i~////,i
a
3
I?i111,,
ii
I/
la:~ I: ~:liii ~I
j!/
I
I
I I
Ii
I
\i\j
iii
I
I;
j1j
Rs ~c
i
It
3
4
r;
f~
u,
m
3D
m
bPV1
3D -I cn o e
p
r
LYCOMING

CYLINDER HEAD DRAIN TUBES AND INTERCYLINDER COOLING BAFFLES
FIG.
REF.
PART
IJ DESCRIPTIOIS
A L
1
C
1
OUANTITY PER ASSEMRLY

C
F K C C F K H K J L 2 2 2 2 2 2 2 2 2 2 2 BCACABCAABCAC
M
1
NUMBER
18
1 2
N N 2 2 AC
60890 60821 60928 STD-2180
TUBE ASSY., Oil drain,

cyl. cyl.
no.
1 i
no.
no.
2 3
4
3
4
cyls.
2
4 4
HOSE, 3/8 ID
1-13/16
5 6
7
STD-684
LW-1 5592-5-05
NIPPLE, Straight, 3/8 ID hose CLAMP, Hose
8
2 2 2 2 2 2
2 2 2
LW-13304
71611
8 9 10
11 12
LW-13303 65614 ISTD-251 ISTD-665
Intercylinder RETAINER, Intercylinder baffle HOOK, Intercylinder baffle retainer PLUG, Baffle attaching
WASHER, No. 10 lock
BAFFLE ASSY.,
2
2
2
2
2 2 2
4
22
22
2 4
2 4
22
444
4
SCREW, No. 10-32
3/4 fill, hd, dr.
44
3-9
C)
2501
I
o?n
-r
8~
8i
r,ii
O
1
i
O
z O
i
c~
I""_~/
r
eY
rr
//i//
I!
r-
iu~iw/
i,
j
n
i
gA
o
o9
O
12
r;
cn
iji
5
4~
11
10
v,
33
a123
3PP
V) C1 P --I
O C)
I~I/IAVCO
LYCOMING
IGNITION SYSTEM
MAGNETOS AND MAGNETO DRIVES
FIG.
REE.
PART #UMBER
OUANTITV PER ASSEMBLY

C
1
DESCRIPTIOW
AICIC
L
c
2
c 2
F 2
19
1 LW-51 360-29
J 2
BCACABCAABCAC
1
1
N N 2 2 AC
MAGNETO, S4LN-20
MAGNETO, Impulse coupling, S4LN-21 MAGNETO, Impulse coupling, S4LN-21
1 1 1
LW-51360-37 LW-51360-54 LW-51360-58 LW-163045-8 LW-163045-3

LW-163005-2
1 1
MAGNETO, Impulse coupling, S4LN-21 MAGNETO, S4LN-204 MAGNETO, S4LN-204 MAGNETO, Retard breaker, S4LN-200 MAGNETO, S4LN-1209
1
1 1 1 1 1
LW-349305-1 LW-349365-3 LW-349365-9

2 61665
MAGNETO, S4LN-1227 MAGNETO, S4LN-1227

GEAR, Magneto, impulse coupling GEAR, Magneto, retard breaker
GEAR, Magneto ADAPTER, Magneto, impulse coupling GASKET, Magneto adapter and magneto WASHER, Plain, 3/4 OD
1/8 thick
x
1 1
1 1 1
3
4
72495 61163 LW-12706

62224
1 1
1 1
1 1
1 1
1 1
5 6
7
1 2 3 3
1 3
STD-1727
21/64 ID
4
4 4
4 4 4
4 4
4 4 4 4 2
4 4 4
4 4
4 4 4 4 2
4 4
4
4 4
4
4 4 4
8 9
10 11 12
STD-475 STD-1410
75965
WASHER, 5/16 lock, internalteeth NUT, 5/16-18 plain CLAMP, Magneto GASKET, Magneto KIT ASSY., Magneto ground terminal KIT ASSY., Magneto ground terminal
KIT ASSY.,
4
4
LW-1 2681
LW-52305-1
LW-157209
2
2 1
13
LW-157208
Magneto ground
terminal
4-1
I-~AVC O
LYC O n~ I N G
i
~n
I
c,
yi
OU~
c~ijli
~i
2_1\
C//\I
!J :g~Ii
r
D
;ii
?iI
o"\\
PL3 r.ii1
-c,kx
T.1
3-4
n~
6
I
7:Z2-13 17
8
~I
ie~i
Figure
19.
Magnetos and Magneto Drives

4-2
~AVC O
LYCO N1I i~G

IGNITION SYSTEM
MAGNETOS AND MAGNETO DRIVES
FIC.
REF.
o N PART IUIBER DLSCRIPTION
QUANTITV
C C
A
PER ~SSEMBLI
K
B K
AICIF:
L L
R
C
C
F A
F B
J
A
K
A
L
4
22222222221
C C C
20
1
22 C n
LW-15635
MAGNETO
HARNESS ASSY.,
Right
1 1 1 1 1 1
1
(Slick)
2
1 1 1
1 1 1
LW-15636
77743
MAGNETO, Right (Slick

HARNESS ASSY.,
MAGNETO
3
4
LW-16596
4250) Ignition, right HARNESS ASSY., Right 4250) Ignition, right HARNESS ASSY., Right
Model 4281, Model
Model
1
1
(Slick)
5
1
1 1
LW-15636 LW-15866 LW-16590

HARNESS ASSY., MAGNETO
6
7
(Slick)
8
LW-16595

HARNESS ASSY.,
77743
10
LW-16685
11
ILW-16594
12 13
77743 LW-15637
impulse coupling) Ignition, right HARNESS ASSY., Right MAGNETO (Slick) MAGNETO, Right (Slick Model 4252, impulse coupling) HARNESS ASSY., Ignition, right
MAGNETO HARNESS ASSY., Left
1 1 1
1
1
1
1
(Slick)
14
LW-15638
MAGNETO, Left
15
16
77745
(Slick impulse coupling) HARNESS ASSY., Ignition,

MAGNETO
Model 4251,
1 1 1
1
left
ILW-16587
HARNESS ASSY., Left

1 1
(Slick)
17 LW-16594
MAGNETO, Left (Slick Model 4252,

HARNESS ASSY.,
18
77745 LW-16588
impulse coupling) Ignition,
1 1
left
19
MAGNETO
HARNESS ASSY., Left

1
(Slick)
20 LW-16595

HARNESS ASSY.,
21 22
LW-15868
impulse coupling) Ignition,
left
LW-16589
MAGNETO
HARNESS ASSY., Left

1
(Slick)
23
ILW-16595
24 25
77745 61665
61665 26 27 61163
LW-12706 LW-12706 28
162224
62224
impulse coupling) Ignition, left GEAR, Magneto, impulse coupling GEAR, Magneto, impulse coupling GEAR, Magneto ADAPTER. Magneto, impulse coupling ADAPTER, Magneto, impulse coupling GASKET, Magneto adapter and magneto GASKET, Magneto adapter and magneto
HARNESS ASSY.,
1 1 1
1 1
1 2
1 2 1
1
1 1
1 1
1 1
1 1 2
2 1 2
4-3
L~iAVCO
LYCOMING
IGNITION SYSTEM
MAGNETOS AND MAGNETO DRIVES (Cont.)
O N REF.

C
1
PART NUMBLR
DIESCRIPTION
AIcle
L L
C 2
C 2
F 2
F
2
H 2
J 2
K 2
L 2
N 2
N 2
20
29 30
31 LW-1 2681 76961
Br,ACABCAABCAC
2
4
AC
GASKET, Magneto CLAMP, Magneto CLIP. 1 wire CLIP. 1 wire CLIP. 2 wire WASHER. 5/161ock, internal teeth WASHER, Plain, 3/4 OD
x x
2
4
2
4
2
4
2
4
2
4
LW-14057
LW-14057
2 4
32 33
34
LW-14060 STD-475 ISTD-1727
3
4
3
4
3
4
3
4
3
4
3
4
21/64 ID
4 4 4
4
1/8 thick
4
4
4
4 1
4 4 1
35 36
STD-1410 STD-761 STD-761
NUT, 5/16-18 plain

COTTER PIN, 3/32 dia. COTTER PIN, 3/32 dia.
x x
1.00
long
1.00
long
i"
i
i, i
\r
5-1 8-21-24
ii
i
13-14-16-1 7-19-20-22-23
RQ:
;I,
/OQ
e.~..,.c
28
26
P/
28
\-1-2-4-9-7-8-11-11
36-9-12
14-19-12-19-
a32-22-02
"733
341307
~?e
c.
~29
1-2-4-5-7-8-10-1 7-1 9-20
Figure
20.
Magnetos and Magneto Drives

4-4
Ir~l/AVCO
LYCOMING
IGNITION SYSTEM
0-235 SERIES P~RTS GATALOG
IGNITION HARNESS AND LEAD ASSEMBLY
(SLICK)
IFIG. REF.
PART NDMBER

C
1
DESCRIPTION
AIC
L
C
1
C
2
21
1
C 2
F 2
F 2
K 2
BCACABCAABCAC
N N 2 2 AC
LW-M-2403 LW-M-2415
LW-M-2404
LW-M-2416
2
LW-M-2375
(Slick) (Slick) HARNESS ASSY., Right magneto (Slick) HARNESS ASSY., Right magneto (Slick) PLATE, Spark plug cable
CLIP, Two wire for 1/4
CLIP, One wire for 1/4
CLAMP
screw screw
HARNESS ASSY., Left magneto HARNESS ASSY., Left magneto
1 1
1 1
1
1
1
1
3
4
LW-14060 LW-14057 71909
2
2
2
4 1
1
5 6
7
CLAMP, 1-1/2 ID (Offset) WASHER, 1/4 plain WASHER, 1/4 lock, internalteeth
WASHER, 1/4 plain SCREW, 1/4-20 x 3/4 long, fill, hd. SCREW, 1/4-20 x 5/8 long SCREW, 6/32 x1/2 long, rd. hd. SCREW, 1/4-20 self-locking NUT, 1/4-20 plain NUT, 6-32 self-locking
ZIP STRAP
4 1
1
4 1
4 1
LW-16266-25-50 STD-8 STD-1BO STD-696
1 1 1 2
1 8
1 1 2
1
1
1 2 2
2
un
9
10
11
on
IAN500-416-12
IAN500A-416-10
1 1
1 1 4
1 1 4 4
1 1 4
1 1 4 4
1 4
1 4
1 4
12
ISTD-553
STD-1874 ISTD-1411
13
14 15 16
1
4 2
1 4 2
1 4 2
4 2
1
4
1 4
1 4
1 4 4
IAN365-632A
76734
iM-1985-48
1 M-1985-48
lM-1985-72
176923-48870-63 176923-72890-63 176923-48890-63

176923-48870-63
Replacement top bottom leads (LW-M-2403& LW-M-2404 harnesses) LEAD ASSY., Replacement top leads, except for 1T, 2T, (LW-M-2415 LW-M-2416 harnesses) LEAD ASSY., Replacement 1T, 2T leads LW-M-2416 harnesses) (LW-M-2415 LEAD ASSY., Repiacement, top and bottom leads (78539 harness) LEAD ASSY., Replacement, Nos. 1 2 top leads (78546 harness) LEAD ASSY., Replacement, Nos. 3 4 top leads (78546 harness) LEAD ASSY., Replacement, bottom leads (78546 harness)
LEAD ASSY.,
unlun
un
un
union
on
unlun
on
on
un
un
onion
un
un
un
on
on
on
un
on
un
on
Replacement lead assemblies have spark plug terminal assembly after being cut to proper length.
end assembled and
are
shipped
with necessary pans to
complete magneto
end
4-5
,-~AVCO
LYCOMII\IG
17
~t:
j
i
\\II
\\,U\I;
:j I
G
i
c_
a
u I
a a
~12
10
80
-B
Figure
21.
1~
Ignition
Harness and Lead

4-6
Assembly (Slick)
(-~AVCO
LYCOMING
IGNITION SYSTEM
SPARK PLUGS
FIG. REE.
PART WUMB~R

C
DESCRIPTIBN
AICIC
L
c 2
c 2
22
1
BCAC
K J K H I K 2 2 2 2 2 2 2 2 BCAABCnC
N N 2 2 AC
1182-83
SPARK PLUG,
(Champion REM-40E), high compression, shielded
81
8
1
8
8
i
8
I
8
I
8
18
1182-86
1182-J3
1182-87
(Champion EM-41E). low compression, shielded SPARK PLUG. (Champion REM-38E). high compression, shielded SPARK PLUG, (Champion REM-37BY),
extended electrode, shielded SPARK PLUG.
SPARK PLUG,
I
I
I
i
I
I
I
I
I
I
j
I
1
I
)81
I
8 8
1
I
8
1
I
8
18
I
8
88
18
1182-P3
(AC-SR-86),
I I I I I I 1
resistor type, shielded
NOTE
The above spark plugs are those used in current production only; this list does not include additional these engines. See latest edition of Service Instruction No. 1042 for complete listing of all approved
spark plugs that spark plugs.
are
approved for
use
in
4-7
L~AVC O
LYCOMING
C~AMP1OI;
Figure
22.
Spark Plugs
4-8
L-~VC O
LYC O IVI I N G
ELECTRICAL COMPONENTS
VOLTAGE REGULATORS, RELAY, ALTERNATOR AND GENERATOR DRIVE BELTS
FIG. REF.
O N PART IUMBLR DESCRIPTIOW
OUANTITY PLR ASSLMBLY

c c
A
Alcle
L L
R
c
C
F
A
F
D
J
PI
L
4
M
C
22222222222
C A B
23
1
N 22 A C
N
72205 833
71745 LW-10185
REGULATOR. Voltage (12V REGULATOR, Voltage (12V

REGULATOR, Voltage (12V
20
35
50
Amp.) Amp.) Amp.)
1
1
1
1 1 1
1
1 1
REGULATOR, Voltage, 12V, full transistor REGULATOR, Voltage, 12V, transistorized

REGULATOR, Voltage, 24V, full transistor RELAY. Overvoltage, 12V
1 1
1
111
1
LW-15895
LW-10179 2 78059
1
1 1 1
1
1 1 1 1
111
3
4
60886
76026
BELT, Generator drive BELT, Alternator drive (3/8 wide)
11
5-1
LYCOMING
iC~
3-4
=i!I
IY\\
X
I"C~
I-
Figure
23.
Voltage Regulators, Alternator and

5-2
Generator Drive Belts
LYCOMING
GENERATOR MOUNTING AND ATTACHING PARTS
FIC.
REF.
PART NUMBER
N DESCRIPTION
ODANTITY PER ASSEMBLY

C
1
AIC
L
C 2
C 2
J 2
M 2
24
1 2
BCACPBCAIBCAC
N 2 2 AC
69113
69452
BRACKET, Generator (For 12V -20A) BRACKET, Generator (For 12V 35A
50A)
3 60733
1
x
SHIM, 11/32 ID
.005 thick
1-1/8 OD
uniun
un
STD-8
WASHER, 1/4 plain
5 6
7
STD-160
WASHER, 1/4 lock BOLT, 1/4-20 BOLT, 1/4-20

BOLT, 1/4-20
x x
x
3
1 1
3 1 1
2 1
STD-2084
STD-1414
1-3/4 1-1/2
8 9 10
11 12
STD-1215
STD-1411 76028
1-1/4
long, long, long,
hex. hd.
hex, hd. hex. hd.
1 1
2 1
1 1
2 1 1
1 2
NUT, 1/4-20 plain LINK, Generator adjusting
1
1
ISTD-35 ILW-31H.75 STD-1727
WASHER, 5/16 plain

BOLT, 5/16-18
1/8 thick
x
x
3/4
long,
x
hex. hd. dr.
13
1W
WASHER, Plain, 3/4 OD

x
11/32 ID 1
1 1
ISTD-1834
STD-1835
BOLT, 5/16-18
hex. hd. dr.
1-1/16
long,
1 1
1
BOLT, 5/16-18
hex. hd. dr.
1-23/64
long,
1
1
on
6
7
STD-35
STD-1420
STD-68
WASHER, 5/16 plain

NUT, 5/16-18 slotted PIN, Cotter, 1/16 dia.
x
un iun
2 1/2
2 2 1
1
2
2 1
1
/8 9
long
2 1
1
69951 LW-31H.75
STRUT, Generator support BOLT, 5/16-18 x 3/4 long, hex. hd. dr.
5-3
~AVCO
LYCOMING
12
12
,I
i:
!k/ :r/
.C
.I-/
z
Y
i,
i
~isr
20
k
j
i
~C
_3
1-
1
ii/
7
li7
I
jll
5
4
L.-~i
17
~18
Figure
24. (Senerator
Mounting and Attaching

5-4
Parts
~AVCO
LYC(3MINIT
ELECTRIAL COMPONENTS
ALTERNATOR MOUNTING AND ATTACHING PARTS
REF.
PART WUMBER

C 2 C 2 F 2
F 2
H
BESCRIPTION
AICICIC
L
J 2
K 2
K 2
L 2 2
M
t
25
1
BC;ACABCAABCAC
N N 2 2 AC
78158 LW-13039
BRACKET, Alternator BRACKET, Alternator
1
1
2 3
4
73383
LOCKPLATE, 5/16 bolt

WASHER, 1/4 plain
1.00
spacing
1 1 1 1
STD-8 STD-160
1 3
1
1 3
1 3 1
WASHER, 1/4 lock, internalteeth
3
1
3 1
3
1
3
1
3 1 2
3 1 2
3 1 2
3
1
3
1
3
1
3
1
3
1
STD-2084
STD-1215 STD-1838
STD-1411 75380
6
7
8 9 10
11 12
ISTD-35
LW-31H.75 STD-1727
long, hex. hd. BOLT, 1/4-20 x 1-1/4 long, hex. hd. BOLT, 5/16-18 x 15/16 long, hex. hd. NUT, 1/4-20 plain LINK, Alternator adjusting WASHER, 5/16 plain BOLT, 5/16-18 x 3/4 long, hex, hd. dr.
x
BOLT, 1/4-20
1-3/4
1 2
2
2
1 1
f 1
1 1
1 1
1 1
1
1
1
1 1 1
1 1
1 1
1 1 1 1
1
1
1 1
1 1 1 t
1
1 1
1
1 1
1
1 1
1
1
1
1
1 1
1
1 1
1
1
1
1
1
1
WASHER, Plain, 3/4 OD

1/8 thick
11/32 ID
1
x
1 1 1 1
1
1
1 1 1 1
1 1
1 1 1 1
1 1 1 1
1 1
1 t 1 1
1
1
1 1 1 1
1 1 1 1
1 1
1 1 1 1
13
14
15
LW-31H.75
74323
BOLT, 5/16-18
3/4
long,
hex, hd. dr.
1
1 1
1 1 1
ILW-31H.75
STRUT, Alternator support BOLT, 5/16-18 x 3/4 long, hex. hd. dr. WASHER, 13/16 OD
thick
x
1
1
1
1
1
1
1
1
1 1
1
1
16
ISTD-690
AN6-14
3/8 ID
1/16 1
1
17
BOLT, 3/8-24
dr, end
1-37/64
long,
x
hex. hd.
1 1
1
18
ISTD-690
STD-872
WASHER, 13/16 OD
thick
3/8 ID
1/16
unlunlunlunlunlunlunJunlunlunlunlunlunlunlunlun
1
x
19 20 21
NUT, 3/8-24 slotted

PIN, Cotter, 3/32 dia. BOLT, 3/8-24
dr. end
x
1 1
1
1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
ISTD-713
AN6-16
3/4
1-53/64
long long, hex.
1
hd.
1
x
22
IAN6-13
76534
BOLT, 3/8-24
dr. end
1-7/16
long,
x
hex, hd.
1 1 1 1
1
23
SHIM, 1-1/8 OD
thick
13/32 ID
1/64
unlunlunlunlunlunlunlunlunlunlunlunlunlunlunlun
x
24
ISTD-690
WASHER, 13/16 OD
thick
3/8 ID
1/16
unlunlun
unlunlunlunlunlunlunlunlunlunlunlun 1
25
26 27 28
ISTD-872
ISTD-713
STD-1414 STD-1419
NUT, 3/8-24 slotted

PIN, Cotter, 3/32 dia.
x
1 3/4
1 t
1
1
1 1
1 1
1 1
1
1
1
1
1 1
1 1 1 2 4
1
1 1 2 4
1 1
1
1 1
long
hex. hd. hex. hd.
BOLT, 1/4-20
BOLT, 1/4-20
x x
1-1/2 1-1/8
long, long,
2 4
29
30 31 32
ISTD-8
STD-1BO
WASHER, 1/4 plain WASHER, 1/4 shakeproof lock NUT, 1/4-20 plain LINK, Alternator adjusting
3
1 1 1 1 1 2
3
1 1 1 1 1 2
3
1 1 1 1
ISTD-1411
LW-10729
33
34 35 36
STD-35
ISTD-1858 ISTD-2084 ISTD-1215
WASHER, 5/16 plain BOLT, 5/16-18 x 29/32 long, hex. hd. BOLT, 1/4-20 x 1-3/4 long, hex. hd. BOLT, 1/4-20 x1-1/4 long, hex. hd.
5-5
~L7AVCO
LYCOMI~G
ALTERNATOR MOUNTING AND ATTACHING PARTS (Cont.)
FIC. REF.
0 N
PART RUMBER

C
i
DESCRIPTIOW
25
37 38
A L L
C 2
C
2
F 2
F
2
H 2
J 2
K 1
K 2
L 2
L 2
ACABCAABCAC
N 2 A
N
2
STD-8 STD-160 STD-1411
WASHER, 1/4 plain
12112
lock 3 1 3
1
WASHER, 1/4 shakeproof NUT, 1/4-20 plain
39
"?1011
:i
i
i\
i3
13
7
;i
\"I
"i
iI;Y
r
15 Is
14
8
O
re-36
1~
~I
7
38 8-31-
4-30
7-36-2&341
331 7 i 347
2
\Q
"s~as
18
23I,26
24
20
Figure
25. Alternator
Mounting and Attaching

5-6
Parts
LYCO I~1ING
GENERATOR AND ALTERNATOR ASSEMBLIES
FIO.
o N
OUAWTITY
C
1 B
PLR
M
N
N
REF.
PART
WUMBfR
DESCRIPTION
A
j
26
1
K K F K i J H C C C F 122222222222 C A C A R B B C A C C A
22 R C
L
68767 71744
78401*
LW-14303*
LW-14301*
78308
(1101900) 50A(1101915) ALTERNATOR, 12V -40A, externally grounded (ALE-6406) ALTEANATOR, 12V -40A, externally grounded (ALE-6420) ALTERNATOR, 12V 40A,externally grounded (ALE-8420) ALTERNATOR, 12V 40A,externally grounded (ALE-8406)
GENERATOR, 12V GENERATOR, 12V
ALTERNATOR ASSY., 12V
35A
1 1
1
1
LW-12832
60A,
1
1
LW-12739
LW-14319*
internally grounded STRAP, Alternator ground ALTERNATOR, 24V -50A, externally
1
1
1 1
grounded (ALT-8421)
LW-14309"
ALTERNATOR, i 2V ALTERNATOR, 12V
60A, externally
1 1
1
grounded (ALY-8420)
LW-14308"
60A, .less
1
LW-14310^
thermocouples, externally grounded (ALY-8420) ALTERNATOR, 12V -60A, externally grounded (ALY-6420)
LW-12833*
60A,
1 1
LW-12739 LW-12834
internally grounded STRAP, Alternator ground

60A,
1 1
1 1
internally grounded
LW-12739 LW-14316"
STRAP, Alternator ground ALTERNATOR, 12V 70A, less
LW-14317*
thermocouples, externally grounded (ALX-8421) ALTERNATOR, 12V -70A, externally grounded (ALX-8421)
ALTERNATOR, 24V
LW-14324*
70A, less
1
thermocouples, externally grounded

ALU-8421)
3.25:1 Ratio.
5-7
~AVCO
LYCOMING
Figure
26. (;enerator and Alternator Assemblies
5-8
LYCOMING
STARTER MOTOR AND ATTACHING PARTS
FIG.
REF.
PART
OUAWTITY PER ASSEMBLY

C
1
WUMBER
BESCRIPTIOW
27
1
A L
C
1
C 2
C 2
J 2
L 2
L 2
BCACABCAABCAC
N N 2 2 AC
76210
STARTER, 12 volt, 10/12 pitch
pin/on
1 1 1 1
1
(MZ-4204)
69953
STARTER, 24 volt; 10/12 pitch pinion
(1109669)
LW-16207
STARTER,
24 volt, 10/12
pitch pinion
1
(MMU-4001)
LW-15571
STARTER, 12 volt, 12/14 pitch pinion
(MZ-4222)
2 3
4
1 4
4
STD-35
STD-475
LW-31-1.09 STD-2156 STD-1410

LW-1 2083
5 6
7
WASHER, 5/16 plain WASHER, 5/16 lock, internal teeth BOLT, 5/16-18 x 1-3/32 long, hex. hd. BOLT, 5/16-18 x 1-5/32 long, hex. hd.
NUT, 5/16-18 plain
4 1
3
1 1 1
LW-1 2085
SWITCH, Magnetic (SAZ-4201-E-1) SWITCH, Magnetic (SAZ-4401C-1)
1
1
1 1
5-9
,i~AVC O
LYCOMII\IG
I\
t
~5
j
t;/
u~
ir
;Cc~
i
~i
di
~L
-s
\O
Cj
C_C~
o
I
~h
3--/
Figure
27. Starter Motor and 5-10
Attaching
Parts
~AVCO
LYCOMING
OIL SUMP AND INDUCTION SYSTEM

OIL SUMP ASSEMBLY AND OIL SUCTION SCREEN
FIG. REF.
O N
OUAISTITY PLR ASSEMBLY

C
1
PART WUMRLR
DESCRIQTIOW
Alcle
L L
C 2
C 2
J 2
22
28
1 61374 62318
BCACABCAABCAC
f
N 2 2 AC
SUMP ASSY., Oil SUMP ASSY., Oil
1 1
11
2 3
4. 5
61376 61377
25C-11
CONNECTION, Intake pipe, front CONNECTION, Intake pipe, STUD, 1/4-20

x
rear
2
4
1-3/8
long
STD-551
PLUG, 1/2-14 NPT, So. hd. GASKET, Oil sump

WASHER, 1/4 plain
1 1
6
7
LW-13353
STD-8 STD-160 STD-1204 STD-1411
WASHER, 1/4lock, internal teeth BOLT, 1/4-20

x
20 18
14
9
10 11 12 13 14
15
15/16
long,
hex, hd:
NUT, 1/4-20 plain
60820 61381
GASKET, Oil suction tube flange

TUBE ASSY., Oil suction
1 1 2
ISTD-1227 ISTD-1433
STD-8
WASHER, 1/4 plain, copper
BOLT, 1/4-20
1-1/2
long,
hex. hd.
2
un
WASHER, 1/4 plain (Max. 4)
16
17
STD-1409 ISTD-68
61378
NUT, 1/4-20 slotted shear

PIN, Cotter, 1/16x1/21ong
2
2
18 19
SCREEN, Oil suction

GASKET, 1-1/4 ID
3/32 annular
x
1 1-1/2 OD
x
ISTD-1045
61358
1 1
20
PLUG, 1-1/2x1-1/4-12, hex. hd.
6-1
LYC~7 N1(NG
B
17
c-
fe
13
\i~
15
ii
I-
/-2
bI A$ii
95
18
Figure
28. Oil
Sump Assembly and Oil Suction Screen

6-2
~iAVCO
LYCOMINE
INTAKE PIPE ASSEMBLY
FIG. REF.
PART WUMRLR
O 1
OUAWTITV PLR ASSEMBLV

C 2 C 2
F F
H
OESCRIPTIOR
AICICIC
L
J 2
29
1
BCeCIBCnaBCAC
N 2 A
N 2 C
LW-16728 LW-16730 LW-16729
PIPE, Intake cyls. PIPE, Intake, cyl.
nos. no.
2 1 1
2 3 4
STD-1196
PIPE, Intake, cyl. HOSE, 1-1/2 10 x 1-7/8

no. 4
1-1/2
5 6 7
long
LW-1 5592-8-28 71973
CLAMP, Hose GASKET, 2 bolt flange, 1-7/8 ID FLANGE, Intake pipe, upper FLANGE, Intake pipe, upper WASHER, 1/4 plain
8
4 4
74360 LW-16731
4 4
8 8
9 10
WASHER, 1/4 lock, internal teeth BOLT, 1/4-20

x
1-1/4
long,
hex, hd.
6-3
LYCOMING
r
ol
iI fi
i
E
111
lu
j
II
i/
4_/\YZ/
Figure
29. Intake 6-4
Pipe Assembly
r~AVCO
LYCO NIIN r=

CARBURETOR ASSEMBLY
O REF.

CCCCFFHJKKKLLMNN
1
PART
NUMBER
DESCRIPTION
Ale
L L
30
1 2
BCACABCAABCAC
2 2 AC
60592
61547
KET, Carburetor CARBURETOR, Man/el-Schebler, MA-3A
(10-3103-1)
77939
CARBURETOR, Marvel-Schebler, MA-3PA
(10-4978-1)
77585
CARBURETOR, Marvel-Schebler, MA-3A
(10-4953)
LW-10619
(10-5050)
LW-13133
(10-5126)
LW-14016
(10-5142)
LW-15496
CARBURETOR, Man/el-Schebler, MA-3A
(10-5199)
LW-1 6073
(10-5220)
LW-16677
(10-5257)
LW-16907
(10-5267)
3
4
5
1 4
WASHER, 1/4 plain WASHER, 1/4lock, internal teeth NUT, 1/4-20 plain
4 4
6-5
LYC O IV1 I 1\1 G
r-l
0)
c/
~I
c, C,
j-l
c-iu-L
-I-j
I
;-7
1 i
:.e
-IJ"
Figure
30.
Carburetor Assembly
6-6
~7AVCO
LYCOMING

PRIMING SYSTEM
FIO. REF.
O N PART
OOANTITY PER ASSEMRLY

C
1
DESCRIPTION
AIC
L L
WUMBER
PLUG, 1/8-27 NPT, Alien hd.
TUBE ASSY., Primer
nos.
C 1
C 2
C 2
31
1
BCACABCAABCAC
N N 2 2 AC
1102* LW-12098-1-170
cylinders,
2
2
1&2
LW-12098-1-116
TUBE ASSY., Primer

nos.
cylinders,
2 2 4 4
4
3&4
2 2
2
2 4 4
4
2
2
2 2 4
4
2
2
2 2
4
4 4
2
2
4 4 4
LW-12098-0-100
TUBE ASSY., Primer, intermediate CLAMP
2
4 4 4 4
LW-16266-25-13
71909
STD-553
4
4 4
4
4
4
4
4 4
6
7
CLAMP, 1-1/2 ID with 1/4 die. offset SCREW, No. 6-32

x
1/2
long,
rd. hd.
8 9 10
AN365-632A
STD-853 74225
NUT, No. 6-32, self-locking

TEE, Union, 1/8 tube
NIPPLE ASSY., Primer
4 3
4
4 3
4
4 3
4
4 3
4
3
4
3
4
3
4
3
4
3
4
Assemble in
cylinder heads.
6-7
vCO iV1I I\IG
J
to
2
10
~3
10
r7-8
49
Figure
31.
Priming System
6-8
L~AVC O
LYCO M I NG
SERIES PARTS CATALOG
SECTION 7 SERVICE KIT SECTION SEAL AND GASKET SET 0-235 SERIES
Part No.
Part Name
Qty.
1 1 1
2
61499-1 STD-111 STD-208 STD-294 STD-1045

8313
SEAL AND GASKET SET
GASKET
SEAL, Oil GASKET, Annular GASKET, Annular

GASKET, Vac. pump
2 2 1 1
1 1 1
60096 60592 60820 LW-18639 LW-14260

61173
GASKET, Fuel pump GASKET, Carb. GASKET, Oil suction tube Range LOCKPLATE, Crankshaft gear
SEAL, Tech. shaft GASKET, Oil press,
CONTAINER
61183 61523
61531 62224 LW-18661
hsg. GASKET, Accy. adapter

GASKET, Hydraulic GASKET, Mag. adapter SEAL, Shroud tube GASKET, Exhaust Range GASKET, Accy. dr. adapter GASKET, Oil sump GASKET, Intake Range GASKET, Gov. drive
GASKET valve
1 1
1 1
3
16
4
65321
68315 LW-13353 71973 72053
1 1 4 1 1
72059 72078
72091 73383 73817
LOCKPLATE, Cam RING, Oil seal

LOCKPLATE
gear
2 8
1
73818
74065
74068 75906
76940
LW-13792 LW-12681
LW-12795
LOCKPLATE, Camshaft idler gear shaft GASKET, Accy. hsg. RING, Oil level gage seal RING, Oil level gage seal GASKET, Rocker box cover SEAL, Crankshaft oil SEAL, Crankshaft oil
2
1
1 1 4 1 1 2 1 6
4
GASKET, Mag.
GASKET RING, Oil seal
LW-11632
62869
RING, Cyl. base
LW-12040 62869
LW-18661 71973
TOP OVERHAUL GASKET SET
1
4 16 4
4
75906
SEAL, Cylinder base SEAL, Shroud tube GASKET, Intake, 2 bolt Range GASKET, Rocker box cover
7-1
rl~AVCO
LYCC3 M I NG
0-235 SERI~S PARTS CATALOG
SECTION 7 SERVICE KIT SECTION
CYLINDER, PISTON AND RING ASSY. O-235-C1, -C1B, -C2A, -C2C, -H2C
Part No.
Part Name
&ty.
1 1
75805
LW-16701
66429
66531
LW-13320
61252
LW-11800 LW-11795 LW-10077 60009

60831
LW-13790
1102 75906
61247
STD-1925
73807
STD-587 71195 73851 60827 60828 LW-13672 LW-13658

62869
CYLINDER, PISTON AND RING ASSY. CYLINDER AND HEAD ASSY. VALVE, Intake VALVE, Exhaust SEAT, Valve spring, inner spring SEAT, Valve spring, outer spring SPRING, Valve, outer SPRING, Valve, auxiliary SEAT, Valve spring KEY, Valve ROCKER ASSY., Valve SHAFT, Valve rocker PLUG,.125 pipe x .375 long (socket) GASKET, Rocker box cover COVER, Rocker box SCREW,.250-20 x .63 long fill, head, self-locking SCREW, Valve adjusting NUT,.5625-18 x .16 thick
1
1 2
2
2 2
2
4 2 1 1
1
1
6 2 2 1
1 1
BOX, Set-up
PISTON
PIN, Piston PLUG, Piston
pin
2 1
1 1 4 2 2 2
LW-18661 LW-12892 STD-1215 73806 LW-16867
RING, Piston, top compression RING, Piston, scraper RING, Oil seal (cylinder base) SEAL, Shroud tube BUTTON, Thrust
BOLT
PUSH ROD ASSY. RING, Oil regulator
7-2
LYCOMING
SECTION 7 SERVICE KIT SECTION CYLINDER, PISTON AND RING ASSY.
0-235-F2A,-F2B,-J2A
Part No.
LW-12591
Part Name
Qty.
AND RING ASSEMBLY
1 2 2 6 1 4 1
2
CYLINDER, PISTON
NUT, 9116-18
BOLT
x
STD-587 STD-1215 STD-1925

1102 60009
5/32 thick
LW-13790
60831
61247
LW-13320
61252 62869
LW-18661
71195 73807
75906 LW-13445
78862 78864
LW-10077 LW-11621
LW-11625
LW-11633 LW-11634 LW-11795
SCREW, 1/4-20 x 5/8 long, fill, hd. PLUG, 1/8 pipe x 3/8 long, socket KEY, Valve SHAFT, Valve rocker ROCKER ASSY., Valve COVER, Rocker box SEAT, Valve spring, inner SEAT, Valve spring, outer RING, Oil seal (cylinder base) SEAL, Shroud tube BOX, Set-up SCREW, Valve adjusting GASKET, Rocker box cover PIN, Piston RING, Piston compression RING, Piston, oil regulator SEAT, Valve spring
PISTON
1 2 2 1 4
1
2 1
1
2 1 2
1
LW-11800 LW-11901 LW-12892
PLUG, Piston pin CYLINDER ASSY., Nitrided VALVE, Exhaust SPRING, Valve, auxiliary SPRING, Valve, outer
2
1 1 2 2
VALVE, Intake
THRUST BU~MON
1 2
7-3
,-~AVCO
LYCOMING
CYLINDER, PISTON AND RING ASSY. O-235-K2A, -K2B, -K2C, -L2A, -L2C, -M1
Part No. LW-13969 STD-587 STD-1215
Part Name
Qty.
1 2
2
CYLINDER, PISTON AND RING ASSEMBLY NUT, 9116-18 x 5/32 thick

BOLT
STD-1925
1102
60009 LW-13790 60831 61247 LW-13320
61252 62869 LW-18661

71195
SCREW, 1/4-20 x 5/8 long, fill. hd. PLUG, 1/8 pipe x 3/8 long, socket KEY, Valve SHAFT, Valve rocker ROCKER ASSY., Valve COVER, Rocker box SEAT, Valve spring, inner spring SEAT, Valve spring, outer spring
6
1 4
1 2 1 2 2
1 4
73807
75906
78862 78864
RING, Oil seal, cylinder base SEAL, Shroud tube BOX, Set-up SCREW, Valve adjusting GASKET, Rocker box cover
RING, RING, SEAT, PLUG,
Piston
1 2
1 2
compression spring pin
Piston, oil regulating

Valve
Piston
1
2 2
LW-10077
LW-11625 LW-11633 LW-11634 LW-11795 LW-11800

LW-11901
CYLINDER ASSY., Nitrided VALVE, Exhaust
1
1 2
LW-13445 LW-13623
LW-12892
SPRING, Valve auxiliary SPRING, Valve outer VALVE, Intake PIN, Piston
PISTON
THRUST BUTTON
1
1
1
7-4
r~AVC O
LYC O N1 I N G
SECTION 7 SERVICE KIT SECTION CYLINDER, PISTON AND RING ASSY. O-235-C1, -C1B, -C2A, -C2C, -H2C
Part No. LW-14126

60009
60037 60072
Part Name
Qty.
AND RING ASSEMBLY
1
CYLINDER, PISTON
KEY, Valve
4 1 1
LW-13790
60827
60828
60831
LW-16867
61247 61251
61252
62869 LW-18661
68196
71195
73807 73851 75906
VALVE, Intake RING, Piston, scraper SHAFT, Valve rocker PIN, Piston PLUG, Piston pin ROCKER ASSY., Valve RING, Piston, oil regulating COVER, Rocker box SEAT, Valve spring, inner SEAT, Valve spring, outer RING, Oil seal, cylinder base SEAL, Shroud tube RING, Piston, compression BOX, Set-up SCREW, Valve adjusting
PISTON
1
1 2 2
1
1 2
2 1 4
2 1 2 1
GASKET, Rocker box

PUSH ROD ASSY.
cover
1 2 2 2 6 2 1
2
73806
STD-587
STD-1215
NUT, 9116-18
BOLT
5/32 thick
STD-1925 LW-10077
LW-11634
LW-11795
LW-11800
LW-12986 LW-12892
SCREW, 1/4-20 x 5/8 long, fill. hd. SEAT, Valve spring VALVE, Exhaust SPRING, Valve, auxiliary SPRING, Valve, outer CYLINDER ASSY., Plain
THRUST BUTTON
2
1 2
7-5
LYC O IV1 I N G
0-235 SERIES PARTS CA*TALOG
CYLINDER, PISTON
AND RING ASSY.
O-235-N2C
Part No.
Part Name
Qty.
AND RING ASSEMBLY
1
2
2
LW-18660 STD-587
STD-1215
CYLINDER, PISTON
NUT, 9/16-18
BOLT
x
5/32 thick
x x
STD-1925
1102
60009 60831
SCREW, 1/4-20 PLUG, 1/8 pipe
5/8 3/8
long, long,
fill. hd. socket
6
1 4 2
KEY, Valve ROCKER ASSY., Valve
61247
LW-13320
61252
LW-13790
62869
LW-18661
71195
73807
75906
LW-13445
78862 78864
LW-10077 LW-13623 LW-11625

LW-18290
COVER, Rocker box SEAT, Valve spring, inner SEAT, Valve spring, outer SHAFT, Valve rocker RING, Oil seal (cylinder base) SEAL, Shroud tube BOX, Set-up SCREW, Valve adjusting GASKET, Rocker box cover PIN, Piston RING, Piston compression RING, Piston, oil regulator SEAT, Valve spring
PISTON
1 2
2
1 1 4 1 2 1
1 2
1
2
1 2 1 1 2 2 1 2
LW-11634 LW-11795 LW-11800 LW-11901

LW-12892
PLUG, Piston pin CYLINDER ASSY., Nitrided VALVE, Exhaust SPRING, Valve, auxiliary SPRING, Valve, outer VALVE, Intake
THRUST BUTTON
7-6
LYC O IVI I N G
NUMERICAL INDEX
PART NO. PART NAME PAGE NO. PART NO. PART NAME PAGE NO.
AN365-632A AN365-632A
AN500A-416-10
AN500-416-12 AN6-13 AN6-14
AN6-16
Nut Nut
4-5
6-7
LW-12892 LW-12947
LW-12986
Thrust Button
3-5 1-5
Crankshaft Assy.
Screw Screw
Bolt Bolt
4-5 4-5
5-5 5-5 5-5 1-11 1-11
Cylinderand HeadAssy.
Plate Bracket
3-3
2-13 5-5 6-5 2-13
1-1
LW-12999
LW-13039 LW-13133 LW-13215 LW-13257 LW-13282 LW-13303
LW-13304
Carburetor Oil Filter

Crankcase Hook Baffle Assy.
Seat
Bolt Bolt
Bolt Elbow
AN6-21 AN6-34A
Assy. Crankcase Assy.
1-1 39
3-9
AN777-8D
AN816-8
2-13
2-13 2-13
Nipple
Gasket Seat
AN901-8A LW-10077 LW-10179

LW-10185
LW-13320
3-7 6-1
3-7 5-1
5-1
LW-13353
LW-13445 LW-13623 LW-13675 LW-13775 LW-13790
LW-13792 LW-13884
Gasket
Pin Piston
Regulator Regulator
Carburetor
Link Piston
3-1
3-1 1-5
LW-10619
LW-10729 LW-11621
LW-11622
6-5
5-5
Support Assy. Impeller Assy.

Shaft
Seal
2-3
3-5 1-7
1-7
3-1
1-1 1-1
Stud Stud
LW-11623 LW-11625 LW-11626

LW-11631
Bearing
Plug
Guide Crankcase Assy.
3-1 3-3
1-1
LW-13923 LW-14016
LW-14057
Bushing
Carburetor
3-1
6-5 4-4
LW-11632 LW-11633
LW-11634
Ring
1-7 3-3
3-7 3-7 3-7
LW-14057 LW-14060 LW-14060 LW-14260
CylinderandHead Assy.
Valve
Clip Clip Clip Clip

Seal Seal
Alternator
4-5
4-4
4-5 1-1
LW-11795 LW-11800 LW-11900

LW-11901
Spring Spring
Seat
LW-14260 LW-14301 LW-14303 LW-14308

LW-14309
LW-14310 LW-14316
2-3
5-7 5-7 5-7 5-7
5-7
3-3 3-7 2-1

5-9
5-9
Valve
Alternator
Alternator Alternator
LW-12044
LW-12083 LW-12085 LW-12098-0-100
Housing Assy.
Switch Switch
Tube
LW-12098-1-116 LW-12098-1-170
LW-12186
Assy. Tube Assy. Tube Assy.

Nut
6-7
5-7 5-7
5-7
6-7
6-7 3-1 4-1 4-4 1-5 1-5 1-5 4-1
LW-14317 LW-14319
LW-14324
Alternator
5-7
1-3
LW-12681
Gasket Gasket
LW-14746 LW-14752 LW-14781 LW-14792 LW-15496 LW-15571 LW-15592-5-05 LW-15592-8-28 LW-15635 LW-15636
LW-15637
LW-12681
LW-12693 LW-12697
LW-12699
Crankshaft
LW-12706
LW-12706 LW-12739 LW-12789 LW-12795 LW-12832
Assy. Crankshaft Assy. Crankshaft Assy. Adapter Adapter Strap Tube Assy.
Gasket Alternator Assy.
Gage Gage Gage Gage

Carburetor
Starter
13 1-3 1-3 6-5 6-9
4-3
5-7 1-3 2-13 5-7
LW-12833 LW-12834
Alternator Assy.
Alternator
5-7
5-7
LW-15638 LW-157208
Assy.
Clamp Clamp Harness Assy. Mag. Magneto Harness Assy. Mag. Magneto Kit Assy.
3-9
6-3
4-3 4-3 4-3
4-3 4-1
8-1
L~I7AVCO
LYCOMING
NUMERICAL INDEX (Cont.)

PART NO. PART NAME PAGE NO. PART NO.
PART NAME PAGE NO.
LW-157209 LW-15866 LW-15868 LW-15896 LW-16011
Assy. Assy. Harness Assy. Regulator Housing Assy.

Harness
Kit
4-1 4-3
LW-51360-58
LW-52305-1
Magneto Kit Assy.

Plate
4-1 4-1
4-5 4-5
4-3
5-1 2-1
LW-M-2375
LW-M-2403 LW-M-2404
LW-16073
LW-16207
LW-16266-25-13
Carburetor
Starter
6-5
LW-M-2415 LW-M-2416 M-1985-48 M-1985-72 MS20822-6 STD-8 STD-8

STD-8
5-9 6-7
2-5
LW-16266-25-38 LW-16266-25-50 LW-163005-2 LW-163045-3

LW-163045-8
Clamp Clamp Clamp Magneto Magneto

Magneto Assy. Support Assy. Harness Mag. Harness Mag. Harness Mag. Harness Mag. Magneto Magneto Harness Mag.
Carburetor Crankcase
Assy. Harness Assy. Harness Assy. Harness Assy. Lead Assy. Lead Assy.
Elbow Washer Washer Washer Washer
Washer Washer Washer Washer Washer
Harness
4-5
4-5
4-5 4-5 4-5 2-5 1-1
4-5
4-1 4-1
4-1 1-1 1-5
1-11
2-3 2-11 2-13
4-5
LW-16354
LW-16577
LW-16587
STD-8
STD-8
STD-8
LW-16588 LW-16589
LW-16590 LW-16594
Assy. Assy. Assy. Assy.
4-3
4-3 4-3
4-3
STD-8 STD-8
STD-8
5-3 5-5
5-6
4-3 4-3
STD-8
STD-8 STD-8
Washer Washer Washer Washer

Washer
6-1 6-3 6-5 1-5

1-11
LW-16595
LW-16596
Assy.
Assy.
4-3 6-5 4-3 3-3
LW-16677 LW-16685
LW-16699
LW-1 j701
STD-33 STD-33
STD-33
Mag.
Seat
Harness
Washer Washer
Washer
2-9
2-3
2-5
LW-16703
LW-16704
LW-16728 LW-16729 LW-16730 LW-16731 LW-16867 LW-16907
Cylinder Cylinder Cylinder Pipe Pipe Pipe Flange Ring

Carburetor
Assy. Assy. Head Assy.

Head
Head
3-3
3-3
STD-35
STD-35
3-3 6-3
6-3
STD-35
STD-35 STD-35 STD-35 STD-35 STD-43 STD-68
Washer
Washer
2-7
3-5 5-3 5-5 5-9
1-1
Washer Washer Washer

Nut
Pin
6-3. 6-3
3-1 6-5
1-1 5-3 6-1 2-13 1-1 1-1 1-11 2-3 2-11 2-13 4-5
LW-18290
LW-18661 LW-18694 LW-18697
Cylinder
Seal
Head
Assy.
3-3 3-7
1-5
STD-68
STD-68 STD-111
Pin
Pin
Support Assy.
Crankshaft Assy.
Crankcase
Gasket
Screw
1-5
1-1
STD-131 STD-160 STD-160

STD-160 STD-160
LW-18735
LW-18736 LW-31-1.09
Assy. Support Assy.

Bolt
Washer
Washer Washer
1-5
5-9
LW-31H.75 LW-31H.75
LW-38-.75 LW-349305-1
Bolt
Bolt
Bolt
5-3
5-5
Washer Washer
Washer
STD-160
STD-160 STD-160
2-9
4-1
LW-349365-3
LW-349365-9 LW-51360-29
LW-51360-37
LW-51360-54
Magneto Magneto Magneto Magneto Magneto Magneto
Washer Washer
Washer
5-3
5-5 5-6 6-1
4-1
4-1
STD-160
STD-160 STD-160 STD-160 STD-160
4-1
4-1
4-1
Washer Washer
Washer
6-3
6-5
8-2
~AVCO
LYCOMING

PART NO.
PART NAME
PAGE NO.
PART NO.
PART NAME
PAGE NO.
STD-208 STD-251 STD-294 STD-406
Seal Washer
Gasket
2-11
STD-1227 STD-1350 STD-1409 STD-1409 STD-1410

STD-1410
Washer
6-1 2-13 1-11 6-1 2-7 3-5 4-1

4-4 5-9 1-11 2-3 2-11
3-9
2-13
Plug
Nut
Dowel
1-3 1-7
2-5
Nut Nut Nut

Nut
STD-425
STD-475
Washer
Washer
STD-475 STD-475
STD-475 STD-475 STD-475 STD-514 STD-551 STD-553
2-7
3-5 4-1
4-4
STD-1410 STD-1410
STD-1410
Nut
Nut Nut Nut Nut
STD-1411
STD-1411
5-9 1-1
Dowel
STD-1411 STD-1411 STD-1411

STD-1411
Plug
Screw Screw
6-1
4-5 6-7 1-1 3-5
Nut
Nut Nut
2-13
4-5
STD-553
STD-557 STD-587
5-3
5-5
Dowel
Nut
STD-1411
STD-1411
Nut Nut Nut Nut Bolt Bolt
5-6 6-1 6-5

1-11
STD-596 STD-619
STD-665 STD-678
Nut
1-11
1-7
STD-1411 STD-1411
STD-1414
Washer
Screw
3-9
1-11
Washer Washer
STD-1414
STD-1414 STD-1416
5-3
5-5 1-11
STD-678
STD-684 STD-690 STD-696 STD-700 STD-705 STD-713 STD-761 STD-783 STD-784 STD-784 STD-847
STD-853
2-9 3-9 5-5 4-5

3-3 1-9 5-5
Bolt
Bolt Bolt Bolt
Nut Nut
Nipple
Washer Washer
Elbow Bolt Pin Cotter Pin
STD-1419 STD-1419 STD-1420

STD-1420
1-11
5-5 2-3 5-3
STD-1433 STD-1646
STD-1727
Bolt Bolt Washer Washer Washer Washer

Pin
6-1 2-3
4-1
4-4
4-4
2-1 2-1
Plug Plug Plug

Screw
Tee
STD-1727
STD-1727
2-13
1-5 6-7
5-3
5-5 2-7
STD-1727
STD-1774
STD-872
STD-872 STD-1045 STD-1045 STD-1065
Nut Nut Gasket
1-11
5-5
STD-1774
STD-1834
Pin
2-11
5-3 5-3 2-5 5-5
Bolt Bolt Bolt Bolt

Screw Bolt Screw Bolt Screw Bolt
1-7 6-1 1-5

1-1
STD-1835 STd-1838 STD-1838

STD-1856
Gasket
Dowel
Elbow
Hose Bolt Bolt
Bolt
STD-1111 STD-1196
STD-1198 STD-1204 STD-1204 STD-1211
2-13
5-5 4-5 1-1
6-3
1-5
STD-1858
STD-1874 STD-1875 STD-1882 STD-1885
2-3
6-1 1-5
2-9 2-3
Plug
Screw
Bolt Bolt Bolt
STD-1214
STD-1215
STD-1215
1-5 5-3
5-5
STD-1925
STD-1930
STD-2084
Screw
Hose
3-5
2-5 1-11 5-3 5-5
Bolt
Bolt Bolt
STD-1215 STD-1221
6-3 2-7
STD-2084
STD-2084
Ring
8-3
rr?i~AVCO
L~COMING

PART NO.
STD-2106
STD-P 156
PART NAME
Nut Bolt Hose
PAGE NO.
PART NO.
PART NAME
PAGE NO.
3-5 5-9 3-9

2-13
60928 61084
61098 61151
61155
Tube Assy.
3-9
1-7 2-11 1-9
1-6
STD-2180
25C-10
Spring Adapter Assy.

Shaft Gear
Stud
25C-ll 25(=-22 31C-12
Stud Stud Stud Stud
6-1
2-1 1-1 2-1
61156 61163 61163 61173 61174 61175
Lockplate
Gear Gear
1-5 4-1 a-3
31C-12 31C-12
31C-13
Stud
Stud
3-3 1-1
2-1
Gasket Shaft
213 2-3
2-1
31C-19
31CD-17
38-12
Stud Stud
Stud Stud Stud
Nut
Adapter
Stud
Gasket
Lever
2-1
1-1 1-1
61182
61183 61227 61247 61252 61258
1-1
2-11 1-1 3-6 3-7
38-13
44-13
1-1 3-5 1-7

1-1 2-1
Cover Seat Seat
383-B
1028-B
1102
Ball
3-3
3-5 3-6
1102 1102 1102
1182-B3 1182-B6 1182-B7

1182-53
1182-P3
8313 45530
Plug Plug Plug Plug Spark Spark Spark Spark Spark
61269
61260
2-7 6-7
61368
61374 61376 61377
Flange Flange Plug Sump Assy.

Connection Connection
Screen
6-1 6-1
6-1
Plug Plug Plug

Plug Plug
4-7
4-7
4-7
6-1
6-1 6-1
21
61378
61381
4-7 4-7 2-11 1-9

1-5
Tube Assy.
61400
61510
Stud
Gasket
45688 60009 60037 60072 60096

60337
Ring Flange Key

Valve
61520 61531
61533 61544
Plug Bearing
Gasket
1-5
1-7
1-1 1-7 1-9 6-6

1-1
3-7 3-7 3-1

2-9 3-3
Bearing Plunger
Carburetor Cover
Ring
Gasket
Seat
61547 61554
61555
Plug
Cover Valve Gear Gear
1-I 1-1
1-1
60398
60430
Bushing
Cover Gasket
3-5 2-11 6-5 5-3 2-3 1-11

1-5
61583
61584
60592 60733
61665 61665 61681 62219 62224

62224
4-1 4-3 3-3 1-3 4-1 4-3 6-1 2-13 2-13 2-13 6-1 3-5 2-9
3-5
Shim
60746 60803
60814 60820 60821 60827
Impeller
Strap Bushing
Gasket Tube Assy.
Pin
Guide
Gage
Gasket
Gasket
6-1
3-9
3-1
62318
62415
60828
60831
Plug
Rocker Assy.
Gear
3-1
3-5
1-5
62417 62817
62833
Sump Assy. Plunger Plug Screen Assy.
60882 60886 60890 60903
Regulator
Ring
Cover
Belt Tube Tube
5-1
62869 65098
66321
Assy.
3-9
3-7
Gasket
8-4
LYCOMING

PART NO.
65614
PART NAME
PAGE NO.
PART NO.
72842 72844 72970 73206 73259 73383 73757 73806 73807
73817
PART NAME
PAGE NO.
1-3
1-3 2-11 2-1 2-1 5-5
Plug
Valve
Insert Stud
3-9 3-7 3-3 2-7 3-1 2-7
66531 66796
67556
Plug Plug
Assy. Housing Assy. Housing Assy. Lockplate Bushing Rod Assy.
Screw Gear
68196 68315
Ring
Gasket
68317
68593
68763
Shaftgear Spacer Bearing

Generator
2-7
2-11 1-7
1-5
3-5 3-5 1-9 2-1 3-1
68767
68790 68792
5-7
2-1 2-1
Lockplate
Gasket
Piston
68796 68798
68800
68802 68942 68974 69113

69340 69373 69436 69452 69510 69796
Housing Assy. Housing Assy. Housing Assy. Housing Assy. Housing Assy. Housing Assy. Support Assy. Housing
Bracket
73818
73851
2-1 2-1
2-1 2-1
74065 74068 74070

74124
Ring Ring
Elbow Stud
1-3
1-3 2-5 1-1 1-3 6-7 1-3
1-5
74217
74225
74314
2-13
5-3 1-5
3-1
Support Assy. Bearing Spring

Bracket
74360 74628
74996 75072
2-13 5-3
Housing
Dowel Strut
2-13 1-1
5-3 5-9
75153 75165 75167 75246 75380 75706

75708
69951 69953
71032 71105 71596
Starter
Ring Nipple Assy. Plug Flange Housing Assy. Gear Assy. Gear Assy. Adapter Assy. Clip Tube Assy. Fuel Pump
Link
6-3
2-1 1-9 1-9
27 2-5 2-5 2-9

5-6
Bushing Body
Washer Washer Retainer
Bolt
1-7 1-7
2-7
2-11
Camshaft Assy. Shaft Assy.

Tube Tube Tube Gasket
1-6 1-9
1-3 1-3 1-3 3-5
71596
71611 71620
75735 75736
75767
3-9
2-13
71623 71744 71746 71828 71909 71909 71973

72053
Washer Generator
2-13 5-7 5-1
75906 75944
Valve
Assy.
2-13
4-1
Regulator Cylinder Clamp Clamp

Gasket
Gasket Gasket
75965
76026
Clamp
Belt Link
Head
Assy.
3-3 4-5
6-1 6-3 1-5 5-9 1-7

5-5
76028
76124 76210
6-7
6-3 2-7
1-3 1-7 5-1
Support Assy.
starter
76529
76534
Plug
Shim
72059
72091 72205 72220
Ring Regulator
Gasket
76734
76923-48870-63
76923-72890-63
76944
1-3
72312 72378 72495 72496

72566
Ring
Cover
Gear
1-3 2-7
4-1
Zip Strap Lead Assy. Lead Assy. Support Assy.
4-5 4-5
4-5
1-5
4-4
76961
77309 77527
77585
C~mp Bushing
Extension
Carburetor
1-9 1-3 65
Housing Assy.
Gear
2-1 1-5
8-5
~I/IAVC O
LYC O rVI I N G

PART NO.
PART NAME
PAGE NO.
PART NO.
PART NAME
PAGE NO.
77611
Gasket
3-5 4-3 4-3
78158 78213 78214 78308 78368 78401
Bracket
5-5
1-1 1-1
77743
77745
77808
77852
77853
77939
Assy. Harness Assy. Valve Assy. Base Assy. Housing Assy.

Carburetor Bolt Rod
Harness
Crankcase
Assy. Crankcase Assy.

Alternator
Pin
1-7
2-13
5-7
1-9
5-7
2-13
6-5
Alternator
78426 78531
78862 78864
78027 78030 78059
3-1 3-1
5-1
Assy. Relay
Support Assy. Body Assy. Ring Ring
1-5
2-3 3-1
3-1
8-6
0-235-P2A
Parts
Catalog
PI~RTS
P c -3 0
-1
LVCONIINO
0-235-P2A.
II
e~l
,D
77
~i Ililllil
PRICE ~j5.00
AUGUST 1985
~AVCO LYCOMING WILLIAMSPORT DIVISION

652 Oliver Street,
Williemsport, Pennsylvania
17701
ooAvco LYCOMING ENGINE GROUP
RECORD OF REVISIONS
O-235-P2A
MFG REV
NO
DESCRIPTION
ISSUEDATE
ATPREVDATE
INSERTEDBY
RECORD OF TEMPORARY REVISIONS
ATP REV
INSERT
BY
DATE REMOVED
REV INCOR
REMOVE BY
REV NO
DESCRIPTION
ISSUE DATE
DATE
~AVCO
LYCOMING
0-235-P2A PARTS CATALOG
INTRODUCTION
This illustrated parts

craft
catalog contains
complete parts listing
for the Avco
engines.
Lycoming O-235-P2A
model air-
Major assembly and sub-assembly parts general sequence of engine build up.
of the
engines
are
listed in the
Group Assembly
sections in the
A Service Kits section and Oversize and Undersize Parts List
are
included to aid in
during overhaul.
ordering parts as necessary
The Numerical Index is provided for convenience in
finding parts when only
the part number is known.
Parts coverage of Vendor Accessories used on Avco dors Parts Catalog. A list of these publications
Lycoming engines
may be found in the
appropriate
Ven-
appear in the latest edition of Service Letter No. L114.
NOTE
The
illustrations, pictures
and
drawings
shown in this
publication
are
typical
of the
tray.
This
tion
subject
matter
they
por-
catalog, when used in conjunction with the appropriateoverhaul manual, shall be used forparts identificaonly. Under no circumstances shall this catalog be used as an assembly or installation document.
Any reference in this document to a supplierslparts manufacturers product, by name, trademark, part number or other description is solely for the purposes of identification and does not indicate or infer that Avco Lycoming accepts responsibility for quality control andlor airworthiness of parts which do not pass through the Avco Lycoming quality control system.
SERVICE BULLETINS, INSTRUCTIONS AND LETTERS
Although the information contained in this parts catalog is up-to-date at time of publication, users are urged to keep abreast of later information through all Avco Lycoming distributors or from the factory by subscription. Consult the latest edition of Service Letter No. L114 for subscription information.
HOW TO ORDER PARTS

In ordering parts for your engine, observe the following instructions which will expedite shipment of parts required without delay.
a.
correct
Always specify the Always specify
model and serial number of your
engine.
b.
Part
Number, Nomenclature and quantity required.
~nA\ C O
LYCO NI I N G
TABLE OF CONTENTS
SECTION
Introduction
PAGE
i
Table of Contents Oversize and Undersize Parts List

1.
CranltcaseAssembly Oil Level Gage Assembly

Crankshaft, Camshaft and Related Parts
Crankcase Related Parts Crankshaft Idler Gears andTachometer Shaft
1-5 1-9
1-11
CrankcaseAttaching
Parts
2. ACCESSORY HOUSING AND RELATED PARTS
Accessory HousingAssembly Oil Pump Assembly and Accessory HousingAttaching Parts
2-1
2-3
2-5
Propeller Propeller Governor Drive and Cover Fuel Pump Assembly and Attaching Parts
Vacuum Pump Drive andCover Oil FilterAssembly andOil Cooler
3.
GovernorOil Line
2-7 2-9 2-10

2-11
BypassValve
CYLINDER, PISTON AND VALVE TRAIN Connecting Rods, Pistons and Ring Assemblies
3-1
Cylinder Assembly Cylinder Related Parts Valve Assembly Cylinder Head Drain Tubes and Intercylinder Cooling Baffles
4. IGNITION SYSTEM Magnetos, Drives, Harnesses and
3-9
Spark Plugs
4-1
5. ELECTRICAL COMPONENTS Starter Motor and Attaching Parts
5-1
6. OIL SUMP AND INDUCTION SYSTEM Oil Sump Assembly andOil Suction Screen
6-1
Carburetor
Pipe Assembly Assembly Priming System

Intake
7. SERVICE KIT SECTION
Seal and Gasket Set Cylinder, Pistonand
RingAssembly
7-2
8. NUMERICALINDEX
LYCOMING
0-235-P2~ PARTS CATALOG
Oversize and Undersize Parts
Listing
PART NO.
DESCRIPTION
P02
.002
OVERSIZE
P05
.005
X X
UNDERSlZE
P30 .030 P40
.040
P10
.010
X X X
P15
.015
X
P20
.020
X X
P50
.050
M03
.003
N06 .006
NI10
.010
60814 61681 66796 68763 69373 69796 73757
BUSHING GUIDE INSERT BEARING
X X X X X
X
X
X X
BEARING DOWEL BUSHING GUIDE SEAT

SEAL BEARING SEAT DOWEL
X
X X X
LW-11626 LW-11900
LW-13792 LW-13884 LW-16699
X
X
X
X
X X X X
STD-1065
In addition to the
above, studs
are
available in P01, P02, P03, P05, P07, P1D

NOTE
P12.
When
inch.
ordering oversize and undersize parts, be sure to specify the required oversize and undersize dimension along with the proper part number. For example, to order bearing LW-13884 in .003 undersize, order part number LW-13884-M3. Oversize code letter is P while undersize code letter is M. These letters are then followed by the number designating the size in thousandths of
an
vr.ORnlNG
CRANKCASE ASSEMBLY
FIG.
REF.
1
1 2
QUANTITY
PART NUMBER
LW-16354* STD-557
LW-11623
PER
DESCRIPTION
CRANKCASE ASSEMBLY
ASSEMBLY
1
DOWEL, 1/2 dia. STUD, STUD, STUD, STUD,
3
4
LW-11622 44-13 38-13 1102 STD-514

69796
6
7 8
9
long, 7/16-20 x 10-7/16 long 7/16-14 x 9-25/32 long 7/16-14 x 1-5/8 long 3/8-16 x 1-5/8 long
x
19/32
hollow
2
2
4 8 16
PLUG, 1/8-27 NPT, Alien DOWEL, 5/16 dia. x1/2 long DOWEL, Crankshaft bearing
hose (900) ELBOW, 3/4 pipe STUD, 5/16-18 x 1-1/2 long
3
2 2
1
4
10
11
STD-111
310-12
Used with variable
pitch prop.
1-1
L~AVCO
LYCOMING
O-235-P2A PARTS CATALOG
/--10
3
1,
i,qr,:/ clc_ 11
k
,a
~1
Q
7. i.:
-:~f.l
r~ 0!~
gBli\ ~v
~F
\r
cl
8jcil,)i
f
7\
i.
/II,
ji4
5 )-3
I
~j
i\
Figure
1. CRANKCASE ASSEMBLY 1-2
d~AVCO
LYCOMING
OIL LEVEL GAGE ASSEMBLY
0-235-P2APARTS ~ATALOG
FIG.
REF.
2
1 2
QUANTITY
PART PER
NUMBER
75767 72059 74065
DESCRIPTION
TUBE, Oil level gage
ASSEMBLY
1 1
1 1
3
4
LW-14781
72844
GASKET, Oil level gage RING, Oil level gage seal GAGE ASSY., Oil level PLUG, Oil level gage
1-3
Lk7AVCC~
VCOMING
/r
~I
I~I ;I
i"
a;
la
J/
-~i3
---3_
Figure
2. OIL LEVEL GAGE ASSEMBLY
VCOIVIING

CRANKSHAFT, CAMSHAFT AND RELATED PARTS
FIG.
REF.
3
1
QUANTITY
PART NUMBER
LW-12695*
STD-1211 CRANKSHAFT ASSEMBLY
PER DESCRIPTION ASSEMBLY

f
2 3
4
STD-1065
61510
PLUG, 2.00 dia. expansion DOWEL, Stepped, 19/64 x 1/4 dia. PLUG, 1-3/4 O.D. BUSHING, Propeller flange tinder) BUSHING, Propeller
CAMSHAFT
1
x
35/64
long
1 1 1 5 1
1 1 1
5 6
7
73757
60814 75706 61155 LW-18639 STD-2213 LW-13675 60882
8
9
10
GEAR, Crankshaft LOCKPLATE, Crankshaft gear SCREW, 5/16-24 x 1.00 long

11 12
ring gear, 10/12 pitch GEAR, Starter ring, 10/12 pitch
3.25:1 drive
1
1
Used with variable
pitch prop.
1-5
~AVCO
LYCOMING
NO. 1
O
t --tt~fOY
INDEX
C/-"7
Figure
3,
CRANKSHAFT,
CAMSHAFT AND RELATED PARTS

1-6
~nA\ C O
LYCO N1I NG
CRANKCASE RELATED PARTS
FIG.
REF.
4
1 2
QUANTITY
PART NUMBER
10288 61084 STD-425 STD-1045 76529 68763*
LW-1 3884* LW-13792 72091 71105
PER
DESCRIPTION
BALL, 11/16 dia. SPRING, Oil pressure relief valve WASHER, No. 10 plain (max. 9) GASKET, 1-1/4 I.D, x 1-1/2 O.D, x 3/32 annular PLUG, Oil relief valve BEARING, Crankshaft (use in pairs) BEARING, Crankshaft, front SEAL, Crankshaft oil
RING, Oil seal 23/64 I.D. BODY, Tappet
x
ASSEMBLY
1 1
3
4
AR
1 1
4
5
6 7
2 1
8 8
8 9
10
7/64 dia. section
Used with variable
pitch prop.
1-7
LYCOMING
~"7
j
C
io
y"l,
iC~1
C"i
~ca
7
~Ii
a~i!
1/-"
7
a~;
;CC\
II
kY
1
Figure
4. CRANKCASE RELATED PARTS
1-8
VCONIING
CRANKCASE, ORANKSHAFT AND CAMSHAFT GROUP

CRANKSHAFT IDLER GEARS AND TACHOMETER SHAFT
FIG.
REF.
5
1 2 61544 74996
QUANTITY
PART PER
NUMBER
PLUNGER, Fuel pump, long
GEAR ASSY., Crankshaft idler
DESCRIPTION
ASSEMBLY
1
3
4 5
77309
75072 77309 75708
BUSHING, Crankshaft idler gear GEAR ASSY., Crankshaft idler
1
1 1
BUSHING, Crankshaft idler gear

SHAFT ASSY., Tachometer
6 7
8
1 1
1 2
LW-18667
45530
PIN, 3/16 x 2-5/16 long RING, Oil pump shaft retaining
9 10
11
61151
173817
STD-705
SHAFT, Crankshaft idler gear LOCKPLATE, 1/4 bolt, 1-3/4 spacing BOLT, 1/4-20 x 11/16 long
2
4
1-9
L~AVeO
LYCOMING
13"-P-
.r
i
i
I
b
1?
19\.--.-: ,o?
r3
4-\
5\\\\ \i/
10
11
cji;
ii
i~3,ii
Figure
5. CRANKSHAFT IDLER GEARS AND TACHOMETER SHAFT 1-10
LMAVCO
LYCOMING
CRANKCASE ATTACHING PARTS
0-235-P2A PARTS SATALOG
FIO. REF. 6
1
QUANTITY
PART PER
NUMBER
LW-25-1.50
DESCRIPTION
BOLT, 1/4-20 x 1-1/2 long, hex. head WASHER, 1/4 plain STRAP, Lifting BOLT, 1/4-20 BOLT, 3/8-24
x x
ASSEMBLY
8 16 1
STD-8 60803 LW-25-1.75 AN6-21
3
4
1-3/4 13/64
5 6 7 8 9
10
long, hex. long, hex.
head head drive
1
1
STD-160
STD-1411
WASHER, 1/4 lock, internal lock

NUT, 1/4-20 plain
9 9 3 AR 3 2
1
LW-25S1.50
STD-8
BOLT, 1/4-20 WASHER, 1/4
long, dr. end plain (Max. 9)

1-1/2
ISTD-1409 ISTD-33 ISTD-872 IAN6-34A ISTD-33 ISTD-678 ISTD-596
11
12 13 14
NUT, 1/4-20 slotted shear WASHER, 3/8 plain

NUT, 3/8-24, slotted
BOLT, 3/8-24
37/64
long,
hex, hd.
15
16
WASHER, 3/8 plain WASHER, 3/8 lock, internal

NUT, 3/8-24 plain
4
teeth 2 2
1-11
~AVe C)
LYCO M I NG
3-\
1,2,6,77n
0
4,67
,1, 2,8.7
~5,11.12
i3
1,2,6,7
13,14,15,16
13,14~15,16
6 ,7,8,9
1,6.7,9
1 ,2,6 ~7--V
UL
6, Q rl 6
Figure
6. CRANKCASE ATTACHING PARTS
1-12
L~AVCO
LYCOMING
ACCESSORY HOUSING AND RELATED PARTS ACCESSORY HOUSING ASSEMBLY
FIG. REF.
7
1 2
QUANTITY
PART
PER
NUMBER
73818 LW-12044
DESCRIPTION
GASKET, Accessory housing HOUSING ASSEMBLY, Accessory STUD, 5/16-18
x
ASSEMBLY
1
1
3
4 5
310-12 310-19 3100-17

1102 61175
1-1/2 2-3/8 2-1/8
STUD, 5/16-18
STUD, 5/16-18
x x
long long long,
6
2 drilled
3 2
1 1
6
7
PLUG, 1/8-27 NPT
8 9 ;O
11
STD-783
61400
ADAPTER, Tachometer PLUG, 1/4-28 NPT, Alien STUD, 1/4-20

STUD, 1/4-20
x
1-3/16
2-3/4
25C-22
STD-784
long long
2
4
PLUG, 3/8-18 NPT, Alien
2-1
~AVCCI
vr.OMING
10
(9
I/
CS
\B r3
6~
:i
/0:
J
I
Figure
7. ACCESSORY HOUSING ASSEMBLY 2-2
vr~onniruc
OIL PUMP ASSEMBLY AND ACCESSORY HOUSING ATTACHING PARTS
FIO.
REF.
QUANTITY
PART NUMBER
78531 LW-18110 61174 BODY ASSY., Oil pump IMPELLER ASSY., Oil pump driven
PER
8
1 2
DESCRIPTION
ASSEMBLY
1 1 1
3
4
SHAFT, Oil pump driven
LW-18109 STD-35
STD-1420 LW-14260
5 6
7
IMPELLER, Oil pump driving WASHER, 5/16 plain NUT, 5/16-18 slotted SEAL, Tachometer drive, oil WASHER, 1/4 plain WASHER, 1/4 lock, internal teeth BOLT, 1/4-20
x
1
1
3 1 13 12 2
10
STt)-8
STD-160
LW-25-2.00 LW-25-0.94 STD-1411
9
10 11 12
2.00
long, hex. head
BOLT, 1/4-20 x 15/16 long, hex. head NUT, 1/4-20 plain
2-3
Lp7A1VCC)
vr.OR/IING
01235-P2A PARTS CATALOG
8,9111
i ~5riF
T)
ci
71I
~L
L_
C?
~-R-cr8,9,11
8,9
li-,ic
iI
ji e
/j
11
dcl
~b
c~L,
3
ii
Figure
8. OIL PUMP ASSEMBLY AND ACCESSORY HOUSING ATTACHING PARTS

2-4
~AVCO
LYCOMING
ACCESSORV HOUSING AND RELATED PARTS PROPELLER GOVERNOR OIL LINE
FIO. REF.
9
1 2 3 4
QUANTITY
PART PER
NUMBER
75167 STD-1930 75165
TUBE ASSY.,
DESCRIPTION
Prop. governor x 1.00 long
oil line
ASSEMBLY
1
1
HOSE, 3/8 I.D.
STD-35 STD-475 STD-1838

L
CLIP, Prop. governor oil line support WASHER, 5/16 plain
3 1
1
6
7
WASHER, 5/16 lock, internal teeth BOLT, 5/16-18 x 15/16 long, hex. hd.
CLAMP
-16266-25-38
1
1/4
MS20822-6*
74070**
NPT, 900
9 10

"O" RING
9/16-18 str. thd.,
adj.
450
1 MS29512-06
Assemble in right crankcase, front. Assemble in prop. governor adapter.
2-5
~AVCO
LYCOMING
aa
d i
i
Y
3 4
I~13 :I
3
dI
-I
0/
6yio
i,
Figure
9. PROPELLER GOVERNOR OIL LINE 2-6
~AVCO
vr.OMING
ACCESSORY HOUSING AND RELATED PARTS PROPELLER GOVERNOR DRIVE AND COVER
FIG.
REF. PART
QUANTITY
PER
10
1 2 68317
NUMBER
DESCRIPTION
SHAFTGEAR, Prop. governor drive
ASSEMBLY
1 1
1 1
71596
3
4
STD-1221
68315 75153 1102 310-16 STD-I 774 STD-35
WASHER, Accessory driven gear RING, 13/16 dia. x 3/64 thick, internal retaining GASKET, Accessory drive adapter ADAPTER ASSY., Prop. governor drive
5 6 7 8
1
1 4 1 4 4 4
1
PLUG, 1/8-27 NPT, Alien STUD, 5/16-18 x 2.00 long

PIN, 1/8x1/41ong
9 10
11 12
WASHER, 5/16 plain WASHER, 5/16 internal lock NUT, 5/16-18 plain GASKET, Governor COVER, Governor drive WASHER, 5/16 plain WASHER, 5/16 internal lock NUT, 5/16 plain
for AN governor.
ISTD-475 ISTD-1410 172053

72378
13
14 15
1 AR
4
ISTD-35*
STD-475 STD-1410
16
32
required
for Woodward governor; 4
required
2-7
~DIAVCe)
LYCOMING
~LL)i
/i
i_
ii
14I\T"\12ya
9
10 9
Figure
10. PROPELLER GOVERNOR DRIVE AND COVER

2-8
~nA\ C O
LYC O r~l I N G
FUEL PUMP ASSEMBLY AND ATTACHING PARTS
FIG.
REF. 11
1 2 3
4
QUANTITY
PART PER
NUMBER
60096
LW-15472 STD-33 STD-1882
DESCRIPTION
GASKET, Fuel pump
FUEL PUMP, Low pressure, dual
ASSEMBLY
1
diaphragm (6441271)
socket head, dr. hd.
1 2
WASHER, 3/8 plain SCREW, 3/8-16

x
1-9/32
long,
j
g~"
C)
r,
(C
Q
-i
~i
Figure
11. FUEL PUMP ASSEMBLY AND ATTACHING PARTS 2-9
~AVCO
LYCOMING
ACCESSORY HOUSING AND RELATED PARTS VACUUM PUMP DRIVE AND COVER
FIG.
REF. 12
1
PART
QUANTITY
PER
NUMBER
61183
DESCRIPTION
GASKET, Accessory adapter
ADAPTER ASSY., Vacuum pump PlN, 1/8 dia. x 1/4 long
ASSEMBLY
1
1
2 3
4
61098 STD-1774 STD-2217

72970 71596
8313
1 1
SEAL, Oil, 7/8 I.D.
6
7
GEAR ASSY., Vacuum pump driven WASHER, Accessory driven gear GASKET, Vacuum pump
60430
9
10 11
STD-8
COVER, Vacuum pump WASHER, 1/4 plain
1 4 4 4
ISTD-160
WASHER, 1/4 lock

NUT, 1/4-20 plain
(STD-1411
i/
i 6
~a
17
11?\9
10
S,
lo
cDQ
o
Cs;l
da,
\--2
Figure
12. VACUUM PUMP DRIVE AND COVER 2-10
~avco
Lvco M I N G
C-235-P2A PARTS CATALOG

OIL FILTER ASSEMBLY AND OIL COOLER BYPASS VALVE
FIO.
REF.
QUANTITY
PART PER
13
1
2
NUMBER
LW-12795 LW-12999
77852 LW-13215
DESCRIPTION
GASKET, Oil filter adapter
PLATE, Dil filter adapter
BASE ASSY., Oil filter
OIL FILTER, Short,
ASSEMBLY
2
1 1 1 4
3
4
spin-on
5
6 7 8 9 10 11 12
13

STD-1856
WASHER, 1/4 plain WASHER, 1/4 lock NUT, 1/4-20
1
1 1.00 hex. hd.,
plain
x
SCREW, 1/4-20
VALVE ASSY.,
75944
76510 250-10 STD-294 62417 STD-784
Temp. control, GASKET, Valve assembly STUD, 1/4-20 x 1-1/4 long

GASKET, 7/8
x
oil cooler
self-locking bypass
3 1
1
1
1 1 2
5/8 I.D.
3/32 annular
PLUG, Oil cooler PLUG, 3/8 NPT
bypass
14
2-11
~nA\ C O
LYC n NI I N G
e~i
/P/
i~R
11
r.\
iliC/
2I\1Qjci~
o
Q
4\($
31
L~"(
C)
c~
jf 1--;
"o Sj 7/
i~
\/j
i\G
?1
j\A
ia
CLi)j
ii
(\rl~
j
.Y
i
10
a
9-/
Figure
13. OIL FILTER ASSEMBLY AND OIL COOLER BYPASS VALVE

2-12
vc~OlVIING
CONNECTING RODS, PISTONS AND RING ASSEMBLIES
FIG.
REF.
14
1 2 78030
QUANTITY
PART PER
NUMBER
ROD ASSY.,
DESCRIPTION
Connecting BUSHING, Connecting rod, upper BOLT, Connecting rod NUT, Connecting rod BEARING, Connecting rod PISTON, Compression ratio 8.5:1
PIN, Piston
ASSEMBLY
4
LW-13923 78027 LW-12186 69373
3
4 5
8
8 8 4 4
6
7
LW-13623
LVy-13445
8 9 10
LW-11625
78862 78864
pin RING, Piston, compression RING, Piston, oil regulating, expander type
PLUG, Piston
8 8
4
3-1
~AVCO
LYCOMING
::bi
I
Figure
14. CONNECTING
RODS, PISTONS AND RING ASSEMBLIES

3-2
~AVCO
VCOMING
CYLINDER ASSEMBLY
FIG. REF.
15
1
QUANTITY
PART NUMBER
LW-18290* LW-11900 CYLINDER
PER
DESCRIPTION
HEAD ASSY., Nitrided
ASSEMBLY
4
4
2 3
4
SEAT, Intake valve
LW-16699
61681
SEAT, Exhaust valve
(Allison
valve
seat)
4 4
4
GUIDE, Valve, intake (flanged)

GUIDE, Valve, exhaust (flanged)
5 6
7
LW-11626 66796
INSERT, Spark plug,
18-1.5 MM
31C-12
STD-700
STUD, 5/16-18 x1-1/2
long
8
4
ELBOW, 900, 3/8 flared tube
Incorporates Allison exhaust valve
seats.
3-3
~AVCO
LYCOMING
O-235-P2A PACTS CATALOG
liil I I:lii lil,
/P
; c~
I
a
en
8~
Figure
15. CYLINDER ASSEMBLY

3-4
vr.OiVIING
CYLINDER RELATED PARTS
FIG.
REF.
QUANTITY
PART PER
16
1
2
NUMBER
383-6 STD-2106
73806 60831
DESCRIPTION
NUT, 3/8-24 plain NUT, 7/16-20 plain ROD ASSY., Push
ROCKER ASSY., Valve
ASSEMBLY
16
16
8
3
4 5
8 8 8 8
4
60398 73807 STD-587 LW-13790 LW-12892
BUSHING, Valve rocker SCREW, Valve adjusting NUT, 9/16-18 x 5/32 thick
SHAFT, Valve rocker
THRUST BUTTON, Rocker shaft
6 7 8 9 10
11 12
8 4
4 24
175906
61247 STD-1925
GASKET, Rocker box

COVER, Rocker box
SCREW, 1/4-20
5/8, self-locking
13
14
STD-35
STD-475 STD-1410
WASHER, 5/16 plain WASHER, 5/16 lock, internal teeth NUT, 5/16-18 plain
8 8
8
15 16 17 18
62869 LW-19296
61260
RING, Oil seal, 3/32 dia,
4-3/8
4
4 4
GASKET, Exhaust flange FLANGE, Exhaust, stainless
3-5
~IAVC O
LYCO M I N
~Sa
I~
i~jilJjj
Ijci
C://
"7
C@
1;i Ii Is~Ii,
i i 1S;
&I
IIJ~li
17
oy ~o
12~
Figure
16. CYLINDER RELATED PARTS
3-6
~nA\ C O
LYC O 1VI I N G
VALVE ASSEMBLY
FIG.
REF. 17
1
2
QUANTITY
PART PER
NUMBER
LW-11901
LW-1 9034 61252 LW-13320
DESCRIPTION
VALVE, Intake VALVE, Exhaust SEAT, Valve spring, outer SEAT, Valve spring, inner SPRING, Valve, auxiliary SPRING, Valve, outer
ASSEMBLY
4 4
3
4
8 8 8 8
16 16 16
5 6 7
LW-11795
LW-11800
LW-10077
8
9 10
60009
LW-18661 60903
SEAT, Valve spring KEY, Valve

SEAL, Shroud tube
TUBE, Push rod shroud
3-7
C)
VCORn I NG
f~\
/-9
I
i/
/i/?nii
i
I
~li
Ili I ic,c, siS~;/e

Ii,
i
~e ~i
,i,i
I i ,%3I
illiiI3
6/
5~7
Figure
17. VALVE ASSEMBLY
3-8
L;I~TAVCO
LYCOMING
CYLINDER HEAD DRAIN TUBES AND INTERCYLINDER COOLING BAFFLES
FIO.
REF. 18
1 2
QUANTITY
PART NUMBER
STD-684
STD-2180 LW-1 5592-5-05 60890 60821 60928
PER
DESCRIPTION
NIPPLE, Straight, 3/8 l.D, hose HOSE, 3/8 I.D. x 1-13/16 long
CLAMP, Hose
ASSEMBLY
4
4
3
4
8
1
5 6
7
LW-13304
71611
8 9 10
11
LW-13303
65614
ISTD-251 ISTD-665
cyl. no. 1 TUBE ASSY., Oil drain, cyl. no. 2 TUBE ASSY., Oil drain, cyls. no. 3 BAFFLE ASSY., Intercylinder RETAINER, Intercylinder baffle HOOK, Intercylinder baffle retainer PLUG, Baffle attaching WASHER, No. 10 lock
SCREW, No. 10-32
x
1 4 2 2 2
2 4
4 4
12
3/4
long,
fill. hd. dr.
3-9
~AVC=O
LYCOMING
0-235-P2A PARTS CBTALOG
r;
i~
i,
12
4.5.6
Figure
18. CYLINDER HEAD DRAIN TUBES AND INTERCYLINDER COOLING BAFFLES
3-10
V~70(VIING
IGNITION SYSTEM
0-2351P2A PARTS CATALOG
MAGNETOS, DRIVES, HARNESSES AND SPARK PLUGS
FIG.
REF. 19
1 2 3 4 5
QUANTITY
PART PER
NUMBER
61665
61163
62224
DESCRIPTION
GEAR, Magneto, impulse coupling GEAR, Magneto GASKET, Magneto adapter and magneto
ADAPTER, Magneto, impulse coupling MAGNETO, S4LN-204 (with
electric tach.
ASSEMBLY
1 1
3
1
LW-12706 LW-163045-6
LW-51360-54
pickup)
1 1
MAGNETO, Impulse coupling,.
S4LN-21
6
7 8
STD-1727 STD-475 STD-1410 CWr147209 LW-52305-1
WASHER, Plain, 3/4 0.D.

NUT, 5/16-18 plain
21/64 I.D. x1/8 thick
4 4 4
WASHER, 5/16 lock, internal teeth KIT, Magneto ground terminal (w/S4LN-204) KIT ASSY., Magneto ground terminal (w/S4LN-21)
1 1
1
10
LW- M-24~3
LW-M-2404
11 12 13 14 15 16 17
ILW-M-2375
LW-14060
(Slick) HARNESS ASSY., Right magneto (Slick) PLATE, Spark plug cable
HARNESS ASSY., Left magneto
1
2 3
1
STD-8 STD-160
CLIP, Two wire for 1/4 WASHER, 1/4 plain
screw
WASHER, 1/4 lock, internal teeth SCREW, 1/4-20 SCREW, 1/4-20

x
IAN500-416-12 ISTD-1411 IAN500A-416-10

LW-18959-150-25
STD-553
3/4
long, fill. head long
1
1
NUT, 1/4-20 plain

x
5/8
18 19 20 21 22
23
CLAMP, 1-1/2 I.D., offset
4 4
4
AN365-632A
SCREW, 6/32 x1/2 long, rd. hd. NUT, 6/32 self-locking

CLAMP
ZIP STRAP SPARK PLUG,
LEAD ASSY.,
lLW-16266-25-50
76734 1182-87 1 M-1985-48
1 2
(Champion REM-37BY) shielded bottom leads Replacement top

end assembled and
8 AR
after
Replacement lead assemblies have spark plug terminal being cut to proper length.
are
shipped
with necessary
parts
to
complete magneto
end
assembly
NOTE The above

are
spark plugs are those used in current production only; this list does approved for use in these engines. See latest edition of Service Instruction proved spark plugs.
not include additional spark plugs that No. 1042 for complete listing of all ap-
4-1
L~IAVC O
LYCO M I N G
~I ?c,i---~
C)r
~015i( 107i/
8
7I::
~CIM
2i
i
15 19
lo~
/16
11
B2O
7
LEAD ASSY.
M-1985-48
Figure
19.
MAGNETOS, DRIVES, HARNESSES AND SPARK PLUGS

4-2
LYCOIVIING
STARTER MOTOR AND ATTACHING PARTS
FIG.
REF. 20
1
2
QUANTITY
PART NUMBER
76210 STD-35
PER
DESCRIPTION
STARTER, 12 volt, 10/12 pitch pinion (MZ-4204) WASHER, 5/16 plain WASHER, 5/16 lock, internal teeth NUT, 5/16-18 plain
ASSEMBLY
1 4 4
4
3
4
STD-475
STD-1410
5-1
~IAVCO
vnOMING
0-235-020 PARTS CATALOG
~3/
j~5
L:
~2
Figure
20. STARTER MOTOR AND ATTACHING PARTS

5-2
rMAVeO
LYCOMING
OIL SUMP ASSEMBLY AND OIL SUCTION SCREEN
FIO.
REF.
21
1
QUANTITY
PART
NUMBER
LW-1 3353
PER
DESCRIPTION
GASKET, Oil sump SUMP ASSY., Oil CONNECTION, Intake pipe, front CONNECTION, Intake pipe, rear
STUD, 1/4-20
x
ASSEMBLY
1
2 3
4 5
LW-15688 61376
61377 250-12
1
2
2
4 1
1-1/2
long
6
7
STD-551 STD-B STD-160 LW-25-0.94 STD-1411
PLUG, 1/2-14 NPT, so. hd. WASHER, 1/4 plain
32 20 18
14 1 1 2
8 9 10
11
WASHER, 1/4 lock, internal teeth BOLT, 1/4-20 x 15/16 long, hex, head
NUT, 1/4-20 plain
160820
61381
12 13 14
15
GASKET, Oil suction tube flange TUBE ASSY., Oil suction WASHER, 1/4 plain, copper BOLT, 1/4-20 x 1-1/2 long, hex. hd., drilled end WASHER, 1/4 plain (max. 4) NUT, 1/4-20 slotted shear PIN, Cotter, 1/16x1/21ong
SCREEN, Oil suction
STD-1227
STD-1433
2 AR
2
ISTD-8
STD-1409 STD-68
61378
16 17 18
2
1
19
20
STD-1045
GASKET, 1-1/4 I.D,
1-1/2 O.D.
3/32 annular
1
1
1 61358
PLUG, 1-1/2x1-1/4-12, hex, hd.
6-1
vrOR/IING
10
2
17
16
a,,
11 15
-f--
4~
ii
o
I j!
Q_1/Q
9-/
1D :g
liT)
I~
."g
19
i,
Figure
21. OIL SUMP ASSEMBLY AND OIL SUCTION SCREEN 6-2
VCOIVIING
INTAKE PIPE ASSEMBLY
FIG.
REF.
22
1 2 3
4 5
QUANTITY
PART NUMBER
LW-16728 LW-16730 LW-16729 STD-1196
LW-1 5592-8-28 71973 74360
PER
DESCRIPTION
PIPE, Intake cyls. nos. 1 PIPE, Intake cyl, no. 3
2
ASSEMBLY
2
1
1
x
PIPE, Intake cyl. no. 4 HOSE, 1-1/2 I.D. x 1-7/8 O.D.
1-1/2
long
4 8
6
7
8
9
STD-8 STD-1 60 LW-25-1.25
CLAMP, Hose GASKET, 2 bolt flange, 1-3/4 I.D. FLANGE, Intake pipe, upper WASHER, 1/4 plain
4
4
8 8 8
10
WASHER, 1/4 lock, internal lock BOLT, 1/4-20 x 1-1/4 long, hex. hd.
6-3
~AVCe3
VCOMING
I 1-I10
7
i~----
Y1
r8
~1
ii
k~/
B-/ 4-/
Figure
22. INTAKE PIPE ASSEMBLY
6-4
VCONIING
OIL SUMP AND INDUCTION SYSTEM CARBURETOR ASSEMBLY
FIG.
REF. 23
1 2
QUANTITY
PART
PER
NUMBER
60592
DESCRIPTION
GASKET, Carburetor CARBURETOR, Marvel-Schebler, MA-3PA
WASHER, 1/4 NUI, 1/4-20
ASSEMBLY
1
LW-16073
STD-8 STD-160
STD-1411
(10-5220)
1 4 4 4
3
4
plain
WASHER, 1/4 lock, internal teeth
plain
6-5
VCOR/IING
-1
I: I
c cl
cl
11
r/
cj o
1)
;I ;
~3
I
:6,
I,~
\e ,c
1\IZ*
In
N
Figure
23. CARBURETOR ASSEMBLY 6-6
~AVCO
LYCOMING
OIL SUMP AND INDUCTION SYSTEM PRIMING SYSTEM
FIG.
REF. 24
1
PART
QUANTITY PER
NUMBER
LW-12098-1-170 LW-12098-1-116 LW-12098-1-284 LW-12098-0-100 LW-16266-25-13
LW-18959-150-25 TUBE ASSY., Primer TUBE ASSY., Primer TUBE ASSY., Primer CLAMP
DESCRIPTION
cylinder cylinder cylinder
no. no.
ASSEMBLY
1 1 1 1
2
4
2 3
4 5
no.
TUBE ASSY., Primer, intermediate
3
3 3
6
7 8
CLAMP, 1-1/2 I.D. with 1/4 dia. offset SCREW, No. 6-32 x1/2 long, rd. hd. NUT, No. 6-32 self-locking
TEE, Union, 1/8 tube TEE, Union, 1/8 tube
NIPPLE ASSY., Primer
STD-553 AN365-632A
3
1 1
9
10
11 12
STD-853
LW-18071
74225 1102*
3
1
PLUG, 1/8 NPT, Alien head
Assemble in
cylinder
head.
6-7
VCOR/I ING
31
~s
1 31
7~8
;8
~-6
4
\41
10
Figure
24. PRIMING SYSTEM 6-8
Y~ONIING
SERVICE KIT SECTION

SEAL AND GASKET SET WIDE CYLINDER FLANGE MODELS
Part No. 61499-1
Part Name
Qty.
1
STD-111 STD-2217 STD-294 STD-1045

8313
60096
60592 60820 LW-18639
LW-14260 61173 61183 61523 61531 62224 LW-18661 LW-19296

68315
SEAL AND GASKET SET GASKET SEAL, Oil GASKET, Annular GASKET, Annular GASKET, Vac. pump GASKET, Fuel pump GASKET, Carb. GASKET, Oil suction tube flange LOCKPLATE, Crankshaft gear SEAL, Tach. shaft GASKET, Oil press. hsg.
1 1
2 2
2
1 1 1 1 1 1 1 1 1
GASKET, Accy. adapter

CONTAINER
LW-13353 71973 72053 72059 72078 72091 73383 73817 73818 74065 74068 75906 76940 LW-13792 LW-12681 LW-12795 LW-11632 62869
LW-12040
GASKET, Hydraulic GASKET, Mag. adapter SEAL, Shroud tube GASKET, Exhaust flange GASKET, Accy. dr, adapter GASKET, Oil sump GASKET, Intake flange GASKET, Gov. drive
GASKET
valve
3 16
4
1
4
1 1 2
LOCKPLATE, Cam RING, Oil seal

LOCKPLATE
gear
8
1
2 1
LOCKPLATE, Camshaft idler gear shaft

GASKET, Accy. hsg. RING, Oil level gage seal RING, Oil level gage seal GASKET, Rocker box cover SEAL, Crankshaft oil SEAL, Crankshaft oil GASKET, Mag.
GASKET RING, Oil seal RING, Cyl. base
TOP OVERHAUL GASKET SET SEAL, Cylinder base SEAL, Shroud tube GASKET, Intake, 2 bolt flange GASKET, Rocker box cover
1 1 4 1
1
2 1
6
4
1 4
62869 LW-18661 71973 75906
16
4 4
7-1
vr.OlVIING
SERVICE KIT SECTION
CYLINDER, PISTON AND RING KIT

WIDE CYLINDER FLANGE MODELS
Part No.
LW-18660 STD-587 STD-1215 STD-1925 1102 60009 60831 61247 LW-13320 61252 LW-13790 62869 LW-18661 71195 73807 75906 LW-13445 78862 78864 LW-10077 LW-13623 LW-11625 LW-18290 LW-19034 LW-11795 LW-11800 LW-11901 LW-12892 Part Name
Qty.
1 2 2
CYLINDER, PISTON AND RING ASSEMBLY NUT, 9116-18 x 5/32 thick

BOLT
SCREW, 1/4-20 x 5/8 long, fill. hd. PLUG, 1/8 pipe x 3/8 long, socket KEY, Valve ROCKER ASSY., Valve COVER, Rocker box SEAT, Valve spring, inner SEAT, Valve spring, outer SHAFT, Valve rocker RING, Oil seal (cylinder base) SEAL, Shroud tube BOX, Set-up SCREW, Valve adjusting GASKET, Rocker box cover PIN, Piston RING, Piston compression RING, Piston, oil regulator SEAT, Valve spring
PISTON PLUG, Piston pin CYLINDER ASSY., Nitrided VALVE, Exhaust
6 1
4 2
1 2
2
1 1 4 1 2 1 1 2 1
2
1 2
1 1 2
SPRING, Valve, auxiliary SPRING, Valve, outer VALVE, Intake

THRUST BUTTON
2
1 2
7-2
~AVCO
LYCOMING
NUMERICAL INDEX
PART NO. PART NAME
PAGE NO.
PART NO.
PART NAME
PAGE NO.
AN365-632A AN365-632A
AN500-41 6-12
Nut Nut Screw

Screw Bolt
4-1 6-7 4-1 4-1 1-11
LW-1 63045-6
Magneto
Crankcase Assy. Seat
4-1
LW-16354 LW-16699 LW-16728 LW-16729 LW-16730 LW-1 8071 LW-18109

LW-18110
1-1 3-3 6-3

6-3
AN500A-41 6-10
AN6-21
Pipe
Pipe Pipe
Tee
AN6-34A
LW-1 0077
Bolt Seat Stud Stud
1-11 3-7
1-1 1-1
6-3
6-7 2-3
LW-11622
LW-11623
Impeller Impeller Assy.
2-3
3-3 1-5 3-7
LW-11625 LW-11626 LW-11795

LW-11800 LW-1 1 900 LW-1 1 901
Plug
Guide
3-1
3-3
LW-18290 LW-18639 LW-18661 LW-18667

LW-1 89 59-1 50-2 5
Cylinder Assy. Lockplate

Seal
Pin
Spring Spring
Seat Valve
3-7 3-7 3-3
1-9
4-1
Clamp Clamp
Valve Gasket
Bolt Bolt Bolt
Bolt
3-7
2-1 6-7 6-7 6-7 6-7
3-1 1-5
LW-1 89 59-1 50-2 5
6-7
3-7
LW-12044 LW-12098-0-100 LW-12098-1-116 LW-12098-1-170 LW-12098-1-284

LW-12186 LW-12695
Housing Assy. Tube Assy. Tube Assy. Tube Assy.

Tube Nut
LW-19034 LW-19296
LW-25-0.94
3-5 2-3 6-1 6-3

1-11
1-11
LW-25-0.94
LW-25-1.25
LW-25-1.50
Assy.
Crankshaft Assy.
LW-25S1.50
Bolt Bolt
LW-1 2706
LW-1 2795
Adapter
Gasket
Thrust Button Plate Oil Filter Hook Baffle
4-1
2-11
LW-25-1.75
LW-25-2.00 LW-51360-54 LW-52305-1 LW-M-2375
1-11
Bolt
2-3
4-1 4-1 4-1
LW-12892 LW-1 2999 LW-13215 LW-13303 LW-13304 LW-13320 LW-13353

LW-1 3445
3-5 2-11 2-11 3-9
Magneto
Kit
Plate Harness
Harness Lead
LW-M-2403
LW-M-2404 M-1985-48 MS20822-6
STD-8
Assy.
4-1
4-1 4-1
Assy.
3-9
3-7
Seat
Gasket
Pin Piston
Assy. Assy.
6-1
3-1 3-1 1-5
Elbow
2-5
1-11 2-3
Washer Washer Washer Washer

Washer
LW-13623 LW-13675
STD-8
Support Assy.
Shaft Seal
STD-8
STD-8 STD-8 STD-8 STD-8 STD-8 STD-33 STD-33 STD-35
STD-35
2-10 2-11
4-1
LW-13790
LW-13792 LW-1 3884 LW-13923
LW-1 4060 LW-1 4260
3-5
1-7
Bearing Bushing Clip

Seal
1-7 3-1
4-1
Washer Washer
Washer
6-1 6-3 6-5 1-11

2-9 2-3
2-3 1-3 2-9 3-9

6-3
Washer
Washer
LW-14781
LW-1 5472 LW-1 5592-5-05
Gage Assy. Fuel Pump Clamp Clamp Sump Assy.

Kit
Washer
Washer Washer
2-5 2-7 3-5 5-1 6-1

1-11
LW-1 5592-8-28 LW-15688

STD-68
6-1 4-1 6-5

6-7
Washer Washer
Pin
LW-157209
LW-1 6073
LW-1 6266-2 5-1 3
Carburetor
Clamp Clamp Clamp
STD-1 60 STD-1 60 STD-1 60
Washer Washer Washer
LW-1 6266-2 5-38 LW-1 62 66-2 5-50
2-5
4-1
2-3 2-10
8-1
~IAVCO
LYCOMING

PART NO. PART NAME
PAGE NO.
PART NO.
PART NAME
PAGE NO.
STD-1 60
STD-1 60
Washer Washer Washer Washer Washer Washer
2-11
4-1
STD-1411
STD-1 420 STD-1 433 STD-1 727
Nut Nut Bolt
6-5
2-3 6-1 4-1 2-7
STD-1 60 STD-1 60
STD-1 60
6-1
6-3
6-5
Washer
Pin
STD-1 774
STD-1 774 STD-1 838
STD-251 STD-294 STD-425 STD-475 STD-475 STD-475 STD-475

STD-475
3-9
2-11 1-7 2-5 2-7
Pin Bolt
2-10 2-5 2-11 2-9

3-5
Gasket
Washer
STD-1856
STD-1882 STD-1925
STD-1 930
Screw Screw Screw Hose

Nut Hose
3-5
4-1
5-1
2-5
3-5
STD-21 06
STD-21 80
3-9
1-5
STD-514 STD-551 STD-553
Dowel
1-1
STD-2213
STD-2217 250-10 25(=-12 25(3-22 310-12
31C-12 310-12
Screw Seal
Plug
Screw
6-1
4-1
2-10
2-11 6-1
2-1
Stud
Stud
STD-553
STD-557 STD-587
Screw
Dowel
Nut Nut
6-7
1-1
Stud
Stud
Stud
3-5
1-11 3-9 1-11
1-1
2-1 3-3 2-7
STD-596
STD-665 STD-678 STD-684 STD-700 STD-705
STD-783
Screw
Stud
Washer
31C-16 31C-19
3100-17 38-13
Stud
Stud Stud
Stud
Nipple
Elbow Bolt
3-9
3-3 1-9
2-1
2-1
1-1
Plug
2-1 2-1 2-11 6-7

1-11
44-13 3838 10288

1102 1102 1102 1102 1182-87 8313
45530
Stud
Nut Ball
1-1 3-5 1-7

1-1 2-1
STD-784 STD-784
Plug Plug
Tee Nut
STD-853
STD-872
STD-1 045
Gasket Gasket
Dowel
Elbow Hose
1-7 6-1
1-5
1-1
STD-1045
STD-1065
STD-1111 STD-1196 STD-1211 STD-1221 STD-1227 STD-1 409 STD-1 409
Plug Plug Plug Plug Spark Plug

Gasket
2-7
6-7
4-1 2-10
1-9 3-7
6-3
1-5 2-7 6-1
Plug
60009
60096 60398
Ring Key
Gasket
Ring
Washer Nut Nut Nut
2-9
3-5
Bushing
Cover Gasket
1-11 6-1
2-7
60430
60592 60803 60814
2-10 6-5
1-11 1-5
SID-1410 STD-1410
Strap
Nut Nut
Nut
3-5 4-1
5-1
Bushing
Gasket
Tube
STD-IL~10
STD-1410 STD-1411
STD-1411 STD-1411 STD-1411
60820 60821
60831 60882 60890 60903 60928
6-1 3-9 3-5

1-5
Assy. Assy.
Nut Nut Nut

Nut Nut
1-11 2-3 2-10

2-11 4-1
Rocker
Gear
Tube Tube
Tube
Assy.
Assy.
3-9 3-7
3-9 1-7
STD-1411
STD-1411
Nut
6-1
61084
Spring
8-2
L~CIAVCO
LYCOMING

PART NO. PART NAME
PAGE NO.
PART NO.
PART NAME
PAGE NO.
61098 61151 61155 61163 61174 61175 61183

61247
Adapter Assy.
Shaft
2-10
1-9 1-5
4-1
72059 72091
Gasket
1-3
1-7 2-7 1-3 2-10
1-5
Ring
Cover
Gear Gear Shaft
72378
72844 72970 73757 73806 73807 73817 73818
74065
Plug
Gear Assy.
2-3
2-1 2-10 3-5
Adapter
Gasket
Cover
Bushing
Rod
Assy.
3-5 3-5 1-9

2-1
Screw
61252 61260 61358
Seat
3-7
3-5
Lockpiate
Gasket
Flange Plug
Connection
Connection Screen Tube Stud
6-1
Ring
Elbow
1-3 2-5 6-7 6-3 1-9 1-9

2-7 2-5
61376
61377 61378 61381 61400 61510 61544
61665
6-1
6-1
6-1
74070
74225
74360
Nipple Assy. Flange

Gear Gear
Assy.
6-1 2-1 1-5 1-9

4-1 3-3 4-1
2-11
74996 75072
75153 76165 75167 75706 75708
75767
Assy.
Plug Plunger
Gear
Assy. Adapter Assy. Clip

Tube
Assy. Assy.
2-5 1-5 1-9 1-3
61681 62224 62417 62869 65614 66796 68315
Guide Gasket
Camshaft Shaft
Tube
Plug
Ring Plug
Insert
3-5 3-9 3-3 2-7

2-7 1-7
75906 75944 76210
Gasket Valve
3-5
2-11
Assy.
Starter Gasket
5-1 2-11
1-7 4-1
Gasket
76510
76529 76734
68317
68763
69373
69796
71105 71596 71596 71611 71973 72053
Shaftgear Bearing Bearing

Dowel
Plug Zip Strap Bushing Base Assy.

Bolt
3-1
1-1 1-7 2-7 2-10
77309
77852 78027 78030
78531
1-9
2-11
Body
Washer Washer
3-1
Rod
Assy.
3-1
Body Assy.
2-3
Retainer Gasket Gasket
3-9 6-3
2-7
78862
78864
Ring Ring
3-1
3-1
8-3

0 235 PC 302 1 Parts Catalog

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0-235 Series

~AVCO LYCOMING WILLIAMSPORT DIVISIOI\I

LYCOMING ENGINE GROUP

0-235 Series MFG REV NO

211 984 111987 121911991

IPages 2-13, 3-1,

RECORD OF TEMPORARY REVISIONS

DATE I REV REMOVE 1 INSERT II BY II REMOVED I INCOR BY

DIVISION L~AVCO LYCOMING WILLIAMSPORT

~7AVCO LYCOMING ENGINE GROUP

Propeller flange bushings

Propeller flange bushings

mtllnnepert Ptemt .Textron LycominglSubsidiary of Textron Inc.

Parts and Price

MODELS AFFECTED: 0-235

replace all of the piston series all applicable 235

piston pin plugs complete engine sets.

0-235 SERIES PARTS CATALOG

NOTE This Parts

Catalog supersedes PC-102 dated August,

1973 and PC-202 dated

The Numerical Index is known.

In the Oversize and Undersize Parts section,

procurable oversize and undersize parts are listed

the main group

assembly parts list.

Service Letter No. L114.

SERVICE BULLETINS, INSTRUCTIONS AND LETTERS

0-235 SERIES PARTS CATALOG

SECTION Introduction Table of Contents

Oversizeand Undersize Parts List.

CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP

Crankshaft, Camshaftand Related Parts.

Assembly andOil Cooler Bypass Valve.

Intercylinder Cooling Baffles

Sump Assembly and Oil Suction Assembly.... AYsembly..... Priming System..........

6-1 6-3 ..6-5

Seal and Gasket Set...........

0-235 SERIES PARTS CATALOG

69796 60814 73757 61258

BUSHING, Propeller flange BUSHING, Propeller flange

SEAT, Exhaust valve (solid)

BEARING, Crankshaft, front

BEARING, Connector rod

Studs available in P03, P07 and P12 oversize. NOTE

along with the proper part

0-235 SERIES PARTS CATALOG

OUANTITY PER ASSEMBLY

CRANKCASE ASSEMBLY CRANKCASE ASSEMBLY CRANKCASE ASSEMBLY CRANKCASE ASSEMBLY

LW-13282* LW-16354* LW-18735*

CRANKCASE ASSEMBLY CRANKCASE ASSEMBLY

38-12 31C-12 31C-12

24 124 124 124124 4 2 2

PLUG, 1/8-27 NPT, Alien hose 900 ELBOW, 3/4 pipe

ISTD-131 ISTO-43 ISTD-68 ISTD-160

NUT, 1/4-28 Slotted shear

COVER, Hydraulic valve hole plug

0-235 SERIES PARTS CATALOG