Professional Documents
Culture Documents
Face Mill
Face Mill
Face Mill
OF ROTATING TOOLS
aHow this section page is organised
zOrganised according to the face milling cutting mode.
(Refer to the index on the next page.)
FACE MILLING
<GENERAL CUTTING> Finishing Roughing Face Milling Chamfering SPARE PARTS
ASX445 * *
z
Fig.1 øD12 Fig.2 øD12 z x c
ø50 ø80, ø100 only ø125 øD9 Tool Holder
øD9
L8
ø63 W1 Number
W1
L8
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel ø80
Alloy Steel Shim Shim Screw Clamp Screw Wrench (Insert) Wrench (Shim)
L7
ø100
L7
x Insert
L1
L1
c
a Precision inexpensive øD8 øD8
* Clamp Torque (N • m) : WCS503507H=5.0, TPS35=3.5
øD1 45°
øD1 45°
moulded type øD2 øD2
20°positive insert. INSERTS WITH BREAKER
Fig.3 øD12 Fig.4 øD12
a Screw-on type. ø160 øD9 ø200 ø177.8 (ø315 only) P Steel Cutting Conditions (Guide):
L8
ø18
chip breakers. Work
L7
W1 Honing:
Material N Non-ferrous Metal
L1
S
L1
carbide shim.
ap
H Hardened Materials
øD8 øD8
Coated Cermet Carbide Dimensions (mm)
For Aluminium Alloy Roughing For Cast Iron Medium ─ Heavy Cutting Light─Semi-Heavy Cutting Finish ─ Light Cutting Application
øD2
Class
C H :45° øD2
MC5020
VP30RT
VP15TF
NX4545
Shape Order Number Geometry
F7030
F5010
F5020
HTi10
A.R :+20° ─ +23° T :+4°49′ ─ +9°53′ D1 S1 F1 Re
y ARBOR TYPE R.R :-13° ─ -10° I :+22°55′ ─ +23°02′ Right hand tool holder shown.
Stock Number Dimensions (mm) Max. Re
Mass Type JL Breaker SEET13T3AGEN-JL
Type
Order Number
Depth E E a a a a 13.4 3.97 1.9 1.5 F1
of Cut (Fig.)
R L of Teeth D1 D2 L1 D9 D12 L7 D8 W1 L8 (kg)
ap Re
ASX445-050A03R a 3 50 63.0 40 22 45 20 11 10.4 6.3 0.5 6 1
-063A04R a 4 63 75.9 40 22 50 20 11 10.4 6.3 0.7 6 1 45° 20°
-080A04R 4 80 93.2 50 27 56 22 13.5 12.4 7 1.0 6 1 D1 S1
Coarse Pitch
a
-100A05R a 5 100 113.2 50 32 70 25 17.5 14.4 8 1.6 6 1 JM Breaker SEMT13T3AGSN-JM M S Re
a a [ [ a a a 13.4 3.97 1.9 1.5 F1
-125B06R a 6 125 138.0 63 40 80 32 56 16.4 9 2.4 6 2
Re
-160C07R a 7 160 173.0 63 40 100 29 56 16.4 9 3.9 6 3
-200C08R s 8 200 212.9 63 60 155 32 135 25.7 14 6.7 6 4
45° 20°
-250C10R s 10 250 262.9 63 60 200 32 174 25.7 14 10.5 6 4
D1 S1
-315C14R s 14 315 327.9 80 60 285 57 256.8 25.7 14 22.4 6 4
ASX445-050A04R/L a r 4 50 63.0 40 22 45 20 11 10.4 6.3 0.4 6 1 JH Breaker SEMT13T3AGSN-JH M S a a [ a a 13.4 3.97 1.9 1.5 Re F1
-063A05R/L a r 5 63 75.9 40 22 50 20 11 10.4 6.3 0.6 6 1 Re
-080A06R/L a r 6 80 93.2 50 27 56 22 13.5 12.4 7 0.9 6 1
Fine Pitch
ROTATING
-250C14R/L a r 14 250 262.9 63 60 200 32 174 25.7 14 10.6 6 4 Re
TOOLS
TOOLS
-315C18R/L a r 18 315 327.9 80 60 285 57 256.8 25.7 14 22.2 6 4
45°
ASX445-050A05R a 5 50 63.0 40 22 45 20 11 10.4 6.3 0.4 6 1 20°
-063A06R a 6 63 75.9 40 22 50 20 11 10.4 6.3 0.6 6 1 D1 S1
Extra Fine Pitch
WIPER INSERTS
Cermet Carbide CBN PCD Dimensions (mm)
Honing
HTi05T
NX2525
MB710
MD220
L1 L2 S1 F1 Re
øD1
øD4
45° 20°
WEEW13T3AGER8C E a 16.48 16.60 3.97 8.2 1.5
R500
ap
L2 29°
L1 F1
Re
L1 S1
y SHANK TYPE Right hand tool holder only. WEEW13T3AGFR3C F a 16.48 16.60 3.97 3.0 1.5
Stock Number Dimensions (mm) 13T3AGTR3C T 16.48 16.60 3.97 3.0 1.5
L2
a
Max. Depth of Cut
Order Number 29°
R of Teeth D1 D2 L1 D4 L2 ap (mm)
F1 Re
ASX445R503S32 s 3 50 63.0 125 32 40 6 L1 S1
634S32 s 4 63 75.9 125 32 40 6
aTo Order : For title product, please specify zorder number and hand of the tool (right/left).
For insert, please specify zinsert number and xgrade.
K000
ROTATING TOOLS
ROTATING TOOLS
CLASSIFICATION.......................... K002
*Alphabetical
K022 AHX640W
order index
K025 FBP415
K070 AJX K114 KSMG
K024 AOX445 K117 LONG ARBOR FOR PMF
K042 APX3000 K119 LONG ARBOR FOR PMR
K048 APX4000 K014 LSE445
K063 AQX K032 NSE300
K122 ARBOR FOR SCREW-IN K032 NSE400
K028 ASX400 K082 OCTACUT
K010 ASX445 K120 PMC
K056 AXD7000 K116 PMF
K036 BAP300 K118 PMR
K039 BAP300 (LONG CUTTING EDGE) K018 SE415
K041 BAP300 (UNDER-CUT) K020 SE515
K036 BAP400 K016 SE545
K039 BAP400 (LONG CUTTING EDGE) K027 SG20
K026 BF407 K088 SPX
K085 BRP K096 SRB
K078 BSP K080 SRE
K060 BXD4000 K096 SRF
K112 CBJP K104 SRM2
K112 CBMP K108 SRM2 (& 40, & 50)
K110 CESP K113 STLG
K110 CFSP K100 SUF
K110 CGSP K111 TSMP
K093 DCCC
K001
ROTATING TOOLS
6
·Ø125 (Max. Depth of Cut : 6mm)
a A wide range of ·Ø160
chip breakers. ·Ø200 ^ K010
a High rigidity due to ·Ø250
45°
carbide shim. ·Ø315
LSE445
a High rigidity due to ·Ø63
5.5
·Ø80
carbide shim.
45° a Extremely light
·Ø100 (Max. Depth of Cut : 5.5mm)
·Ø125
body suitable for ·Ø160 ^ K014
45° machining centre. ·Ø200
·Ø100
carbide shim. ·Ø125
15° ·Ø160 (Max. Depth of Cut : 8.5mm)
·Ø200
Face Milling
^ K018
·Ø250
15°
·Ø200
·Ø250 ^ K020
15°
CLASSIFICATION
a Economical 14 ·Ø100
40°
cutting edge inserts. ·Ø125 AHX640W
6
inserts. ·Ø80
AOX445
8
·Ø80
prevents chattering.
FBP415@
8.5
·Ø100
a Multi insert design. ·Ø125
15° a For high feed cast ·Ø160 (Max. Depth of Cut : 8.5mm)
iron machining. ·Ø200 ^ K025
·Ø250
15°
K002
Cutting Corner Appli- Corner Angle, Cutter Work Material
Product Name · Shape Features
Mode Angle cation Max. Depth of Cut Dia. Light Alloy Cast Iron Carbon Steel, Stainless Hardened
Alloy Steel Steel Steel
9
·Ø125
7° alloy machining. ·Ø160 (Max. Depth of Cut : 9mm)
·Ø200
^ K026
7° ·Ø250
Multi Functional
·Ø40
a Round shape insert
·Ø42
with a strong cutting ·Ø50
BRP@
Cutting
edge. ·Ø52
─
8
Small
OCTACUT a 20°positive insert.
Insert Type
·Ø40
Multi Functional
a Multifunctional
─
9
ROTATING
·Ø160
TOOLS
SG20 a 30°positive insert.
to-cut Materials
CLASSIFICATION
·Ø80
with a strong ·Ø100
─
5
a Precise but
ASX400 inexpensive
General Cutting
a Economical 4 ·Ø100
0° cutting edge inserts. ·Ø125 (Max. Depth of Cut : 10mm)
Shoulder Milling
0°
a Enables highly
·Ø63
·Ø80 NSE300
(Max. Depth of Cut : 12.5mm)
efficient machining. ·Ø100
·Ø125 ^ K032
·Ø160
90°
K003
ROTATING TOOLS
NSE400
a 20°positive insert.
Heavy Cutting
17
a Enables highly ·Ø125
0° efficient machining. ·Ø160 (Max. Depth of Cut : 17mm)
·Ø200 ^ K032
·Ø250
90°
insert. ·Ø50
10
0° a With through air & ·Ø63 (Max. Depth of Cut : 10mm)
coolant holes. ·Ø80
·Ø100 ^ K044
90°
insert. ·Ø63
0°
15
0°
a Inserts
with wiper
edges produce ·Ø40
·Ø50
BAP300
9
machining.
TOOLS
BAP400@
·Ø50
CLASSIFICATION
a Inserts
with wiper
·Ø63
edges produce
14
AXD7000
For Aluminium Alloy and
to Difficult-to-cut Material Cutting Difficult-to-cut Materials
a Lowresistance
inserts.
a Excellent wall ·Ø50
AXD7000
21
accuracy. ·Ø63
0° a High spindle ·Ø80 (Max. Depth of Cut : 21mm)
speeds possible. ·Ø100
·Ø125 ^ K056
a Multi functional
90° milling.
·Ø40
a Low resistance insert ·Ø50
BXD4000
15
K004
CLASSIFICATION (SCREW-IN type)
Product Name Application Features Product Name Application Features
ASX400 a Precise
but inexpensive OCTACUT a 20°positive insert.
moulded type 20° positive a For octagonal and round
inserts. type inserts.
a Economical 4 cutting edge a Multi functional machining.
10
inserts. &32
a Curved cutting edge and
high rigidity holder.
a Screw-on type.
90°
a Max. depth of cut 10mm.
&32, &40
^ K029 ^ K083
APX3000 a High accuracy, high SRF a S-shaped cutting edge
quality vertical wall. NEW provides sharpness
a Low cutting force insert. similar to that of solid ball
a With through air & coolant nose end mills.
10
^ K044 ^ K097
&25 ─ & 40
90°
^ K050 ^ K101
ROTATING
^ K037 &16 ─ & 40 ^ K105
TOOLS
AQX a The centre bottom cutting PMC a For under-cutting trimmed
7.4 ─ 18
CLASSIFICATION
hole. large overhang.
a With through coolant holes. a Automated 3 axis
a Excellent heat and wear programming possible
resistance. with vertical reciprocation.
a Max. depth of cut
&25 ─ & 40
7.4─18mm.
&16 ─ & 40
^ K065 ^ K120
AJX a High rigidity double clamp
structure.
a Suitable for high feed
cutting.
a With through coolant
2
holes.
a Special insert design with
3 cutting edges.
&16 ─ & 40
^ K074
BRP a 11°positive insert.
a Round shape insert with
a strong cutting edge.
a Wide range of tools
available.
a Suitable for mould
machining.
&16 ─ & 42
^ K085
K005
ROTATING TOOLS
58─261
inserts. due to holder rigidity.
a Curved cutting edge and
10
&50
high rigidity holder.
a Screw-on type.
a Max. depth of cut 10mm.
90° 90°
&40 ─ &63
^ K028 ^ K088
27 ─93
&25 ─ & 50
a Max.depth of cut
NSE300=12.5mm
NSE400=17mm
&50, &63
90° 90°
^ K033 ^ K093
6
&32, &40 a High rigidity due to
carbide shim.
45° a Max. depth of cut 6mm.
90°
&50, &63
^ K056 ^ K010
excellent performance.
a With through coolant 8 a For high efficiency
holes to ensure smooth roughing through to
chip discharge. finishing.
a For high-speed machining. a Easy insert changing.
45°
90° a Max. depth of cut 15mm.
ROTATING
APX3000 AQX
(Standard Edge Type)
Long Cutting Edge a Low cutting force insert. a Suitable for high feed
a With through air & coolant cutting.
holes. a With through coolant
a Max. depth of cut holes.
APX4000=15mm a Special insert design with
2
K006
Product Name Application Features Product Name Application Features
OCTACUT a 20°positive insert. PMR a2 directional cutting with
a For octagonal and round large overhang.
type inserts. a Horizontal feed cutting
a Multi functional and oblique cutting are
machining. also possible.
a Unique shape of curved
&32 ─ & 63
9
edge gives high rigidity
and low resistance.
3°
17 &50 ─ & 80
^ K083 ^ K118
CESP • CFSP • CGSP a Covers 5 cutting modes. SRF, SRB a S-shaped cutting edge
a Excellent sharpness with provides sharpness
11°positive inserts. similar to that of solid ball
a 30°, 45° and 60° chamfer nose end mills.
series. a Highly accurate corner
available.
30°
ROTATING
45° &10 ─ & 32
^ K110 ^ K096
TOOLS
60°
TSMP a T-groove order number SUF a Finishing edge.
14, 18 and 22 are NEW a Seamless gash.
available. a Peripheral cutting edge.
CLASSIFICATION
a Shoulder milling and
&20 ─ & 30
11
14
18
^ K111 ^ K100
^ K116 ^ K114
K007
ROTATING TOOLS
CLASSIFICATION
ASX400 NSE300 APX3000 BAP300 AXD7000 BXD4000 BAP300 SPX ASX445 AOX445 AQX
Product Name NSE400 APX4000 BAP400 Long Cutting Edge DCCC
BAP400
Long Cutting Edge
^ K042
Cutting Mode K048 ^ K088
^ K028 ^ K033 K051 ^ K037 ^ K056 ^ K061 ^ K039 K093 ^ K010 ^ K024 ^ K063
Slot Milling
Shoulder Milling
Spot Milling
Pocket Milling
Chamfer Milling
ROTATING
TOOLS
Radius Milling
CLASSIFICATION
Drilling
Copy Milling
Face Milling
K008
AJX BRP OCTACUT BSP SRE CESP TSMP CBJP PMF SRM2 SRF SUF NEW KSMG
MULTI FUNCTIONAL MULTI FUNCTIONAL MULTI FUNCTIONAL MULTI FUNCTIONAL CFSP CBMP PMR SRB STLG
TYPE TYPE TYPE TYPE CGSP PMC NEW
^ K116
K118 ^ K104 ^ K113
^ K072 ^ K086 ^ K083 ^ K078 ^ K080 ^ K110 ^ K111 ^ K112 K120 K108 ^ K096 ^ K100 K114
ROTATING
TOOLS
CLASSIFICATION
K009
ROTATING TOOLS
FACE MILLING
<GENERAL CUTTING> Finishing Roughing Face Milling Chamfering
ASX445 Fig.1
ø50
øD12
øD9
ø80, ø100 only
Fig.2
ø125
øD12
øD9
L8
ø63 W1
W1
L8
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel ø80
Alloy Steel
L7
ø100
L7
L1
L1
ap
ap
a Precision inexpensive øD8
øD1 45° øD8
øD1 45°
moulded type øD2 øD2
20°positive insert.
Fig.3 øD12 Fig.4 øD12
a Screw-on type. ø160 øD9 ø200 ø177.8 (ø315 only)
L8
W1 ø22 (ø315 only)
a A wide range of ø250 ø101.6
øD9
ø315
L8
ø18
chip breakers.
L7
W1
L1
a High rigidity due to
L7
L1
ap
carbide shim.
ap
øD8 øD8
øD1 45° øD1 45°
C H :45° øD2 øD2
A.R :+20° ─ +23° T :+4°49′ ─ +9°53′
y ARBOR TYPE R.R :-13° ─ -10° I :+22°55′ ─ +23°02′ Right hand tool holder shown.
Stock Number Dimensions (mm) Max.
Mass Type
Type
Depth
Order Number of Cut (Fig.)
R L of Teeth D1 D2 L1 D9 D12 L7 D8 W1 L8 (kg)
ap
ASX445-050A03R a 3 50 63.0 40 22 45 20 11 10.4 6.3 0.5 6 1
-063A04R a 4 63 75.9 40 22 50 20 11 10.4 6.3 0.7 6 1
-080A04R 4 80 93.2 50 27 56 22 13.5 12.4 7 1.0 6 1
Coarse Pitch
a
-100A05R a 5 100 113.2 50 32 70 25 17.5 14.4 8 1.6 6 1
-125B06R a 6 125 138.0 63 40 80 32 56 16.4 9 2.4 6 2
-160C07R a 7 160 173.0 63 40 100 29 56 16.4 9 3.9 6 3
-200C08R s 8 200 212.9 63 60 155 32 135 25.7 14 6.7 6 4
-250C10R s 10 250 262.9 63 60 200 32 174 25.7 14 10.5 6 4
-315C14R s 14 315 327.9 80 60 285 57 256.8 25.7 14 22.4 6 4
ASX445-050A04R/L a r 4 50 63.0 40 22 45 20 11 10.4 6.3 0.4 6 1
-063A05R/L a r 5 63 75.9 40 22 50 20 11 10.4 6.3 0.6 6 1
-080A06R/L a r 6 80 93.2 50 27 56 22 13.5 12.4 7 0.9 6 1
Fine Pitch
øD4
45°
ap
L2
L1
K010 r : Non stock, produced to order only. [ : Inventory maintained. To be replaced by new products.
SPARE PARTS
z
Tool Holder
z x * c *
Number
Shim Shim Screw Clamp Screw Wrench (Insert) Wrench (Shim)
x Insert
ASX445 Type STASX445N WCS503507H TPS35 TIP15T HKY35R
c
Honing
Class
MC5020
VP30RT
VP15TF
NX4545
Shape Order Number Geometry
F7030
F5010
F5020
HTi10
D1 S1 F1 Re
JL Breaker SEET13T3AGEN-JL Re
E E a a a a 13.4 3.97 1.9 1.5 F1
Re
45° 20°
D1 S1
JM Breaker SEMT13T3AGSN-JM M S Re
a a [ [ a a a 13.4 3.97 1.9 1.5 F1
Re
45° 20°
D1 S1
45° 20°
D1 S1
FT Breaker SEMT13T3AGSN-FT Re F1
M S a [ 13.4 3.97 1.9 1.5
ROTATING
Re
TOOLS
45° 20°
D1 S1
45° 20°
D1 S1
WIPER INSERTS
Cermet Carbide CBN PCD Dimensions (mm)
Honing
HTi05T
NX2525
MB710
MD220
20°
WEEW13T3AGER8C E a 16.48 16.60 3.97 8.2 1.5
R500
29°
F1
Re
L1 S1
a
29°
F1 Re
L1 S1
VP15TF 250 (200 ─ 300) 0.15 (0.1─ 0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH
Mild Steel < 180HB
VP30RT 230 (180 ─ 280) 0.15 (0.1─ 0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH
NX4545 180 (130 ─ 230) 0.15 (0.1─ 0.2) JL 0.2 (0.1 ─ 0.3) JM ─ ─
F7030 250 (200 ─ 300) 0.15 (0.1─ 0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH
VP15TF 220 (170 ─ 270) 0.15 (0.1─ 0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH
180 ─ 280HB
VP30RT 200 (150 ─ 250) 0.15 (0.1─ 0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH
NX4545 150 (120 ─ 180) 0.15 (0.1─ 0.2) JL 0.2 (0.1 ─ 0.3) JM ─ ─
Carbon Steel
Alloy Steel
F7030 180 (130 ─ 230) 0.15 (0.1─ 0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH
VP15TF 140 (100 ─ 180) 0.15 (0.1─ 0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH
280 ─ 350HB
VP30RT 120 (80 ─160) 0.15 (0.1─ 0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH
NX4545 100 (80 ─120) 0.15 (0.1─ 0.2) JL 0.2 (0.1 ─ 0.3) JM ─ ─
M VP15TF 220 (170 ─ 270) 0.15 (0.1─ 0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH
Stainless Steel < 270HB VP30RT 200 (150 ─ 250) 0.15 (0.1─ 0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH
NX4545 150 (120 ─ 180) 0.15 (0.1─ 0.2) JL 0.2 (0.1 ─ 0.3) JM ─ ─
JH
K MC5020 200 (150 ─ 250) ─ ─ 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4)
FT
F5010 200 (150 ─ 250) ─ ─ 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH
Cast Iron Tensile Strength
Ductile Cast Iron < 450MPa
F5020 200 (150 ─ 250) ─ ─ 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) FT
VP15TF 180 (130 ─ 250) 0.15 (0.1─ 0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH
N Aluminium Alloy ─ HTi10 300 ─ 0.15 (0.1─ 0.2) JP 0.2 (0.1 ─ 0.3) JP 0.3 (0.2 ─ 0.4) JP
S Heat Resistant Alloy
(Inconel, Waspaloy etc.) ─ VP15TF 40 (20 ─ 50) 0.15 (0.1─ 0.2) JL 0.2 (0.1 ─ 0.3) JM ─ ─
H Heat-Treated Steel 40 ─ 55HRC VP15TF 80 (60 ─ 100) 0.1 (0.05─ 0.15) JL 0.15 (0.1 ─ 0.2) JM 0.2 (0.1 ─ 0.3) JH
ROTATING
y Instructions for use of the JP breaker y Instructions for use of wiper inserts
a The JP breaker has sharp cutting edges. a Wiper inserts for the ASX445 are
Wear gloves when handling. single-cornered.
a When machining aluminium alloy, welding to a When installing the wiper insert, place the
the cutting edge tends to occur, often leading insert so that the small chamfer is located
to insert failure. To prevent this, wet cutting is as shown.
recommended.
K012
FEATURES
A carbide shim with Mitsubishi's proprietary The cutter body is made from a special The ASX cutter uses screw-on type inserts
Anti-Fly Insert (AFI) mechanism provides alloy that provides high strength at high that allow easy clamping of the inserts with
excellent insert location characteristics, temperature. A special surface treatment high location precision. Indexing of the
permitting stable cutting even under high improves the corrosion resistance. inserts can be performed without
load conditions. completely
removing the screw.
JL Light cutting
Breaker JM Semi-Heavy cutting
Breaker JH Heavy cutting
Breaker JP cutting
Breaker FT for cast iron
Breaker
High accuracy insert with High accuracy M class insert. High accuracy M class insert. High accuracy insert with ground finished High accuracy M class inserts.
ROTATING
ground finished periphery. For a wide range of Strong cutting edge for high periphery. Large rake angle and mirror High fracture resistant flat-top
TOOLS
Large rake angle leading workpiece materials and fracture resistance. finished rake face for sharp cutting inserts.
to low cutting resistance. cutting conditions. performance and high welding resistance.
zGeneral machining of aluminium
F7030 F5010
F7030
MC5020
VP30RT
F5020
HTi10
Cutting
Speed
(Note) When machining steel or stainless steel where the emphasis is on surface finish, use cermet grade NX4545.
Stable Cutting : Continuous cutting, Constant depth of cut, Pre-machined securely clamped component cutting
Unstable Cutting : Heavy interrupted, Irregular depth of cut, Low clamping rigidity cutting
TECHNICAL
DATA P001 K013
ROTATING TOOLS
FACE MILLING
<GENERAL CUTTING> Finishing Roughing Face Milling
L8
L8
ø50 ø80
ø63 ø100
Carbon Steel Stainless Steel Hardened Steel
L7
Light Alloy Cast Iron
L7
Alloy Steel
L1
L1
ap
ap
øD8 45°
a 20°positive insert. øD1
øD8
øD1
45°
L8
ø160 ø18
a Extremely light body W1
L7
suitable for machining
L8
L1
L7
L1
centre. 45°
ap
øD1
45°
ap
øD1
C H :45° øD2
øD2
A.R :+19° T :+13°
R.R :-2° I :+15° Right hand tool holder only.
SPARE PARTS
ROTATING
*1 *2 *2
TOOLS
z x c v
z
Insert Tool Holder
Number
Shim Shim Screw Wedge Clamp Screw Wrench Wrench
FACE MILLING (GENERAL CUTTING)
v
LSE445 -050A04R
-063A04R LS10T
-063A05R STBE445NF CS300890T CWSE445TR TKY25T TKY08F
x LSE445 -080A04R
│ LS15T
c LSE445 -200C12R
*12 Clamp
The shim is not compatible with the SE445 type.
Torque (N • m) : LS10T=8.5, LS15T=8.5, CS300890T=1.0
*
RECOMMENDED CUTTING CONDITIONS
Work Cutting Speed Feed per Tooth Work Cutting Speed Feed per Tooth
Hardness Grade (m/min) (mm/tooth) Hardness Grade (m/min) (mm/tooth)
Material Material
P F7030 300 M UP20M
Stainless < 200HB
200 0.2
(200 ─ 360) Steel (140 ─ 240) (0.1 ─ 0.3)
NX4545 0.2 UTi20T
Mild Steel < 180HB
(0.1 ─ 0.3)
UTi20T 240 K MC5020 200
F5010 • F5020 (130 ─ 240)
(170 ─ 300) Tensile
UP20M 160 0.2
Cast Iron Strength HTi10 (110 ─ 190) (0.1 ─ 0.3)
F7030 < 450MPa
250 160
UTi20T (110 ─ 190)
(170 ─ 300)
NX4545 0.2 1000 0.15
Carbon Steel 180 ─ 280HB (0.1 ─ 0.3) N
Aluminium
MD220 (200 ─ 1500) (0.05 ─ 0.25)
UTi20T ─
Alloy Steel 200 Alloy 1000 0.12
(140 ─ 240) HTi10 (700 ─ 1200) (0.05 ─ 0.2)
UP20M
140 0.15 aRevolution (min =(1000×Cutting Speed)÷(3.14×& D1)
-1)
280 ─ 350HB UTi20T (100 ─ 170) (0.1 ─ 0.2) aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution
K014 r : Non stock, produced to order only. [ : Inventory maintained. To be replaced by new products.
INSERTS
P Steel Cutting Conditions (Guide):
Work M Stainless Steel :Stable Cutting : General Cutting :Unstable Cutting
Material K Cast Iron Honing: E : Round F : Sharp S : Chamfer + Hone
N Non-ferrous Metal T : Chamfer X :Round (Small) Z : Strong
Coated Cermet Carbide PCD Dimensions (mm)
Honing
Class
MC5020
VP15TF
NX2525
NX4545
UP20M
UTi20T
MD220
Shape Order Number Geometry
F7010
F7030
F5010
F5020
HTi10
D1 S1 F1 Re
F620
SECN1203AFFN1 C F s 12.7 3.18 1.4 1.0
F1
1203AFEN1 C E s 12.7 3.18 1.4 1.0
1203AFTN1 C T r s s s 12.7 3.18 1.4 1.0
Re
1203AFFR1 C F s 12.7 3.18 1.4 1.0 45° 20°
SEEN1203AFFN1 E F a 12.7 3.18 1.4 1.0 D1 S1
MC5020
VP15TF
NX2525
UP20M
UTi20T
F5010
F5020
D1 S1 F1 Re
F620
ROTATING
TOOLS
45°
20°
D1 S1
NX2525
L1 L2 S1 Re
45°
Re
10 20°
L1 S1
FACE MILLING
<HEAVY CUTTING> Finishing Roughing Face Milling
SE545 Fig.1
ø100 øD9
W1
Fig.2
ø125 øD9
L8
W1
L8
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel
Alloy Steel
L7
L7
L1
L1
øD8 øD8
ap
ap
øD1 45° øD1 45°
øD7 øD7
a 20°positive insert.
a High rake angle. Fig.3 øD9 Fig.4
ø101.6
a High rigidity due to
L8
ø160 W1 ø14 ø200
øD9 ø18
ø250
carbide shim. W1
L8
L7
L1
L7
L1
øD8
ap
ø66.7 45°
øD8
ap
øD1 øD1 45°
C H :45° øD7 øD7
A.R :+19° T :+13°
R.R :-2° I :+15° Right hand tool holder only.
Depth
Order Number of Cut (Fig.)
R of Teeth D1 D7 L1 D9 L7 D8 W1 L8 (kg) ap
SE545-100A05R a 5 100 124.9 50 32 25 17.5 14.4 8 2.9 7.5 1
-125B06R a 6 125 149.8 63 40 32 56 16.4 9 3.7 7.5 2
-160C08R a 8 160 184.7 63 40 29 56 16.4 9 5.9 7.5 3
-200C10R a 10 200 225.7 63 60 32 140 25.7 14 8.2 7.5 4
-250C12R a 12 250 276.3 63 60 32 180 25.7 14 13.4 7.5 4
SE545-100A07R a 7 100 124.9 50 32 25 17.5 14.4 8 2.9 7.5 1
Fine Pitch
c
Locator Shim Wedge-T Wedge-S Clamp Screw Wrench
TOOLS
b
SE545_R Type SPSE545R STSE545R CWSE545TR CWSE545SN LS15T TKY25T
v
FACE MILLING (HEAVY CUTTING)
Honing
Class
Shape Order Number Geometry
MC5020
VP15TF
NX2525
NX4545
UP20M
UTi20T
D1 S1 F1 Re
F7010
F7030
F5010
F5020
HTi10
F620
SECN1504AFEN1 C E s 15.875 4.76 1.4 1.0 F1
UP20M
UTi20T
D1 S1 F1 Re
F7030
F5010
F5020
F620
ROTATING
SEER1504AFEN-JS E E a [ a [ s s s 15.875 4.76 1.4 1.0
TOOLS
F1
Re
45°
WIPER INSERTS
Cermet Carbide Dimensions (mm)
Honing
Class
HTi05T
L1 L2 S1 Re
Re
20°
5
L1 S1
FACE MILLING
<GENERAL CUTTING> Finishing Roughing Face Milling
L8
ø80 ø125 W1
L8
ø100
Carbon Steel Stainless Steel Hardened Steel
L7
Light Alloy Cast Iron
L7
Alloy Steel
L1
L1
øD8
ap
øD8
ap
øD1 15°
øD1 15°
øD7 øD7
a 20°positive insert.
Fig.3 øD9 Fig.4
a High rake angle. W1 ø14
L8
ø101.6
ø160 ø200 øD9 ø18
a High rigidity due to ø250 W1
L8
L7
carbide shim.
L1
L7
L1
øD8
ap
ø66.7 15°
øD1 øD8
ap
øD1 15°
C H :15° øD7
øD7
A.R :+19° T :+11°
R.R :+5° I :+17° Right hand tool holder only.
SPARE PARTS
x
Insert z x c v b
*
c Tool Holder
Number
ROTATING
TOOLS
z Wrench
Locator Shim Wedge-T Wedge-S Clamp Screw
K018 r : Non stock, produced to order only. [ : Inventory maintained. To be replaced by new products.
INSERTS
P Steel Cutting Conditions (Guide):
Work M Stainless Steel : Stable Cutting : General Cutting : Unstable Cutting
Material K Cast Iron Honing: E : Round F : Sharp S : Chamfer + Hone
N Non-ferrous Metal T : Chamfer Z : Strong
Coated Cermet Carbide PCD Dimensions (mm)
Honing
Class
MC5020
VP15TF
NX2525
NX4545
UP20M
UTi20T
MD220
Shape Order Number Geometry
F7010
F7030
F5010
F5020
HTi10
D1 S1 F1 Re
F620
SECN1203EFFR1 C F s s 12.7 3.18 1.4 1.0
F1
1203EFER1 C E s 12.7 3.18 1.4 1.0
1203EFTR1 C T s s s s 12.7 3.18 1.4 1.0 Re
20°
SEEN1203EFFR1 E F a 12.7 3.18 1.4 1.0 15°
D1 S1
1203EFER1 E E s a 12.7 3.18 1.4 1.0
1203EFTR1 E T a [ [ a a a a 12.7 3.18 1.4 1.0 c
MC5020
UTi20T
D1 S1 F1 Re
F620
ROTATING
20°
TOOLS
D1 15° S1
NX2525
HTi05T
Re
42EFTR5C C T a 12.7 13.728 3.18 5 1.0 Re
20°
15°
F1
L1 S1
Re
Re
15° 20°
F1
L1 S1
FACE MILLING
<HEAVY CUTTING> Finishing Roughing Face Milling
L8
L8
ø100 ø125
Carbon Steel Stainless Steel Hardened Steel
L7
L7
Light Alloy Cast Iron Alloy Steel
L1
L1
øD8 øD8
ap
ap
øD1 15° øD1 15°
øD7 øD7
L8
a High rake angle. ø160 ø200 øD9 ø18
ø250 W1
L8
a High rigidity due to
L7
L1
L7
carbide shim.
L1
øD8
ap
ø66.7 15°
øD8
øD1
ap
øD1 15°
øD7 øD7
C H :15°
A.R :+19° T :+11° Right hand tool holder only.
R.R :+5° I :+17°
Max.
Stock Number Dimensions (mm) Type
Type
SPARE PARTS
x
Insert z x c v b
*
c Tool Holder
Number
ROTATING
z
TOOLS
Honing
Class
MC5020
Shape Order Number Geometry
VP15TF
NX2525
NX4545
UP20M
UTi20T
D1 S1 F1 Re
F7010
F7030
F5010
F5020
HTi10
F620
SECN1504EFER1 C E s 15.875 4.76 1.4 1.0 F1
WIPER INSERTS
Cermet Carbide Dimensions (mm)
Honing
Class
HTi05T
L1 L2 S1 Re
ROTATING
TOOLS
5
L1 S1
FACE MILLING
<HIGH FEED CUTTING FOR CAST IRON> Finishing Roughing Face Milling
AHX640W NEW
Fig.1
ø80
øD12
øD9
Fig.2
ø100
øD12
øD9
L8
L8
W1 W1
Carbon Steel Stainless Steel Hardened Steel ø125
Light Alloy Cast Iron Alloy Steel
L7
L7
L1
L1
ap
øD8 40° øD8
ap
a Heptagonal double øD1
øD2
øD1
øD2
40°
L8
W1 øD9
L8
ø315 W1
a Multi insert design for
L7
high feed machining.
L7
L1
L1
ap
øD8 øD8
40°
ap
øD1 40° øD1
C H :40° øD2 øD2
A.R :-6° T :+10° Right hand tool holder shown.
R.R :-4° I :+9° ─ +10° (T,I : When using the MK breaker insert)
a s
TOOLS
SPARE PARTS
*
Tool Holder
Number
Wedge Clamp Screw Wrench
Honing
Class
MC5020
Shape Order Number Geometry
MK Breaker NNMU200608ZEN-MK M E a
1 R0.8
ø20 6.55
HK Breaker NNMU200608ZEN-HK M E a
1 R0.8
ø20 6.55
Wiper WNEU2006ZEN7C-WK E E a
7.4
7.4 R0.8
ø20 6.55
* The inserts can be used with both right and left hand cutters.
INSERT APPLICATIONS
MK HK
Stable Cutting Unstable Cutting
ROTATING
TOOLS
RECOMMENDED CUTTING CONDITIONS
y General Machining
a : Inventory maintained.
SPARE PARTS TECHNICAL
N001 DATA P001 K023
ROTATING TOOLS
FACE MILLING
<HIGH EFFICIENCY CUTTING FOR CAST IRON> Finishing Roughing Face Milling
AOX445
Fig.1 øD9 Fig.2 øD9
NEW W1
L8
W1
L8
ø63 ø80
ø100
L7
Carbon Steel Stainless Steel Hardened Steel ø125
L7
Light Alloy Cast Iron Alloy Steel
L1
L1
ø160
A1
A1
45° 45°
a Solid CBN octagonal double øD1 øD1
øD2 øD2
sided insert.
a Economical 16 cutting edge Fig.3 ø101.6
øD9
inserts. ø200 ø18
L8
W1
(when the depth of cut is 3mm)
L7
a For high efficiency roughing
L1
through to finishing.
a Easy insert changing. øD8
øD2
øD1
øD4
45°
A1
ap (Max. Depth of Cut)
L2
L1
ROTATING
y SHANK TYPE
TOOLS
R L D1 D2 L1 D4 L2 A1 ap (min-1)
AOX445R/L503S32 s r 3 50 57.75 125 32 40 1.0 3 8 13000
Coarse Pitch
SPARE PARTS
*
Tool Holder
Number
Wedge Clamp Screw Wrench
AOX445 CWAOX445N LS15T TKY25T
Clamp Torque (N • m) : LS15T=8.0
*
INSERTS RECOMMENDED CUTTING CONDITIONS
CBN Tensile Cutting Speed Feed per Tooth
Work Material Grade (m/min) (mm/tooth)
Strength
Class
BC5030
R0.4
ø12.7 4.76
K024 r : Non stock, produced to order only. [ : Inventory maintained. To be replaced by new products.
FACE MILLING
<HIGH FEED CUTTING FOR CAST IRON> Finishing Roughing Face Milling
L8
ø80 W1 ø125 W1
L8
ø100
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel
L7
L7
Alloy Steel
L1
L1
øD8
ap
øD1 15° øD8
ap
øD1 15°
a 11°positive insert. øD2
øD2
a Large axial angle
prevents chattering. Fig.3 øD9 ø14 Fig.4
L8
W1 ø101.6
a Multi insert design. ø160 ø200
ø250
øD9
W1
ø18
L8
L7
a For high feed cast
L1
L7
iron machining.
L1
øD8
ap
ø66.7 15° øD8
y & 80─ & 100 y &125 ─ & 250
ap
øD1 øD1 15°
C H :15° C H :15° øD2 øD2
A.R :+13° T :+2° A.R :+13° T :+4°
R.R :-2° I :+13° R.R :+1° I :+12° Right hand tool holder only.
Stock Number Dimensions (mm) Max.
Mass Depth Type
Order Number (kg) of Cut (Fig.)
R of Teeth D1 D2 L1 D9 L7 D8 W1 L8 ap
FBP415-080A08R a 8 80 85.3 50 27 22 13.5 12.4 7 1.5 8.5 1
-100A10R a 10 100 105.2 50 32 25 17.5 14.4 8 2.7 8.5 1
-125B14R a 14 125 130.4 63 40 32 56 16.4 9 3.6 8.5 2
-160C18R r 18 160 165.4 63 40 29 56 16.4 9 5.8 8.5 3
-200C22R r 22 200 205.4 63 60 32 140 25.7 14 8.6 8.5 4
-250C28R r 28 250 255.3 63 60 32 180 25.7 14 14.0 8.5 4
(m/min) (mm/tooth)
Class
Material Strength
MC5020
HTi05T
K 200 0.2
< 200MPa HTi10
(140─240) (0.1 ─0.3)
ROTATING
SPEN1203EEER1 E E Cast
TOOLS
a [ [ a
1.4 MC5020 250 0.2
Iron 250─350 F5010 • F5020 (170─300) (0.1 ─0.3)
1203EETR1 E T s MB710
MPa 500 0.15
SPNN1203EEER1 N E s s s s 11° MB710
(300─900) (0.05 ─0.25)
15°
15.163
15°
42EETR10C C T a a Revolution (min-1)=(1000 x Cutting Speed)u(3.14 x & D1)
11° a Table Feed (mm/min)=Feed per Tooth x Number of Teeth x Cutter Revolution
10
12.70 3.175
SPARE PARTS
z x c
* v
*
Tool Holder
Number
Clamp Shim Wrench Wrench
Shim Wedge-T (Clamp Screw) (Shim)
Screw Screw
FACE MILLING
<GENERAL CUTTING FOR ALUMINIUM ALLOY> Finishing Roughing Face Milling
L8
ø80 ø125
L8
Carbon Steel Stainless Steel Hardened Steel ø100
Light Alloy Cast Iron
L7
L7
Alloy Steel
L1
L1
øD8 øD8
ap
ap
øD1 7° øD1 7°
øD2 øD2
L8
W1 ø101.6
a High rake and ø160 ø200 øD9 ø18
ø250 W1
L8
L7
relief angle.
L1
L7
a Suitable for light
L1
alloy machining. øD8
ap
ø66.7 7° øD8
ap
øD1 øD1 7°
øD2 øD2
C H :7°
A.R :+15° T :+14° Right hand tool holder only.
R.R :+12° I :+14°
Max.
Stock Number Dimensions (mm) Mass Depth Type
Order Number (kg) of Cut (Fig.)
R of Teeth D1 D2 L1 D9 L7 D8 W1 L8 ap
BF407-080A05R a 5 80 82.8 50 27 22 13.5 12.4 7 1.1 9 1
-100A06R a 6 100 102.8 63 32 25 17.5 14.4 8 2.3 9 1
-125B08R a 8 125 127.7 63 40 32 56 16.4 9 2.8 9 2
-160C10R r 10 160 162.7 63 40 29 56 16.4 9 5.0 9 3
-200C12R r 12 200 202.4 63 60 32 140 25.7 14 8.0 9 4
-250C16R r 16 250 252.4 63 60 32 180 25.7 14 13.1 9 4
N 1000 0.15
HTi10
a
650 0.1
TOOLS
25°
2.4
3.175
SPARE PARTS
z x
* c
Tool Holder
Number
Wedge Clamp Screw Clamp Screw Wrench
x BF407-080A05R
CWSF407TR1 LS15T CAS51T TKY25T
z
BF407-100A06R
Insert
c Plug BF407-125B08R
│ CWSF407TR2 LS15T CAS51T TKY25T
BF407-250C16R
SG20 Fig.1
ø80
øD9
W1
Fig.2
ø125
øD9
W1
L8
L8
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel ø100
Alloy Steel
L7
L7
L1
L1
øD8 øD8
ap
ap
øD1 øD1
øD2 øD2
a 30°positive insert.
a High rake angle. Fig.3 øD9
ø160 W1 ø14
a Round shape insert
L8
with a strong cutting edge.
L7
L1
a Suitable for
difficult-to-cut materials. øD8
ap
ø66.7
øD1
øD2
A.R :+24° T :+23°(CH=45°)
Right hand tool holder only.
R.R :+9°
UTi20T
VP15TF
F7030
HTi10
F620
ROTATING
TOOLS
30° M Stainless
Steel < 200HB UTi20T
200
(140 ─ 240)
0.2
(0.1 ─ 0.3) 3
20.00 4.76 200 0.4
K Cast Iron Tensile Strength
< 350MPa
HTi10 (140 ─ 240) (0.3 ─ 0.5) 4.5
H Hardened 80 0.2
c SPARE PARTS
z
z x c v *
Tool Holder
Number
Locator Wedge-T Wedge-S Clamp Screw Wrench
v
x SG20 Type SPSG20R CWSG20TR CWSG20SN LS15T TKY25T
Insert
SHOULDER MILLING
<GENERAL CUTTING> Finishing Roughing Face Milling Face Milling Shoulder Milling
ASX400 Fig.1
ø50
ø63
øD12
øD9
Fig.2
ø80
ø100
øD12
øD9
L8
L8
W1
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel W1 ø125
Alloy Steel
L7
L7
L1
L1
a Precise but inexpensive
ap
ap
øD8
moulded positive inserts. øD11 R0.8
øD8
øD1 R0.8
a Economical 4 cutting øD1
Fig.3 Fig.4
edge inserts. ø160
øD12
ø66.7 ø200
øD12
ø101.6
a Curved cutting edge øD9
W1
ø14 ø250 øD9
W1
ø18
L8
L8
L7
a Screw-on type.
L7
L1
L1
ap
ap
C H :0° øD8 øD8
øD1 R0.8 øD1 R0.8
A.R :+11° T :-9°─ -11°
y ARBOR TYPE R.R :-9° ─ -11° I :+11° Right hand tool holder only.
Max.
Stock Dimensions (mm)
Number
of Teeth
Mass Type
Type
Depth
Order Number (kg) of Cut (Fig.)
R D1 L1 D9 L7 D8 D12 W1 L8 D11 ap
ASX400-050A03R a 3 50 40 22 20 11 41 10.4 6.3 17 0.3 10 1
-063A04R a 4 63 40 22 20 11 50 10.4 6.3 17 0.5 10 1
Coarse Pitch
50 17 0.5
Extra Fine Pitch
a
-080B08R a 8 80 50 27 29 38 60 12.4 7 ─ 0.9 10 2
-100B10R a 10 100 50 32 32 45 70 14.4 8 ─ 1.4 10 2
-125B12R a 12 125 63 40 32 60 80 16.4 9 ─ 2.1 10 2
SHOULDER MILLING (GENERAL CUTTING)
ap
R0.8 L2
L1
ASX400R403S32 s 3 40 125 32 40 10
504S32 s 4 50 125 32 40 10
635S32 s 5 63 125 32 40 10
K028
A M
øD4
øD5
øD1
A
ap (Max. Depth of Cut)
L2 H1
L1
SECTION A-A
Number
of Teeth
Dimensions (mm)
Order Number
R D1 L1 L2 D4 D5 H1 M ap Insert
ASX400R322M16 a u 2 32 65 42 17 29 22 16 10 SOMT12T308
403M16 a u 3 40 70 47 17 29 22 16 10 PEER- oo
SPARE PARTS
* *
Tool Holder Number
Shim Shim Screw Clamp Screw Wrench (Insert) Wrench (Shim)
ROTATING
TOOLS
SHOULDER MILLING (GENERAL CUTTING)
INSERTS
P Steel
Cutting Conditions (Guide):
M Stainless Steel :Stable Cutting :General Cutting :Unstable Cutting
K Cast Iron
Work Material Honing:
N Non-ferrous Metal
E : Round F : Sharp T : Chamfer
S Heat-resistant Alloy, Titanium Alloy
H Hardened Materials
Coated Cermet Carbide Dimensions (mm)
Application
Honing
Class
Shape
MC5020
VP30RT
Order Number Geometry
VP15TF
NX4545
D1 S1 F1 Re
F7030
F5010
F5020
HTi10
Re
JL Breaker SOET12T308PEER-JL E E 12.7 3.97 1.4 0.8
For Aluminium Alloy Heavy Interrupted Cutting Medium─Heavy Cutting Light─Semi-Heavy Cutting Finish─Light Cutting
a a a a
F1
D1 S1
F1
80
D1 S1
F1
80
D1 S1
Re
FT Breaker SOMT12T320PEER-FT M E a [ a 12.7 3.97 0.5 2.0
FT
F1
D1 S1
Re
JP Breaker SOGT12T308PEFR-JP G F a 12.7 3.97 1.4 0.8
F1
ROTATING
TOOLS
D1 S1
SHOULDER MILLING (GENERAL CUTTING)
WIPER INSERTS
Cermet Carbide Dimensions (mm)
Honing
Class
HTi05T
L1 L2 S1 F1 Re
F1 Re
L1 S1
F7030 250 (200─ 300) 0.15 (0.07 ─ 0.23) JL 0.18 (0.1 ─ 0.28) JM 0.2 (0.1 ─ 0.3) JH
JH
VP15TF 220 (170─ 270) 0.15 (0.07 ─ 0.23) JL 0.18 (0.1 ─ 0.28) JM 0.2 (0.1 ─ 0.3)
180 ─ 280HB FT
VP30RT 200 (150─ 250) 0.15 (0.07 ─ 0.23) JL 0.18 (0.1 ─ 0.28) JM 0.2 (0.1 ─ 0.3) JH
Carbon Steel NX4545 150 (120─180) 0.13 (0.06 ─ 0.2) JL 0.15 (0.1 ─0.25) JM ─ ─
Alloy Steel
F7030 180 (130─ 230) 0.13 (0.06 ─ 0.2) JL 0.15 (0.1 ─ 0.25) JM 0.18 (0.1 ─ 0.28) JH
JH
VP15TF 140 (100─ 180) 0.13 (0.06 ─ 0.2) JL 0.15 (0.1 ─0.25) JM 0.18 (0.1 ─ 0.28)
280 ─ 350HB FT
VP30RT 120 (80─ 160) 0.13 (0.06 ─ 0.2) JL 0.15 (0.1 ─ 0.25) JM 0.18 (0.1 ─ 0.28) JH
NX4545 100 (80─ 120) 0.1 (0.05 ─ 0.15) JL 0.13 (0.1 ─ 0.2) JM ─ ─
JH
M VP15TF 220 (170─ 270) 0.15 (0.07 ─ 0.23) JL 0.18 (0.1 ─ 0.28) JM 0.2 (0.1 ─ 0.3)
FT
Stainless Steel < 270HB VP30RT 200 (150─ 250) 0.15 (0.07 ─ 0.23) JL 0.18 (0.1 ─ 0.28) JM 0.2 (0.1 ─ 0.3) JH
K JH
MC5020 200 (150─ 250) ─ ─ 0.2 (0.1 ─ 0.3) JM 0.25 (0.1 ─ 0.35)
FT
F5010 200 (150─ 250) ─ ─ 0.2 (0.1 ─ 0.3) JM 0.25 (0.1 ─ 0.35) JH
Cast Iron Tensile Strength
Ductile Cast Iron < 450MPa JH
F5020 200 (150─250) ─ ─ 0.2 (0.1 ─ 0.3) JM 0.25 (0.1 ─ 0.35) FT
JH
VP15TF 180 (130─ 230) 0.18 (0.1 ─ 0.28) JL 0.2 (0.1 ─ 0.3) JM 0.25 (0.1 ─ 0.35) FT
N Aluminium Alloy ─ HTi10 300─ 0.15 (0.1 ─ 0.2) JP 0.2 (0.1 ─ 0.3) JP 0.3 (0.2 ─ 0.4) JP
H Hardened Steel JH
40 ─ 55HRC VP15TF 80 (60 ─ 100) 0.08 (0.04 ─ 0.13) JL 0.1 (0.05 ─ 0.15) JM 0.12 (0.07 ─ 0.17)
ROTATING
FT
TOOLS
INSTRUCTIONS FOR USING INSERTS
TECHNICAL
DATA P001 K031
ROTATING TOOLS
SHOULDER MILLING
<GENERAL AND HEAVY CUTTING> Finishing Roughing Face Milling Face Milling Shoulder Milling
NSE300,400 Fig.1
ø50 øD9
Fig.2
ø125
øD9
W1
L8
W1
L8
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel ø63
Alloy Steel ø80
L7
L7
ø100
L1
L1
ap
ap
øD8
øD8 90°
90° øD1(øD2)
øD1(øD2)
a 20°positive insert.
a Multi insert design. Fig.3 øD9 Fig.4
ø101.6
a High rake angle. ø160 W1 ø14 ø200
L8
øD9 ø18
ø250
a Enables highly W1
L8
L7
L1
efficient machining.
L7
ap
L1
øD8
ap
90°
ø66.7 øD8
øD1(øD2) øD1(øD2) 90°
C H :0°
A.R :+16° T :+5° ─ +8°
y ARBOR TYPE R.R :+5° ─ +8° I :+16° Right hand tool holder only.
Max.
Stock Number Dimensions (mm) Mass Depth Type
Order Number of Cut (Fig.)
R of Teeth D1 D2 L1 D9 L7 D8 W1 L8 (kg) ap
NSE300-050A04R a 4 50 50 40 22 20 11 10.4 6.3 0.3 12.5 1
-063A05R a 5 63 63 40 22 20 11 10.4 6.3 0.5 12.5 1
-080A06R a 6 80 80 50 27 22 13.5 12.4 7 1.1 12.5 1
-100A08R a 8 100 100 50 32 25 17.5 14.4 8 2.1 12.5 1
-125B10R a 10 125 125 63 40 32 56 16.4 9 3.2 12.5 2
-160C12R a 12 160 160 63 40 29 56 16.4 9 5.4 12.5 3
NSE400-080A06R a 6 80 80 50 27 22 13.5 12.4 7 1.1 17 1
-100A07R a 7 100 100 50 32 25 17.5 14.4 8 2.1 17 1
-125B08R a 8 125 125 63 40 32 56 16.4 9 3.2 17 2
-160C10R a 10 160 160 63 40 29 56 16.4 9 5.4 17 3
-200C12R r 12 200 200 63 60 32 140 25.7 14 7.8 17 4
-250C14R r 14 250 250 63 60 32 180 25.7 14 13.2 17 4
ROTATING
TOOLS
SPARE PARTS
SHOULDER MILLING (GENERAL AND HEAVY CUTTING)
z x c
* v
*
Tool Holder
Number
Locator Wedge-T Locator Wedge-T Clamp Locator Wrench Wrench
Screw Screw (Clamp Screw) (Sold Separately)
NSE300-050A04R
CWTSE300TR LS19T TKY15T
NSE300-063A05R
SPTSE300R ─ ─
NSE300-080A06R TS32 TKY08F
Insert │
CWNSE300TR LS10T
NSE300-160C12R TKY25T
NSE400 Type ─ ─ SPTSE400R CWSE300TR LS10TS
Clamp Torque (N • m) : LS10T=8.5, LS10TS=8.5, LS19T=5.0, TS32=1.0
*
øD4
øD1
L5 L6
L4
R0.4 ap
L2
90°
L1
Fig.2
øD4
øD1
L5 L6
R1 ap L4
90° L2
L1
ROTATING
TOOLS
SPARE PARTS
INSERTS
P Steel Cutting Conditions (Guide):
Work M Stainless Steel :Stable Cutting :General Cutting :Unstable Cutting
Material K Cast Iron Honing: E : Round F : Sharp S : Chamfer + Hone
N Non-ferrous Metal T : Chamfer Z : Strong
Coated Cermet Carbide PCD Dimensions (mm)
Cutter Type
Honing
Class
Shape Order Number Geometry
MC5020
VP15TF
NX2525
NX4545
UP20M
UTi20T
MD220
D1 S1 F1 Re
F7010
F7030
F5010
F5020
HTi10
F620
TECN1603PEFR1 C F s 9.525 3.175 1.4 0.4
F1
TEEN1603PEFR1 E F a 9.525 3.175 1.4 0.4
1603PEER1 E E s a 9.525 3.175 1.4 0.4 F1
Re MD220
1603PETR1 E T a [ a a a a 9.525 3.175 1.4 0.4
1603PETR3 E T [ r 9.525 3.175 1.4 ─
NSE300
30° 20°
1603PESR1 E S a a [ [ 9.525 3.175 1.4 0.4 D1 S1
1603PEZR1 9.525 3.175 1.4 0.4
Wall face
* E Z a
Honing
Class
Shape Order Number Geometry
UTi20T
D1 S1 F1 Re
F7010
F7030
F620
TEER1603PEER-JS E E a a [ a 9.525 3.175 1.4 0.4 Re F1
NSE300
30° 20°
D1 S1
30° 20°
D1 S1
ROTATING
HTi10 (560 ─ 960) (0.05 ─ 0.2)
TOOLS
280─ 350HB UTi20T 110 0.15
(80 ─ 135) (0.1 ─ 0.2)
aRevolution (min-1)=(1000×Cutting Speed)÷(3.14×& D1)
aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution
TECHNICAL
DATA P001 K035
ROTATING TOOLS
SHOULDER MILLING
<GENERAL AND HEAVY CUTTING> Roughing Face Milling Shoulder Milling Side Milling Slotting
BAP300,400 Fig.1
BAP300
øD9 Fig.2
BAP400
øD9
L8
W1 W1
L8
ø32 ø125
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel ø40
L7
Alloy Steel ø50
L7
L1
L1
ø63
ap
ap
BAP400 øD8
a 11°positive insert. ø40
øD1 øD8
ø50 øD1
a Excellent sharpness ø63
with positive inserts. ø80
ø100 øD9
a Inserts with wiper Fig.3
L8
W1 ø14
BAP400
edges produce ø160
optimal finished surfaces.
L7
L1
a Multi insert design
ap
for high feed machining.
øD8
C H :0° ø66.7
A.R :+12° ─+14° øD1
y ARBOR TYPE R.R :+0°─ +4° Right hand tool holder only.
* z x
Stock
Max.
Number
of Teeth
H Hardened Materials
Dimensions (mm)
Cutter Type
UP20M
UTi20T
VP15TF
HTi10
L1 L2 S1 F1 Re
[ [ [ [ [ [
1135PDER-H3 M E [ s [ 11 6.35 3.5 0.8 1.2
Re
1135PDER-H4 M E [ s s 11 6.35 3.5 0.4 1.6
1135PDER-H6 M E [ [ s 11 6.35 3.5 0.4 2.4
L2
F1
11°
APMT1604PDER-H1 M E [ s [ [ 16.5 9.525 4.76 1.7 0.4
L1 S1
1604PDER-H2 M E [ 16.5 9.525 4.76 1.4 0.8
BAP400
[ [ [ [ [ [ 85°
1604PDER-H4 M E [ [ 16.5 9.525 4.76 0.4 1.6
1604PDER-H6 M E [ [ 16.5 9.525 4.76 0.4 2.4
1604PDER-H8 M E [ [ 16.5 9.525 4.76 0.4 3.2
APMT1135PDER-M0 M E s 11 6.35 3.5 1.8 0.2
BAP400 BAP300 BAP400 BAP300
Re
1135PDER-M1 M E s 11 6.35 3.5 1.5 0.4
L2
[ [
11°
APMT1604PDER-M2 M E [ [ [ 16.5 9.525 4.76 1.4 0.8 85° L1 S1
øD4
ap (Max. Depth of Cut)
L2
L1
*
Number of Teeth
Stock
Dimensions (mm)
Type
Order Number
APG/MT1135
323LS32 [ 3 32 190 32 90 9 TS25 TKY08F PDER-oo
403LS32 s 3 40 190 32 90 9 TS25 TKY08F
BAP400R252S25 [ 2 25 115 25 35 14 TS4 TKY15F
Standard
ROTATING
505S32 s 5 50 125 32 45 14 TS43 TKY15F
TOOLS
636S32 s 6 63 125 32 45 14 TS43 TKY15F
Clamp Torque (N • m) : TS25=1.0, TS4=3.5, TS43=3.5
* M
øD4
øD5
ap
L2
L1 H1
*
Number of Teeth
Stock
Dimensions (mm)
Type
Order Number
[
254M12 [ 4 25 57 35 12.5 21 17 M12 9 TS25 TKY08F APG/MT1135PDER-oo
325M16 [ 5 32 61 38 17 29 22 M16 9 TS25 TKY08F
406M16 [ 6 40 61 38 17 29 22 M16 9 TS25 TKY08F
BAP400R252M12 2 25 62 40 12.5 21 17 M12 14 TS4 TKY15F
BAP400
[
323M16 [ 3 32 70 47 17 29 22 M16 14 TS43 TKY15F APG/MT1604PDER-oo
404M16 [ 4 40 70 47 17 29 22 M16 14 TS43 TKY15F
y CUTTING PERFORMANCE
y CUTTING PERFORMANCE FOR BAP300 TYPE FOR BAP400 TYPE
Shoulder Milling Shoulder Milling Cutting Width
Cutting Depth
Cutting Width a &10 ─ &14 a &16 ─ &100
10
Cutting Depth
10
Cutting Depth (mm)
fz fz
=0 =0.1
Cemented carbide / Coated carbide
fz= 5 fz= .
5
0.1 fz= 0.2 15
fz= 0.2
0.1 5 Workpiece : Ck50
5 Grade : UTi20T
0 D1/2 D1 0 D1/2 D1 15
Workpiece : Ck50
ROTATING
0.1
fz=0.25
Slot Milling
5
SHOULDER MILLING (GENERAL AND HEAVY CUTTING)
10
Cutting Depth (mm)
0 D1/2 D1
D1 Cutting Width
=ø D1 D1=ø
5 5 = 5
12
─ D 1 ø25 ─ 0 ─ ø
D1
=ø ø14
=ø
16 ø4
0
100 Slot Milling D1
Cutting Depth
10 ─ø
22
Workpiece : Ck50
Shoulder Milling Grade : UTi20T
10 10
Cutting Depth (mm)
Cutting Depth (mm)
D
=ø
10
Cermet
fz=
25
fz= 0.1
─
5 0.1 5
ø1
fz=
60
fz= 0.15
0.15 5
(Note 1) In each of the above graphs cutting performance is shown for carbon steel (Ck50). In case of alloy steels, reduce the conditions by
20 ─30%.
(Note 2) In the case of deep slot milling air blow should be used.
(Note 3) The diameter "D1" is taken from the tools peripheral cutting edge.
TECHNICAL
K038 DATA P001
DEEP SHOULDER
MILLING Roughing Shoulder Milling Side Milling
øD4
øD1
ap (Max. Depth of Cut)
L2
L1
a 11°positive insert.
a Excellent sharpness with
øD4
positive inserts.
a Inserts with wiper edges
produce optimal finished surfaces.
a Suitable for deep slot milling.
*Weldon Shank
y SHANK TYPE Right hand tool holder only.
* 2
Number of Teeth
Number of Flute
Stock
Dimensions (mm)
Order Number
ROTATING
M Stainless Steel :Stable Cutting : General Cutting :Unstable Cutting
TOOLS
Work K Cast Iron
Material N Non-ferrous Metal
Honing:
S Heat-resistant Alloy, Titanium Alloy
E : Round F : Sharp
VP15TF
NX2525
NX4545
UP20M
UTi20T
HTi10
L1 L2 S1 F1 Re
APMT1604PDER-H1
F1
11°
1604PDER-H2 M E [ [ [ [ [ [ [ 16.5 9.525 4.76 1.4 0.8 L1 S1
85°
[ [ [
F1
11°
BAP400 BAP300 BAP400
K Tensile Strength VP15TF M General Cutting 160 (110 ─ 190) 0.15 (0.08 ─ 0.2)
Cast Iron
< 350MPa HTi10 • UTi20T H General Cutting 140 (90 ─ 170) 0.1 (0.05 ─ 0.15)
Tensile Strength VP15TF M General Cutting 130 (90 ─ 160) 0.1 (0.05 ─ 0.15)
< 450MPa UTi20T H General Cutting 120 (80 ─ 140) 0.15 (0.08 ─ 0.2)
Ductile Cast Iron
Tensile Strength VP15TF M General Cutting 100 (70 ─ 120) 0.08 (0.05 ─ 0.1)
500 ─ 800MPa HTi10 • UTi20T H General Cutting 90 (70 ─ 110) 0.1 (0.05 ─ 0.15)
N Aluminium Alloy ─ HTi10 G General Cutting 720 (500 ─ 850) 0.15 (0.05 ─ 0.25)
S Ti Alloy > 350HB HTi10 G General Cutting 40 (30 ─ 60) 0.15 (0.05 ─ 0.25)
Heat Resistant Alloy ─ F7030 M General Cutting 30 (20 ─ 40) 0.1 (0.05 ─ 0.15)
H Hardened Steel > 40HRC VP15TF M General Cutting 100 (100 ─ 120) 0.08 (0.05 ─ 0.1)
aRevolution (min-1)=(1000×Cutting Speed)÷(3.14×&D1) aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution
50 60 D1=ø50
D1=ø40
Cutting Depth (mm)
40 50
D1=ø32 D1=ø40
Cemented carbide / Coated carbide
30 40
D1=ø25 D1=ø63,80
DEEP SHOULDER MILLING
30
20 D1=ø20
20
10 10
0 D1/2 D1 0 D1/2 D1
Cutting Width Cutting Width
Cutting Depth
50
60
Cutting Depth (mm)
40 50
30 D1=ø40 40
D1=ø32 30 D1=ø63,80
20
D1=ø25 20
10 D1=ø40,50
10
D1=ø20
0 0.1 0.2 0.3 0 0.1 0.2 0.3
Feed fz (mm/tooth) Feed fz (mm/tooth)
(Note 1) In each of the above graphs cutting performance is shown for carbon steel (Ck50). In case of alloy steels, reduce the conditions by
20 ─30%.
(Note 2) In the case of deep slot milling air blow should be used.
(Note 3) The diameter "D1" is taken from the tools peripheral cutting edge.
TECHNICAL
K040 DATA P001
SHOULDER
MILLING Roughing Under-cut Milling
øD4
øD1
ap 3°
(Max. Depth of Cut) 10 10 10
a For under-cutting trimmed
90
°
part of press moulds. L1
*
Peripheral Cutting Edge
Effective Neck Length
R D1 L1 D4 ap Clamp Wrench
Point Cutting Edge,
Screw Peripheral Cutting Edge Back Cutting Edge
BAP300R2204SN16SU s 1 2 2 22 160 16 20 TS25 TKY08F
2207SN16SU s 1 5 2 22 160 16 40 TS25 TKY08F
2510SN20SU s 1 8 2 25 160 20 40 TS25 TKY08F
2512SN20LU s 2 10 2 25 220 20 50 TS25 TKY08F
ZRM0603R
3014SN25SU s 2 10 4 30 160 25 40 TS25 TKY08F APMT1135 -oo
3018SN25LU s 2 14 4 30 220 25 55 TS25 TKY08F PDER-oo
ZRM0608R
3814SN32SU s 2 10 4 38 160 32 40 TS25 TKY08F
3818SN32LU s 2 14 4 38 250 32 55 TS25 TKY08F
5014SN42SU s 2 10 4 50 160 42 40 TS25 TKY08F
5020SN42LU s 2 16 4 50 250 42 60 TS25 TKY08F
Clamp Torque (N • m) : TS25=1.0
*
INSERTS
ROTATING
aBottom, Peripheral Cutting Edge aBack Cutting Edge
TOOLS
Dimensions Dimensions
Coated (mm) Coated (mm)
Class
Class
UP20M
VP15TF
VP15TF
SHOULDER MILLING
APMT1135PDER-M2 M [ 1.4 0.8 ZRM0603R-M3 M s 1.2
M4 M s 1.6
M5 M s 2.0
Re
6.35
11°
F1
6.35
11°
11 3.5
85°
Re
87° 8.5 3.18
Re
6.35
11°
F1
11 3.5
85°
APX3000 Fig.1
øD1
øD4
Carbon Steel Stainless Steel Hardened Steel 10 (Max. Depth of Cut)
Light Alloy Cast Iron Alloy Steel L2
L1
Fig.2
øD1
øD4
a High accuracy, high 10 (Max. Depth of Cut)
quality vertical wall. L2
L1
a Low cutting force insert. Fig.3
a With through air &
øD4
øD1
coolant holes.
10 (Max. Depth of Cut)
L2
L1
*
Number of Teeth
Max. Max.
Type (Fig.)
Stock
a
NEW 202WA20LA a 2 20 20 150 60 9 18500 2 TPS25 TIP07F MK1KS
AOGT
222WA20LA a 2 22 20 150 30 7 17600 3 TPS25-1 TIP07F MK1KS 1236pp
NEW 252WA25LA r 2 25 25 170 70 6 16400 2 TPS25-1 TIP07F MK1KS PEFR-GM
NEW 253WA25LA a 3 25 25 170 70 6 16400 2 TPS25-1 TIP07F MK1KS
Long
øD1
øD4
10 (Max. Depth of Cut)
L2 L1
Fig.2
øD1
øD4
10 (Max. Depth of Cut)
L2 L1
Fig.3
øD4
øD1
10 (Max. Depth of Cut) L2 L1
*
Number of Teeth
Max. Max.
Type (Fig.)
Stock
ROTATING
1236pp
TOOLS
638SA32SA s 8 63 32 125 45 1 10000 3 TPS25-1 TIP07F MK1KS
11 19600 3 TPS25 PEER-M/H
APX3000R 182SA16LA a 2 18 16 120 25 TIP07F MK1KS
202SA20LA a 2 20 20 150 60 9 18500 2 TPS25 TIP07F MK1KS
AOGT
222SA20LA a 2 22 20 150 30 7 17600 3 TPS25-1 TIP07F MK1KS
L8
L7
L1
10
øD8
øD11
øD1
Max. Ramping
Number of Teeth
Max.
Stock
Mass
Dimensions (mm) Spindle
Order Number Speed
Angle
R D1 L1 L7 L8 D8 W1 D9 D11 D12 (kg) %° (min-1) Clamp Wrench Anti-seize Insert
Screw Lubricant
APX3000 -032A05RA a 5 32 40 18 5.6 9 8.4 16 14 30 0.2 3 14400 TPS25-1 TIP07F MK1KS
-040A06RA a 6 40 40 18 5.6 9 8.4 16 14 34 0.3 2 12800 TPS25-1 TIP07F MK1KS
AOMT
-050A07RA a 7 50 40 20 6.3 11 10.4 22 17 45 0.4 2 11300 TPS25-1 TIP07F MK1KS 1236pp
-063A08RA a 8 63 40 20 6.3 11 10.4 22 17 55 0.7 1 10000 TPS25-1 TIP07F MK1KS PEER-M/H
-080A09RA a 9 80 50 23 7 13 12.4 27 20 70 1.3 1 8800 TPS25-1 TIP07F MK1KS AOGT
-100A11RA a 11 100 63 26 8 17 14.4 32 26 80 2.2 0.5 7800 TPS25-1 TIP07F MK1KS 1236pp
PEFR-GM
R08009CA s 9 80 50 26 6 13 9.5 25.4 20 70 1.3 1 8800 TPS25-1 TIP07F MK1KS
R10011DA s 11 100 63 32 8 17 12.7 31.75 26 80 2.2 0.5 7800 TPS25-1 TIP07F MK1KS
(Note) When using inserts with corner radius Re > 2.4, machining of the holder is required as shown on page K045.
Clamp Torque (N • m) : TPS25-1=1.0
*
ROTATING
TOOLS
A M
øD1
øD4
øD5
MULTI FUNCTIONAL MILLING
A
10 (Max. Depth of Cut)
L2 H1
L1 SECTION A-A
*
Number of Teeth
Max.
Stock
MC5020
VP20RT
L1 L2 S1 F1 Re
VP15TF
TF15
General AOMT 123602PEER-M a a 12 6.6 3.6 1.8 0.2
M Breaker
123604PEER-M a a 12 6.6 3.6 1.6 0.4
123608PEER-M a a 12 6.6 3.6 1.2 0.8
L1
123610PEER-M a a 12 6.6 3.6 1.0 1.0
11°
123612PEER-M a a 12 6.6 3.6 0.8 1.2
F1
L2
123616PEER-M a a 12 6.6 3.6 0.4 1.6 Re
S1
123620PEER-M a a 12 6.6 3.6 0.4 2.0
123624PEER-M a a 12 6.6 3.6 0.4 2.4
123630PEER-M a a 12 6.6 3.6 0.4 3.0
123632PEER-M a a 12 6.6 3.6 0.4 3.2
Strong Cutting AOMT 123604PEER-H a a a 12 6.6 3.6 1.6 0.4
Edge Type L1
H Breaker 123608PEER-H a a a 12 6.6 3.6 1.2 0.8 11°
123616PEER-H
F1
12 6.8 3.6 0.4 1.6
L2
a a a
Re S1
F1
L2
Re S1
ROTATING
TOOLS
Re (mm) R (mm)
When using inserts with corner radius Re > R2.4,
2.4 1.9
please machine the holder with a radius form as shown 3.0 2.5
on the right.
(Note 1) These cutting conditions are a guide to the standard shank type and the arbor type.
Please make adjustments according to the machining conditions.
(Note 2) Vibration is liable to occur in certain cases. Please reduce the depth of cut and / or reduce cutting conditions in the following cases.
• When using the long shank type and extra long shank type.
• When using long tool overhang with the standard or arbor type.
• When the application has poor clamping rigidity or when using a low rigidity machine.
(Note 3) In case of coarse and fine pitch cutters, the coarse pitch type is recommended to prevent vibration.
(Note 4) The H breaker is recommended for use in unstable cutting conditions such as heavy interrupted cutting.
K046
y CUTTING CONDITIONS FOR SLOT MILLING
Cutting Cutting & 12, & 14 & 16 ─ & 25 & 28 ─ & 100
Work Material Hardness Grade Width Speed Depth of Cut Feed per Tooth Depth of Cut Feed per Tooth Depth of Cut Feed per Tooth
ae vc ap fz ap fz ap fz
(mm) (m/min) (mm) (mm/tooth) (mm) (mm/tooth) (mm) (mm/tooth)
P 180 ─ 4 0.10 ─ 3 0.10
Mild Steel < 180HB VP15TF D1 ─3 0.10
(140 ─ 210) 4─ 7 0.07 3─ 5 0.07
Carbon Steel 140 ─ 4 0.10 ─ 3 0.10
180 ─ 350HB VP15TF D1 ─3 0.10
Alloy Steel (110 ─ 160) 4─ 7 0.07 3─ 5 0.07
M Stainless Steel 140 ─ 4 0.10 ─ 3 0.10
< 270HB VP20RT D1 ─3 0.10
(110 ─ 160) 4─ 7 0.07 3─ 5 0.07
K Tensile Strength 140 ─ 4 0.10 ─ 3 0.10
Cast Iron < 350MPa
VP15TF D1 ─3 0.10
(110 ─ 160) 4─ 7 0.07 3─ 5 0.07
Tensile Strength 100 ─ 4 0.10 ─ 3 0.10
Ductile Cast Iron < 800MPa
VP15TF D1 ─3 0.07
(80 ─ 120) 4─ 7 0.07 3─ 5 0.07
N Aluminium Alloy 500
─ TF15 D1 ─5 0.10 ─ 5 0.20 ─ 5 0.15
(200 ─ 1000)
H Hardened Steel 40 ─ 55HRC 70
VP15TF D1 ─3 0.07 ─ 4 0.07 ─ 3 0.07
(50 ─ 80)
(Note 1) These cutting conditions are a guide to the standard shank type and the arbor type.
Please make adjustments according to the machining conditions.
(Note 2) Vibration is liable to occur in certain cases. Please reduce the depth of cut and / or reduce cutting conditions in the following cases.
• When using the long shank type and extra long shank type.
• When using long tool overhang with the standard or arbor type.
• When the application has poor clamping rigidity or when using a low rigidity machine.
(Note 3) In case of coarse and fine pitch cutters, the coarse pitch type is recommended to prevent vibration.
(Note 4) The H breaker is recommended for use in unstable cutting conditions such as heavy interrupted cutting.
y RAMPING/HELICAL CUTTING
a RAMPING a HELICAL CUTTING Blind holes,
Flat bottom Through holes
L Pitch Pitch
(P) (P)
ap
L=
tan %
%° ap
ROTATING
D1 D1
D1
TOOLS
Hole Hole
Refer to the table below for cutting conditions. For feed per tooth and cutting speed, diameter diameter
follow the cutting conditions for slot milling. (DH) (DH)
Ramping Helical Cutting (Blind Hole, Flat Bottom) Helical Cutting (Through Hole)
*12 LIn(case
=10 / tan %). Traverse distance of the cutter until depth of cut reaches 10mm at the maximum ramping angle.
* nose radius of 0.8mm. For others use formula below.
{(cutting edge diameter D1) ─ (nose radius) ─ 0.2)}×2
TECHNICAL
DATA
P001 K047
ROTATING TOOLS
MULTI FUNCTIONAL
MILLING
Including
Flat faces
Finishing Roughing Shoulder Milling Side Milling Slotting Copying Pocket Milling
APX4000 Fig.1
øD4
øD1
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel
Alloy Steel
15 (Max. Depth of Cut)
L2
L1
Fig.2
øD4
øD1
quality vertical wall.
a Low cutting force insert. 15 (Max. Depth of Cut)
a With through air & L2
L1
coolant holes.
y WELDON SHANK TYPE Right hand tool holder only.
*
Number of Teeth
Max.
Type (Fig.)
Stock
Max.
Dimensions (mm) Ramping Spindle
Type
øD4
øD1
15 (Max. Depth of Cut)
L2
L1
Fig.2
øD4
øD1
15 (Max. Depth of Cut)
L2
L1
Type (Fig.)
Stock
Max.
Dimensions (mm) Ramping Spindle
Type
ROTATING
402SA32LA s 2 40 32 190 45 6 14200 2 TPS43 TIP15W MK1KS
TOOLS
403SA32LA s 3 40 32 190 45 6 14200 2 TPS43 TIP15W MK1KS
404SA32LA s 4 40 32 190 45 6 14200 2 TPS43 TIP15W MK1KS
L8
W1 W1
L8
L7
L7
L1
L1
15
15
øD8 øD8
øD11 øD1
øD1 Right hand tool holder only.
Ramping Angle
Number of Teeth
Max.
Type (Fig.)
Stock
Mass
Max.
Dimensions (mm) Spindle
Order Number Speed
A
TOOLS
M
øD1
øD4
øD5
MULTI FUNCTIONAL MILLING
*
Number of Teeth
Stock
Max.
Dimensions (mm) Ramping
Order Number Angle
NEW
øD1
øD4
ap (Max. Depth of Cut)
L2
L1
øD4
øD1
ap (Max. Depth of Cut)
L2
L1
*
Number of Flutes
Stock
Dimensions (mm)
Total
Order Number
ROTATING
NEW
TOOLS
øD1
øD8
øD9
W1
&50 HSC10050
&63 12070
*
Number of Flutes
Stock
Dimensions (mm)
Total
Order Number
(Note 1) When using inserts with corner radius Re > 3.2, machining of the holder is required as shown on page K052.
(Note 2) Only corner radius Re 0.4mm and 0.8mm can be used for the peripheral cutting edges expect the bottom cutting edge (the end
cuttting edge).
(Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.
(Note 4) Through coolant supply is also possible by using a suitable through coolant arbor.
Clamp Torque (N • m) : TPS43=3.5
*
SCREW-IN SPARE PARTS TECHNICAL
ARBORS K122 N001
DATA
P001 K051
ROTATING TOOLS
INSERTS
Stock Dimensions (mm)
Coated
MC5020
VP20RT
L1 L2 S1 F1 Re
VP15TF
AOMT 184804PEER-M a a 18 9 4.8 1.8 0.4
L1
184808PEER-M a a 18 9 4.8 1.4 0.8
15°
184810PEER-M a 18 9 4.8 1.0 1.0
F1
L2
184812PEER-M a a 18 9 4.8 0.8 1.2
Re
184816PEER-M a 18 9 4.8 0.4 1.6 S1
F1
a 18 9 4.8 0.4 3.2
L2
NEW 184840PEER-H a 18 9 4.8 0.4 4.0
Re S1
NEW 184850PEER-H a 18 9 4.8 ─ 5.0
184864PEER-H a 18 9 4.8 ─ 6.35
a : Inventory maintained.
K052
RECOMMENDED CUTTING CONDITIONS (APX4000)
y CUTTING CONDITIONS FOR SHOULDER MILLING
Cutting Cutting Depth of Cut Feed per Tooth
Width Speed fz
Work Material Hardness Grade (mm/tooth)
ae vc ap
(mm) (m/min) (mm) & 25─ & 40 & 50─ & 80 & 100─&160
─5 0.3 0.3 0.25
P 0.25 0.2
230 5─7.5 0.25
─0.25D 1 (180─270) 7.5─10 0.2 0.2 0.15
10─12.5 0.15 0.15 0.1
12.5─15 0.1 0.1 0.07
VP15TF
─5 0.3 0.3 0.25
Mild Steel < 180HB
H Breaker 220 5─7.5 0.25 0.25 0.2
─0.5D1 (170─260) 7.5─10 0.2 0.2 0.15
10─12.5 0.15 0.15 0.1
12.5─15 0.1 0.1 0.07
─5 0.2 0.2 0.15
180
─0.75D1 (140─210) 5─10 0.15 0.15 0.1
10─15 0.1 0.1 0.07
─5 0.3 0.3 0.25
5─7.5 0.25 0.25 0.2
180
─0.25D1 (140─210) 7.5─10 0.2 0.2 0.15
10─12.5 0.15 0.15 0.1
12.5─15 0.1 0.1 0.07
Carbon Steel VP15TF ─5 0.3 0.3 0.25
180 ─ 350HB 5─7.5 0.25 0.25 0.2
Alloy Steel M Breaker 170
─0.5D1 (130─200) 7.5─10 0.2 0.2 0.15
10─12.5 0.15 0.15 0.1
12.5─15 0.1 0.1 0.07
─5 0.2 0.2 0.15
140
─0.75D1 (110─160) 5─10 0.15 0.15 0.1
10─15 0.1 0.1 0.07
─5 0.3 0.25 0.25
M 5─7.5 0.25 0.2 0.2
180
─0.25D1 (140─210) 7.5─10 0.2 0.15 0.15
10─12.5 0.15 0.1 0.1
12.5─15 0.1 0.07 0.07
VP20RT
─5 0.3 0.25 0.25
Stainless Steel < 270HB 5─7.5 0.25 0.2 0.2
M Breaker 170
─0.5D1 (130─200) 7.5─10 0.2 0.15 0.15
10─12.5 0.15 0.1 0.1
12.5─15 0.1 0.07 0.07
─5 0.2 0.15 0.15
140
─0.75D1 (110─160) 5─10 0.15 0.1 0.1
10─15 0.1 0.07 0.07
─5 0.3 0.3 0.25
K 5─7.5 0.25 0.25 0.2
180
─0.25D1 (140─210) 7.5─10 0.2 0.2 0.15
10─12.5 0.15 0.15 0.1
ROTATING
12.5─15 0.1 0.1 0.07
TOOLS
Tensile ─5 0.3 0.3 0.25
VP15TF
Cast Iron Strength 5─7.5 0.25 0.25 0.2
H Breaker 170
< 350MPa ─0.5D1 (130─200) 7.5─10 0.2 0.2 0.15
10─12.5 0.15 0.15 0.1
12.5─15 0.1 0.1 0.07
H VP15TF 70
Hardened Steel 40 ─55HRC H Breaker D1 (50─80) ─5 0.07 0.07 0.07
(Note 1) These cutting conditions are a guide to the standard shank type and the arbor type.
Please make adjustments according to the machining conditions.
(Note 2) Vibration is liable to occur in certain cases. Please reduce the depth of cut and / or reduce cutting conditions in the following cases.
• When using the long shank type and extra long shank type.
• When using long tool overhang with the standard or arbor type.
• When the application has poor clamping rigidity or when using a low rigidity machine.
(Note 3) In case of coarse and fine pitch cutters, the coarse pitch type is recommended to prevent vibration.
(Note 4) For heavy interrupted and unstable cutting, the H breaker insert is the first recommendation.
y RAMPING/HELICAL CUTTING
a RAMPING a HELICAL CUTTING Blind holes,
Through holes
Flat bottom
L Pitch Pitch
(P) (P)
ap
L=
ROTATING
tan%
TOOLS
%° ap
D1 D1
D1
MULTI FUNCTIONAL MILLING
Hole Hole
Refer to the table below for cutting conditions. For feed per tooth and cutting speed, diameter diameter
(DH) (DH)
follow the cutting conditions for slot milling.
Ramping Helical Cutting (Blind Hole, Flat Bottom) Helical Cutting (Through Hole)
Cutting Edge
Diameter Maximum Minimum Maximum Hole Maximum Minimum Hole Maximum Minimum Hole Maximum
D1
Ramping Angle Distance 1
L DH max.*
Diameter 2 Pitch
P max. * Diameter
DH min.
Pitch
P max.
Diameter
DH min.
Pitch
P max.
(mm) %(°) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
25 11 85 48 14 45 12 32 4
28 9 105 54 12 51 11 38 4
32 7 135 62 11 59 10 46 5
35 6 158 68 10 65 9 52 5
40 6 158 78 12 75 11 62 7
50 4 238 98 10 95 9 82 7
63 3 318 124 10 121 9 108 7
80 2 477 158 8 155 8 142 6
100 1.5 636 198 8 195 7 182 6
125 1 954 248 6 245 6 232 5
160 1 954 318 8 315 8 302 7
*12 LIn(case
=15 / tan %). Traverse distance of the cutter until depth of cut reaches 15mm at the maximum ramping angle.
* corner radius of 0.8mm. For others use formula below.
{(cutting edge diameter D1) ─ (corner radius) ─ 0.2)}×2
(Note) When machining highly ductile materials with ramping angles above, chips could be continuous.
In this case, decrease the ramping angle or feed per tooth.
K054
RECOMMENDED CUTTING CONDITIONS [LONG CUTTING EDGE TYPE]
y CUTTING CONDITIONS FOR SHOULDER MILLING
Cutting Cutting Depth of Cut Feed per Tooth
Width Speed fz
Work Material Hardness Grade (mm/tooth)
ae vc ap
(mm) (m/min) (mm) & 40 &50 Length of cut 56mm &50 Length of cut 84mm
20 0.25 0.25 0.2
P 200
0.15D1 (160─ 250) 50 0.2 0.2 0.15
VP15TF 80 ─ ─ 0.1
Mild Steel < 180HB
M Breaker 20 0.25 0.25 0.2
160
0.3D1 (120─ 200) 50 0.2 0.2 0.15
80 ─ ─ 0.1
20 0.25 0.25 0.2
160
0.15D1 (120─ 200) 50 0.2 0.2 0.15
Carbon Steel VP15TF 80 ─ ─ 0.1
180 ─ 350HB
Alloy Steel M Breaker 20 0.25 0.25 0.2
120
0.3D1 (100─ 140) 50 0.2 0.2 0.15
80 ─ ─ 0.1
M 10 0.25 0.25 0.2
160
0.15D1 (120─ 200) 50 0.2 0.2 0.15
VP20RT 80 ─ ─ 0.1
Stainless Steel < 200HB
M Breaker 10 0.25 0.25 0.2
120
0.3D1 (100─ 140) 50 0.2 0.2 0.15
80 ─ ─ 0.1
10 0.3 0.3 0.25
K 160
0.15D1 (120─ 200) 50 0.25 0.25 0.2
Tensile VP15TF 80 ─ ─ 0.15
Cast Iron Strength H Breaker 10 0.25 0.25 0.2
< 350MPa 120
0.3D1 (100─ 140) 50 0.2 0.2 0.15
80 ─ ─ 0.1
10 0.25 0.25 0.2
120
0.15D1 (100─ 140) 50 0.2 0.2 0.15
Tensile
VP15TF 80 ─ ─ 0.1
Ductile Cast Iron Strength
H Breaker
< 800MPa
10 0.2 0.2 0.15
100
0.3D1 (80─120) 50 0.15 0.15 0.1
80 ─ ─ 0.07
S VP20RT 40 20 0.15 0.1 ─
Ti Alloy < 350HB
H Breaker 0.15D1 (30─60) 50 0.1 0.05 ─
VP20RT 30 10 0.1 0.05 ─
Heat Resistant Alloy ─ H Breaker 0.15D1 (20─40) 20 0.05 ─ ─
(Note) The above cutting conditons are determined based on high rigidity machine and workpiece, where no vibration occurred.
ROTATING
Please adjust the machining conditions if vibration is generated.
TOOLS
y CUTTING CONDITIONS FOR SLOT MILLING
(Note) The above cutting conditons are determined based on high rigidity machine and workpiece, where no vibration occurred.
Please adjust the machining conditions if vibration is generated.
TECHNICAL
DATA
P001 K055
ROTATING TOOLS
MULTI FUNCTIONAL
MILLING Including
Flat faces
<CUTTING FOR ALUMINIUM ALLOY> Finishing Roughing Face Milling Face Milling Shoulder Milling Copying Slotting
L8
W1 W1
L8
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel
Alloy Steel
L7
L7
L1
L1
ap
a Low resistance
ap
øD8 øD8
inserts. øD11 øD1
a Excellent wall øD1
accuracy. Right hand tool holder only.
a High spindle
speeds possible. Cutter Diameter Set Bolt Geometry
a Multi functional D1
& 50, & 63 HSC10030H z x
milling. & 80 12035H z
C H :0° &100 16040H
A.R :+11° T :+26°─ +29° &125 MBA20040H x
y ARBOR TYPE R.R :+26°─ +29° I :+11°
*
Number of Teeth
Ramping Angle
Insert Corner
Depth of Cut
Type (Fig.)
Stock
Max.
Mass
Dimensions (mm) Allowable
Type
Max.
Re R D1 L1 D9 L7 D8 D12 W1 L8 D11 (kg) ap (°) (min-1) Clamp Wrench Anti-seize Insert
Screw Lubricant
AXD7000-050A03RA a 3 50 50 22 20 11 45 10.4 6.3 17 0.4 21 9 30000 1 TS4SBL TKY15D MK1KS
-080A04RA
─
4.0 -063A03RB a 3 63 50 22 20 11 45 10.4 6.3 17 0.5 20.4 6 25000 1 TS4SBL TKY15D MK1KS
B type
-080A04RB
─
Before operating the tool read the operation guidance on page K059.
TOOLS
(Note 2) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.
(Note 3) Note for inserts with a corner radius of 3.0 and above, as corner radius increases the L1 dimension decreases.
Clamp Torque (N • m) : TS4SBL=3.5
*
MULTI FUNCTIONAL MILLING
øD1
øD4
ap
L2
L1
*
Ramping Angle
Number of Teeth
Insert Corner
Depth of Cut
Stock
Max.
Dimensions (mm) Allowable
Type
a
─
øD1
ø63
ap
L2
L1
Ramping Angle
Insert Corner
Depth of Cut
Stock
Max.
Number
of Teeth
Max.
Re R D1 L1 L2 Clamp Coolant Wrench Anti-seize Insert
ap (°) (min-1) Screw Pipe Lubricant
0.8 AXD7000R 03202A-H63A a 2 32 127 80 21 19 41000 TS4SB HSK-CP18S TKY15D MK1KS
A type
XDGX2270pp
04002A-H63A
─
INSERTS
Cutting Conditions (Guide): Honing:
Work Material N Non-ferrous Metal
: Stable Cutting : General Cutting :Unstable Cutting F : Sharp
Coated Carbide Dimensions (mm)
Honing
ROTATING
Class
TOOLS
LC15TF
Applicable
Insert
Corner R
(Re)
XDGX XDGX XDGX XDGX XDGX XDGX XDGX
227008PDFR-GL 227016PDFR-GL 227020PDFR-GL 227030PDFR-GL 227032PDFR-GL 227040PDFR-GL 227050PDFR-GL
ap
L=
tan %
%° ap
MULTI FUNCTIONAL MILLING
D1 D1 D1
Hole Hole
diameter diameter
(DH) (DH)
Ramping Helical Cutting (Blind Hole, Flat Bottom) Helical Cutting (Through Hole)
Cutting Edge
Holder
Type
Diameter Maximum
Ramping Angle
Minimum 1
Distance *
Hole Diameter *
Maximum 2 Maximum Pitch
Hole Diameter *
Minimum 3 Maximum Pitch Minimum
Hole Diameter Maximum Pitch
D1 L DH max. P max. DH min. P max. DH min. P max.
(mm) % (°) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
32 19 61 61.8 21 58.2 20 41 7
40 13 91 77.8 18 74.2 17 57 9
50 9 133 97.8 16 94.2 16 77 10
A type 63 7 171 123.8 15 120.2 15 103 11
80 5 240 157.8 16 154.2 15 137 12
100 4 300 197.8 15 194.2 15 177 12
125 3 401 247.8 12 244.2 12 227 11
32 18 63 55.4 16 54.0 16 41 7
40 11 105 71.4 14 70.0 14 57 8
50 8 146 91.4 13 90.0 12 77 8
B type 63 6 195 117.4 11 116.0 11 103 8
80 4 293 151.4 11 150.0 11 137 9
100 3 391 191.4 9 190.0 9 177 8
125 2 587 241.4 12 240.0 12 227 11
*1 Using the maximum ramping angle, the distance to reach the maximum depth of cut is as follows:
L= (maximum depth of cut ap/tan %). Maximum depth of cut A type is 21mm, B type is 20.4mm.
*2 The maximum diameter when machining a blind hole with a flat face using a corner radius of 0.8mm for A type and 4mm for B type.
For other corner radii, use the following formula. {(cutting edge diameter D1) - (corner radius Re) - 0.3} x 2
*3 The minimum diameter when machining a blind hole with a flat face using a corner radius of 0.8mm for A type and 4mm for B type.
For other corner radii, use the following formula. {(cutting edge diameter D1) - (corner radius Re) - (width of wiper edge F1) - 0.1} x 2
(Note) The recommended ramping feed is 0.05mm/tooth or under.
K058
OPERATIONAL GUIDANCE
a Only use the inserts and parts provided by Mitsubishi Materials with this tool. Use of the correct insert clamp screws is
especially important to ensure overall tool safety.
Do not use damaged or worn clamp screws.
Second
a The maximum allowable revolutions are shown in Table 1. Ensure that the cutter operates
under the maximum allowable revolutions.
The maximum allowable revolutions for safety purposes are determined in accordance Figure 1
with ISO15641 (Milling Cutters for high speed machining–Safety requirements).
(Table 1) Maximum allowable revolutions
Cutting Edge Diameter
&32 &40 & 50 & 63 & 80 & 100 & 125
D1 (mm)
Max. Allowable revolution
(min-1)
41000 36000 30000 25000 23000 19000 16000
a Even when operating under the maximum allowable spindle speed, if the spindle speed is equal to or higher than the
values shown in Table 2,
z For arbor and shank types, it is recommended that the balance quality (with the arbor or chuck) conforms to G6.3 or
better based on ISO 1940. It is also recommended to replace the clamp screws with new ones when changing inserts.
Furthermore, ensure that the tools are used in an enclosed area for safety reasons.
x For mono-block type, it is recommended to replace the clamp screws with new ones when changing inserts.
ROTATING
TOOLS
Furthermore, ensure that the tools are used in an enclosed area for safety reasons.
(Note) The balance quality of the holder (without inserts and clamp screws) is G6.3 or better at 10000min-1.
(Table 2) Maximum revolutions when balancing with the arbor or chuck has not been achieved
a When setting the spindle speed, take into consideration the maximum allowable revolutions of arbor or chuck.
a Use the specified set bolt when using the arbor type with through coolant. (Refer to page K056)
a The inserts have sharp cutting edges and handling them with bare hands may cause injuries. Always wear safety gloves
when handling the indexable inserts.
TECHNICAL
DATA
P001 K059
ROTATING TOOLS
MULTI FUNCTIONAL
MILLING Including
Flat faces
<ALUMINIUM ALLOY FOR DIFFICULT-TO-CUT MATERIAL CUTTING> Finishing Roughing Face Milling Shoulder Milling Copying Slotting Pocket Milling
BXD4000
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel
Fig.1
ø40 øD12
øD9
Fig.2
ø50
ø63
ø80
øD12
øD9
Fig.3
ø125 øD12
øD9
L8
L8
Alloy Steel W1 W1 W1
ø100
L8
L7
L7
L7
L1
L1
L1
a Curved cutting edge and
ap
ap
ap
high rigidity holder produce øD8 øD8
øD8
high wall accuracy. øD1
øD11 øD1
øD1
a Low resistance insert and
Right hand tool holder only.
high rigidity design for
excellent performance.
a With through coolant holes to Cutter Diameter Set Bolt Geometry
D1
ensure smooth chip discharge.
&40 HFF08043H z z x c
a For high-speed machining.
&50, &63 HSC 10030H
&80 12035H x
C H :0° &100 16040H
A.R :+11°─ +15° T :+8°─ +16° &125 MBA20040H c
y ARBOR TYPE R.R :+8°─ +16° I :+11°─ +15°
Max. Depth
Number of Teeth
Ramping Angle
Type (Fig.)
Stock
Insert Max.
Mass
Dimensions (mm)
Type
Corner Allowable
of Cut
Order Number
Revolution
Re R D1 L1 D9 L7 D8 D12 W1 Clamp Wrench
L8 D11 (kg) ap (°) (min-1) Insert
Screw
BXD4000-040A03RA a 3 40 50 16 18 8.5 32 8.4 5.6 ─ 0.3 15 9 29000 1 TS4SL TKY15W
-050A04RA a 4 50 50 22 20 11 41 10.4 6.3 17 0.4 15 6 24000 2 TS4SL TKY15W
-063A05RA a 5 63 50 22 20 11 50 10.4 6.3 17 0.7 15 5 21000 2 TS4SL TKY15W
0.4
-080A05RA a 5 80 50 27 23 13 60 12.4 7 20 1.1 15 3 19000 2 TS4SL TKY15W
A type
XDGT1550
-100A06RA 6 100 63 32 26 17 70 14.4 8 26 2.0 15 3 16000 2 TS4SL TKY15W PDoR-Goo
─
a
3.2
-125B07RA a 7 125 63 40 40 56 80 16.4 9 ─ 2.8 15 2 14000 3 TS4SL TKY15W
R08005CA s 5 80 50 25.4 26 13 60 9.5 6 20 1.1 15 3 19000 2 TS4SL TKY15W
R10006DA s 6 100 63 31.75 32 17 70 12.7 8 26 2.0 15 3 16000 2 TS4SL TKY15W
R12507EA s 7 125 63 38.1 40 56 80 15.9 10 ─ 2.8 15 2 14000 3 TS4SL TKY15W
ROTATING
TOOLS
4.0
-080A05RB a 5 80 50 27 23 13 60 12.4 7 20 1.1 15 3 19000 2 TS4SL TKY15W
B type
XDGT1550
-100A06RB 6 100 63 32 26 17 70 14.4 8 26 2.0 15 3 16000 2 TS4SL TKY15W PDoR-Goo
─
a
5.0
-125B07RB s 7 125 63 40 40 56 80 16.4 9 ─ 2.8 15 2 14000 3 TS4SL TKY15W
R08005CB s 5 80 50 25.4 26 13 60 9.5 6 20 1.1 15 3 19000 2 TS4SL TKY15W
R10006DB s 6 100 63 31.75 32 17 70 12.7 8 26 2.0 15 3 16000 2 TS4SL TKY15W
R12507EB s 7 125 63 38.1 40 56 80 15.9 10 ─ 2.8 15 2 14000 3 TS4SL TKY15W
Clamp Torque (N • m) : TS4SL=4.0
*
K060
Fig.1 Straight Shank
øD1
øD4
ap
L2
L1
Fig.2 Offset Shank
øD1
øD4
ap
L2
L1
Number of Teeth
Ramping
Shank Type
Type (Fig.)
Max.
Stock
Corner
Angle
Insert
Type
a
–
ROTATING
403SA32SB 3 40 15 9 29000 2 TS4SL TKY15W XDGT1550
B type
s 170 80 32
TOOLS
–
INSERTS
P Steel
Cutting Conditions (Guide):
M Stainless Steel : Stable Cutting : General Cutting :Unstable Cutting
Work K Cast Iron
Material N Non-ferrous Metal Honing:
E : Round F : Sharp
S Heat-resistant Alloy, Titanium Alloy
H Hardened Materials
Coated Carbide Dimensions (mm)
Honing
Class
Shape Order Number Geometry
VP15TF
LC15TF
L1 L4 S1 F1 Re
TF15
XDGT1550PDFR-GL04 G F a 22 16 5 1.5 0.4 L1 Re
1550PDFR-GL08 G F a 22 16 5 1.1 0.8
F1
20°
30°
L4 S1
F1
1550PDFR-G20 G F a a 21.7 16 5 0.2 2.0 20°
S1
1550PDFR-G30 G F a a 20 16 5 0.6 3.0 30°
L4
1550PDFR-G32 G F a a 20 16 5 0.4 3.2
1550PDFR-G40 G F a a 19 16 5 0.5 4.0
1550PDFR-G50 G F a a 18 16 5 0.4 5.0
XDGT1550PDER-G04 G E a 22 16 5 1.5 0.4
1550PDER-G08 G E a 22 16 5 1.1 0.8
L1
1550PDER-G12 G E a 22 16 5 0.7 1.2 Re
L4
TOOLS
Carbon Steel < 280HB VP15TF 150 (120─ 200) 0.15 (0.1─0.2) S Ti Alloy ─ VP15TF 40 (30─ 60) 0.1 (0.1─0.3)
Alloy Steel 280 ─ 350HB VP15TF 140 (120─ 160) 0.15 (0.1─0.2) Heat Resistant Alloy ─ VP15TF 30 (20─ 40) 0.15 (0.1─ 0.2)
M Stainless Steel < 270HB VP15TF 140 (120─ 160) 0.2 (0.1─0.3) H Hardened Steel 40─60HRC VP15TF 70 (50─ 100) 0.1 (0.05─ 0.15)
The figures above are the guidelines for conditions of general cutting by a standard type tool.
The conditions vary depending on machine strength, the length of overhang, and work clamping conditions.
Please adjust table feed when using long shank type tools.
OPERATIONAL GUIDANCE
Use only prescribed inserts and parts. The maximum allowed revolution for safety purposes is determined using ISO 15641 : 2001
Ensure that the cutter operates under the maximum recommended revolution. We recommend that the balance quality grade (with arbor)
conforms to G6.3 or higher based on "ISO 1940".
(Table 1) Maximum recommended revolutions
Please use a special clamping bolt when using an arbor type with
Cutting Edge Diameter
& 20 &25 & 32 & 40 &50 & 63 & 80 &100 &125 through coolant holes.
D1 (mm)
Always apply the recommended clamp torque values as shown below.
Rpm (min-1) 15000 12000 9500 8500 7600 6800 6000 5400 4800 4 - 5N·m (41 - 51kgf·cm)
a : Inventory maintained.
TECHNICAL
K062 DATA
P001
MULTI FUNCTIONAL
MILLING
Including
Flat faces
AQX Fig.1 ap
øD1
øD4
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel
Alloy Steel
A3
Number of Teeth : 4
90 .5°
L2
°
3
L1
ap
Fig.2
a The centre bottom cutting
øD1
øD4
edge enables drilling without
a previously formed hole. Number of Teeth : 4 A3 14 19
90 .5°
L2 40
°
a With through coolant holes.
3
L1
*3 z x c
Coolant Hole
Stock
ROTATING
404SN32S s ─ 40 160 32 60 12 TS55
44 1
xTKY25D
TOOLS
504WA40S a u 50 170 40 70 15 TS6S
55 2
cTKY30T
504WN40S r ─ 50 170 40 70 15 TS6S
55 2
cTKY30T
QOG/MT2576R-G1/M2
504SA42S s u 50 170 42 70 15 TS6S
55 1
cTKY30T
504SN42S s ─ 50 170 42 70 15 TS6S
55 1
cTKY30T
xTKY08D
324SA32L a u 32 230 32 90 9.5 TS407
35.2 1
xTKY15D
324SN32L s ─ 32 230 32 90 9.5 TS407
35.2 1
xTKY15D
QOG/MT1651R-G1/M2
334SA32L a u 33 230 32 50 9.5 TS407
35.2 1
xTKY15D
334SN32L s ─ 33 230 32 50 9.5 TS407
35.2 1
xTKY15D
354SA32L a u 35 230 32 50 11 TS407
40 1
xTKY15D
QOG/MT1856R-G1/M2
354SN32L s ─ 35 230 32 50 11 TS407
40 1
xTKY15D
404SA32L a u 40 240 32 60 12 TS55
44 1
xTKY25D
QOG/MT2062R-G1/M2
404SN32L s ─ 40 240 32 60 12 TS55
44 1
xTKY25D
504WA40L a u 50 250 40 70 15 TS6S
55 2
cTKY30T
504WN40L r ─ 50 250 40 70 15 TS6S
55 2
cTKY30T
QOG/MT2576R-G1/M2
504SA42L s u 50 250 42 70 15 TS6S
55 1
cTKY30T
504SN42L s ─ 50 250 42 70 15 TS6S
55 1
cTKY30T
* *
1 Dimension A3 represents the depth of cut when the cutting edge consists of 2 inserts. 2 ap: Maximum depth of cut.
3 Clamp Torque (N • m) : TS2A=0.6, TS25=1.0, TS33=1.0, TS407=3.5, TS55=7.5, TS6S=10.0
*
a : Inventory maintained. s : Inventory maintained in Japan.
SPARE PARTS TECHNICAL
r : Non stock, produced to order only.
N001
DATA
P001 K063
ROTATING TOOLS
Fig.1 ap
øD1
øD4
A3
Number of Teeth : 2
9 0 .5°
L2
°
3
L1
Fig.2 ap
øD1
øD4
Number of Teeth : 2 A3 14 19
90 .5°
L2 40
°
3
L1
* 3 z x c
Coolant Hole
Stock
xTKY08D
322SA32L a u 32 230 32 90 9.5 TS40714.5 1
xTKY15D
322SN32L s ─ 32 230 32 90 9.5 TS40714.5 1
xTKY15D
QOG/MT1651R-G1/M2
332SA32L a u 33 230 32 50 9.5 TS40714.5 1
xTKY15D
332SN32L s ─ 33 230 32 50 9.5 TS40714.5 1
xTKY15D
352SA32L a u 35 230 32 50 11 TS40716 1
xTKY15D
QOG/MT1856R-G1/M2
352SN32L s ─ 35 230 32 50 11 TS40716 1
xTKY15D
402SA32L a u 40 240 32 60 12 TS55 18 1
xTKY25D
QOG/MT2062R-G1/M2
402SN32L s ─ 40 240 32 60 12 TS55 18 1
xTKY25D
502WA40L a u 50 250 40 70 15 TS6S 23 2
cTKY30T
502WN40L r ─ 50 250 40 70 15 TS6S 23 2
cTKY30T
QOG/MT2576R-G1/M2
502SA42L s u 50 250 42 70 15 TS6S 23 1
cTKY30T
502SN42L s ─ 50 250 42 70 15 TS6S 23 1
cTKY30T
* *
1 Dimension A3 represents the depth of cut when the cutting edge consists of 2 inserts. 2 ap: Maximum depth of cut.
3 Clamp Torque (N • m) : TS2A=0.6, TS25=1.0, TS33=1.0, TS407=3.5, TS55=7.5, TS6S=10.0
*
a : Inventory maintained. s : Inventory maintained in Japan.
K064 r : Non stock, produced to order only.
ap A M
øD1
øD4
øD5
A
90 A3
º L2 L11
3.5
º L1 H1
SECTION A-A
*3 z x
Coolant Hole
Stock
Mass
Dimensions (mm)
Order Number
*
1 Dimension A3 represents the depth of cut when the cutting edge consists of 2 inserts.
3 Clamp Torque (N • m) : TS2A=0.6, TS25=1.0, TS33=1.0, TS407=3.5, TS55=7.5
* 2 ap: Maximum depth of cut.
*
INSERTS
P Steel
Cutting Conditions (Guide):
M Stainless Steel :Stable Cutting : General Cutting :Unstable Cutting
Work K Cast Iron
Material N Non-ferrous Metal Honing:
ROTATING
E : Round
TOOLS
S Heat-resistant Alloy, Titanium Alloy
H Hardened Materials
Coated Carbide Dimensions (mm)
Honing
Class
Endmill
Dia. L1 L2 S1 Re
L1 S1
2062R-M2 & 40 M E a a 20.4 13.6 6.2 0.8
2576R-M2 & 50 M E a a 25.8 17.2 7.6 0.8
QOGT0830R-G1 & 16,17 G F* a a 8.4 5.5 3 0.4
1035R-G1 & 20,21 G F*a a 10.6 7 3.5 0.4 Re
Overhang
single insert, not forming full dual insert configuration. 4.5D1
As such, please pay special attention to the relationship BT50
between depth of cut and feed. 3D1
a In general, the edge at the border of cut tends to suffer BT40
from damages. At large depth of cut operations, 1.5D1 HSK63
applying the following depth of cut (t), at which the edge
is full dual insert at the border of cut, is recommended
to prevent damage to the cutting edge. *D =Cutting
1
Diameter
Edge
0 50% 100%
Tool diameter Recommended depth of cut t (mm) Feed Rate
A3
ap
& 16,17 12 ─ 14
t
Hardened 80
45─55HRC VP15TF 4.5─12 ─3 0.10 6─14 ─4 0.16
TOOLS
K066
CUTTING MODES
Pocket Ramping Slotting
Copying
Plunging
Drilling
Shoulder
Helical
ROTATING
─7.5 ─7 0.22 ─ 9.5 ─8 0.25 ─11 ─9 0.28 ─12 ─ 10 0.30 ─ 15 ─14 0.35
TOOLS
7.5─ 17 ─4 0.18 9.5─ 22 ─5 0.20 11─ 25 ─ 5.5 0.22 12─28 ─6 0.24 15─ 35 ─8 0.30
17─27 ─2 0.14 22─35 ─2 0.16 25 ─40 ─2 0.17 28─44 ─2 0.18 35─ 55 ─4 0.22
TECHNICAL
DATA
P001 K067
ROTATING TOOLS
øD1
%°< 3°
) × dc a When using G1 breaker (VP15TF), please reduce the feed rate by 20%.
a Drilling a Plunging
a The recommended drilling depth is a The feed for plunging is the
less than 0.5D1. same as the feed for drilling.
a Use step feed when drilling (0.25 ─ Depth of Cut in
MULTI FUNCTIONAL MILLING
0.5mm) to ensure that the chips are the Radial Direction a No step feed necessary.
effectively broken.
a Use internal or external cooling to a Please refer to the following
ensure that the chip disposal is table for the depth of cut at
sufficiently achieved. plunging operations.
a The chips generated can dispel in
any direction, so ensure that Depth of Cut in the Radial Direction < 0.4D1
adequate safety precautions are
øD1 Pick Feed < 0.5D1
taken. Pick Feed
M VP30RT 150
Stainless Steel < 270HB 0.03 0.15 0.04 0.25 0.045 0.25
(VP15TF) (120─ 180)
N HTi10 500
Aluminium Alloy ─
(G1 Breaker) (200─ 800) 0.04 0.2 0.05 0.3 0.06 0.3
H 80
Hardened Steel 45─ 55HRC VP15TF
(50─ 120) 0.02 0.15 0.03 0.25 0.035 0.25
K068
& 32, & 33 &35 &40 &50
Machining Max. Depth Feed DOC/pass Machining Max. Depth Feed DOC/pass Machining Max. Depth Feed DOC/pass Machining Max. Depth Feed DOC/pass
Diameter of Cut Diameter of Cut Diameter of Cut Diameter of Cut
(mm) (mm) (mm/rev) (mm/pass) (mm) (mm) (mm/rev) (mm/pass) (mm) (mm) (mm/rev) (mm/pass) (mm) (mm) (mm/rev) (mm/pass)
38 16 0.25 0.66 42 18 0.28 0.77 48 20 0.30 0.88 60 25 0.35 1.10
48 24 0.22 1.76 53 27 0.24 1.97 60 30 0.26 2.19 75 38 0.30 2.74
58 32 0.20 2.85 63 35 0.21 3.07 72 40 0.22 3.51 90 50 0.26 4.39
38 16 0.20 0.49 42 18 0.22 0.58 48 20 0.25 0.66 60 25 0.28 0.82
48 24 0.18 1.32 53 27 0.2 1.48 60 30 0.22 1.65 75 38 0.26 2.06
58 32 0.16 2.14 63 35 0.18 2.3 72 40 0.20 2.63 90 50 0.24 3.29
38 6 0.20 0.33 42 7 0.22 0.38 48 8 0.25 0.44 60 10 0.28 0.55
48 11 0.18 0.88 53 13 0.2 0.99 60 14 0.22 1.10 75 18 0.26 1.37
58 16 0.16 1.43 63 18 0.18 1.53 72 20 0.20 1.75 90 25 0.24 2.19
38 22 0.25 0.82 42 25 0.28 0.95 48 28 0.30 1.10 60 35 0.35 1.37
48 27 0.22 2.19 53 30 0.24 2.47 60 34 0.26 2.74 75 43 0.30 3.43
58 32 0.20 3.57 63 35 0.21 3.84 72 40 0.22 4.39 90 50 0.26 5.49
38 22 0.27 0.66 42 25 0.3 0.77 48 28 0.32 0.88 60 35 0.37 1.10
48 27 0.24 1.76 53 30 0.26 1.97 60 34 0.28 2.19 75 43 0.32 2.74
58 32 0.22 2.85 63 35 0.21 3.07 72 40 0.24 3.51 90 50 0.27 4.39
38 6 0.16 0.33 42 7 0.17 0.38 48 8 0.18 0.44 60 10 0.20 0.55
48 11 0.14 0.88 53 13 0.15 0.99 60 14 0.16 1.10 75 18 0.18 1.37
58 16 0.12 1.43 63 18 0.13 1.53 72 20 0.14 1.75 90 25 0.16 2.19
ROTATING
y FOR RAMPING
TOOLS
MULTI FUNCTIONAL MILLING
3°
TECHNICAL
DATA
P001 K069
ROTATING TOOLS
MULTI FUNCTIONAL
MILLING Roughing Shoulder Milling Pocket Milling Face Milling
L8
L8
W1 W1
Carbon Steel Stainless Steel Hardened Steel ø80
Light Alloy Cast Iron Alloy Steel ø100
L7
L7
L1
L1
Radius Milling Cutter
øD11 øD8
A2
a High rigidity double øD8 øD6
A2
øD6 øD1
clamp structure. øD1
Right hand tool holder only.
a Suitable for high feed
Set Bolt
cutting. HSC10030H M10 x 1.5 HSC16040H M16 x 2.0
a With through
ø16
ø24
coolant holes. 6 30 40
40 14 56
a Special insert design HSC12035H MBA20040H M20 x 2.5
with 3 cutting edges. M12 x 1.75
ø50
ø18
35 40
AJX09 AJX12 AJX14 10 47 17 54
A.R :+8° A.R :+8° A.R :+8°
y ARBOR TYPE R.R :-6° R.R :-5°─ -4° R.R :-3°
* * z x
Number of Teeth
Stock
Mass
Dimensions (mm)
Type
Order Number
30H
R06303B s 3 63 51.1 50 22.225 19 11 60 8.4 5 17 2 0.7
HSC120
-080A04R a 4 80 68.1 50 27 23 13 76 12.4 7 19 2 1.2 35H JDMp
AJS50
-100A05R a 5 100 88.1 63 32 26 17 96 14.4 8 26 2 2.4 TS54 AMS5 14T25 ASS3 zTKY25T HSC160
40H 140520
ZDSR-pp
-125B05R a 5 125 113.2 63 40 40 56 100 16.4 9 ─ 2 3.3 MBA200
ROTATING
-160B06R 40H
TOOLS
HSC160
-100A07R a 7 100 88.3 63 32 26 17 96 14.4 8 26 1.5 2.6 40H
AJX14-063A04R a 4 63 51.1 50 22 20 11 60 10.4 6.3 17 2 0.7
HSC100
-066A04R a 4 66 54.1 50 22 20 11 60 10.4 6.3 17 2 0.7 30H
R06304B s 4 63 51.1 50 22.225 19 11 60 8.4 5 17 2 0.7
HSC120
-080A05R a 5 80 68.1 50 27 23 13 76 12.4 7 19 2 1.2 35H JDMp
-100A06R a 6 100 88.1 63 32 26 17 96 14.4 8 26 2 2.4 TS54 AMS5 AJS50 ASS3 zTKY25T HSC160
40H 140520
14T25 ZDSR-pp
-125B07R a 7 125 113.2 63 40 40 56 100 16.4 9 ─ 2 3.3
MBA200
-160B08R a 8 160 148.2 63 40 40 56 100 16.4 9 ─ 2 5.0 40H
R08005D s 5 80 68.1 63 31.75 32 17 76 12.7 8 26 2 1.3
HSC160
R10006D s 6 100 88.1 63 31.75 32 17 96 12.7 8 26 2 2.4 40H
Class
VP15TF
VP30RT
FH7020
Shape Order Number Geometry
B 3° D1 S1 F1 Re
(Note) Setting heights for ST chipbreaker and the other chipbreakers differ slightly.
If an ST type chipbreaker is used, please check the tool length offset height.
BT50 ARBOR
Ls
M M24
øD10
B1°
BT50
øD5
ROTATING
TOOLS
Dimensions (mm) Draft
Order Number Stock Angle Mass Set Screw Holder
L10 L3 Lc Ls L11 D10 D5 M B 1° (kg)
A2
øD1
øD6
øD4
ap (Max. Depth of Cut)
L2 B2°
(Corresponding Inclination Angle ) Cutting edge diameter = 63mm
L1
* *
Number of Teeth
z x
Stock
Dimensions (mm)
Type
Order Number
Clamp Clamp Clamp
R D1 D4 D6 L1 L2 ap A2 B 2° Screw Bridge Bridge Screw Spring Wrench Insert
06T215
172SA16ES a 2 17 16 9.9 70 20 1 0.3 ─ TS25 ─ ─ ─ zTKY08F ZZSR-pp
AJX06R 162SA16S a 2 16 16 8.9 110 30 1 0.3 2°15′ TS25 ─ ─ ─ zTKY08F
172SA16S a 2 17 16 9.9 110 20 1 0.3 ─ TS25 ─ ─ ─ zTKY08F JOMp
06T215
203SA20S a 3 20 20 12.9 130 50 1 0.3 1°18′ TS25 ─ ─ ─ zTKY08F ZZSR-pp
223SA20S a 3 22 20 14.9 130 30 1 0.3 ─ TS25 ─ ─ ─ zTKY08F
AJX08R 202SA20S a 2 20 20 11.4 130 50 1.5 0.5 1°18′ TS33 ─ ─ ─ xTKY08D
222SA20S a 2 22 20 13.4 130 30 1.5 0.5 ─ TS33 ─ ─ ─ xTKY08D JOMp
080320
253SA25S a 3 25 25 16.4 140 60 1.5 0.5 1°06′ TS33 ─ ─ ─ xTKY08D ZZSR-pp
283SA25S a 3 28 25 19.4 140 40 1.5 0.5 ─ TS33 ─ ─ ─ xTKY08D
AJX09R 252SA25S a 2 25 25 14.9 140 60 2 1 1°06′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D
282SA25S a 2 28 25 17.9 140 40 2 1 ─ TS351 AMS3 AJS3010T10 ASS2 xTKY10D
303SA32S a 3 30 32 20.0 150 70 2 1 1°48′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D
JDMp
323SA32S a 3 32 32 21.9 150 70 2 1 0°56′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D 09T320
Standard
ZDSR-pp
353SA32S a 3 35 32 24.9 150 50 2 1 ─ TS351 AMS3 AJS3010T10 ASS2 xTKY10D
404SA32S a 4 40 32 29.9 150 50 2 1 ─ TS351 AMS3 AJS3010T10 ASS2 xTKY10D
ROTATING
AJX12R 302SA32S a 2 30 32 18.3 150 70 2 1.5 1°48′ TS407 AMS4 AJS4012T15 ASS2 xTKY15D
322SA32S a 2 32 32 20.3 150 70 2 1.5 1° TS43 AMS4 AJS4012T15 ASS2 xTKY15D
MULTI FUNCTIONAL MILLING
352SA32S a 2 35 32 23.3 150 50 2 1.5 ─ TS43 AMS4 AJS4012T15 ASS2 xTKY15D JDMp
120420
403SA32S a 3 40 32 28.3 150 50 2 1.5 ─ TS43 AMS4 AJS4012T15 ASS2 xTKY15D ZDSR-pp
403SA40S a 3 40 40 28.3 150 70 2 1.5 0°57′ TS43 AMS4 AJS4012T15 ASS2 xTKY15D
403SA42S s 3 40 42 28.3 150 70 2 1.5 1°48′ TS43 AMS4 AJS4012T15 ASS2 xTKY15D
AJX14R 503SA40S a 3 50 40 38.2 150 50 2 2 ─ TS54 AMS5 AJS5014T25 ASS3 xTKY25D
503SA42S s 3 50 42 38.2 150 50 2 2 ─ TS54 AMS5 AJS5014T25 ASS3 xTKY25D JDMp
140520
634SA40S r 4 63 40 51.1 150 50 2 2 ─ TS54 AMS5 AJS5014T25 ASS3 xTKY25D ZDSR-pp
634SA42S s 4 63 42 51.1 150 50 2 2 ─ TS54 AMS5 AJS5014T25 ASS3 xTKY25D
AJX06R 162SA16L a 2 16 16 8.9 150 70 1 0.3 0°56′ TS25 ─ ─ ─ zTKY08F
172SA16L a 2 17 16 9.9 150 20 1 0.3 ─ TS25 ─ ─ ─ zTKY08F JOMp
06T215
203SA20L a 3 20 20 12.9 180 100 1 0.3 0°38′ TS25 ─ ─ ─ zTKY08F ZZSR-pp
223SA20L a 3 22 20 14.9 180 30 1 0.3 ─ TS25 ─ ─ ─ zTKY08F
Long
AJX08R 202SA20L a 2 20 20 11.4 180 100 1.5 0.5 0°36′ TS33 ─ ─ ─ xTKY08D
222SA20L a 2 22 20 13.4 180 30 1.5 0.5 ─ TS33 ─ ─ ─ xTKY08D JOMp
080320
253SA25L a 3 25 25 16.4 200 120 1.5 0.5 0°32′ TS33 ─ ─ ─ xTKY08D ZZSR-pp
283SA25L a 3 28 25 19.4 200 40 1.5 0.5 ─ TS33 ─ ─ ─ xTKY08D
Number of Teeth
z x
Stock
Dimensions (mm)
Type
Order Number
Clamp Clamp Clamp
R D1 D4 D6 L1 L2 ap A2 B 2° Screw Bridge Bridge Screw Spring Wrench Insert
AJX09R 252SA25L a 2 25 25 14.9 200 120 2 1 0°30′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D
282SA25L a 2 28 25 17.9 200 40 2 1 ─ TS351 AMS3 AJS3010T10 ASS2 xTKY10D
303SA32L a 3 30 32 20.0 200 120 2 1 1°02′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D
JDMp
323SA32L a 3 32 32 21.9 200 120 2 1 0°32′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D 09T320
ZZSR-pp
353SA32L a 3 35 32 24.9 200 50 2 1 ─ TS351 AMS3 AJS3010T10 ASS2 xTKY10D
404SA32L a 4 40 32 29.9 250 50 2 1 ─ TS351 AMS3 AJS3010T10 ASS2 xTKY10D
404SA40L r 4 40 40 29.9 250 70 2 1 0°56′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D
AJX12R 302SA32L a 2 30 32 18.3 200 120 2 1.5 1° TS407 AMS4 AJS4012T15 ASS2 xTKY15D
Long
322SA32L a 2 32 32 20.3 200 120 2 1.5 0°36′ TS43 AMS4 AJS4012T15 ASS2 xTKY15D
352SA32L a 2 35 32 23.3 200 50 2 1.5 ─ TS43 AMS4 AJS4012T15 ASS2 xTKY15D JDMp
120420
403SA32L a 3 40 32 28.3 250 50 2 1.5 ─ TS43 AMS4 AJS4012T15 ASS2 xTKY15D ZDSR-pp
403SA40L r 3 40 40 28.3 250 70 2 1.5 0°57′ TS43 AMS4 AJS4012T15 ASS2 xTKY15D
403SA42L s 3 40 42 28.3 250 70 2 1.5 1°48′ TS43 AMS4 AJS4012T15 ASS2 xTKY15D
AJX14R 503SA40L r 3 50 40 38.2 250 50 2 2 ─ TS54 AMS5 AJS5014T25 ASS3 xTKY25D
503SA42L s 3 50 42 38.2 250 50 2 2 ─ TS54 AMS5 AJS5014T25 ASS3 xTKY25D JDMp
140520
634SA40L r 4 63 40 51.1 250 50 2 2 ─ TS54 AMS5 AJS5014T25 ASS3 xTKY25D ZDSR-pp
634SA42L s 4 63 42 51.1 250 50 2 2 ─ TS54 AMS5 AJS5014T25 ASS3 xTKY25D
AJX06R 162SA16EL s 2 16 16 8.9 200 100 1 0.3 0°38′ TS25 ─ ─ ─ zTKY08F JOMp
06T215
172SA16EL s 2 17 16 9.9 200 20 1 0.3 ─ TS25 ─ ─ ─ zTKY08F ZZSR-pp
AJX08R 202SA20EL s 2 20 20 11.4 250 130 1.5 0.5 0°30′ TS33 ─ ─ ─ xTKY08D JOMp
080320
222SA20EL s 2 22 20 13.4 250 30 1.5 0.5 ─ TS33 ─ ─ ─ xTKY08D ZZSR-pp
AJX09R 252SA25EL s 2 25 25 14.9 300 180 2 1 0°18′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D JDMp
Extra Long
09T320
282SA25EL s 2 28 25 17.9 300 40 2 1 ─ TS351 AMS3 AJS3010T10 ASS2 xTKY10D ZDSR-pp
AJX12R 302SA32EL s 2 30 32 18.3 300 180 2 1.5 0°42′ TS407 AMS4 AJS4012T15 ASS2 xTKY15D
322SA32EL s 2 32 32 20.3 300 180 2 1.5 0°24′ TS43 AMS4 AJS4012T15 ASS2 xTKY15D
ROTATING
352SA32EL s 2 35 32 23.3 300 50 2 1.5 ─ TS43 AMS4 AJS4012T15 ASS2 xTKY15D JDMp
TOOLS
120420
402SA32EL s 2 40 32 28.3 350 50 2 1.5 ─ TS43 AMS4 AJS4012T15 ASS2 xTKY15D ZDSR-pp
402SA40EL s 2 40 40 28.3 350 70 2 1.5 0°57′ TS43 AMS4 AJS4012T15 ASS2 xTKY15D
A M Fig. 1 Fig. 2
A2
øD1
øD6
øD5
øD4
A
ap (Max. Depth of Cut) H1 H1
L2 L11
L1 Fig. 3
SECTION A-A
H1
* *
Number of Teeth
z x
Type (Fig.)
Stock
Mass
Dimensions (mm)
Order Number
a : Inventory maintained.
INSERTS SCREW-IN
K074 K071 ARBORS K122
RECOMMENDED CUTTING CONDITIONS
&16, &17, &20, &22 &25/&28 &30/& 32/&35 &40 (&32 Shank)
Cutting Axial Feed per Over- Axial Feed per Over- Axial Feed per Over- Axial Feed per
Work Material Hardness Grade Speed Over-
Depth Depth Depth Depth
(m/min) hang of Cut Tooth hang of Cut Tooth hang of Cut Tooth hang of Cut Tooth
(mm) (mm) (mm/tooth) (mm) (mm) (mm/tooth) (mm) (mm) (mm/tooth) (mm) (mm) (mm/tooth)
170
P Mild Steel < 180HB FH7020 (120 ─ 220) 140 0.8 0.8 170 1.0 1.2 180 1.2 1.4 180 1.2 1.4
150 180 0.6 0.6 230 0.8 1.0 230 1.0 1.2 240 1.0 1.2
Carbon Steel 180 ─ 280HB FH7020 (100 ─ 200) 210 0.4 0.4 290 0.6 0.8 290 0.8 1.0 300 0.8 1.0
Alloy Steel 280 ─ 380HB 140 0.7 0.8 170 0.8 1.2 180 1.0 1.4 180 1.0 1.4
FH7020 ( 130 ) 180 0.5 0.6 230 0.6 1.0 230 0.8 1.2 240 0.8 1.2
80 ─ 180
Alloy Tool Steel < 350HB 210 0.3 0.4 290 0.4 0.8 290 0.6 1.0 300 0.6 1.0
120 140 0.7 0.7 170 0.8 1.0 180 1.0 1.2 180 1.0 1.2
< 35HRC FH7020 (80─ 160)
Pre-hardened Steel 100 180 0.5 0.5 230 0.6 0.8 230 0.8 1.0 240 0.8 1.0
35 ─43HRC VP15TF (70─ 130) 210 0.3 0.3 290 0.4 0.6 290 0.6 0.8 300 0.6 0.8
140 0.8 0.7 170 1.0 1.0 180 1.2 1.2 180 1.2 1.2
M 120
Stainless Steel < 270HB VP30RT ( ─
80 160 ) 180 0.6 0.5 230 0.8 0.8 230 1.0 1.0 240 1.0 1.0
210 0.4 0.3 290 0.6 0.6 290 0.8 0.8 300 0.8 0.8
140 0.8 1.0 170 1.0 1.4 180 1.2 1.6 180 1.2 1.6
K Tensile Strength 150
Cast Iron < 350MPa
FH7020 (
100 ─ 200)
180 0.6 0.8 230 0.8 1.2 230 1.0 1.4 240 1.0 1.4
210 0.4 0.6 290 0.6 1.0 290 0.8 1.2 300 0.8 1.2
140 0.7 0.8 170 0.8 1.2 180 1.0 1.4 180 1.0 1.4
Tensile Strength 120
Ductile Cast Iron VP15TF ( ) 180 0.5 0.6 230 0.6 1.0 230 0.8 1.2 240 0.8 1.2
< 800MPa 80 ─ 160
210 0.3 0.4 290 0.4 0.8 290 0.6 1.0 300 0.6 1.0
140 0.5 0.5 170 0.5 0.8 180 0.6 1.0 180 0.6 1.0
H 70
Hardened Steel 43 ─ 55HRC VP15TF ( 180 0.4 0.3 230 0.4 0.6 230 0.5 0.8 240 0.5 0.8
50 ─ 90)
210 0.3 0.2 290 0.3 0.4 290 0.4 0.6 300 0.4 0.6
&40 (&42 Shank) &50/& 63 (Shank type) &50/&63 (Arbor type) &80/&100/&125/&160 (Arbor type)
Cutting Axial Feed per Axial Feed per Over- Axial Feed per
Work Material Hardness Grade Speed Over- Over- Over- Axial Feed per
Depth Depth Depth Depth
(m/min) hang of Cut Tooth hang of Cut Tooth hang of Cut Tooth hang of Cut Tooth
(mm) (mm) (mm/tooth) (mm) (mm) (mm/tooth) (mm) (mm) (mm/tooth) (mm) (mm) (mm/tooth)
170
P Mild Steel < 180HB FH7020 (120─ 220) 180 1.2 1.5 180 1.4 1.5 150 1.5 1.5 170 1.5 1.5
240 1.0 1.3 240 1.2 1.3 250 1.3 1.3 300 1.3 1.3
150
Carbon Steel 180 ─ 280HB FH7020 (100─ 200) 300 0.8 1.1 ─ ─ ─ 350 1.1 1.1 450 1.0 1.0
Alloy Steel 280 ─ 380HB 180 1.0 1.5 180 1.2 1.5 150 1.3 1.5 170 1.3 1.5
130
FH7020 240 0.8 1.3 240 1.0 1.3 250 1.1 1.3 300 1.1 1.3
(80 ─ 180)
Alloy Tool Steel < 350HB 300 0.6 1.1 ─ ─ ─ 350 0.9 1.1 450 0.8 1.0
120
< 35HRC FH7020 (80─ 160) 180 1.0 1.3 180 1.2 1.3 150 1.3 1.3 170 1.3 1.3
Pre-hardened Steel 100 240 0.8 1.1 240 1.0 1.1 250 1.1 1.1 300 1.1 1.1
35 ─43HRC VP15TF (70─ 130) 300 0.6 0.9 ─ ─ ─ 350 0.9 0.9 450 0.8 0.8
180 1.2 1.3 180 1.4 1.3 150 1.5 1.3 170 1.5 1.3
M
ROTATING
120
Stainless Steel < 270HB VP30RT ( 240 1.0 1.1 240 1.2 1.1 250 1.3 1.1 300 1.3 1.1
TOOLS
80 ─ 160)
300 0.8 0.9 ─ ─ ─ 350 1.1 0.9 450 1.0 0.8
180 1.2 1.7 180 1.4 1.7 150 1.5 1.7 170 1.5 1.7
K Tensile Strength 150
Cast Iron < 350MPa
FH7020 (
100 ─ 200 ) 240 1.0 1.5 240 1.2 1.5 250 1.3 1.5 300 1.3 1.5
Overhang length n Use of ST chipbreaker with a tougher cutting edge is recommended for interrupted
cutting.
The first recommended insert grade for non-standard 06/08/09 ST chipbreakers is
VP30RT irrespective of workpiece materials.
m A cutter body with a coarse pitch is recommended for use in unstable conditions such
as a long tool overhang.
, Use "sharp" JM chipbreaker to lower cutting forces or when there is a long tool
x Main spindle revolution
overhang.
n(min-1)=(Recommended cutting speed x 1000) u
(outer tool diameter x 3.14) . Large chips are generated when machining with the AJX. To avoid a chip
jamming-related problems, machine using an air blow to disperse the chips effectively.
MAXIMUM CAPACITIES
y RAMPING y HELICAL CUTTING
øD1
the centre of diameter diameter
the tool
X (mm)
ødc
%°
a When ramping and helical cutting, please apply a lower feed (60% of the calculated feed rate or less).
a When drilling, please set the feed in the axial direction at 0.2mm/rev or less.
K076
NOTES ON MACHINING PROGRAMMING
Unr
R (mm) K (mm)
ove
EFFECTIVE USE
The special arbors for the AJX
employ a tapered body, and thereby
achieve improved rigidity, compared
with straight arbors. The tapered body of
the special arbor for Vertical wall
Flexural rigidity
1.4 times
the AJX enables machining possible
machining without within the range
1°30' touching a finished of Ls.
Ls
ROTATING
TOOLS
MULTI FUNCTIONAL MILLING
TECHNICAL
DATA P001 K077
ROTATING TOOLS
MULTI FUNCTIONAL
MILLING
Including
Flat faces
Roughing Face Milling Chamfering Copying Pocket Milling
BSP
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel
Alloy Steel
A2 (Max. Depth of Cut) 36
øD2
øD1
øD4
45°
14 19
ap (Max. Depth of Cut)
a For drilling, chamfering
L2 30
and copying. L1
(mm)
Stock
Dimensions (mm)
Order Number Outer Inner
UP20M
UTi20T
45°
11°
D1 S1
CUTTING MODE
Minimum Width to Eliminate Core b
Horizontal Feed
t
Core Max. Depth of Cut C7.5
D1
t
a1 2mm(D1=ø10) 2D1
5mm(D1=ø20,ø40) Variance bmm
Core Contour Milling
øD1 Cutter Diameter ø10 ø20 ø40
2D1
øD1 (mm)
Feed for Rotation 1 1.5 2 1 1.5 2 1 1.5 2
t (mm)
Variance 0.04 0.10
Ca.
0.01 0.05
Ca.
0.01 0.06
Ca.
b (mm) 0.3 0.3 0.3
45°
Pocket Milling
(Max.)
7
Face Milling
C7 (Max.)
(Max.)
7
K078
RECOMMENDED CUTTING CONDITIONS
C D
B
Drilling Ramp milling
A
5mm:D1=ø20,ø40 (Max.)
Face milling
2mm:D1=ø10 (Max.)
Chamfer milling
7mm (Max.)
7mm (Max.)
ROTATING
TOOLS
a Revolution (min =(1000×Cutting Speed)÷(3.14×&D1)
-1)
øD1
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel
øD4
Alloy Steel
H1
a General Type
øD3
øD1
øD4
a For drilling without a previously formed hole R 0.8
ap (Max. Depth of Cut)
L5 L6
H1
Right hand tool holder only.
Number of Teeth
Dimensions (mm)
Stock
Type
Order Number
D1 D3 L1 D4 L2 L3 L4 L5 L6 H1 ap
SRER100SS16 a 1 10 ─ 85 16 25 15 24 10 ─ 14.2 6
Small Diameter
120SS16 a 1 12 ─ 85 16 25 18 24 10 ─ 14.2 8
140SS16 a 1 14 ─ 85 16 25 21 24 10 ─ 14.2 8
160SS16 a 1 16 ─ 85 16 25 24 24 10 ─ 14.2 9
180SS20 a 1 18 ─ 100 20 30 27 25 11 ─ 18.2 9
SRER200SS20 a 1 20 1.2 100 20 30 ─ 25 11 ─ 18.2 8
ROTATING
Standard
SPARE PARTS
* *
Tool Holder Number
Clamp Bridge Clamp Screw Stop Ring Wrench Insert
K080
INSERTS
Coated Carbide Dimensions (mm)
Class
UP20M
UTi20T
Shape Order Number Geometry
L1 L2 S1 Re
L2
09R E a s 12.7 9.525 3.5 0.4 15°
85° L1 S1
L2
20°
85° L1 S1
H
Cutting Mode
H
D1
Workpiece
Direction of
Tool
Tool Progression a Blow away the chips with air while cutting. a Use pick feed at 0.5mm intervals,
Direction of Tool Rotation a Minimize the overhang length of the to divide the chips into pieces.
a Down cutting is recommended in view tool from chuck. a Wet cutting assures more stable cutting.
of finished face and chip control.
ROTATING
UP20M 140 0.075 (0.05 ─ 0.1) 0.115 (0.08 ─ 0.15) 0.15 (0.1 ─ 0.2)
Carbon Steel
TOOLS
180 ─280HB B
UTi20T 3 (100 ─ 170)
C 0.065 (0.05 ─ 0.08) 0.065 (0.05 ─ 0.08) 0.075 (0.05 ─ 0.1)
A 5
UP20M 140 0.065 (0.05 ─ 0.08) 0.095 (0.07 ─ 0.12) 0.125 (0.1 ─ 0.15)
Alloy Steel 180 ─280HB B
(100 ─ 170)
UTi20T 3
øD1
(Diameter) Number (Min. Width) (Min. Diameter)
10 SRER100 20
12 SRER120 24
Drilling
14 SRER140 28
L (Min. Width) Crossfeed
16 SRER160 32
øA (Min. Diameter)
18 SRER180 36
20 SRER200 40
øD1
Drilling 25 SRER250 50
OCTACUT
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel
Fig.1 Fig.2
øD9
Fig.3
øD9
Fig.4
øD9
Alloy Steel W1 W1 W1 ø14
L8
L8
L8
L8
L7
L7
L7
Set Bolt
L1
L1
L1
L7
a 20°positive insert.
L1
a For octagonal and øD8
A2
A1
ap
A2
A1
ap
A2
A1
ap
øD8 øD8 ø66.7
round type inserts. øD3 3° øD3 3° øD3 3°
A2
A1
ap
øD3 øD6 øD6
a Multi functional øD6 3° øD6
øD1 øD1
øD1 øD1
machining.
C H :3°
A.R :+13°
y ARBOR TYPE R.R :-4° Right hand tool holder only.
SPARE PARTS
* z x
Tool Holder Number
ROTATING
OCTACUT0403ARB HDS08030 ─
OCTACUT0504ARB BOES101 zOEMX12T3pppp
CS350990T TKY10F ─
OCTACUT0634ARB ─ xREMX12T3pppp
MULTI FUNCTIONAL MILLING
─
0805ARB
OCTACUT0503AR HDS10031 ─
OCTACUT0634AR BOES101
OCTACUT0805AR zOEMX1705pppp
CS501290T ─ TKY25T
1006AR ─ xREMX1705pppp
─
1257BR
1608CR
øD1 3° øD1
Core Minimum Width
42° 42° to Eliminate Core
D1
9
C5 Drilling
3
Core
Contouring
Face Milling
2D1
4
(Max.)
øD1 ─ 0.3
0
øD4
(Inner)
øD6
øD3
14 19
3°
42°
A1
5
(Max. Depth of Cut) ap
L2
L1
y STRAIGHT SHANK TYPE Right hand tool holder only. Tolerance when setting with master insert.
*
Number of Teeth
z x
Stock
z
Dimensions (mm)
Order Number x
R D1 D6 D3 L1 D4 L2 A1 ap A2 Clamp Screw Wrench Insert
OCTACUT322S32RB a 2 32 23.6 13.1 125 32 45 2.5 7 3 CS350990T zTKY10F
403S32RB a 3 40 31.7 21.2 125 32 45 2.5 7 3 CS350990T zTKY10F zOEMX12T3oooo
504S32RB s 4 50 41.9 31.4 125 32 45 2.5 7 3 CS350990T zTKY10F xREMX12T3oooo
634S32RB s 4 63 54.9 44.5 125 32 45 2.5 7 3 CS350990T zTKY10F
503S32R s 3 50 38.3 24.5 125 32 45 3 9 4 CS501290T xTKY25T zOEMX1705oooo
634S32R s 4 63 51.4 37.6 125 32 45 3 9 4 CS501290T xTKY25T xREMX1705oooo
øD4
42°
A1
(Max. Depth of Cut) ap 18
L2
L1 17
*
Number of Teeth
z x
Stock
Dimensions (mm)
Order Number
R D1 D6 D3 L1 D4 L2 A1 ap A2 Clamp Screw Wrench Insert
zOEMX12T3oooo
OCTACUT0322SARB a 2 32 23.6 13.1 66 17 43 2.5 7 3 CS350990T TKY10F
xREMX12T3oooo
ROTATING
* Clamp Torque (N • m) : CS350990T=2.5
TOOLS
INSERTS
P Steel Cutting Conditions (Guide):
NX2525
NX4545
VP15TF
MB730
UP20M
UTi20T
D1 S1 F1
* 2 12T3ETR1-JS
OEEX1705ETR1
M
E
T
T
[
s s
a 12.7
17.0
3.97
5.0
1.0
1.4
D1 S1
JS Breaker a a
F
B C D (Ramp milling) G H I
(Face milling) (Face milling) (Drilling) (Boring) (Helical milling) (Contour milling)
A 8 corners usable 4 corners usable E
(Chamfer milling) (Shoulder milling)
9mm(Max.)
4mm(Max.)
3mm(Max.)
42°
(Note) These are recommended cutting conditions when cutter diameter is less than 80. For cutters with diameter > & 80mm increase cutting
speed by 10%. Above sizes are for OEMX1705 oooo.
Cutting Speed Feed per Tooth
Work Material Hardness Grade
(m/min) Cutting Mode (mm/tooth)
A 0.2 (0.15 ─ 0.25)
P F7030 240 (180 ─ 300)
B 0.2 (0.15 ─ 0.25)
Mild Steel < 180HB
C,E,F 0.2 (0.15 ─ 0.25)
UTi20T 190 (130 ─ 230)
D,G,H,I 0.075 (0.05 ─ 0.1)
A 0.2 (0.15 ─ 0.25)
F7030 200 (140 ─ 240)
B 0.2 (0.15 ─ 0.25)
180 ─ 280HB C,E,F 0.2 (0.15 ─ 0.25)
UTi20T 160 (110 ─ 190)
Carbon Steel D,G,H,I 0.075 (0.05 ─ 0.1)
Alloy Steel A 0.2 (0.15 ─ 0.25)
F7030 150 (100 ─ 170)
B 0.2 (0.15 ─ 0.25)
280 ─ 380HB C,E,F 0.2 (0.15 ─ 0.25)
UTi20T 110 (80 ─ 140)
D,G,H,I 0.075 (0.05 ─ 0.1)
A 0.15 (0.1 ─ 0.2)
F7030 130 (90 ─ 160)
B 0.15 (0.1 ─ 0.2)
Pre-Hardened Steel 35 ─45HRC C,E,F 0.1 (0.05 ─ 0.15)
UTi20T 110 (70 ─ 130)
D,G,H,I 0.05 (0.025 ─ 0.075)
A 0.15 (0.1 ─ 0.2)
F7030 150 (100 ─ 170)
B 0.15 (0.1 ─ 0.2)
High Alloy Steel < 300HB
C,E,F 0.1 (0.05 ─ 0.15)
UTi20T 110 (80 ─ 140)
D,G,H,I 0.05 (0.025 ─ 0.075)
200 (140 ─ 240)
A 0.15 (0.1 ─ 0.2)
M F7030
B 0.15 (0.1 ─ 0.2)
Stainless Steel < 270HB
C,E,F 0.1 (0.05 ─ 0.15)
UTi20T 160 (110 ─ 190)
D,G,H,I 0.075 (0.05 ─ 0.1)
A 0.3 (0.25 ─ 0.35)
K
B 0.25 (0.2 ─ 0.3)
ROTATING
TECHNICAL
K084 DATA P001
MULTI FUNCTIONAL
MILLING
Including
Flat faces
Roughing Shoulder Milling Face Milling Copying Pocket Milling Slotting
L8
ø40 W1 ø50 W1
L8
ø42 ø52
Carbon Steel Stainless Steel Hardened Steel
L7
Light Alloy Cast Iron ø63
L7
Alloy Steel Set Bolt ø66
L1
L1
(Attached)
ap
ø80
ap
øD8
A2
A2
øD6
a 11°positive insert. øD1
øD6
a Round shape insert Set an attached bolt.
øD1
L8
W1
L7
available.
L1
a Suitable for mould
øD8
machining.
ap
A2
øD6
øD1
A.R :+5°
y ARBOR TYPE R.R :-4°─ 0° Right hand tool holder only.
Max.
*
Cutting Edge R(a)
Stock
Mass
Number
of Teeth
ROTATING
Clamp Torque (N • m) : TS43=3.5, TS54=7.5
*
TOOLS
M
─ 0.1
øD1 ─ 0.3
øD4
øD5
ap
L2
L1 H1
* z
Number of Teeth
Stock
x
Dimensions (mm)
Type
Order Number
øD6
øD1
A2
øD4
R=(ap) ap (Max. Depth of Cut)
B2°
(Corresponding Inclination Angle)
Cutting edge diameter = 63mm
L2
L1
*
Cutting Edge R(a)
Number of Teeth
z z
x
Stock
Dimensions (mm)
Type
Order Number x
s
403S32 s 3 40 27.9 125 32 45 4 ─ TS43 zTKY15D
R
504S32 s 4 50 37.8 150 32 50 4 ─ TS43 zTKY15D
504S42 s 4 50 37.8 150 42 50 4 ─ TS43 zTKY15D
MULTI FUNCTIONAL MILLING
K086
INSERTS
P Steel
Cutting Conditions (Guide):
M Stainless Steel :Stable Cutting : General Cutting :Unstable Cutting
Work
Material K Cast Iron
S Heat-resistant Alloy, Titanium Alloy Honing:
E : Round T : Chamfer
H Hardened Materials
Coated Cermet Carbide Dimensions (mm)
Honing
Class
UTi20T
VP15TF
Shape Order Number Geometry
NX2525
NX4545
F7010
F7030
AP20M
D1 S1
RPMW08T2M0E M E a s a 8 2.78
08T2M0T M T a 8 2.78
10T3M0E M E a s a 10 3.97
10T3M0T M T a 10 3.97
1204M0E M E a a a a a 12 4.76 11°
1204M0T M T a a 12 4.76 D1 S1
1606M0E M E a a s a 16 6.35
1606M0T M T a 16 6.35
RPMT08T2M0E-JS M E a a a 8 2.78
10T3M0E-JS M E a a a 10 3.97
1204M0E-JS M E a a a a a 12 4.76
1606M0E-JS M E a a a s 16 6.35 11°
D1 S1
180 ─280HB 180 (130 ─ 220) 180 (130─ 220) 140 (100─ 170)
Carbon Steel
Alloy Steel
280 ─380HB 160 (110 ─ 190) 160 (110─190) 100 (70 ─120)
Pre-Hardened Steel 35 ─45HRC 120 (80 ─ 140) 120 (80 ─ 140) 90 (60 ─100)
ROTATING
130 (90 ─ 160) 130 (90 ─ 160) 100 (70 ─120)
TOOLS
High Alloy Steel 300HB
M Stainless Steel < 260HB 180 (130 ─ 220) 180 (130─ 220) 140 (100─170)
K Cast Iron Tensile Strength < 350MPa ─ 170 (130─ 220) 140 (100─ 170)
SPX
Light Alloy Cast Iron Carbon Steel Alloy Tool Steel Hardened Steel
a Straight shank type (Combination shank)
Alloy Steel
øD4
øD1
ap (Max. Depth of Cut)
90°
L2
L1
øD1
ap (Max. Depth of Cut)
a Low cutting resistance 90° L2
due to the use of wavy inserts. L1
øD1
ap (Max. Depth of Cut) ap (Max. Depth of Cut)
90° 90°
L2 L2
L1 L1
s
Short
Standard
Standard
K088
L7
y SHELL TYPE L8
NEW
øD8
øD9
øD1
W1
ap (Max. Depth of Cut)
L1
& 63 HSC12070
& 80 16065
Stock
SPX4-063A24A058RA a 4 24 4 63 85 27 28 13 12.4 7 58 2 2 20
-080A24A058RA a 4 24 4 80 85 32 40 17 14.4 8 58 2 2 20
(Note) Through coolant supply is also possible by using a suitable through coolant arbor.
SPARE PARTS
*
Holder
Anti-seize Insert
Clamp Screw Wrench
Lubricant Bottom Cutting Edge A Bottom Cutting Edge B Peripheral Cutting Edge
ROTATING
TOOLS
JPMX190412-WH MPMX120412-WH SPMX120408-WH
SPX TS55 TKY25D MK1KS
JPMX190412-JM MPMX120412-JM SPMX120408-JM
JPMX140412-WH MPMX120412-WH SPMX120408-WH
K089
ROTATING TOOLS
INSERTS
Coated Dimensions (mm)
Class
VP20RT
VP15TF
Type Shape Order Number Geometry
L1 L2 D1 S1 Re
Re
* 140412-WH M a a 14.3 12.7 ─ 4.76 1.2
L2
11°
Wavy Cutting Edge Type (WH Breaker)
86° L1 S1
Re
11°
D1 S1
86°
Re
11°
90° D1 S1
Re
* 140412-JM M a a 14.3 12.7 ─ 4.76 1.2
L2
Straight Cutting Edge Type (JM Breaker)
11°
L1 S1
86°
Re
ROTATING
TOOLS
11°
86° D1 S1
DEEP SHOULDER MILLING
a a
Re
11°
90° D1 S1
a : Inventory maintained.
K090
RECOMMENDED CUTTING CONDITIONS (SHANK TYPE)
y CUTTING CONDITIONS FOR SHOULDER MILLING
Insert Cutting Speed Depth of Cut Width of Cut Feed per Tooth
Work Material Hardness vc ap ae fz
Grade/Breaker (m/min) (mm) (mm) (mm/tooth)
VP15TF 120 ─ 4D1 ─ 10
P WH (100─140) 0.15 ─ 0.25
Mild Steel < 180HB
VP15TF 120 ─ 2D1 ─ 10 0.15 ─ 0.25
JM (100─140)
VP15TF 80 ─ 4D1 ─ 10 0.15 ─ 0.25
Carbon Steel WH (70─120)
180 ─ 350HB
Alloy Steel VP15TF 80 ─ 2D1 ─ 10 0.15 ─ 0.25
JM (70─120)
VP15TF 80 ─ 4D1 ─ 10 0.10 ─ 0.20
WH (60─100)
Alloy Tool Steel < 300HB
VP15TF 80 ─ 2D1 ─ 10
JM (60─100) 0.10 ─ 0.20
VP20RT 80 ─ 4D1 ─ 10
M WH (70─120) 0.10 ─ 0.20
Stainless Steel < 200HB
VP20RT 80
(70─120) ─ 2D1 ─ 10 0.10 ─ 0.20
JM
Tensile VP15TF 100 ─ 4D1
K WH (80─120) ─ 10 0.15 ─ 0.40
Cast Iron Strength
VP15TF 100 ─ 4D1 ─ 10
< 350MPa
JM (80─120) 0.10 ─ 0.25
Tensile VP15TF 80 ─ 4D1 ─ 10
WH (60─100) 0.15 ─ 0.35
Ductile Cast Iron Strength
VP15TF 80 ─ 4D1 ─ 10
< 800MPa
JM (60─100) 0.10 ─ 0.20
VP20RT 40 ─ 4D1
S WH (35─50) ─ 10 0.08 ─ 0.12
Ti Alloy < 350HB
VP20RT 40 ─ 2D1 ─ 10
JM (35─50) 0.08 ─ 0.12
(Note 1) The above cutting conditons are determined based on high rigidity machine and workpiece, where no vibration occurred.
Please adjust the machining conditions if vibration is generated.
(Note 2) For the tools of cutting edge length is 200mm or more, please reduce the cutting speed and table feed by 10-20% and the cutting
width by 50%.
(Note 3) If the cutting angle between the tool and workpiece exceeds 90º when machining corners. Reduce the cutting speed and table feed
by 10-20% and ae by 50%. Also if possible, set a radius cutting path for corners.
Insert Cutting Speed Depth of Cut Width of Cut Feed per Tooth
Work Material Hardness vc ap ae fz
Grade/Breaker (m/min) (mm) (mm) (mm/tooth)
ROTATING
TOOLS
VP15TF 60 ─ 10 0.10 ─ 0.25
P WH (50─120) D1
Mild Steel < 180HB
VP15TF 60
(50─120) ─ 10 D1 0.10 ─ 0.15
JM
(Note 1) The above cutting conditons are determined based on high rigidity machine and workpiece, where no vibration occurred.
Please adjust the machining conditions if vibration is generated.
(Note 2) For slotting, please use high rigidity tools such as SPX4R05016WNES/BT50NES.
Insert Cutting Speed Depth of Cut Width of Cut Feed per Tooth
Work Material Hardness vc ap ae fz
Grade/Breaker (m/min) (mm) (mm) (mm/tooth)
120 ─ 0.5D1 ─ 10
P VP15TF (100─140) 0.15 ─ 0.30
Mild Steel < 180HB
JM 120
(100─140) 0.5D1─ ─ 10 0.15 ─ 0.25
120 ─ 0.5D1 ─ 10 0.15 ─ 0.30
Carbon Steel VP15TF (80─130)
180 ─ 350HB JM
Alloy Steel 100 0.5D1─ ─ 10 0.15 ─ 0.25
(80─120)
100 ─ 0.5D1 ─ 10 0.10 ─ 0.20
VP15TF (60─110)
Alloy Tool Steel < 300HB
JM 80 0.5D1─ ─ 10
(60─100) 0.10 ─ 0.15
140 ─ 0.5D1
M VP20RT (100─150) ─ 10 0.10 ─ 0.25
Stainless Steel < 200HB
JM 120
(100─140) 0.5D1─ ─ 10 0.10 ─ 0.20
120 ─ 0.5D1
K VP15TF (80─130) ─ 10 0.25 ─ 0.40
Tensile WH 100
(80─120) 0.5D1─ ─ 10 0.25 ─ 0.40
Cast Iron Strength
120 ─ 0.5D1 ─ 10
< 350MPa (80─130) 0.15 ─ 0.30
VP15TF
JM 100
(80─120) 0.5D1─ ─ 10 0.15 ─ 0.25
100 ─ 0.5D1 ─ 10
(60─110) 0.20 ─ 0.35
VP15TF
Tensile WH 80
(60─110) 0.5D1─ ─ 10 0.20 ─ 0.35
Ductile Cast Iron Strength
100 ─ 0.5D1 ─ 10
< 800MPa (60─120) 0.15 ─ 0.30
VP15TF
JM 80
(60─120) 0.5D1─ ─ 10 0.15 ─ 0.30
45 ─ 0.5D1
S VP20RT (35─50) ─ 10 0.08 ─ 0.10
Ti Alloy < 350HB
JM 40
(35─50) 0.5D1─ ─ 10 0.08 ─ 0.10
(Note 1) The above cutting conditons are determined based on high rigidity machine and workpiece, where no vibration occurred.
Please adjust the machining conditions if vibration is generated.
Insert Cutting Speed Depth of Cut Width of Cut Feed per Tooth
Work Material Hardness vc ap ae fz
Grade/Breaker (m/min) (mm) (mm) (mm/tooth)
VP15TF 120
DEEP SHOULDER MILLING
(Note 1) The above cutting conditons are determined based on high rigidity machine and workpiece, where no vibration occurred.
Please adjust the machining conditions if vibration is generated.
K092
DEEP SHOULDER
MILLING Roughing Shoulder Milling Side Milling Slotting
DCCC
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel
Alloy Steel
Clamp Screw
Flute A
aAdditional body clearance
reduces probability of
chip jamming. 80°corner Close Pitch Insert Position.
a Different helical flute a All 4 cutting edges of CCMX insert are utilized,80°corners
angles prevents chattering. in flute "A" and 100° corners on flute "B".
a Suitable for heavy cutting
due to holder rigidity.
øD4
øD4
øD1
ROTATING
47.8
TOOLS
46.5
øD4
øD1
øD4
øD1
Order Number
Bottom
Flutes
Total
DCCCR2506S32 a 2 6 2 25 130 32 50 36 27 8° 5 ─ 1 ─
&25
2510S32 a 2 10 2 25 150 32 70 56 44 8° 9 ─ 1 ─
DCCCR3208S32 a 2 8 2 32 140 32 60 ─ 43 8°36′ ─ 7 ─ 1
&32
3212S32 a 2 12 2 32 160 32 80 ─ 63 8°36′ ─ 11 ─ 1
DCCCR4015S40 a 3 15 3 40 150 40 70 ─ 53 5°31′ ─ 14 ─ 1
4015S42 s 3 15 3 40 150 42 70 ─ 53 5°31′ ─ 14 ─ 1
&40
4024S40 a 3 24 3 40 180 40 100 ─ 83 5°31′ ─ 23 ─ 1
4024S42 s 3 24 3 40 180 42 100 ─ 83 5°31′ ─ 23 ─ 1
DCCCR5018S508 s 3 18 3 50 175 50.8 90 ─ 63 5°51′ ─ 17 ─ 1
&50
5027S508 s 3 27 3 50 205 50.8 120 ─ 93 5°51′ ─ 26 ─ 1
INSERTS
P Steel Cutting Conditions (Guide):
Work :Stable Cutting : General Cutting :Unstable Cutting
Material M Stainless Steel
K Cast Iron Honing: E : Round
Coated Cermet Carbide Dimensions (mm)
Honing
Class
VP15TF
UP20M
UTi20T
Shape Order Number Geometry
NX2525
F7030
L1 L2 D1 S1 Re
7°
D1 S1
80°
7°
80° D1 S1
L2
7°
L1 S1
80°
L2
7°
L1 S1
80°
ROTATING
TOOLS
SPARE PARTS
DEEP SHOULDER MILLING
* z z
x x
Tool Holder Number
Insert
Clamp Screw Wrench Wrench
Peripheral and Bottom Inserts Bottom Insert (One Pocket Only)
DCCCR2506S32 CS300890T TKY08F TKY08DS
zCCMX083508EN-A zZCMX083508ER-A
2510S32 CS300890T TKY08F TKY08DS
DCCCR3208S32 CS350990T TKY10F TKY10DS zCCMX09T308EN-A zZCMX09T308ER-A
3212S32 CS350990T TKY10F TKY10DS xCCMX09T308EN-B xZCMX09T308ER-B
DCCCR4015S40 CS350990T TKY10F TKY10DS
4015S42 CS350990T TKY10F TKY10DS zCCMX09T308EN-A zZCMX09T308ER-A
4024S40 CS350990T TKY10F TKY10DS xCCMX09T308EN-B xZCMX09T308ER-B
4024S42 CS350990T TKY10F TKY10DS
DCCCR5018S508 CS350990T TKY10F TKY10DS zCCMX09T308EN-A zZCMX09T308ER-A
5027S508 CS350990T TKY10F TKY10DS xCCMX09T308EN-B xZCMX09T308ER-B
Clamp Torque (N • m) : CS300890T=1.0, CS350990T=2.5
*
1.2D1
D1
0.5D1
øD1
Cutting Mode
ROTATING
TOOLS
y POWER CONSUMPTION
a Please use the chart below for reference, please select the y FOR USE OF LONG CUTTING LENGTH TYPE
conditions that suits the machines power. a Since the overhang from the milling chuck is long, a large width of
ø50
)
30
10
HB2
eel
( St
ø40
5
Large
ø32
Small
ø25
øD5
øD1
øD4
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel
Alloy Steel
R L3 B2°
L2
L1
Fig.2
øD5
øD1
øD4
R L3
L2
a S-shaped cutting edge provides sharpness L1
similar to that of solid ball nose end mills. Fig.3
øD5
a Highly accurate corner radius tolerance
allows for high precision finishing.
øD1
øD4
a Carbide shank type available.
R L3 B 2°
L2
L1
*
Number of Teeth
z x
Type (Fig.)
Stock
Dimensions (mm)
Type
Order Number
SRFT20
20S25M a 1 10 20 25 150 19.5 70 24 1°30′ 1 RS5020T xTKY20T SRBT20
SRFT25
25S32M a 1 12.5 25 32 180 24.5 80 30 1°30′ 1 RS6025T xTKY25T SRBT25
SRFT30
30S32M a 1 15 30 32 200 29.5 100 35 ─ 2 RS8030T xTKY30T SRBT30
SRFT32
ROTATING
SRBT32
SRFT10
SRFH10S12L a 1 5 10 12 150 9.5 60 13 1°30′ 1 RS3008T zTKY08D SRBT10
SRFT12
12S16L a 1 6 12 16 160 11.5 70 15 1°30′ 1 RS3510T zTKY10D SRBT12
BALL NOSE END MILL
SRFT16
16S20L a 1 8 16 20 160 15.5 70 20 1°30′ 1 RS4015T xTKY15T SRBT16
Semi-long
SRFT20
20S25L a 1 10 20 25 180 19.5 80 24 1°30′ 1 RS5020T xTKY20T SRBT20
SRFT20
20S20L80 a 1 10 20 20 180 19.5 80 24 ─ 2 RS5020T xTKY20T SRBT20
SRFT25
25S32L s 1 12.5 25 32 200 24.5 100 30 1°30′ 1 RS6025T xTKY25T SRBT25
SRFT25
25S25L100 a 1 12.5 25 25 200 24.5 100 30 ─ 2 RS6025T xTKY25T SRBT25
SRFT30
30S32L s 1 15 30 32 230 29.5 130 35 ─ 2 RS8030T xTKY30T SRBT30
SRFT20
SRFH20S25E a 1 10 20 25 220 19.5 120 24 1°30′ 3 RS5020T xTKY20T SRBT20
SRFT20
20S20E120 a 1 10 20 20 220 19.5 120 24 ─ 2 RS5020T xTKY20T SRBT20
Long
SRFT25
25S32E a 1 12.5 25 32 250 24.5 150 30 1°30′ 3 RS6025T xTKY25T SRBT25
SRFT25
25S25E150 a 1 12.5 25 25 250 24.5 150 30 ─ 2 RS6025T xTKY25T SRBT25
SRFT30
30S32E a 1 15 30 32 300 29.5 200 35 ─ 2 RS8030T xTKY30T SRBT30
SRFT20
SRFH20S25X s 1 10 20 25 250 19.5 150 24 1°30′ 3 RS5020T xTKY20T SRBT20
Extra Long
SRFT25
25S32X s 1 12.5 25 32 300 24.5 200 30 1°30′ 3 RS6025T xTKY25T SRBT25
SRFT30
30S32X s 1 15 30 32 350 29.5 250 35 ─ 2 RS8030T xTKY30T SRBT30
SRFT32
32S32X s 1 16 32 32 350 31.5 250 35 ─ 2 RS8030T xTKY30T SRBT32
(Note) Ensure inserts are fitted in the correct way. (Refer to page K099.)
Clamp Torque (N • m) : RS3008T=1.5, RS3510T=2.5, RS4015T=3.3, RS5020T=5.0, RS6025T=7.5, RS8030T=10.0
* a : Inventory maintained. s : Inventory maintained in Japan.
K096
Fig.1
øD5
øD1
øD4
R
L3
L2
L1
*
Number of Teeth
z x
Type (Fig.)
Stock
Dimensions (mm)
Type
Order Number
SRBT16
SRFT20
20S20MW a 1 10 20 20 180 19.5 80 24 1 RS5020T xTKY20T SRBT20
SRFT25
25S25MW a 1 12.5 25 25 200 24.5 100 30 1 RS6025T xTKY25T SRBT25
SRFT30
15 30 32 230 29.5 130 35 SRBT30
30S32MW s 1 1 RS8030T xTKY30T SRFT32
16 32 32 231 29.5 131 36 SRBT32
SRFT10
SRFH 10S10LW a 1 5 10 10 150 9.5 60 13 1 RS3008T zTKY08D SRBT10
SRFT12
12S12LW a 1 6 12 12 160 11.5 70 15 1 RS3510T zTKY10D SRBT12
SRFT16
16S16LW a 1 8 16 16 160 15.5 70 20 1 RS4015T xTKY15T SRBT16
SRFT16
16S16EW a 1 8 16 16 200 15.5 110 20 1 RS4015T xTKY15T
Long
SRBT16
SRFT20
20S20LW a 1 10 20 20 250 19.5 150 24 1 RS5020T xTKY20T SRBT20
SRFT25
25S25LW s 1 12.5 25 25 300 24.5 200 30 1 RS6025T xTKY25T SRBT25
SRFT30
15 30 32 350 29.5 250 35 SRBT30
30S32LW s 1 1 RS8030T xTKY30T SRFT32
16 32 32 351 29.5 251 36 SRBT32
(Note 1) SRFH30S32MW and SRFH30S32LW tool bodies can use both inserts SRFT30 and SRFT32.
However, the overall length size L1 is different respectively.
(Note 2) Ensure inserts are fitted in the correct way. (Refer to page K099.)
Clamp Torque (N • m) : RS3008T=1.5, RS3510T=2.5, RS4015T=3.3, RS5020T=5.0, RS6025T=7.5, RS8030T=10.0
*
ROTATING
TOOLS
NEW A M
øD4
øD5
A
R
L2 L11 H1
L1
SECTION A-A
*
Number of Teeth
Coolant Hole
Stock
Mass
Dimensions (mm)
Order Number
INSERTS
Coated Dimensions (mm)
VP10MF
Shape Order Number Geometry
MP8010
VP15TF
D1 R L1 F1 S1
F1
L1
* 20 a s a 20 10 15 1 5
* 25 a s a 25 12.5 18.5 1 6 R
* 30 a s a 30 15 22.5 1 7 D1 S1
* 32
SRBT10
a s a
a
32
10
16
5
23.5
8.5
1
─
7
2.6
12 a 12 6 10 ─ 3
16 a 16 8 12 ─ 4
L1
20 a 20 10 15 ─ 5 R
25 a 25 12.5 18.5 ─ 6
30 a 30 15 22.5 ─ 7 D1 S1
32 a 32 16 23.5 ─ 7
* 2 inserts supplied per case.
Pre-Hardened Steel < 45HRC VP15TF 150 (80─200) 0.2 (0.1─0.3) < 0.05D1
Alloy Tools Steel 180 ─ 380HB VP15TF 150 (80─200) 0.2 (0.1─0.3) < 0.05D1
K Tensile Strength
Cast Iron MP8010 250 (180─450) 0.2 (0.1─0.3) < 0.05D1
< 350MPa
ROTATING
Tensile Strength
Ductile Cast Iron MP8010 200 (80─300) 0.2 (0.1─0.3) < 0.05D1
TOOLS
< 800MPa
H
45 ─ 55HRC VP15TF 100 (60─120) 0.2 (0.1─0.3) < 0.05D1
BALL NOSE END MILL
(Note 1) The above values are average condition values at actual cutting speeds. The values change slightly according to the state of the
machine to be used and method of workholding. Adjust the values depending on an actual machine condition, referring to the above
values.
(Note 2) For end mills with a carbide shank, 20 percent higher cutting conditions are possible.
(Note 3) Please note the following when machining hardened steel with MP8010.
• Please shorten the overhang length as much as possible.
• Use with carbide shank is recommended.
• Take special care with the depth of cut to prevent fracture.
K098
CUTTING SPEED FORMULAE
1. Employing ' ° Calculate cutting speed at point P. øD1
(Cutting speed at the cutting depth border for oblique machining)
) • D1 • sin ' • n
Formula : Cutting Speed = (m/min)
1000
D1-2ap
' °=cos-1( )+90 ─ %
D1
n : Spindle Speed (min-1) %°
ap
2. Employing ap Calculate cutting speed at point Q.
(Cutting speed at the cutting depth border) P
2 ) n ap (D1-ap)
Formula : Cutting Speed = (m/min)
ap
1000
INSERT INSTALLATION
Concave Mark
2. Fitting the insert
Place the concave mark on the insert uppermost as shown with the clamp screw
inserted from above (only SRF type inserts). Fasten the clamp screw while firmly
pressing the insert against the insert seat wall. Use of a special anti seize lubricant
MK1KS is recommended. Tighten within the recommended torque range.
ROTATING
TOOLS
BALL NOSE END MILL
SUF
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel
øD5
Alloy Steel
Fig.1
øD1
øD4
ap (Max. Depth of Cut)
Re L3 B2°
L2
L1
Fig.3 Fig.2
øD5
øD5
øD1
øD4
øD1
øD4
ap (Max. Depth of Cut) ap (Max. Depth of Cut)
B2° Re
Re L3 L3
L2 L2
L1 L1
*
Number of Teeth
Type (Fig.)
Stock
Dimensions (mm)
Type
Order Number
a
TOOLS
K100
A M
NEW
øD1
øD4
øD5
A
R
L2 L11 H1
L1
SECTION A-A
*
Coolant Hole
Number of Teeth
Stock
Mass
Dimensions (mm)
Order Number
Fig.1
øD5
øD1
øD4
Re ap (Max. Depth of Cut)
L3
L2
L1
ROTATING
y CARBIDE SHANK TYPE Right hand tool holder only.
TOOLS
*
Number of Teeth
Type (Fig.)
Stock
Dimensions (mm)
Type
Order Number
INSERTS
Coated Dimensions (mm)
VP15TF
D1 Re F1 ap L1 S1
L1±0.015
20R30 a 20 3 2 5 15 5
F1
25R05 25 0.5 2.5 3 18.5 6
ap
a
S1
30R05 a 30 0.5 3 3.5 22.5 7
30R10 30 1 3 4 22.5 7
2
a
.0
-0 0
1
D
30R20 a 30 2 3 5 22.5 7
30R30 a 30 3 3 6 22.5 7
INSERT INSTALLATION
Concave Mark
2. Fitting the insert
Place the concave mark on the insert uppermost as shown with the clamp screw
inserted from above (only SRF type inserts). Fasten the clamp screw while firmly
pressing the insert against the insert seat wall. Use of a special anti seize lubricant
MK1KS is recommended. Tighten within the recommended torque range.
ROTATING
TOOLS
RADIUS END MILL
a : Inventory maintained.
K102
RECOMMENDED CUTTING CONDITIONS
y SHOULDER MILLING (For smaller widths of cut. ) *
Cutting Width Cutting Speed Depth of Cut Feed per Tooth
Work Material Hardness Grade ae vc ap fz
(mm) (m/min) (mm) (mm/tooth)
P Carbon Steel
180 ─ 280HB VP15TF < 0.05D1 200 (80─ 300) < 0.05D1 0.2 ( < 0.4)
Alloy Steel
Pre-Hardened Steel < 45HRC VP15TF < 0.05D1 150 (80 ─ 200) < 0.05D1 0.15 ( < 0.3)
Alloy Tools Steel 180 ─ 380HB VP15TF < 0.05D1 150 (80─ 200) < 0.05D1 0.15 ( < 0.3)
K Tensile Strength
Cast Iron VP15TF < 0.1D1 200 (80─ 300) < 0.05D1 0.3 ( < 0.4)
< 350MPa
* When the pick feed direction is along the axis of the tool such as finish machining of walls.
y SLOT MILLING • SHOULDER MILLING (For larger widths of cut. ) *
Cutting Width Cutting Speed Depth of Cut Feed per Tooth
Work Material Hardness Grade ae vc ap fz
(mm) (m/min) (mm) (mm/tooth)
P Carbon Steel
180 ─ 280HB VP15TF < D1 200 (80─ 300) < 0.02D1 0.2 ( < 0.4)
Alloy Steel
Pre-Hardened Steel < 45HRC VP15TF < D1 150 (80 ─ 200) < 0.02D1 0.15 ( < 0.3)
Alloy Tools Steel 180 ─ 380HB VP15TF < D1 150 (80─ 200) < 0.02D1 0.15 ( < 0.3)
ROTATING
Cast Iron Tensile Strength < D1 200 (80─ 300) < 0.03D1 0.3 ( < 0.4)
VP15TF
TOOLS
< 350MPa
END MILL
Including
a High rigidity body design. curved faces
Roughing a Through coolant hole type. Copying Slotting
SRM2
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel
a Long Neck Type
ap
øD1
Alloy Steel
øD4
R L2
L1
øD1
øD1
øD4
øD4
R L3 R
L2 L2
L1 L1
øD1
øD4
øD4
R L3 L3
R
L2 L2
L1 L1
* *z x c
Number of Teeth
Coolant Hole
Stock
Dimensions (mm)
Type
Order Number
Inner, Outer Peripheral Inner, Outer Peripheral Inner Outer Peripheral
R R D1 D4 L1 L2 L3 ap B2°
Clamp Screw Wrench Insert
SRG16C SRG16E
SRM2160SNM s ─ 2 8 16 20 130 50 25 12 1°30′ TS25H ─ zTKY08D
SRM16C-M ─ SRM16E-M
─
SRG16C SRG16E
2160SAM a u 2 8 16 20 130 50 25 12 1°30′ TS25H ─ zTKY08D ─ SRM16C-M SRM16E-M
─
SRG20C SRG20E
2200SNM s ─ 2 10 20 25 150 70 35 14 1°30′ TS32 ─ zTKY08D ─ SRM20C-M SRM20E-M
─
SRG20C SRG20E
2200SAM a u 2 10 20 25 150 70 35 14 1°30′ TS32 ─ zTKY08D ─ SRM20C-M SRM20E-M
─
Standard
SRG25C SRG25E
2250SNM s ─ 2 12.5 25 32 180 80 40 19 1°30′ TS43 ─ xTKY15T ─ SRM25C-M SRM25E-M
─
SRG25C SRG25E
2250SAM a u 2 12.5 25 32 180 80 40 19 1°30′ TS43 ─ xTKY15T ─ SRM25C-M SRM25E-M
─
SRG30C SRG30E
2300SNM s ─ 2 15 30 32 200 100 50 24 0°30′ TS55 ─ xTKY25T ─ SRM30C-M SRM30E-M
─
ROTATING
SRG30C SRG30E
2300SAM a u 2 15 30 32 200 100 50 24 0°30′ TS55 ─ xTKY25T ─ ─
TOOLS
SRM30C-M SRM30E-M
SRG32C SRG32E
2320SNM r ─ 2 16 32 32 200 100 45 28 0°30′ TS55 ─ xTKY25T ─ SRM32C-M SRM32E-M
─
SRG32C SRG32E
2320SAM a u 2 16 32 32 200 100 45 28 0°30′ TS55 ─ xTKY25T ─ SRM32C-M SRM32E-M
─
BALL NOSE END MILL
APMT1135
SRM2200SNL s ─ 4 10 20 25 150 70 35 30 1°30′ TS32 TS25 zTKY08D zTKY08D SRG20C
SRM20C-M
SRG20E
SRM20E-M PDER-o2
APMT1135
2200SAL a u 4 10 20 25 150 70 35 30 1°30′ TS32 TS25 zTKY08D zTKY08D SRG20C
SRM20C-M
SRG20E
SRM20E-M PDER-o2
Long Cutting Edge
APMT1135
2250SNL s ─ 4 12.5 25 32 180 80 40 37 1°30′ TS43 TS25 xTKY15T cTKY08F SRG25C
SRM25C-M
SRG25E
SRM25E-M PDER-o2
APMT1135
2250SAL a u 4 12.5 25 32 180 80 40 37 1°30′ TS43 TS25 xTKY15T cTKY08F SRG25C
SRM25C-M
SRG25E
SRM25E-M PDER-o2
APMT1604
2300SNL s ─ 4 15 30 32 200 100 50 44 0°30′ TS55 TS43 xTKY25T cTKY15F SRG30C
SRM30C-M
SRG30E
SRM30E-M PDER-o2
APMT1604
2300SAL a u 4 15 30 32 200 100 50 44 0°30′ TS55 TS43 xTKY25T cTKY15F SRG30C
SRM30C-M
SRG30E
SRM30E-M PDER-o2
SRG32C SRG32E APMT1604
2320SNL r ─ 4 16 32 32 200 100 60 44 0°30′ TS55 TS43 xTKY25T cTKY15F SRM32C-M SRM32E-M PDER-o2
SRG32C SRG32E APMT1604
2320SAL a u 4 16 32 32 200 100 60 44 0°30′ TS55 TS43 xTKY25T cTKY15F SRM32C-M SRM32E-M PDER-o2
SRG16C SRG16E
SRM2160SNF s ─ 2 8 16 16 150 70 ─ 12 ─ TS25H ─ zTKY08D ─ SRM16C-M SRM16E-M ─
SRG16C SRG16E
2160SAF s u 2 8 16 16 150 70 ─ 12 ─ TS25H ─ zTKY08D ─ SRM16C-M SRM16E-M ─
SRG20C SRG20E
2200SNF s ─ 2 10 20 20 180 100 ─ 14 ─ TS32 ─ zTKY08D ─ SRM20C-M SRM20E-M ─
SRG20C SRG20E
2200SAF s u 2 10 20 20 180 100 ─ 14 ─ TS32 ─ zTKY08D ─ SRM20C-M SRM20E-M ─
Long Neck
SRG25C SRG25E
2250SNF s ─ 2 12.5 25 25 200 120 ─ 19 ─ TS43 ─ xTKY15T ─ SRM25C-M SRM25E-M ─
SRG25C SRG25E
2250SAF s u 2 12.5 25 25 200 120 ─ 19 ─ TS43 ─ xTKY15T ─ SRM25C-M SRM25E-M ─
SRG30C SRG30E
2300SNF s ─ 2 15 30 32 230 150 ─ 24 ─ TS55 ─ xTKY25T ─ SRM30C-M SRM30E-M ─
SRG30C SRG30E
2300SAF s u 2 15 30 32 230 150 ─ 24 ─ TS55 ─ xTKY25T ─ SRM30C-M SRM30E-M ─
SRG32C SRG32E
2320SNF r ─ 2 16 32 32 230 150 ─ 28 ─ TS55 ─ xTKY25T ─ SRM32C-M SRM32E-M ─
SRG32C SRG32E
2320SAF r u 2 16 32 32 230 150 ─ 28 ─ TS55 ─ xTKY25T ─ SRM32C-M SRM32E-M ─
Number of Teeth
Coolant Hole
Stock
Dimensions (mm)
Type
Order Number
Inner, Outer Peripheral Inner, Outer Peripheral Inner Outer Peripheral
R R D1 D4 L1 L2 L3 ap B2°
Clamp Screw Wrench Insert
SRM2200SNLF s ─ 4 10 20 20 180 100 ─ 30 ─ TS32 TS25 zTKY08D zTKY08D SRG20C
SRM20C-M
SRG20E
SRM20E-M
APMT1135
PDER-o2
Long Neck Cutting Edge
øD4
øD5
R A
ap (Max. Depth of Cut) L2 H1
L1
SECTION A-A
a Long Cutting Edge Type A M
øD1
øD4
øD5
ROTATING
TOOLS
ap (Max. Depth of Cut) A
R
L2 H1
L1
* * z x c
Number of Teeth
Coolant Hole
Stock
Dimensions (mm)
Type
Order Number
Inner, Outer Peripheral Inner, Outer Peripheral Inner Outer Peripheral
R R D1 D4 D5 L1 L2 H1 M ap
Clamp Screw Wrench Insert
SRG16C SRG16E
SRM2160AM08S30 a u 2 8 16 8.5 14.6 48 30 10 M8 12 TS25H ─ zTKY08D ─ SRM16C-M SRM16E-M ─
SRG20C SRG20E
2200AM10S35 a u 2 10 20 10.5 18.6 54 35 14 M10 14 TS32 ─ zTKY08D ─ ─
Standard
SRM20C-M SRM20E-M
SRG25C SRG25E
2250AM12S40 a u 2 12.5 25 12.5 23.5 62 40 19 M12 19 TS43 ─ xTKY15T ─ SRM25C-M SRM25E-M ─
SRG30C SRG30E
2300AM16S45 a u 2 15 30 17 28.3 68 45 24 M16 24 TS55 ─ xTKY25T ─ SRM30C-M SRM30E-M ─
SRG32C SRG32E
2320AM16S45 a u 2 16 32 17 30.0 68 45 24 M16 28 TS55 ─ xTKY25T ─ SRM32C-M SRM32E-M ─
SRG20C SRG20E APMT1135
SRM2200AM10L45 s u 4 10 20 10.5 18.6 64 45 14 M10 30 TS32 TS25 zTKY08D zTKY08D SRM20C-M SRM20E-M PDER-o2
SRG20C SRG20E APMT1135
2200M10L a ─ 4 10 20 10.5 18.6 66 47 15 M10 30 TS32 TS25 zTKY08D zTKY08D SRM20C-M SRM20E-M PDER-o2
Long Cutting Edge
a
Cutting Edge Diameter :øD1 Type a b c
Standard 50 155
16 Long Neck 70 175
c
Extra Long ─ ─
Standard 70 175
20 Long Neck 100 205
b
Inner/Outer
The maximum cutting edge length of the long cutting edge type with a peripheral
insert is 1.4-1.5D 1 . The peripheral insert’s main purpose is to remove the small
Max.
ap
un-machined portions of the pre-machined surface above the main cutting edge.
(Long Cutting Edge) Recommended depth of cut: Maximum ap is 0.5D1 or below.
y SLOT MILLING
Cutting Mode
ap
N: Revolution (min-1)
F: Table Feed (mm/min)
Alloy Steel VP15TF Standard 2785 668 8 2228 535 10 1783 428 12.5 1485 357 15
TOOLS
(100─160) 2387 573 4 1910 458 5 1528 367 6 1273 306 7.5
Type Extra Long ─ ─ ─ 1910 458 3 1528 367 4 1273 306 3
VP15TF Standard 2785 557 6 2228 535 8 1783 535 10 1485 594 12
140 Low Resistance Long Neck
Alloy Tool Steel < 350HB (120─160) 2785 557 4 2228 535 3 1783 535 5 1485 594 4.5
Type Extra Long ─ ─ ─ 2228 535 2 1783 535 2.5 1485 594 1.5
M VP15TF Standard 3979 796 4 3183 764 5 2546 764 6 2122 849 7.5
200 Low Resistance Long Neck
Stainless Steel < 270HB (100─250) 3979 796 3 3183 764 3 2546 611 4 2122 637 4.5
Type Extra Long ─ ─ ─ 3183 509 2 2546 509 1.5 2122 509 1.5
K VP15TF Standard 3979 1592 8 3183 1273 10 2546 1019 12.5 2122 849 15
200 Low Resistance Long Neck
Cast Iron < 350MPa (150─300) 3979 1592 4 3183 1273 5 2546 1019 7.5 2122 849 4.5
Type Extra Long ─ ─ ─ 3183 1273 3 2546 1019 4 2122 849 3
VP15TF Standard 3581 1432 8 2865 1146 10 2292 917 12.5 1910 764 15
180 Low Resistance Long Neck
< 500MPa (150─240) 3581 1432 4 2865 1146 5 2292 917 7.5 1910 764 4.5
Type Extra Long ─ ─ ─ 2865 1146 3 2292 917 4 1910 764 1.5
Ductile Cast Iron
VP15TF Standard 3183 1273 8 2546 1019 10 2037 815 12.5 1698 679 15
160 Low Resistance Long Neck
< 800MPa (150─250) 3183 1273 4 2546 1019 5 2037 815 7.5 1698 679 4.5
Type Extra Long ─ ─ ─ 2546 1019 3 2037 815 4 1698 679 1.5
H VP15TF Standard 1989 398 6 1591 318 6 1273 255 6 1061 212 7.5
100 Strong Cutting Long Neck
45─50HRC (60─120) 1989 398 3 1591 318 4 1273 255 4 1061 212 3
Edge Type Extra Long ─ ─ ─ 1591 318 2 1273 255 2.5 1061 212 1.5
Hardened Steel
VP15TF Standard 1194 239 6 955 191 6 764 153 6 637 127 7.5
60 Strong Cutting Long Neck
50─60HRC (40 ─ 100) 1194 239 3 955 191 4 764 153 4 637 127 3
Edge Type Extra Long ─ ─ ─ 955 191 2 764 153 2.5 637 127 1.5
K106
y SHOULDER MILLING (Cutting Depth : Small)
Cutting Mode
ap
N: Revolution (min-1)
ae F: Table Feed (mm/min)
ROTATING
burrs and welding due to chip jamming. For stainless
TOOLS
ae F: Table Feed (mm/min) steels, down-cutting (climb milling) is recommended.
TECHNICAL
DATA P001 K107
ROTATING TOOLS
BALL NOSE a Best for roughing of moulds.
END MILL
a Low resistance chipbreaker. Including
curved faces
Roughing
a Highly rigid body. Copying Slotting
SRM2 Ø40
Ø50
a Weldon Type (Fig.1) a Weldon Type (Fig.2)
40 40
øD4
øD4
øD1
øD1
R ap (Max.Depth of Cut) 14 19 R ap (Max.Depth of Cut) 14 19
L2 L2
L1 L1
øD4
øD1
øD4
øD1
R ap (Max.Depth of Cut) 18 23 R ap (Max.Depth of Cut) 18 23
L2 L2
L1 L1
a Morse Taper Type (Fig.5) MT5 a Morse Taper Type (Fig.6) MT5
M20
M20
øD1
øD1
R ap (Max.Depth of Cut) R ap (Max.Depth of Cut)
L2 L2
L1 L1
øD4
øD4
øD1
* *
Number of Teeth
Stock
Type (Fig.)
Dimensions (mm)
Type
Order Number
Inner/Outer Peripheral Inner/Outer Peripheral Inner Outer Peripheral
ROTATING
R R D1 D4 L1 L2 ap
TOOLS
a PDER-o2
BALL NOSE END MILL
APMT1604
2500I40NLS 2 25 50 40 190 120 63 2
Weldon Type
APMT1604
2400I50NLM a 2 20 40 50 230 150 54 3 TS6S TS43 TKY30T TKY15F SRG40C SRG40E PDER-o2
APMT1604
2500I40NLM a 2 25 50 40 220 150 63 2 TS6 TS43 TKY30T TKY15F SRG50C SRG50E PDER-o2
APMT1604
2500I50NLM a 2 25 50 50 230 150 63 4 TS6 TS43 TKY30T TKY15F SRG50C SRG50E PDER-o2
APMT1604
SRM2400MNLS 2 20 40 ─ 256 120 54 5 TS6S TS43 TKY30T TKY15F SRG40C SRG40E
Medium Short Long Medium Short Medium Short
Morse Taper Type
a PDER-o2
APMT1604
2500MNLS s 2 25 50 ─ 256 120 63 6 TS6 TS43 TKY30T TKY15F SRG50C SRG50E PDER-o2
APMT1604
2400MNLM a 2 20 40 ─ 286 150 54 5 TS6S TS43 TKY30T TKY15F SRG40C SRG40E PDER-o2
APMT1604
2500MNLM s 2 25 50 ─ 286 150 63 6 TS6 TS43 TKY30T TKY15F SRG50C SRG50E PDER-o2
APMT1604
SRM2400WNLS s 2 20 40 50.8 200 120 54 7 TS6S TS43 TKY30T TKY15F SRG40C SRG40E
Combination Type
PDER-o2
APMT1604
2500WNLS s 2 25 50 50.8 200 120 63 7 TS6 TS43 TKY30T TKY15F SRG50C SRG50E PDER-o2
APMT1604
2400WNLM s 2 20 40 50.8 250 170 54 7 TS6S TS43 TKY30T TKY15F SRG40C SRG40E PDER-o2
APMT1604
2500WNLM s 2 25 50 50.8 250 170 63 7 TS6 TS43 TKY30T TKY15F SRG50C SRG50E PDER-o2
APMT1604
2500WNLL s 2 25 50 50.8 300 220 63 7 TS6 TS43 TKY30T TKY15F SRG50C SRG50E PDER-o2
APMT1604
2500WNLX s 2 25 50 50.8 350 270 63 7 TS6 TS43 TKY30T TKY15F SRG50C SRG50E PDER-o2
APMT1604
SRM2400SNLS s 2 20 40 42 200 100 54 8 TS6S TS43 TKY30T TKY15F SRG40C SRG40E
Straight Type
PDER-o2
APMT1604
2500SNLS s 2 25 50 42 200 100 63 8 TS6 TS43 TKY30T TKY15F SRG50C SRG50E PDER-o2
APMT1604
2400SNLM s 2 20 40 42 250 150 54 8 TS6S TS43 TKY30T TKY15F SRG40C SRG40E PDER-o2
APMT1604
2500SNLM s 2 25 50 42 250 100 63 8 TS6 TS43 TKY30T TKY15F SRG50C SRG50E PDER-o2
Class
Type
VP20RT
VP30RT
VP15TF
F7030
R L1 L2 S1 F1 Re B3 B9
L2
25C G a a 12.5 24 12.8 5.5 ─ ─ 10 18 B9°
30C G a a 15 28 15.3 7 ─ ─ 10 18 R L1 S1 B3°
32C G a a 16 28 16.3 7 ─ ─ 10 18
Strong Cutting SRG16E G a 8 13.5 6.7 3.5 ─ ─ 11 ─
Edge Type
20E G a a 10 15.5 8.5 4.6 ─ ─ 9 ─
Outer
L2
25E G a a 12.5 20.5 10.2 5.5 ─ ─ 9 ─ B3°
30E G a a 15 25.2 12.2 7 ─ ─ 9 ─ R L1 S1
32E G a a 16 26.1 13.1 7 ─ ─ 9 ─
Low Resistance SRM16C-M M a 8 16 8.2 3.5 ─ ─ 11 ─
Type
20C-M M a 10 19 10.2 4.6 ─ ─ 10 18
Inner
L2
25C-M M a 12.5 24 12.8 5.5 ─ ─ 10 18 B9°
30C-M M a 15 28 15.3 7 ─ ─ 10 18 R L1 S1 B3°
32C-M M a 16 28 16.3 7 ─ ─ 10 18
Low Resistance SRM16E-M M a 8 13.5 6.7 3.5 ─ ─ 11 ─
Type
20E-M M a 10 15.5 8.5 4.6 ─ ─ 9 ─
Outer
L2
25E-M M a 12.5 20.5 10.2 5.5 ─ ─ 9 ─ B3°
30E-M M a 15 25.2 12.2 7 ─ ─ 9 ─ R L1 S1
32E-M M a 16 26.1 13.1 7 ─ ─ 9 ─
2 SRG40C
* 50C
G a a a 20 36 20.5 8.0 ─ ─ 11 ─
* 2 G 25 40 26 8.5 ─ ─ 11 ─
Inner
L2
a a a
B3°
L1 S1
R
*22 SRG40E
50E
G a a a 20 32 16.6 8.0 ─ ─ 11 ─
* G 25 35.8 20 8.5
Outer
a a a ─ ─ 11 ─
L2
B3°
R L1 S1
F1
[ [
L2
B3°
Peripheral
L1 S1
85°
ROTATING
Type
F1
TOOLS
1604PDER-M2 M [ [ ─ 16.5 9.525 4.76 1.4 0.8 11 ─
L2
B 3°
L1 S1
85°
(Low-resistance inner or outer inserts are precision M class type.)
CESP,CFSP,CGSP L4
øD5
øD1
øD4
øD2
CH°
L5 L6
øD1
R0.8 ap (Max. Depth of Cut)
R0.8 L2
a Covers 5 cutting modes.
L1
a Excellent sharpness ap
*
Number of Teeth
z
Stock
Dimensions (mm)
Order Number x
INSERTS
Coated Cermet Carbide Dimensions (mm)
Honing
Class
CHAMFER MILLING
VP15TF
NX2525
NX4545
UP20M
UTi20T
D1 S1 Re
Carbon Steel 180 ─ 280HB UP20M 180 (130 ─ 220) 0.4 0.2
Alloy Steel NX4545 180 (130 ─ 220) 0.4 0.2
280─ 350HB UTi20T 100 (70 ─ 120) 0.3 0.15
TSMP 4°
L4
øD4
øD5
øD1
R 0.8 L5 L6
4° ap
90°
L2
a T-groove order number L1
14, 18 and 22 are available.
a Shoulder milling and inversed
spot facing are also possible.
*
Nomenclature
Stock
z x
Number
of Teeth
Dimensions (mm)
T Slot
Order Number
R D1 L1 D4 D5 L2 L4 L5 L6 ap Clamp Screw Wrench Insert
TSMPR252S25 14 a 2 25 112 25 12.5 33.2 32 12 17 11 TS3 zTKY08D MPMW070308
322S32 18 a 2 32 120 32 16 41.2 36 14 19 14 TS4 xTKY15R MPMW090308
402S32 22 a 2 40 130 32 20 51.2 36 14 19 18 TS5 xTKY25R MPMW120408
ROTATING
120408 M a 12.7 4.76 0.8
TOOLS
11°
86° D1 S1
T-SLOT MILLING
RECOMMENDED CUTTING CONDITIONS y CAUTION FOR USE
aWhen T slot machining steel, the
Work Cutting Speed Feed per Revolution
Approx. 2mm
a : Inventory maintained.
SPARE PARTS TECHNICAL
N001 DATA P001 K111
ROTATING TOOLS
CBJP,CBMP
øD4
øD1
4° L3 L5 L6
* z x
Number of Teeth
Stock
Cutter Type
UTi20T
Re Re
JPMT060204-E M s a a 6.5 2.38 0.4
CBJP
7.94
11°
D1 86° S1
Re Re
MPMT090308 M s s a 9.525 3.18 0.8
CBMP
11°
86° D1 S1
180 ─ 280HB UP20M • UTi20T 130 (100 ─ 160) 0.2 (0.15 ─ 0.25) 130 (100 ─ 160) 0.275 (0.2 ─ 0.35)
Carbon Steel
Alloy Steel
280 ─ 350HB UTi20T 100 (80 ─ 120) 0.16 (0.12 ─ 0.2) 100 (80 ─ 125) 0.225 (0.15 ─ 0.3)
M Stainless Steel < 200HB UTi20T 130 (100 ─ 160) 0.16 (0.12 ─ 0.2) 130 (100 ─ 160) 0.225 (0.15 ─ 0.3)
K Tensile Strength 100 (80 ─ 120) 0.3 (0.2 ─ 0.4) 100 (80 ─ 125) 0.35 (0.2 ─ 0.5)
Cast Iron < 450MPa
UTi20T
aRevolution (min =(1000×Cutting Speed)÷(3.14×& D1) aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution
-1)
(Note) CBJPR141S25 type, reduce feed rate by 50% because only 1 insert is used.
a : Inventory maintained. s : Inventory maintained in Japan.
SPARE PARTS TECHNICAL
K112 N001 DATA P001
SLOT MILLING Roughing Slotting
STLG
øD5
øD4
D1/2
1
øD
L3
STLGR22S32
L5 L6
L2
*1 W3 130
a Grooving cutter for machining L1
1
centres. øD
STLGR38S32
a The minimum cutting diameter
is & 22 for internal grooving.
a The minimum groove width is 1.2mm
and the maximum groove depth is 4.5mm. *1 Please refer to insert standard for W3 dimension.
Right hand tool holder only.
*2
Number of Teeth
Stock
Dimensions (mm)
Order Number
ROTATING
Carbide Dimensions (mm)
TOOLS
Class
UTi20T
SLOT MILLING
SLG22120L G a 13 7 1.2 2.7
22150L G a 13 7 1.5 3
L1
22200L G a 13 7 2 3.5
38200L G a 15.6 8 2 4
+0.04 c 0.1
W3
38300L G a 15.6 8 3 5 15°
0
L2 S1
38400L G a 15.6 8 4 6
110 0.2
180 ─ 280HB UTi20T (100 ─ 120) (0.1 ─ 0.30)
Carbon Steel
Alloy Steel 110 0.175
280 ─350HB UTi20T (100 ─ 120) (0.1 ─ 0.25)
a : Inventory maintained.
SPARE PARTS TECHNICAL
N001
DATA
P001 K113
ROTATING TOOLS
KSMG
øD4
øD
D1/2
(Min 1
. Cu
tting
Diam L5 L6
eter) W3
L3
L2 L1
a Side face grooving tool
for machining centres.
a The minimum cutting diameter is
D1/2
& 25mm for internal grooving.
W3
ap
a For groove widths of L3
181.6 4.8 < Groove Width < 6.3
1.25mm ─ 6.30mm.
Right hand tool holder shown.
Number of Teeth
Minimum
Stock
R L1 D4 L2 L3 L4 L5 L6 W3 ap D1
1.25 1.2
KSMGR25S25 a 1 115 25 37 33.5 32 12 17 1.45 1.5 25 MGTL33ooo
1.5 < W3 < 4.7 3.0
1.25 1.2
1.45 1.5
130 32 50 49 36 14 19 40 MGTL43ooo
KSMGR40S32 a 1 1.5 < W3 < 2.3 3.0
2.5 < W3 < 4.7 4.5
131.6 32 51.6 49 36 14 19 4.8 < W3 < 6.3 4.5 40 MGTL44ooo
1.25 1.2
1.45 1.5
180 32 100 99 36 14 19 40 MGTL43oo
KSMGR40S32L a 1 1.5 < W3 < 2.3 3.0
ROTATING
SPARE PARTS
SLOT MILLING
* z x
K114 r : Non stock, produced to order only. [ : Inventory maintained. To be replaced by new products.
INSERTS
Stock Grade Dimensions (mm)
Coated Cermet Carbide
Grooving
VP20MF
NX2525
UTi20T
Order Number Width Geometry
NX55
D1 S1 Re L3
W3 L L L L
MGTL33125 1.25 r a 9.525 4.76 0.2 1.2 MGTL...
33145 1.45 r r 9.525 4.76 0.2 1.5
33150 1.5 s r a 9.525 4.76 0.2 3
33175 1.75 s r a 9.525 4.76 0.2 3
33200 2 s s a 9.525 4.76 0.2 3
33230 2.3 r s 9.525 4.76 0.2 3
33250 2.5 s r a 9.525 4.76 0.3 3
33270 2.7 r r 9.525 4.76 0.3 3
33280 2.8 r r 9.525 4.76 0.3 3
33300 3 s r a 9.525 4.76 0.3 3
33320 3.2 r 9.525 4.76 0.3 3
33330 3.3 r r 9.525 4.76 0.3 3
33350 3.5 r s 9.525 4.76 0.3 3
33400 4 r r a 9.525 4.76 0.3 3
33470 4.7 r r 9.525 4.76 0.4 3
MGTL43125 1.25 s r a 12.7 4.76 0.2 1.2
43145 1.45 r r r 12.7 4.76 0.2 1.5 L3
W3±0.025
Re
43150 1.5 s a [ a 12.7 4.76 0.2 3
S1
43175 1.75 s r a 12.7 4.76 0.2 3
43200 2 s a [ a 12.7 4.76 0.2 3
43230 2.3 s s [ a 12.7 4.76 0.2 3
D1
43250 2.5 s s [ a 12.7 4.76 0.3 4.5
43260 2.6 r a 12.7 4.76 0.3 4.5
43270 2.7 r [ r 12.7 4.76 0.3 4.5
ROTATING
43280
TOOLS
2.8 s r [ a 12.7 4.76 0.3 4.5
43300 3 s s [ a 12.7 4.76 0.3 4.5
43320 3.2 s [ a 12.7 4.76 0.3 4.5
SLOT MILLING
43330 3.3 s r [ a 12.7 4.76 0.3 4.5
43350 3.5 r r [ a 12.7 4.76 0.3 4.5
43400 4 s a 12.7 4.76 0.3 4.5
43420 4.2 r a 12.7 4.76 0.4 4.5
43430 4.3 r [ s 12.7 4.76 0.4 4.5
43450 4.5 s s [ a 12.7 4.76 0.4 4.5
43470 4.7 r r r 12.7 4.76 0.4 4.5
MGTL44500 5 s s 12.7 6.35 0.4 4.5
44550 5.5 r r a 12.7 6.35 0.4 4.5
44600 6 r s 12.7 6.35 0.4 4.5
L8
ø66
L8
W1
L7
L7
L1
L1
øD8 1°
øD8 1°
øD1
øD1
ø80 øD4
øD9
W1
L8
a 2 directional cutting
with large overhang.
L7
a Excellent straightness.
L1
a Excellent wall accuracy.
øD8 1°
øD1
* * z
Number of Teeth
x
Stock
Dimensions (mm)
Order Number
Class
VP15TF
MB710
D1 S1 F1
a a
* 11°
*MB710
D1 S1
M
øD10
øD5
L11 L10
Dimensions (mm)
Stock
ROTATING
TOOLS
VERTICAL FEED MILLING
PMR øD7
øD9
W1
L8
a Cutting with large overhang.
L7
a Horizontal feed cutting and
L1
oblique cutting are also possible.
a Unique shape of curved edge gives
(ap)
high rigidity and low resistance. øD8 ap
øD1
Number of Teeth
Stock
Dimensions (mm)
Type Order Number Insert
R D1 L1 D9 L7 D8 D7 W1 L8 ap
SPARE PARTS
Shim Screw * z * z
Shim Shim Screw Clamp Screw Wrench (Insert) Wrench (Shim) Set Bolt
PMR405003A22R STPMR4N WCS503507H zTPS35 zTIP15T HKY35R HSC10035
405203A22R STPMR4N WCS503507H zTPS35 zTIP15T HKY35R HSC10035
ROTATING
VP15TF
D1 S1 F1 Re
80° D1 S1
80° D1 S1
K118
PMR
LONG ARBOR FOR PMR
BT50
M
øD10
øD5
L11 L10
Dimensions (mm)
Stock
Mass
Type Order Number Cutter
(kg)
D5 D10 L10 L11 L3 M
ROTATING
TOOLS
RECOMMENDED CUTTING CONDITIONS
K Tensile Strength
Cast Iron VP15TF 180 (150 ─ 200) 0.2 (0.1 ─ 0.3) < 0.5D
< 350MPa
Tensile Strength
VP15TF 150 (120 ─ 170) 0.2 (0.1 ─ 0.3) < 0.5D
360 ─ 500MPa
Ductile Cast Iron
Tensile Strength
VP15TF 120 (100 ─ 150) 0.2 (0.1 ─ 0.3) < 0.5D
500 ─ 800MPa
PMC A M
øD1
øD4
øD5
a For under-cutting trimmed
part of press mould. θ1
a 2 directional cutting with θ2
A H1
ae(Max. Depth of Cut)
large overhang. L4 SECTION A-A
a Suitable for automated L2 L11
3 axis programming. L1
Mass
Dimensions (mm)
Order Number Shank Arbor
PMC08R252AM1035 s u 2 25 10.5 18 58.7 39.7 35 6 14 M10 1.5 35° 40.5° 0.1 JOMp080320 SC20M10S
ZZSR-pp ppppW
09R323AM1245 s u 3 32 12.5 21 72.5 50.5 45 6 19 M12 3 35° 40.5° 0.2 JDMp09T320 SC25M12S
ZDSR-pp ppppW
JDMp120420 SC32M16S
12R403AM1645 s u 3 40 17 29 74.4 51.4 45 6 24 M16 3.5 35° 40.5° 0.3 ZDSR-pp ppppW
SPARE PARTS
* * z x
Order Number
Clamp Bridge Clamp Clamp Spring Wrench Anti-seize
Screw Bridge Screw Lubricant
xTKY08D
PMC08R252AM1035 TS33 AMS3 AJS3010T10 ASS2 MK1KS
zTKY10R
09R323AM1245 TS351 AMS3 AJS3010T10 ASS2 xTKY10D MK1KS
ROTATING
TOOLS
INSERTS
Coated Dimensions (mm)
Class
VP30RT
Order Number
VP15TF
B3 ° D1 S1 F1 Re
B3°
F1
Re
D1 S1
JM
JOMT080320ZZSR-JM M a a a 13° 8 3.18 1.4 2 PMC08R252AM1035
Breaker
JDMT09T320ZDSR-JM M a a a 15° 9.525 3.97 1.8 2 PMC09R323AM1245
120420ZDSR-JM M a a a 15° 12 4.76 2.5 2 PMC12R403AM1645 B3°
F1
D1 Re S1
K120
RECOMMENDED CUTTING CONDITIONS
Cutting Number Cutting Speed Feed per Tooth Width of Cut Pick Feed
Work Material Hardness Grade Breaker Dia.
of Teeth
(mm) (m/min) (mm/tooth) (mm) (mm)
P &40 3 250 (200 ─ 300) ─ 0.6 ─ 1.5 ─6
Carbon Steel < 180HB VP15TF FT &32 3 200 (150 ─ 220) ─ 0.55 ─ 1.2 ─5
Alloy Steel
&25 2 200 (150 ─ 220) ─ 0.55 ─ 1.0 ─5
&40 3 250 (200 ─ 300) ─ 0.55 ─ 1.5 ─5
Hardening Tool Steel
< 300HB VP15TF FT &32 3 180 (150 ─ 200) ─ 0.5 ─ 1.2 ─3
for Cold Work Dies
&25 2 180 (150 ─ 200) ─ 0.5 ─ 1.0 ─3
&40 3 200 (100 ─ 300) ─ 0.55 ─ 1.5 ─5
Alloy Tool Steel < 300HB VP15TF FT &32 3 150 ( 80 ─ 200) ─ 0.5 ─ 1.2 ─3
&25 2 150 ( 80 ─ 200) ─ 0.5 ─ 1.0 ─3
(Note 1) The above cutting conditions are general guide lines. Adjustments maybe necessary depending on machine rigidity,
workpiece geometry and clamping.
(Note 2) A carbide shank extension is recommended to prevent vibrations.
JM FH7020
Breaker FT Grade VP15TF
(First recommended) ST (First recommended) VP30RT
ROTATING
NOTES ON MACHINING METHODS
TOOLS
aHow to choose an appropriate diameter tool.
Cutting point
PMC
PMC
Small type
Large type
PMC
C
or Tool diameter Corner R
ne
rR D1(mm) (mm)
=ø
D
1x
& 32 R > 22
7
PMC
øD1 & 40 R > 24
* Adjust cutting conditions according to the set up.
* Smaller workpiece corner radii (only >0.5 x cutter &) may be possible
by reducing the width of cut, speed and pick feed.
ARBORS
ARBORS FOR SCREW-IN TOOLS
y STRAIGHT SHANK ARBOR
Dimensions (mm)
Stock
Type
Order Number
D9 D4 D5 L1 L2 H1 M
øD4
øD9
M8 23 10
M10 46 14
M12 80 19
M16 90 24
aCutting tools become extremely hot during cutting. Don’t touch them with bare hands as this may cause risk of burns or injury.
K122
y BT30 SHANK ARBOR
Dimensions (mm)
Stock
Order Number
BT30 D9 D5 L10 L2 M
M
SC16M08S10-BT30 s 8.5 14.5 32 10 M8
20M10S10-BT30 s 10.5 18.5 32 10 M10
øD5
øD9
Dimensions (mm)
Stock
Order Number
BT40 D9 D5 L10 L2 M
M
SC16M08S10-BT40 s 8.5 14.5 37 10 M8
20M10S10-BT40 s 10.5 18.5 37 10 M10
øD5
øD9
L2
L10
ROTATING
y HSK63A SHANK ARBOR
TOOLS
Dimensions (mm)
Stock
ARBORS
M D9 D5 L10 L2 M
ø63
TECHNICAL
DATA
P001 K123
ROTATING TOOLS
Diameter Max. Clamp Max. Clamp Max. Clamp Max. Clamp Max. Clamp Max. Clamp
(mm) Allowable Torque Allowable Torque Allowable Torque Allowable Torque Allowable Torque Allowable Torque
Revolution Revolution Revolution Revolution Revolution Revolution
(min-1) (N • m) (min-1) (N • m) (min-1) (N • m) (min-1) (N • m) (min-1) (N • m) (min-1) (N • m)
50 18000 3.5 22100 8 ─ ─ ─ ─ ─ ─ ─ ─
63 16000 3.5 19200 8 ─ ─ ─ ─ ─ ─ ─ ─
80 14000 3.5 16600 8 ─ ─ 13200 8 ─ ─ 8900 6
100 13000 3.5 14300 8 9300 8 11400 8 9300 8 7800 6
125 12000 3.5 12400 8 8100 8 9900 8 8100 8 6600 6
160 10000 3.5 10800 8 7000 8 8600 8 7000 8 5300 6
200 9000 3.5 9300 8 6000 8 7400 8 6000 8 4100 6
250 8000 3.5 ─ ─ 5200 8 6400 8 5200 8 2900 6
315 6500 3.5 ─ ─ ─ ─ ─ ─ ─ ─ 1700 6
Diameter Max. Clamp Max. Clamp Max. Clamp Max. Clamp Max. Clamp Max. Clamp
(mm) Allowable Torque Allowable Torque Allowable Torque Allowable Torque Allowable Torque Allowable Torque
Revolution Revolution Revolution Revolution Revolution Revolution
(min-1) (N • m) (min-1) (N • m) (min-1) (N • m) (min-1) (N • m) (min-1) (N • m) (min-1) (N • m)
20 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─
25 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─
32 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─
35 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─
40 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─
50 ─ ─ ─ ─ 18000 3.5 8900 5 ─ ─ ─ ─
63 ─ ─ ─ ─ 16000 3.5 7700 5 ─ ─ ─ ─
80 16600 8 15700 8 14000 3.5 13700 8 12000 8 8200 8
100 14300 8 13500 8 13000 3.5 11800 8 10300 8 7000 8
125 12400 8 11800 8 12000 3.5 10300 8 9000 8 6100 8
160 10800 8 10200 8 10000 3.5 8900 8 7800 8 5300 8
ROTATING
TOOLS
K124
LIST OF CUTTING
EDGE DIAMETER TOLERANCES
Cutting edge diameter tolerance Cutting edge diameter tolerance
Milling Milling
(mm) (mm)
0 APX3000 ─ 0.1
ASX400 ─ 0.3 ─ 0.4
Arbor Type
─ 0.1 APX3000 ─ 0.1
AJX ─ 0.4 Shank Type ─ 0.2
0 AXD7000 ─ 0.1
OCTACUT ─ 0.3 ─ 0.4
Arbor Type
─ 0.1 AXD7000 ─ 0.1
BRP ─ 0.3 Shank Type ─ 0.2
0
PMR ─ 0.3
0
PMF ─ 0.3
(Note 1) Cutting edge diameter tolerance when the gauge insert is set.
(Note 2) For SRF the insert tolerance should be added to the tolerance above.
ROTATING
TOOLS
LIST OF CUTTING EDGE DIAMETER TOLERANCES
K125