Face Mill

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HOW TO READ THE STANDARD

OF ROTATING TOOLS
aHow this section page is organised
zOrganised according to the face milling cutting mode.
(Refer to the index on the next page.)

SCOPE OF WORK MATERIAL COVERED BY THE TOOL


provides a graph depicting the scope of the
SPARE PARTS FOR
work material suitable for the tool.
ROTATING TOOLS
PRODUCT FEATURES indicates the names of the
applicable spare parts.
CORNER ANGLE ICON
TYPE/ APPLICATION ICON
NAME OF represents available machining applications,
PRODUCT such as finishing INSERT SEAT LOCATION
and roughing. CUTTING MODE ICON
APPLICATION represents available cutting STANDARDS FOR
modes, such as face milling APPLICABLE INSERTS
and shoulder milling. indicates stock status,
PRODUCT dimensions, etc. for
SECTION GEOMETRY applicable inserts.
ROTATING TOOLS

FACE MILLING
<GENERAL CUTTING> Finishing Roughing Face Milling Chamfering SPARE PARTS

ASX445 * *
z
Fig.1 øD12 Fig.2 øD12 z x c
ø50 ø80, ø100 only ø125 øD9 Tool Holder
øD9
L8

ø63 W1 Number
W1
L8

Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel ø80
Alloy Steel Shim Shim Screw Clamp Screw Wrench (Insert) Wrench (Shim)
L7

ø100
L7

x Insert
L1
L1

ASX445 Type STASX445N WCS503507H TPS35 TIP15T HKY35R


ap
ap

c
a Precision inexpensive øD8 øD8
* Clamp Torque (N • m) : WCS503507H=5.0, TPS35=3.5
øD1 45°
øD1 45°
moulded type øD2 øD2
20°positive insert. INSERTS WITH BREAKER
Fig.3 øD12 Fig.4 øD12
a Screw-on type. ø160 øD9 ø200 ø177.8 (ø315 only) P Steel Cutting Conditions (Guide):
L8

W1 M Stainless Steel :Stable Cutting : General Cutting : Unstable Cutting


a A wide range of ø250 ø101.6
øD9
ø22 (ø315 only)
ø315
K Cast Iron
L8

ø18
chip breakers. Work
L7

W1 Honing:
Material N Non-ferrous Metal
L1

a High rigidity due to E: Round F: Sharp S: Chamfer + Hone T: Chamfer


L7

S
L1

Heat-resistant Alloy, Titanium Alloy


ap

carbide shim.
ap

H Hardened Materials
øD8 øD8
Coated Cermet Carbide Dimensions (mm)
For Aluminium Alloy Roughing For Cast Iron Medium ─ Heavy Cutting Light─Semi-Heavy Cutting Finish ─ Light Cutting Application

øD1 45° øD1 45°


Honing

øD2
Class

C H :45° øD2
MC5020

VP30RT
VP15TF

NX4545
Shape Order Number Geometry
F7030

F5010
F5020

HTi10
A.R :+20° ─ +23° T :+4°49′ ─ +9°53′ D1 S1 F1 Re
y ARBOR TYPE R.R :-13° ─ -10° I :+22°55′ ─ +23°02′ Right hand tool holder shown.
Stock Number Dimensions (mm) Max. Re
Mass Type JL Breaker SEET13T3AGEN-JL
Type

Order Number
Depth E E a a a a 13.4 3.97 1.9 1.5 F1
of Cut (Fig.)
R L of Teeth D1 D2 L1 D9 D12 L7 D8 W1 L8 (kg)
ap Re
ASX445-050A03R a 3 50 63.0 40 22 45 20 11 10.4 6.3 0.5 6 1
-063A04R a 4 63 75.9 40 22 50 20 11 10.4 6.3 0.7 6 1 45° 20°
-080A04R 4 80 93.2 50 27 56 22 13.5 12.4 7 1.0 6 1 D1 S1
Coarse Pitch

a
-100A05R a 5 100 113.2 50 32 70 25 17.5 14.4 8 1.6 6 1 JM Breaker SEMT13T3AGSN-JM M S Re
a a [ [ a a a 13.4 3.97 1.9 1.5 F1
-125B06R a 6 125 138.0 63 40 80 32 56 16.4 9 2.4 6 2
Re
-160C07R a 7 160 173.0 63 40 100 29 56 16.4 9 3.9 6 3
-200C08R s 8 200 212.9 63 60 155 32 135 25.7 14 6.7 6 4
45° 20°
-250C10R s 10 250 262.9 63 60 200 32 174 25.7 14 10.5 6 4
D1 S1
-315C14R s 14 315 327.9 80 60 285 57 256.8 25.7 14 22.4 6 4
ASX445-050A04R/L a r 4 50 63.0 40 22 45 20 11 10.4 6.3 0.4 6 1 JH Breaker SEMT13T3AGSN-JH M S a a [ a a 13.4 3.97 1.9 1.5 Re F1
-063A05R/L a r 5 63 75.9 40 22 50 20 11 10.4 6.3 0.6 6 1 Re
-080A06R/L a r 6 80 93.2 50 27 56 22 13.5 12.4 7 0.9 6 1
Fine Pitch

-100A07R/L a r 7 100 113.2 50 32 70 25 17.5 14.4 8 1.5 6 1 45° 20°


-125B08R/L a r 8 125 138.0 63 40 80 32 56 16.4 9 2.3 6 2 D1 S1
-160C10R/L a r 10 160 173.0 63 40 100 29 56 16.4 9 3.6 6 3 F1
-200C12R/L 12 200 155 6 4 FT Breaker SEMT13T3AGSN-FT M S a [ 13.4 3.97 1.9 1.5 Re
a r 212.9 63 60 32 135 25.7 14 5.8
ROTATING

ROTATING
-250C14R/L a r 14 250 262.9 63 60 200 32 174 25.7 14 10.6 6 4 Re
TOOLS

TOOLS
-315C18R/L a r 18 315 327.9 80 60 285 57 256.8 25.7 14 22.2 6 4
45°
ASX445-050A05R a 5 50 63.0 40 22 45 20 11 10.4 6.3 0.4 6 1 20°
-063A06R a 6 63 75.9 40 22 50 20 11 10.4 6.3 0.6 6 1 D1 S1
Extra Fine Pitch

-080A08R a 8 80 93.2 50 27 56 22 13.5 12.4 7 0.9 6 1

FACE MILLING (GENERAL CUTTING)


FACE MILLING (GENERAL CUTTING)

JP Breaker SEGT13T3AGFN-JP G F a 13.4 3.97 2.2 ─ F1


-100A10R a 10 100 113.2 50 32 70 25 17.5 14.4 8 1.5 6 1
-125B12R a 12 125 138.0 63 40 80 32 56 16.4 9 2.3 6 2
-160C16R a 16 160 173.0 63 40 100 29 56 16.4 9 3.6 6 3
45° 20°
-200C20R a 20 200 212.9 63 60 155 32 135 25.7 14 6.5 6 4
D1 S1
-250C24R a 24 250 262.9 63 60 200 32 174 25.7 14 10.3 6 4
-315C28R a 28 315 327.9 80 60 285 57 256.8 25.7 14 21.8 6 4

WIPER INSERTS
Cermet Carbide CBN PCD Dimensions (mm)
Honing

HTi05T
NX2525

MB710

MD220

Shape Order Number Geometry


øD2

L1 L2 S1 F1 Re
øD1

øD4

45° 20°
WEEW13T3AGER8C E a 16.48 16.60 3.97 8.2 1.5
R500

13T3AGTR8C T a 16.48 16.60 3.97 8.1 1.5


L2

ap
L2 29°
L1 F1
Re
L1 S1

y SHANK TYPE Right hand tool holder only. WEEW13T3AGFR3C F a 16.48 16.60 3.97 3.0 1.5
Stock Number Dimensions (mm) 13T3AGTR3C T 16.48 16.60 3.97 3.0 1.5
L2

a
Max. Depth of Cut
Order Number 29°
R of Teeth D1 D2 L1 D4 L2 ap (mm)
F1 Re
ASX445R503S32 s 3 50 63.0 125 32 40 6 L1 S1
634S32 s 4 63 75.9 125 32 40 6

a : Inventory maintained. s : Inventory maintained in Japan.


SPARE PARTS TECHNICAL
K010 r : Non stock, produced to order only. [ : Inventory maintained. To be replaced by new products.
N001 DATA P001 K011

LEGEND FOR STOCK STATUS MARK


is shown on the left hand page of each double-page spread.

PRODUCT STANDARDS PAGE REFERENCE


indicates tool types, order numbers, stock status · SPARE PARTS
(per right/left hand), dimensions, etc. · TECHNICAL DATA
indicates reference pages, including the above,
PHOTO OF PRODUCT on the right hand page of each double-page spread.

aTo Order : For title product, please specify zorder number and hand of the tool (right/left).
For insert, please specify zinsert number and xgrade.

K000
ROTATING TOOLS
ROTATING TOOLS
CLASSIFICATION.......................... K002

FACE MILLING DEEP SHOULDER MILLING


ASX445....................................... K010 BAP300,400 LONG CUTTING EDGE ... K039
LSE445 ....................................... K014 SPX ............................................. K088
SE545 ......................................... K016 DCCC.......................................... K093
SE415 ......................................... K018 BALL NOSE END MILLING
SE515 ......................................... K020 SRF, SRB.................................... K096
AHX640W ................................... K022 SRM2 .......................................... K104
AOX445 ...................................... K024 SRM2 & 40, & 50 ......................... K108
FBP415 ....................................... K025 RADIUS END MILLING
BF407 ......................................... K026 SUF ............................................. K100
SG20 ........................................... K027 CHAMFER MILLING
SHOULDER MILLING CESP,CFSP,CGSP ..................... K110
ASX400....................................... K028 T-SLOT MILLING
NSE300,400................................ K032 TSMP .......................................... K111
BAP300,400 ............................... K036 SPOT MILLING
BAP300,400 UNDER-CUT TYPE ... K041 CBJP,CBMP ............................... K112
MULTI FUNCTIONAL MILLING SLOT MILLING
APX3000..................................... K042 STLG .......................................... K113
APX4000..................................... K048 KSMG ......................................... K114
AXD7000 .................................... K056 VERTICAL FEED MILLING
BXD4000 .................................... K060 PMF ............................................ K116
AQX ............................................ K063 PMR ............................................ K118
AJX ............................................. K070 PMC ............................................ K120
BSP............................................. K078 ARBORS
SRE............................................. K080 ARBORS FOR SCREW-IN TOOLS ... K122
OCTACUT................................... K082
BRP ............................................ K085

MAXIMUM ALLOWABLE REVOLUTIONS FOR CUTTER .............. K124

*Alphabetical
K022 AHX640W
order index
K025 FBP415
K070 AJX K114 KSMG
K024 AOX445 K117 LONG ARBOR FOR PMF
K042 APX3000 K119 LONG ARBOR FOR PMR
K048 APX4000 K014 LSE445
K063 AQX K032 NSE300
K122 ARBOR FOR SCREW-IN K032 NSE400
K028 ASX400 K082 OCTACUT
K010 ASX445 K120 PMC
K056 AXD7000 K116 PMF
K036 BAP300 K118 PMR
K039 BAP300 (LONG CUTTING EDGE) K018 SE415
K041 BAP300 (UNDER-CUT) K020 SE515
K036 BAP400 K016 SE545
K039 BAP400 (LONG CUTTING EDGE) K027 SG20
K026 BF407 K088 SPX
K085 BRP K096 SRB
K078 BSP K080 SRE
K060 BXD4000 K096 SRF
K112 CBJP K104 SRM2
K112 CBMP K108 SRM2 (& 40, & 50)
K110 CESP K113 STLG
K110 CFSP K100 SUF
K110 CGSP K111 TSMP
K093 DCCC
K001
ROTATING TOOLS

CLASSIFICATION (ARBOR type)


Cutting Corner Appli- Corner Angle, Cutter Work Material
Product Name · Shape Features
Mode Angle cation Max. Depth of Cut Dia. Light Alloy Cast Iron Carbon Steel, Stainless Hardened
Alloy Steel Steel Steel

ASX445 a Precision inexpen- ·Ø50


General Cutting

sive moulded type ·Ø63


20°positive insert.
ASX445
·Ø80
a Screw-on type. ·Ø100
45°

6
·Ø125 (Max. Depth of Cut : 6mm)
a A wide range of ·Ø160
chip breakers. ·Ø200 ^ K010
a High rigidity due to ·Ø250
45°
carbide shim. ·Ø315

LSE445 a 20°positive insert.


General Cutting

a High rake angle. ·Ø50

LSE445
a High rigidity due to ·Ø63

5.5
·Ø80
carbide shim.
45° a Extremely light
·Ø100 (Max. Depth of Cut : 5.5mm)
·Ø125
body suitable for ·Ø160 ^ K014
45° machining centre. ·Ø200

SE545 a 20°positive insert.


Heavy Cutting

a High rake angle.


a High rigidity due to ·Ø100
SE545
7.5

carbide shim. ·Ø125


45° ·Ø160 (Max. Depth of Cut : 7.5mm)
·Ø200
·Ø250 ^ K016
45°

SE415 a 20°positive insert.


General Cutting

a High rake angle.


·Ø80
a High rigidity due to
SE415@
8.5

·Ø100
carbide shim. ·Ø125
15° ·Ø160 (Max. Depth of Cut : 8.5mm)
·Ø200
Face Milling

^ K018
·Ø250
15°

SE515 a 20°positive insert.


Heavy Cutting

a High rake angle.


11.5

a High rigidity due to ·Ø100


carbide shim. ·Ø125 SE515
ROTATING

15° ·Ø160 (Max. Depth of Cut : 11.5mm)


TOOLS

·Ø200
·Ø250 ^ K020
15°
CLASSIFICATION

AHX640W a Heptagonal double


High efficiency cutting High Feed Cutting

NEW sided insert. ·Ø80


for Cast Iron

a Economical 14 ·Ø100

40°
cutting edge inserts. ·Ø125 AHX640W
6

·Ø160 (Max. Depth of Cut : 6mm)


a Multi insert design ·Ø200
for high feed ·Ø250 ^ K022
40° machining. ·Ø315

a Solid CBN octagonal double


AOX445 sided insert.
NEW a Economical 16 cutting edge ·Ø63
for cast iron

inserts. ·Ø80
AOX445
8

(When the depth of ·Ø100


45° ·Ø125 (Max. Depth of Cut : 8mm)
cut is less than 3mm) ·Ø160
a For high efficiency roughing ^ K024
·Ø200
45°
through to finishing.
a Easy insert changing.

FBP415 a 11°positive insert.


High Feed Cutting

a Large axial angle


for Cast Iron

·Ø80
prevents chattering.
FBP415@
8.5

·Ø100
a Multi insert design. ·Ø125
15° a For high feed cast ·Ø160 (Max. Depth of Cut : 8.5mm)
iron machining. ·Ø200 ^ K025
·Ø250
15°

K002
Cutting Corner Appli- Corner Angle, Cutter Work Material
Product Name · Shape Features
Mode Angle cation Max. Depth of Cut Dia. Light Alloy Cast Iron Carbon Steel, Stainless Hardened
Alloy Steel Steel Steel

BF407 a 25°positive insert.


for Aluminium Alloy
General Cutting

a High rake and relief


·Ø80
angle.
a Suitablefor light
·Ø100
BF407@

9
·Ø125
7° alloy machining. ·Ø160 (Max. Depth of Cut : 9mm)
·Ø200
^ K026
7° ·Ø250

AJX a High rigidity double


Multi Functional

clamp structure. ·Ø50


·Ø52
a Suitable for high
·Ø63
AJX
Cutting

feed cutting. ·Ø66


2
─ a 15°positive insert. ·Ø80 (Max. Depth of Cut : 2mm)
a With through ·Ø100 ^ K070
coolant holes. ·Ø125
·Ø160
a Special insert design
with 3 cutting edges.

BRP a 11°positive insert.


Face Milling

Multi Functional

·Ø40
a Round shape insert
·Ø42
with a strong cutting ·Ø50
BRP@
Cutting

edge. ·Ø52

8

a Wide range of tools ·Ø63 (Max. Depth of Cut : 8mm)


available. ·Ø66 ^ K085
·Ø80
a Suitable for mould
·Ø100
machining.

Small
OCTACUT a 20°positive insert.
Insert Type
·Ø40
Multi Functional

a For octagonal and ·Ø50


round type inserts. ·Ø63
·Ø80
OCTACUT
Cutting

a Multifunctional

9

Standard (Max. Depth of Cut : 9mm)


machining. Insert Type
·Ø50 ^ K082
·Ø63
3° ·Ø80
·Ø100
·Ø125

ROTATING
·Ø160

TOOLS
SG20 a 30°positive insert.
to-cut Materials

a High rake angle.


For Difficult-

a Round shape insert


SG20

CLASSIFICATION
·Ø80
with a strong ·Ø100

5

cutting edge. ·Ø125 (Max. Depth of Cut : 5mm)


a Suitable for difficult- ·Ø160 ^ K027
to-cut materials.

a Precise but
ASX400 inexpensive
General Cutting

moulded type 20° ·Ø50


·Ø63
positive inserts. ·Ø80
ASX400
10

a Economical 4 ·Ø100
0° cutting edge inserts. ·Ø125 (Max. Depth of Cut : 10mm)
Shoulder Milling

a Curved cutting ·Ø160 ^ K028


edge and high ·Ø200
90° ·Ø250
rigidity holder.
a Screw-on type.

NSE300 a 20°positive insert.


General Cutting

a Multi insert design.


·Ø50
12.5

a High rake angle.


a Enables highly
·Ø63
·Ø80 NSE300
(Max. Depth of Cut : 12.5mm)
efficient machining. ·Ø100
·Ø125 ^ K032
·Ø160
90°

K003
ROTATING TOOLS

CLASSIFICATION (ARBOR type)


Cutting Corner Appli- Corner Angle, Cutter Work Material
Product Name · Shape Features
Mode Angle cation Max. Depth of Cut Dia. Light Alloy Cast Iron Carbon Steel, Stainless Hardened
Alloy Steel Steel Steel

NSE400
a 20°positive insert.
Heavy Cutting

a Multi insert design. ·Ø80


a High rake angle. ·Ø100
NSE400

17
a Enables highly ·Ø125
0° efficient machining. ·Ø160 (Max. Depth of Cut : 17mm)
·Ø200 ^ K032
·Ø250
90°

APX3000 a High accuracy, high


Multi Functional

quality vertical wall. ·Ø32


a Low cutting force ·Ø40
APX3000
Cutting

insert. ·Ø50
10
0° a With through air & ·Ø63 (Max. Depth of Cut : 10mm)
coolant holes. ·Ø80
·Ø100 ^ K044

90°

APX4000 a High accuracy, high


Multi Functional

quality vertical wall. ·Ø40


a Low cutting force ·Ø50
APX4000
Cutting

insert. ·Ø63

15

a With through air & ·Ø80 (Max. Depth of Cut : 15mm)


·Ø100
coolant holes. ·Ø125 ^ K050
·Ø160
90°
Shoulder Milling

BAP300 a 11°positive insert.


a Excellent sharpness
General Cutting

with positive inserts.


·Ø32


a Inserts
with wiper
edges produce ·Ø40
·Ø50
BAP300
9

optimal finished (Max. Depth of Cut : 9mm)


·Ø63
surfaces. ^ K036
a Multi insert design
90° for high feed
ROTATING

machining.
TOOLS

BAP400 a 11°positive insert.


a Excellent sharpness
Heavy Cutting

with positive inserts. ·Ø40

BAP400@
·Ø50
CLASSIFICATION

a Inserts
with wiper
·Ø63
edges produce
14

0° ·Ø80 (Max. Depth of Cut : 14mm)


optimal finished ·Ø100
surfaces. ·Ø125 ^ K036
a Multi insert design ·Ø160
90° for high feed
machining.

AXD7000
For Aluminium Alloy and
to Difficult-to-cut Material Cutting Difficult-to-cut Materials

a Lowresistance
inserts.
a Excellent wall ·Ø50
AXD7000
21

accuracy. ·Ø63
0° a High spindle ·Ø80 (Max. Depth of Cut : 21mm)
speeds possible. ·Ø100
·Ø125 ^ K056
a Multi functional
90° milling.

a Curved cutting edge and


BXD4000 high rigidity holder produce
high wall accuracy.
Aluminium Alloy

·Ø40
a Low resistance insert ·Ø50
BXD4000
15

and high rigidity design ·Ø63


0° for excellent performance. ·Ø80 (Max. Depth of Cut : 15mm)
a With through coolant ·Ø100 ^ K060
holes to ensure smooth ·Ø125
90°
chip discharge.
a For high-speed machining.

K004
CLASSIFICATION (SCREW-IN type)
Product Name Application Features Product Name Application Features
ASX400 a Precise
but inexpensive OCTACUT a 20°positive insert.
moulded type 20° positive a For octagonal and round
inserts. type inserts.
a Economical 4 cutting edge a Multi functional machining.

10
inserts. &32
a Curved cutting edge and
high rigidity holder.
a Screw-on type.
90°
a Max. depth of cut 10mm.

&32, &40
^ K029 ^ K083
APX3000 a High accuracy, high SRF a S-shaped cutting edge
quality vertical wall. NEW provides sharpness
a Low cutting force insert. similar to that of solid ball
a With through air & coolant nose end mills.
10

holes. a Highly accurate corner


a Max. depth of cut 10mm. radius tolerance allows
&16 ─ & 40 for high precision finishing.
90° &16 ─ & 32

^ K044 ^ K097

APX4000 a High accuracy, high SUF a Finishing edge.


quality vertical wall. NEW a Seamless gash.
a Low cutting force insert. a Peripheral cutting edge.
15

a With through air & coolant


&20 ─ & 30
holes.
a Max. depth of cut 15mm.

&25 ─ & 40
90°

^ K050 ^ K101

BAP300 a 11°positive insert. SRM2 a Suitable for roughing to


a Excellent sharpness with
BAP400 positive inserts.
semi-finishing of small
and medium moulds.
a Inserts with wiper edges
a Low resistance
produce optimal finished
surfaces. chipbreaker.
a Multi insert design for high a High rigidity body design.
feed machining. a Through coolant hole
a Max. depth of cut type.
BAP300=9mm
BAP400=14mm &16 ─ & 32

ROTATING
^ K037 &16 ─ & 40 ^ K105

TOOLS
AQX a The centre bottom cutting PMC a For under-cutting trimmed
7.4 ─ 18

edge enables drilling NEW part of press mould.


without previously formed a 2 directional cutting with

CLASSIFICATION
hole. large overhang.
a With through coolant holes. a Automated 3 axis
a Excellent heat and wear programming possible
resistance. with vertical reciprocation.
a Max. depth of cut
&25 ─ & 40
7.4─18mm.
&16 ─ & 40
^ K065 ^ K120
AJX a High rigidity double clamp
structure.
a Suitable for high feed
cutting.
a With through coolant
2

holes.
a Special insert design with
3 cutting edges.
&16 ─ & 40
^ K074
BRP a 11°positive insert.
a Round shape insert with
a strong cutting edge.
a Wide range of tools
available.
a Suitable for mould
machining.
&16 ─ & 42

^ K085

K005
ROTATING TOOLS

CLASSIFICATION (SHANK type)


Product Name Application Features Product Name Application Features
ASX400 a Precise but inexpensive SPX a Low cutting resistance
moulded type 20° positive due to the use of wavy
inserts. inserts.
a Economical 4 cutting edge a Suitable for heavy cutting

58─261
inserts. due to holder rigidity.
a Curved cutting edge and

10
&50
high rigidity holder.
a Screw-on type.
a Max. depth of cut 10mm.
90° 90°
&40 ─ &63
^ K028 ^ K088

NSE300 a 20°positive insert. DCCC a Different helical flute


NSE400 a Multi insert design. angles prevents chattering.
12.5(NSE300)
17 (NSE400)

a High rake angle. a Suitable for heavy cutting


a Enables highly efficient due to holder rigidity.
machining.

27 ─93
&25 ─ & 50
a Max.depth of cut
NSE300=12.5mm
NSE400=17mm
&50, &63
90° 90°
^ K033 ^ K093

AXD7000 a Low resistance inserts. ASX445 a Precision inexpensive


a Excellent wall accuracy. moulded type 20°positive
a High spindle speeds insert.
possible. a Screw-on type.
21

a Multi functional milling. a A wide range of chip


a Max. depth of cut 21mm. breakers.

6
&32, &40 a High rigidity due to
carbide shim.
45° a Max. depth of cut 6mm.
90°
&50, &63
^ K056 ^ K010

BXD4000 a Curved cutting edge and AOX445 a Solid CBN octagonal


high rigidity holder double sided insert.
NEW
produce high wall accuracy. a Economical 16 cutting
a Low resistance insert and
high rigidity design for edge inserts.
(If depth of cut is under 3mm)
15

excellent performance.
a With through coolant 8 a For high efficiency
holes to ensure smooth roughing through to
chip discharge. finishing.
a For high-speed machining. a Easy insert changing.
45°
90° a Max. depth of cut 15mm.
ROTATING

^ K061 &20 ─ &40 ^ K024


TOOLS

APX3000 AQX
(Standard Edge Type)

a High accuracy, high a The centre bottom cutting


(Short Edge Type)

quality vertical wall. edge enables drilling without


a Low cutting force insert. previously formed hole.
a With through air & coolant a With through coolant holes.
CLASSIFICATION

holes. a Excellent heat and wear


10

a Max. depth of cut 10mm. resistance.


a Max. depth of cut
&12 ─ &63
17.6─55
7.4─23

Standard Edge Type=55mm


Short Edge Type=23mm
90°
&16 ─ & 50
^ K042 ^ K063

APX4000 a High accuracy, high AJX a High rigidity double clamp


15(APX4000)

APX4K NEW quality vertical wall. structure.


84(APX4K)

Long Cutting Edge a Low cutting force insert. a Suitable for high feed
a With through air & coolant cutting.
holes. a With through coolant
a Max. depth of cut holes.
APX4000=15mm a Special insert design with
2

APX4K=84mm 3 cutting edges.


&25 ─ &63 &16 ─ & 63
^ K048 90°
K051 ^ K072

BAP300 BAP400 a 11°positive insert. BRP a 11°positive insert.


BAP300 •400 a Excellent sharpness with positive a Round shape insert with
9(BAP300)
14(BAP400)

Long Cutting Edge inserts. a strong cutting edge.


a Inserts with wiper edges produce a Wide range of tools
optimal finished surfaces. available.
a Multi insert design for high feed a Suitable for mould
machining. machining.
BAP300•400 &10 ─ &63 &12 ─ & 63
^ K037 BAP300•400 Long Cutting Edge
K039 90°
&20 ─ &50
K041 ^ K086

K006
Product Name Application Features Product Name Application Features
OCTACUT a 20°positive insert. PMR a2 directional cutting with
a For octagonal and round large overhang.
type inserts. a Horizontal feed cutting
a Multi functional and oblique cutting are
machining. also possible.
a Unique shape of curved
&32 ─ & 63

9
edge gives high rigidity
and low resistance.

17 &50 ─ & 80
^ K083 ^ K118

BSP a Fordrilling, chamfering SRM2 a Suitable for roughing to


and copying. semi-finishing of small
a Max. depth of cut 7mm. and medium moulds.
a Low resistance
&10 ─ & 40
chipbreaker.
a High rigidity body design.
7

a Through coolant hole


type.
45° &16 ─ & 32
^ K078 ^ K104

SRE a For drilling without a SRM2&40/&50 a Best for roughing of


previously formed hole moulds.
and horizontal feed a Low resistance
machining. chipbreaker.
a Ground key way slot in a Highly rigid body.
9

the insert gives excellent &40, &50


rigidity.
a High rake insert gives
excellent sharpness.
90°
&10 ─ & 30 ^ K108
^ K080

CESP • CFSP • CGSP a Covers 5 cutting modes. SRF, SRB a S-shaped cutting edge
a Excellent sharpness with provides sharpness
11°positive inserts. similar to that of solid ball
a 30°, 45° and 60° chamfer nose end mills.
series. a Highly accurate corner

&4 ─ & 32 radius tolerance allows


for high precision finishing.
a Carbide shank type
10.2(30°)
8.3(45°)
5.9(60°)

available.
30°

ROTATING
45° &10 ─ & 32
^ K110 ^ K096

TOOLS
60°
TSMP a T-groove order number SUF a Finishing edge.
14, 18 and 22 are NEW a Seamless gash.
available. a Peripheral cutting edge.

CLASSIFICATION
a Shoulder milling and
&20 ─ & 30
11
14
18

inversed spot facing are


also possible.
&25 ─ & 40

^ K111 ^ K100

CBJP • CBMP a Capable of spot face STLG a Grooving cutter for


machining, boring and machining centres.
interpolation. a The minimum cutting
a For seat machining of diameter is & 22 for
hexagon socket head bolt internal grooving.
(M8-M30). a The minimum groove
a 86°rhombic shape width is 1.2mm and the
11°positive insert. maximum
&14 ─ & 48 groove depth is 4.5mm.
& 22, &38
^ K112 ^ K113

PMF a2 directional cutting KSMG a Side face grooving tool


with large overhang. for machining centres.
a Excellent straightness. a The minimum cutting
a Excellent wall accuracy. diameter is & 25mm for
&50 ─ & 80 internal grooving.
a For groove widths of
1.25mm ─ 6.00mm.
&25, &40

^ K116 ^ K114

K007
ROTATING TOOLS

CLASSIFICATION
ASX400 NSE300 APX3000 BAP300 AXD7000 BXD4000 BAP300 SPX ASX445 AOX445 AQX
Product Name NSE400 APX4000 BAP400 Long Cutting Edge DCCC
BAP400
Long Cutting Edge

^ K042
Cutting Mode K048 ^ K088
^ K028 ^ K033 K051 ^ K037 ^ K056 ^ K061 ^ K039 K093 ^ K010 ^ K024 ^ K063

Slot Milling

Shoulder Milling

Spot Milling

Pocket Milling

Chamfer Milling
ROTATING
TOOLS

Radius Milling
CLASSIFICATION

Drilling

Copy Milling

Face Milling

K008
AJX BRP OCTACUT BSP SRE CESP TSMP CBJP PMF SRM2 SRF SUF NEW KSMG
MULTI FUNCTIONAL MULTI FUNCTIONAL MULTI FUNCTIONAL MULTI FUNCTIONAL CFSP CBMP PMR SRB STLG
TYPE TYPE TYPE TYPE CGSP PMC NEW

^ K116
K118 ^ K104 ^ K113
^ K072 ^ K086 ^ K083 ^ K078 ^ K080 ^ K110 ^ K111 ^ K112 K120 K108 ^ K096 ^ K100 K114

ROTATING
TOOLS
CLASSIFICATION

K009
ROTATING TOOLS

FACE MILLING
<GENERAL CUTTING> Finishing Roughing Face Milling Chamfering

ASX445 Fig.1
ø50
øD12
øD9
ø80, ø100 only
Fig.2
ø125
øD12
øD9

L8
ø63 W1
W1

L8
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel ø80
Alloy Steel

L7
ø100

L7

L1
L1

ap
ap
a Precision inexpensive øD8
øD1 45° øD8
øD1 45°
moulded type øD2 øD2
20°positive insert.
Fig.3 øD12 Fig.4 øD12
a Screw-on type. ø160 øD9 ø200 ø177.8 (ø315 only)

L8
W1 ø22 (ø315 only)
a A wide range of ø250 ø101.6
øD9
ø315

L8
ø18
chip breakers.

L7
W1

L1
a High rigidity due to

L7
L1
ap
carbide shim.

ap
øD8 øD8
øD1 45° øD1 45°
C H :45° øD2 øD2
A.R :+20° ─ +23° T :+4°49′ ─ +9°53′
y ARBOR TYPE R.R :-13° ─ -10° I :+22°55′ ─ +23°02′ Right hand tool holder shown.
Stock Number Dimensions (mm) Max.
Mass Type
Type

Depth
Order Number of Cut (Fig.)
R L of Teeth D1 D2 L1 D9 D12 L7 D8 W1 L8 (kg)
ap
ASX445-050A03R a 3 50 63.0 40 22 45 20 11 10.4 6.3 0.5 6 1
-063A04R a 4 63 75.9 40 22 50 20 11 10.4 6.3 0.7 6 1
-080A04R 4 80 93.2 50 27 56 22 13.5 12.4 7 1.0 6 1
Coarse Pitch

a
-100A05R a 5 100 113.2 50 32 70 25 17.5 14.4 8 1.6 6 1
-125B06R a 6 125 138.0 63 40 80 32 56 16.4 9 2.4 6 2
-160C07R a 7 160 173.0 63 40 100 29 56 16.4 9 3.9 6 3
-200C08R s 8 200 212.9 63 60 155 32 135 25.7 14 6.7 6 4
-250C10R s 10 250 262.9 63 60 200 32 174 25.7 14 10.5 6 4
-315C14R s 14 315 327.9 80 60 285 57 256.8 25.7 14 22.4 6 4
ASX445-050A04R/L a r 4 50 63.0 40 22 45 20 11 10.4 6.3 0.4 6 1
-063A05R/L a r 5 63 75.9 40 22 50 20 11 10.4 6.3 0.6 6 1
-080A06R/L a r 6 80 93.2 50 27 56 22 13.5 12.4 7 0.9 6 1
Fine Pitch

-100A07R/L a r 7 100 113.2 50 32 70 25 17.5 14.4 8 1.5 6 1


-125B08R/L a r 8 125 138.0 63 40 80 32 56 16.4 9 2.3 6 2
-160C10R/L a r 10 160 173.0 63 40 100 29 56 16.4 9 3.6 6 3
-200C12R/L a r 12 200 212.9 63 60 155 32 135 25.7 14 5.8 6 4
ROTATING

-250C14R/L a r 14 250 262.9 63 60 200 32 174 25.7 14 10.6 6 4


TOOLS

-315C18R/L a r 18 315 327.9 80 60 285 57 256.8 25.7 14 22.2 6 4


ASX445-050A05R a 5 50 63.0 40 22 45 20 11 10.4 6.3 0.4 6 1
-063A06R a 6 63 75.9 40 22 50 20 11 10.4 6.3 0.6 6 1
Extra Fine Pitch

-080A08R a 8 80 93.2 50 27 56 22 13.5 12.4 7 0.9 6 1


FACE MILLING (GENERAL CUTTING)

-100A10R a 10 100 113.2 50 32 70 25 17.5 14.4 8 1.5 6 1


-125B12R a 12 125 138.0 63 40 80 32 56 16.4 9 2.3 6 2
-160C16R a 16 160 173.0 63 40 100 29 56 16.4 9 3.6 6 3
-200C20R a 20 200 212.9 63 60 155 32 135 25.7 14 6.5 6 4
-250C24R a 24 250 262.9 63 60 200 32 174 25.7 14 10.3 6 4
-315C28R a 28 315 327.9 80 60 285 57 256.8 25.7 14 21.8 6 4
øD2
øD1

øD4

45°

ap
L2
L1

y SHANK TYPE Right hand tool holder only.

Stock Number Dimensions (mm) Max. Depth of Cut


Order Number
R of Teeth D1 D2 L1 D4 L2 ap (mm)
ASX445R503S32 s 3 50 63.0 125 32 40 6
634S32 s 4 63 75.9 125 32 40 6

a : Inventory maintained. s : Inventory maintained in Japan.

K010 r : Non stock, produced to order only. [ : Inventory maintained. To be replaced by new products.
SPARE PARTS
z
Tool Holder
z x * c *
Number
Shim Shim Screw Clamp Screw Wrench (Insert) Wrench (Shim)
x Insert
ASX445 Type STASX445N WCS503507H TPS35 TIP15T HKY35R
c

* Clamp Torque (N • m) : WCS503507H=5.0, TPS35=3.5


INSERTS WITH BREAKER
P Steel Cutting Conditions (Guide):
M Stainless Steel : Stable Cutting :General Cutting :Unstable Cutting

Work K Cast Iron


Honing:
Material N Non-ferrous Metal E : Round F : Sharp S : Chamfer + Hone T : Chamfer
S Heat-resistant Alloy, Titanium Alloy
H Hardened Materials
Coated Cermet Carbide Dimensions (mm)
For Aluminium Alloy Roughing For Cast Iron Medium ─ Heavy Cutting Light─Semi-Heavy Cutting Finish ─ Light Cutting Application

Honing
Class

MC5020

VP30RT
VP15TF

NX4545
Shape Order Number Geometry
F7030

F5010
F5020

HTi10
D1 S1 F1 Re

JL Breaker SEET13T3AGEN-JL Re
E E a a a a 13.4 3.97 1.9 1.5 F1
Re

45° 20°
D1 S1

JM Breaker SEMT13T3AGSN-JM M S Re
a a [ [ a a a 13.4 3.97 1.9 1.5 F1
Re

45° 20°
D1 S1

JH Breaker SEMT13T3AGSN-JH M S a a [ a a 13.4 3.97 1.9 1.5 Re F1


Re

45° 20°
D1 S1

FT Breaker SEMT13T3AGSN-FT Re F1
M S a [ 13.4 3.97 1.9 1.5

ROTATING
Re

TOOLS
45° 20°
D1 S1

FACE MILLING (GENERAL CUTTING)


JP Breaker SEGT13T3AGFN-JP G F a 13.4 3.97 2.2 ─ F1

45° 20°
D1 S1

WIPER INSERTS
Cermet Carbide CBN PCD Dimensions (mm)
Honing

HTi05T
NX2525

MB710

MD220

Shape Order Number Geometry


L1 L2 S1 F1 Re

20°
WEEW13T3AGER8C E a 16.48 16.60 3.97 8.2 1.5
R500

13T3AGTR8C T a 16.48 16.60 3.97 8.1 1.5


L2

29°
F1
Re
L1 S1

WEEW13T3AGFR3C F a 16.48 16.60 3.97 3.0 1.5


13T3AGTR3C T 16.48 16.60 3.97 3.0 1.5
L2

a
29°
F1 Re
L1 S1

SPARE PARTS TECHNICAL


N001 DATA P001 K011
ROTATING TOOLS

RECOMMENDED CUTTING CONDITIONS


Cutting Speed Finish ─ Light Cutting Light─Semi-Heavy Cutting Medium─Heavy Cutting
Work Material Hardness Grade (m/min) Feed per Tooth (mm/tooth) Breaker Feed per Tooth (mm/tooth) Breaker Feed per Tooth (mm/tooth) Breaker
P F7030 280 (210 ─ 350) 0.15 (0.1─ 0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH

VP15TF 250 (200 ─ 300) 0.15 (0.1─ 0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH
Mild Steel < 180HB
VP30RT 230 (180 ─ 280) 0.15 (0.1─ 0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH

NX4545 180 (130 ─ 230) 0.15 (0.1─ 0.2) JL 0.2 (0.1 ─ 0.3) JM ─ ─

F7030 250 (200 ─ 300) 0.15 (0.1─ 0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH

VP15TF 220 (170 ─ 270) 0.15 (0.1─ 0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH
180 ─ 280HB
VP30RT 200 (150 ─ 250) 0.15 (0.1─ 0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH

NX4545 150 (120 ─ 180) 0.15 (0.1─ 0.2) JL 0.2 (0.1 ─ 0.3) JM ─ ─
Carbon Steel
Alloy Steel
F7030 180 (130 ─ 230) 0.15 (0.1─ 0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH

VP15TF 140 (100 ─ 180) 0.15 (0.1─ 0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH
280 ─ 350HB
VP30RT 120 (80 ─160) 0.15 (0.1─ 0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH

NX4545 100 (80 ─120) 0.15 (0.1─ 0.2) JL 0.2 (0.1 ─ 0.3) JM ─ ─

M VP15TF 220 (170 ─ 270) 0.15 (0.1─ 0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH

Stainless Steel < 270HB VP30RT 200 (150 ─ 250) 0.15 (0.1─ 0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH

NX4545 150 (120 ─ 180) 0.15 (0.1─ 0.2) JL 0.2 (0.1 ─ 0.3) JM ─ ─
JH
K MC5020 200 (150 ─ 250) ─ ─ 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4)
FT
F5010 200 (150 ─ 250) ─ ─ 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH
Cast Iron Tensile Strength
Ductile Cast Iron < 450MPa
F5020 200 (150 ─ 250) ─ ─ 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) FT

VP15TF 180 (130 ─ 250) 0.15 (0.1─ 0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH
N Aluminium Alloy ─ HTi10 300 ─ 0.15 (0.1─ 0.2) JP 0.2 (0.1 ─ 0.3) JP 0.3 (0.2 ─ 0.4) JP
S Heat Resistant Alloy
(Inconel, Waspaloy etc.) ─ VP15TF 40 (20 ─ 50) 0.15 (0.1─ 0.2) JL 0.2 (0.1 ─ 0.3) JM ─ ─

H Heat-Treated Steel 40 ─ 55HRC VP15TF 80 (60 ─ 100) 0.1 (0.05─ 0.15) JL 0.15 (0.1 ─ 0.2) JM 0.2 (0.1 ─ 0.3) JH
ROTATING

aRevolution (min -1)


=(1000×Cutting Speed)÷(3.14×&D1) aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution
TOOLS

INSTRUCTIONS FOR USING INSERTS


FACE MILLING (GENERAL CUTTING)

y Instructions for use of the JP breaker y Instructions for use of wiper inserts
a The JP breaker has sharp cutting edges. a Wiper inserts for the ASX445 are
Wear gloves when handling. single-cornered.
a When machining aluminium alloy, welding to a When installing the wiper insert, place the
the cutting edge tends to occur, often leading insert so that the small chamfer is located
to insert failure. To prevent this, wet cutting is as shown.
recommended.

K012
FEATURES

y STABLE, LONG TOOL LIFE, HIGH ACCURACY BODY

A carbide shim with Mitsubishi's proprietary The cutter body is made from a special The ASX cutter uses screw-on type inserts
Anti-Fly Insert (AFI) mechanism provides alloy that provides high strength at high that allow easy clamping of the inserts with
excellent insert location characteristics, temperature. A special surface treatment high location precision. Indexing of the
permitting stable cutting even under high improves the corrosion resistance. inserts can be performed without
load conditions. completely
removing the screw.

y EFFECTIVE FOR VARIOUS MACHINING APPLICATIONS


a Coarse Pitch Type a Fine Pitch Type a Extra Fine Pitch Type
1. The 1st recommendation 1. The 1st recommendation 1. The 1st recommendation
for cutting steel and type for cast iron, for cast iron.
stainless steel. hardened steel and 2. For cutting operations
2. For deep cutting and high heat resistant alloys. where chip discharge
feed rates with large 2. For shallow cutting with volume is small and
volume chip discharge. low feed rates and low high table feed is
3. Longer overhang possible volume chip discharge. desired.
for relatively low machining
riidity.

y CHIPBREAKERS FOR A WIDE RANGE OF APPLICATIONS


Finish to Light to Medium to Aluminium alloy Rough cutting

JL Light cutting
Breaker JM Semi-Heavy cutting
Breaker JH Heavy cutting
Breaker JP cutting
Breaker FT for cast iron
Breaker

High accuracy insert with High accuracy M class insert. High accuracy M class insert. High accuracy insert with ground finished High accuracy M class inserts.

ROTATING
ground finished periphery. For a wide range of Strong cutting edge for high periphery. Large rake angle and mirror High fracture resistant flat-top

TOOLS
Large rake angle leading workpiece materials and fracture resistance. finished rake face for sharp cutting inserts.
to low cutting resistance. cutting conditions. performance and high welding resistance.
zGeneral machining of aluminium

FACE MILLING (GENERAL CUTTING)


zWorkpiece rigidity is zGeneral cutting. zInterrupted cutting. and non ferrous metal. zFor rough machining
low. xScaling. xHigh feed cutting. of scaled cast iron.

y INSERT GRADES FOR A WIDE RANGE OF MATERIALS


P Carbon Steel · Alloy Steel M Stainless Steel K Cast Iron · Ductile Cast Iron N Aluminium Alloy S Heat Resistant Alloy H Heat Treated Steel
High

F7030 F5010
F7030
MC5020
VP30RT
F5020
HTi10
Cutting
Speed

VP15TF VP15TF VP15TF VP15TF


VP30RT VP15TF
Low

Cutting Cutting Cutting Cutting Cutting Cutting


Stable Conditions Unstable Stable Conditions Unstable Stable Conditions Unstable Stable Conditions Unstable Stable Conditions Unstable Stable Conditions Unstable

(Note) When machining steel or stainless steel where the emphasis is on surface finish, use cermet grade NX4545.
Stable Cutting : Continuous cutting, Constant depth of cut, Pre-machined securely clamped component cutting
Unstable Cutting : Heavy interrupted, Irregular depth of cut, Low clamping rigidity cutting

TECHNICAL
DATA P001 K013
ROTATING TOOLS

FACE MILLING
<GENERAL CUTTING> Finishing Roughing Face Milling

LSE445 Fig.1 øD9


W1
Fig.2 øD9
W1

L8
L8
ø50 ø80
ø63 ø100
Carbon Steel Stainless Steel Hardened Steel

L7
Light Alloy Cast Iron

L7
Alloy Steel

L1

L1
ap

ap
øD8 45°
a 20°positive insert. øD1
øD8
øD1
45°

a High rake angle. øD2 øD2

a High rigidity due to Fig.3 Fig.4


øD9
carbide shim. ø125 W1 ø200
ø101.6
øD9

L8
ø160 ø18
a Extremely light body W1

L7
suitable for machining

L8
L1

L7
L1
centre. 45°

ap
øD1
45°

ap
øD1
C H :45° øD2
øD2
A.R :+19° T :+13°
R.R :-2° I :+15° Right hand tool holder only.

Stock Dimensions (mm) Max.


Type

Number Mass Depth Type


Order Number of Cut (Fig.)
R of Teeth D1 D2 L1 D9 L7 D8 W1 L8 (kg)
ap
LSE445-050A04R a 4 50 63.5 40 22 20 11 10.4 6.3 0.45 5.5 1
-063A04R a 4 63 76.5 40 22 20 11 10.4 6.3 0.6 5.5 1
Coarse Pitch

-080A04R a 4 80 93.5 50 27 22 13.5 12.4 7.0 1.0 5.5 2


-100A05R a 5 100 113.5 50 32 25 17.5 14.4 8.0 1.4 5.5 2
-125B06R a 6 125 138.5 50 40 32 ─ 16.4 9.0 2.0 5.5 3
-160B08R a 8 160 173.5 50 40 32 ─ 16.4 9.0 3.0 5.5 3
-200C10R a 10 200 213.4 50 60 27 ─ 25.7 14.0 5.0 5.5 4
LSE445-063A05R a 5 63 76.5 40 22 20 11 10.4 6.3 0.6 5.5 1
-080A06R a 6 80 93.5 50 27 22 13.5 12.4 7.0 1.0 5.5 2
Fine Pitch

-100A07R a 7 100 113.5 50 32 25 17.5 14.4 8.0 1.4 5.5 2


-125B09R a 9 125 138.5 50 40 32 ─ 16.4 9.0 2.0 5.5 3
-160B11R a 11 160 173.5 50 40 32 ─ 16.4 9.0 3.0 5.5 3
-200C12R r 12 200 213.4 50 60 27 ─ 25.7 14.0 5.0 5.5 4
(Note) Set height changed from SE445 type, because the tool weight is reduced by 35 ─45%.

SPARE PARTS
ROTATING

*1 *2 *2
TOOLS

z x c v
z
Insert Tool Holder
Number
Shim Shim Screw Wedge Clamp Screw Wrench Wrench
FACE MILLING (GENERAL CUTTING)

v
LSE445 -050A04R
-063A04R LS10T
-063A05R STBE445NF CS300890T CWSE445TR TKY25T TKY08F
x LSE445 -080A04R
│ LS15T
c LSE445 -200C12R
*12 Clamp
The shim is not compatible with the SE445 type.
Torque (N • m) : LS10T=8.5, LS15T=8.5, CS300890T=1.0
*
RECOMMENDED CUTTING CONDITIONS
Work Cutting Speed Feed per Tooth Work Cutting Speed Feed per Tooth
Hardness Grade (m/min) (mm/tooth) Hardness Grade (m/min) (mm/tooth)
Material Material
P F7030 300 M UP20M
Stainless < 200HB
200 0.2
(200 ─ 360) Steel (140 ─ 240) (0.1 ─ 0.3)
NX4545 0.2 UTi20T
Mild Steel < 180HB
(0.1 ─ 0.3)
UTi20T 240 K MC5020 200
F5010 • F5020 (130 ─ 240)
(170 ─ 300) Tensile
UP20M 160 0.2
Cast Iron Strength HTi10 (110 ─ 190) (0.1 ─ 0.3)
F7030 < 450MPa
250 160
UTi20T (110 ─ 190)
(170 ─ 300)
NX4545 0.2 1000 0.15
Carbon Steel 180 ─ 280HB (0.1 ─ 0.3) N
Aluminium
MD220 (200 ─ 1500) (0.05 ─ 0.25)
UTi20T ─
Alloy Steel 200 Alloy 1000 0.12
(140 ─ 240) HTi10 (700 ─ 1200) (0.05 ─ 0.2)
UP20M
140 0.15 aRevolution (min =(1000×Cutting Speed)÷(3.14×& D1)
-1)
280 ─ 350HB UTi20T (100 ─ 170) (0.1 ─ 0.2) aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution

a : Inventory maintained. s : Inventory maintained in Japan.

K014 r : Non stock, produced to order only. [ : Inventory maintained. To be replaced by new products.
INSERTS
P Steel Cutting Conditions (Guide):
Work M Stainless Steel :Stable Cutting : General Cutting :Unstable Cutting
Material K Cast Iron Honing: E : Round F : Sharp S : Chamfer + Hone
N Non-ferrous Metal T : Chamfer X :Round (Small) Z : Strong
Coated Cermet Carbide PCD Dimensions (mm)

Honing
Class

MC5020

VP15TF

NX2525
NX4545
UP20M

UTi20T

MD220
Shape Order Number Geometry

F7010
F7030

F5010
F5020

HTi10
D1 S1 F1 Re

F620
SECN1203AFFN1 C F s 12.7 3.18 1.4 1.0
F1
1203AFEN1 C E s 12.7 3.18 1.4 1.0
1203AFTN1 C T r s s s 12.7 3.18 1.4 1.0
Re
1203AFFR1 C F s 12.7 3.18 1.4 1.0 45° 20°
SEEN1203AFFN1 E F a 12.7 3.18 1.4 1.0 D1 S1

1203AFEN1 E E a a a 12.7 3.18 1.4 1.0


1203AFTN1 E T a [ [ a a a a 12.7 3.18 1.4 1.0
c

* 1 1203AFTN3 E T a [ a a a a 12.7 3.18 1.4 ─ F1 F1


1203AFSN1 E S a a a [ [ 12.7 3.18 1.4 1.0
* 1
SEEN1203AFTN3 SECN1203AFFR1
MD220

*1 1203AFSN3 E S a 12.7 3.18 1.4 ─


1203AFSN3

*2 1203AFZN1 E Z a 12.7 3.18 1.4 1.0

* 2 Strong cutting edge type.

INSERTS WITH BREAKER


P Steel Cutting Conditions (Guide):
Work
Material M Stainless Steel :Stable Cutting :General Cutting :Unstable Cutting
K Cast Iron Honing: E : Round
Coated Cermet Carbide Dimensions (mm)
Honing
Class

MC5020

VP15TF

NX2525
UP20M

UTi20T

Shape Order Number Geometry


F7010
F7030

F5010
F5020

D1 S1 F1 Re
F620

SEER1203AFEN-JS E E a a [ a [ [ a a a a 12.7 3.18 1.4 1.0 Re F1

ROTATING
TOOLS
45°
20°
D1 S1

FACE MILLING (GENERAL CUTTING)


WIPER INSERTS
Cermet Carbide Dimensions (mm)
Honing
Class

NX2525

Shape Order Number Geometry


HTi05T

L1 L2 S1 Re

WEC42AFFR5C C F a 12.7 15.33 3.18 1.0 R500


42AFER5C C E a 12.7 15.33 3.18 1.0
Re
L2

42AFTR5C C T a 12.7 15.33 3.18 1.0 Re 45°


20°
L1 S1
5

WEC42AFER10C C E a 12.7 18.816 3.18 1.0


R500
Re
L2

45°
Re
10 20°
L1 S1

SPARE PARTS TECHNICAL


N001 DATA P001 K015
ROTATING TOOLS

FACE MILLING
<HEAVY CUTTING> Finishing Roughing Face Milling

SE545 Fig.1
ø100 øD9
W1
Fig.2
ø125 øD9

L8
W1

L8
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel
Alloy Steel

L7

L7
L1
L1
øD8 øD8

ap

ap
øD1 45° øD1 45°
øD7 øD7
a 20°positive insert.
a High rake angle. Fig.3 øD9 Fig.4
ø101.6
a High rigidity due to

L8
ø160 W1 ø14 ø200
øD9 ø18
ø250
carbide shim. W1

L8
L7
L1

L7
L1
øD8

ap
ø66.7 45°
øD8

ap
øD1 øD1 45°
C H :45° øD7 øD7
A.R :+19° T :+13°
R.R :-2° I :+15° Right hand tool holder only.

Stock Number Dimensions (mm) Max.


Mass Type
Coarse Pitch Type

Depth
Order Number of Cut (Fig.)
R of Teeth D1 D7 L1 D9 L7 D8 W1 L8 (kg) ap
SE545-100A05R a 5 100 124.9 50 32 25 17.5 14.4 8 2.9 7.5 1
-125B06R a 6 125 149.8 63 40 32 56 16.4 9 3.7 7.5 2
-160C08R a 8 160 184.7 63 40 29 56 16.4 9 5.9 7.5 3
-200C10R a 10 200 225.7 63 60 32 140 25.7 14 8.2 7.5 4
-250C12R a 12 250 276.3 63 60 32 180 25.7 14 13.4 7.5 4
SE545-100A07R a 7 100 124.9 50 32 25 17.5 14.4 8 2.9 7.5 1
Fine Pitch

-125B09R r 9 125 149.8 63 40 32 56 16.4 9 3.7 7.5 2


-160C11R r 11 160 184.7 63 40 29 56 16.4 9 5.9 7.5 3

Insert SPARE PARTS


x z x c v b
*
z Tool Holder
Number
ROTATING

c
Locator Shim Wedge-T Wedge-S Clamp Screw Wrench
TOOLS

b
SE545_R Type SPSE545R STSE545R CWSE545TR CWSE545SN LS15T TKY25T
v
FACE MILLING (HEAVY CUTTING)

* Clamp Torque (N • m) : LS15T=8.5


RECOMMENDED CUTTING CONDITIONS
Work Cutting Speed Feed per Tooth Work Cutting Speed Feed per Tooth
Hardness Grade (m/min) (mm/tooth) Hardness Grade (m/min) (mm/tooth)
Material Material
P F7030 M UP20M
300 Stainless 200 0.2
< 200HB
(200 ─ 360) Steel (140 ─ 240) (0.1 ─ 0.3)
NX4545 UTi20T
0.2
Mild Steel < 180HB
(0.1 ─ 0.3) K MC5020 200
UTi20T F5010 • F5020 (130 ─ 240)
240
(170 ─ 290) Tensile 0.2
Cast Iron 160
UP20M Strength HTi10 (110 ─ 190) (0.1 ─ 0.3)
< 450MPa
UTi20T
160
F7030 (110 ─ 190)
250
(170 ─ 300)
NX4545 N Aluminium
Alloy ─ HTi10 1000
(700 ─ 1200)
0.12
(0.05 ─ 0.2)
0.2
180 ─ 280HB (0.1 ─ 0.3)
Carbon Steel UTi20T aRevolution (min-1)=(1000×Cutting Speed)÷(3.14×& D1)
Alloy Steel 200 aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution
(140 ─ 240)
UP20M
140 0.15
280 ─ 350HB UTi20T (100 ─ 170) (0.1 ─ 0.2)

a : Inventory maintained. s : Inventory maintained in Japan.


K016 r : Non stock, produced to order only. [ : Inventory maintained. To be replaced by new products.
INSERTS
P Steel Cutting Conditions (Guide):
Work M Stainless Steel :Stable Cutting :General Cutting :Unstable Cutting
Material K Cast Iron Honing: E : Round F : Sharp S : Chamfer + Hone
N Non-ferrous Metal T : Chamfer X: Round (Small) Z : Strong
Coated Cermet Carbide Dimensions (mm)

Honing
Class
Shape Order Number Geometry

MC5020

VP15TF

NX2525
NX4545
UP20M

UTi20T
D1 S1 F1 Re

F7010
F7030

F5010
F5020

HTi10
F620
SECN1504AFEN1 C E s 15.875 4.76 1.4 1.0 F1

1504AFTN1 C T s s s 15.875 4.76 1.4 1.0


Re
SEEN1504AFFN1 E F s 15.875 4.76 1.4 1.0 45° 20°
D1 S1
1504AFEN1 E E s s 15.875 4.76 1.4 1.0
1504AFTN1 E T a [ [ a a a a 15.875 4.76 1.4 1.0 c
1504AFTN3 E T
* 1 [ a a a 15.88 4.76 1.4 ─ F1
1504AFSN1 E S a a [ [ 15.875 4.76 1.4 1.0
*1
SEEN1504AFTN3
* 1 1504AFSN3 E S a 15.88 4.76 1.4 ─ 1504AFSN3

INSERTS WITH BREAKER


P Steel Cutting Conditions (Guide):
Work
Material M Stainless Steel :Stable Cutting :General Cutting :Unstable Cutting
K Cast Iron Honing: E : Round
Coated Carbide Dimensions (mm)
Honing
Class

Shape Order Number Geometry


MC5020

UP20M
UTi20T

D1 S1 F1 Re
F7030

F5010
F5020
F620

ROTATING
SEER1504AFEN-JS E E a [ a [ s s s 15.875 4.76 1.4 1.0

TOOLS
F1
Re

45°

FACE MILLING (HEAVY CUTTING)


20°
D1 S1

WIPER INSERTS
Cermet Carbide Dimensions (mm)
Honing
Class

Shape Order Number Geometry


NX2525

HTi05T

L1 L2 S1 Re

WEC53AFER5C C E a 15.875 18.505 4.76 1.0


R500
53AFTR5C C T a 15.875 18.505 4.76 1.0 Re 45°
L2

Re
20°
5
L1 S1

SPARE PARTS TECHNICAL


N001 DATA P001 K017
ROTATING TOOLS

FACE MILLING
<GENERAL CUTTING> Finishing Roughing Face Milling

SE415 Fig.1 øD9


W1
Fig.2
øD9

L8
ø80 ø125 W1

L8
ø100
Carbon Steel Stainless Steel Hardened Steel

L7
Light Alloy Cast Iron

L7
Alloy Steel

L1

L1
øD8

ap
øD8

ap
øD1 15°
øD1 15°
øD7 øD7

a 20°positive insert.
Fig.3 øD9 Fig.4
a High rake angle. W1 ø14

L8
ø101.6
ø160 ø200 øD9 ø18
a High rigidity due to ø250 W1

L8
L7
carbide shim.

L1

L7
L1
øD8

ap
ø66.7 15°
øD1 øD8

ap
øD1 15°
C H :15° øD7
øD7
A.R :+19° T :+11°
R.R :+5° I :+17° Right hand tool holder only.

Stock Number Dimensions (mm) Max.


Type

Mass Depth Type


Order Number of Cut (Fig.)
R of Teeth D1 D7 L1 D9 L7 D8 W1 L8 (kg)
ap
SE415-080A04R a 4 80 87.4 50 27 22 13.5 12.4 7 1.3 8.5 1
Coarse Pitch

-100A05R a 5 100 107.2 50 32 25 17.5 14.4 8 2.5 8.5 1


-125B06R a 6 125 131.9 63 40 32 56 16.4 9 3.4 8.5 2
-160C08R r 8 160 166.7 63 40 28 56 16.4 9 5.6 8.5 3
-200C10R r 10 200 206.6 63 60 32 140 25.7 14 8.3 8.5 4
SE415-080A06R a 6 80 87.4 50 27 22 13.5 12.4 7 1.3 8.5 1
Fine Pitch

-100A07R a 7 100 107.2 50 32 25 17.5 14.4 8 2.5 8.5 1


-125B09R a 9 125 131.9 63 40 32 56 16.4 9 3.4 8.5 2
-160C11R r 11 160 166.7 63 40 28 56 16.4 9 5.6 8.5 3
-200C14R r 14 200 206.6 63 60 32 140 25.7 14 8.3 8.5 4

SPARE PARTS
x
Insert z x c v b
*
c Tool Holder
Number
ROTATING
TOOLS

z Wrench
Locator Shim Wedge-T Wedge-S Clamp Screw

v SE415_R Type SPSE415R STSE415R CWSE445TR CWSE445SN LS15T TKY25T


FACE MILLING (GENERAL CUTTING)

* Clamp Torque (N • m) : LS15T=8.5


RECOMMENDED CUTTING CONDITIONS
Work Cutting Speed Feed per Tooth Work Cutting Speed Feed per Tooth
Hardness Grade (m/min) (mm/tooth) Hardness Grade (m/min) (mm/tooth)
Material Material
P F7030 M Stainless UP20M
300 200 0.2
< 200HB
(200 ─ 360) Steel (140 ─ 240) (0.1 ─ 0.3)
NX4545 UTi20T
0.2
Mild Steel < 180HB
(0.1 ─ 0.3)
UTi20T K MC5020 200
240 F5010 • F5020 (130 ─ 240)
(170 ─ 290) Tensile 0.2
Cast Iron 160
UP20M Strength HTi20T (110 ─ 190) (0.1 ─ 0.3)
< 450MPa
160
F7030 250 UTi20T (110 ─ 190)
(170 ─ 300)
NX4545 N Aluminium MD220 1000 0.15
0.2 (200 ─ 1500) (0.05 ─ 0.25)
180 ─ 280HB ─
Carbon Steel (0.1 ─ 0.3) Alloy 1000 0.12
UTi20T HTi10 (700 ─ 1200) (0.05 ─ 0.2)
Alloy Steel 200
(140 ─ 240)
UP20M aRevolution (min =(1000×Cutting Speed)÷(3.14×& D1)
-1)

aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution


280 ─ 350HB
130 0.15
UTi20T (90 ─ 150) (0.1 ─ 0.2)

a : Inventory maintained. s : Inventory maintained in Japan.

K018 r : Non stock, produced to order only. [ : Inventory maintained. To be replaced by new products.
INSERTS
P Steel Cutting Conditions (Guide):
Work M Stainless Steel : Stable Cutting : General Cutting : Unstable Cutting
Material K Cast Iron Honing: E : Round F : Sharp S : Chamfer + Hone
N Non-ferrous Metal T : Chamfer Z : Strong
Coated Cermet Carbide PCD Dimensions (mm)

Honing
Class

MC5020

VP15TF

NX2525
NX4545
UP20M

UTi20T

MD220
Shape Order Number Geometry

F7010
F7030

F5010
F5020

HTi10
D1 S1 F1 Re

F620
SECN1203EFFR1 C F s s 12.7 3.18 1.4 1.0
F1
1203EFER1 C E s 12.7 3.18 1.4 1.0
1203EFTR1 C T s s s s 12.7 3.18 1.4 1.0 Re
20°
SEEN1203EFFR1 E F a 12.7 3.18 1.4 1.0 15°
D1 S1
1203EFER1 E E s a 12.7 3.18 1.4 1.0
1203EFTR1 E T a [ [ a a a a 12.7 3.18 1.4 1.0 c

* 1 1203EFTR3 E T [ a a a 12.7 3.18 1.4 ─ F1 F1

1203EFSR1 E S a a [ [ 12.7 3.18 1.4 1.0 * 1


SEEN1203EFTR3
MD220

* 2 1203EFZR1 E Z a 12.7 3.18 1.4 1.0

* 2 Strong cutting edge type.

INSERTS WITH BREAKER


P Steel Cutting Conditions (Guide):
Work
Material M Stainless Steel :Stable Cutting : General Cutting :Unstable Cutting
K Cast Iron Honing: E : Round
Coated Carbide Dimensions (mm)
Honing
Class

MC5020

UTi20T

Shape Order Number Geometry


F7010
F7030

D1 S1 F1 Re
F620

SEER1203EFER-JS E E a a [ a a 12.7 3.18 1.4 1.0 Re F1

ROTATING
20°

TOOLS
D1 15° S1

FACE MILLING (GENERAL CUTTING)


WIPER INSERTS
Cermet Carbide Dimensions (mm)
Honing
Class

NX2525

HTi05T

Shape Order Number Geometry


L1 L2 S1 F1 Re

WEC42EFFR5C C F r 12.7 13.728 3.18 5 1.0


R500
42EFER5C C E a 12.7 13.728 3.18 5 1.0
L2

Re
42EFTR5C C T a 12.7 13.728 3.18 5 1.0 Re
20°
15°

F1
L1 S1

WEC42EFFR10C C F r 12.7 14.99 3.18 10 1.0


R500
42EFER10C C E s 12.7 14.99 3.18 10 1.0
L2

Re
Re
15° 20°
F1
L1 S1

SPARE PARTS TECHNICAL


N001 DATA P001 K019
ROTATING TOOLS

FACE MILLING
<HEAVY CUTTING> Finishing Roughing Face Milling

SE515 Fig.1 øD9


W1
Fig.2 øD9
W1

L8

L8
ø100 ø125
Carbon Steel Stainless Steel Hardened Steel

L7

L7
Light Alloy Cast Iron Alloy Steel

L1

L1
øD8 øD8

ap

ap
øD1 15° øD1 15°
øD7 øD7

a 20°positive insert. Fig.3 øD9


ø14
Fig.4 ø101.6
W1

L8
a High rake angle. ø160 ø200 øD9 ø18
ø250 W1

L8
a High rigidity due to

L7
L1

L7
carbide shim.

L1
øD8

ap
ø66.7 15°
øD8
øD1

ap
øD1 15°
øD7 øD7
C H :15°
A.R :+19° T :+11° Right hand tool holder only.
R.R :+5° I :+17°
Max.
Stock Number Dimensions (mm) Type
Type

Order Number Mass Depth


R of Teeth D1 D7 L1 D9 L7 D8 W1 L8 (kg) of Cut (Fig.)
ap
SE515-100A05R a 5 100 108.9 50 32 25 17.5 14.4 8 2.3 11.5 1
Coarse Pitch

-125B06R a 6 125 133.6 63 40 32 56 16.4 9 3.5 11.5 2


-160C08R a 8 160 168.3 63 40 28 56 16.4 9 5.6 11.5 3
-200C10R a 10 200 208.0 63 60 32 140 25.7 14 8.6 11.5 4
-250C12R a 12 250 257.8 63 60 32 180 25.7 14 14.0 11.5 4
SE515-100A07R r 7 100 108.9 50 32 25 17.5 14.4 8 2.3 11.5 1
Fine Pitch

-125B09R r 9 125 133.6 63 40 32 56 16.4 9 3.5 11.5 2


-160C11R r 11 160 168.3 63 40 28 56 16.4 9 5.6 11.5 3
-200C14R r 14 200 208.0 63 60 32 140 25.7 14 8.6 11.5 4

SPARE PARTS
x
Insert z x c v b
*
c Tool Holder
Number
ROTATING

z
TOOLS

Locator Shim Wedge-T Wedge-S Clamp Screw Wrench

v SE515_R Type SPSE515R STSE515R CWSE545TR CWSE545SN LS15T TKY25T


FACE MILLING (HEAVY CUTTING)

* Clamp Torque (N • m) : LS15T=8.5

RECOMMENDED CUTTING CONDITIONS


Work Cutting Speed Feed per Tooth Work Cutting Speed Feed per Tooth
Hardness Grade (m/min) (mm/tooth) Hardness Grade (m/min) (mm/tooth)
Material Material
P F7030 M UP20M
300 Stainless 200 0.2
< 200HB
(200 ─ 360) Steel (140 ─ 240) (0.1 ─ 0.3)
NX4545 UTi20T
0.2
Mild Steel < 180HB
(0.1 ─ 0.3)
K MC5020 200
UTi20T (130 ─ 240)
240 F5010 • F5020
(170 ─ 290) Tensile 0.2
160
UP20M Cast Iron Strength HTi10 (110 ─ 190) (0.1 ─ 0.3)
< 450MPa
160
F7030 UTi20T (110 ─ 190)
250
(170 ─ 300)
NX4545 N Aluminium
Alloy ─ HTi10 1000
(700 ─ 1200)
0.12
(0.05 ─ 0.2)
0.2
180 ─ 280HB
Carbon Steel (0.1 ─ 0.3)
UTi20T aRevolution (min-1)=(1000×Cutting Speed)÷(3.14×& D1)
Alloy Steel 200
aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution
(140 ─ 240)
UP20M

280 ─ 350HB 140 0.15


UTi20T (100 ─ 170) (0.1 ─ 0.2)

a : Inventory maintained. s : Inventory maintained in Japan.


G000
K020 r : Non stock, produced to order only. [ : Inventory maintained. To be replaced by new products.
INSERTS
P Steel Cutting Conditions (Guide):
Work M Stainless Steel : Stable Cutting : General Cutting :Unstable Cutting
Material K Cast Iron Honing: E : Round F : Sharp S : Chamfer + Hone
N Non-ferrous Metal T : Chamfer
Coated Cermet Carbide Dimensions (mm)

Honing
Class

MC5020
Shape Order Number Geometry

VP15TF

NX2525
NX4545
UP20M

UTi20T
D1 S1 F1 Re

F7010
F7030

F5010
F5020

HTi10
F620
SECN1504EFER1 C E s 15.875 4.76 1.4 1.0 F1

1504EFTR1 C T s s s 15.875 4.76 1.4 1.0


Re
SEEN1504EFFR1 E F s 15.875 4.76 1.4 1.0 15° 20°
D1 S1
1504EFER1 E E s s 15.875 4.76 1.4 1.0
c
1504EFTR1 E T a [ [ a s a a 15.875 4.76 1.4 1.0
F1
* 1504EFTR3 E T [ a a 15.875 4.76 1.4 ─
1504EFSR1 E S a a [ s 15.875 4.76 1.4 1.0 *
SEEN1504EFTR3

WIPER INSERTS
Cermet Carbide Dimensions (mm)
Honing
Class

Shape Order Number Geometry


NX2525

HTi05T

L1 L2 S1 Re

WEC53EFER5C C E a 15.875 16.903 4.76 1.0


R500
53EFTR5C C T a 15.875 16.903 4.76 1.0
Re
Re L2
15° 20°

ROTATING
TOOLS
5
L1 S1

FACE MILLING (HEAVY CUTTING)

SPARE PARTS TECHNICAL


N001 DATA P001 K021
ROTATING TOOLS

FACE MILLING
<HIGH FEED CUTTING FOR CAST IRON> Finishing Roughing Face Milling

AHX640W NEW
Fig.1
ø80
øD12
øD9
Fig.2
ø100
øD12
øD9

L8
L8
W1 W1
Carbon Steel Stainless Steel Hardened Steel ø125
Light Alloy Cast Iron Alloy Steel

L7

L7
L1

L1
ap
øD8 40° øD8

ap
a Heptagonal double øD1
øD2
øD1
øD2
40°

sided insert. Fig.3 øD12 Fig.4 øD12 (


a Economical 14 cutting ø160
ø66.7
ø200
ø177.8 ø315 only)
ø101.6
øD9
edge inserts. ø14 ø250 ø18 ø22

L8
W1 øD9

L8
ø315 W1
a Multi insert design for

L7
high feed machining.

L7
L1

L1
ap
øD8 øD8
40°

ap
øD1 40° øD1
C H :40° øD2 øD2
A.R :-6° T :+10° Right hand tool holder shown.
R.R :-4° I :+9° ─ +10° (T,I : When using the MK breaker insert)

Stock Number Dimensions (mm) Max.


Mass Depth of Cut Type
Type

Order Number (Fig.)


R L of Teeth D1 D2 L1 D9 L7 D8 D12 W1 L8 (kg)
ap
AHX640W-080A08R/L a s 8 80 92.6 50 27 23 13 56 12.4 7 1.5 6 1
-100B10R/L a s 10 100 112.6 50 32 32 45 70 14.4 8 2.1 6 2
Extra Fine Pitch

-125B12R/L a s 12 125 137.6 63 40 32 56 80 16.4 9 3.1 6 2


-160C16R/L a s 16 160 172.6 63 40 29 56 100 16.4 9 5.6 6 3
-200C20R/L a s 20 200 212.6 63 60 32 135 155 25.7 14 8.0 6 4
-250C24R/L a s 24 250 262.6 63 60 32 180 200 25.7 14 12.6 6 4
-315C28R/L a s 28 315 327.6 80 60 57 225 285 25.7 14 31.5 6 4
AHX640W-080A10R/L a s 10 80 92.6 50 27 23 13 56 12.4 7 1.5 6 1
Super extra fine pitch

-100B14R/L a s 14 100 112.6 50 32 32 45 70 14.4 8 2.1 6 2


-125B18R/L a s 18 125 137.6 63 40 32 56 80 16.4 9 3.1 6 2
-160C22R/L a s 22 160 172.6 63 40 29 56 100 16.4 9 5.6 6 3
-200C28R/L 28 200 212.6 63 60 32 135 155 25.7 14 8.0 6 4
ROTATING

a s
TOOLS

-250C36R/L a s 36 250 262.6 63 60 32 180 200 25.7 14 12.6 6 4


-315C44R/L a s 44 315 327.6 80 60 57 225 285 25.7 14 31.5 6 4
FACE MILLING (HIGH FEED CUTTING FOR CAST IRON)

SPARE PARTS
*
Tool Holder
Number
Wedge Clamp Screw Wrench

AHX640W CWAHX640WN LS0622T TKY15T

* Clamp Torque (N • m) : LS0622T=6.0

a : Inventory maintained. s : Inventory maintained in Japan.


G000
K022
INSERTS
Coated

Honing
Class

MC5020
Shape Order Number Geometry

MK Breaker NNMU200608ZEN-MK M E a

1 R0.8
ø20 6.55

HK Breaker NNMU200608ZEN-HK M E a

1 R0.8
ø20 6.55

Wiper WNEU2006ZEN7C-WK E E a

7.4
7.4 R0.8
ø20 6.55

* The inserts can be used with both right and left hand cutters.

INSERT APPLICATIONS

MK HK
Stable Cutting Unstable Cutting

ROTATING
TOOLS
RECOMMENDED CUTTING CONDITIONS
y General Machining

FACE MILLING (HIGH FEED CUTTING FOR CAST IRON)


Tensile Cutting Speed Feed per Tooth
Work Material Strength Grade (m/min) (mm/tooth)
K 300 0.3
< 200MPa
(250 ─350) (0.2─0.4)
Cast Iron
250 ─ 350 220 0.3
MPa (150 ─300) (0.2─0.4)
MC5020
200 0.2
< 450MPa
Ductile (150 ─250) (0.1─0.3)
Cast Iron 500 ─ 800 170 0.2
MPa (150 ─200) (0.1─0.3)

y Finishing (When using wiper insert)


Axial Depth of Cut Cutting Speed Feed per Revolution
Work Material (m/min) (mm/rev.)
(mm)
K 320
< 0.5 (250─400)
Cast Iron
270
0.5 ─ 3
(200─350)
1─6
270
< 0.5 (200─350)
Ductile
Cast Iron 220
0.5 ─ 3 (200─250)

a : Inventory maintained.
SPARE PARTS TECHNICAL
N001 DATA P001 K023
ROTATING TOOLS

FACE MILLING
<HIGH EFFICIENCY CUTTING FOR CAST IRON> Finishing Roughing Face Milling

AOX445
Fig.1 øD9 Fig.2 øD9
NEW W1

L8
W1

L8
ø63 ø80
ø100

L7
Carbon Steel Stainless Steel Hardened Steel ø125

L7
Light Alloy Cast Iron Alloy Steel

L1
L1
ø160

ap (Max. Depth of Cut)


ap (Max. Depth of Cut)
øD8 øD8

A1

A1
45° 45°
a Solid CBN octagonal double øD1 øD1
øD2 øD2
sided insert.
a Economical 16 cutting edge Fig.3 ø101.6
øD9
inserts. ø200 ø18

L8
W1
(when the depth of cut is 3mm)

L7
a For high efficiency roughing

L1
through to finishing.
a Easy insert changing. øD8

ap (Max. Depth of Cut)


A1
øD1 45°
C H :45°
T :-9°─ -6° øD2
A.R :-5°
y ARBOR TYPE R.R :-9° ─ -6° I :-5° Right hand tool holder shown.
Max. Max.
Stock Dimensions (mm)
Number
of Teeth

Mass Depth of Cut Allowable Type


Type

Order Number (mm) Revolution (Fig.)


(kg)
R L D1 D2 L1 D9 L7 D8 W1 L8 A1 ap (min )
-1

AOX445-063A04R/L s r 4 63 70.75 40 22 20 11 10.4 6.3 0.6 3 8 12000 1


Coarse Pitch

R/L08006C s r 6 80 87.73 50 25.4 26 38 9.5 6 1.1 3 8 11000 2


R/L10008D s r 8 100 107.73 63 31.75 32 45 12.7 8 2.4 3 8 9300 2
R/L12510E s r 10 125 132.71 63 38.1 35 60 15.9 10 2.9 3 8 8300 2
R/L16012F s r 12 160 167.71 63 50.8 38 80 19.1 11 4.6 3 8 7200 2
R/L20012K r r 12 200 207.71 63 47.625 35 140 25.4 14.22 8.3 3 8 6400 3
(Note) When machining with a depth of cut of 8mm, 16 corners cannot be used.

øD2
øD1

øD4
45°

A1
ap (Max. Depth of Cut)
L2
L1
ROTATING

y SHANK TYPE
TOOLS

Right hand tool holder shown.


Max. Max.
Stock Dimensions (mm)
Number
of Teeth

Depth of Cut Allowable


Type

Order Number Mass


(kg) (mm) Revolution
FACE MILLING (HIGH FEED CUTTING FOR CAST IRON)

R L D1 D2 L1 D4 L2 A1 ap (min-1)
AOX445R/L503S32 s r 3 50 57.75 125 32 40 1.0 3 8 13000
Coarse Pitch

R/L634S32 s r 4 63 70.75 125 32 40 1.3 3 8 12000

SPARE PARTS
*
Tool Holder
Number
Wedge Clamp Screw Wrench
AOX445 CWAOX445N LS15T TKY25T
Clamp Torque (N • m) : LS15T=8.0
*
INSERTS RECOMMENDED CUTTING CONDITIONS
CBN Tensile Cutting Speed Feed per Tooth
Work Material Grade (m/min) (mm/tooth)
Strength
Class
BC5030

Order Number Geometry K < 200MPa


1000 0.1
Cast Iron CB5030
(800─1500) (0.05─ 0.15)
250 ─350
SL-ONEN120404ASN E s MPa

R0.4
ø12.7 4.76

a : Inventory maintained. s : Inventory maintained in Japan.

K024 r : Non stock, produced to order only. [ : Inventory maintained. To be replaced by new products.
FACE MILLING
<HIGH FEED CUTTING FOR CAST IRON> Finishing Roughing Face Milling

FBP415 Fig.1 Fig.2


øD9 øD9

L8
ø80 W1 ø125 W1

L8
ø100
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel

L7
L7
Alloy Steel

L1

L1
øD8

ap
øD1 15° øD8

ap
øD1 15°
a 11°positive insert. øD2
øD2
a Large axial angle
prevents chattering. Fig.3 øD9 ø14 Fig.4

L8
W1 ø101.6
a Multi insert design. ø160 ø200
ø250
øD9
W1
ø18

L8
L7
a For high feed cast

L1

L7
iron machining.

L1
øD8

ap
ø66.7 15° øD8
y & 80─ & 100 y &125 ─ & 250

ap
øD1 øD1 15°
C H :15° C H :15° øD2 øD2
A.R :+13° T :+2° A.R :+13° T :+4°
R.R :-2° I :+13° R.R :+1° I :+12° Right hand tool holder only.
Stock Number Dimensions (mm) Max.
Mass Depth Type
Order Number (kg) of Cut (Fig.)
R of Teeth D1 D2 L1 D9 L7 D8 W1 L8 ap
FBP415-080A08R a 8 80 85.3 50 27 22 13.5 12.4 7 1.5 8.5 1
-100A10R a 10 100 105.2 50 32 25 17.5 14.4 8 2.7 8.5 1
-125B14R a 14 125 130.4 63 40 32 56 16.4 9 3.6 8.5 2
-160C18R r 18 160 165.4 63 40 29 56 16.4 9 5.8 8.5 3
-200C22R r 22 200 205.4 63 60 32 140 25.7 14 8.6 8.5 4
-250C28R r 28 250 255.3 63 60 32 180 25.7 14 14.0 8.5 4

INSERTS RECOMMENDED CUTTING CONDITIONS


Coated Carbide CBN Work Tensile Cutting Speed Feed per Tooth
Grade
Honing

(m/min) (mm/tooth)
Class

Material Strength
MC5020

HTi05T

Order Number Geometry


MB710
F5010
F5020
HTi10

K 200 0.2
< 200MPa HTi10
(140─240) (0.1 ─0.3)

ROTATING
SPEN1203EEER1 E E Cast

TOOLS
a [ [ a
1.4 MC5020 250 0.2
Iron 250─350 F5010 • F5020 (170─300) (0.1 ─0.3)
1203EETR1 E T s MB710
MPa 500 0.15
SPNN1203EEER1 N E s s s s 11° MB710
(300─900) (0.05 ─0.25)
15°

FACE MILLING (HIGH FEED CUTTING FOR CAST IRON)


12.70 3.175 160 0.15
HTi10
(110─190) (0.1 ─0.2)
SPER1203EEER-JS E E a 1.4 < 450MPa
MC5020 200 0.2
Ductile F5010 • F5020 (130─240) (0.1 ─0.3)
11° Cast Iron MC5020 160 0.2
12.7 15° 3.175 500 ─800 F5010 • F5020 (110─190) (0.1 ─0.3)
MPa 200 0.15
MB710
WPC42EEER10C C E a (100─300) (0.05 ─0.25)
R500

15.163

15°
42EETR10C C T a a Revolution (min-1)=(1000 x Cutting Speed)u(3.14 x & D1)
11° a Table Feed (mm/min)=Feed per Tooth x Number of Teeth x Cutter Revolution
10
12.70 3.175

SPARE PARTS
z x c
* v
*
Tool Holder
Number
Clamp Shim Wrench Wrench
Shim Wedge-T (Clamp Screw) (Shim)
Screw Screw

FBP415_R Type STSP415R CWSP415TR LS10T TS32 TKY25T TKY08F

* Clamp Torque (N • m) : LS10T=8.5, TS32=1.0

SPARE PARTS TECHNICAL


N001 DATA P001 K025
ROTATING TOOLS

FACE MILLING
<GENERAL CUTTING FOR ALUMINIUM ALLOY> Finishing Roughing Face Milling

BF407 Fig.1 øD9


W1
Fig.2 øD9
W1

L8
ø80 ø125

L8
Carbon Steel Stainless Steel Hardened Steel ø100
Light Alloy Cast Iron

L7

L7
Alloy Steel

L1
L1
øD8 øD8

ap
ap
øD1 7° øD1 7°
øD2 øD2

a 25°positive insert. Fig.3 øD9 ø14 Fig.4

L8
W1 ø101.6
a High rake and ø160 ø200 øD9 ø18
ø250 W1

L8
L7
relief angle.

L1

L7
a Suitable for light

L1
alloy machining. øD8

ap
ø66.7 7° øD8

ap
øD1 øD1 7°
øD2 øD2
C H :7°
A.R :+15° T :+14° Right hand tool holder only.
R.R :+12° I :+14°
Max.
Stock Number Dimensions (mm) Mass Depth Type
Order Number (kg) of Cut (Fig.)
R of Teeth D1 D2 L1 D9 L7 D8 W1 L8 ap
BF407-080A05R a 5 80 82.8 50 27 22 13.5 12.4 7 1.1 9 1
-100A06R a 6 100 102.8 63 32 25 17.5 14.4 8 2.3 9 1
-125B08R a 8 125 127.7 63 40 32 56 16.4 9 2.8 9 2
-160C10R r 10 160 162.7 63 40 29 56 16.4 9 5.0 9 3
-200C12R r 12 200 202.4 63 60 32 140 25.7 14 8.0 9 4
-250C16R r 16 250 252.4 63 60 32 180 25.7 14 13.1 9 4

INSERTS RECOMMENDED CUTTING CONDITIONS


Carbide PCD Work Cutting Speed Feed per Tooth
Silicon (%) Grade (m/min) (mm/tooth)
Material
Honing
Class

Order Number Geometry


MD220

N 1000 0.15
HTi10

HTi10 (800 ─ 1200) (0.1 ─ 0.25)


<2
1000 0.15
MD220 (800 ─ 1200) (0.05 ─ 0.25)
SFAN1203ZFFR2 A F
ROTATING

a
650 0.1
TOOLS

HTi10 (500 ─ 800) (0.05 ─ 0.15)


SFCN1203ZFFR2 C F a s 2.4 Aluminium
10 Max.
Alloy 1000 0.15
MD220 (800 ─ 1200) (0.05 ─ 0.25)
25° 150
HTi10 (100 ─ 200)
FACE MILLING (GENERAL CUTTING FOR ALUMINIUM ALLOY)

12.70 4° 3.175 0.15


15 Max. (0.05 ─ 0.25)
600
MD220 (400 ─ 800)
WFC42ZFER2 C E a
aRevolution (min =(1000×Cutting Speed)÷(3.14×& D1)
-1)
12.40
NP-WFC42ZFER2 C E s aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution
2.4
NP-WFC

25°
2.4
3.175

SPARE PARTS
z x
* c
Tool Holder
Number
Wedge Clamp Screw Clamp Screw Wrench

x BF407-080A05R
CWSF407TR1 LS15T CAS51T TKY25T
z
BF407-100A06R
Insert
c Plug BF407-125B08R
│ CWSF407TR2 LS15T CAS51T TKY25T
BF407-250C16R

* Clamp Torque (N • m) : LS15T=8.5


a : Inventory maintained. s : Inventory maintained in Japan.
SPARE PARTS TECHNICAL
K026 r : Non stock, produced to order only.
N001 DATA P001
FACE MILLING
<CUTTING FOR DIFFICULT-TO-CUT MATERIALS> Finishing Roughing Shoulder Milling Face Milling

SG20 Fig.1
ø80
øD9
W1
Fig.2
ø125
øD9
W1

L8
L8
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel ø100
Alloy Steel

L7

L7
L1

L1
øD8 øD8

ap
ap
øD1 øD1
øD2 øD2
a 30°positive insert.
a High rake angle. Fig.3 øD9
ø160 W1 ø14
a Round shape insert

L8
with a strong cutting edge.

L7
L1
a Suitable for
difficult-to-cut materials. øD8

ap
ø66.7
øD1
øD2
A.R :+24° T :+23°(CH=45°)
Right hand tool holder only.
R.R :+9°

Stock Number Dimensions (mm) Mass


Max.
Type
Depth
Order Number of Cut
R of Teeth D1 D2 L1 D9 L7 D8 W1 L8 (kg)
ap
(Fig.)

SG20-080A04R a 4 80 101.2 50 27 22 13.5 12.4 7 1.5 8 1


-100A05R a 5 100 121.4 50 32 25 17.5 14.4 8 2.9 8 1
-125B06R a 6 125 146.4 63 40 32 56 16.4 9 3.8 8 2
-160C08R a 8 160 181.4 63 40 28 56 16.4 9 6.1 8 3

INSERTS RECOMMENDED CUTTING CONDITIONS


Coated Cermet Carbide Max. Depth
Work Cutting Speed Feed per Tooth
Hardness Grade (m/min) (mm/tooth) of Cut
Material
Class

Order Number Geometry (mm)


NX2525
UP20M

UTi20T
VP15TF
F7030

HTi10
F620

P F7030 300 0.35 4.5


NX2525 (200 ─ 360) (0.2 ─ 0.5)
< 180HB
Carbon Steel 240 0.25
RGEN2004M0EN E s UTi20T (170 ─ 290) (0.2 ─ 0.3) 4.5
Alloy Steel
2004M0SN E a [ a s a a 280 ─ 350HB UTi20T
140 0.15 4.5
(100 ─ 170) (0.1 ─ 0.2)

ROTATING
TOOLS
30° M Stainless
Steel < 200HB UTi20T
200
(140 ─ 240)
0.2
(0.1 ─ 0.3) 3
20.00 4.76 200 0.4
K Cast Iron Tensile Strength
< 350MPa
HTi10 (140 ─ 240) (0.3 ─ 0.5) 4.5

H Hardened 80 0.2

FACE MILLING (CUTTING FOR DIFFICULT-TO-CUT MATERIALS)


Steel 40 ─ 60HRC UTi20T (50 ─ 100) 2 (0.1 ─ 0.3)
aRevolution (min )=(1000×Cutting Speed)÷(3.14×& D1)
-1

aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution

c SPARE PARTS
z
z x c v *
Tool Holder
Number
Locator Wedge-T Wedge-S Clamp Screw Wrench

v
x SG20 Type SPSG20R CWSG20TR CWSG20SN LS15T TKY25T
Insert

* Clamp Torque (N • m) : LS15T=8.5

a : Inventory maintained. s : Inventory maintained in Japan.


SPARE PARTS TECHNICAL
[ : Inventory maintained. To be replaced by new products.
N001 DATA P001 K027
ROTATING TOOLS

SHOULDER MILLING
<GENERAL CUTTING> Finishing Roughing Face Milling Face Milling Shoulder Milling

ASX400 Fig.1
ø50
ø63
øD12
øD9
Fig.2
ø80
ø100
øD12
øD9

L8
L8
W1
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel W1 ø125
Alloy Steel

L7

L7
L1

L1
a Precise but inexpensive

ap

ap
øD8
moulded positive inserts. øD11 R0.8
øD8
øD1 R0.8
a Economical 4 cutting øD1
Fig.3 Fig.4
edge inserts. ø160
øD12
ø66.7 ø200
øD12
ø101.6
a Curved cutting edge øD9
W1
ø14 ø250 øD9
W1
ø18

and high rigidity holder.

L8

L8
L7
a Screw-on type.

L7
L1

L1
ap

ap
C H :0° øD8 øD8
øD1 R0.8 øD1 R0.8
A.R :+11° T :-9°─ -11°
y ARBOR TYPE R.R :-9° ─ -11° I :+11° Right hand tool holder only.
Max.
Stock Dimensions (mm)
Number
of Teeth

Mass Type
Type

Depth
Order Number (kg) of Cut (Fig.)
R D1 L1 D9 L7 D8 D12 W1 L8 D11 ap
ASX400-050A03R a 3 50 40 22 20 11 41 10.4 6.3 17 0.3 10 1
-063A04R a 4 63 40 22 20 11 50 10.4 6.3 17 0.5 10 1
Coarse Pitch

-080B04R a 4 80 50 27 29 38 60 12.4 7 ─ 0.9 10 2


-100B05R a 5 100 50 32 32 45 70 14.4 8 ─ 1.4 10 2
-125B06R a 6 125 63 40 32 60 80 16.4 9 ─ 2.3 10 2
-160C08R a 8 160 63 40 29 56 100 16.4 9 ─ 3.6 10 3
-200C10R a 10 200 63 60 32 135 160 25.7 14.22 ─ 6.3 10 4
-250C12R a 12 250 63 60 32 180 210 25.7 14.22 ─ 10.8 10 4
ASX400-050A04R a 4 50 40 22 20 11 41 10.4 6.3 17 0.3 10 1
-063A05R a 5 63 40 22 20 11 50 10.4 6.3 17 0.5 10 1
-080B06R a 6 80 50 27 29 38 60 12.4 7 ─ 0.9 10 2
Fine Pitch

-100B07R a 7 100 50 32 32 45 70 14.4 8 ─ 1.4 10 2


-125B08R a 8 125 63 40 32 60 80 16.4 9 ─ 2.2 10 2
-160C12R a 12 160 63 40 29 56 100 16.4 9 ─ 3.5 10 3
-200C16R a 16 200 63 60 32 135 160 25.7 14.22 ─ 6.2 10 4
-250C18R a 18 250 63 60 32 180 210 25.7 14.22 ─ 10.7 10 4
ASX400-050A05R a 5 50 40 22 20 11 41 10.4 6.3 17 0.3 10 1
ROTATING

-063A06R 6 63 40 22 20 11 10.4 6.3 10 1


TOOLS

50 17 0.5
Extra Fine Pitch

a
-080B08R a 8 80 50 27 29 38 60 12.4 7 ─ 0.9 10 2
-100B10R a 10 100 50 32 32 45 70 14.4 8 ─ 1.4 10 2
-125B12R a 12 125 63 40 32 60 80 16.4 9 ─ 2.1 10 2
SHOULDER MILLING (GENERAL CUTTING)

-160C15R a 15 160 63 40 29 56 100 16.4 9 ─ 3.4 10 3


-200C19R s 19 200 63 60 32 135 160 25.7 14.22 ─ 6.2 10 4
-250C22R s 22 250 63 60 32 180 210 25.7 14.22 ─ 10.5 10 4
øD4
øD1

ap
R0.8 L2
L1

y STRAIGHT SHANK TYPE Right hand tool holder only.

Stock Dimensions (mm)


Number
Order Number of Teeth
R D1 L1 D4 L2 ap

ASX400R403S32 s 3 40 125 32 40 10
504S32 s 4 50 125 32 40 10
635S32 s 5 63 125 32 40 10

a : Inventory maintained. s : Inventory maintained in Japan.

K028
A M

øD4

øD5
øD1
A
ap (Max. Depth of Cut)
L2 H1
L1
SECTION A-A

y SCREW-IN TYPE Right hand tool holder only.


Coolant Hole
Stock

Number
of Teeth

Dimensions (mm)
Order Number

R D1 L1 L2 D4 D5 H1 M ap Insert

ASX400R322M16 a u 2 32 65 42 17 29 22 16 10 SOMT12T308
403M16 a u 3 40 70 47 17 29 22 16 10 PEER- oo

SPARE PARTS
* *
Tool Holder Number
Shim Shim Screw Clamp Screw Wrench (Insert) Wrench (Shim)

ASX400 Type STASX400N WCS503507H TPS35 TIP15T HKY35R

* Clamp Torque (N • m) : WCS503507H=5.0, TPS35=3.5

ROTATING
TOOLS
SHOULDER MILLING (GENERAL CUTTING)

SCREW-IN SPARE PARTS TECHNICAL


ARBORS K122 N001 DATA P001 K029
ROTATING TOOLS

INSERTS
P Steel
Cutting Conditions (Guide):
M Stainless Steel :Stable Cutting :General Cutting :Unstable Cutting
K Cast Iron
Work Material Honing:
N Non-ferrous Metal
E : Round F : Sharp T : Chamfer
S Heat-resistant Alloy, Titanium Alloy
H Hardened Materials
Coated Cermet Carbide Dimensions (mm)
Application

Honing
Class
Shape

MC5020

VP30RT
Order Number Geometry

VP15TF

NX4545
D1 S1 F1 Re

F7030

F5010
F5020

HTi10
Re
JL Breaker SOET12T308PEER-JL E E 12.7 3.97 1.4 0.8
For Aluminium Alloy Heavy Interrupted Cutting Medium─Heavy Cutting Light─Semi-Heavy Cutting Finish─Light Cutting

a a a a

F1
D1 S1

JM Breaker SOMT12T308PEER-JM M E a a [ [ a a a 12.7 3.97 1.4 0.8 Re


JM

F1
80
D1 S1

JH Breaker SOMT12T308PEER-JH M E a a [ [ a a 12.7 3.97 1.4 0.8 Re


JH

F1
80
D1 S1

Re
FT Breaker SOMT12T320PEER-FT M E a [ a 12.7 3.97 0.5 2.0
FT

F1
D1 S1

Re
JP Breaker SOGT12T308PEFR-JP G F a 12.7 3.97 1.4 0.8

F1
ROTATING
TOOLS

D1 S1
SHOULDER MILLING (GENERAL CUTTING)

WIPER INSERTS
Cermet Carbide Dimensions (mm)
Honing
Class

Shape Order Number Geometry


NX2525

HTi05T

L1 L2 S1 F1 Re

WOEW12T308PEER8C E E 12.5 13.2 3.97 8 0.8


R500

12T308PETR8C E T a 12.5 13.2 3.97 8 0.8


L2

F1 Re
L1 S1

a : Inventory maintained. [ : Inventory maintained. To be replaced by new products.


K030
RECOMMENDED CUTTING CONDITIONS
Cutting Speed Finish ─ Light Cutting Light─ Semi-Heavy Cutting Medium ─ Heavy Cutting
Work Material Hardness Grade
(m/min) Feed per Tooth (mm/tooth) Breaker Feed per Tooth (mm/tooth) Breaker Feed per Tooth (mm/tooth) Breaker
P F7030 280 (210─ 350) 0.18 (0.08 ─ 0.28) JL 0.2 (0.1 ─ 0.3) JM 0.25 (0.1 ─ 0.35) JH
JH
VP15TF 250 (200─300) 0.18 (0.08 ─ 0.28) JL 0.2 (0.1 ─ 0.3) JM 0.25 (0.1 ─ 0.35)
Mild Steel < 180HB
FT
VP30RT 230 (180─ 280) 0.18 (0.08 ─ 0.28) JL 0.2 (0.1 ─ 0.3) JM 0.25 (0.1 ─ 0.35) JH

NX4545 180 (130─230) 0.15 (0.07 ─0.23) JL 0.18 (0.1 ─ 0.28) JM ─ ─

F7030 250 (200─ 300) 0.15 (0.07 ─ 0.23) JL 0.18 (0.1 ─ 0.28) JM 0.2 (0.1 ─ 0.3) JH
JH
VP15TF 220 (170─ 270) 0.15 (0.07 ─ 0.23) JL 0.18 (0.1 ─ 0.28) JM 0.2 (0.1 ─ 0.3)
180 ─ 280HB FT
VP30RT 200 (150─ 250) 0.15 (0.07 ─ 0.23) JL 0.18 (0.1 ─ 0.28) JM 0.2 (0.1 ─ 0.3) JH

Carbon Steel NX4545 150 (120─180) 0.13 (0.06 ─ 0.2) JL 0.15 (0.1 ─0.25) JM ─ ─
Alloy Steel
F7030 180 (130─ 230) 0.13 (0.06 ─ 0.2) JL 0.15 (0.1 ─ 0.25) JM 0.18 (0.1 ─ 0.28) JH
JH
VP15TF 140 (100─ 180) 0.13 (0.06 ─ 0.2) JL 0.15 (0.1 ─0.25) JM 0.18 (0.1 ─ 0.28)
280 ─ 350HB FT
VP30RT 120 (80─ 160) 0.13 (0.06 ─ 0.2) JL 0.15 (0.1 ─ 0.25) JM 0.18 (0.1 ─ 0.28) JH

NX4545 100 (80─ 120) 0.1 (0.05 ─ 0.15) JL 0.13 (0.1 ─ 0.2) JM ─ ─
JH
M VP15TF 220 (170─ 270) 0.15 (0.07 ─ 0.23) JL 0.18 (0.1 ─ 0.28) JM 0.2 (0.1 ─ 0.3)
FT
Stainless Steel < 270HB VP30RT 200 (150─ 250) 0.15 (0.07 ─ 0.23) JL 0.18 (0.1 ─ 0.28) JM 0.2 (0.1 ─ 0.3) JH

NX4545 150 (120─180) 0.15 (0.07 ─ 0.23) JL 0.18 (0.1 ─0.28) JM ─ ─

K JH
MC5020 200 (150─ 250) ─ ─ 0.2 (0.1 ─ 0.3) JM 0.25 (0.1 ─ 0.35)
FT
F5010 200 (150─ 250) ─ ─ 0.2 (0.1 ─ 0.3) JM 0.25 (0.1 ─ 0.35) JH
Cast Iron Tensile Strength
Ductile Cast Iron < 450MPa JH
F5020 200 (150─250) ─ ─ 0.2 (0.1 ─ 0.3) JM 0.25 (0.1 ─ 0.35) FT
JH
VP15TF 180 (130─ 230) 0.18 (0.1 ─ 0.28) JL 0.2 (0.1 ─ 0.3) JM 0.25 (0.1 ─ 0.35) FT
N Aluminium Alloy ─ HTi10 300─ 0.15 (0.1 ─ 0.2) JP 0.2 (0.1 ─ 0.3) JP 0.3 (0.2 ─ 0.4) JP

S Heat Resistant Alloy


(Inconel, ─ VP15TF 40 (20─ 50) 0.15 (0.07 ─ 0.2) JL 0.2 (0.1 ─ 0.3) JM ─ ─
Waspaloy etc.)

H Hardened Steel JH
40 ─ 55HRC VP15TF 80 (60 ─ 100) 0.08 (0.04 ─ 0.13) JL 0.1 (0.05 ─ 0.15) JM 0.12 (0.07 ─ 0.17)

ROTATING
FT

TOOLS
INSTRUCTIONS FOR USING INSERTS

SHOULDER MILLING (GENERAL CUTTING)


y Instructions for use of the JP breaker y Instructions for use of wiper inserts
a The JP breaker has sharp cutting edges. a Wiper inserts for the ASX400 are
Wear gloves when handling. single-cornered.
a When machining aluminium alloy, welding to a When installing a wiper insert, place the
the cutting edge tends to occur, often leading insert so that the small chamfer is located
to insert failure. To prevent this, wet cutting is as shown.
recommended. a The outer peripheral edges of the wiper
inserts are narrower in comparison with
those of normal inserts. Please pay special
attention to the cutting edge condition of
the regular inserts that follow the wiper
inserts during machining as they receive
heavier impacts.

TECHNICAL
DATA P001 K031
ROTATING TOOLS

SHOULDER MILLING
<GENERAL AND HEAVY CUTTING> Finishing Roughing Face Milling Face Milling Shoulder Milling

NSE300,400 Fig.1
ø50 øD9
Fig.2
ø125
øD9
W1

L8
W1

L8
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel ø63
Alloy Steel ø80

L7
L7
ø100

L1
L1

ap
ap
øD8
øD8 90°
90° øD1(øD2)
øD1(øD2)
a 20°positive insert.
a Multi insert design. Fig.3 øD9 Fig.4
ø101.6
a High rake angle. ø160 W1 ø14 ø200

L8
øD9 ø18
ø250
a Enables highly W1

L8
L7
L1
efficient machining.

L7
ap

L1
øD8

ap
90°
ø66.7 øD8
øD1(øD2) øD1(øD2) 90°
C H :0°
A.R :+16° T :+5° ─ +8°
y ARBOR TYPE R.R :+5° ─ +8° I :+16° Right hand tool holder only.
Max.
Stock Number Dimensions (mm) Mass Depth Type
Order Number of Cut (Fig.)
R of Teeth D1 D2 L1 D9 L7 D8 W1 L8 (kg) ap
NSE300-050A04R a 4 50 50 40 22 20 11 10.4 6.3 0.3 12.5 1
-063A05R a 5 63 63 40 22 20 11 10.4 6.3 0.5 12.5 1
-080A06R a 6 80 80 50 27 22 13.5 12.4 7 1.1 12.5 1
-100A08R a 8 100 100 50 32 25 17.5 14.4 8 2.1 12.5 1
-125B10R a 10 125 125 63 40 32 56 16.4 9 3.2 12.5 2
-160C12R a 12 160 160 63 40 29 56 16.4 9 5.4 12.5 3
NSE400-080A06R a 6 80 80 50 27 22 13.5 12.4 7 1.1 17 1
-100A07R a 7 100 100 50 32 25 17.5 14.4 8 2.1 17 1
-125B08R a 8 125 125 63 40 32 56 16.4 9 3.2 17 2
-160C10R a 10 160 160 63 40 29 56 16.4 9 5.4 17 3
-200C12R r 12 200 200 63 60 32 140 25.7 14 7.8 17 4
-250C14R r 14 250 250 63 60 32 180 25.7 14 13.2 17 4
ROTATING
TOOLS

SPARE PARTS
SHOULDER MILLING (GENERAL AND HEAVY CUTTING)

z x c
* v
*
Tool Holder
Number
Locator Wedge-T Locator Wedge-T Clamp Locator Wrench Wrench
Screw Screw (Clamp Screw) (Sold Separately)
NSE300-050A04R
CWTSE300TR LS19T TKY15T
NSE300-063A05R
SPTSE300R ─ ─
NSE300-080A06R TS32 TKY08F
Insert │
CWNSE300TR LS10T
NSE300-160C12R TKY25T
NSE400 Type ─ ─ SPTSE400R CWSE300TR LS10TS
Clamp Torque (N • m) : LS10T=8.5, LS10TS=8.5, LS19T=5.0, TS32=1.0
*

a : Inventory maintained. s : Inventory maintained in Japan.


K032 r : Non stock, produced to order only.
Fig.1

øD4
øD1
L5 L6
L4
R0.4 ap
L2
90°
L1

Fig.2

øD4
øD1
L5 L6
R1 ap L4

90° L2
L1

Right hand tool holder only.


y SHANK TYPE
Stock
Number
of Teeth

Dimensions (mm) Max.


Order Number Depth of Cut Type (Fig.)
ap
R D1 L1 D4 L2 L4 L5 L6
NSE300R504S32 s 4 50 125 32 45 36 14 19 12.5 1
635S32 s 5 63 125 32 45 36 14 19 12.5 1
NSE400R503S32 s 3 50 125 32 45 36 14 19 17 2
634S32 s 4 63 125 32 45 36 14 19 17 2

ROTATING
TOOLS
SPARE PARTS

SHOULDER MILLING (GENERAL AND HEAVY CUTTING)


* *
Tool Holder Number
Wrench
Insert Locator Wedge-T Clamp Screw Locator Screw (Clamp Screw) Wrench

NSE300R504S32 TEoN SPTSE300R CWTSE300TR LS19T TS32 TKY15T TKY08F


635S32 1603PEoR1 SPTSE300R CWTSE300TR LS19T TS32 TKY15T TKY08F
NSE400R503S32 TEoN SPTSE400R CWSE300TR LS10TS TS32 TKY25T TKY08F
634S32 2204PEoRo SPTSE400R CWSE300TR LS10TS TS32 TKY25T TKY08F

* Clamp Torque (N • m) : LS10TS=8.5, LS19T=5.0, TS32=1.0

SPARE PARTS TECHNICAL


N001 DATA P001 K033
ROTATING TOOLS

INSERTS
P Steel Cutting Conditions (Guide):
Work M Stainless Steel :Stable Cutting :General Cutting :Unstable Cutting
Material K Cast Iron Honing: E : Round F : Sharp S : Chamfer + Hone
N Non-ferrous Metal T : Chamfer Z : Strong
Coated Cermet Carbide PCD Dimensions (mm)
Cutter Type

Honing
Class
Shape Order Number Geometry

MC5020

VP15TF

NX2525
NX4545
UP20M

UTi20T

MD220
D1 S1 F1 Re

F7010
F7030

F5010
F5020

HTi10
F620
TECN1603PEFR1 C F s 9.525 3.175 1.4 0.4
F1
TEEN1603PEFR1 E F a 9.525 3.175 1.4 0.4
1603PEER1 E E s a 9.525 3.175 1.4 0.4 F1
Re MD220
1603PETR1 E T a [ a a a a 9.525 3.175 1.4 0.4
1603PETR3 E T [ r 9.525 3.175 1.4 ─
NSE300

30° 20°
1603PESR1 E S a a [ [ 9.525 3.175 1.4 0.4 D1 S1
1603PEZR1 9.525 3.175 1.4 0.4
Wall face
* E Z a

9.525 3.175 1.4 0.4 F1


TECN1603PEFR1W C F s Re
finishing
1603PEER1W C E s 9.525 3.175 1.4 0.4
1603PETR1W C T s s s 9.525 3.175 1.4 0.4 30° 20°
D1 S1

TECN2204PEFR1 C F s s 12.7 4.76 1.4 1.0


2204PEER1 C E s 12.7 4.76 1.4 1.0
2204PETR1 C T r s s a 12.7 4.76 1.4 1.0
TEEN2204PEFR1 E F a 12.7 4.76 1.4 1.0
2204PEER1 E E s a 12.7 4.76 1.4 1.0 F1

2204PETR1 E T a [ a a a a 12.7 4.76 1.4 1.0


F1
NSE400

2204PETR3 E T [ a 12.7 4.76 1.4 ─ Re MD220

2204PESR1 E S a a [ [ 12.7 4.76 1.4 1.0


2204PEZR1 12.7 4.76 1.4 1.0
* E Z a 30° 20°
TEKN2204PEER1 K E s 12.7 4.76 1.94 ─ D1 S1

2204PETR1 K T s s s 12.7 4.76 1.94 ─


ROTATING

2204PESR1 K S s 12.7 4.76 1.94 ─


TOOLS

2204PETR K T s 12.7 4.76 1.94 ─

* 2204PEZR K Z s 12.7 4.76 1.94 ─

* Strong cutting edge type.


SHOULDER MILLING (GENERAL AND HEAVY CUTTING)

a : Inventory maintained. s : Inventory maintained in Japan.


K034 r : Non stock, produced to order only. [ : Inventory maintained. To be replaced by new products.
INSERTS WITH BREAKER
P Steel Cutting Conditions (Guide):
Work
Material M Stainless Steel :Stable Cutting : General Cutting :Unstable Cutting
K Cast Iron Honing: E : Round
Coated Carbide Dimensions (mm)
Cutter Type

Honing
Class
Shape Order Number Geometry

UTi20T
D1 S1 F1 Re

F7010
F7030
F620
TEER1603PEER-JS E E a a [ a 9.525 3.175 1.4 0.4 Re F1
NSE300

30° 20°
D1 S1

TEER2204PEER-JS E E a a [ s 12.7 4.76 1.4 1.0 Re F1


NSE400

30° 20°
D1 S1

RECOMMENDED CUTTING CONDITIONS


Work Cutting Speed Feed per Tooth Work Cutting Speed Feed per Tooth
Hardness Grade (m/min) (mm/tooth) Hardness Grade (m/min) (mm/tooth)
Material Material
P F7030 240 M Stainless UP20M
160 0.2
(160 ─ 290) < 200HB
(125 ─ 200) (0.1 ─ 0.3)
NX4545 0.2 Steel
Mild Steel < 180HB UTi20T
UTi20T
(0.1 ─ 0.3)
190 K MC5020 200
(125 ─ 230) F5010 • F5020 (135 ─ 240)
UP20M Tensile
160 0.2
Cast Iron Strength HTi10 (110 ─ 190) (0.1 ─ 0.3)
F7030
200 < 350MPa
(135 ─ 240) UTi20T
160
NX4545 0.2 (110 ─ 190)
< 180─ 280HB
Carbon Steel (0.1 ─ 0.3) 1000 0.15
Alloy Steel
UTi20T 160 N Aluminium MD220 (200 ─ 1500) (0.05 ─ 0.25)
(110 ─ 190) ─
UP20M Alloy 800 0.12

ROTATING
HTi10 (560 ─ 960) (0.05 ─ 0.2)

TOOLS
280─ 350HB UTi20T 110 0.15
(80 ─ 135) (0.1 ─ 0.2)
aRevolution (min-1)=(1000×Cutting Speed)÷(3.14×& D1)
aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution

SHOULDER MILLING (GENERAL AND HEAVY CUTTING)

TECHNICAL
DATA P001 K035
ROTATING TOOLS

SHOULDER MILLING
<GENERAL AND HEAVY CUTTING> Roughing Face Milling Shoulder Milling Side Milling Slotting

BAP300,400 Fig.1
BAP300
øD9 Fig.2
BAP400
øD9

L8
W1 W1

L8
ø32 ø125
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel ø40

L7
Alloy Steel ø50

L7
L1

L1
ø63

ap

ap
BAP400 øD8
a 11°positive insert. ø40
øD1 øD8
ø50 øD1
a Excellent sharpness ø63
with positive inserts. ø80
ø100 øD9
a Inserts with wiper Fig.3

L8
W1 ø14
BAP400
edges produce ø160
optimal finished surfaces.

L7
L1
a Multi insert design

ap
for high feed machining.
øD8
C H :0° ø66.7
A.R :+12° ─+14° øD1
y ARBOR TYPE R.R :+0°─ +4° Right hand tool holder only.

* z x
Stock

Max.
Number
of Teeth

Dimensions (mm) Mass Type


Type

Order Number Depth


(kg) of Cut (Fig.)
Clamp
R D1 L1 D9 L7 D8 W1 L8 ap Screw Wrench Set Bolt
BAP300-032A05R [ 5 32 40 16 18 9 8.4 5.6 0.2 9 TS25 zTKY08F HSC08030 1
BAP300

-040A06R [ 6 40 40 16 18 9 8.4 5.6 0.3 9 TS25 zTKY08F ─ 1


-050A07R [ 7 50 40 22 20 11 10.4 6.3 0.4 9 TS25 zTKY08F ─ 1
-063A08R [ 8 63 40 22 20 11 10.4 6.3 0.7 9 TS25 zTKY08F ─ 1
BAP400-040A04R [ 4 40 40 16 18 9 8.4 5.6 0.3 14 TS43 zTKY15F HSC08030 1
-050A05R [ 5 50 40 22 20 11 10.4 6.3 0.4 14 TS43 zTKY15F ─ 1
-063A06R [ 6 63 40 22 20 11 10.4 6.3 0.6 14 TS43 zTKY15F ─ 1
BAP400

-080A07R [ 7 80 50 27 22 13.5 12.4 7.0 1.0 14 TS43 zTKY15F ─ 1


-100A08R [ 8 100 50 32 25 17.5 14.4 8.0 1.6 14 TS43 zTKY15F ─ 1
-125B09R r 9 125 63 40 32 56 16.4 9.0 2.3 14 TS43 xTKY15D ─ 2
-160C10R r 10 160 63 40 29 56 16.4 9.0 4.0 14 TS43 xTKY15D ─ 3
Clamp Torque (N • m) : TS25=1.0, TS43=3.5
*
INSERTS
P Steel
Cutting Conditions (Guide):
M
ROTATING

Stainless Steel : Stable Cutting :General Cutting :Unstable Cutting


TOOLS

Work K Cast Iron


Material N Non-ferrous Metal
Honing:
S Heat-resistant Alloy, Titanium Alloy
E : Round F : Sharp
SHOULDER MILLING (GENERAL AND HEAVY CUTTING)

H Hardened Materials
Dimensions (mm)
Cutter Type

Coated Cermet Carbide


Honing
Class

UP20M

UTi20T
VP15TF

Shape Order Number Geometry


NX2525
NX4545
F7030

HTi10

L1 L2 S1 F1 Re

APMT1135PDER-H1 M E [ [ [ [ [ [ [ 11 6.35 3.5 1.5 0.4


1135PDER-H2 M E [ 11 6.35 3.5 1.2 0.8
BAP300

[ [ [ [ [ [
1135PDER-H3 M E [ s [ 11 6.35 3.5 0.8 1.2
Re
1135PDER-H4 M E [ s s 11 6.35 3.5 0.4 1.6
1135PDER-H6 M E [ [ s 11 6.35 3.5 0.4 2.4
L2
F1

11°
APMT1604PDER-H1 M E [ s [ [ 16.5 9.525 4.76 1.7 0.4
L1 S1
1604PDER-H2 M E [ 16.5 9.525 4.76 1.4 0.8
BAP400

[ [ [ [ [ [ 85°
1604PDER-H4 M E [ [ 16.5 9.525 4.76 0.4 1.6
1604PDER-H6 M E [ [ 16.5 9.525 4.76 0.4 2.4
1604PDER-H8 M E [ [ 16.5 9.525 4.76 0.4 3.2
APMT1135PDER-M0 M E s 11 6.35 3.5 1.8 0.2
BAP400 BAP300 BAP400 BAP300

Re
1135PDER-M1 M E s 11 6.35 3.5 1.5 0.4
L2

1135PDER-M2 M E [ 11 6.35 3.5 1.2 0.8


F1

[ [
11°
APMT1604PDER-M2 M E [ [ [ 16.5 9.525 4.76 1.4 0.8 85° L1 S1

APGT1135PDFR-G2 G F a 11 6.35 3.5 1.2 0.8 Re


L2
F1

APGT1604PDFR-G2 G F a 16.5 9.525 4.76 1.4 0.8 11°


85° L1 S1

a : Inventory maintained. s : Inventory maintained in Japan.


K036 r : Non stock, produced to order only. [ : Inventory maintained. To be replaced by new products.
øD1

øD4
ap (Max. Depth of Cut)
L2
L1

y STRAIGHT SHANK TYPE Right hand tool holder only.

*
Number of Teeth
Stock

Dimensions (mm)
Type

Order Number

R D1 L1 D4 L2 ap Clamp Screw Wrench Insert


BAP300R101S16 [ 1 10 85 16 25 9 TS25 TKY08F
121S16 [ 1 12 85 16 25 9 TS25 TKY08F
141S16 [ 1 14 85 16 25 9 TS25 TKY08F
162S16 [ 2 16 85 16 25 9 TS25 TKY08F
182S16 [ 2 18 85 16 25 9 TS25 TKY08F
203S20 [ 3 20 100 20 30 9 TS25 TKY08F
Standard

223S20 [ 3 22 100 20 30 9 TS25 TKY08F APG/MT1135


254S25 [ 4 25 115 25 35 9 TS25 TKY08F PDER-oo
284S25 [ 4 28 115 25 35 9 TS25 TKY08F
304S32 [ 4 30 125 32 45 9 TS25 TKY08F
325S32 [ 5 32 125 32 45 9 TS25 TKY08F
406S32 [ 6 40 125 32 45 9 TS25 TKY08F
507S32 s 7 50 125 32 45 9 TS25 TKY08F
638S32 s 8 63 125 32 45 9 TS25 TKY08F
BAP300R202LS20 [ 2 20 150 20 60 9 TS25 TKY08F
253LS25 [ 3 25 170 25 70 9 TS25 TKY08F
Long

APG/MT1135
323LS32 [ 3 32 190 32 90 9 TS25 TKY08F PDER-oo
403LS32 s 3 40 190 32 90 9 TS25 TKY08F
BAP400R252S25 [ 2 25 115 25 35 14 TS4 TKY15F
Standard

323S32 [ 3 32 125 32 45 14 TS43 TKY15F


APG/MT1604
404S32 [ 4 40 125 32 45 14 TS43 TKY15F PDER-oo

ROTATING
505S32 s 5 50 125 32 45 14 TS43 TKY15F

TOOLS
636S32 s 6 63 125 32 45 14 TS43 TKY15F
Clamp Torque (N • m) : TS25=1.0, TS4=3.5, TS43=3.5
* M

SHOULDER MILLING (GENERAL AND HEAVY CUTTING)


øD1

øD4

øD5

ap
L2
L1 H1

y SCREW-IN TYPE Right hand tool holder only.

*
Number of Teeth
Stock

Dimensions (mm)
Type

Order Number

R D1 L1 L2 D4 D5 H1 M ap Clamp Screw Wrench Insert


BAP300R162M08 [ 2 16 48 30 8.5 13 10 M8 9 TS25 TKY08F
203M10 3 20 53 34 10.5 18 15 M10 9 TS25 TKY08F
BAP300

[
254M12 [ 4 25 57 35 12.5 21 17 M12 9 TS25 TKY08F APG/MT1135PDER-oo
325M16 [ 5 32 61 38 17 29 22 M16 9 TS25 TKY08F
406M16 [ 6 40 61 38 17 29 22 M16 9 TS25 TKY08F
BAP400R252M12 2 25 62 40 12.5 21 17 M12 14 TS4 TKY15F
BAP400

[
323M16 [ 3 32 70 47 17 29 22 M16 14 TS43 TKY15F APG/MT1604PDER-oo
404M16 [ 4 40 70 47 17 29 22 M16 14 TS43 TKY15F

* Clamp Torque (N • m) : TS25=1.0, TS4=3.5, TS43=3.5

SCREW-IN SPARE PARTS TECHNICAL


ARBORS K122 N001 DATA P001 K037
ROTATING TOOLS

RECOMMENDED CUTTING CONDITIONS


Cutting Speed Feed per Tooth
Work Material Hardness Grade Breaker Cutting Mode (m/min) (mm/tooth)
P NX4545 H Finish Cutting 215 (155 ─ 265) 0.1 (0.05 ─ 0.15)
Mild Steel < 180HB
F7030 M General Cutting 170 (120 ─ 200) 0.15 (0.1 ─ 0.2)
NX4545 H Finish Cutting 180 (130 ─ 220) 0.08 (0.05 ─ 0.1)
F7030 M General Cutting 180 (130 ─ 220) 0.15 (0.1 ─ 0.2)
180 ─ 280HB
UTi20T • UP20M H General Cutting 140 (100 ─ 170) 0.2 (0.1 ─ 0.25)
Carbon Steel F7030 H Unstable Cutting 120 (100 ─ 160) 0.15 (0.1 ─ 0.2)
Alloy Steel
NX4545 H Finish Cutting 130 (90 ─ 160) 0.08 (0.05 ─ 0.1)
280 ─ 350HB F7030 M General Cutting 140 (90 ─ 160) 0.15 (0.1 ─ 0.2)
F7030 H Unstable Cutting 100 (80 ─ 120) 0.2 (0.1 ─ 0.25)
M F7030 M General Cutting 180 (130 ─ 220) 0.15 (0.1 ─ 0.2)
Stainless Steel < 200HB UTi20T • UP20M H General Cutting 140 (100 ─ 170) 0.1 (0.05 ─ 0.15)
F7030 H Unstable Cutting 120 (80 ─ 140) 0.2 (0.1 ─ 0.25)
K Tensile Strength VP15TF M General Cutting 160 (110 ─ 190) 0.15 (0.1 ─ 0.2)
Cast Iron
< 350MPa HTi10 • UTi20T H General Cutting 140 (90 ─ 170) 0.2 (0.1 ─ 0.25)
Tensile Strength VP15TF M General Cutting 130 (90 ─ 160) 0.15 (0.1 ─ 0.2)
< 450MPa HTi10 • UTi20T H General Cutting 120 (80 ─ 140) 0.2 (0.1 ─ 0.25)
Ductile Cast Iron
Tensile Strength VP15TF M General Cutting 100 (70 ─ 120) 0.1 (0.05 ─ 0.15)
500 ─ 800MPa HTi10 • UTi20T H General Cutting 90 (70 ─ 110) 0.15 (0.1 ─ 0.2)
N Aluminium Alloy ─ HTi10 G General Cutting 720 (500 ─ 850) 0.2 (0.1 ─ 0.3)
S Ti Alloy >350HB HTi10 G General Cutting 40 (30 ─ 60) 0.2 (0.1 ─ 0.3)
Heat Resistant Alloy ─ F7030 M General Cutting 30 (20 ─ 40) 0.15 (0.1 ─ 0.2)
H Hardened Steel >40HRC VP15TF M General Cutting 100 (70 ─ 120) 0.1 (0.05 ─ 0.15)
aRevolution (min-1)=(1000×Cutting Speed)÷(3.14×&D1) aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution

y CUTTING PERFORMANCE
y CUTTING PERFORMANCE FOR BAP300 TYPE FOR BAP400 TYPE
Shoulder Milling Shoulder Milling Cutting Width

Cutting Depth
Cutting Width a &10 ─ &14 a &16 ─ &100
10
Cutting Depth

10
Cutting Depth (mm)

Cutting Depth (mm)

fz fz
=0 =0.1
Cemented carbide / Coated carbide

fz= 5 fz= .
5
0.1 fz= 0.2 15
fz= 0.2
0.1 5 Workpiece : Ck50
5 Grade : UTi20T
0 D1/2 D1 0 D1/2 D1 15
Workpiece : Ck50
ROTATING

Cutting Width Cutting Width


Cutting Depth (mm)
TOOLS

Grade : UTi20T fz=0.15


10 fz=0.2 fz=
Cemented carbide / Coated cermet

0.1
fz=0.25
Slot Milling
5
SHOULDER MILLING (GENERAL AND HEAVY CUTTING)

D1 a &10 ─ &14 a &16 ─ &100


10
Cutting Depth

10
Cutting Depth (mm)

Cutting Depth (mm)

0 D1/2 D1
D1 Cutting Width
=ø D1 D1=ø
5 5 = 5
12
─ D 1 ø25 ─ 0 ─ ø
D1
=ø ø14

16 ø4
0
100 Slot Milling D1
Cutting Depth

10 ─ø
22

Workpiece : Ck50 0 0.1 0.2 0.3 0 0.1 0.2 0.3


Grade : UTi20T Feed fz (mm/tooth) Feed fz (mm/tooth)

Workpiece : Ck50
Shoulder Milling Grade : UTi20T

Cutting Width a &10 ─ &14 a &16 ─ &100 15


Cutting Depth

10 10
Cutting Depth (mm)
Cutting Depth (mm)

Cutting Depth (mm)

D

10
Cermet

fz=
25

fz= 0.1

5 0.1 5
ø1

fz=
60

fz= 0.15
0.15 5

Workpiece : Ck50 0 D1/2 D1 0 D1/2 D1


Grade : NX2525 Cutting Width Cutting Width 0 0.1 0.2 0.3
Feed fz (mm/tooth)

(Note 1) In each of the above graphs cutting performance is shown for carbon steel (Ck50). In case of alloy steels, reduce the conditions by
20 ─30%.
(Note 2) In the case of deep slot milling air blow should be used.
(Note 3) The diameter "D1" is taken from the tools peripheral cutting edge.

TECHNICAL
K038 DATA P001
DEEP SHOULDER
MILLING Roughing Shoulder Milling Side Milling

BAP300,400 LONG CUTTING EDGE

øD4
øD1
ap (Max. Depth of Cut)
L2
L1

a 11°positive insert.
a Excellent sharpness with

øD4
positive inserts.
a Inserts with wiper edges
produce optimal finished surfaces.
a Suitable for deep slot milling.
*Weldon Shank
y SHANK TYPE Right hand tool holder only.

* 2
Number of Teeth
Number of Flute
Stock

Dimensions (mm)
Order Number

R D1 L1 D4 L2 ap Clamp Screw Wrench Insert

BAP300R2004ES20 [ 4 1 20 120 20 40 25 TS25 TKY08F


2508ES25 [ 8 2 25 130 25 50 34 TS25 TKY08F APG/MT1135
3212ES32 [ 12 2 32 140 32 60 43 TS25 TKY08F PDER-o1/o2

*1 4014ES40 [ 14 2 40 150 40 70 51 TS25 TKY08F

*1 BAP400R4008ES40 [[ 8 2 40 150 40 70 53 TS43 TKY15F APG/MT1604


PDER-o1/o2
*1 5012ES50 12 2 50 175 50 90 66 TS43 TKY15F

*2 Clamp Torque (N • m) : TS25=1.0, TS43=3.5


1 Weldon Shank
*
INSERTS
P Steel
Cutting Conditions (Guide):

ROTATING
M Stainless Steel :Stable Cutting : General Cutting :Unstable Cutting

TOOLS
Work K Cast Iron
Material N Non-ferrous Metal
Honing:
S Heat-resistant Alloy, Titanium Alloy
E : Round F : Sharp

DEEP SHOULDER MILLING


H Hardened Materials
BAP300 Cutter Type

Coated Cermet Carbide Dimensions (mm)


Honing
Class

VP15TF

NX2525
NX4545
UP20M

UTi20T

Shape Order Number Geometry


F7030

HTi10

L1 L2 S1 F1 Re

APMT1135PDER-H1 M E [ [ [ [ [ [ [ 11 6.35 3.5 1.5 0.4


Re
1135PDER-H2 M E [ [ [ [ [ [ [ 11 6.35 3.5 1.2 0.8
L2

APMT1604PDER-H1
F1

M E [ s [ [ 16.5 9.525 4.76 1.7 0.4


BAP400

11°
1604PDER-H2 M E [ [ [ [ [ [ [ 16.5 9.525 4.76 1.4 0.8 L1 S1
85°

APMT1135PDER-M0 M E s 11 6.35 3.5 1.8 0.2


BAP300

1135PDER-M1 M E s 11 6.35 3.5 1.5 0.4 Re

1135PDER-M2 M E 11 6.35 3.5 1.2 0.8


L2

[ [ [
F1

11°
BAP400 BAP300 BAP400

APMT1604PDER-M2 M E [ [ [ 16.5 9.525 4.76 1.4 0.8 L1 S1


85°

APGT1135PDFR-G2 G F a 11 6.35 3.5 1.2 0.8


Re
L2
F1

APGT1604PDFR-G2 G F a 16.5 9.525 4.76 1.4 0.8 11°


L1 S1
85°

a : Inventory maintained. s : Inventory maintained in Japan.


SPARE PARTS TECHNICAL
[ : Inventory maintained. To be replaced by new products.
N001 DATA P001 K039
ROTATING TOOLS

RECOMMENDED CUTTING CONDITIONS


Cutting Speed Feed per Tooth
Work Material Hardness Grade Breaker Cutting Mode (m/min) (mm/tooth)
P Mild Steel < 180HB F7030 M General Cutting 215 (155 ─ 265) 0.15 (0.08 ─ 0.2)
F7030 M General Cutting 180 (130 ─ 220) 0.15 (0.08 ─ 0.2)
180 ─ 280HB UTi20T • UP20M H General Cutting 140 (100 ─ 170) 0.15 (0.08 ─ 0.2)
Carbon Steel F7030 H Unstable Cutting 120 (100 ─ 160) 0.2 (0.1 ─ 0.25)
Alloy Steel
F7030 M General Cutting 130 (90 ─ 160) 0.1 (0.05 ─ 0.15)
280 ─ 350HB
F7030 H Unstable Cutting 100 (80 ─ 120) 0.15 (0.08 ─ 0.2)

M F7030 M General Cutting 180 (130 ─ 220) 0.1 (0.08 ─ 0.15)


Stainless Steel < 200HB UTi20T • UP20M H General Cutting 140 (100 ─ 170) 0.1 (0.08 ─ 0.15)
F7030 H Unstable Cutting 120 (80 ─ 140) 0.15 (0.08 ─ 0.2)

K Tensile Strength VP15TF M General Cutting 160 (110 ─ 190) 0.15 (0.08 ─ 0.2)
Cast Iron
< 350MPa HTi10 • UTi20T H General Cutting 140 (90 ─ 170) 0.1 (0.05 ─ 0.15)

Tensile Strength VP15TF M General Cutting 130 (90 ─ 160) 0.1 (0.05 ─ 0.15)
< 450MPa UTi20T H General Cutting 120 (80 ─ 140) 0.15 (0.08 ─ 0.2)
Ductile Cast Iron
Tensile Strength VP15TF M General Cutting 100 (70 ─ 120) 0.08 (0.05 ─ 0.1)
500 ─ 800MPa HTi10 • UTi20T H General Cutting 90 (70 ─ 110) 0.1 (0.05 ─ 0.15)
N Aluminium Alloy ─ HTi10 G General Cutting 720 (500 ─ 850) 0.15 (0.05 ─ 0.25)

S Ti Alloy > 350HB HTi10 G General Cutting 40 (30 ─ 60) 0.15 (0.05 ─ 0.25)
Heat Resistant Alloy ─ F7030 M General Cutting 30 (20 ─ 40) 0.1 (0.05 ─ 0.15)
H Hardened Steel > 40HRC VP15TF M General Cutting 100 (100 ─ 120) 0.08 (0.05 ─ 0.1)
aRevolution (min-1)=(1000×Cutting Speed)÷(3.14×&D1) aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution

y CUTTING PERFORMANCE y CUTTING PERFORMANCE


FOR BAP300 LONG CUTTING EDGE TYPE FOR BAP400 LONG CUTTING EDGE TYPE
Shoulder Milling Cutting Width Shoulder Milling Cutting Width
Cutting Depth

Workpiece : Ck50 Workpiece : Ck50 Cutting Depth


ROTATING

Grade : UTi20T Grade : UTi20T


TOOLS

50 60 D1=ø50
D1=ø40
Cutting Depth (mm)

Cutting Depth (mm)

40 50
D1=ø32 D1=ø40
Cemented carbide / Coated carbide

Cemented carbide / Coated carbide

30 40
D1=ø25 D1=ø63,80
DEEP SHOULDER MILLING

30
20 D1=ø20
20
10 10

0 D1/2 D1 0 D1/2 D1
Cutting Width Cutting Width

Slot Milling D1 Slot Milling D1


Cutting Depth

Cutting Depth

Workpiece : Ck50 Workpiece : Ck50


Grade : UTi20T Grade : UTi20T

50
60
Cutting Depth (mm)

Cutting Depth (mm)

40 50

30 D1=ø40 40
D1=ø32 30 D1=ø63,80
20
D1=ø25 20
10 D1=ø40,50
10
D1=ø20
0 0.1 0.2 0.3 0 0.1 0.2 0.3
Feed fz (mm/tooth) Feed fz (mm/tooth)

(Note 1) In each of the above graphs cutting performance is shown for carbon steel (Ck50). In case of alloy steels, reduce the conditions by
20 ─30%.
(Note 2) In the case of deep slot milling air blow should be used.
(Note 3) The diameter "D1" is taken from the tools peripheral cutting edge.

TECHNICAL
K040 DATA P001
SHOULDER
MILLING Roughing Under-cut Milling

BAP300 Under-cut Type

Mark for setting depth of body clearance

øD4
øD1
ap 3°
(Max. Depth of Cut) 10 10 10
a For under-cutting trimmed

90
°
part of press moulds. L1

a With shank mark for setting


the depth.
Right hand tool holder only.

*
Peripheral Cutting Edge
Effective Neck Length

Back Cutting Edge


Stock

Point Cutting Edge,

Dimensions (mm) Insert


Order Number

R D1 L1 D4 ap Clamp Wrench
Point Cutting Edge,
Screw Peripheral Cutting Edge Back Cutting Edge
BAP300R2204SN16SU s 1 2 2 22 160 16 20 TS25 TKY08F
2207SN16SU s 1 5 2 22 160 16 40 TS25 TKY08F
2510SN20SU s 1 8 2 25 160 20 40 TS25 TKY08F
2512SN20LU s 2 10 2 25 220 20 50 TS25 TKY08F
ZRM0603R
3014SN25SU s 2 10 4 30 160 25 40 TS25 TKY08F APMT1135 -oo
3018SN25LU s 2 14 4 30 220 25 55 TS25 TKY08F PDER-oo
ZRM0608R
3814SN32SU s 2 10 4 38 160 32 40 TS25 TKY08F
3818SN32LU s 2 14 4 38 250 32 55 TS25 TKY08F
5014SN42SU s 2 10 4 50 160 42 40 TS25 TKY08F
5020SN42LU s 2 16 4 50 250 42 60 TS25 TKY08F
Clamp Torque (N • m) : TS25=1.0
*
INSERTS

ROTATING
aBottom, Peripheral Cutting Edge aBack Cutting Edge

TOOLS
Dimensions Dimensions
Coated (mm) Coated (mm)
Class

Class

UP20M
VP15TF

VP15TF

Shape Order Number Shape Order Number


F1 Re Re

SHOULDER MILLING
APMT1135PDER-M2 M [ 1.4 0.8 ZRM0603R-M3 M s 1.2
M4 M s 1.6
M5 M s 2.0
Re
6.35

11°
F1

6.35

11°
11 3.5
85°
Re
87° 8.5 3.18

APMT1135PDER-H1 M [ 1.5 0.4


H2 M [ 1.2 0.8

Re
6.35

11°
F1

11 3.5
85°

s : Inventory maintained in Japan.


SPARE PARTS TECHNICAL
[ : Inventory maintained. To be replaced by new products.
N001 DATA P001 K041
ROTATING TOOLS
MULTI FUNCTIONAL
MILLING
Including
Flat faces
Finishing Roughing Shoulder Milling Side Milling Slotting Copying Pocket Milling

APX3000 Fig.1

øD1

øD4
Carbon Steel Stainless Steel Hardened Steel 10 (Max. Depth of Cut)
Light Alloy Cast Iron Alloy Steel L2
L1
Fig.2

øD1

øD4
a High accuracy, high 10 (Max. Depth of Cut)
quality vertical wall. L2
L1
a Low cutting force insert. Fig.3
a With through air &

øD4
øD1
coolant holes.
10 (Max. Depth of Cut)
L2
L1

y WELDON SHANK TYPE Right hand tool holder only.

*
Number of Teeth

Max. Max.

Type (Fig.)
Stock

Dimensions (mm) Ramping Spindle


Type

Order Number Angle Speed


Clamp
%° (min-1)Anti-seize
R D1 D4 L1 L2 Screw Wrench Lubricant Insert
APX3000R121WA16SA a 1 12 16 85 25 6 10500 1 TPS25 TIP07F MK1KS
141WA16SA a 1 14 16 85 25 6 9000 1 TPS25 TIP07F MK1KS
162WA16SA a 2 16 16 85 25 15 20900 2 TPS25 TIP07F MK1KS
182WA16SA a 2 18 16 85 25 11 19600 3 TPS25 TIP07F MK1KS
202WA20SA a 2 20 20 100 30 9 18500 2 TPS25 TIP07F MK1KS
203WA20SA a 3 20 20 100 30 9 18500 2 TPS25 TIP07F MK1KS
223WA20SA a 3 22 20 115 30 7 17600 3 TPS25-1 TIP07F MK1KS
252WA25SA a 2 25 25 115 35 6 16400 2 TPS25-1 TIP07F MK1KS
253WA25SA a 3 25 25 115 35 6 16400 2 TPS25-1 TIP07F MK1KS
Standard

254WA25SA a 4 25 25 115 35 6 16400 2 TPS25-1 TIP07F MK1KS


284WA25SA a 4 28 25 115 35 4 15500 3 TPS25-1 TIP07F MK1KS
304WA32SA a 4 30 32 125 45 4 14900 2 TPS25-1 TIP07F MK1KS
323WA32SA a 3 32 32 125 45 3 14400 2 TPS25-1 TIP07F MK1KS
324WA32SA a 4 32 32 125 45 3 14400 2 TPS25-1 TIP07F MK1KS
325WA32SA a 5 32 32 125 45 3 14400 2 TPS25-1 TIP07F MK1KS
403WA32SA a 3 40 32 125 45 2 12800 3 TPS25-1 TIP07F MK1KS
405WA32SA a 5 40 32 125 45 2 12800 3 TPS25-1 TIP07F MK1KS
ROTATING
TOOLS

406WA32SA a 6 40 32 125 45 2 12800 3 TPS25-1 TIP07F MK1KS


507WA32SA r 7 50 32 125 45 1 11300 3 TPS25-1 TIP07F MK1KS AOMT
638WA32SA r 8 63 32 125 45 1 10000 3 TPS25-1 TIP07F MK1KS 1236pp
APX3000R182WA16LA 2 18 16 120 25 11 19600 3 TPS25 TIP07F MK1KS PEER-M/H
MULTI FUNCTIONAL MILLING

a
NEW 202WA20LA a 2 20 20 150 60 9 18500 2 TPS25 TIP07F MK1KS
AOGT
222WA20LA a 2 22 20 150 30 7 17600 3 TPS25-1 TIP07F MK1KS 1236pp
NEW 252WA25LA r 2 25 25 170 70 6 16400 2 TPS25-1 TIP07F MK1KS PEFR-GM
NEW 253WA25LA a 3 25 25 170 70 6 16400 2 TPS25-1 TIP07F MK1KS
Long

282WA25LA r 2 28 25 170 35 4 15500 3 TPS25-1 TIP07F MK1KS


283WA25LA a 3 28 25 170 35 4 15500 3 TPS25-1 TIP07F MK1KS
NEW 322WA32LA r 2 32 32 190 90 3 14400 2 TPS25-1 TIP07F MK1KS
NEW 323WA32LA r 3 32 32 190 90 3 14400 2 TPS25-1 TIP07F MK1KS
352WA32LA r 2 35 32 190 45 3 13700 3 TPS25-1 TIP07F MK1KS
353WA32LA a 3 35 32 190 45 3 13700 3 TPS25-1 TIP07F MK1KS
APX3000R182WA16ELA r 2 18 16 180 25 11 19600 3 TPS25 TIP07F MK1KS
NEW
202WA20ELA r 2 20 20 200 70 9 18500 2 TPS25 TIP07F MK1KS
222WA20ELA r 2 22 20 200 30 7 17600 3 TPS25-1 TIP07F MK1KS
252WA25ELA r 2 25 25 220 80 6 16400 2 TPS25-1 TIP07F MK1KS
Extra Long

253WA25ELA r 3 25 25 220 80 6 16400 2 TPS25-1 TIP07F MK1KS


282WA25ELA r 2 28 25 220 35 4 15500 3 TPS25-1 TIP07F MK1KS
283WA25ELA r 3 28 25 220 35 4 15500 3 TPS25-1 TIP07F MK1KS
322WA32ELA r 2 32 32 260 100 3 14400 2 TPS25-1 TIP07F MK1KS
323WA32ELA r 3 32 32 260 100 3 14400 2 TPS25-1 TIP07F MK1KS
352WA32ELA r 2 35 32 260 45 3 13700 3 TPS25-1 TIP07F MK1KS
353WA32ELA r 3 35 32 260 45 3 13700 3 TPS25-1 TIP07F MK1KS
(Note 1) When using inserts with corner radius Re > 2.4, machining of the holder is required as shown on page K045.
(Note 2) The maximum allowable spindle speeds are set to ensure tool and insert stability.
(Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.
Clamp Torque (N • m) : TPS25=1.0, TPS25 -1=1.0
* a : Inventory maintained. s : Inventory maintained in Japan.

K042 r : Non stock, produced to order only.


Fig.1

øD1

øD4
10 (Max. Depth of Cut)
L2 L1
Fig.2

øD1

øD4
10 (Max. Depth of Cut)
L2 L1
Fig.3

øD4
øD1
10 (Max. Depth of Cut) L2 L1

y STRAIGHT SHANK TYPE Right hand tool holder only.

*
Number of Teeth

Max. Max.

Type (Fig.)
Stock

Dimensions (mm) Ramping Spindle


Type

Order Number Angle Speed


%° Clamp
(min-1) Anti-seize
R D1 D4 L1 L2 Screw Wrench Lubricant Insert
APX3000R 121SA16SA s 1 12 16 85 25 6 10500 1 TPS25 TIP07F MK1KS
141SA16SA s 1 14 16 85 25 6 9000 1 TPS25 TIP07F MK1KS
162SA16SA a 2 16 16 85 25 15 20900 2 TPS25 TIP07F MK1KS
182SA16SA s 2 18 16 85 25 11 19600 3 TPS25 TIP07F MK1KS
202SA20SA s 2 20 20 100 30 9 18500 2 TPS25 TIP07F MK1KS
203SA20SA a 3 20 20 100 30 9 18500 2 TPS25 TIP07F MK1KS
223SA20SA a 3 22 20 115 30 7 17600 3 TPS25-1 TIP07F MK1KS
252SA25SA s 2 25 25 115 35 6 16400 2 TPS25-1 TIP07F MK1KS
253SA25SA s 3 25 25 115 35 6 16400 2 TPS25-1 TIP07F MK1KS
Standard

254SA25SA a 4 25 25 115 35 6 16400 2 TPS25-1 TIP07F MK1KS


284SA25SA s 4 28 25 115 35 4 15500 3 TPS25-1 TIP07F MK1KS
304SA32SA s 4 30 32 125 45 4 14900 2 TPS25-1 TIP07F MK1KS
323SA32SA s 3 32 32 125 45 3 14400 2 TPS25-1 TIP07F MK1KS
324SA32SA s 4 32 32 125 45 3 14400 2 TPS25-1 TIP07F MK1KS
325SA32SA s 5 32 32 125 45 3 14400 2 TPS25-1 TIP07F MK1KS
403SA32SA s 3 40 32 125 45 2 12800 3 TPS25-1 TIP07F MK1KS
405SA32SA s 5 40 32 125 45 2 12800 3 TPS25-1 TIP07F MK1KS
406SA32SA s 6 40 32 125 45 2 12800 3 TPS25-1 TIP07F MK1KS
507SA32SA s 7 50 32 125 45 1 11300 3 TPS25-1 TIP07F MK1KS AOMT

ROTATING
1236pp

TOOLS
638SA32SA s 8 63 32 125 45 1 10000 3 TPS25-1 TIP07F MK1KS
11 19600 3 TPS25 PEER-M/H
APX3000R 182SA16LA a 2 18 16 120 25 TIP07F MK1KS
202SA20LA a 2 20 20 150 60 9 18500 2 TPS25 TIP07F MK1KS
AOGT
222SA20LA a 2 22 20 150 30 7 17600 3 TPS25-1 TIP07F MK1KS

MULTI FUNCTIONAL MILLING


1236pp
252SA25LA s 2 25 25 170 70 6 16400 2 TPS25-1 TIP07F MK1KS PEFR-GM
253SA25LA s 3 25 25 170 70 6 16400 2 TPS25-1 TIP07F MK1KS
Long

282SA25LA s 2 28 25 170 35 4 15500 3 TPS25-1 TIP07F MK1KS


283SA25LA s 3 28 25 170 35 4 15500 3 TPS25-1 TIP07F MK1KS
322SA32LA s 2 32 32 190 90 3 14400 2 TPS25-1 TIP07F MK1KS
323SA32LA s 3 32 32 190 90 3 14400 2 TPS25-1 TIP07F MK1KS
352SA32LA s 2 35 32 190 45 3 13700 3 TPS25-1 TIP07F MK1KS
353SA32LA s 3 35 32 190 45 3 13700 3 TPS25-1 TIP07F MK1KS
APX3000R 182SA16ELA a 2 18 16 180 25 11 19600 3 TPS25 TIP07F MK1KS
202SA20ELA s 2 20 20 200 70 9 18500 2 TPS25 TIP07F MK1KS
222SA20ELA s 2 22 20 200 30 7 17600 3 TPS25-1 TIP07F MK1KS
252SA25ELA s 2 25 25 220 80 6 16400 2 TPS25-1 TIP07F MK1KS
Extra Long

253SA25ELA s 3 25 25 220 80 6 16400 2 TPS25-1 TIP07F MK1KS


282SA25ELA s 2 28 25 220 35 4 15500 3 TPS25-1 TIP07F MK1KS
283SA25ELA s 3 28 25 220 35 4 15500 3 TPS25-1 TIP07F MK1KS
322SA32ELA s 2 32 32 260 100 3 14400 2 TPS25-1 TIP07F MK1KS
323SA32ELA s 3 32 32 260 100 3 14400 2 TPS25-1 TIP07F MK1KS
352SA32ELA s 2 35 32 260 45 3 13700 3 TPS25-1 TIP07F MK1KS
353SA32ELA s 3 35 32 260 45 3 13700 3 TPS25-1 TIP07F MK1KS
(Note 1) When using inserts with corner radius Re > 2.4, machining of the holder is required as shown on page K045.
(Note 2) The maximum allowable spindle speeds are set to ensure tool and insert stability.
(Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.
Clamp Torque (N • m) : TPS25=1.0, TPS25 -1=1.0
*

SPARE PARTS TECHNICAL


N001
DATA
P001 K043
ROTATING TOOLS
øD12
øD9

(Max. Depth of Cut)


W1

L8
L7

L1
10
øD8
øD11
øD1

Right hand tool holder only.


Cutter Diameter
Set Bolt Geometry
D1
& 32, & 40 HSC08030H
& 50, & 63 10030H
C H :0° & 80 12035H
A.R :+7° ─ +21° T :+15°─+27°
y ARBOR TYPE R.R :+15° ─+27° I :+7°─+21°
&100 16040H

Max. Ramping
Number of Teeth

Max.
Stock

Mass
Dimensions (mm) Spindle
Order Number Speed

Angle
R D1 L1 L7 L8 D8 W1 D9 D11 D12 (kg) %° (min-1) Clamp Wrench Anti-seize Insert
Screw Lubricant
APX3000 -032A05RA a 5 32 40 18 5.6 9 8.4 16 14 30 0.2 3 14400 TPS25-1 TIP07F MK1KS
-040A06RA a 6 40 40 18 5.6 9 8.4 16 14 34 0.3 2 12800 TPS25-1 TIP07F MK1KS
AOMT
-050A07RA a 7 50 40 20 6.3 11 10.4 22 17 45 0.4 2 11300 TPS25-1 TIP07F MK1KS 1236pp
-063A08RA a 8 63 40 20 6.3 11 10.4 22 17 55 0.7 1 10000 TPS25-1 TIP07F MK1KS PEER-M/H
-080A09RA a 9 80 50 23 7 13 12.4 27 20 70 1.3 1 8800 TPS25-1 TIP07F MK1KS AOGT
-100A11RA a 11 100 63 26 8 17 14.4 32 26 80 2.2 0.5 7800 TPS25-1 TIP07F MK1KS 1236pp
PEFR-GM
R08009CA s 9 80 50 26 6 13 9.5 25.4 20 70 1.3 1 8800 TPS25-1 TIP07F MK1KS
R10011DA s 11 100 63 32 8 17 12.7 31.75 26 80 2.2 0.5 7800 TPS25-1 TIP07F MK1KS
(Note) When using inserts with corner radius Re > 2.4, machining of the holder is required as shown on page K045.
Clamp Torque (N • m) : TPS25-1=1.0
*
ROTATING
TOOLS

A M
øD1

øD4

øD5
MULTI FUNCTIONAL MILLING

A
10 (Max. Depth of Cut)
L2 H1
L1 SECTION A-A

y SCREW-IN TYPE Right hand tool holder only.

*
Number of Teeth

Max.
Stock

Dimensions (mm) Ramping


Order Number Angle
R D1 L1 L2 D4 D5 H1 M %° Clamp Wrench Anti-seize Insert
Screw Lubricant
APX3000R 162M08A a 2 16 48 30 8.5 13 10 M8 15 TPS25 TIP07F MK1KS AOMT
1236pp
203M10A a 3 20 53 34 10.5 18 15 M10 9 TPS25 TIP07F MK1KS
PEER-M/H
254M12A a 4 25 57 35 12.5 21 17 M12 6 TPS25-1 TIP07F MK1KS
AOGT
325M16A a 5 32 61 38 17 29 22 M16 3 TPS25-1 TIP07F MK1KS
1236pp
406M16A a 6 40 61 38 17 29 22 M16 2 TPS25-1 TIP07F MK1KS PEFR-GM
(Note) When using inserts with corner radius Re > 2.4, machining of the holder is required as shown on page K045.
Clamp Torque (N • m) : TPS25 =1.0, TPS25 -1=1.0
*

a : Inventory maintained. s : Inventory maintained in Japan.


K044
INSERTS
Stock Dimensions (mm)
Coated Carbide
Shape Order Number Geometry

MC5020

VP20RT
L1 L2 S1 F1 Re

VP15TF

TF15
General AOMT 123602PEER-M a a 12 6.6 3.6 1.8 0.2
M Breaker
123604PEER-M a a 12 6.6 3.6 1.6 0.4
123608PEER-M a a 12 6.6 3.6 1.2 0.8
L1
123610PEER-M a a 12 6.6 3.6 1.0 1.0
11°
123612PEER-M a a 12 6.6 3.6 0.8 1.2

F1

L2
123616PEER-M a a 12 6.6 3.6 0.4 1.6 Re
S1
123620PEER-M a a 12 6.6 3.6 0.4 2.0
123624PEER-M a a 12 6.6 3.6 0.4 2.4
123630PEER-M a a 12 6.6 3.6 0.4 3.0
123632PEER-M a a 12 6.6 3.6 0.4 3.2
Strong Cutting AOMT 123604PEER-H a a a 12 6.6 3.6 1.6 0.4
Edge Type L1
H Breaker 123608PEER-H a a a 12 6.6 3.6 1.2 0.8 11°
123616PEER-H

F1
12 6.8 3.6 0.4 1.6

L2
a a a

Re S1

For Machining of AOGT 123602PEFR-GM a 12 6.6 3.6 1.8 0.2


Aluminium Alloys L1
GM Breaker 123604PEFR-GM a 12 6.6 3.6 1.6 0.4
11°
123608PEFR-GM a 12 6.6 3.6 1.2 0.8

F1

L2
Re S1

NOTE ON USE OF INSERTS WITH LARGE CORNER RADII

ROTATING
TOOLS
Re (mm) R (mm)
When using inserts with corner radius Re > R2.4,
2.4 1.9
please machine the holder with a radius form as shown 3.0 2.5
on the right.

MULTI FUNCTIONAL MILLING


3.2 2.7

R : Holder end radius


R Re Re : Insert corner radius

SCREW-IN SPARE PARTS TECHNICAL


ARBORS K122 N001
DATA
P001 K045
ROTATING TOOLS
RECOMMENDED CUTTING CONDITIONS
y CUTTING CONDITIONS FOR SHOULDER MILLING
Cutting Cutting & 12, & 14 & 16 ─ & 25 & 28 ─ &100
Work Material Hardness Grade Width Speed Depth of Cut Feed per Tooth Depth of Cut Feed per Tooth Depth of Cut Feed per Tooth
ae vc ap fz ap fz ap fz
(mm) (m/min) (mm) (mm/tooth) (mm) (mm/tooth) (mm) (mm/tooth)
P ─ 4 0.15 ─ 5 0.25 ─ 5 0.20
230 4─ 7 0.10 5 ─ 7 0.20 5 ─ 7 0.15
─0.25D1 (180─270) 7 ─ 8.5 0.15 7 ─ 8.5 0.10
8.5─10 0.10 8.5 ─10 0.07
─ 2 0.15 ─ 3 0.25 ─ 3 0.20
Mild Steel < 180HB VP15TF
220 2─ 5 0.10 3 ─ 5.5 0.20 3 ─ 5.5 0.15
─0.5D1 (170─260) 5.5─ 8 0.15 5.5─ 8 0.10
8 ─ 10 0.10 8 ─10 0.07
180 ─ 4 0.10 ─ 4 0.15 ─ 3 0.10
─0.75D1 (140─210) 4 ─10 0.10 3 ─ 7 0.07
─ 4 0.15 ─ 5 0.25 ─ 5 0.20
180 4─ 7 0.10 5 ─ 7 0.20 5 ─ 7 0.15
─0.25D1 (140─210) 7 ─ 8.5 0.15 7 ─ 8.5 0.10
8.5─ 10 0.10 8.5 ─10 0.07
Carbon Steel ─ 2 0.15 ─ 3 0.25 ─ 3 0.20
Alloy Steel 180 ─ 350HB VP15TF
170 2─ 5 0.10 3 ─ 5.5 0.20 3 ─ 5.5 0.15
─0.5D1 (130─200) 5.5─ 8 0.15 5.5─ 8 0.10
8 ─10 0.10 8 ─10 0.07
140 ─ 4 0.10 ─ 4 0.15 ─ 3 0.10
─0.75D1 (110 ─160) 4 ─10 0.10 3 ─ 7 0.07
M ─ 4 0.15 ─ 5 0.20 ─ 5 0.20
180 4─ 7 0.10 5 ─ 7 0.15 5 ─ 7 0.15
─0.25D1 (140─210) 7 ─ 8.5 0.10 7 ─ 8.5 0.10
8.5─10 0.07 8.5─10 0.07
─ 2 0.15 ─ 3 0.20 ─ 3 0.20
Stainless Steel < 270HB VP20RT
170 2─ 5 0.10 3 ─ 5.5 0.15 3 ─ 5.5 0.15
─0.5D1 (130─200) 5.5─ 8 0.10 5.5─ 8 0.10
8 ─ 10 0.07 8 ─10 0.07
140 ─ 4 0.10 ─ 4 0.10 ─ 3 0.10
─0.75D1 (110 ─160) 4 ─10 0.07 3 ─ 7 0.07
─ 4 0.15 ─ 5 0.25 ─ 5 0.20
K 180 4─ 7 0.10 5 ─ 7 0.20 5 ─ 7 0.15
─0.25D1 (140─210) 7 ─ 8.5 0.15 7 ─ 8.5 0.10
8.5─10 0.10 8.5─10 0.07
Tensile ─ 2 0.15 ─ 3 0.25 ─ 3 0.20
Cast Iron Strength VP15TF
< 350MPa
170 2─ 5 0.10 3 ─ 5.5 0.20 3 ─ 5.5 0.15
─0.5D1 (130─200) 5.5─ 8 0.15 5.5─ 8 0.10
ROTATING

8 ─10 0.10 8 ─10 0.07


TOOLS

140 ─ 4 0.10 ─ 4 0.15 ─ 3 0.10


─0.75D1 (110 ─160) 4 ─10 0.10 3 ─ 7 0.07
─ 4 0.10 ─ 5 0.20 ─ 5 0.20
MULTI FUNCTIONAL MILLING

130 4─ 7 0.07 5 ─ 7 0.15 5 ─ 7 0.15


─0.25D1 (100─150) 7 ─ 8.5 0.10 7 ─ 8.5 0.10
8.5─10 0.07 8.5─10 0.07
Tensile
Ductile ─ 2 0.10 ─ 3 0.20 ─ 3 0.20
Strength VP15TF
Cast Iron < 800MPa
120 2─ 5 0.07 3 ─ 5.5 0.15 3 ─ 5.5 0.15
─0.5D1 (90─140) 5.5─ 8 0.10 5.5─ 8 0.10
8 ─10 0.07 8 ─10 0.07
100 ─ 4 0.07 ─ 4 0.10 ─ 3 0.10
─0.75D1 (80─120) 4 ─10 0.07 3 ─ 7 0.07
500 ─ 4 0.15 ─ 4 0.25 ─ 4 0.20
N ─0.25D1
(200─1000) 4─ 7 0.10 4 ─ 7 0.15 4 ─ 7 0.10
500 ─ 4 0.15 ─ 4 0.20 ─ 4 0.20
Aluminium Alloy ─ TF15 ─0.5D1
(200─1000) 4─ 7 0.10 4 ─ 7 0.10 4 ─ 7 0.10
500
─0.75D1 ─ 5 0.10 ─ 5 0.15 ─ 5 0.10
(200─1000)

90 ─ 4 0.10 ─ 5 0.15 ─ 5 0.15


H
─0.25D1 (70─100) 4─ 7 0.07 5 ─ 7 0.10 5 ─ 7 0.10
7 ─ 8.5 0.07
Hardened Steel 40 ─55HRC VP15TF 85 ─ 2 0.10 ─ 3 0.15 ─ 3 0.15
─0.5D1 (60─100) 2─ 5 0.07 3 ─ 5.5 0.10
70
─0.75D1 (50─80) ─ 4 0.07 ─ 4 0.07 ─ 3 0.07

(Note 1) These cutting conditions are a guide to the standard shank type and the arbor type.
Please make adjustments according to the machining conditions.
(Note 2) Vibration is liable to occur in certain cases. Please reduce the depth of cut and / or reduce cutting conditions in the following cases.
• When using the long shank type and extra long shank type.
• When using long tool overhang with the standard or arbor type.
• When the application has poor clamping rigidity or when using a low rigidity machine.
(Note 3) In case of coarse and fine pitch cutters, the coarse pitch type is recommended to prevent vibration.
(Note 4) The H breaker is recommended for use in unstable cutting conditions such as heavy interrupted cutting.
K046
y CUTTING CONDITIONS FOR SLOT MILLING

Cutting Cutting & 12, & 14 & 16 ─ & 25 & 28 ─ & 100
Work Material Hardness Grade Width Speed Depth of Cut Feed per Tooth Depth of Cut Feed per Tooth Depth of Cut Feed per Tooth
ae vc ap fz ap fz ap fz
(mm) (m/min) (mm) (mm/tooth) (mm) (mm/tooth) (mm) (mm/tooth)
P 180 ─ 4 0.10 ─ 3 0.10
Mild Steel < 180HB VP15TF D1 ─3 0.10
(140 ─ 210) 4─ 7 0.07 3─ 5 0.07
Carbon Steel 140 ─ 4 0.10 ─ 3 0.10
180 ─ 350HB VP15TF D1 ─3 0.10
Alloy Steel (110 ─ 160) 4─ 7 0.07 3─ 5 0.07
M Stainless Steel 140 ─ 4 0.10 ─ 3 0.10
< 270HB VP20RT D1 ─3 0.10
(110 ─ 160) 4─ 7 0.07 3─ 5 0.07
K Tensile Strength 140 ─ 4 0.10 ─ 3 0.10
Cast Iron < 350MPa
VP15TF D1 ─3 0.10
(110 ─ 160) 4─ 7 0.07 3─ 5 0.07
Tensile Strength 100 ─ 4 0.10 ─ 3 0.10
Ductile Cast Iron < 800MPa
VP15TF D1 ─3 0.07
(80 ─ 120) 4─ 7 0.07 3─ 5 0.07
N Aluminium Alloy 500
─ TF15 D1 ─5 0.10 ─ 5 0.20 ─ 5 0.15
(200 ─ 1000)
H Hardened Steel 40 ─ 55HRC 70
VP15TF D1 ─3 0.07 ─ 4 0.07 ─ 3 0.07
(50 ─ 80)
(Note 1) These cutting conditions are a guide to the standard shank type and the arbor type.
Please make adjustments according to the machining conditions.
(Note 2) Vibration is liable to occur in certain cases. Please reduce the depth of cut and / or reduce cutting conditions in the following cases.
• When using the long shank type and extra long shank type.
• When using long tool overhang with the standard or arbor type.
• When the application has poor clamping rigidity or when using a low rigidity machine.
(Note 3) In case of coarse and fine pitch cutters, the coarse pitch type is recommended to prevent vibration.
(Note 4) The H breaker is recommended for use in unstable cutting conditions such as heavy interrupted cutting.

y RAMPING/HELICAL CUTTING
a RAMPING a HELICAL CUTTING Blind holes,
Flat bottom Through holes

L Pitch Pitch
(P) (P)

ap
L=
tan %

%° ap

ROTATING
D1 D1
D1

TOOLS
Hole Hole
Refer to the table below for cutting conditions. For feed per tooth and cutting speed, diameter diameter
follow the cutting conditions for slot milling. (DH) (DH)

Ramping Helical Cutting (Blind Hole, Flat Bottom) Helical Cutting (Through Hole)

MULTI FUNCTIONAL MILLING


Cutting Edge
Diameter Maximum Minimum Maximum Hole Maximum Minimum Hole Maximum Minimum Hole Maximum
D1
Ramping Angle Distance 1
L
Diameter 2
DH max. * Pitch
P max. *
Diameter
DH min.
Pitch
P max.
Diameter
DH min.
Pitch
P max.
(mm) %(°) (mm) (mm) (mm) (mm) (mm) (mm) (mm)

12 6 95 22 2.5 20.5 2 14 0.5


14 6 95 26 2.5 24.5 2 18 1
16 15 37 30 9 28 7 21 2
18 11 51 34 5 32 4.5 25 2
20 9 63 38 5 36 4.5 29 2
22 7 81 42 5 40 4.5 33 2
25 6 95 48 6 46 5 39 3
28 4 143 54 4.5 52 4 45 2
30 4 143 58 4.5 56 4 49 2
32 3 190 62 4.5 60 4 53 2
35 3 190 68 4 66 3.5 59 2
40 2 286 78 4 76 3.5 69 2
50 1 572 98 2 96 2 89 2
63 1 572 124 2 122 2 115 2
80 1 572 158 2 156 2 149 2
100 0.5 1145 198 1 196 1 189 1

*12 LIn(case
=10 / tan %). Traverse distance of the cutter until depth of cut reaches 10mm at the maximum ramping angle.
* nose radius of 0.8mm. For others use formula below.
{(cutting edge diameter D1) ─ (nose radius) ─ 0.2)}×2

TECHNICAL
DATA
P001 K047
ROTATING TOOLS
MULTI FUNCTIONAL
MILLING
Including
Flat faces
Finishing Roughing Shoulder Milling Side Milling Slotting Copying Pocket Milling

APX4000 Fig.1

øD4
øD1
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel
Alloy Steel
15 (Max. Depth of Cut)
L2
L1

Fig.2

a High accuracy, high

øD4
øD1
quality vertical wall.
a Low cutting force insert. 15 (Max. Depth of Cut)
a With through air & L2
L1
coolant holes.
y WELDON SHANK TYPE Right hand tool holder only.

*
Number of Teeth

Max.

Type (Fig.)
Stock

Max.
Dimensions (mm) Ramping Spindle
Type

Order Number Angle Speed


R D1 D4 L1 L2 %° (min-1) Clamp Wrench Anti-seize Insert
Screw Lubricant
APX4000R 252WA25SA a 2 25 25 115 35 11 18900 1 TPS4 TIP15W MK1KS
322WA32SA r 2 32 32 125 45 7 16300 1 TPS4 TIP15W MK1KS
323WA32SA a 3 32 32 125 45 7 16300 1 TPS4 TIP15W MK1KS
403WA32SA a 3 40 32 125 45 6 14200 2 TPS43 TIP15W MK1KS
Standard

404WA32SA a 4 40 32 125 45 6 14200 2 TPS43 TIP15W MK1KS


504WA32SA r 4 50 32 125 45 4 12400 2 TPS43 TIP15W MK1KS
505WA32SA r 5 50 32 125 45 4 12400 2 TPS43 TIP15W MK1KS
634WA32SA r 4 63 32 125 45 3 10800 2 TPS43 TIP15W MK1KS
636WA32SA r 6 63 32 125 45 3 10800 2 TPS43 TIP15W MK1KS
APX4000R 252WA25LA a 2 25 25 170 35 11 18900 1 TPS4 TIP15W MK1KS
282WA25LA a 2 28 25 170 35 9 17700 2 TPS4 TIP15W MK1KS
322WA32LA r 2 32 32 170 45 7 16300 1 TPS4 TIP15W MK1KS
ROTATING
TOOLS

323WA32LA a 3 32 32 190 45 7 16300 1 TPS4 TIP15W MK1KS


AOMT
Long

352WA32LA r 2 35 32 190 45 6 15400 2 TPS4 TIP15W MK1KS


1848pp
353WA32LA 3 35 32 190 45 6 15400 2 TPS4 TIP15W MK1KS PEER-M/H
MULTI FUNCTIONAL MILLING

402WA32LA r 2 40 32 190 45 6 14200 2 TPS43 TIP15W MK1KS


403WA32LA r 3 40 32 190 45 6 14200 2 TPS43 TIP15W MK1KS
404WA32LA a 4 40 32 190 45 6 14200 2 TPS43 TIP15W MK1KS
APX4000R 252WA25ELA a 2 25 25 220 80 11 18900 1 TPS4 TIP15W MK1KS
282WA25ELA a 2 28 25 220 35 9 17700 2 TPS4 TIP15W MK1KS
322WA32ELA r 2 32 32 260 100 7 16300 1 TPS4 TIP15W MK1KS
323WA32ELA 3 32 32 260 100 7 16300 1 TPS4 TIP15W MK1KS
Extra Long

352WA32ELA r 2 35 32 260 45 6 15400 2 TPS4 TIP15W MK1KS


353WA32ELA r 3 35 32 260 45 6 15400 2 TPS4 TIP15W MK1KS
402WA32ELA r 2 40 32 260 45 6 14200 2 TPS43 TIP15W MK1KS
403WA32ELA r 3 40 32 260 45 6 14200 2 TPS43 TIP15W MK1KS
404WA32ELA r 4 40 32 260 45 6 14200 2 TPS43 TIP15W MK1KS
(Note 1) When using inserts with corner radius Re > 3.2, machining of the holder is required as shown on page K052.
(Note 2) The maximum allowable spindle speeds are set to ensure tool and insert stability.
(Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.
Clamp Torque (N • m) : TPS4=3.5, TPS43=3.5
*

a : Inventory maintained. s : Inventory maintained in Japan.


K048 r : Non stock, produced to order only.
Fig.1

øD4
øD1
15 (Max. Depth of Cut)
L2
L1

Fig.2

øD4
øD1
15 (Max. Depth of Cut)
L2
L1

y STRAIGHT SHANK TYPE Right hand tool holder only.

Number of Teeth Max. *

Type (Fig.)
Stock

Max.
Dimensions (mm) Ramping Spindle
Type

Order Number Angle Speed


(min-1) Clamp Wrench Anti-seize Insert
R D1 D4 L1 L2 %° Screw Lubricant
APX4000R 252SA25SA s 2 25 25 115 35 11 18900 1 TPS4 TIP15W MK1KS
322SA32SA s 2 32 32 125 45 7 16300 1 TPS4 TIP15W MK1KS
323SA32SA s 3 32 32 125 45 7 16300 1 TPS4 TIP15W MK1KS
403SA32SA s 3 40 32 125 45 6 14200 2 TPS43 TIP15W MK1KS
Standard

404SA32SA s 4 40 32 125 45 6 14200 2 TPS43 TIP15W MK1KS


504SA32SA s 4 50 32 125 45 4 12400 2 TPS43 TIP15W MK1KS
505SA32SA s 5 50 32 125 45 4 12400 2 TPS43 TIP15W MK1KS
634SA32SA s 4 63 32 125 45 3 10800 2 TPS43 TIP15W MK1KS
636SA32SA s 6 63 32 125 45 3 10800 2 TPS43 TIP15W MK1KS
APX4000R 252SA25LA s 2 25 25 170 35 11 18900 1 TPS4 TIP15W MK1KS
282SA25LA s 2 28 25 170 35 9 17700 2 TPS4 TIP15W MK1KS
322SA32LA s 2 32 32 190 45 7 16300 1 TPS4 TIP15W MK1KS
323SA32LA s 3 32 32 190 45 7 16300 1 TPS4 TIP15W MK1KS
AOMT
Long

352SA32LA s 2 35 32 190 45 6 15400 2 TPS4 TIP15W MK1KS


1848pp
353SA32LA s 3 35 32 190 45 6 15400 2 TPS4 TIP15W MK1KS PEER-M/H

ROTATING
402SA32LA s 2 40 32 190 45 6 14200 2 TPS43 TIP15W MK1KS

TOOLS
403SA32LA s 3 40 32 190 45 6 14200 2 TPS43 TIP15W MK1KS
404SA32LA s 4 40 32 190 45 6 14200 2 TPS43 TIP15W MK1KS

MULTI FUNCTIONAL MILLING


APX4000R 252SA25ELA s 2 25 25 220 80 11 18900 1 TPS4 TIP15W MK1KS
282SA25ELA s 2 28 25 220 35 9 17700 2 TPS4 TIP15W MK1KS
322SA32ELA s 2 32 32 260 100 7 16300 1 TPS4 TIP15W MK1KS
323SA32ELA 3 32 32 260 100 7 16300 1 TPS4 TIP15W MK1KS
Extra Long

352SA32ELA s 2 35 32 260 45 6 15400 2 TPS4 TIP15W MK1KS


353SA32ELA s 3 35 32 260 45 6 15400 2 TPS4 TIP15W MK1KS
402SA32ELA s 2 40 32 260 45 6 14200 2 TPS43 TIP15W MK1KS
403SA32ELA s 3 40 32 260 45 6 14200 2 TPS43 TIP15W MK1KS
404SA32ELA s 4 40 32 260 45 6 14200 2 TPS43 TIP15W MK1KS
(Note 1) When using inserts with corner radius Re > 3.2, machining of the holder is required as shown on page K052.
(Note 2) The maximum allowable revolutions are set to ensure tool and insert stability.
(Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.
Clamp Torque (N • m) : TPS4=3.5, TPS43=3.5
*

SPARE PARTS TECHNICAL


N001
DATA
P001 K049
ROTATING TOOLS
Fig.1 Fig.2

(Max. Depth of Cut)

(Max. Depth of Cut)


øD12 øD12
y ARBOR TYPE øD9 øD9

L8
W1 W1

L8
L7

L7
L1

L1
15

15
øD8 øD8
øD11 øD1
øD1 Right hand tool holder only.

Cutter Diameter Set Bolt Geometry


D1
&40 HSC08030H z x
&50, &63 10030H
z
&80 12035H
&100 16040H
C H :0° &125 MBA20040H
A.R :+15°─ +22° T :+21° ─+28° x
&160 24045H
R.R :+21°─ +28° I :+15° ─+22°

Ramping Angle
Number of Teeth

Max.

Type (Fig.)
Stock

Mass
Max.
Dimensions (mm) Spindle
Order Number Speed

R D1 L1 L7 L8 D8 W1 D9 D11 D12 (kg) %° (min-1) Clamp Wrench Anti-seize Insert


Screw Lubricant
APX4000-040A04RA a 4 40 40 18 5.6 9 8.4 16 14 34 0.2 6 14200 1 TPS43 TIP15W MK1KS
-050A05RA a 5 50 40 20 6.3 11 10.4 22 17 45 0.3 4 12400 1 TPS43 TIP15W MK1KS
-063A06RA a 6 63 40 20 6.3 11 10.4 22 17 50 0.5 3 10800 1 TPS43 TIP15W MK1KS
AOMT
-080A07RA a 7 80 50 23 7 13 12.4 27 20 60 1.2 2 9300 1 TPS43 TIP15W MK1KS 1848pp
PEER-M/H
-100A08RA a 8 100 50 25 8 17 14.4 32 27 70 2.1 1.5 8100 1 TPS43 TIP15W MK1KS
-125A09RA a 9 125 63 40 9 56 16.4 40 ─ 90 3.3 1 7100 2 TPS43 TIP15W MK1KS
-160A10RA a 10 160 63 40 9 72 16.4 40 ─ 100 4.8 1 6100 2 TPS43 TIP15W MK1KS
(Note 1) When using inserts with corner radius Re > 3.2, machining of the holder is required as shown on page K052.
(Note 2) The maximum allowable spindle speeds are set to ensure tool and insert stability.
(Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.
Clamp Torque (N • m) : TPS43=3.5
*
y SCREW-IN TYPE
ROTATING

A
TOOLS

M
øD1

øD4

øD5
MULTI FUNCTIONAL MILLING

15 (Max. Depth of Cut) A


L2 H1
L1 SECTION A-A

Right hand tool holder only.

*
Number of Teeth
Stock

Max.
Dimensions (mm) Ramping
Order Number Angle

R D1 L1 L2 D4 D5 H1 M %° Clamp Wrench Anti-seize Insert


Screw Lubricant
APX4000R252M12A35 a 2 25 57 35 12.5 23.5 19 M12 11 TPS4 TIP15W MK1KS
282M12A35 a 2 28 57 35 12.5 23.5 19 M12 9 TPS4 TIP15W MK1KS
322M16A40 s 2 32 63 40 17 28.5 24 M16 7 TPS4 TIP15W MK1KS
323M16A40 a 3 32 63 40 17 28.5 24 M16 7 TPS4 TIP15W MK1KS AOMT
1848pp
352M16A40 s 2 35 63 40 17 28.5 24 M16 6 TPS4 TIP15W MK1KS PEER-M/H
353M16A40 s 3 35 63 40 17 28.5 24 M16 6 TPS4 TIP15W MK1KS
403M16A40 s 3 40 63 40 17 28.5 24 M16 6 TPS43 TIP15W MK1KS
404M16A40 a 4 40 63 40 17 28.5 24 M16 6 TPS43 TIP15W MK1KS
(Note) When using inserts with corner radius Re > 3.2, machining of the holder is required as shown on page K052.
Clamp Torque (N • m) : TPS4=3.5, TPS43=3.5
*
a : Inventory maintained. s : Inventory maintained in Japan.
K050
y LONG CUTTING EDGE TYPE

NEW

øD1

øD4
ap (Max. Depth of Cut)
L2
L1

øD4
øD1
ap (Max. Depth of Cut)
L2
L1

Right hand tool holder only.

*
Number of Flutes
Stock

Dimensions (mm)
Total

Order Number

R D1 D4 L1 L2 ap Clamp Wrench Anti-seize Insert


Screw Lubricant
APX4KR4008WA40S056A a 2 8 40 40 150 80 56 TPS43 TIP15W MK1KS
4012SW40S056A a 3 12 40 40 150 80 56 TPS43 TIP15W MK1KS AOMT1848
5012WA40S056A a 3 12 50 40 150 80 56 TPS43 TIP15W MK1KS ppPEER-p

5018WA40M084A a 3 18 50 40 180 110 84 TPS43 TIP15W MK1KS


(Note 1) When using inserts with corner radius Re > 3.2, machining of the holder is required as shown on page K052.
(Note 2) Only corner radius Re 0.4mm and 0.8mm can be used for the peripheral cutting edges expect the bottom cutting edge (the end
cuttting edge).
(Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.
Clamp Torque (N • m) : TPS43=3.5
*
L7
y LONG CUTTING EDGE SHELL TYPE L8

ROTATING
NEW

TOOLS
øD1
øD8

øD9
W1

MULTI FUNCTIONAL MILLING


ap (Max. Depth of Cut)
L1

Right hand tool holder only.

D1 Set Bolt Geometry

&50 HSC10050

&63 12070

*
Number of Flutes
Stock

Dimensions (mm)
Total

Order Number

R D1 L1 D9 L7 D8 W1 L8 ap Clamp Wrench Anti-seizure Insert


Screw Lubricant
APX4K-050A09A042RA a 3 9 50 70 22 22 11 10.4 6.3 42 TPS43 TIP15W MK1KS AOMT1848
-063A16A056RA a 4 16 63 85 27 28 13 12.4 7 56 TPS43 TIP15W MK1KS ppPEER-p

(Note 1) When using inserts with corner radius Re > 3.2, machining of the holder is required as shown on page K052.
(Note 2) Only corner radius Re 0.4mm and 0.8mm can be used for the peripheral cutting edges expect the bottom cutting edge (the end
cuttting edge).
(Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.
(Note 4) Through coolant supply is also possible by using a suitable through coolant arbor.
Clamp Torque (N • m) : TPS43=3.5
*
SCREW-IN SPARE PARTS TECHNICAL
ARBORS K122 N001
DATA
P001 K051
ROTATING TOOLS

INSERTS
Stock Dimensions (mm)
Coated

Shape Order Number Geometry

MC5020

VP20RT
L1 L2 S1 F1 Re

VP15TF
AOMT 184804PEER-M a a 18 9 4.8 1.8 0.4
L1
184808PEER-M a a 18 9 4.8 1.4 0.8
15°
184810PEER-M a 18 9 4.8 1.0 1.0

F1

L2
184812PEER-M a a 18 9 4.8 0.8 1.2
Re
184816PEER-M a 18 9 4.8 0.4 1.6 S1

184820PEER-M a 18 9 4.8 0.4 2.0


Strong Cutting AOMT 184804PEER-H a a a 18 9 4.8 1.8 0.4
Edge Type
184808PEER-H a a a 18 9 4.8 1.4 0.8 L1
184816PEER-H a a a 18 9 4.8 0.6 1.6 15°
184832PEER-H

F1
a 18 9 4.8 0.4 3.2

L2
NEW 184840PEER-H a 18 9 4.8 0.4 4.0
Re S1
NEW 184850PEER-H a 18 9 4.8 ─ 5.0
184864PEER-H a 18 9 4.8 ─ 6.35

NOTE ON USE OF INSERTS WITH LARGE CORNER RADII


Re (mm) R (mm)
When using inserts with corner radius Re > R3.2, 3.2 2.0
please machine the holder with a radius form as shown 4.0 2.5
on the right. 5.0 3.5
6.35 5.0

R : Holder end radius


Re : Insert corner radius
R Re
ROTATING
TOOLS
MULTI FUNCTIONAL MILLING

a : Inventory maintained.
K052
RECOMMENDED CUTTING CONDITIONS (APX4000)
y CUTTING CONDITIONS FOR SHOULDER MILLING
Cutting Cutting Depth of Cut Feed per Tooth
Width Speed fz
Work Material Hardness Grade (mm/tooth)
ae vc ap
(mm) (m/min) (mm) & 25─ & 40 & 50─ & 80 & 100─&160
─5 0.3 0.3 0.25
P 0.25 0.2
230 5─7.5 0.25
─0.25D 1 (180─270) 7.5─10 0.2 0.2 0.15
10─12.5 0.15 0.15 0.1
12.5─15 0.1 0.1 0.07
VP15TF
─5 0.3 0.3 0.25
Mild Steel < 180HB
H Breaker 220 5─7.5 0.25 0.25 0.2
─0.5D1 (170─260) 7.5─10 0.2 0.2 0.15
10─12.5 0.15 0.15 0.1
12.5─15 0.1 0.1 0.07
─5 0.2 0.2 0.15
180
─0.75D1 (140─210) 5─10 0.15 0.15 0.1
10─15 0.1 0.1 0.07
─5 0.3 0.3 0.25
5─7.5 0.25 0.25 0.2
180
─0.25D1 (140─210) 7.5─10 0.2 0.2 0.15
10─12.5 0.15 0.15 0.1
12.5─15 0.1 0.1 0.07
Carbon Steel VP15TF ─5 0.3 0.3 0.25
180 ─ 350HB 5─7.5 0.25 0.25 0.2
Alloy Steel M Breaker 170
─0.5D1 (130─200) 7.5─10 0.2 0.2 0.15
10─12.5 0.15 0.15 0.1
12.5─15 0.1 0.1 0.07
─5 0.2 0.2 0.15
140
─0.75D1 (110─160) 5─10 0.15 0.15 0.1
10─15 0.1 0.1 0.07
─5 0.3 0.25 0.25
M 5─7.5 0.25 0.2 0.2
180
─0.25D1 (140─210) 7.5─10 0.2 0.15 0.15
10─12.5 0.15 0.1 0.1
12.5─15 0.1 0.07 0.07
VP20RT
─5 0.3 0.25 0.25
Stainless Steel < 270HB 5─7.5 0.25 0.2 0.2
M Breaker 170
─0.5D1 (130─200) 7.5─10 0.2 0.15 0.15
10─12.5 0.15 0.1 0.1
12.5─15 0.1 0.07 0.07
─5 0.2 0.15 0.15
140
─0.75D1 (110─160) 5─10 0.15 0.1 0.1
10─15 0.1 0.07 0.07
─5 0.3 0.3 0.25
K 5─7.5 0.25 0.25 0.2
180
─0.25D1 (140─210) 7.5─10 0.2 0.2 0.15
10─12.5 0.15 0.15 0.1

ROTATING
12.5─15 0.1 0.1 0.07

TOOLS
Tensile ─5 0.3 0.3 0.25
VP15TF
Cast Iron Strength 5─7.5 0.25 0.25 0.2
H Breaker 170
< 350MPa ─0.5D1 (130─200) 7.5─10 0.2 0.2 0.15
10─12.5 0.15 0.15 0.1
12.5─15 0.1 0.1 0.07

MULTI FUNCTIONAL MILLING


─5 0.2 0.2 0.15
140
─0.75D1 (110─160) 5─10 0.15 0.15 0.1
10─15 0.1 0.1 0.07
─5 0.25 0.25 0.25
5─7.5 0.2 0.2 0.2
130
─0.25D1 (100─150) 7.5─10 0.15 0.15 0.15
10─12.5 0.1 0.1 0.1
12.5─15 0.07 0.07 0.07
Tensile ─5 0.25 0.25 0.25
VP15TF
Ductile Cast Iron Strength 5─7.5 0.2 0.2 0.2
H Breaker 120
< 800MPa ─0.5D1 (90─140) 7.5─10 0.15 0.15 0.15
10─12.5 0.1 0.1 0.1
12.5─15 0.07 0.07 0.07
─5 0.2 0.2 0.15
100
─0.75D1 (80─120) 5─10 0.15 0.15 0.1
10─15 0.1 0.1 0.07
─5 0.15 0.1 0.1
S VP20RT 40 0.1 0.05 0.05
Ti Alloy < 350HB ─0.25D1 (30─60) 5─7.5
H Breaker 0.05 ─ ─
7.5─10
VP20RT 30
Heat Resistant Alloy ─ ─0.25D1 ─2 0.1 0.05 0.05
H Breaker (20─40)
─5 0.15 0.15 0.15
H 90
─0.25D1 (70─100) 5─7.5 0.1 0.1 0.1
VP15TF 7.5─10 0.07 0.07 0.07
Hardened Steel 40 ─ 55HRC
H Breaker 85 ─5 0.1 0.1 0.1
─0.5D1 (60─100) 0.07
5─ 7.5 0.07 0.07
─0.75D1 70 ─5 0.07 0.07 0.07
(Note 1) These cutting conditions are a guide to the standard shank type and the arbor type.
Please make adjustments according to the machining conditions.
(Note 2) Vibration is liable to occur in certain cases. Please reduce the depth of cut and / or reduce cutting conditions in the following cases.
• When using the long shank type and extra long shank type.
• When using long tool overhang with the standard or arbor type.
• When the application has poor clamping rigidity or when using a low rigidity machine.
(Note 3) In case of coarse and fine pitch cutters, the coarse pitch type is recommended to prevent vibration.
(Note 4) For heavy interrupted and unstable cutting, the H breaker insert is the first recommendation. K053
ROTATING TOOLS

y CUTTING CONDITIONS FOR SLOT MILLING


Cutting Cutting Depth of Cut Feed per Tooth
Width Speed fz
Work Material Hardness Grade (mm/tooth)
ae vc ap
(mm) (m/min) (mm) & 25─ & 40 & 50─ & 80 & 100─ &160
─5 0.15 0.15 0.15
P Mild Steel < 180HB
VP15TF 180
D1 (140─210) 5─7.5 0.1 0.1 0.1
M Breaker
7.5─10 0.07 0.07 0.07
─5 0.15 0.15 0.15
Carbon Steel 180 ─ 350HB VP15TF 140
D1 (110─160) 5─7.5 0.1 0.1 0.1
Alloy Steel M Breaker
7.5─10 0.07 0.07 0.07
M ─5 0.15 0.15 0.15
VP20RT 140
Stainless Steel < 270HB D1 (110─160) 5─7.5 0.1 0.1 0.1
M Breaker
7.5─10 0.07 0.07 0.07
K ─5 0.15 0.15 0.15
Tensile Strength VP15TF 140
Cast Iron D1 (110─160) 5─7.5 0.1 0.1 0.1
< 350MPa H Breaker
7.5─10 0.07 0.07 0.07
─5 0.15 0.15 0.15
Tensile Strength VP15TF 100
Ductile Cast Iron D1 (80─120) 5─7.5 0.1 0.1 0.1
< 800MPa H Breaker
7.5─10 0.07 0.07 0.07
S VP20RT 40
Ti Alloy < 350HB H Breaker D1 (30─60) ─5 0.05 0.05 0.05
VP20RT 30
Heat Resistant Alloy ─ H Breaker D1 (20─40) ─1 0.05 0.05 0.05

H VP15TF 70
Hardened Steel 40 ─55HRC H Breaker D1 (50─80) ─5 0.07 0.07 0.07

(Note 1) These cutting conditions are a guide to the standard shank type and the arbor type.
Please make adjustments according to the machining conditions.
(Note 2) Vibration is liable to occur in certain cases. Please reduce the depth of cut and / or reduce cutting conditions in the following cases.
• When using the long shank type and extra long shank type.
• When using long tool overhang with the standard or arbor type.
• When the application has poor clamping rigidity or when using a low rigidity machine.
(Note 3) In case of coarse and fine pitch cutters, the coarse pitch type is recommended to prevent vibration.
(Note 4) For heavy interrupted and unstable cutting, the H breaker insert is the first recommendation.

y RAMPING/HELICAL CUTTING
a RAMPING a HELICAL CUTTING Blind holes,
Through holes
Flat bottom
L Pitch Pitch
(P) (P)

ap
L=
ROTATING

tan%
TOOLS

%° ap

D1 D1
D1
MULTI FUNCTIONAL MILLING

Hole Hole
Refer to the table below for cutting conditions. For feed per tooth and cutting speed, diameter diameter
(DH) (DH)
follow the cutting conditions for slot milling.
Ramping Helical Cutting (Blind Hole, Flat Bottom) Helical Cutting (Through Hole)
Cutting Edge
Diameter Maximum Minimum Maximum Hole Maximum Minimum Hole Maximum Minimum Hole Maximum
D1
Ramping Angle Distance 1
L DH max.*
Diameter 2 Pitch
P max. * Diameter
DH min.
Pitch
P max.
Diameter
DH min.
Pitch
P max.
(mm) %(°) (mm) (mm) (mm) (mm) (mm) (mm) (mm)

25 11 85 48 14 45 12 32 4
28 9 105 54 12 51 11 38 4
32 7 135 62 11 59 10 46 5
35 6 158 68 10 65 9 52 5
40 6 158 78 12 75 11 62 7
50 4 238 98 10 95 9 82 7
63 3 318 124 10 121 9 108 7
80 2 477 158 8 155 8 142 6
100 1.5 636 198 8 195 7 182 6
125 1 954 248 6 245 6 232 5
160 1 954 318 8 315 8 302 7

*12 LIn(case
=15 / tan %). Traverse distance of the cutter until depth of cut reaches 15mm at the maximum ramping angle.
* corner radius of 0.8mm. For others use formula below.
{(cutting edge diameter D1) ─ (corner radius) ─ 0.2)}×2
(Note) When machining highly ductile materials with ramping angles above, chips could be continuous.
In this case, decrease the ramping angle or feed per tooth.

K054
RECOMMENDED CUTTING CONDITIONS [LONG CUTTING EDGE TYPE]
y CUTTING CONDITIONS FOR SHOULDER MILLING
Cutting Cutting Depth of Cut Feed per Tooth
Width Speed fz
Work Material Hardness Grade (mm/tooth)
ae vc ap
(mm) (m/min) (mm) & 40 &50 Length of cut 56mm &50 Length of cut 84mm
20 0.25 0.25 0.2
P 200
0.15D1 (160─ 250) 50 0.2 0.2 0.15
VP15TF 80 ─ ─ 0.1
Mild Steel < 180HB
M Breaker 20 0.25 0.25 0.2
160
0.3D1 (120─ 200) 50 0.2 0.2 0.15
80 ─ ─ 0.1
20 0.25 0.25 0.2
160
0.15D1 (120─ 200) 50 0.2 0.2 0.15
Carbon Steel VP15TF 80 ─ ─ 0.1
180 ─ 350HB
Alloy Steel M Breaker 20 0.25 0.25 0.2
120
0.3D1 (100─ 140) 50 0.2 0.2 0.15
80 ─ ─ 0.1
M 10 0.25 0.25 0.2
160
0.15D1 (120─ 200) 50 0.2 0.2 0.15
VP20RT 80 ─ ─ 0.1
Stainless Steel < 200HB
M Breaker 10 0.25 0.25 0.2
120
0.3D1 (100─ 140) 50 0.2 0.2 0.15
80 ─ ─ 0.1
10 0.3 0.3 0.25
K 160
0.15D1 (120─ 200) 50 0.25 0.25 0.2
Tensile VP15TF 80 ─ ─ 0.15
Cast Iron Strength H Breaker 10 0.25 0.25 0.2
< 350MPa 120
0.3D1 (100─ 140) 50 0.2 0.2 0.15
80 ─ ─ 0.1
10 0.25 0.25 0.2
120
0.15D1 (100─ 140) 50 0.2 0.2 0.15
Tensile
VP15TF 80 ─ ─ 0.1
Ductile Cast Iron Strength
H Breaker
< 800MPa
10 0.2 0.2 0.15
100
0.3D1 (80─120) 50 0.15 0.15 0.1
80 ─ ─ 0.07
S VP20RT 40 20 0.15 0.1 ─
Ti Alloy < 350HB
H Breaker 0.15D1 (30─60) 50 0.1 0.05 ─
VP20RT 30 10 0.1 0.05 ─
Heat Resistant Alloy ─ H Breaker 0.15D1 (20─40) 20 0.05 ─ ─
(Note) The above cutting conditons are determined based on high rigidity machine and workpiece, where no vibration occurred.

ROTATING
Please adjust the machining conditions if vibration is generated.

TOOLS
y CUTTING CONDITIONS FOR SLOT MILLING

MULTI FUNCTIONAL MILLING


Cutting Cutting Depth of Cut Feed per Tooth
Work Material Hardness Grade Width Speed fz
ae vc ap (mm/tooth)
(mm) (m/min) (mm) & 40 &50 Length of cut 56mm &50 Length of cut 84mm
P VP15TF 140 20 0.2 0.2 0.15
Mild Steel < 180HB D1 (120─160)
M Breaker 50 0.15 0.15 ─
Carbon Steel VP15TF 100 20 0.15 0.15 0.1
180 ─ 350HB D1
Alloy Steel M Breaker (80─120) 50 0.1 0.1 ─
M VP20RT 100 10 0.1 0.1 0.07
Stainless Steel < 200HB D1
M Breaker (80─120) 50 ─ ─ ─
K Tensile Strength VP15TF 120 10 0.25 0.25 0.2
Cast Iron D1
< 350MPa H Breaker (100─140) 50 0.2 0.2 0.15
Tensile Strength VP15TF 100 10 0.15 0.15 0.1
Ductile Cast Iron D1
< 800MPa H Breaker (80─120) 50 0.1 0.1 ─
S VP20RT 40
Ti Alloy < 350HB
H Breaker
D1 (30─60) ─50 0.05 0.05 ─
VP20RT 30
Heat Resistant Alloy ─ D1 (20─40) ─20 0.05 0.05 ─
H Breaker

(Note) The above cutting conditons are determined based on high rigidity machine and workpiece, where no vibration occurred.
Please adjust the machining conditions if vibration is generated.

TECHNICAL
DATA
P001 K055
ROTATING TOOLS
MULTI FUNCTIONAL
MILLING Including
Flat faces

<CUTTING FOR ALUMINIUM ALLOY> Finishing Roughing Face Milling Face Milling Shoulder Milling Copying Slotting

AXD7000 Fig. 1 øD12


øD9
Fig. 2 øD12
øD9

L8
W1 W1

L8
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel
Alloy Steel

L7

L7
L1

L1
ap
a Low resistance

ap
øD8 øD8
inserts. øD11 øD1
a Excellent wall øD1
accuracy. Right hand tool holder only.
a High spindle
speeds possible. Cutter Diameter Set Bolt Geometry
a Multi functional D1
& 50, & 63 HSC10030H z x
milling. & 80 12035H z
C H :0° &100 16040H
A.R :+11° T :+26°─ +29° &125 MBA20040H x
y ARBOR TYPE R.R :+26°─ +29° I :+11°

*
Number of Teeth

Ramping Angle
Insert Corner

Depth of Cut

Type (Fig.)
Stock

Max.

Mass
Dimensions (mm) Allowable
Type

Order Number Revolution

Max.
Re R D1 L1 D9 L7 D8 D12 W1 L8 D11 (kg) ap (°) (min-1) Clamp Wrench Anti-seize Insert
Screw Lubricant
AXD7000-050A03RA a 3 50 50 22 20 11 45 10.4 6.3 17 0.4 21 9 30000 1 TS4SBL TKY15D MK1KS

0.8 -063A03RA a 3 63 50 22 20 11 45 10.4 6.3 17 0.5 21 7 25000 1 TS4SBL TKY15D MK1KS


A type

-080A04RA

a 4 80 63 27 23 13 63 12.4 7 20 1.2 21 5 23000 1 TS4SBL TKY15D MK1KS


3.2
-100A05RA a 5 100 63 32 26 17 70 14.4 8 26 1.8 21 4 19000 1 TS4SBL TKY15D MK1KS
-125B06RA a 6 125 63 40 40 56 90 16.4 9 ─ 2.7 21
3 16000 2 TS4SBL TKY15D MK1KS XDGX2270pp
AXD7000-050A03RB a 3 50 50 22 20 11 45 10.4 6.3 17 0.4 20.4 8 30000 1 TS4SBL TKY15D MK1KS PDFR-GL

4.0 -063A03RB a 3 63 50 22 20 11 45 10.4 6.3 17 0.5 20.4 6 25000 1 TS4SBL TKY15D MK1KS
B type

-080A04RB

a 4 80 63 27 23 13 63 12.4 7 20 1.2 20.4 4 23000 1 TS4SBL TKY15D MK1KS


5.0
-100A05RB a 5 100 63 32 26 17 70 14.4 8 26 1.8 20.4 3 19000 1 TS4SBL TKY15D MK1KS
-125B06RB a 6 125 63 40 40 56 90 16.4 9 ─ 2.7 20.4 2 16000 2 TS4SBL TKY15D MK1KS
(Note 1) The maximum allowable revolutions are set to ensure tool and insert stability.
ROTATING

Before operating the tool read the operation guidance on page K059.
TOOLS

(Note 2) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.
(Note 3) Note for inserts with a corner radius of 3.0 and above, as corner radius increases the L1 dimension decreases.
Clamp Torque (N • m) : TS4SBL=3.5
*
MULTI FUNCTIONAL MILLING

øD1

øD4

ap
L2
L1

y SHANK TYPE Right hand tool holder only.

*
Ramping Angle
Number of Teeth
Insert Corner

Depth of Cut
Stock

Max.
Dimensions (mm) Allowable
Type

Order Number Revolution


Max.

Re R D1 L1 L2 D4 Clamp Screw Wrench Anti-seize Insert


ap (°) (min-1) Lubricant
0.8 AXD7000R322SA32SA 2 32 170 80 32 21 19 41000 TS4SB TKY15D MK1KS
B type A type

a

3.2 R402SA40SA a 2 40 170 80 40 21 13 36000 TS4SBL TKY15D MK1KS XDGX2270pp


4.0 AXD7000R322SA32SB a 2 32 170 80 32 20.4 18 41000 TS4SB TKY15D MK1KS PDFR-GL

5.0 R402SA40SB a 2 40 170 80 40 20.4 11 36000 TS4SBL TKY15D MK1KS


(Note 1) The maximum allowable revolutions are set to ensure tool and insert stability.
Before operating the tool read the operation guidance on page K059.
(Note 2) When using the tool at high spindle speeds, ensure that the tool and chuck are correctly balanced.
(Note 3) Note for inserts with a corner radius of 3.0 and above, as corner radius increases the L1 and L2 dimensions decreases.
Clamp Torque (N • m) : TS4SB=3.5, TS4SBL=3.5
*
a : Inventory maintained. r : Non stock, produced to order only.
K056
HSK63A

øD1

ø63
ap

L2
L1

y HSK63A SHANK TYPE Right hand tool holder only.

Ramping Angle
Insert Corner

Depth of Cut
Stock

Max.
Number
of Teeth

Dimensions (mm) Allowable


Type

Order Number Revolution

Max.
Re R D1 L1 L2 Clamp Coolant Wrench Anti-seize Insert
ap (°) (min-1) Screw Pipe Lubricant
0.8 AXD7000R 03202A-H63A a 2 32 127 80 21 19 41000 TS4SB HSK-CP18S TKY15D MK1KS
A type

XDGX2270pp
04002A-H63A

a 2 40 132 85 21 13 36000 TS4SBL HSK-CP18S TKY15D MK1KS PDFR-GL


3.2
05003A-H63A a 3 50 137 90 21 9 30000 TS4SBL HSK-CP18S TKY15D MK1KS
(Note 1) The maximum allowed spindle speeds are set to ensure tool and insert stability.
Before operating the tool read the operation guidance on page K059.
(Note 2) Note for inserts with a corner radius of 3.0 and above, as corner radius increases the L1 and L2 dimensions decreases.
(Note 3) There is no data chip hole.
Clamp Torque (N • m) : TS4SB=3.5, TS4SBL=3.5
*

INSERTS
Cutting Conditions (Guide): Honing:
Work Material N Non-ferrous Metal
: Stable Cutting : General Cutting :Unstable Cutting F : Sharp
Coated Carbide Dimensions (mm)
Honing

ROTATING
Class

TOOLS
LC15TF

Shape Order Number Geometry


L1 L4 S1 F1 Re
TF15

XDGX 227008PDFR-GL G F r a 30 22.5 7 2.0 0.8

MULTI FUNCTIONAL MILLING


L1
227016PDFR-GL G F r a 30 22.5 7 1.2 1.6 Re

227020PDFR-GL G F r a 30 22.5 7 0.8 2.0


F1

227030PDFR-GL G F r a 28.8 22.5 7 0.8 3.0 20°


30° S1
227032PDFR-GL G F r a 28.8 22.5 7 0.6 3.2
L4
227040PDFR-GL G F r a 27.5 22.5 7 0.9 4.0
227050PDFR-GL G F r a 27 22.5 7 0.4 5.0

y HOLDER AND INSERT CORNER RADIUS COMBINATION

A Type Holder B Type Holder


Holder AXD7000 – ppppppp A
AXD7000R pppppppp A AXD7000 – ppppppp B
AXD7000R ppppA-H63A AXD7000R pppppppp B
R0.8 R1.6 R2.0 R3.0 R3.2 R4.0 R5.0

Applicable
Insert
Corner R
(Re)
XDGX XDGX XDGX XDGX XDGX XDGX XDGX
227008PDFR-GL 227016PDFR-GL 227020PDFR-GL 227030PDFR-GL 227032PDFR-GL 227040PDFR-GL 227050PDFR-GL

SPARE PARTS TECHNICAL


N001
DATA
P001 K057
ROTATING TOOLS
RECOMMENDED CUTTING CONDITIONS
y CUTTING CONDITIONS FOR SHOULDER MILLING
Width of Cut Cutting Speed Depth of Cut Feed per Tooth (mm/tooth)
Work Material Grade ae vc ap
(mm) (m/min) (mm) &32 &40 &50 – &125
─5 0.35 0.40 0.40
1000 5 ─ 10 0.30 0.35 0.35
─ 0.25 D1
(200 ─ 3000) 10 ─ 15 0.25 0.30 0.30
15 ─ 20 0.20 0.25 0.25
─5 0.35 0.35 0.40
LC15TF 1000 5 ─ 10 0.30 0.30 0.35
N Aluminium Alloy ─ 0.5 D1
TF15 (200 ─ 3000) 10 ─ 15 0.25 0.25 0.30
15 ─ 20 0.20 0.20 0.25
─5 0.30 0.30 0.35
1000 5 ─ 10 0.25 0.25 0.30
─ 0.75 D1
(200 ─ 3000) 10 ─ 15 0.20 0.20 0.25
15 ─ 20 0.15 0.15 0.20
(Note 1) The above cutting conditions are determined based on high workpiece and machine rigidity,
where no vibration occurred. If vibrations occur make adjustments according to the machining conditions.
(Note 2) Note, vibrations may occur in the following conditions.
• When using long tool overhang.
• When the workpiece has poor clamping rigidity or when the machine rigidity or workpiece rigidity is low,
vibrations can occur easily, if so, reduce the cutting conditions.

y CUTTING CONDITIONS FOR SLOT MILLING


Width of Cut Cutting Speed Depth of Cut Feed per Tooth (mm/tooth)
Work Material Grade ae vc ap
(mm) (m/min) (mm) &32 &40 &50 – &125
─5 0.25 0.30 0.35
LC15TF 1000 5 ─ 10 0.20 0.25 0.30
N Aluminium Alloy D1 (200 ─ 3000)
TF15 10 ─ 15 0.15 0.20 0.25
15 ─ 20 0.10 0.15 0.20
(Note 1) The above cutting conditions are determined based on high workpiece and machine rigidity,
where no vibration occurred. If vibrations occur make adjustments according to the machining conditions.
(Note 2) Note, vibrations may occur in the following conditions.
• When using long tool overhang.
• When the workpiece has poor clamping rigidity or when the machine rigidity or workpiece rigidity is low,
vibrations can occur easily, if so, reduce the cutting conditions.

y RAMPING/HELICAL CUTTING Blind holes, Through holes


Flat bottom
a RAMPING a HELICAL CUTTING
L Pitch Pitch
(P) (P)
ROTATING
TOOLS

ap
L=
tan %

%° ap
MULTI FUNCTIONAL MILLING

D1 D1 D1
Hole Hole
diameter diameter
(DH) (DH)

Ramping Helical Cutting (Blind Hole, Flat Bottom) Helical Cutting (Through Hole)
Cutting Edge
Holder
Type
Diameter Maximum
Ramping Angle
Minimum 1
Distance *
Hole Diameter *
Maximum 2 Maximum Pitch
Hole Diameter *
Minimum 3 Maximum Pitch Minimum
Hole Diameter Maximum Pitch
D1 L DH max. P max. DH min. P max. DH min. P max.
(mm) % (°) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
32 19 61 61.8 21 58.2 20 41 7
40 13 91 77.8 18 74.2 17 57 9
50 9 133 97.8 16 94.2 16 77 10
A type 63 7 171 123.8 15 120.2 15 103 11
80 5 240 157.8 16 154.2 15 137 12
100 4 300 197.8 15 194.2 15 177 12
125 3 401 247.8 12 244.2 12 227 11
32 18 63 55.4 16 54.0 16 41 7
40 11 105 71.4 14 70.0 14 57 8
50 8 146 91.4 13 90.0 12 77 8
B type 63 6 195 117.4 11 116.0 11 103 8
80 4 293 151.4 11 150.0 11 137 9
100 3 391 191.4 9 190.0 9 177 8
125 2 587 241.4 12 240.0 12 227 11
*1 Using the maximum ramping angle, the distance to reach the maximum depth of cut is as follows:
L= (maximum depth of cut ap/tan %). Maximum depth of cut A type is 21mm, B type is 20.4mm.
*2 The maximum diameter when machining a blind hole with a flat face using a corner radius of 0.8mm for A type and 4mm for B type.
For other corner radii, use the following formula. {(cutting edge diameter D1) - (corner radius Re) - 0.3} x 2
*3 The minimum diameter when machining a blind hole with a flat face using a corner radius of 0.8mm for A type and 4mm for B type.
For other corner radii, use the following formula. {(cutting edge diameter D1) - (corner radius Re) - (width of wiper edge F1) - 0.1} x 2
(Note) The recommended ramping feed is 0.05mm/tooth or under.
K058
OPERATIONAL GUIDANCE
a Only use the inserts and parts provided by Mitsubishi Materials with this tool. Use of the correct insert clamp screws is
especially important to ensure overall tool safety.
Do not use damaged or worn clamp screws.

Cutting Edge Diameter


&32 & 40 ─& 125
D1 (mm)
Clamp Screw Number TS4SB TS4SBL
Overall Length L
9 10.5
L (mm) First
a When tightening the clamp screws, follow the order in Figure 1.
The recommended torque value is 3.5N•m.

Second
a The maximum allowable revolutions are shown in Table 1. Ensure that the cutter operates
under the maximum allowable revolutions.
The maximum allowable revolutions for safety purposes are determined in accordance Figure 1
with ISO15641 (Milling Cutters for high speed machining–Safety requirements).
(Table 1) Maximum allowable revolutions
Cutting Edge Diameter
&32 &40 & 50 & 63 & 80 & 100 & 125
D1 (mm)
Max. Allowable revolution
(min-1)
41000 36000 30000 25000 23000 19000 16000

a Even when operating under the maximum allowable spindle speed, if the spindle speed is equal to or higher than the
values shown in Table 2,
z For arbor and shank types, it is recommended that the balance quality (with the arbor or chuck) conforms to G6.3 or
better based on ISO 1940. It is also recommended to replace the clamp screws with new ones when changing inserts.
Furthermore, ensure that the tools are used in an enclosed area for safety reasons.
x For mono-block type, it is recommended to replace the clamp screws with new ones when changing inserts.

ROTATING
TOOLS
Furthermore, ensure that the tools are used in an enclosed area for safety reasons.
(Note) The balance quality of the holder (without inserts and clamp screws) is G6.3 or better at 10000min-1.

(Table 2) Maximum revolutions when balancing with the arbor or chuck has not been achieved

MULTI FUNCTIONAL MILLING


Cutting Edge Diameter &32 &40 & 50 & 63 & 80 & 100 & 125
D1 (mm)
Maximum revolution
9500 7600 6000 4800 3800 3000 2400
(min-1)

a When setting the spindle speed, take into consideration the maximum allowable revolutions of arbor or chuck.
a Use the specified set bolt when using the arbor type with through coolant. (Refer to page K056)
a The inserts have sharp cutting edges and handling them with bare hands may cause injuries. Always wear safety gloves
when handling the indexable inserts.

TECHNICAL
DATA
P001 K059
ROTATING TOOLS
MULTI FUNCTIONAL
MILLING Including
Flat faces

<ALUMINIUM ALLOY FOR DIFFICULT-TO-CUT MATERIAL CUTTING> Finishing Roughing Face Milling Shoulder Milling Copying Slotting Pocket Milling

BXD4000
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel
Fig.1
ø40 øD12
øD9
Fig.2
ø50
ø63
ø80
øD12
øD9
Fig.3
ø125 øD12
øD9

L8

L8
Alloy Steel W1 W1 W1
ø100

L8
L7

L7

L7
L1
L1

L1
a Curved cutting edge and

ap
ap

ap
high rigidity holder produce øD8 øD8
øD8
high wall accuracy. øD1
øD11 øD1
øD1
a Low resistance insert and
Right hand tool holder only.
high rigidity design for
excellent performance.
a With through coolant holes to Cutter Diameter Set Bolt Geometry
D1
ensure smooth chip discharge.
&40 HFF08043H z z x c
a For high-speed machining.
&50, &63 HSC 10030H
&80 12035H x
C H :0° &100 16040H
A.R :+11°─ +15° T :+8°─ +16° &125 MBA20040H c
y ARBOR TYPE R.R :+8°─ +16° I :+11°─ +15°

Max. Depth
Number of Teeth

Ramping Angle

Type (Fig.)
Stock

Insert Max.

Mass
Dimensions (mm)
Type

Corner Allowable

of Cut
Order Number
Revolution
Re R D1 L1 D9 L7 D8 D12 W1 Clamp Wrench
L8 D11 (kg) ap (°) (min-1) Insert
Screw
BXD4000-040A03RA a 3 40 50 16 18 8.5 32 8.4 5.6 ─ 0.3 15 9 29000 1 TS4SL TKY15W
-050A04RA a 4 50 50 22 20 11 41 10.4 6.3 17 0.4 15 6 24000 2 TS4SL TKY15W
-063A05RA a 5 63 50 22 20 11 50 10.4 6.3 17 0.7 15 5 21000 2 TS4SL TKY15W

0.4
-080A05RA a 5 80 50 27 23 13 60 12.4 7 20 1.1 15 3 19000 2 TS4SL TKY15W
A type

XDGT1550
-100A06RA 6 100 63 32 26 17 70 14.4 8 26 2.0 15 3 16000 2 TS4SL TKY15W PDoR-Goo

a
3.2
-125B07RA a 7 125 63 40 40 56 80 16.4 9 ─ 2.8 15 2 14000 3 TS4SL TKY15W
R08005CA s 5 80 50 25.4 26 13 60 9.5 6 20 1.1 15 3 19000 2 TS4SL TKY15W
R10006DA s 6 100 63 31.75 32 17 70 12.7 8 26 2.0 15 3 16000 2 TS4SL TKY15W
R12507EA s 7 125 63 38.1 40 56 80 15.9 10 ─ 2.8 15 2 14000 3 TS4SL TKY15W
ROTATING
TOOLS

-040A03RB a 3 40 50 16 18 8.5 32 8.4 5.6 ─ 0.3 15 9 29000 1 TS4SL TKY15W


-050A04RB a 4 50 50 22 20 11 41 10.4 6.3 17 0.4 15 6 24000 2 TS4SL TKY15W
-063A05RB a 5 63 50 22 20 11 50 10.4 6.3 17 0.7 15 5 21000 2 TS4SL TKY15W
MULTI FUNCTIONAL MILLING
(ALUMINIUM ALLOY FOR DIFFICULT-TO-CUT MATERIAL CUTTING)

4.0
-080A05RB a 5 80 50 27 23 13 60 12.4 7 20 1.1 15 3 19000 2 TS4SL TKY15W
B type

XDGT1550
-100A06RB 6 100 63 32 26 17 70 14.4 8 26 2.0 15 3 16000 2 TS4SL TKY15W PDoR-Goo

a
5.0
-125B07RB s 7 125 63 40 40 56 80 16.4 9 ─ 2.8 15 2 14000 3 TS4SL TKY15W
R08005CB s 5 80 50 25.4 26 13 60 9.5 6 20 1.1 15 3 19000 2 TS4SL TKY15W
R10006DB s 6 100 63 31.75 32 17 70 12.7 8 26 2.0 15 3 16000 2 TS4SL TKY15W
R12507EB s 7 125 63 38.1 40 56 80 15.9 10 ─ 2.8 15 2 14000 3 TS4SL TKY15W
Clamp Torque (N • m) : TS4SL=4.0
*

a : Inventory maintained. s : Inventory maintained in Japan.

K060
Fig.1 Straight Shank

øD1

øD4
ap
L2
L1
Fig.2 Offset Shank

øD1

øD4
ap
L2
L1

y SHANK TYPE Right hand tool holder only.

Number of Teeth

Ramping
Shank Type

Type (Fig.)
Max.

Stock
Corner

Dimensions (mm) Allowable

Angle
Insert
Type

Order Number Revolution


Re R D1 ap L1 L2 D4 (min-1)
Clamp
(°) Screw Wrench Insert

BXD4000R 201SA20SA a 1 20 15 110 35 20 28 15000 1 TS4SL TKY15W


252SA25SA a 2 25 15 125 50 25 20 38000 1 TS4SL TKY15W
282SA25SA a 2 28 15 125 50 25 17 35000 2 TS4SL TKY15W
Standard

322SA32SA a 2 32 15 150 50 32 13 33000 1 TS4SL TKY15W


352SA32SA a 2 35 15 150 50 32 11 31000 2 TS4SL TKY15W XDGT1550
0.4 403SA32SA 3 40 15 170 80 32 9 29000 2 TS4SL TKY15W PDpR-Gpp
A type

a

3.2 403SA42SA s 3 40 15 170 80 42 9 29000 1 TS4SL TKY15W XDGT1550


BXD4000R 252SA25LA a 2 25 15 170 80 25 20 38000 1 TS4SL TKY15W PDpR-GLpp
Long

322SA32LA a 2 32 15 200 80 32 13 33000 1 TS4SL TKY15W


BXD4000R 282SA25ELA a 2 28 15 220 50 25 17 35000 2 TS4SL TKY15W
Extra
Long

352SA32ELA s 2 35 15 250 50 32 11 31000 2 TS4SL TKY15W


403SA32ELA s 3 40 15 250 65 32 9 29000 2 TS4SL TKY15W
BXD4000R 201SA20SB a 1 20 15 110 35 20 28 15000 1 TS4SL TKY15W
252SA25SB a 2 25 15 125 50 25 20 38000 1 TS4SL TKY15W
282SA25SB s 2 28 15 125 50 25 17 35000 2 TS4SL TKY15W
Standard

322SA32SB s 2 32 15 150 50 32 13 33000 1 TS4SL TKY15W


352SA32SB s 2 35 15 150 50 32 11 31000 2 TS4SL TKY15W
4.0

ROTATING
403SA32SB 3 40 15 9 29000 2 TS4SL TKY15W XDGT1550
B type

s 170 80 32

TOOLS

5.0 403SA42SB s 3 40 15 170 80 42 9 29000 1 TS4SL TKY15W PDpR-Gpp


BXD4000R 252SA25LB a 2 25 15 170 80 25 20 38000 1 TS4SL TKY15W
Long

MULTI FUNCTIONAL MILLING


(ALUMINIUM ALLOY FOR DIFFICULT-TO-CUT MATERIAL CUTTING)
322SA32LB a 2 32 15 200 80 32 13 33000 1 TS4SL TKY15W
BXD4000R 282SA25ELB a 2 28 15 220 50 25 17 35000 2 TS4SL TKY15W
Extra
Long

352SA32ELB a 2 35 15 250 50 32 11 31000 2 TS4SL TKY15W


403SA32ELB s 3 40 15 250 65 32 9 29000 2 TS4SL TKY15W
(Note 1) The maximum allowed revolutions are set to ensure tool and insert stability.
(Note 2) When using the tool at high revolutions, ensure that the tool and arbor are correctly balanced.
Clamp Torque (N • m) : TS4SL=4.0
*
y HOLDER AND INSERT CORNER RADIUS COMBINATION
A Holder B Holder
Holder
BXD4000RpppppppA BXD4000RpppppppB
R 0.4 R 0.8 R 1.2 R 1.6 R 2.0 R 3.0 R 3.2 R 4.0 R 5.0
Insert
Corner
Radius
(Re)
XDGT.....-G04 XDGT.....-G08
XDGT.....-G12 XDGT.....-G16 XDGT.....-G20 XDGT.....-G30 XDGT.....-G32 XDGT.....-G40 XDGT.....-G50
XDGT.....-GL04 XDGT.....-GL08
(Note 1) Please only use the holder and insert corner radius combinations shown above.
(Note 2) XDGT....-GL08 and -G12 inserts are compatible only with the BXD4000RpppppppA type holder.

SPARE PARTS TECHNICAL


N001
DATA
P001 K061
ROTATING TOOLS

INSERTS
P Steel
Cutting Conditions (Guide):
M Stainless Steel : Stable Cutting : General Cutting :Unstable Cutting
Work K Cast Iron
Material N Non-ferrous Metal Honing:
E : Round F : Sharp
S Heat-resistant Alloy, Titanium Alloy
H Hardened Materials
Coated Carbide Dimensions (mm)

Honing
Class
Shape Order Number Geometry

VP15TF
LC15TF
L1 L4 S1 F1 Re

TF15
XDGT1550PDFR-GL04 G F a 22 16 5 1.5 0.4 L1 Re
1550PDFR-GL08 G F a 22 16 5 1.1 0.8

F1
20°
30°
L4 S1

XDGT1550PDFR-G04 G F a a 22 16 5 1.5 0.4


1550PDFR-G08 G F a a 22 16 5 1.1 0.8
L1
1550PDFR-G12 G F a a 22 16 5 0.7 1.2 Re

1550PDFR-G16 G F a a 22 16 5 0.4 1.6

F1
1550PDFR-G20 G F a a 21.7 16 5 0.2 2.0 20°
S1
1550PDFR-G30 G F a a 20 16 5 0.6 3.0 30°
L4
1550PDFR-G32 G F a a 20 16 5 0.4 3.2
1550PDFR-G40 G F a a 19 16 5 0.5 4.0
1550PDFR-G50 G F a a 18 16 5 0.4 5.0
XDGT1550PDER-G04 G E a 22 16 5 1.5 0.4
1550PDER-G08 G E a 22 16 5 1.1 0.8
L1
1550PDER-G12 G E a 22 16 5 0.7 1.2 Re

1550PDER-G16 G E a 22 16 5 0.4 1.6


F1

1550PDER-G20 G E a 21.7 16 5 0.2 2.0 20°


S1
1550PDER-G30 G E a 20 16 5 0.6 3.0 30°
ROTATING

L4
TOOLS

1550PDER-G32 G E a 20 16 5 0.4 3.2


1550PDER-G40 G E a 19 16 5 0.5 4.0
1550PDER-G50 G E a 18 16 5 0.4 5.0
MULTI FUNCTIONAL MILLING

RECOMMENDED CUTTING CONDITIONS


Work Material Hardness Grade Cutting Speed Feed per Tooth Work Material Hardness Grade Cutting Speed Feed per Tooth
(m/min) (mm/tooth) (m/min) (mm/tooth)
P 180 (150─ 200) 0.15 (0.1─0.2) N Aluminium Alloy LC15TF 1000 (200─ 3000) 0.3 (0.1─ 0.5)
Mild Steel < 180HB VP15TF ─
TF15

Carbon Steel < 280HB VP15TF 150 (120─ 200) 0.15 (0.1─0.2) S Ti Alloy ─ VP15TF 40 (30─ 60) 0.1 (0.1─0.3)
Alloy Steel 280 ─ 350HB VP15TF 140 (120─ 160) 0.15 (0.1─0.2) Heat Resistant Alloy ─ VP15TF 30 (20─ 40) 0.15 (0.1─ 0.2)

M Stainless Steel < 270HB VP15TF 140 (120─ 160) 0.2 (0.1─0.3) H Hardened Steel 40─60HRC VP15TF 70 (50─ 100) 0.1 (0.05─ 0.15)
The figures above are the guidelines for conditions of general cutting by a standard type tool.
The conditions vary depending on machine strength, the length of overhang, and work clamping conditions.
Please adjust table feed when using long shank type tools.

OPERATIONAL GUIDANCE
Use only prescribed inserts and parts. The maximum allowed revolution for safety purposes is determined using ISO 15641 : 2001
Ensure that the cutter operates under the maximum recommended revolution. We recommend that the balance quality grade (with arbor)
conforms to G6.3 or higher based on "ISO 1940".
(Table 1) Maximum recommended revolutions
Please use a special clamping bolt when using an arbor type with
Cutting Edge Diameter
& 20 &25 & 32 & 40 &50 & 63 & 80 &100 &125 through coolant holes.
D1 (mm)
Always apply the recommended clamp torque values as shown below.
Rpm (min-1) 15000 12000 9500 8500 7600 6800 6000 5400 4800 4 - 5N·m (41 - 51kgf·cm)

a : Inventory maintained.
TECHNICAL
K062 DATA
P001
MULTI FUNCTIONAL
MILLING
Including
Flat faces

Roughing Shoulder Milling Side Milling Slotting Copying Pocket Milling

AQX Fig.1 ap

øD1

øD4
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel
Alloy Steel
A3
Number of Teeth : 4

90 .5°
L2

°
3
L1

ap
Fig.2
a The centre bottom cutting

øD1

øD4
edge enables drilling without
a previously formed hole. Number of Teeth : 4 A3 14 19

90 .5°
L2 40

°
a With through coolant holes.

3
L1

y STANDARD EDGE TYPE Right hand tool holder only.

*3 z x c
Coolant Hole
Stock

Dimensions (mm) Type


Type

Order Number (Fig.)


R D1 L1 D4 L2 A3 *1 ap *2 Clamp Screw Wrench Insert
AQXR164SA16S a u 16 120 16 30 4.5 TS2A
17.6 1
zTKY06F
164SN16S s ─ 16 120 16 30 4.5 TS2A
17.6 1
zTKY06F
QOG/MT0830R-G1/M2
174SA16S a u 17 120 16 30 4.5 TS2A
17.6 1
zTKY06F
174SN16S s ─ 17 120 16 30 4.5 TS2A
17.6 1
zTKY06F
204SA20S a u 20 130 20 35 6 TS25
22 1
zTKY08F
204SN20S s ─ 20 130 20 35 6 TS25
22 1
zTKY08F
QOG/MT1035R-G1/M2
214SA20S a u 21 130 20 35 6 TS25
22 1
zTKY08F
214SN20S s ─ 21 130 20 35 6 TS25
22 1
zTKY08F
254SA25S a u 25 140 25 40 7.5 TS33
27.5 1
zTKY08D
254SN25S s ─ 25 140 25 40 7.5 TS33
27.5 1
xTKY08D
QOG/MT1342R-G1/M2
264SA25S a u 26 140 25 40 7.5 TS33
27.5 1
xTKY08D
Standard

264SN25S s ─ 26 140 25 40 7.5 TS33


27.5 1
xTKY08D
324SA32S a u 32 150 32 50 9.5 TS407
35.2 1
xTKY15D
324SN32S s ─ 32 150 32 50 9.5 TS407
35.2 1
xTKY15D
QOG/MT1651R-G1/M2
334SA32S a u 33 150 32 50 9.5 TS407
35.2 1
xTKY15D
334SN32S s ─ 33 150 32 50 9.5 TS407
35.2 1
xTKY15D
354SA32S a u 35 150 32 50 11 TS407
40 1
xTKY15D
QOG/MT1856R-G1/M2
354SN32S s ─ 35 150 32 50 11 TS407
40 1
xTKY15D
404SA32S a u 40 160 32 60 12 TS55
44 1
xTKY25D
QOG/MT2062R-G1/M2

ROTATING
404SN32S s ─ 40 160 32 60 12 TS55
44 1
xTKY25D

TOOLS
504WA40S a u 50 170 40 70 15 TS6S
55 2
cTKY30T
504WN40S r ─ 50 170 40 70 15 TS6S
55 2
cTKY30T
QOG/MT2576R-G1/M2
504SA42S s u 50 170 42 70 15 TS6S
55 1
cTKY30T
504SN42S s ─ 50 170 42 70 15 TS6S
55 1
cTKY30T

MULTI FUNCTIONAL MILLING


AQXR164SA16L a u 16 175 16 50 4.5 TS2A
17.6 1
zTKY06F
164SN16L s ─ 16 175 16 50 4.5 TS2A
17.6 1
zTKY06F
QOG/MT0830R-G1/M2
174SA16L a u 17 175 16 30 4.5 TS2A
17.6 1
zTKY06F
174SN16L s ─ 17 175 16 30 4.5 TS2A
17.6 1
zTKY06F
204SA20L a u 20 185 20 60 6 TS25
22 1
zTKY08F
204SN20L s ─ 20 185 20 60 6 TS25
22 1
zTKY08F
QOG/MT1035R-G1/M2
214SA20L a u 21 185 20 35 6 TS25
22 1
zTKY08F
214SN20L s ─ 21 185 20 35 6 TS25
22 1
zTKY08F
254SA25L a u 25 220 25 75 7.5 TS33
27.5 1
xTKY08D
254SN25L s ─ 25 220 25 75 7.5 TS33
27.5 1
xTKY08D
QOG/MT1342R-G1/M2
264SA25L a u 26 220 25 40 7.5 TS33
27.5 1
xTKY08D
264SN25L s ─ 26 220 25 40 7.5 TS33
27.5 1
Long

xTKY08D
324SA32L a u 32 230 32 90 9.5 TS407
35.2 1
xTKY15D
324SN32L s ─ 32 230 32 90 9.5 TS407
35.2 1
xTKY15D
QOG/MT1651R-G1/M2
334SA32L a u 33 230 32 50 9.5 TS407
35.2 1
xTKY15D
334SN32L s ─ 33 230 32 50 9.5 TS407
35.2 1
xTKY15D
354SA32L a u 35 230 32 50 11 TS407
40 1
xTKY15D
QOG/MT1856R-G1/M2
354SN32L s ─ 35 230 32 50 11 TS407
40 1
xTKY15D
404SA32L a u 40 240 32 60 12 TS55
44 1
xTKY25D
QOG/MT2062R-G1/M2
404SN32L s ─ 40 240 32 60 12 TS55
44 1
xTKY25D
504WA40L a u 50 250 40 70 15 TS6S
55 2
cTKY30T
504WN40L r ─ 50 250 40 70 15 TS6S
55 2
cTKY30T
QOG/MT2576R-G1/M2
504SA42L s u 50 250 42 70 15 TS6S
55 1
cTKY30T
504SN42L s ─ 50 250 42 70 15 TS6S
55 1
cTKY30T

* *
1 Dimension A3 represents the depth of cut when the cutting edge consists of 2 inserts. 2 ap: Maximum depth of cut.
3 Clamp Torque (N • m) : TS2A=0.6, TS25=1.0, TS33=1.0, TS407=3.5, TS55=7.5, TS6S=10.0
*
a : Inventory maintained. s : Inventory maintained in Japan.
SPARE PARTS TECHNICAL
r : Non stock, produced to order only.
N001
DATA
P001 K063
ROTATING TOOLS

Fig.1 ap

øD1

øD4
A3
Number of Teeth : 2

9 0 .5°
L2

°
3
L1

Fig.2 ap

øD1

øD4
Number of Teeth : 2 A3 14 19

90 .5°
L2 40

°
3
L1

y SHORT EDGE TYPE Right hand tool holder only.

* 3 z x c
Coolant Hole
Stock

Dimensions (mm) Type


Type

Order Number (Fig.)


R D1 L1 D4 L2 A3 *1 ap *2 Clamp Screw Wrench Insert
AQXR162SA16S a u 16 120 16 30 4.5 TS2A 7.4 1
zTKY06F
162SN16S s ─ 16 120 16 30 4.5 TS2A 7.4 1
zTKY06F
QOG/MT0830R-G1/M2
172SA16S a u 17 120 16 30 4.5 TS2A 7.4 1
zTKY06F
172SN16S s ─ 17 120 16 30 4.5 TS2A 7.4 1
zTKY06F
202SA20S a u 20 130 20 35 6 TS25 9.2 1
zTKY08F
202SN20S s ─ 20 130 20 35 6 TS25 9.2 1
zTKY08F
QOG/MT1035R-G1/M2
212SA20S a u 21 130 20 35 6 TS25 9.2 1
zTKY08F
212SN20S s ─ 21 130 20 35 6 TS25 9.2 1
zTKY08F
252SA25S a u 25 140 25 40 7.5 TS33 11.5 1
xTKY08D
252SN25S s ─ 25 140 25 40 7.5 TS33 11.5 1
xTKY08D
QOG/MT1342R-G1/M2
262SA25S a u 26 140 25 40 7.5 TS33 11.5 1
xTKY08D
Standard

262SN25S s ─ 26 140 25 40 7.5 TS33 11.5 1


xTKY08D
322SA32S a u 32 150 32 50 9.5 TS40714.5 1
xTKY15D
322SN32S s ─ 32 150 32 50 9.5 TS40714.5 1
xTKY15D
QOG/MT1651R-G1/M2
332SA32S a u 33 150 32 50 9.5 TS40714.5 1
xTKY15D
332SN32S s ─ 33 150 32 50 9.5 TS40714.5 1
xTKY15D
352SA32S a u 35 150 32 50 11 TS40716 1
xTKY15D
QOG/MT1856R-G1/M2
352SN32S s ─ 35 150 32 50 11 TS40716 1
xTKY15D
402SA32S a u 40 160 32 60 12 TS55 18 1
xTKY25D
QOG/MT2062R-G1/M2
402SN32S s ─ 40 160 32 60 12 TS55 18 1
xTKY25D
502WA40S a u 50 170 40 70 15 TS6S 23 2
cTKY30T
ROTATING
TOOLS

502WN40S r ─ 50 170 40 70 15 TS6S 23 2


cTKY30T
QOG/MT2576R-G1/M2
502SA42S s u 50 170 42 70 15 TS6S 23 1
cTKY30T
502SN42S s ─ 50 170 42 70 15 TS6S 23 1
cTKY30T
AQXR162SA16L a u 16 175 16 50 4.5 TS2A 7.4 1
zTKY06F
MULTI FUNCTIONAL MILLING

162SN16L s ─ 16 175 16 50 4.5 TS2A 7.4 1


zTKY06F
QOG/MT0830R-G1/M2
172SA16L a u 17 175 16 30 4.5 TS2A 7.4 1
zTKY06F
172SN16L s ─ 17 175 16 30 4.5 TS2A 7.4 1
zTKY06F
202SA20L a u 20 185 20 60 6 TS25 9.2 1
zTKY08F
202SN20L s ─ 20 185 20 60 6 TS25 9.2 1
zTKY08F
QOG/MT1035R-G1/M2
212SA20L a u 21 185 20 35 6 TS25 9.2 1
zTKY08F
212SN20L s ─ 21 185 20 35 6 TS25 9.2 1
zTKY08F
252SA25L a u 25 220 25 75 7.5 TS33 11.5 1
xTKY08D
252SN25L s ─ 25 220 25 75 7.5 TS33 11.5 1
xTKY08D
QOG/MT1342R-G1/M2
262SA25L a u 26 220 25 40 7.5 TS33 11.5 1
xTKY08D
262SN25L s ─ 26 220 25 40 7.5 TS33 11.5 1
Long

xTKY08D
322SA32L a u 32 230 32 90 9.5 TS40714.5 1
xTKY15D
322SN32L s ─ 32 230 32 90 9.5 TS40714.5 1
xTKY15D
QOG/MT1651R-G1/M2
332SA32L a u 33 230 32 50 9.5 TS40714.5 1
xTKY15D
332SN32L s ─ 33 230 32 50 9.5 TS40714.5 1
xTKY15D
352SA32L a u 35 230 32 50 11 TS40716 1
xTKY15D
QOG/MT1856R-G1/M2
352SN32L s ─ 35 230 32 50 11 TS40716 1
xTKY15D
402SA32L a u 40 240 32 60 12 TS55 18 1
xTKY25D
QOG/MT2062R-G1/M2
402SN32L s ─ 40 240 32 60 12 TS55 18 1
xTKY25D
502WA40L a u 50 250 40 70 15 TS6S 23 2
cTKY30T
502WN40L r ─ 50 250 40 70 15 TS6S 23 2
cTKY30T
QOG/MT2576R-G1/M2
502SA42L s u 50 250 42 70 15 TS6S 23 1
cTKY30T
502SN42L s ─ 50 250 42 70 15 TS6S 23 1
cTKY30T

* *
1 Dimension A3 represents the depth of cut when the cutting edge consists of 2 inserts. 2 ap: Maximum depth of cut.
3 Clamp Torque (N • m) : TS2A=0.6, TS25=1.0, TS33=1.0, TS407=3.5, TS55=7.5, TS6S=10.0
*
a : Inventory maintained. s : Inventory maintained in Japan.
K064 r : Non stock, produced to order only.
ap A M

øD1

øD4

øD5
A
90 A3
º L2 L11
3.5
º L1 H1
SECTION A-A

y SCREW-IN TYPE Right hand tool holder only.

*3 z x
Coolant Hole
Stock

Mass
Dimensions (mm)
Order Number

A3* ap* (kg) Clamp Screw


1 2
R D1 D4 D5 L1 L2 L11 H1 M Wrench Insert

AQXR162M08A30 a u 16 8.5 14.7 48 30 6 10 M8 4.5 7.4 0.1 TS2A zTKY06F


QOoT0830R-oo
172M08A30 a u 17 8.5 14.5 48 30 6 10 M8 4.5 7.4 0.1 TS2A zTKY06F
202M10A30 a u 20 10.5 18.6 49 30 6 14 M10 6 9.2 0.2 TS25 zTKY08F
QOoT1035R-oo
212M10A30 a u 21 10.5 18.5 49 30 6 14 M10 6 9.2 0.2 TS25 zTKY08F
252M12A35 a u 25 12.5 23.5 57 35 6 19 M12 7.5 11.5 0.2 TS33 xTKY08D
QOoT1342R-oo
262M12A35 a u 26 12.5 23.5 57 35 6 19 M12 7.5 11.5 0.2 TS33 xTKY08D
322M16A40 a u 32 17 28.5 63 40 6 24 M16 9.5 14.5 0.3 TS407 xTKY15D
QOoT1651R-oo
332M16A40 a u 33 17 28.5 63 40 6 24 M16 9.5 14.5 0.3 TS407 xTKY15D
352M16A40 a u 35 17 28.5 63 40 6 24 M16 11 16 0.3 TS407 xTKY15D QOoT1856R-oo
402M16A45 a u 40 17 28.5 68 45 6 24 M16 12 18 0.3 TS55 xTKY25D QOoT2062R-oo

*
1 Dimension A3 represents the depth of cut when the cutting edge consists of 2 inserts.
3 Clamp Torque (N • m) : TS2A=0.6, TS25=1.0, TS33=1.0, TS407=3.5, TS55=7.5
* 2 ap: Maximum depth of cut.
*
INSERTS
P Steel
Cutting Conditions (Guide):
M Stainless Steel :Stable Cutting : General Cutting :Unstable Cutting
Work K Cast Iron
Material N Non-ferrous Metal Honing:

ROTATING
E : Round

TOOLS
S Heat-resistant Alloy, Titanium Alloy
H Hardened Materials
Coated Carbide Dimensions (mm)
Honing
Class

Endmill

MULTI FUNCTIONAL MILLING


VP15TF
VP30RT

Shape Order Number Geometry


HTi10

Dia. L1 L2 S1 Re

QOMT0830R-M2 & 16,17 M E a a 8.4 5.5 3 0.8


1035R-M2 & 20,21 M E a a 10.6 7 3.5 0.8 Re

1342R-M2 & 25,26 M E a a 13.1 8.7 4.2 0.8


1651R-M2 & 32,33 M E a a 16.5 11 5.1 0.8
L2

1856R-M2 & 35 M E a a 18 12 5.6 0.8


Re

L1 S1
2062R-M2 & 40 M E a a 20.4 13.6 6.2 0.8
2576R-M2 & 50 M E a a 25.8 17.2 7.6 0.8
QOGT0830R-G1 & 16,17 G F* a a 8.4 5.5 3 0.4
1035R-G1 & 20,21 G F*a a 10.6 7 3.5 0.4 Re

1342R-G1 & 25,26 G F* a a 13.1 8.7 4.2 0.4


1651R-G1 & 32,33 G F* a a 16.5 11 5.1 0.4
L2

1856R-G1 & 35 G F* a a 18 12 5.6 0.4


G F* a L1
Re

2062R-G1 & 40 a 20.4 13.6 6.2 0.4 S1

2576R-G1 & 50 G F* a a 25.8 17.2 7.6 0.4

* VP15TF insert honing is "E" type.

SCREW-IN SPARE PARTS TECHNICAL


ARBORS K122 N001
DATA
P001 K065
ROTATING TOOLS

RECOMMENDED CUTTING CONDITIONS


a A3 is the depth of cut for the full dual insert portion at
the end of the cutting edge.
a Beyond the range of A 3 where overlapping occurs, 6D1
there is an area where the cutting edge becomes a

Overhang
single insert, not forming full dual insert configuration. 4.5D1
As such, please pay special attention to the relationship BT50
between depth of cut and feed. 3D1
a In general, the edge at the border of cut tends to suffer BT40
from damages. At large depth of cut operations, 1.5D1 HSK63
applying the following depth of cut (t), at which the edge
is full dual insert at the border of cut, is recommended
to prevent damage to the cutting edge. *D =Cutting
1
Diameter
Edge
0 50% 100%
Tool diameter Recommended depth of cut t (mm) Feed Rate
A3
ap

& 16,17 12 ─ 14
t

& 20,21 14 ─ 17 a Chatter vibration and other problems tend to occur at


& 25,26 17 ─ 22 operations where overhang length is large and/or
& 32,33 22 ─ 28 machine rigidity is low, resulting in unstable machining.
& 35 25 ─ 32 a Please reduce feed accordingly, using the above chart
*Figures for A 3 and ap are shown in the
table of holder standard. & 40 28 ─ 35 as a guideline.
& 50 35 ─ 45

y CUTTING CONDITOINS FOR SHOULDER MILLING


Cutting &16, &17 &20, &21
Work Material Hardness Grade Speed Depth Width Depth Width
of Cut of Cut Feed of Cut of Cut Feed
(m/min) (mm) (mm) (mm/rev) (mm) (mm) (mm/rev)
P ─4.5 ─8 0.25 ─6 ─10 0.30
180
Mild Steel < 180HB VP15TF 4.5─ 12 ─5 0.16 6─14 ─7 0.25
(150─220)
12─ 17 ─3 0.10 14─ 22 ─4 0.18
─4.5 ─8 0.20 ─6 ─10 0.25
Carbon Steel 160
180─ 350HB VP15TF 4.5─12 ─4 0.14 6─14 ─6 0.20
Alloy Steel (120─200)
12─ 17 ─2 0.08 14─ 22 ─3 0.16
M ─4.5 ─8 0.20 ─6 ─10 0.25
Stainless VP30RT 150
< 270HB 4.5─ 12 ─4 0.14 6─14 ─6 0.20
Steel (VP15TF) (120─180)
12─ 17 ─2 0.08 14─ 22 ─3 0.16
K Tensile ─4.5 ─8 0.25 ─6 ─10 0.30
180
Cast Iron Strength VP15TF 4.5─12 ─5 0.16 6─14 ─7 0.25
(150─220)
< 450MPa 12─ 17 ─3 0.10 14─ 22 ─4 0.18
N ─4.5 ─ 11 0.30 ─6 ─14 0.35
Aluminium HTi10 500
─ 4.5─12 ─8 0.21 6─14 ─10 0.30
Alloy (G1 Breaker) (200─800)
12─ 17 ─5 0.15 14─ 22 ─6 0.23
H ─4.5 ─5 0.16 ─6 ─6 0.20
ROTATING

Hardened 80
45─55HRC VP15TF 4.5─12 ─3 0.10 6─14 ─4 0.16
TOOLS

Steel (50─ 120)


12─ 17 ─1 0.06 14─ 22 ─2 0.12
(Note 1) Please pay special attention on the depth of cut when using the short edge type.
(Note 2) When using the G1 breaker (VP15TF), please reduce the feed rate by 20%.
MULTI FUNCTIONAL MILLING

y CUTTING CONDITIONS FOR SLOTTING


&16, &17 &20, &21
Cutting Speed
Work Material Hardness Grade Depth of Cut Feed Depth of Cut Feed
(m/min) (mm) (mm/rev) (mm) (mm/rev)

P ─4.5 0.16 ─6 0.18


Mild Steel 180
< 180HB VP15TF 4.5─12 0.10 6─ 14 0.14
(150─220)
12─17 0.07 14─ 22 0.10
─4.5 0.14 ─6 0.16
Carbon Steel 160
180─ 350HB VP15TF 4.5─ 12 0.09 6─ 14 0.12
Alloy Steel (120─200)
12─17 0.05 14─ 22 0.10
M ─4.5 0.14 ─6 0.16
Stainless VP30RT 150
< 270HB 4.5─12 0.09 6─ 14 0.12
Steel (VP15TF) (120─ 180)
12─17 0.05 14─ 22 0.10
K Tensile ─4.5 0.16 ─6 0.18
Cast Iron 180
Strength VP15TF 4.5─12 0.10 6─ 14 0.14
(150─ 220)
< 450MPa 12─ 17 0.07 14─ 22 0.10
N ─4.5 0.18 ─6 0.20
Aluminium HTi10 500
─ 4.5─12 0.12 6─ 14 0.16
Alloy (G1 Breaker) (200─800)
12─ 17 0.09 14─ 22 0.12
H Hardened 80 ─4.5 0.10 ─6 0.12
45─ 55HRC VP15TF
Steel (50─ 120) 4.5─ 12 0.07 6─ 14 0.10
(Note 1) Please pay special attention on the depth of cut when using the short edge type.
(Note 2) When using the G1 breaker (VP15TF), please reduce the feed rate by 20%.

K066
CUTTING MODES
Pocket Ramping Slotting
Copying
Plunging

Drilling

Shoulder
Helical

& 25, & 26 &32, &33 &35 &40 &50


Depth Width Depth Width Depth Width Depth Width Depth Width
of Cut of Cut Feed of Cut of Cut Feed of Cut of Cut Feed of Cut of Cut Feed of Cut of Cut Feed
(mm) (mm) (mm/rev) (mm) (mm) (mm/rev) (mm) (mm) (mm/rev) (mm) (mm) (mm/rev) (mm) (mm) (mm/rev)
─ 7.5 ─12.5 0.35 ─ 9.5 ─ 16 0.40 ─11 ─ 17.5 0.45 ─12 ─ 20 0.50 ─ 15 ─25 0.60
7.5─ 17 ─8 0.28 9.5─ 22 ─ 11 0.32 11─25 ─ 12 0.35 12─28 ─ 13 0.40 15─ 35 ─16 0.50
17─27 ─5 0.20 22─ 35 ─6 0.25 25 ─40 ─ 6.5 0.28 28─44 ─7 0.30 35─ 55 ─10 0.35
─7.5 ─12.5 0.30 ─ 9.5 ─ 16 0.35 ─11 ─ 17.5 0.37 ─12 ─20 0.40 ─ 15 ─25 0.50
7.5─ 17 ─7 0.25 9.5─ 22 ─ 10 0.28 11─25 ─ 11 0.30 12─28 ─ 12 0.32 15─ 35 ─14 0.40
17─27 ─4 0.18 22─35 ─5 0.20 25 ─40 ─ 5.5 0.22 28─44 ─6 0.25 35─ 55 ─8 0.30
─7.5 ─12.5 0.30 ─ 9.5 ─ 16 0.35 ─11 ─ 17.5 0.37 ─12 ─ 20 0.40 ─ 15 ─25 0.50
7.5─ 17 ─7 0.25 9.5─ 22 ─ 10 0.28 11─25 ─ 12 0.30 12─28 ─ 12 0.32 15─ 35 ─14 0.40
17─27 ─4 0.18 22─ 35 ─5 0.20 25 ─40 ─ 6.5 0.22 28─44 ─6 0.25 35─ 55 ─8 0.30
─7.5 ─12.5 0.35 ─ 9.5 ─ 16 0.40 ─11 ─ 17.5 0.45 ─12 ─ 20 0.50 ─ 15 ─25 0.60
7.5─ 17 ─8 0.28 9.5─ 22 ─ 11 0.32 11─ 25 ─ 12 0.35 12─28 ─ 13 0.40 15─ 35 ─16 0.50
17─27 ─5 0.20 22─ 35 ─6 0.25 25 ─40 ─ 6.5 0.28 28─44 ─7 0.30 35─ 55 ─10 0.35
─7.5 ─17.5 0.40 ─ 9.5 ─ 23 0.45 ─11 ─ 24.5 0.50 ─12 ─ 28 0.55 ─ 15 ─35 0.65
7.5─ 17 ─12.5 0.33 9.5─ 22 ─ 16 0.37 11─ 25 ─ 17.5 0.40 12─28 ─ 20 0.45 15─ 35 ─25 0.55
17─27 ─7.5 0.25 22─ 35 ─ 10 0.30 25 ─40 ─ 10.5 0.32 28─44 ─ 12 0.35 35─ 55 ─15 0.40

ROTATING
─7.5 ─7 0.22 ─ 9.5 ─8 0.25 ─11 ─9 0.28 ─12 ─ 10 0.30 ─ 15 ─14 0.35

TOOLS
7.5─ 17 ─4 0.18 9.5─ 22 ─5 0.20 11─ 25 ─ 5.5 0.22 12─28 ─6 0.24 15─ 35 ─8 0.30
17─27 ─2 0.14 22─35 ─2 0.16 25 ─40 ─2 0.17 28─44 ─2 0.18 35─ 55 ─4 0.22

MULTI FUNCTIONAL MILLING


& 25, & 26 &32, &33 &35 &40 &50
Depth of Cut Feed Depth of Cut Feed Depth of Cut Feed Depth of Cut Feed Depth of Cut Feed
(mm) (mm/rev) (mm) (mm/rev) (mm) (mm/rev) (mm) (mm/rev) (mm) (mm/rev)
─7.5 0.20 ─ 9.5 0.25 ─11 0.27 ─ 12 0.30 ─ 15 0.35
7.5─17 0.16 9.5─22 0.20 11 ─25 0.22 12─ 28 0.25 15─35 0.30
17─ 27 0.12 22─ 35 0.14 25─40 0.16 28─ 44 0.18 35─55 0.22
─ 7.5 0.18 ─ 9.5 0.20 ─11 0.22 ─ 12 0.25 ─ 15 0.30
7.5─17 0.14 9.5─ 22 0.16 11─25 0.18 12─ 28 0.20 15─35 0.25
17─ 27 0.10 22─ 35 0.12 25─40 0.13 28─ 44 0.14 35─55 0.16
─ 7.5 0.18 ─ 9.5 0.20 ─11 0.22 ─ 12 0.25 ─ 15 0.30
7.5─ 17 0.14 9.5─22 0.16 11─25 0.18 12─ 28 0.20 15─35 0.25
17─27 0.10 22─ 35 0.12 25─40 0.13 28─ 44 0.14 35─55 0.16
─7.5 0.20 ─ 9.5 0.25 ─11 0.27 ─ 12 0.30 ─ 15 0.35
7.5─ 17 0.16 9.5─ 22 0.20 11─25 0.22 12─ 28 0.25 15─35 0.30
17─27 0.12 22─35 0.14 25─40 0.16 28─ 44 0.18 35─55 0.22
─ 7.5 0.22 ─ 9.5 0.27 ─11 0.30 ─ 12 0.32 ─ 15 0.37
7.5─ 17 0.18 9.5─ 22 0.22 11─25 0.25 12─ 28 0.27 15─35 0.32
17─27 0.14 22─ 35 0.16 25─40 0.18 28─ 44 0.20 35─55 0.25
─ 7.5 0.14 ─ 9.5 0.16 ─11 0.17 ─ 12 0.18 ─ 15 0.22
7.5─17 0.12 9.5─ 22 0.12 11─25 0.13 12─ 28 0.14 15─35 0.16

TECHNICAL
DATA
P001 K067
ROTATING TOOLS

RECOMMENDED CUTTING CONDITIONS


y FOR HELICAL CUTTING a How to derive a locus of
the centre of the tool.
ø dc =
Locus of the centre
ø DH
Desired hole
- ø D1
Cutting edge
of the tool diameter diameter

a Depth of cut per pass. P = ) × dc × tan %°


*

øD1
%°< 3°

a Min. machined hole diameter for helical cutting : 1.2D1


Max. machined hole diameter for helical cutting : 1.8D1
ødc
øDH a For chip discharge, please always apply air blow.
(When aluminium cutting, please use coolant.)
%° P

) × dc a When using G1 breaker (VP15TF), please reduce the feed rate by 20%.

Cutting &16, &17 &20, &21 &25, &26


Work Material Hardness Grade Speed Machining Max. Depth Feed DOC/pass Machining Max. Depth Feed DOC/pass Machining Max. Depth Feed DOC/pass
(m/min) Diameter of Cut Diameter of Cut Diameter of Cut
(mm) (mm) (mm/rev) (mm/pass) (mm) (mm) (mm/rev) (mm/pass) (mm) (mm) (mm/rev) (mm/pass)
P 20 8 0.16 0.44 24 10 0.18 0.44 30 12.5 0.20 0.55
180
Mild Steel < 180HB VP15TF 25 12 0.14 0.99 30 15 0.16 1.10 38 19 0.18 1.43
(150─ 220)
29 16 0.12 1.43 36 20 0.14 1.76 45 25 0.16 2.20
20 8 0.14 0.33 24 10 0.16 0.33 30 12.5 0.18 0.41
Carbon Steel 160
180─350HB VP15TF 25 12 0.12 0.74 30 15 0.14 0.82 38 19 0.16 1.07
Alloy Steel (120─ 200)
29 16 0.10 1.07 36 20 0.12 1.32 45 25 0.14 1.65
M 20 3 0.14 0.22 24 4 0.16 0.22 30 5 0.18 0.27
VP30RT 150
Stainless Steel < 270HB 25 5 0.12 0.49 30 7 0.14 0.55 38 9 0.16 0.71
(VP15TF) (120─ 180)
29 8 0.10 0.71 36 10 0.12 0.88 45 12.5 0.14 1.10
K 20 10 0.16 0.55 24 14 0.18 0.55 30 18 0.20 0.69
Tensile Strength 180
Cast Iron VP15TF 25 13 0.14 1.23 30 17 0.16 1.37 38 21 0.18 1.78
< 450MPa (150─ 220)
29 16 0.12 1.78 36 20 0.14 2.19 45 25 0.16 2.74
N 20 10 0.18 0.44 24 14 0.20 0.44 30 18 0.22 0.55
Aluminium HTi10 500
25 13 0.16 0.99 30 17 0.18 1.10
─ (G1 Breaker) (200─ 800) 38 21 0.20 1.43
Alloy
29 16 0.14 1.43 36 20 0.16 1.76 45 25 0.18 2.20
H 20 3 0.10 0.22 24 4 0.12 0.22 30 5 0.14 0.27
Hardened 80
45─ 55HRC VP15TF
(50─120)
25 5 0.08 0.49 30 7 0.10 0.55 38 9 0.12 0.71
Steel
29 8 0.06 0.71 36 10 0.08 0.88 45 12.5 0.10 1.10
ROTATING

y FOR DRILLING AND PLUNGING


TOOLS

a Drilling a Plunging
a The recommended drilling depth is a The feed for plunging is the
less than 0.5D1. same as the feed for drilling.
a Use step feed when drilling (0.25 ─ Depth of Cut in
MULTI FUNCTIONAL MILLING

0.5mm) to ensure that the chips are the Radial Direction a No step feed necessary.
effectively broken.
a Use internal or external cooling to a Please refer to the following
ensure that the chip disposal is table for the depth of cut at
sufficiently achieved. plunging operations.
a The chips generated can dispel in
any direction, so ensure that Depth of Cut in the Radial Direction < 0.4D1
adequate safety precautions are
øD1 Pick Feed < 0.5D1
taken. Pick Feed

Cutting &16, &17 &20, &21 &25, &26


Work Material Hardness Grade Speed Feed Step Feed Step Feed Step
(m/min) (mm/rev) (mm) (mm/rev) (mm) (mm/rev) (mm)
P 180
Mild Steel < 180HB VP15TF 0.035 0.2 0.045 0.3 0.05 0.3
(150─ 220)
Carbon Steel 180─ 350HB VP15TF
160
0.03 0.2 0.04 0.3 0.045 0.3
Alloy Steel (120─ 200)

M VP30RT 150
Stainless Steel < 270HB 0.03 0.15 0.04 0.25 0.045 0.25
(VP15TF) (120─ 180)

K Tensile Strength 180


Cast Iron VP15TF
(150─ 220) 0.04 0.4 0.05 0.5 0.06 0.5
< 450MPa

N HTi10 500
Aluminium Alloy ─
(G1 Breaker) (200─ 800) 0.04 0.2 0.05 0.3 0.06 0.3

H 80
Hardened Steel 45─ 55HRC VP15TF
(50─ 120) 0.02 0.15 0.03 0.25 0.035 0.25

(Note 1) Helical grooving is strongly recommended for machining tempered steel.


(Note 2) When using G1 breaker (VP15TF), please reduce the feed rate by 20%.

K068
& 32, & 33 &35 &40 &50
Machining Max. Depth Feed DOC/pass Machining Max. Depth Feed DOC/pass Machining Max. Depth Feed DOC/pass Machining Max. Depth Feed DOC/pass
Diameter of Cut Diameter of Cut Diameter of Cut Diameter of Cut
(mm) (mm) (mm/rev) (mm/pass) (mm) (mm) (mm/rev) (mm/pass) (mm) (mm) (mm/rev) (mm/pass) (mm) (mm) (mm/rev) (mm/pass)
38 16 0.25 0.66 42 18 0.28 0.77 48 20 0.30 0.88 60 25 0.35 1.10
48 24 0.22 1.76 53 27 0.24 1.97 60 30 0.26 2.19 75 38 0.30 2.74
58 32 0.20 2.85 63 35 0.21 3.07 72 40 0.22 3.51 90 50 0.26 4.39
38 16 0.20 0.49 42 18 0.22 0.58 48 20 0.25 0.66 60 25 0.28 0.82
48 24 0.18 1.32 53 27 0.2 1.48 60 30 0.22 1.65 75 38 0.26 2.06
58 32 0.16 2.14 63 35 0.18 2.3 72 40 0.20 2.63 90 50 0.24 3.29
38 6 0.20 0.33 42 7 0.22 0.38 48 8 0.25 0.44 60 10 0.28 0.55
48 11 0.18 0.88 53 13 0.2 0.99 60 14 0.22 1.10 75 18 0.26 1.37
58 16 0.16 1.43 63 18 0.18 1.53 72 20 0.20 1.75 90 25 0.24 2.19
38 22 0.25 0.82 42 25 0.28 0.95 48 28 0.30 1.10 60 35 0.35 1.37
48 27 0.22 2.19 53 30 0.24 2.47 60 34 0.26 2.74 75 43 0.30 3.43
58 32 0.20 3.57 63 35 0.21 3.84 72 40 0.22 4.39 90 50 0.26 5.49
38 22 0.27 0.66 42 25 0.3 0.77 48 28 0.32 0.88 60 35 0.37 1.10
48 27 0.24 1.76 53 30 0.26 1.97 60 34 0.28 2.19 75 43 0.32 2.74
58 32 0.22 2.85 63 35 0.21 3.07 72 40 0.24 3.51 90 50 0.27 4.39
38 6 0.16 0.33 42 7 0.17 0.38 48 8 0.18 0.44 60 10 0.20 0.55
48 11 0.14 0.88 53 13 0.15 0.99 60 14 0.16 1.10 75 18 0.18 1.37
58 16 0.12 1.43 63 18 0.13 1.53 72 20 0.14 1.75 90 25 0.16 2.19

ROTATING
y FOR RAMPING

TOOLS
MULTI FUNCTIONAL MILLING

a When machining steel the recommended ramping


angle is 3°. If a ramping angle larger than 3° is
used, then the chips may not be broken effectively
& 32, & 33, & 35 &40 &50
resulting in chips wrapping around the tool.
Feed Step Feed Step Feed Step a When ramping, it is recommended to reduce the
(mm/rev) (mm) (mm/rev) (mm) (mm/rev) (mm)
feed rate by 40%.
0.055 0.3 0.06 0.3 0.065 0.3

0.05 0.3 0.055 0.3 0.06 0.3

0.05 0.25 0.055 0.25 0.06 0.25

0.065 0.5 0.07 0.5 0.075 0.5

0.065 0.3 0.07 0.3 0.075 0.3

0.04 0.25 0.045 0.25 0.05 0.25

TECHNICAL
DATA
P001 K069
ROTATING TOOLS
MULTI FUNCTIONAL
MILLING Roughing Shoulder Milling Pocket Milling Face Milling

AJX øD12 øD12

2 (Max. Depth of Cut)


2 (Max. Depth of Cut)
ø50 ø125 øD9
øD9
ø63 ø160

L8

L8
W1 W1
Carbon Steel Stainless Steel Hardened Steel ø80
Light Alloy Cast Iron Alloy Steel ø100

L7

L7

L1
L1
Radius Milling Cutter
øD11 øD8

A2
a High rigidity double øD8 øD6

A2
øD6 øD1
clamp structure. øD1
Right hand tool holder only.
a Suitable for high feed
Set Bolt
cutting. HSC10030H M10 x 1.5 HSC16040H M16 x 2.0
a With through

ø16

ø24
coolant holes. 6 30 40
40 14 56
a Special insert design HSC12035H MBA20040H M20 x 2.5
with 3 cutting edges. M12 x 1.75

ø50
ø18
35 40
AJX09 AJX12 AJX14 10 47 17 54
A.R :+8° A.R :+8° A.R :+8°
y ARBOR TYPE R.R :-6° R.R :-5°─ -4° R.R :-3°

* * z x
Number of Teeth
Stock

Mass
Dimensions (mm)
Type

Order Number

R D1 D6 L1 D9 L7 D8 D12 W1 L8 D11 A2 (kg) Clamp Clamp Clamp Bridge


Screw Bridge Screw Spring Wrench Set Bolt Insert

AJX12-050A03R a 3 50 38.3 50 22 20 11 47 10.4 6.3 17 1.5 0.4


JDMp
AJS40 HSC100
-052A03R a 3 52 40.3 50 22 20 11 47 10.4 6.3 17 1.5 0.4 TS43 AMS4 12T15 ASS2 zTKY15T 30H 120420
ZDSR-pp
R05003B s 3 50 38.3 50 22.225 19 11 47 8.4 5 17 1.5 0.4
AJX14-063A03R a 3 63 51.1 50 22 20 11 60 10.4 6.3 17 2 0.7
HSC100
-066A03R a 3 66 54.1 50 22 20 11 60 10.4 6.3 17 2 0.7
Coarse Pitch

30H
R06303B s 3 63 51.1 50 22.225 19 11 60 8.4 5 17 2 0.7
HSC120
-080A04R a 4 80 68.1 50 27 23 13 76 12.4 7 19 2 1.2 35H JDMp
AJS50
-100A05R a 5 100 88.1 63 32 26 17 96 14.4 8 26 2 2.4 TS54 AMS5 14T25 ASS3 zTKY25T HSC160
40H 140520
ZDSR-pp
-125B05R a 5 125 113.2 63 40 40 56 100 16.4 9 ─ 2 3.3 MBA200
ROTATING

-160B06R 40H
TOOLS

a 6 160 148.2 63 40 40 56 100 16.4 9 ─ 2 5.0


R08004D s 4 80 68.1 63 31.75 32 17 76 12.7 8 26 2 1.3 HSC160
R10005D s 5 100 88.1 63 31.75 32 17 96 12.7 8 26 2 2.4 40H
MULTI FUNCTIONAL MILLING

AJX09-050A05R a 5 50 40 50 22 20 11 47 10.4 6.3 17 1 0.4 AJS30 JDMp


HSC100
TS351 AMS3 10T10 ASS2 xTKY10D 09T320
-052A05R a 5 52 42 50 22 20 11 47 10.4 6.3 17 1 0.4 30H
ZDpR-pp
AJX12-050A04R a 4 50 38.3 50 22 20 11 47 10.4 6.3 17 1.5 0.4
JDMp
-052A04R a 4 52 40.3 50 22 20 11 47 10.4 6.3 17 1.5 0.4 120420
HSC100 ZDSR-pp
R05004B s 4 50 38.3 50 22.225 19 11 47 8.4 5 17 1.5 0.4 30H
-063A05R a 5 63 51.3 50 22 20 11 60 10.4 6.3 17 1.5 0.7 TS43 AMS4 AJS40 ASS2 zTKY15T
12T15
-066A05R a 5 66 54.3 50 22 20 11 60 10.4 6.3 17 1.5 0.8 JDMp
HSC120 120420
-080A06R a 6 80 68.3 50 27 23 13 76 12.4 7 19 1.5 1.2 35H ZDSR-pp
Fine Pitch

HSC160
-100A07R a 7 100 88.3 63 32 26 17 96 14.4 8 26 1.5 2.6 40H
AJX14-063A04R a 4 63 51.1 50 22 20 11 60 10.4 6.3 17 2 0.7
HSC100
-066A04R a 4 66 54.1 50 22 20 11 60 10.4 6.3 17 2 0.7 30H
R06304B s 4 63 51.1 50 22.225 19 11 60 8.4 5 17 2 0.7
HSC120
-080A05R a 5 80 68.1 50 27 23 13 76 12.4 7 19 2 1.2 35H JDMp
-100A06R a 6 100 88.1 63 32 26 17 96 14.4 8 26 2 2.4 TS54 AMS5 AJS50 ASS3 zTKY25T HSC160
40H 140520
14T25 ZDSR-pp
-125B07R a 7 125 113.2 63 40 40 56 100 16.4 9 ─ 2 3.3
MBA200
-160B08R a 8 160 148.2 63 40 40 56 100 16.4 9 ─ 2 5.0 40H
R08005D s 5 80 68.1 63 31.75 32 17 76 12.7 8 26 2 1.3
HSC160
R10006D s 6 100 88.1 63 31.75 32 17 96 12.7 8 26 2 2.4 40H

* Clamp Torque (N • m) : TS351=2.5, TS43=3.5, TS54=7.5, AJS3010T10=2.5, AJS4012T15=3.5, AJS5014T25=7.5


a : Inventory maintained. s : Inventory maintained in Japan.
K070
INSERTS
Coated Dimensions (mm)

Class

VP15TF
VP30RT
FH7020
Shape Order Number Geometry
B 3° D1 S1 F1 Re

JOMW06T215ZZSR-FT M a a a 13° 6.35 2.78 1.2 1.5


080320ZZSR-FT M a a a 13° 8 3.18 1.4 2
JDMW09T320ZDSR-FT M a a a 15° 9.525 3.97 1.8 2
B 3°
120420ZDSR-FT M a a a 15° 12 4.76 2.5 2 F1
Re
D1 S1
140520ZDSR-FT M a a a 15° 14 5.56 2.8 2
JDMT120420ZDSR-ST M a a a 15° 12 4.76 2.5 2
140520ZDSR-ST M a a a 15° 14 5.56 2.8 2
B 3°
F1
Re
D1 S1

JOMT06T215ZZSR-JM M a a a 13° 6.35 2.78 1.2 1.5


080320ZZSR-JM M a a a 13° 8 3.18 1.4 2
JDMT09T320ZDSR-JM M a a a 15° 9.525 3.97 1.8 2 B3°
120420ZDSR-JM M a a a 15° 12 4.76 2.5 2 F1
Re
140520ZDSR-JM M a a a 15° 14 5.56 2.8 2 D1 S1

(Note) Setting heights for ST chipbreaker and the other chipbreakers differ slightly.
If an ST type chipbreaker is used, please check the tool length offset height.

BT50 ARBOR

Ls
M M24
øD10

B1°

BT50
øD5

L3 (Effective neck length)


L11 L10
Lc
Coolant hole standardized.

ROTATING
TOOLS
Dimensions (mm) Draft
Order Number Stock Angle Mass Set Screw Holder
L10 L3 Lc Ls L11 D10 D5 M B 1° (kg)

MULTI FUNCTIONAL MILLING


BT50-22-198-50TA s 198 150 248 100 18 22 47 M10 3° 5.9 HSC10030H
AJX09-050A..R
22-248-50TA s 248 200 298 100 18 22 47 M10 2°30′ 6.9 HSC10030H
AJX12-050A..R
22-298-50TA s 298 250 348 100 18 22 47 M10 2° 7.8 HSC10030H
22.225-198-50TA s 198 150 248 100 17 22.225 47 M10 3° 5.9 HSC10030H AJX12R050..B
BT50-22-198-63TA s 198 150 248 100 18 22 60 M10 3° 7.4 HSC10030H
AJX12-063A..R
22-298-63TA s 298 250 348 100 18 22 60 M10 2° 10.2 HSC10030H
AJX14-063A..R
22-398-63TA s 398 350 448 100 18 22 60 M10 2° 14.0 HSC10030H
22.225-198-63TA s 198 150 248 100 17 22.225 60 M10 3° 7.4 HSC10030H AJX14R063..B
BT50-31.75-235-80TA s 235 187 298 113 30 31.75 76 M16 2°30′ 11.1 HSC16040H
31.75-315-80TA s 315 267 378 113 30 31.75 76 M16 2° 14.7 HSC16040H AJX14R080..D
31.75-385-80TA s 385 337 448 113 30 31.75 76 M16 2° 18.4 HSC16040H
BT50-31.75-235-100SA s 235 187 298 ─ 30 31.75 96 M16 ─ 14.4 HSC16040H
31.75-315-100SA s 315 267 378 ─ 30 31.75 96 M16 ─ 18.8 HSC16040H AJX14R100..D
31.75-385-100SA s 385 337 448 ─ 30 31.75 96 M16 ─ 22.6 HSC16040H

SPARE PARTS TECHNICAL


N001 DATA P001 K071
ROTATING TOOLS

A2

øD1
øD6

øD4
ap (Max. Depth of Cut)
L2 B2°
(Corresponding Inclination Angle ) Cutting edge diameter = 63mm
L1

y STRAIGHT SHANK TYPE Right hand tool holder only.

* *
Number of Teeth

z x
Stock

Dimensions (mm)
Type

Order Number
Clamp Clamp Clamp
R D1 D4 D6 L1 L2 ap A2 B 2° Screw Bridge Bridge Screw Spring Wrench Insert

AJX06R 162SA16ES a 2 16 16 8.9 70 20 1 0.3 3°30′ TS25 ─ ─ ─ zTKY08F JOMp


Short

06T215
172SA16ES a 2 17 16 9.9 70 20 1 0.3 ─ TS25 ─ ─ ─ zTKY08F ZZSR-pp
AJX06R 162SA16S a 2 16 16 8.9 110 30 1 0.3 2°15′ TS25 ─ ─ ─ zTKY08F
172SA16S a 2 17 16 9.9 110 20 1 0.3 ─ TS25 ─ ─ ─ zTKY08F JOMp
06T215
203SA20S a 3 20 20 12.9 130 50 1 0.3 1°18′ TS25 ─ ─ ─ zTKY08F ZZSR-pp
223SA20S a 3 22 20 14.9 130 30 1 0.3 ─ TS25 ─ ─ ─ zTKY08F
AJX08R 202SA20S a 2 20 20 11.4 130 50 1.5 0.5 1°18′ TS33 ─ ─ ─ xTKY08D
222SA20S a 2 22 20 13.4 130 30 1.5 0.5 ─ TS33 ─ ─ ─ xTKY08D JOMp
080320
253SA25S a 3 25 25 16.4 140 60 1.5 0.5 1°06′ TS33 ─ ─ ─ xTKY08D ZZSR-pp
283SA25S a 3 28 25 19.4 140 40 1.5 0.5 ─ TS33 ─ ─ ─ xTKY08D
AJX09R 252SA25S a 2 25 25 14.9 140 60 2 1 1°06′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D
282SA25S a 2 28 25 17.9 140 40 2 1 ─ TS351 AMS3 AJS3010T10 ASS2 xTKY10D
303SA32S a 3 30 32 20.0 150 70 2 1 1°48′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D
JDMp
323SA32S a 3 32 32 21.9 150 70 2 1 0°56′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D 09T320
Standard

ZDSR-pp
353SA32S a 3 35 32 24.9 150 50 2 1 ─ TS351 AMS3 AJS3010T10 ASS2 xTKY10D
404SA32S a 4 40 32 29.9 150 50 2 1 ─ TS351 AMS3 AJS3010T10 ASS2 xTKY10D
ROTATING

404SA40S a 4 40 40 29.9 150 70 2 1 0°56′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D


TOOLS

AJX12R 302SA32S a 2 30 32 18.3 150 70 2 1.5 1°48′ TS407 AMS4 AJS4012T15 ASS2 xTKY15D
322SA32S a 2 32 32 20.3 150 70 2 1.5 1° TS43 AMS4 AJS4012T15 ASS2 xTKY15D
MULTI FUNCTIONAL MILLING

352SA32S a 2 35 32 23.3 150 50 2 1.5 ─ TS43 AMS4 AJS4012T15 ASS2 xTKY15D JDMp
120420
403SA32S a 3 40 32 28.3 150 50 2 1.5 ─ TS43 AMS4 AJS4012T15 ASS2 xTKY15D ZDSR-pp
403SA40S a 3 40 40 28.3 150 70 2 1.5 0°57′ TS43 AMS4 AJS4012T15 ASS2 xTKY15D
403SA42S s 3 40 42 28.3 150 70 2 1.5 1°48′ TS43 AMS4 AJS4012T15 ASS2 xTKY15D
AJX14R 503SA40S a 3 50 40 38.2 150 50 2 2 ─ TS54 AMS5 AJS5014T25 ASS3 xTKY25D
503SA42S s 3 50 42 38.2 150 50 2 2 ─ TS54 AMS5 AJS5014T25 ASS3 xTKY25D JDMp
140520
634SA40S r 4 63 40 51.1 150 50 2 2 ─ TS54 AMS5 AJS5014T25 ASS3 xTKY25D ZDSR-pp
634SA42S s 4 63 42 51.1 150 50 2 2 ─ TS54 AMS5 AJS5014T25 ASS3 xTKY25D
AJX06R 162SA16L a 2 16 16 8.9 150 70 1 0.3 0°56′ TS25 ─ ─ ─ zTKY08F
172SA16L a 2 17 16 9.9 150 20 1 0.3 ─ TS25 ─ ─ ─ zTKY08F JOMp
06T215
203SA20L a 3 20 20 12.9 180 100 1 0.3 0°38′ TS25 ─ ─ ─ zTKY08F ZZSR-pp
223SA20L a 3 22 20 14.9 180 30 1 0.3 ─ TS25 ─ ─ ─ zTKY08F
Long

AJX08R 202SA20L a 2 20 20 11.4 180 100 1.5 0.5 0°36′ TS33 ─ ─ ─ xTKY08D
222SA20L a 2 22 20 13.4 180 30 1.5 0.5 ─ TS33 ─ ─ ─ xTKY08D JOMp
080320
253SA25L a 3 25 25 16.4 200 120 1.5 0.5 0°32′ TS33 ─ ─ ─ xTKY08D ZZSR-pp
283SA25L a 3 28 25 19.4 200 40 1.5 0.5 ─ TS33 ─ ─ ─ xTKY08D

* Clamp Torque (N • m) : AJS5014T25=7.5


TS25=1.0, TS33=1.0, TS351=2.5, TS407=3.5, TS43=3.5, TS54=7.5, AJS3010T10=2.5, AJS4012T15=3.5,

a : Inventory maintained. s : Inventory maintained in Japan.


K072 r : Non stock, produced to order only.
* *

Number of Teeth
z x

Stock
Dimensions (mm)
Type

Order Number
Clamp Clamp Clamp
R D1 D4 D6 L1 L2 ap A2 B 2° Screw Bridge Bridge Screw Spring Wrench Insert

AJX09R 252SA25L a 2 25 25 14.9 200 120 2 1 0°30′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D
282SA25L a 2 28 25 17.9 200 40 2 1 ─ TS351 AMS3 AJS3010T10 ASS2 xTKY10D
303SA32L a 3 30 32 20.0 200 120 2 1 1°02′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D
JDMp
323SA32L a 3 32 32 21.9 200 120 2 1 0°32′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D 09T320
ZZSR-pp
353SA32L a 3 35 32 24.9 200 50 2 1 ─ TS351 AMS3 AJS3010T10 ASS2 xTKY10D
404SA32L a 4 40 32 29.9 250 50 2 1 ─ TS351 AMS3 AJS3010T10 ASS2 xTKY10D
404SA40L r 4 40 40 29.9 250 70 2 1 0°56′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D
AJX12R 302SA32L a 2 30 32 18.3 200 120 2 1.5 1° TS407 AMS4 AJS4012T15 ASS2 xTKY15D
Long

322SA32L a 2 32 32 20.3 200 120 2 1.5 0°36′ TS43 AMS4 AJS4012T15 ASS2 xTKY15D
352SA32L a 2 35 32 23.3 200 50 2 1.5 ─ TS43 AMS4 AJS4012T15 ASS2 xTKY15D JDMp
120420
403SA32L a 3 40 32 28.3 250 50 2 1.5 ─ TS43 AMS4 AJS4012T15 ASS2 xTKY15D ZDSR-pp
403SA40L r 3 40 40 28.3 250 70 2 1.5 0°57′ TS43 AMS4 AJS4012T15 ASS2 xTKY15D
403SA42L s 3 40 42 28.3 250 70 2 1.5 1°48′ TS43 AMS4 AJS4012T15 ASS2 xTKY15D
AJX14R 503SA40L r 3 50 40 38.2 250 50 2 2 ─ TS54 AMS5 AJS5014T25 ASS3 xTKY25D
503SA42L s 3 50 42 38.2 250 50 2 2 ─ TS54 AMS5 AJS5014T25 ASS3 xTKY25D JDMp
140520
634SA40L r 4 63 40 51.1 250 50 2 2 ─ TS54 AMS5 AJS5014T25 ASS3 xTKY25D ZDSR-pp
634SA42L s 4 63 42 51.1 250 50 2 2 ─ TS54 AMS5 AJS5014T25 ASS3 xTKY25D
AJX06R 162SA16EL s 2 16 16 8.9 200 100 1 0.3 0°38′ TS25 ─ ─ ─ zTKY08F JOMp
06T215
172SA16EL s 2 17 16 9.9 200 20 1 0.3 ─ TS25 ─ ─ ─ zTKY08F ZZSR-pp
AJX08R 202SA20EL s 2 20 20 11.4 250 130 1.5 0.5 0°30′ TS33 ─ ─ ─ xTKY08D JOMp
080320
222SA20EL s 2 22 20 13.4 250 30 1.5 0.5 ─ TS33 ─ ─ ─ xTKY08D ZZSR-pp
AJX09R 252SA25EL s 2 25 25 14.9 300 180 2 1 0°18′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D JDMp
Extra Long

09T320
282SA25EL s 2 28 25 17.9 300 40 2 1 ─ TS351 AMS3 AJS3010T10 ASS2 xTKY10D ZDSR-pp
AJX12R 302SA32EL s 2 30 32 18.3 300 180 2 1.5 0°42′ TS407 AMS4 AJS4012T15 ASS2 xTKY15D
322SA32EL s 2 32 32 20.3 300 180 2 1.5 0°24′ TS43 AMS4 AJS4012T15 ASS2 xTKY15D

ROTATING
352SA32EL s 2 35 32 23.3 300 50 2 1.5 ─ TS43 AMS4 AJS4012T15 ASS2 xTKY15D JDMp

TOOLS
120420
402SA32EL s 2 40 32 28.3 350 50 2 1.5 ─ TS43 AMS4 AJS4012T15 ASS2 xTKY15D ZDSR-pp
402SA40EL s 2 40 40 28.3 350 70 2 1.5 0°57′ TS43 AMS4 AJS4012T15 ASS2 xTKY15D

MULTI FUNCTIONAL MILLING


402SA42EL s 2 40 42 28.3 350 70 2 1.5 1°48′ TS43 AMS4 AJS4012T15 ASS2 xTKY15D

* Clamp Torque (N • m) : AJS5014T25=7.5


TS25=1.0, TS33=1.0, TS351=2.5, TS407=3.5, TS43=3.5, TS54=7.5, AJS3010T10=2.5, AJS4012T15=3.5,

INSERTS SPARE PARTS TECHNICAL


K071 N001 DATA P001 K073
ROTATING TOOLS

A M Fig. 1 Fig. 2

A2

øD1
øD6

øD5
øD4
A
ap (Max. Depth of Cut) H1 H1
L2 L11
L1 Fig. 3

SECTION A-A

H1

y SCREW-IN TYPE Right hand tool holder only.

* *
Number of Teeth

z x

Type (Fig.)
Stock

Mass
Dimensions (mm)
Order Number

D1 D4 D5 D6 L1 L2 L11 H1 M ap A2 (kg) Clamp Clamp Clamp Bridge Spring Wrench Insert


R Screw Bridge Screw
AJX06R162AM08 a 2 16 8.5 13 8.9 43 25 6 10 M8 1 0.3 0.1 2 TS25 ─ ─ ─ zTKY08F
172AM08 a 2 17 8.5 13 9.9 43 25 6 10 M8 1 0.3 0.1 2 TS25 ─ ─ ─ zTKY08F JOMp06
T215ZZSR
203AM10 a 3 20 10.5 18 12.9 47 28 6 15 M10 1 0.3 0.1 3 TS25 ─ ─ ─ zTKY08F -pp
223AM10 a 3 22 10.5 18 14.9 47 28 6 15 M10 1 0.3 0.1 3 TS25 ─ ─ ─ zTKY08F
AJX08R202AM10 a 2 20 10.5 18 11.4 47 28 6 15 M10 1.5 0.5 0.1 2 TS33 ─ ─ ─ xTKY08D
222AM10 a 2 22 10.5 18 13.4 47 28 6 15 M10 1.5 0.5 0.1 2 TS33 ─ ─ ─ xTKY08D JOMp080
320ZZSR
253AM12 a 3 25 12.5 21 16.4 58 36 6 17 M12 1.5 0.5 0.1 1 TS33 ─ ─ ─ xTKY08D -pp
283AM12 a 3 28 12.5 21 19.4 58 36 6 17 M12 1.5 0.5 0.1 1 TS33 ─ ─ ─ xTKY08D
AJX09R252AM12 a 2 25 12.5 21 14.9 58 36 6 17 M12 2 1.0 0.2 2 TS351 AMS3 AJS3010T10 ASS2 xTKY10D
282AM12 a 2 28 12.5 21 17.9 58 36 6 17 M12 2 1.0 0.2 2 TS351 AMS3 AJS3010T10 ASS2 xTKY10D
303AM16 a 3 30 17.0 29 20.0 70 47 6 22 M16 2 1.0 0.2 1 TS351 AMS3 AJS3010T10 ASS2 xTKY10D JDMp09T
320ZDSR
323AM16 a 3 32 17.0 29 21.9 70 47 6 22 M16 2 1.0 0.2 1 TS351 AMS3 AJS3010T10 ASS2 xTKY10D -pp
353AM16 a 3 35 17.0 29 24.9 70 47 6 22 M16 2 1.0 0.2 1 TS351 AMS3 AJS3010T10 ASS2 xTKY10D
404AM16 a 4 40 17.0 29 29.9 83 60 6 22 M16 2 1.0 0.2 1 TS351 AMS3 AJS3010T10 ASS2 xTKY10D
AJX12R302AM16 a 2 30 17.0 29 18.3 70 47 6 22 M16 2 1.5 0.3 2 TS407 AMS4 AJS4012T15 ASS2 xTKY15D
JDMp
322AM16 a 2 32 17.0 29 20.3 70 47 6 22 M16 2 1.5 0.3 2 TS43 AMS4 AJS4012T15 ASS2 xTKY15D 120420
352AM16 a 2 35 17.0 29 23.3 70 47 6 22 M16 2 1.5 0.3 2 TS43 AMS4 AJS4012T15 ASS2 xTKY15D ZDSR
-pp
ROTATING

403AM16 3 40 17.0 29 28.3 83 60 6 22 M16 2 1.5 0.3 1 TS43


TOOLS

a AMS4 AJS4012T15 ASS2 xTKY15D


Clamp Torque (N • m) : TS25=1.0, TS33=1.0, TS351=2.5, TS407=3.5, TS43=3.5, AJS3010T10=2.5, AJS4012T15=3.5
*
MULTI FUNCTIONAL MILLING

a : Inventory maintained.
INSERTS SCREW-IN
K074 K071 ARBORS K122
RECOMMENDED CUTTING CONDITIONS
&16, &17, &20, &22 &25/&28 &30/& 32/&35 &40 (&32 Shank)
Cutting Axial Feed per Over- Axial Feed per Over- Axial Feed per Over- Axial Feed per
Work Material Hardness Grade Speed Over-
Depth Depth Depth Depth
(m/min) hang of Cut Tooth hang of Cut Tooth hang of Cut Tooth hang of Cut Tooth
(mm) (mm) (mm/tooth) (mm) (mm) (mm/tooth) (mm) (mm) (mm/tooth) (mm) (mm) (mm/tooth)
170
P Mild Steel < 180HB FH7020 (120 ─ 220) 140 0.8 0.8 170 1.0 1.2 180 1.2 1.4 180 1.2 1.4
150 180 0.6 0.6 230 0.8 1.0 230 1.0 1.2 240 1.0 1.2
Carbon Steel 180 ─ 280HB FH7020 (100 ─ 200) 210 0.4 0.4 290 0.6 0.8 290 0.8 1.0 300 0.8 1.0
Alloy Steel 280 ─ 380HB 140 0.7 0.8 170 0.8 1.2 180 1.0 1.4 180 1.0 1.4
FH7020 ( 130 ) 180 0.5 0.6 230 0.6 1.0 230 0.8 1.2 240 0.8 1.2
80 ─ 180
Alloy Tool Steel < 350HB 210 0.3 0.4 290 0.4 0.8 290 0.6 1.0 300 0.6 1.0
120 140 0.7 0.7 170 0.8 1.0 180 1.0 1.2 180 1.0 1.2
< 35HRC FH7020 (80─ 160)
Pre-hardened Steel 100 180 0.5 0.5 230 0.6 0.8 230 0.8 1.0 240 0.8 1.0
35 ─43HRC VP15TF (70─ 130) 210 0.3 0.3 290 0.4 0.6 290 0.6 0.8 300 0.6 0.8
140 0.8 0.7 170 1.0 1.0 180 1.2 1.2 180 1.2 1.2
M 120
Stainless Steel < 270HB VP30RT ( ─
80 160 ) 180 0.6 0.5 230 0.8 0.8 230 1.0 1.0 240 1.0 1.0
210 0.4 0.3 290 0.6 0.6 290 0.8 0.8 300 0.8 0.8
140 0.8 1.0 170 1.0 1.4 180 1.2 1.6 180 1.2 1.6
K Tensile Strength 150
Cast Iron < 350MPa
FH7020 (
100 ─ 200)
180 0.6 0.8 230 0.8 1.2 230 1.0 1.4 240 1.0 1.4
210 0.4 0.6 290 0.6 1.0 290 0.8 1.2 300 0.8 1.2
140 0.7 0.8 170 0.8 1.2 180 1.0 1.4 180 1.0 1.4
Tensile Strength 120
Ductile Cast Iron VP15TF ( ) 180 0.5 0.6 230 0.6 1.0 230 0.8 1.2 240 0.8 1.2
< 800MPa 80 ─ 160
210 0.3 0.4 290 0.4 0.8 290 0.6 1.0 300 0.6 1.0
140 0.5 0.5 170 0.5 0.8 180 0.6 1.0 180 0.6 1.0
H 70
Hardened Steel 43 ─ 55HRC VP15TF ( 180 0.4 0.3 230 0.4 0.6 230 0.5 0.8 240 0.5 0.8
50 ─ 90)
210 0.3 0.2 290 0.3 0.4 290 0.4 0.6 300 0.4 0.6

&40 (&42 Shank) &50/& 63 (Shank type) &50/&63 (Arbor type) &80/&100/&125/&160 (Arbor type)
Cutting Axial Feed per Axial Feed per Over- Axial Feed per
Work Material Hardness Grade Speed Over- Over- Over- Axial Feed per
Depth Depth Depth Depth
(m/min) hang of Cut Tooth hang of Cut Tooth hang of Cut Tooth hang of Cut Tooth
(mm) (mm) (mm/tooth) (mm) (mm) (mm/tooth) (mm) (mm) (mm/tooth) (mm) (mm) (mm/tooth)
170
P Mild Steel < 180HB FH7020 (120─ 220) 180 1.2 1.5 180 1.4 1.5 150 1.5 1.5 170 1.5 1.5
240 1.0 1.3 240 1.2 1.3 250 1.3 1.3 300 1.3 1.3
150
Carbon Steel 180 ─ 280HB FH7020 (100─ 200) 300 0.8 1.1 ─ ─ ─ 350 1.1 1.1 450 1.0 1.0
Alloy Steel 280 ─ 380HB 180 1.0 1.5 180 1.2 1.5 150 1.3 1.5 170 1.3 1.5
130
FH7020 240 0.8 1.3 240 1.0 1.3 250 1.1 1.3 300 1.1 1.3
(80 ─ 180)
Alloy Tool Steel < 350HB 300 0.6 1.1 ─ ─ ─ 350 0.9 1.1 450 0.8 1.0
120
< 35HRC FH7020 (80─ 160) 180 1.0 1.3 180 1.2 1.3 150 1.3 1.3 170 1.3 1.3
Pre-hardened Steel 100 240 0.8 1.1 240 1.0 1.1 250 1.1 1.1 300 1.1 1.1
35 ─43HRC VP15TF (70─ 130) 300 0.6 0.9 ─ ─ ─ 350 0.9 0.9 450 0.8 0.8
180 1.2 1.3 180 1.4 1.3 150 1.5 1.3 170 1.5 1.3
M

ROTATING
120
Stainless Steel < 270HB VP30RT ( 240 1.0 1.1 240 1.2 1.1 250 1.3 1.1 300 1.3 1.1

TOOLS
80 ─ 160)
300 0.8 0.9 ─ ─ ─ 350 1.1 0.9 450 1.0 0.8
180 1.2 1.7 180 1.4 1.7 150 1.5 1.7 170 1.5 1.7
K Tensile Strength 150
Cast Iron < 350MPa
FH7020 (
100 ─ 200 ) 240 1.0 1.5 240 1.2 1.5 250 1.3 1.5 300 1.3 1.5

MULTI FUNCTIONAL MILLING


300 0.8 1.3 ─ ─ ─ 350 1.1 1.3 450 1.0 1.2
180 1.0 1.5 180 1.2 1.5 150 1.3 1.5 170 1.3 1.5
Tensile Strength 120
Ductile Cast Iron < 800MPa
VP15TF (
80 ─ 160)
240 0.8 1.3 240 1.0 1.3 250 1.1 1.3 300 1.1 1.3
300 0.6 1.1 ─ ─ ─ 350 0.9 1.1 450 0.8 1.0
180 0.6 1.1 180 0.8 1.1 150 0.9 1.1 170 0.9 1.1
H 70
Hardened Steel 43 ─ 55HRC VP15TF ( ) 240 0.5 0.9 240 0.6 0.9 250 0.7 0.9 300 0.7 0.9
50 ─ 90
300 0.4 0.7 ─ ─ ─ ─ ─ ─ ─ ─ ─

zOverhang length c Table feed rate


vf(mm/min)=n x feed per tooth x number of teeth
v Recommended width of cut (ae) is more than 60% of cutter diameter.
b The above cutting conditions are a guide when using a BT50 size holder. In case of
BT40 and HSK63 machines, a cutter diameter of under 35mm is recommended. In this
case, reduce the depth of cut and table feed rate.

Overhang length n Use of ST chipbreaker with a tougher cutting edge is recommended for interrupted
cutting.
The first recommended insert grade for non-standard 06/08/09 ST chipbreakers is
VP30RT irrespective of workpiece materials.
m A cutter body with a coarse pitch is recommended for use in unstable conditions such
as a long tool overhang.
, Use "sharp" JM chipbreaker to lower cutting forces or when there is a long tool
x Main spindle revolution
overhang.
n(min-1)=(Recommended cutting speed x 1000) u
(outer tool diameter x 3.14) . Large chips are generated when machining with the AJX. To avoid a chip
jamming-related problems, machine using an air blow to disperse the chips effectively.

SPARE PARTS TECHNICAL


N001 DATA P001 K075
ROTATING TOOLS

MAXIMUM CAPACITIES
y RAMPING y HELICAL CUTTING

L a How to derive a locus of the


centre of the tool.
ø dc = ø DH - ø D1
Locus of Desired hole Cutting edge

øD1
the centre of diameter diameter
the tool

a Please set the depth of cut per


cycle under max. depth of cut (ap).

X (mm)
ødc

a Please machine in a down cutting


øDH direction (climb milling).

a When ramping and helical cutting, please apply a lower feed (60% of the calculated feed rate or less).
a When drilling, please set the feed in the axial direction at 0.2mm/rev or less.

Ramp Machining Helical Cutting


Tool Machined Max. Depth Max. Drilling
Order Number Diameter Face Diameter of Cut Required Distance for X Depth L (mm) Min. Hole Max. Hole Depth
(mm) (mm) ap (mm) Max. Angle Diameter Diameter A2 (mm)
X=1 X=1.5 X=2 DH (mm) DH (mm)
AJX 06R162 16 8 1.0 3° 19.1 ─ ─ 23 29 0.3
06R172 17 9 1.0 2°30′ 22.9 ─ ─ 25 31 0.3
06R203 20 12 1.0 1°30′ 38.2 ─ ─ 31 37 0.3
06R223 22 14 1.0 1° 57.3 ─ ─ 35 41 0.3
08R202 20 11 1.5 3°30′ 16.3 24.5 ─ 27 36 0.5
08R222 22 13 1.5 3° 19.1 28.6 ─ 31 40 0.5
08R253 25 16 1.5 2° 28.6 43.0 ─ 37 46 0.5
Shank type / Screw-in type

08R283 28 19 1.5 1°42′ 33.7 50.5 ─ 43 52 0.5


09R252 25 14 2.0 4° 14.3 21.5 28.6 33 46 1.0
09R282 28 17 2.0 3° 19.1 28.6 38.1 39 52 1.0
09R303 30 19 2.0 2°42′ 21.2 31.8 42.4 43 56 1.0
09R323 32 21 2.0 2°30′ 22.9 34.4 45.8 47 60 1.0
09R353 35 24 2.0 2° 28.6 43.0 57.3 53 66 1.0
ROTATING
TOOLS

09R404 40 29 2.0 1°30′ 38.2 57.3 76.4 63 76 1.0


12R302 30 18 2.0 4°30′ 12.7 19.0 25.4 39 56 1.5
12R322 32 20 2.0 4° 14.3 21.4 28.6 41 60 1.5
MULTI FUNCTIONAL MILLING

12R352 35 23 2.0 3°30′ 16.3 24.5 32.7 47 66 1.5


12R402 40 28 2.0 3° 19.1 28.6 38.2 57 76 1.5
12R403 40 28 2.0 3° 19.1 28.6 38.2 57 76 1.5
14R503 50 38 2.0 4°12′ 13.6 20.4 27.2 72 96 2.0
14R634 63 51 2.0 2°48′ 20.4 30.7 40.9 98 122 2.0
AJX 09-050 50 40 2.0 1°06′ 52.1 78.1 104.2 83 96 1.0
09-052 52 41 2.0 1° 57.3 85.9 114.6 87 100 1.0
AJX 12-050 50 38 2.0 2° 28.6 43.0 57.3 77 96 1.5
R050 50 38 2.0 2° 28.6 43.0 57.3 77 96 1.5
-052 52 40 2.0 1°48′ 31.8 47.7 63.6 81 100 1.5
-063 63 51 2.0 1°30′ 38.2 57.3 76.4 103 122 1.5
-066 66 54 2.0 1°24′ 40.9 61.4 81.8 109 128 1.5
Arbor type

-080 80 68 2.0 1°06′ 52.1 78.1 104.2 137 156 1.5


-100 100 88 2.0 0°48′ 71.6 107.4 143.2 177 196 1.5
AJX 14-063 63 51 2.0 2°48′ 20.4 30.7 40.9 98 122 2.0
R063 63 51 2.0 2°48′ 20.4 30.7 40.9 98 122 2.0
-066 66 54 2.0 2°30′ 22.9 34.4 45.8 105 128 2.0
R080 80 68 2.0 1°48′ 31.8 47.7 63.6 132 156 2.0
R100 100 88 2.0 1°12′ 47.7 71.6 95.5 172 196 2.0
R125 125 113 2.0 0°48′ 71.6 107.4 143.2 222 246 2.0
R160 160 148 2.0 0°30′ 114.6 171.9 229.2 292 316 2.0

K076
NOTES ON MACHINING PROGRAMMING

Please programme the AJX as a radius cutter.


The approximate radius, R, and unremoved material, K, as shown below.

Unr

Approximate Unremoved material


Insert
em

R (mm) K (mm)
ove

JOMo06T215ZZSR-oo 2.0 0.33


mad
teri

R JOMo080320ZZoR-oo 2.5 0.46


Kal

JDMo09T320ZDoR-oo 3.0 0.47


JDMo120420ZDoR-oo 3.0 0.63
JDMo140520ZDoR-oo 3.0 0.64
(Note) Unremoved material change slightly according to cutting conditions.

EFFECTIVE USE
The special arbors for the AJX
employ a tapered body, and thereby
achieve improved rigidity, compared
with straight arbors. The tapered body of
the special arbor for Vertical wall
Flexural rigidity

1.4 times
the AJX enables machining possible
machining without within the range
1°30' touching a finished of Ls.
Ls

wall with a 1°30' draft


Straight arbor Special arbor angle.
for The AJX
* BT50-22-298-50TA employed.

ROTATING
TOOLS
MULTI FUNCTIONAL MILLING

TECHNICAL
DATA P001 K077
ROTATING TOOLS
MULTI FUNCTIONAL
MILLING
Including
Flat faces
Roughing Face Milling Chamfering Copying Pocket Milling

BSP
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel
Alloy Steel
A2 (Max. Depth of Cut) 36

øD2
øD1

øD4
45°

14 19
ap (Max. Depth of Cut)
a For drilling, chamfering
L2 30
and copying. L1

Right hand tool holder only.


Max. Depth of Cut
*
Number of Teeth

(mm)
Stock

Dimensions (mm)
Order Number Outer Inner

R D1 D2 L1 D4 L2 ap A2 Clamp Screw Wrench Insert

BSPR101S32S s 1 10 25.3 125 32 45 7 2 CS451190T TKY20F


202S32S a 2 20 35.1 125 32 45 7 5 CS451190T TKY20F
202S32L s 2 20 35.1 180 32 100 7 5 CS451190T TKY20F SPMB1204APo
403S32S s 3 40 55.2 125 32 45 7 5 CS451190T TKY20F
403S32L s 3 40 55.2 180 32 100 7 5 CS451190T TKY20F
Clamp Torque (N • m) : CS451190T=5.0
*
INSERTS
P Steel Cutting Conditions (Guide):
Work :Stable Cutting :General Cutting :Unstable Cutting
Material M Stainless Steel
K Cast Iron Honing: T : Chamfer
Coated Carbide Dimensions (mm)
Honing
Class

UP20M

UTi20T

Shape Order Number Geometry


D1 S1 F1
ROTATING
TOOLS

SPMB1204APT M T a a 12.7 4.76 1.4 F1


MULTI FUNCTIONAL MILLING

45°
11°
D1 S1

CUTTING MODE
Minimum Width to Eliminate Core b

Horizontal Feed
t
Core Max. Depth of Cut C7.5
D1

t
a1 2mm(D1=ø10) 2D1
5mm(D1=ø20,ø40) Variance bmm
Core Contour Milling
øD1 Cutter Diameter ø10 ø20 ø40
2D1

øD1 (mm)
Feed for Rotation 1 1.5 2 1 1.5 2 1 1.5 2
t (mm)
Variance 0.04 0.10
Ca.
0.01 0.05
Ca.
0.01 0.06
Ca.
b (mm) 0.3 0.3 0.3
45°

Pocket Milling
(Max.)
7

Face Milling

C7 (Max.)
(Max.)
7

Copying Chamfer Milling

a : Inventory maintained. s : Inventory maintained in Japan.

K078
RECOMMENDED CUTTING CONDITIONS
C D
B
Drilling Ramp milling
A

5mm:D1=ø20,ø40 (Max.)
Face milling

2mm:D1=ø10 (Max.)
Chamfer milling

7mm (Max.)
7mm (Max.)

Cutter Diameter : D1 (mm)


Cutting Cutting Speed & 10 (Flute 1) & 20 (Flute 2) & 40 (Flute 3)
Work Material Hardness Grade (m/min)
Mode Table Feed Table Feed Table Feed
(mm/min) (mm/min) (mm/min)
P A 900 (750 ─ 1000) 1300 (1100 ─ 1500) 1200 (1000 ─ 1350)
270 (180 ─ 325)
Mild Steel < 180HB UP20M B•D 650 (500 ─ 750) 950 (750 ─ 1100) 800 (620 ─ 1000)
C 150 (120 ─ 200) 100 (60 ─ 130) 100 (60 ─ 130) 100 (60 ─ 130)
A 650 (500 ─ 750) 950 (750 ─ 1100) 800 (620 ─ 1000)
Carbon Steel 225 (155 ─ 270)
180─ 280HB UP20M B•D 500 (370 ─ 620) 750 (500 ─ 1000) 700 (500 ─ 880)
Alloy Steel
C 150 (120 ─ 200) 100 (60 ─ 130) 100 (60 ─ 130) 100 (60 ─ 130)
A 190 (130 ─ 250) 250 (130 ─ 380) 250 (130 ─ 380)
160 (110 ─ 180)
High Alloy Steel 200 ─280HB UP20M B•D 100 (60 ─ 130) 100 (60 ─ 130) 100 (60 ─ 130)
C 80 (50 ─ 100) 40 (25 ─ 50) 50 (35 ─ 60) 40 (35 ─ 60)
M A 400 (250 ─ 500) 550 (380 ─ 750) 550 (380 ─ 750)
225 (155 ─ 270)
Stainless Steel < 200HB UP20M B•D 300 (250 ─ 380) 500 (380 ─ 620) 450 (380 ─ 500)
C 150 (120 ─ 200) 100 ( 60 ─ 130) 100 (60 ─ 130) 100 (60 ─ 130)
K A 500 (400 ─ 600) 750 (600 ─ 900) 750 (600 ─ 900)
Tensile
Cast Iron Strength UTi20T B•D 120 (100 ─ 150) 300 (200 ─ 400) 450 (300 ─ 600) 450 (300 ─ 600)
< 350MPa
C 100 (50 ─ 150) 150 (100 ─ 200) 150 (100 ─ 200)

ROTATING
TOOLS
a Revolution (min =(1000×Cutting Speed)÷(3.14×&D1)
-1)

a Table Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution


(Note) These values indicate the cutting speed for the periphery of the cutting edge.

MULTI FUNCTIONAL MILLING


a Recommended cutting conditions are for maximum depth of cut.
a When using a long type (i.g. BSPR403S32L), table feed should be reduced by 30%, if chattering occurs cutting speed should be reduced by
25% of the above recommendations.
a Chip packing can occur when drilling therefore step drilling is recommended. (Rec. step depth 0.5mm)

SPARE PARTS TECHNICAL


N001 DATA P001 K079
ROTATING TOOLS
MULTI FUNCTIONAL
MILLING
Including
Flat faces
Roughing Shoulder Milling Copying Pocket Milling Slotting Spot Milling

SRE a Small Diameter Type L4

øD1
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel

øD4
Alloy Steel

R 0.4 ap (Max. Depth of Cut)


L5
L3
L2
L1

H1
a General Type

øD3
øD1

øD4
a For drilling without a previously formed hole R 0.8
ap (Max. Depth of Cut)
L5 L6

and horizontal feed machining. L2


L4

a Ground key way slot in the insert gives L1


excellent rigidity.
a High rake insert gives excellent sharpness.

H1
Right hand tool holder only.
Number of Teeth

Dimensions (mm)
Stock
Type

Order Number
D1 D3 L1 D4 L2 L3 L4 L5 L6 H1 ap
SRER100SS16 a 1 10 ─ 85 16 25 15 24 10 ─ 14.2 6
Small Diameter

120SS16 a 1 12 ─ 85 16 25 18 24 10 ─ 14.2 8
140SS16 a 1 14 ─ 85 16 25 21 24 10 ─ 14.2 8
160SS16 a 1 16 ─ 85 16 25 24 24 10 ─ 14.2 9
180SS20 a 1 18 ─ 100 20 30 27 25 11 ─ 18.2 9
SRER200SS20 a 1 20 1.2 100 20 30 ─ 25 11 ─ 18.2 8
ROTATING

200SL20 a 1 20 1.2 120 20 50 ─ 25 11 ─ 18.2 8


TOOLS

Standard

250SS25 a 1 25 6.4 115 25 35 ─ 32 12 17 23 8


250SL25 s 1 25 6.4 140 25 60 ─ 32 12 17 23 8
MULTI FUNCTIONAL MILLING

300SS32 a 1 30 10.8 125 32 45 ─ 36 14 19 30 8

SPARE PARTS
* *
Tool Holder Number
Clamp Bridge Clamp Screw Stop Ring Wrench Insert

SRER100SS16 ─ TS253 ─ ─ TKY08F SRE06R ─


120SS16 ─ TS3 ─ ─ TKY08F SRE07R ─
140SS16 ─ TS3 ─ ─ TKY08F SRE07R ─
160SS16 ─ TS35 ─ ─ TKY10F SRE09R ─
180SS20 ─ TS35 ─ ─ TKY10F SRE09R ─
SRER200SS20 SRK1R ─ SRS5 CR4 TKY20F ─ SRE12R
200SL20 SRK1R ─ SRS5 CR4 TKY20F ─ SRE12R
250SS25 SRK1R ─ SRS5 CR4 TKY20F ─ SRE12R
250SL25 SRK1R ─ SRS5 CR4 TKY20F ─ SRE12R
300SS32 SRK1R ─ SRS5 CR4 TKY20F ─ SRE12R
Clamp Torque (N • m) : TS253=1.0, TS3=1.0, TS35=2.5, SRS5=5.0
*
a : Inventory maintained. s : Inventory maintained in Japan.

K080
INSERTS
Coated Carbide Dimensions (mm)

Class
UP20M

UTi20T
Shape Order Number Geometry
L1 L2 S1 Re

SRE06R E a s 8.5 6.35 2.3 0.4 Re

07R E a s 10.6 7.94 2.8 0.4

L2
09R E a s 12.7 9.525 3.5 0.4 15°
85° L1 S1

SRE12R E a s 12.7 9.525 4 0.8 Re

L2
20°
85° L1 S1

RECOMMENDED CUTTING CONDITIONS


A : Shoulder Milling B : Slot Milling C : Drilling
0.3D1 D1
H

H
Cutting Mode

H
D1

Workpiece

Direction of
Tool
Tool Progression a Blow away the chips with air while cutting. a Use pick feed at 0.5mm intervals,
Direction of Tool Rotation a Minimize the overhang length of the to divide the chips into pieces.
a Down cutting is recommended in view tool from chuck. a Wet cutting assures more stable cutting.
of finished face and chip control.

Cutter Diameter : D1 (mm)


Cutting
Mode

Depth Cutting Speed & 10 ─ & 14 & 16 ─& 18 & 20 ─&30


Work Material Hardness Grade
of Cut (m/min) Feed per Tooth Feed per Tooth Feed per Tooth
H (mm/tooth) (mm/tooth) (mm/tooth)
A 5
P

ROTATING
UP20M 140 0.075 (0.05 ─ 0.1) 0.115 (0.08 ─ 0.15) 0.15 (0.1 ─ 0.2)
Carbon Steel

TOOLS
180 ─280HB B
UTi20T 3 (100 ─ 170)
C 0.065 (0.05 ─ 0.08) 0.065 (0.05 ─ 0.08) 0.075 (0.05 ─ 0.1)
A 5
UP20M 140 0.065 (0.05 ─ 0.08) 0.095 (0.07 ─ 0.12) 0.125 (0.1 ─ 0.15)
Alloy Steel 180 ─280HB B
(100 ─ 170)
UTi20T 3

MULTI FUNCTIONAL MILLING


C 0.065 (0.05 ─ 0.08) 0.065 (0.05 ─ 0.08) 0.06 (0.02 ─ 0.1)
Tensile A 5
K UP20M 120 0.075 (0.05 ─ 0.1) 0.115 (0.08 ─ 0.15) 0.15 (0.1 ─ 0.2)
Cast Iron Strength B
(80 ─ 140)
UTi20T 3
< 450MPa C 0.065 (0.05 ─ 0.08) 0.065 (0.05 ─ 0.08) 0.075 (0.05 ─ 0.1)
A 3
H UP20M 60 0.04 (0.03 ─ 0.05) 0.04 (0.03 ─ 0.05) 0.075 (0.05 ─ 0.1)
Hardened Steel 40 ─ 60HRC B
(40 ─ 70)
UTi20T 2
0.04 (0.03 ─ 0.05) 0.065 (0.05 ─ 0.08) 0.065 (0.05 ─ 0.08)
C
aRevolution (min-1)=(1000×Cutting Speed)÷(3.14×&D1) aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution

y CAUTION FOR USE


aMinimum width for finishing the bottom smoothly
D1 Tool Holder L A
Drilling + Contouring Drilling + Crossfeed Cutting

øD1
(Diameter) Number (Min. Width) (Min. Diameter)
10 SRER100 20

12 SRER120 24
Drilling
14 SRER140 28
L (Min. Width) Crossfeed
16 SRER160 32
øA (Min. Diameter)

18 SRER180 36

20 SRER200 40
øD1

Drilling 25 SRER250 50

Contour milling 30 SRER300 60

SPARE PARTS TECHNICAL


N001 DATA P001 K081
ROTATING TOOLS
MULTI FUNCTIONAL
MILLING Roughing Face Milling Shoulder Milling Shoulder Milling Chamfering Pocket Milling

OCTACUT
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel
Fig.1 Fig.2
øD9
Fig.3
øD9
Fig.4
øD9
Alloy Steel W1 W1 W1 ø14

L8

L8
L8
L8

L7

L7
L7
Set Bolt

L1
L1

L1
L7
a 20°positive insert.

L1
a For octagonal and øD8

A2

A1
ap

A2

A1
ap
A2

A1
ap
øD8 øD8 ø66.7
round type inserts. øD3 3° øD3 3° øD3 3°

A2

A1
ap
øD3 øD6 øD6
a Multi functional øD6 3° øD6
øD1 øD1
øD1 øD1
machining.
C H :3°
A.R :+13°
y ARBOR TYPE R.R :-4° Right hand tool holder only.

Stock Number Dimensions (mm) Mass Max. Depth of Cut Type


Order Number
R of Teeth D1 D6 D3 L1 D9 L7 D8 W1 L8 (kg) A1 ap A2 (Fig.)

OCTACUT0403ARB a 3 40 31.7 21.2 40 16 18 ─ 8.4 5.6 0.4 2.5 7 3 1


0504ARB a 4 50 41.9 31.4 50 22 20 11 10.4 6.3 0.5 2.5 7 3 2
0634ARB a 4 63 54.9 44.5 50 22 20 11 10.4 6.3 0.7 2.5 7 3 2
0805ARB a 5 80 71.9 61.5 50 27 23 13 12.4 7 1.2 2.5 7 3 2
OCTACUT0503AR a 3 50 38.3 24.5 50 22 20 ─ 10.4 6.3 0.5 3 9 4 1
0634AR a 4 63 51.4 37.6 50 22 20 11 10.4 6.3 0.7 3 9 4 2
0805AR a 5 80 68.4 54.7 50 27 23 13 12.4 7 1.2 3 9 4 2
1006AR a 6 100 88.5 74.7 50 32 32 45 14.4 8 1.6 3 9 4 2
1257BR a 7 125 113.5 99.8 50 40 32 56 16.4 9 1.8 3 9 4 3
1608CR a 8 160 148.5 134.8 50 40 29 88.7 16.4 9 3.6 3 9 4 4

SPARE PARTS
* z x
Tool Holder Number
ROTATING

Clamp Screw Wrench Wrench Set Bolt Set Bolt Insert


TOOLS

OCTACUT0403ARB HDS08030 ─
OCTACUT0504ARB BOES101 zOEMX12T3pppp
CS350990T TKY10F ─
OCTACUT0634ARB ─ xREMX12T3pppp
MULTI FUNCTIONAL MILLING


0805ARB
OCTACUT0503AR HDS10031 ─
OCTACUT0634AR BOES101
OCTACUT0805AR zOEMX1705pppp
CS501290T ─ TKY25T
1006AR ─ xREMX1705pppp

1257BR
1608CR

* Clamp Torque (N • m) : CS350990T=2.5, CS501290T=7.5


APPLICATION
4(Max.)

øD1 3° øD1
Core Minimum Width
42° 42° to Eliminate Core
D1
9

C5 Drilling
3

Max. Depth of Cut R Corner Milling 2D1


5°(Max.)

Core
Contouring
Face Milling
2D1
4

Maximum cutting depth is


Approx.0.1 4mm by inside cutting edge.
(Wall Face Geometry) Approx.1.2
Pocket Milling
4 42°
999
44 4

(Max.)

Deep Shoulder Milling Chamfer Milling


Above sizes are for OEMX1705oooo.

a : Inventory maintained. s : Inventory maintained in Japan.

K082 [ : Inventory maintained. To be replaced by new products.


A2
36

øD1 ─ 0.3
0

øD4
(Inner)

øD6
øD3
14 19

42°
A1
5
(Max. Depth of Cut) ap
L2
L1

y STRAIGHT SHANK TYPE Right hand tool holder only. Tolerance when setting with master insert.

*
Number of Teeth

z x
Stock

z
Dimensions (mm)
Order Number x
R D1 D6 D3 L1 D4 L2 A1 ap A2 Clamp Screw Wrench Insert
OCTACUT322S32RB a 2 32 23.6 13.1 125 32 45 2.5 7 3 CS350990T zTKY10F
403S32RB a 3 40 31.7 21.2 125 32 45 2.5 7 3 CS350990T zTKY10F zOEMX12T3oooo
504S32RB s 4 50 41.9 31.4 125 32 45 2.5 7 3 CS350990T zTKY10F xREMX12T3oooo
634S32RB s 4 63 54.9 44.5 125 32 45 2.5 7 3 CS350990T zTKY10F
503S32R s 3 50 38.3 24.5 125 32 45 3 9 4 CS501290T xTKY25T zOEMX1705oooo
634S32R s 4 63 51.4 37.6 125 32 45 3 9 4 CS501290T xTKY25T xREMX1705oooo

* Clamp Torque (N • m) : CS350990T=2.5, CS501290T=7.5 A2


M16x2.0
øD1
øD6
øD3

øD4
42°
A1
(Max. Depth of Cut) ap 18
L2
L1 17

y SCREW-IN TYPE Right hand tool holder only.

*
Number of Teeth

z x
Stock

Dimensions (mm)
Order Number
R D1 D6 D3 L1 D4 L2 A1 ap A2 Clamp Screw Wrench Insert
zOEMX12T3oooo
OCTACUT0322SARB a 2 32 23.6 13.1 66 17 43 2.5 7 3 CS350990T TKY10F
xREMX12T3oooo

ROTATING
* Clamp Torque (N • m) : CS350990T=2.5

TOOLS
INSERTS
P Steel Cutting Conditions (Guide):

MULTI FUNCTIONAL MILLING


Work M Stainless Steel :Stable Cutting :General Cutting : Unstable Cutting
Material K Cast Iron Honing:
H Hardened Materials E : Round S : Chamfer + Hone T : Chamfer
Coated Cermet Carbide CBN 1
* Dimensions (mm)
Honing
Class

NX2525
NX4545
VP15TF

MB730
UP20M

UTi20T

Shape Order Number Geometry


F7010
F7030
F620

D1 S1 F1

OEMX 12T3ETR1 M T a [ s a a 12.7 3.97 1.0


F1

12T3ESR1 M S a 12.7 3.97 1.0


* 2 12T3EER1-JS M E a a 12.7 3.97 1.0 20°

* 2 12T3ETR1-JS
OEEX1705ETR1
M
E
T
T
[
s s
a 12.7
17.0
3.97
5.0
1.0
1.4
D1 S1

OEMX 1705ETR1 M T a [ s s a a 17.0 5.0 1.4 *2


JS Breaker
1705ESR1 M S a 17.0 5.0 1.4 2.5
*2 * 2 1705EER1-JS M E 17.0 5.0 1.4
F1

JS Breaker a a

* 2 1705ETR1-JS M T [ s a 17.0 5.0 1.4 *1 CBN


REMX12T3TN M T [ a 12.95 4.17 ─
12T3SN M S s 12.95 4.17 ─
* 2 12T3EN-JS M E s 12.95 4.17 ─
20°
* 2 12T3TN-JS
REMX1705TN
M
M
T
T
[
[
a
a
12.95
17.25
4.17
5.2


D1 S1

1705SN 17.25 5.2 ─


M S s
*2
JS Breaker
*2 * 2 1705EN-JS M E s 17.25 5.2 ─
JS Breaker
* 2 1705TN-JS M T [ a 17.25 5.2 ─
*2 Insert with chip breaker.
SCREW-IN SPARE PARTS TECHNICAL
ARBORS K122 N001 DATA P001 K083
ROTATING TOOLS

RECOMMENDED CUTTING CONDITIONS

F
B C D (Ramp milling) G H I
(Face milling) (Face milling) (Drilling) (Boring) (Helical milling) (Contour milling)
A 8 corners usable 4 corners usable E
(Chamfer milling) (Shoulder milling)

9mm(Max.)

4mm(Max.)
3mm(Max.)

42°

(Note) These are recommended cutting conditions when cutter diameter is less than 80. For cutters with diameter > & 80mm increase cutting
speed by 10%. Above sizes are for OEMX1705 oooo.
Cutting Speed Feed per Tooth
Work Material Hardness Grade
(m/min) Cutting Mode (mm/tooth)
A 0.2 (0.15 ─ 0.25)
P F7030 240 (180 ─ 300)
B 0.2 (0.15 ─ 0.25)
Mild Steel < 180HB
C,E,F 0.2 (0.15 ─ 0.25)
UTi20T 190 (130 ─ 230)
D,G,H,I 0.075 (0.05 ─ 0.1)
A 0.2 (0.15 ─ 0.25)
F7030 200 (140 ─ 240)
B 0.2 (0.15 ─ 0.25)
180 ─ 280HB C,E,F 0.2 (0.15 ─ 0.25)
UTi20T 160 (110 ─ 190)
Carbon Steel D,G,H,I 0.075 (0.05 ─ 0.1)
Alloy Steel A 0.2 (0.15 ─ 0.25)
F7030 150 (100 ─ 170)
B 0.2 (0.15 ─ 0.25)
280 ─ 380HB C,E,F 0.2 (0.15 ─ 0.25)
UTi20T 110 (80 ─ 140)
D,G,H,I 0.075 (0.05 ─ 0.1)
A 0.15 (0.1 ─ 0.2)
F7030 130 (90 ─ 160)
B 0.15 (0.1 ─ 0.2)
Pre-Hardened Steel 35 ─45HRC C,E,F 0.1 (0.05 ─ 0.15)
UTi20T 110 (70 ─ 130)
D,G,H,I 0.05 (0.025 ─ 0.075)
A 0.15 (0.1 ─ 0.2)
F7030 150 (100 ─ 170)
B 0.15 (0.1 ─ 0.2)
High Alloy Steel < 300HB
C,E,F 0.1 (0.05 ─ 0.15)
UTi20T 110 (80 ─ 140)
D,G,H,I 0.05 (0.025 ─ 0.075)
200 (140 ─ 240)
A 0.15 (0.1 ─ 0.2)
M F7030
B 0.15 (0.1 ─ 0.2)
Stainless Steel < 270HB
C,E,F 0.1 (0.05 ─ 0.15)
UTi20T 160 (110 ─ 190)
D,G,H,I 0.075 (0.05 ─ 0.1)
A 0.3 (0.25 ─ 0.35)
K
B 0.25 (0.2 ─ 0.3)
ROTATING

Tensile Strength UTi20T 160 (110 ─ 190)


0.15 (0.1 ─ 0.2)
TOOLS

Cast Iron C,E,F


< 350MPa D,G,H,I 0.075 (0.05 ─ 0.1)
MB730 1500 (1000 ─ 3000) B (Depth of Cut 0.1 ─ 0.5mm) 0.15 (0.1 ─ 0.2)
A 0.25 (0.2 ─ 0.3)
Tensile Strength B 0.2 (0.15 ─ 0.25)
MULTI FUNCTIONAL MILLING

UTi20T 130 (90 ─ 160)


360 ─ 500MPa C,E,F 0.1 (0.05 ─ 0.15)
D,G,H,I 0.05 (0.025 ─ 0.075)
Ductile Cast Iron 0.25 (0.2 ─ 0.3)
A
Tensile Strength B 0.2 (0.15 ─ 0.25)
UTi20T 110 (70 ─ 130)
500 ─ 800MPa C,E,F 0.1 (0.05 ─ 0.15)
D,G,H,I 0.05 (0.025 ─ 0.075)
A 0.15 (0.1 ─ 0.2)
H
B 0.15 (0.1 ─ 0.2)
UTi20T 60 (50 ─ 80)
Heat-Treated Steel 45 ─60HRC C,E,F 0.1 (0.05 ─ 0.12)
D,G,H,I 0.05 (0.025 ─ 0.06)
MB730 150 (100 ─ 200) B (Depth of Cut 0.1 ─ 0.3mm) 0.15 (0.1 ─ 0.2)
aRevolution (min-1)=(1000×Cutting Speed)÷(3.14×& D1)
aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution
(Note 1) This list of recommended cutting conditions is for flank wear of 0.3mm in 30min. cutting time.
(Note 2) More than 50mm shank length should be clamped in the milling chuck.
(Note 3) Use pick feed when drilling. (0.5mm step is recommended)
(Note 4) When chattering occurs, reduce cutting speed by 20 ─ 30%.
(Note 5) When using round inserts, make sure that the flat portion of the flank surface is secure against the insert seat wall.

TECHNICAL
K084 DATA P001
MULTI FUNCTIONAL
MILLING
Including
Flat faces
Roughing Shoulder Milling Face Milling Copying Pocket Milling Slotting

BRP Fig.1 øD7 Fig.2 øD7


øD9 øD9

L8
ø40 W1 ø50 W1

L8
ø42 ø52
Carbon Steel Stainless Steel Hardened Steel

L7
Light Alloy Cast Iron ø63

L7
Alloy Steel Set Bolt ø66

L1
L1
(Attached)

ap
ø80

ap
øD8

A2

A2
øD6
a 11°positive insert. øD1
øD6
a Round shape insert Set an attached bolt.
øD1

with a strong cutting Fig.3 øD7


øD9
edge. ø100

L8
W1

a Wide range of tools

L7
available.

L1
a Suitable for mould
øD8
machining.

ap
A2
øD6
øD1
A.R :+5°
y ARBOR TYPE R.R :-4°─ 0° Right hand tool holder only.
Max.
*
Cutting Edge R(a)

Stock

Mass
Number
of Teeth

Dimensions (mm) Depth of Type


Order Number Cut (Fig.)
R D1 D6 D7 L1 D9 L7 D8 W1 L8 (kg) ap A2 Clamp Screw Wrench Set Bolt
BRP6P-040A03R s 3 40 27.9 33.3 40 16 18 ─ 8.4 5.6 0.4 6 4 TS43 TKY15D HDS08030 1
-050A04R s 4 50 37.8 43.1 50 22 20 11 10.4 6.3 0.5 6 4 TS43 TKY15D ─ 2
-063A05R s 5 63 50.8 56.1 50 22 20 11 10.4 6.3 0.7 6 4 TS43 TKY15D ─ 2
BRP6N-042A04R a 4 42 29.8 ─ 40 16 18 ─ 8.4 5.6 0.4 6 4 TS43 TKY15D HDS08030 1
6 -050A04R a 4 50 37.8 ─ 50 22 20 11 10.4 6.3 0.5 6 4 TS43 TKY15D ─ 2
-052A05R a 5 52 39.8 ─ 63 22 20 11 10.4 6.3 0.5 6 4 TS43 TKY15D ─ 2
-063A05R a 5 63 50.8 ─ 50 22 20 11 10.4 6.3 0.7 6 4 TS43 TKY15D ─ 2
-066A06R a 6 66 53.8 ─ 63 22 20 11 10.4 6.3 0.7 6 4 TS43 TKY15D ─ 2
-080A06R a 6 80 67.8 ─ 50 27 22 13 12.4 8 1.2 6 4 TS43 TKY15D ─ 2
BRP8P-063A04R s 4 63 46.8 54.5 50 22 20 11 10.4 6.3 0.7 8 5.5 TS54 TKY25D ─ 2
BRP8N-063A04R a 4 63 46.8 ─ 50 22 20 11 10.4 6.3 0.7 8 5.5 TS54 TKY25D ─ 2
8
-080A06R a 6 80 63.8 ─ 50 27 22 13 12.4 8 1.2 8 5.5 TS54 TKY25D ─ 2
-100B07R a 7 100 83.8 ─ 50 32 32 45 14.4 8 1.6 8 5.5 TS54 TKY25D ─ 3

ROTATING
Clamp Torque (N • m) : TS43=3.5, TS54=7.5
*

TOOLS
M
─ 0.1
øD1 ─ 0.3

MULTI FUNCTIONAL MILLING


A1
øD 6

øD4

øD5

ap
L2
L1 H1

y SCREW-IN TYPE Right hand tool holder only.

* z
Number of Teeth
Stock

x
Dimensions (mm)
Type

Order Number

R D1 D6 L1 L2 D4 D5 H1 M ap A1 Clamp Screw Wrench Insert


BRP4NR161M08 a 1 16 7.8 46 28 8.5 13 10 M8 4 1
BRP4

202M10 a 2 20 11.8 47 28 10.5 18 15 M10 4 2 zRPMW08T2M0E/T


CS250560T TKY08F
253M12 a 3 25 16.8 54 32 12.5 21 17 M12 4 2 xRPMT08T2M0E-JS
323M16 a 3 32 23.8 59 36 17 29 22 M16 4 2
BRP5NR201M10 a 1 20 9.8 51 32 10.5 18 15 M10 5 1.2 CS350760T
BRP5

252M12 a 2 25 14.8 54 32 12.5 21 17 M12 5 2.5 zRPMW10T3M0E/T


TKY15F
323M12 a 3 32 21.8 58 36 12.5 21 17 M12 5 2.5 CS350860T xRPMT10T3M0E-JS
323M16 a 3 32 21.8 59 36 17 29 22 M16 5 2.5
BRP6N-322M16 a 2 32 19.8 65 42 17 18.3 22 M16 6 4 TKY15D
BRP6

BRP6NR322M16 a 2 32 19.8 58 35 17 29 22 M16 6 4 zRPMW1204M0E/T


TS43
403M16 a 3 40 27.8 66 43 17 29 22 M16 6 4 TKY15F xRPMW1204M0E-JS
424M16 a 4 42 29.8 66 43 17 29 22 M16 6 4
Clamp Torque (N • m) : CS250560T=1.0, CS350760T=3.5, CS350860T=3.5, TS43=3.5
*
a : Inventory maintained. s : Inventory maintained in Japan.
SCREW-IN SPARE PARTS TECHNICAL
ARBORS K122 N001 DATA P001 K085
ROTATING TOOLS

øD6
øD1
A2

øD4
R=(ap) ap (Max. Depth of Cut)
B2°
(Corresponding Inclination Angle)
Cutting edge diameter = 63mm
L2

L1

y STRAIGHT SHANK TYPE Right hand tool holder only.

*
Cutting Edge R(a)

Number of Teeth

z z
x
Stock

Dimensions (mm)
Type

Order Number x

R D1 D6 L1 D4 L2 A2 B2 ° Clamp Screw Wrench Insert


BRP4NR121S12 s 1 12 3.8 85 12 25 0.2 3°00′ CS250560T xTKY08F
161S16 s 1 16 7.8 85 16 25 1.0 3°00′ CS250560T xTKY08F
R
202S20 s 2 20 11.8 100 20 30 2.0 2°25′ CS250560T xTKY08F
253S25 s 3 25 16.8 115 25 35 2.0 2°02′ CS250560T xTKY08F
121LS12 s 1 12 3.8 150 12 70 0.2 0°57′ CS250560T xTKY08F zRPMW08T2M0E/T
4 xRPMT08T2M0E-JS
161LS16 s 1 16 7.8 150 16 70 1.0 0°57′ CS250560T xTKY08F
L
202LS20 s 2 20 11.8 180 20 100 2.0 0°39′ CS250560T xTKY08F
253LS25 s 3 25 16.8 180 25 100 2.0 0°39′ CS250560T xTKY08F
202ELS20 s 2 20 11.8 250 20 130 2.0 0°30′ CS250560T xTKY08F
EL
253ELS25 s 3 25 16.8 250 25 130 2.0 0°30′ CS250560T xTKY08F
BRP5NR161S16 s 1 16 5.8 80 16 25 0.3 3°09′ CS350760T xTKY15F
201S20 s 1 20 9.8 100 20 30 1.2 2°31′ CS350760T xTKY15F
R
252S25 s 2 25 14.8 115 25 35 2.5 2°06′ CS350860T xTKY15F
323S32 s 3 32 21.8 125 32 45 2.5 1°34′ CS350860T xTKY15F
161LS16 s 1 16 5.8 150 16 70 0.3 0°58′ CS350760T xTKY15F zRPMW10T3M0E/T
5 xRPMT10T3M0E-JS
201LS20 s 1 20 9.8 180 20 100 1.2 0°40′ CS350760T xTKY15F
L
252LS25 s 2 25 14.8 180 25 100 2.5 0°40′ CS350860T xTKY15F
323LS32 s 3 32 21.8 200 32 120 2.5 0°33′ CS350860T xTKY15F
252ELS25 s 2 25 14.8 250 25 130 2.5 0°30′ CS350860T xTKY15F
EL
323ELS32 s 3 32 21.8 300 32 180 2.5 0°22′ CS350860T xTKY15F
ROTATING

BRP6PR322S32 2 32 19.8 125 32 45 4 1°37′ TS43 zTKY15D


TOOLS

s
403S32 s 3 40 27.9 125 32 45 4 ─ TS43 zTKY15D
R
504S32 s 4 50 37.8 150 32 50 4 ─ TS43 zTKY15D
504S42 s 4 50 37.8 150 42 50 4 ─ TS43 zTKY15D
MULTI FUNCTIONAL MILLING

322LS32 s 2 32 19.8 200 32 120 4 0°33′ TS43 zTKY15D


403LS32 s 3 40 27.9 200 32 120 4 ─ TS43 zTKY15D zRPMW1204M0E/T
6 L xRPMT1204M0E-JS
504LS32 s 4 50 37.8 250 32 150 4 ─ TS43 zTKY15D
504LS42 s 4 50 37.8 250 42 150 4 ─ TS43 zTKY15D
322ELS32 s 2 32 19.8 300 32 50 4 1°26′ TS43 zTKY15D
403ELS32 s 3 40 27.9 300 32 120 4 ─ TS43 zTKY15D
EL
403ELS42 s 3 40 27.9 300 42 50 4 2°44′ TS43 zTKY15D
504ELS42 s 4 50 37.8 300 42 50 4 ─ TS43 zTKY15D
BRP8PR402S32 s 2 40 23.8 125 32 45 5.5 ─ TS54 zTKY25D
503S32 s 3 50 33.8 150 32 50 5.5 ─ TS54 zTKY25D
R 503S42 s 3 50 33.8 150 42 50 5.5 ─ TS54 zTKY25D
634S32 s 4 63 46.8 150 32 50 5.5 ─ TS54 zTKY25D
634S42 s 4 63 46.8 150 42 50 5.5 ─ TS54 zTKY25D
402LS32 s 2 40 23.8 200 32 120 5.5 ─ TS54 zTKY25D
503LS32 s 3 50 33.8 250 32 150 5.5 ─ TS54 zTKY25D zRPMW1606M0E/T
8 xRPMT1606M0E-JS
L 503LS42 s 3 50 33.8 250 42 150 5.5 ─ TS54 zTKY25D
634LS32 s 4 63 46.8 250 32 150 5.5 ─ TS54 zTKY25D
634LS42 s 4 63 46.8 250 42 150 5.5 ─ TS54 zTKY25D
402ELS32 s 2 40 23.8 300 32 50 5.5 ─ TS54 zTKY25D
402ELS42 s 2 40 23.8 300 42 50 5.5 2°52′ TS54 zTKY25D
EL
503ELS42 s 3 50 33.8 300 42 50 5.5 ─ TS54 zTKY25D
634ELS42 s 4 63 46.8 300 42 50 5.5 ─ TS54 zTKY25D
(Note) R : regular type L : long type EL : extra long type
Clamp Torque (N • m) : CS250560T=1.0, CS350760T=3.5, CS350860T=3.5, TS43=3.5, TS54=7.5
*

a : Inventory maintained. s : Inventory maintained in Japan.

K086
INSERTS
P Steel
Cutting Conditions (Guide):
M Stainless Steel :Stable Cutting : General Cutting :Unstable Cutting
Work
Material K Cast Iron
S Heat-resistant Alloy, Titanium Alloy Honing:
E : Round T : Chamfer
H Hardened Materials
Coated Cermet Carbide Dimensions (mm)

Honing
Class

UTi20T
VP15TF
Shape Order Number Geometry

NX2525
NX4545
F7010
F7030

AP20M
D1 S1

RPMW08T2M0E M E a s a 8 2.78
08T2M0T M T a 8 2.78
10T3M0E M E a s a 10 3.97
10T3M0T M T a 10 3.97
1204M0E M E a a a a a 12 4.76 11°
1204M0T M T a a 12 4.76 D1 S1
1606M0E M E a a s a 16 6.35
1606M0T M T a 16 6.35
RPMT08T2M0E-JS M E a a a 8 2.78
10T3M0E-JS M E a a a 10 3.97
1204M0E-JS M E a a a a a 12 4.76
1606M0E-JS M E a a a s 16 6.35 11°
D1 S1

RECOMMENDED CUTTING CONDITIONS


y CUTTING SPEED (m/min)
Coated Carbide
Work Material Hardness
F7030 VP15TF UTi20T
P Mild Steel < 180HB 250 (200 ─300) 250 (200─300) 150 (100─200)

180 ─280HB 180 (130 ─ 220) 180 (130─ 220) 140 (100─ 170)
Carbon Steel
Alloy Steel
280 ─380HB 160 (110 ─ 190) 160 (110─190) 100 (70 ─120)

Pre-Hardened Steel 35 ─45HRC 120 (80 ─ 140) 120 (80 ─ 140) 90 (60 ─100)

ROTATING
130 (90 ─ 160) 130 (90 ─ 160) 100 (70 ─120)

TOOLS
High Alloy Steel 300HB

M Stainless Steel < 260HB 180 (130 ─ 220) 180 (130─ 220) 140 (100─170)

K Cast Iron Tensile Strength < 350MPa ─ 170 (130─ 220) 140 (100─ 170)

MULTI FUNCTIONAL MILLING


Tensile Strength 360─ 500MPa ─ 140 (100─ 180) 120 (80 ─140)
Ductile Cast Iron
Tensile Strength 500─ 800MPa ─ 110 (80 ─ 140) 90 (70 ─110)

H Hardened Steel 45 ─60HRC ─ 60 (50 ─ 100) 60 (40 ─70)


(Note) Cutting speeds shown in bold type are for the recommended first choice grades.

y FEED PER TOOTH (mm/tooth)


Depth of Cut (mm)
Type
1 2 3 4 5 6 7 8
BRP4 0.40 0.30 0.20 0.10 ─ ─ ─ ─

BRP5 0.40 0.35 0.30 0.20 0.10 ─ ─ ─

BRP6 0.50 0.40 0.30 0.25 0.23 0.20 ─ ─

BRP8 0.60 0.50 0.45 0.40 0.33 0.30 0.25 0.20

SPARE PARTS TECHNICAL


N001 DATA P001 K087
ROTATING TOOLS
DEEP SHOULDER
MILLING Roughing Shoulder Milling Side Milling

SPX
Light Alloy Cast Iron Carbon Steel Alloy Tool Steel Hardened Steel
a Straight shank type (Combination shank)
Alloy Steel

øD4
øD1
ap (Max. Depth of Cut)
90°
L2
L1

a Taper shank BT50 type


L10 BT50

øD1
ap (Max. Depth of Cut)
a Low cutting resistance 90° L2
due to the use of wavy inserts. L1

a Suitable for heavy cutting


due to holder rigidity. a SK50 shank type
L10
SK50
a MT5 shank type MT5
M20
øD1

øD1
ap (Max. Depth of Cut) ap (Max. Depth of Cut)
90° 90°
L2 L2
L1 L1

Number Number of Insert


of Teeth Dimensions (mm)
Stock

Bottom On-edge A Bottom On-edge B Peripheral


Type Order Number
Bottom
Flutes
Total

JPMX MPMX SPMX


D1 L1 D4 L2 L10 ap
190412- oo 120412-oo 120408-oo
Short

SPX4R05016WNES s 2 16 4 50 180 50.8 100 – 72 2 2 12


Straight Shank
(Combination)

SPX4R05024WNS s 2 24 4 50 220 50.8 140 – 110 2 2 20


Standard

4R05034WNM s 2 34 4 50 270 50.8 190 – 157 2 2 30


ROTATING

4R05044WNL 2 44 4 50 320 50.8 240 – 205 2 2 40


TOOLS

s
Short

SPX4R05016BT50NES s 2 16 4 50 249.8 – 100 148 72 2 2 12


DEEP SHOULDER MILLING

SPX4R05024BT50NS s 2 24 4 50 289.8 – 140 188 110 2 2 20


4R05034BT50NM 2 34 4 50 339.8 – 190 238 157 2 2 30
BT50 Shank

4R05044BT50NL s 2 44 4 50 389.8 – 240 288 205 2 2 40


Standard

4R06324BT50NS s 2 24 4 63 289.8 – 140 188 110 2 2 20


4R06334BT50NM s 2 34 4 63 339.8 – 190 238 157 2 2 30
4R06344BT50NL s 2 44 4 63 389.8 – 240 288 205 2 2 40
4R06356BT50NX s 2 56 4 63 439.8 – 290 338 261 2 2 52
SPX4R05024SK50NS a 2 24 4 50 289.6 – 140 188 110 2 2 20
4R05034SK50NM a 2 34 4 50 339.6 – 190 238 157 2 2 30
4R05044SK50NL a 2 44 4 50 389.6 – 240 288 205 2 2 40
SK50 Shank

Standard

4R06324SK50NS a 2 24 4 63 289.6 – 140 188 110 2 2 20


4R06334SK50NM a 2 34 4 63 339.6 – 190 238 157 2 2 30
4R06344SK50NL a 2 44 4 63 389.6 – 240 288 205 2 2 40
4R06356SK50NX a 2 56 4 63 439.6 – 290 338 261 2 2 52
SPX4R05024MT5NS a 2 24 4 50 279.5 – 150 – 110 2 2 20
MT5 Shank

Standard

4R05034MT5NM a 2 34 4 50 329.5 – 200 – 157 2 2 30


4R05044MT5NL a 2 44 4 50 379.5 – 250 – 205 2 2 40

a : Inventory maintained. s : Inventory maintained in Japan.

K088
L7
y SHELL TYPE L8

NEW

øD8

øD9
øD1

W1
ap (Max. Depth of Cut)

L1

Right hand tool holder only.

D1 Set Bolt Geometry

& 63 HSC12070

& 80 16065
Stock

Number Number of Insert


of Teeth Dimensions (mm)
Bottom Cutting Edge A Bottom Cutting Edge B Peripheral Cutting Edge
Order Number
Bottom
Flutes
Total

R D1 L1 D9 L7 D8 W1 L8 ap JPMX MPMX SPMX


140412- oo 120412- oo 120408- oo

SPX4-063A24A058RA a 4 24 4 63 85 27 28 13 12.4 7 58 2 2 20

-080A24A058RA a 4 24 4 80 85 32 40 17 14.4 8 58 2 2 20
(Note) Through coolant supply is also possible by using a suitable through coolant arbor.

SPARE PARTS
*
Holder
Anti-seize Insert
Clamp Screw Wrench
Lubricant Bottom Cutting Edge A Bottom Cutting Edge B Peripheral Cutting Edge

ROTATING
TOOLS
JPMX190412-WH MPMX120412-WH SPMX120408-WH
SPX TS55 TKY25D MK1KS
JPMX190412-JM MPMX120412-JM SPMX120408-JM
JPMX140412-WH MPMX120412-WH SPMX120408-WH

DEEP SHOULDER MILLING


SPX Shell Type TS55 TKY25D MK1KS
JPMX140412-JM MPMX120412-JM SPMX120408-JM

* Clamp Torque (N • m) : TS55=7.5

K089
ROTATING TOOLS

INSERTS
Coated Dimensions (mm)

Class

VP20RT
VP15TF
Type Shape Order Number Geometry
L1 L2 D1 S1 Re

JPMX190412-WH M a a 19.05 12.7 ─ 4.76 1.2


Bottom Cutting Edge A

Re
* 140412-WH M a a 14.3 12.7 ─ 4.76 1.2

L2
11°
Wavy Cutting Edge Type (WH Breaker)

86° L1 S1

MPMX120412-WH M a a ─ ─ 12.7 4.76 1.2


Bottom Cutting Edge B

Re

11°
D1 S1
86°

SPMX120408-WH M a a ─ ─ 12.7 4.76 0.8


Peripheral Cutting Edge

Re

11°
90° D1 S1

JPMX190412-JM M a a 19.05 12.7 ─ 4.76 1.2


Bottom Cutting Edge A

Re
* 140412-JM M a a 14.3 12.7 ─ 4.76 1.2

L2
Straight Cutting Edge Type (JM Breaker)

11°
L1 S1
86°

MPMX120412-JM M a a ─ ─ 12.7 4.76 1.2


Bottom Cutting Edge B

Re
ROTATING
TOOLS

11°
86° D1 S1
DEEP SHOULDER MILLING

SPMX120408-JM M ─ ─ 12.7 4.76 0.8


Peripheral Cutting Edge

a a
Re

11°
90° D1 S1

* Only for use with a shell type holder.

a : Inventory maintained.

K090
RECOMMENDED CUTTING CONDITIONS (SHANK TYPE)
y CUTTING CONDITIONS FOR SHOULDER MILLING

Insert Cutting Speed Depth of Cut Width of Cut Feed per Tooth
Work Material Hardness vc ap ae fz
Grade/Breaker (m/min) (mm) (mm) (mm/tooth)
VP15TF 120 ─ 4D1 ─ 10
P WH (100─140) 0.15 ─ 0.25
Mild Steel < 180HB
VP15TF 120 ─ 2D1 ─ 10 0.15 ─ 0.25
JM (100─140)
VP15TF 80 ─ 4D1 ─ 10 0.15 ─ 0.25
Carbon Steel WH (70─120)
180 ─ 350HB
Alloy Steel VP15TF 80 ─ 2D1 ─ 10 0.15 ─ 0.25
JM (70─120)
VP15TF 80 ─ 4D1 ─ 10 0.10 ─ 0.20
WH (60─100)
Alloy Tool Steel < 300HB
VP15TF 80 ─ 2D1 ─ 10
JM (60─100) 0.10 ─ 0.20
VP20RT 80 ─ 4D1 ─ 10
M WH (70─120) 0.10 ─ 0.20
Stainless Steel < 200HB
VP20RT 80
(70─120) ─ 2D1 ─ 10 0.10 ─ 0.20
JM
Tensile VP15TF 100 ─ 4D1
K WH (80─120) ─ 10 0.15 ─ 0.40
Cast Iron Strength
VP15TF 100 ─ 4D1 ─ 10
< 350MPa
JM (80─120) 0.10 ─ 0.25
Tensile VP15TF 80 ─ 4D1 ─ 10
WH (60─100) 0.15 ─ 0.35
Ductile Cast Iron Strength
VP15TF 80 ─ 4D1 ─ 10
< 800MPa
JM (60─100) 0.10 ─ 0.20
VP20RT 40 ─ 4D1
S WH (35─50) ─ 10 0.08 ─ 0.12
Ti Alloy < 350HB
VP20RT 40 ─ 2D1 ─ 10
JM (35─50) 0.08 ─ 0.12

(Note 1) The above cutting conditons are determined based on high rigidity machine and workpiece, where no vibration occurred.
Please adjust the machining conditions if vibration is generated.
(Note 2) For the tools of cutting edge length is 200mm or more, please reduce the cutting speed and table feed by 10-20% and the cutting
width by 50%.
(Note 3) If the cutting angle between the tool and workpiece exceeds 90º when machining corners. Reduce the cutting speed and table feed
by 10-20% and ae by 50%. Also if possible, set a radius cutting path for corners.

y CUTTING CONDITIONS FOR SLOT MILLING

Insert Cutting Speed Depth of Cut Width of Cut Feed per Tooth
Work Material Hardness vc ap ae fz
Grade/Breaker (m/min) (mm) (mm) (mm/tooth)

ROTATING
TOOLS
VP15TF 60 ─ 10 0.10 ─ 0.25
P WH (50─120) D1
Mild Steel < 180HB
VP15TF 60
(50─120) ─ 10 D1 0.10 ─ 0.15
JM

DEEP SHOULDER MILLING


VP15TF 60 ─ 10 D1 0.10 ─ 0.25
Carbon Steel WH (50─100)
Alloy Steel 180 ─ 350HB
VP15TF 60 ─ 10 D1 0.10 ─ 0.15
JM (50─100)
VP15TF 50 ─ 10 D1 0.10 ─ 0.25
Alloy Tool Steel WH (40─80)
< 300HB
VP15TF 50 ─ 10 D1 0.10 ─ 0.15
JM (40─80)
VP20RT 60 ─ 10 0.10 ─ 0.25
M WH (50─120) D1
Stainless Steel < 200HB
VP20RT 60 ─ 10
JM (50─120) D1 0.10 ─ 0.15
Tensile VP15TF 50
K WH (40─80) ─ 50 D1 0.15 ─ 0.25
Cast Iron Strength
VP15TF 50 ─ 40 D1 0.10 ─ 0.20
< 350MPa (40─80)
JM
Tensile VP15TF 40 ─ 40 D1 0.15 ─ 0.25
Ductile Cast Iron WH (35─80)
Strength
VP15TF 40 ─ 30
< 800MPa
JM (35─80) D1 0.10 ─ 0.20
VP20RT 35
S WH (30─50) ─ 10 D1 0.08 ─ 0.12
Ti Alloy < 350HB
VP20RT 35 ─ 10
JM (30─50) D1 0.08 ─ 0.12

(Note 1) The above cutting conditons are determined based on high rigidity machine and workpiece, where no vibration occurred.
Please adjust the machining conditions if vibration is generated.
(Note 2) For slotting, please use high rigidity tools such as SPX4R05016WNES/BT50NES.

SPARE PARTS TECHNICAL


N001 DATA P001 K091
ROTATING TOOLS

RECOMMENDED CUTTING CONDITIONS (SHELL TYPE)


y CUTTING CONDITIONS FOR SHOULDER MILLING

Insert Cutting Speed Depth of Cut Width of Cut Feed per Tooth
Work Material Hardness vc ap ae fz
Grade/Breaker (m/min) (mm) (mm) (mm/tooth)
120 ─ 0.5D1 ─ 10
P VP15TF (100─140) 0.15 ─ 0.30
Mild Steel < 180HB
JM 120
(100─140) 0.5D1─ ─ 10 0.15 ─ 0.25
120 ─ 0.5D1 ─ 10 0.15 ─ 0.30
Carbon Steel VP15TF (80─130)
180 ─ 350HB JM
Alloy Steel 100 0.5D1─ ─ 10 0.15 ─ 0.25
(80─120)
100 ─ 0.5D1 ─ 10 0.10 ─ 0.20
VP15TF (60─110)
Alloy Tool Steel < 300HB
JM 80 0.5D1─ ─ 10
(60─100) 0.10 ─ 0.15
140 ─ 0.5D1
M VP20RT (100─150) ─ 10 0.10 ─ 0.25
Stainless Steel < 200HB
JM 120
(100─140) 0.5D1─ ─ 10 0.10 ─ 0.20
120 ─ 0.5D1
K VP15TF (80─130) ─ 10 0.25 ─ 0.40
Tensile WH 100
(80─120) 0.5D1─ ─ 10 0.25 ─ 0.40
Cast Iron Strength
120 ─ 0.5D1 ─ 10
< 350MPa (80─130) 0.15 ─ 0.30
VP15TF
JM 100
(80─120) 0.5D1─ ─ 10 0.15 ─ 0.25
100 ─ 0.5D1 ─ 10
(60─110) 0.20 ─ 0.35
VP15TF
Tensile WH 80
(60─110) 0.5D1─ ─ 10 0.20 ─ 0.35
Ductile Cast Iron Strength
100 ─ 0.5D1 ─ 10
< 800MPa (60─120) 0.15 ─ 0.30
VP15TF
JM 80
(60─120) 0.5D1─ ─ 10 0.15 ─ 0.30
45 ─ 0.5D1
S VP20RT (35─50) ─ 10 0.08 ─ 0.10
Ti Alloy < 350HB
JM 40
(35─50) 0.5D1─ ─ 10 0.08 ─ 0.10

(Note 1) The above cutting conditons are determined based on high rigidity machine and workpiece, where no vibration occurred.
Please adjust the machining conditions if vibration is generated.

y CUTTING CONDITIONS FOR SLOT MILLING


ROTATING
TOOLS

Insert Cutting Speed Depth of Cut Width of Cut Feed per Tooth
Work Material Hardness vc ap ae fz
Grade/Breaker (m/min) (mm) (mm) (mm/tooth)
VP15TF 120
DEEP SHOULDER MILLING

P Mild Steel < 180HB


JM (100─140) ─ 10 D1 0.15 ─ 0.25
Carbon Steel 180 ─ 350HB
VP15TF 100 ─ 0.25D1 D1 0.15 ─ 0.25
Alloy Steel JM (80─120)
Alloy Tool Steel VP15TF 80 ─ 10
< 300HB
JM (60─100) D1 0.10 ─ 0.20

Stainless Steel VP20RT 100


M < 200HB
JM (80─140) ─ 10 D1 0.10 ─ 0.15
80
K VP15TF (60─100) ─ 0.25D1 D1 0.10 ─ 0.25
WH 60
Tensile (50─100) ─ 0.6D1 D1 0.10 ─ 0.20
Cast Iron Strength
80 ─ 0.25D1
< 350MPa (60─100) D1 0.10 ─ 0.20
VP15TF
JM 60
(50─100) ─ 0.6D1 D1 0.10 ─ 0.15
80 ─ 0.25D1
(60─100) D1 0.10 ─ 0.25
VP15TF
Tensile WH 60
(50─100) ─ 0.5D1 D1 0.10 ─ 0.20
Ductile Cast Iron Strength
80 ─ 0.25D1
< 800MPa (60─100) D1 0.10 ─ 0.20
VP15TF
JM 60
(50─100) ─ 0.5D1 D1 0.10 ─ 0.15
VP20RT 40
S Ti Alloy < 350HB
JM (35─50) ─ 0.25D1 D1 0.06 ─ 0.10

(Note 1) The above cutting conditons are determined based on high rigidity machine and workpiece, where no vibration occurred.
Please adjust the machining conditions if vibration is generated.

K092
DEEP SHOULDER
MILLING Roughing Shoulder Milling Side Milling Slotting

DCCC
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel
Alloy Steel

y DESIGN FEATURES OF DCCC TYPE END MILL

Insert : ZCMX Type Cutter Body


100°corner
Flute B

Clamp Screw

Insert : CCMX Type

Flute A
aAdditional body clearance
reduces probability of
chip jamming. 80°corner Close Pitch Insert Position.

a Different helical flute a All 4 cutting edges of CCMX insert are utilized,80°corners
angles prevents chattering. in flute "A" and 100° corners on flute "B".
a Suitable for heavy cutting
due to holder rigidity.

a &25 (Straight Shank) a &32 (Straight Shank)


36 36
L3 14 19 14 19
øD1

øD4

øD4
øD1

RR° R0.8 ap (Max. Depth of Cut)


RR° .8 ap (Max. Depth of Cut)
L2 R0
(90°) L1 30 L2 30
(90°) L1

a &40 (Straight Shank) a &50 (Combination Shank)


40
44.45
14 19 17.78

ROTATING
47.8

TOOLS
46.5
øD4
øD1
øD4
øD1

.8 ap (Max. Depth of Cut) .8 ap (Max. Depth of Cut)

DEEP SHOULDER MILLING


RR° R0 40 RR° R0 45
L2 L2
(90°) L1 (90°) L1

Right hand tool holder only.


Stock

Number Number of Insert


Dimensions (mm)
of Teeth Peripheral and Bottom Inserts Bottom Insert (One pocket only)
Diameter

Order Number
Bottom
Flutes
Total

CCMX08 CCMX09 ZCMX08 ZCMX09


R D1 L1 D4 L2 L3 ap RR°
3508EN-A T308EN-o 3508ER-A T308ER-o

DCCCR2506S32 a 2 6 2 25 130 32 50 36 27 8° 5 ─ 1 ─
&25
2510S32 a 2 10 2 25 150 32 70 56 44 8° 9 ─ 1 ─
DCCCR3208S32 a 2 8 2 32 140 32 60 ─ 43 8°36′ ─ 7 ─ 1
&32
3212S32 a 2 12 2 32 160 32 80 ─ 63 8°36′ ─ 11 ─ 1
DCCCR4015S40 a 3 15 3 40 150 40 70 ─ 53 5°31′ ─ 14 ─ 1
4015S42 s 3 15 3 40 150 42 70 ─ 53 5°31′ ─ 14 ─ 1
&40
4024S40 a 3 24 3 40 180 40 100 ─ 83 5°31′ ─ 23 ─ 1
4024S42 s 3 24 3 40 180 42 100 ─ 83 5°31′ ─ 23 ─ 1
DCCCR5018S508 s 3 18 3 50 175 50.8 90 ─ 63 5°51′ ─ 17 ─ 1
&50
5027S508 s 3 27 3 50 205 50.8 120 ─ 93 5°51′ ─ 26 ─ 1

a : Inventory maintained. s : Inventory maintained in Japan.


SPARE PARTS TECHNICAL
N001
DATA
P001 K093
ROTATING TOOLS

INSERTS
P Steel Cutting Conditions (Guide):
Work :Stable Cutting : General Cutting :Unstable Cutting
Material M Stainless Steel
K Cast Iron Honing: E : Round
Coated Cermet Carbide Dimensions (mm)

Honing
Class

VP15TF
UP20M

UTi20T
Shape Order Number Geometry

NX2525
F7030
L1 L2 D1 S1 Re

CCMX 083508EN-A M E a s s ─ ─ 7.94 3.5 0.8 Re Re


09T308EN-A M E a a s s ─ ─ 9.525 3.97 0.8


D1 S1
80°

Strong Cutting CCMX09T308EN-B M E a s ─ ─ 9.525 3.97 0.8 Re Re


Edge Type


80° D1 S1

ZCMX083508ER-A M E a a a 10.4 7.94 ─ 3.5 0.8


Re Re
09T308ER-A M E a a a a a 12 9.525 ─ 3.97 0.8

L2

L1 S1
80°

Strong Cutting ZCMX09T308ER-B M E a r a 12 9.525 ─ 3.97 0.8


Edge Type Re Re

L2

L1 S1
80°
ROTATING
TOOLS

SPARE PARTS
DEEP SHOULDER MILLING

* z z
x x
Tool Holder Number

Insert
Clamp Screw Wrench Wrench
Peripheral and Bottom Inserts Bottom Insert (One Pocket Only)
DCCCR2506S32 CS300890T TKY08F TKY08DS
zCCMX083508EN-A zZCMX083508ER-A
2510S32 CS300890T TKY08F TKY08DS
DCCCR3208S32 CS350990T TKY10F TKY10DS zCCMX09T308EN-A zZCMX09T308ER-A
3212S32 CS350990T TKY10F TKY10DS xCCMX09T308EN-B xZCMX09T308ER-B
DCCCR4015S40 CS350990T TKY10F TKY10DS
4015S42 CS350990T TKY10F TKY10DS zCCMX09T308EN-A zZCMX09T308ER-A
4024S40 CS350990T TKY10F TKY10DS xCCMX09T308EN-B xZCMX09T308ER-B
4024S42 CS350990T TKY10F TKY10DS
DCCCR5018S508 CS350990T TKY10F TKY10DS zCCMX09T308EN-A zZCMX09T308ER-A
5027S508 CS350990T TKY10F TKY10DS xCCMX09T308EN-B xZCMX09T308ER-B
Clamp Torque (N • m) : CS300890T=1.0, CS350990T=2.5
*

a : Inventory maintained. s : Inventory maintained in Japan.

K094 r : Non stock, produced to order only.


RECOMMENDED CUTTING CONDITIONS
A:Slot Milling (Standard Cutting Length Type) B:Shoulder Milling (Standard Cutting Length Type)
Cutting Mode

1.2D1
D1

0.5D1
øD1
Cutting Mode

Table Feed (mm/min)


Cutting Speed
Work Material Hardness Grade
(m/min)
& 25 & 32 &40 & 50
180 120 120 120 120
P F7030 A (150 ─ 200) (100 ─ 140) (100 ─ 140) (100 ─ 140) (100 ─ 140)
Mild Steel < 180HB
180 200 200 230 230
F7030 B (150 ─ 200) (180 ─ 220) (180 ─ 220) (200 ─ 250) (200 ─ 250)
F7030 A 150 120 120 140 140
(120 ─ 200) (100 ─ 140) (100 ─ 140) (120 ─ 150) (120 ─ 150)
180─ 280HB
F7030 B 150 150 150 180 180
Carbon Steel (120 ─ 200) (120 ─ 180) (120 ─ 180) (150 ─ 200) (150 ─ 200)
Alloy Steel F7030 A 140 100 100 130 130
(120 ─ 160) (80 ─ 120) (80 ─ 120) (100 ─ 150) (100 ─ 150)
280─ 350HB
F7030 B 140 120 120 150 150
(120 ─ 160) (100 ─ 140) (100 ─ 140) (120 ─ 180) (120 ─ 180)
UP20M A 100 100 100 130 130
(80 ─ 120) (80 ─ 120) (80 ─ 120) (100 ─ 150) (100 ─ 150)
High Alloy Steel 200─ 280HB
100 120 120 150 150
UP20M B (80 ─ 120) (100 ─ 140) (100 ─ 140) (120 ─ 180) (120 ─ 180)
120 70 70 70 70
M F7030 A (80 ─ 140) (50 ─ 90) (50 ─ 90) (50 ─ 90) (50 ─ 90)
Stainless Steel < 200HB
120 100 100 120 120
F7030 B (80 ─ 140) (80 ─ 120) (80 ─ 120) (100 ─ 140) (100 ─ 140)
140 200 200 230 230
K Tensile Strength UP20M A (120 ─ 160) (180 ─ 220) (180 ─ 220) (200 ─ 250) (200 ─ 250)
Cast Iron < 450MPa 140 230 230 260 260
UP20M B (120 ─ 160) (200 ─ 250) (200 ─ 250) (240 ─ 280) (240 ─ 280)
a Revolution (min-1)=(1000×Cutting Speed)÷(3.14×&D1)
a Table Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution

ROTATING
TOOLS
y POWER CONSUMPTION
a Please use the chart below for reference, please select the y FOR USE OF LONG CUTTING LENGTH TYPE
conditions that suits the machines power. a Since the overhang from the milling chuck is long, a large width of

DEEP SHOULDER MILLING


a Chip Discharge Q (mm3/min)=Table Feed×Depth of Cut×Cutting Width÷1000 cut will cause chattering and tool breakage.
a Keep the width of cut small and the depth of cut in axial direction
large. (See the following illustration.)
a For slot milling, keep the table feed at not more than half the value
listed in the above table. (Use the standard cutting length type as
15 much as possible.)
Power Consumption (kW)

ø50

)
30
10
HB2
eel
( St
ø40

5
Large

ø32
Small

ø25

50 100 150 200 250 300 350 X u


Large Depth of Cut Small Depth of Cut
Chip Discharge Q (mm /min)3 (D1/2─ D1/4) (< D1/4)

SPARE PARTS TECHNICAL


N001
DATA
P001 K095
ROTATING TOOLS
BALL NOSE
END MILL
Including
curved faces
Finishing Copying

SRF, SRB Fig.1

øD5
øD1

øD4
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel
Alloy Steel
R L3 B2°
L2
L1

Fig.2

øD5
øD1

øD4
R L3
L2
a S-shaped cutting edge provides sharpness L1
similar to that of solid ball nose end mills. Fig.3

øD5
a Highly accurate corner radius tolerance
allows for high precision finishing.

øD1

øD4
a Carbide shank type available.
R L3 B 2°
L2
L1

y STEEL SHANK TYPE Right hand tool holder only.

*
Number of Teeth

z x

Type (Fig.)
Stock

Dimensions (mm)
Type

Order Number

R R D1 D4 L1 D5 L2 L3 B 2° Clamp Screw Wrench Insert


SRFT10
SRFH 10S12M a 1 5 10 12 110 9.5 40 13 1°30′ 1 RS3008T zTKY08D SRBT10
SRFT12
12S16M a 1 6 12 16 120 11.5 50 15 1°30′ 1 RS3510T zTKY10D SRBT12
SRFT16
16S20M a 1 8 16 20 130 15.5 50 20 1°30′ 1 RS4015T xTKY15T SRBT16
Standard

SRFT20
20S25M a 1 10 20 25 150 19.5 70 24 1°30′ 1 RS5020T xTKY20T SRBT20
SRFT25
25S32M a 1 12.5 25 32 180 24.5 80 30 1°30′ 1 RS6025T xTKY25T SRBT25
SRFT30
30S32M a 1 15 30 32 200 29.5 100 35 ─ 2 RS8030T xTKY30T SRBT30
SRFT32
ROTATING

32S32M a 1 16 32 32 200 31.5 100 35 ─ 2 RS8030T xTKY30T


TOOLS

SRBT32
SRFT10
SRFH10S12L a 1 5 10 12 150 9.5 60 13 1°30′ 1 RS3008T zTKY08D SRBT10
SRFT12
12S16L a 1 6 12 16 160 11.5 70 15 1°30′ 1 RS3510T zTKY10D SRBT12
BALL NOSE END MILL

SRFT16
16S20L a 1 8 16 20 160 15.5 70 20 1°30′ 1 RS4015T xTKY15T SRBT16
Semi-long

SRFT20
20S25L a 1 10 20 25 180 19.5 80 24 1°30′ 1 RS5020T xTKY20T SRBT20
SRFT20
20S20L80 a 1 10 20 20 180 19.5 80 24 ─ 2 RS5020T xTKY20T SRBT20
SRFT25
25S32L s 1 12.5 25 32 200 24.5 100 30 1°30′ 1 RS6025T xTKY25T SRBT25
SRFT25
25S25L100 a 1 12.5 25 25 200 24.5 100 30 ─ 2 RS6025T xTKY25T SRBT25
SRFT30
30S32L s 1 15 30 32 230 29.5 130 35 ─ 2 RS8030T xTKY30T SRBT30
SRFT20
SRFH20S25E a 1 10 20 25 220 19.5 120 24 1°30′ 3 RS5020T xTKY20T SRBT20
SRFT20
20S20E120 a 1 10 20 20 220 19.5 120 24 ─ 2 RS5020T xTKY20T SRBT20
Long

SRFT25
25S32E a 1 12.5 25 32 250 24.5 150 30 1°30′ 3 RS6025T xTKY25T SRBT25
SRFT25
25S25E150 a 1 12.5 25 25 250 24.5 150 30 ─ 2 RS6025T xTKY25T SRBT25
SRFT30
30S32E a 1 15 30 32 300 29.5 200 35 ─ 2 RS8030T xTKY30T SRBT30
SRFT20
SRFH20S25X s 1 10 20 25 250 19.5 150 24 1°30′ 3 RS5020T xTKY20T SRBT20
Extra Long

SRFT25
25S32X s 1 12.5 25 32 300 24.5 200 30 1°30′ 3 RS6025T xTKY25T SRBT25
SRFT30
30S32X s 1 15 30 32 350 29.5 250 35 ─ 2 RS8030T xTKY30T SRBT30
SRFT32
32S32X s 1 16 32 32 350 31.5 250 35 ─ 2 RS8030T xTKY30T SRBT32
(Note) Ensure inserts are fitted in the correct way. (Refer to page K099.)
Clamp Torque (N • m) : RS3008T=1.5, RS3510T=2.5, RS4015T=3.3, RS5020T=5.0, RS6025T=7.5, RS8030T=10.0
* a : Inventory maintained. s : Inventory maintained in Japan.

K096
Fig.1

øD5
øD1

øD4
R

L3
L2
L1

y CARBIDE SHANK TYPE Right hand tool holder only.

*
Number of Teeth
z x

Type (Fig.)
Stock
Dimensions (mm)
Type

Order Number

R R D1 D4 L1 D5 L2 L3 Clamp Screw Wrench Insert


SRFT10
SRFH 10S10MW a 1 5 10 10 110 9.5 40 13 1 RS3008T zTKY08D SRBT10
SRFT12
12S12MW a 1 6 12 12 120 11.5 50 15 1 RS3510T zTKY10D SRBT12
SRFT16
16S16MW a 1 8 16 16 130 15.5 50 20 1 RS4015T xTKY15T
Standard

SRBT16
SRFT20
20S20MW a 1 10 20 20 180 19.5 80 24 1 RS5020T xTKY20T SRBT20
SRFT25
25S25MW a 1 12.5 25 25 200 24.5 100 30 1 RS6025T xTKY25T SRBT25
SRFT30
15 30 32 230 29.5 130 35 SRBT30
30S32MW s 1 1 RS8030T xTKY30T SRFT32
16 32 32 231 29.5 131 36 SRBT32
SRFT10
SRFH 10S10LW a 1 5 10 10 150 9.5 60 13 1 RS3008T zTKY08D SRBT10
SRFT12
12S12LW a 1 6 12 12 160 11.5 70 15 1 RS3510T zTKY10D SRBT12
SRFT16
16S16LW a 1 8 16 16 160 15.5 70 20 1 RS4015T xTKY15T SRBT16
SRFT16
16S16EW a 1 8 16 16 200 15.5 110 20 1 RS4015T xTKY15T
Long

SRBT16
SRFT20
20S20LW a 1 10 20 20 250 19.5 150 24 1 RS5020T xTKY20T SRBT20
SRFT25
25S25LW s 1 12.5 25 25 300 24.5 200 30 1 RS6025T xTKY25T SRBT25
SRFT30
15 30 32 350 29.5 250 35 SRBT30
30S32LW s 1 1 RS8030T xTKY30T SRFT32
16 32 32 351 29.5 251 36 SRBT32
(Note 1) SRFH30S32MW and SRFH30S32LW tool bodies can use both inserts SRFT30 and SRFT32.
However, the overall length size L1 is different respectively.
(Note 2) Ensure inserts are fitted in the correct way. (Refer to page K099.)
Clamp Torque (N • m) : RS3008T=1.5, RS3510T=2.5, RS4015T=3.3, RS5020T=5.0, RS6025T=7.5, RS8030T=10.0
*

ROTATING
TOOLS
NEW A M

BALL NOSE END MILL


øD1

øD4
øD5

A
R
L2 L11 H1
L1
SECTION A-A

y SCREW-IN TYPE Right hand tool holder only.

*
Number of Teeth
Coolant Hole
Stock

Mass

Dimensions (mm)
Order Number

R R D1 D4 D5 L1 L2 L11 H1 M (kg) Clamp Screw Wrench Insert


SRFH 16AM0830 a u 1 8 16 8.5 14.9 48 30 6 10 8 0.1 RS4015T TKY15T SRFT16
20AM1035 a u 1 10 20 10.5 18.4 54 35 6 14 10 0.1 RS5020T TKY20T SRFT20
25AM1240 a u 1 12.5 25 12.5 23.5 62 40 6 19 12 0.1 RS6025T TKY25T SRFT25
15 30 17 28.1 68 45 6 24 16 0.2 SRFT30
30AM1645 a u 1 RS8030T TKY30T
16 32 17 28.1 69 46 6 24 16 0.2 SRFT32
(Note 1) SRFH30S32MW and SRFH30S32LW tool bodies can use both inserts SRFT30 and SRFT32.
However, the overall length size L1 is different respectively.
(Note 2) Ensure inserts are fitted in the correct way. (Refer to page K099.)
Clamp Torque (N • m) : RS4015T=3.3, RS5020T=5.0, RS6025T=7.5, RS8030T=10.0
*
SCREW-IN SPARE PARTS TECHNICAL
ARBORS K122 N001
DATA
P001 K097
ROTATING TOOLS

INSERTS
Coated Dimensions (mm)

VP10MF
Shape Order Number Geometry

MP8010

VP15TF
D1 R L1 F1 S1

* SRFT10 a s a 10 5 8.5 0.5 2.6


* 12 a s a 12 6 10 0.5 3
* 16 a s a 16 8 12 0.5 4

F1
L1
* 20 a s a 20 10 15 1 5
* 25 a s a 25 12.5 18.5 1 6 R

* 30 a s a 30 15 22.5 1 7 D1 S1

* 32
SRBT10
a s a
a
32
10
16
5
23.5
8.5
1

7
2.6
12 a 12 6 10 ─ 3
16 a 16 8 12 ─ 4

L1
20 a 20 10 15 ─ 5 R
25 a 25 12.5 18.5 ─ 6
30 a 30 15 22.5 ─ 7 D1 S1

32 a 32 16 23.5 ─ 7
* 2 inserts supplied per case.

RECOMMENDED CUTTING CONDITIONS


Work Material Hardness Grade Cutting Speed (m/min) Feed per Tooth (mm/tooth) Depth of Cut (mm)
P Carbon Steel
180 ─ 280HB VP15TF 200 (80─300) 0.2 (0.1─0.3) < 0.05D1
Alloy Steel

Pre-Hardened Steel < 45HRC VP15TF 150 (80─200) 0.2 (0.1─0.3) < 0.05D1

Alloy Tools Steel 180 ─ 380HB VP15TF 150 (80─200) 0.2 (0.1─0.3) < 0.05D1

K Tensile Strength
Cast Iron MP8010 250 (180─450) 0.2 (0.1─0.3) < 0.05D1
< 350MPa
ROTATING

Tensile Strength
Ductile Cast Iron MP8010 200 (80─300) 0.2 (0.1─0.3) < 0.05D1
TOOLS

< 800MPa

H
45 ─ 55HRC VP15TF 100 (60─120) 0.2 (0.1─0.3) < 0.05D1
BALL NOSE END MILL

Heat Treated Steel


> 55HRC MP8010 80 (60─120) 0.2 (0.1─0.3) < 0.01D1

(Note 1) The above values are average condition values at actual cutting speeds. The values change slightly according to the state of the
machine to be used and method of workholding. Adjust the values depending on an actual machine condition, referring to the above
values.
(Note 2) For end mills with a carbide shank, 20 percent higher cutting conditions are possible.
(Note 3) Please note the following when machining hardened steel with MP8010.
• Please shorten the overhang length as much as possible.
• Use with carbide shank is recommended.
• Take special care with the depth of cut to prevent fracture.

a : Inventory maintained. s : Inventory maintained in Japan.

K098
CUTTING SPEED FORMULAE
1. Employing ' ° Calculate cutting speed at point P. øD1
(Cutting speed at the cutting depth border for oblique machining)
) • D1 • sin ' • n
Formula : Cutting Speed = (m/min)
1000
D1-2ap
' °=cos-1( )+90 ─ %
D1
n : Spindle Speed (min-1) %°
ap
2. Employing ap Calculate cutting speed at point Q.
(Cutting speed at the cutting depth border) P
2 ) n ap (D1-ap)
Formula : Cutting Speed = (m/min)

ap
1000

n : Spindle Speed (min-1)


Q
D1 : Cutting Edge Diameter (mm) '
°
ap : Depth of Cut (mm)

INSERT INSTALLATION

1. Clean the insert and seat


Thoroughly clean the insert and seat in the holder body.

Concave Mark
2. Fitting the insert
Place the concave mark on the insert uppermost as shown with the clamp screw
inserted from above (only SRF type inserts). Fasten the clamp screw while firmly
pressing the insert against the insert seat wall. Use of a special anti seize lubricant
MK1KS is recommended. Tighten within the recommended torque range.

ROTATING
TOOLS
BALL NOSE END MILL

SPARE PARTS TECHNICAL


N001
DATA
P001 K099
ROTATING TOOLS
RADIUS
END MILL
Including
curved faces
Finishing Copying

SUF
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel

øD5
Alloy Steel
Fig.1

øD1

øD4
ap (Max. Depth of Cut)
Re L3 B2°
L2
L1

Fig.3 Fig.2
øD5

øD5
øD1

øD4
øD1

øD4
ap (Max. Depth of Cut) ap (Max. Depth of Cut)
B2° Re
Re L3 L3
L2 L2
L1 L1

y STEEL SHANK TYPE Right hand tool holder only.

*
Number of Teeth

Type (Fig.)
Stock

Dimensions (mm)
Type

Order Number

R D1 D4 L1 D5 L2 L3 B2 ° Clamp Screw Wrench Insert


SRFH 20S25M a 1 20 25 150 19.5 70 24 1°30′ 1 RS5020T TKY20T SUFT20Rpp
Standard

25S32M a 1 25 32 180 24.5 80 30 1°30′ 1 RS6025T TKY25T SUFT25Rpp


30S32M a 1 30 32 200 29.5 100 35 ─ 2 RS8030T TKY30T SUFT30Rpp
SRFH 20S25L a 1 20 25 180 19.5 80 24 1°30′ 1 RS5020T TKY20T SUFT20Rpp
20S20L80 1 20 20 180 19.5 80 24 ─ 2 RS5020T TKY20T SUFT20Rpp
Semi-long

25S32L a 1 25 32 200 24.5 100 30 1°30′ 1 RS6025T TKY25T SUFT25Rpp


25S25L100 a 1 25 25 200 24.5 100 30 ─ 2 RS6025T TKY25T SUFT25Rpp
30S32L a 1 30 32 230 29.5 130 35 ─ 2 RS8030T TKY30T SUFT30Rpp
SRFH 20S25E a 1 20 25 220 19.5 120 24 1°30′ 3 RS5020T TKY20T SUFT20Rpp
20S20E120 a 1 20 20 220 19.5 120 24 ─ 2 RS5020T TKY20T SUFT20Rpp
Long

25S32E a 1 25 32 250 24.5 150 30 1°30′ 3 RS6025T TKY25T SUFT25Rpp


25S25E150 1 25 25 250 24.5 150 30 ─ 2 RS6025T TKY25T SUFT25Rpp
ROTATING

a
TOOLS

30S32E a 1 30 32 300 29.5 200 35 ─ 2 RS8030T TKY30T SUFT30Rpp


Extra Long

SRFH 20S25X a 1 20 25 250 19.5 150 24 1°30′ 3 RS5020T TKY20T SUFT20Rpp


25S32X a 1 25 32 300 24.5 200 30 1°30′ 3 RS6025T TKY25T SUFT25Rpp
RADIUS END MILL

30S32X a 1 30 32 350 29.5 250 35 ─ 2 RS8030T TKY30T SUFT30Rpp


(Note) Ensure inserts are fitted in the correct way. (Refer to page K102.)
Clamp Torque (N • m) : RS5020T=5.0, RS6025T=7.5, RS8030T=10.0
*

a : Inventory maintained. (2 inserts in one case)

K100
A M

NEW

øD1

øD4
øD5
A
R
L2 L11 H1
L1
SECTION A-A

y SCREW-IN TYPE Right hand tool holder only.

*
Coolant Hole
Number of Teeth
Stock

Mass
Dimensions (mm)
Order Number

R R D1 D4 D5 L1 L2 L11 H1 M (kg) Clamp Screw Wrench Insert


SRFH20AM1035 a u 1 10 20 10.5 18.4 54 35 6 14 10 0.1 RS5020T TKY20T SUFT20Rpp
25AM1240 a u 1 12.5 25 12.5 23.5 62 40 6 19 12 0.1 RS6025T TKY25T SUFT25Rpp
30AM1645 a u 1 15 30 17 28.1 68 45 6 24 16 0.2 RS8030T TKY30T SUFT30Rpp

* Clamp Torque (N • m) : RS5020T=5.0, RS6025T=7.5, RS8030T=10.0

Fig.1
øD5
øD1

øD4
Re ap (Max. Depth of Cut)
L3
L2
L1

ROTATING
y CARBIDE SHANK TYPE Right hand tool holder only.

TOOLS
*
Number of Teeth

Type (Fig.)
Stock

Dimensions (mm)
Type

Order Number

RADIUS END MILL


R D1 D4 L1 D5 L2 L3 Clamp Screw Wrench Insert

SRFH20S20MW a 1 20 20 180 19.5 80 32 1 RS5020T TKY20T SUFT20Rpp


Standard

25S25MW a 1 25 25 200 24.5 100 38 1 RS6025T TKY25T SUFT25Rpp


30S32MW a 1 30 32 230 29.5 130 35 1 RS8030T TKY30T SUFT30Rpp
SRFH 20S20LW a 1 20 20 250 19.5 150 24 1 RS5020T TKY20T SUFT20Rpp
Long

25S25LW a 1 25 25 300 24.5 200 30 1 RS6025T TKY25T SUFT25Rpp


30S32LW a 1 30 32 350 29.5 250 35 1 RS8030T TKY30T SUFT30Rpp
(Note) Ensure inserts are fitted in the correct way. (Refer to page K102)
Clamp Torque (N • m) : RS5020T=5.0, RS6025T=7.5, RS8030T=10.0
*

SCREW-IN SPARE PARTS TECHNICAL


ARBORS K122 N001
DATA
P001 K101
ROTATING TOOLS

INSERTS
Coated Dimensions (mm)

Shape Order Number Geometry

VP15TF
D1 Re F1 ap L1 S1

SUFT20R05 a 20 0.5 2 2.5 15 5


20R10 a 20 1 2 3 15 5
20R20 a 20 2 2 4 15 5

L1±0.015
20R30 a 20 3 2 5 15 5

F1
25R05 25 0.5 2.5 3 18.5 6

ap
a

25R10 a 25 1 2.5 3.5 18.5 6 Re±0.010


25R20 a 25 2 2.5 4.5 18.5 6
25R30 a 25 3 2.5 5.5 18.5 6

S1
30R05 a 30 0.5 3 3.5 22.5 7
30R10 30 1 3 4 22.5 7

2
a

.0
-0 0
1
D
30R20 a 30 2 3 5 22.5 7
30R30 a 30 3 3 6 22.5 7

INSERT INSTALLATION

1. Clean the insert and seat


Thoroughly clean the insert and seat in the holder body.

Concave Mark
2. Fitting the insert
Place the concave mark on the insert uppermost as shown with the clamp screw
inserted from above (only SRF type inserts). Fasten the clamp screw while firmly
pressing the insert against the insert seat wall. Use of a special anti seize lubricant
MK1KS is recommended. Tighten within the recommended torque range.
ROTATING
TOOLS
RADIUS END MILL

a : Inventory maintained.
K102
RECOMMENDED CUTTING CONDITIONS
y SHOULDER MILLING (For smaller widths of cut. ) *
Cutting Width Cutting Speed Depth of Cut Feed per Tooth
Work Material Hardness Grade ae vc ap fz
(mm) (m/min) (mm) (mm/tooth)

P Carbon Steel
180 ─ 280HB VP15TF < 0.05D1 200 (80─ 300) < 0.05D1 0.2 ( < 0.4)
Alloy Steel

Pre-Hardened Steel < 45HRC VP15TF < 0.05D1 150 (80 ─ 200) < 0.05D1 0.15 ( < 0.3)

Alloy Tools Steel 180 ─ 380HB VP15TF < 0.05D1 150 (80─ 200) < 0.05D1 0.15 ( < 0.3)

K Tensile Strength
Cast Iron VP15TF < 0.1D1 200 (80─ 300) < 0.05D1 0.3 ( < 0.4)
< 350MPa

Ductile Cast Iron Tensile Strength


VP15TF < 0.1D1 150 (80 ─ 200) < 0.05D1 0.3 ( < 0.4)
< 800MPa

* When the pick feed direction is along the axis of the tool such as finish machining of walls.
y SLOT MILLING • SHOULDER MILLING (For larger widths of cut. ) *
Cutting Width Cutting Speed Depth of Cut Feed per Tooth
Work Material Hardness Grade ae vc ap fz
(mm) (m/min) (mm) (mm/tooth)

P Carbon Steel
180 ─ 280HB VP15TF < D1 200 (80─ 300) < 0.02D1 0.2 ( < 0.4)
Alloy Steel

Pre-Hardened Steel < 45HRC VP15TF < D1 150 (80 ─ 200) < 0.02D1 0.15 ( < 0.3)

Alloy Tools Steel 180 ─ 380HB VP15TF < D1 150 (80─ 200) < 0.02D1 0.15 ( < 0.3)

ROTATING
Cast Iron Tensile Strength < D1 200 (80─ 300) < 0.03D1 0.3 ( < 0.4)
VP15TF

TOOLS
< 350MPa

Ductile Cast Iron Tensile Strength


VP15TF < D1 150 (80 ─ 200) < 0.03D1 0.3 ( < 0.4)
< 800MPa

RADIUS END MILL


* When the pick feed direction is along the radius of the tool such as finish face machining.
(Note 1)This cutting condition is the standard condition when using the steel type shank.
If vibration or chipping occurs, please decrease the width of cut, depth of cut and feed per tooth depending on the situation.
(Note 2)The value of cutting speed is calculated at the peripheral diameter of the tool.
Please calculate the spindle speed in the following way.
Spindle speed of cutting tool n(min-1 )=1000×Cutting speed vc ÷ Diameter of cutting tool D1 ÷ 3.14

SPARE PARTS TECHNICAL


N001
DATA
P001 K103
ROTATING TOOLS
BALL NOSE a
a
Suitable for roughing to semi-finishing of small and medium moulds.
Low resistance chipbreaker.

END MILL
Including
a High rigidity body design. curved faces
Roughing a Through coolant hole type. Copying Slotting

SRM2
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel
a Long Neck Type
ap

øD1
Alloy Steel

øD4
R L2
L1

a Standard Type a Long Neck Cutting Edge Type


ap B2°(Draft Angle ) ap

øD1
øD1

øD4

øD4
R L3 R
L2 L2
L1 L1

a Long Cutting Edge Type a Extra Long Cutting Edge Type


ap ap B2°(Draft Angle )
B2°(Draft Angle )
øD1

øD1
øD4

øD4
R L3 L3
R
L2 L2
L1 L1

y STRAIGHT SHANK TYPE Right hand tool holder only.

* *z x c
Number of Teeth
Coolant Hole
Stock

Dimensions (mm)
Type

Order Number
Inner, Outer Peripheral Inner, Outer Peripheral Inner Outer Peripheral
R R D1 D4 L1 L2 L3 ap B2°
Clamp Screw Wrench Insert
SRG16C SRG16E
SRM2160SNM s ─ 2 8 16 20 130 50 25 12 1°30′ TS25H ─ zTKY08D
SRM16C-M ─ SRM16E-M

SRG16C SRG16E
2160SAM a u 2 8 16 20 130 50 25 12 1°30′ TS25H ─ zTKY08D ─ SRM16C-M SRM16E-M

SRG20C SRG20E
2200SNM s ─ 2 10 20 25 150 70 35 14 1°30′ TS32 ─ zTKY08D ─ SRM20C-M SRM20E-M

SRG20C SRG20E
2200SAM a u 2 10 20 25 150 70 35 14 1°30′ TS32 ─ zTKY08D ─ SRM20C-M SRM20E-M

Standard

SRG25C SRG25E
2250SNM s ─ 2 12.5 25 32 180 80 40 19 1°30′ TS43 ─ xTKY15T ─ SRM25C-M SRM25E-M

SRG25C SRG25E
2250SAM a u 2 12.5 25 32 180 80 40 19 1°30′ TS43 ─ xTKY15T ─ SRM25C-M SRM25E-M

SRG30C SRG30E
2300SNM s ─ 2 15 30 32 200 100 50 24 0°30′ TS55 ─ xTKY25T ─ SRM30C-M SRM30E-M

ROTATING

SRG30C SRG30E
2300SAM a u 2 15 30 32 200 100 50 24 0°30′ TS55 ─ xTKY25T ─ ─
TOOLS

SRM30C-M SRM30E-M
SRG32C SRG32E
2320SNM r ─ 2 16 32 32 200 100 45 28 0°30′ TS55 ─ xTKY25T ─ SRM32C-M SRM32E-M

SRG32C SRG32E
2320SAM a u 2 16 32 32 200 100 45 28 0°30′ TS55 ─ xTKY25T ─ SRM32C-M SRM32E-M

BALL NOSE END MILL

APMT1135
SRM2200SNL s ─ 4 10 20 25 150 70 35 30 1°30′ TS32 TS25 zTKY08D zTKY08D SRG20C
SRM20C-M
SRG20E
SRM20E-M PDER-o2
APMT1135
2200SAL a u 4 10 20 25 150 70 35 30 1°30′ TS32 TS25 zTKY08D zTKY08D SRG20C
SRM20C-M
SRG20E
SRM20E-M PDER-o2
Long Cutting Edge

APMT1135
2250SNL s ─ 4 12.5 25 32 180 80 40 37 1°30′ TS43 TS25 xTKY15T cTKY08F SRG25C
SRM25C-M
SRG25E
SRM25E-M PDER-o2
APMT1135
2250SAL a u 4 12.5 25 32 180 80 40 37 1°30′ TS43 TS25 xTKY15T cTKY08F SRG25C
SRM25C-M
SRG25E
SRM25E-M PDER-o2
APMT1604
2300SNL s ─ 4 15 30 32 200 100 50 44 0°30′ TS55 TS43 xTKY25T cTKY15F SRG30C
SRM30C-M
SRG30E
SRM30E-M PDER-o2
APMT1604
2300SAL a u 4 15 30 32 200 100 50 44 0°30′ TS55 TS43 xTKY25T cTKY15F SRG30C
SRM30C-M
SRG30E
SRM30E-M PDER-o2
SRG32C SRG32E APMT1604
2320SNL r ─ 4 16 32 32 200 100 60 44 0°30′ TS55 TS43 xTKY25T cTKY15F SRM32C-M SRM32E-M PDER-o2
SRG32C SRG32E APMT1604
2320SAL a u 4 16 32 32 200 100 60 44 0°30′ TS55 TS43 xTKY25T cTKY15F SRM32C-M SRM32E-M PDER-o2
SRG16C SRG16E
SRM2160SNF s ─ 2 8 16 16 150 70 ─ 12 ─ TS25H ─ zTKY08D ─ SRM16C-M SRM16E-M ─
SRG16C SRG16E
2160SAF s u 2 8 16 16 150 70 ─ 12 ─ TS25H ─ zTKY08D ─ SRM16C-M SRM16E-M ─
SRG20C SRG20E
2200SNF s ─ 2 10 20 20 180 100 ─ 14 ─ TS32 ─ zTKY08D ─ SRM20C-M SRM20E-M ─
SRG20C SRG20E
2200SAF s u 2 10 20 20 180 100 ─ 14 ─ TS32 ─ zTKY08D ─ SRM20C-M SRM20E-M ─
Long Neck

SRG25C SRG25E
2250SNF s ─ 2 12.5 25 25 200 120 ─ 19 ─ TS43 ─ xTKY15T ─ SRM25C-M SRM25E-M ─
SRG25C SRG25E
2250SAF s u 2 12.5 25 25 200 120 ─ 19 ─ TS43 ─ xTKY15T ─ SRM25C-M SRM25E-M ─
SRG30C SRG30E
2300SNF s ─ 2 15 30 32 230 150 ─ 24 ─ TS55 ─ xTKY25T ─ SRM30C-M SRM30E-M ─
SRG30C SRG30E
2300SAF s u 2 15 30 32 230 150 ─ 24 ─ TS55 ─ xTKY25T ─ SRM30C-M SRM30E-M ─
SRG32C SRG32E
2320SNF r ─ 2 16 32 32 230 150 ─ 28 ─ TS55 ─ xTKY25T ─ SRM32C-M SRM32E-M ─
SRG32C SRG32E
2320SAF r u 2 16 32 32 230 150 ─ 28 ─ TS55 ─ xTKY25T ─ SRM32C-M SRM32E-M ─

* Clamp Torque (N • m) : TS25H=1.0, TS25=1.0, TS32=1.0, TS43=3.5, TS55=7.5


a : Inventory maintained. s : Inventory maintained in Japan.

K104 r : Non stock, produced to order only.


* *z x c

Number of Teeth
Coolant Hole
Stock
Dimensions (mm)
Type

Order Number
Inner, Outer Peripheral Inner, Outer Peripheral Inner Outer Peripheral
R R D1 D4 L1 L2 L3 ap B2°
Clamp Screw Wrench Insert
SRM2200SNLF s ─ 4 10 20 20 180 100 ─ 30 ─ TS32 TS25 zTKY08D zTKY08D SRG20C
SRM20C-M
SRG20E
SRM20E-M
APMT1135
PDER-o2
Long Neck Cutting Edge

2200SALF s u 4 10 20 20 180 100 ─ 30 ─ TS32 TS25 zTKY08D zTKY08D SRG20C


SRM20C-M
SRG20E
SRM20E-M
APMT1135
PDER-o2
2250SNLF s ─ 4 12.5 25 25 200 120 ─ 37 ─ TS43 TS25 xTKY15T cTKY08F SRG25C
SRM25C-M
SRG25E
SRM25E-M
APMT1135
PDER-o2
2250SALF s u 4 12.5 25 25 200 120 ─ 37 ─ TS43 TS25 xTKY15T cTKY08F SRG25C
SRM25C-M
SRG25E
SRM25E-M
APMT1135
PDER-o2
2300SNLF s ─ 4 15 30 32 230 150 ─ 44 ─ TS55 TS43 xTKY25T cTKY15F SRG30C
SRM30C-M
SRG30E
SRM30E-M
APMT1604
PDER-o2
2300SALF s u 4 15 30 32 230 150 ─ 44 ─ TS55 TS43 xTKY25T cTKY15F SRG30C
SRM30C-M
SRG30E
SRM30E-M
APMT1604
PDER-o2
2320SNLF r ─ 4 16 32 32 230 150 ─ 44 ─ TS55 TS43 xTKY25T cTKY15F SRG32C
SRM32C-M
SRG32E
SRM32E-M
APMT1604
PDER-o2
2320SALF r u 4 16 32 32 230 150 ─ 44 ─ TS55 TS43 xTKY25T cTKY15F SRG32C
SRM32C-M
SRG32E
SRM32E-M
APMT1604
PDER-o2
SRG20C SRG20E APMT1135
SRM2200SNLL s ─ 4 10 20 25 250 120 35 30 1°30′ TS32 TS25 zTKY08D zTKY08D SRM20C-M SRM20E-M PDER-o2
Extra Long Cutting Edge

SRG20C SRG20E APMT1135


2200SALL s u 4 10 20 25 250 120 35 30 1°30′ TS32 TS25 zTKY08D zTKY08D SRM20C-M SRM20E-M PDER-o2
SRG25C SRG25E APMT1135
2250SNLL s ─ 4 12.5 25 32 300 170 37 37 1°30′ TS43 TS25 xTKY15T cTKY08F SRM25C-M SRM25E-M PDER-o2
SRG25C SRG25E APMT1135
2250SALL s u 4 12.5 25 32 300 170 37 37 1°30′ TS43 TS25 xTKY15T cTKY08F SRM25C-M SRM25E-M PDER-o2
SRG30C SRG30E APMT1604
2300SNLL s ─ 4 15 30 32 350 100 50 44 1°30′ TS55 TS43 cTKY25T cTKY15F SRM30C-M SRM30E-M PDER-o2
SRG30C SRG30E APMT1604
2300SALL s u 4 15 30 32 350 100 50 44 1°30′ TS55 TS43 cTKY25T cTKY15F SRM30C-M SRM30E-M PDER-o2
SRG32C SRG32E APMT1604
2320SNLL r ─ 4 16 32 32 350 100 60 44 1°30′ TS55 TS43 cTKY25T cTKY15F SRM32C-M SRM32E-M PDER-o2
SRG32C SRG32E APMT1604
2320SALL r u 4 16 32 32 350 100 60 44 1°30′ TS55 TS43 cTKY25T cTKY15F SRM32C-M SRM32E-M PDER-o2

* Clamp Torque (N • m) : TS25=1.0, TS32=1.0, TS43=3.5, TS55=7.5


a Standard Type A M
øD1

øD4
øD5
R A
ap (Max. Depth of Cut) L2 H1
L1
SECTION A-A
a Long Cutting Edge Type A M
øD1

øD4
øD5

ROTATING
TOOLS
ap (Max. Depth of Cut) A
R
L2 H1
L1

BALL NOSE END MILL


SECTION A-A
y SCREW-IN TYPE Right hand tool holder only.

* * z x c
Number of Teeth
Coolant Hole
Stock

Dimensions (mm)
Type

Order Number
Inner, Outer Peripheral Inner, Outer Peripheral Inner Outer Peripheral
R R D1 D4 D5 L1 L2 H1 M ap
Clamp Screw Wrench Insert
SRG16C SRG16E
SRM2160AM08S30 a u 2 8 16 8.5 14.6 48 30 10 M8 12 TS25H ─ zTKY08D ─ SRM16C-M SRM16E-M ─
SRG20C SRG20E
2200AM10S35 a u 2 10 20 10.5 18.6 54 35 14 M10 14 TS32 ─ zTKY08D ─ ─
Standard

SRM20C-M SRM20E-M
SRG25C SRG25E
2250AM12S40 a u 2 12.5 25 12.5 23.5 62 40 19 M12 19 TS43 ─ xTKY15T ─ SRM25C-M SRM25E-M ─
SRG30C SRG30E
2300AM16S45 a u 2 15 30 17 28.3 68 45 24 M16 24 TS55 ─ xTKY25T ─ SRM30C-M SRM30E-M ─
SRG32C SRG32E
2320AM16S45 a u 2 16 32 17 30.0 68 45 24 M16 28 TS55 ─ xTKY25T ─ SRM32C-M SRM32E-M ─
SRG20C SRG20E APMT1135
SRM2200AM10L45 s u 4 10 20 10.5 18.6 64 45 14 M10 30 TS32 TS25 zTKY08D zTKY08D SRM20C-M SRM20E-M PDER-o2
SRG20C SRG20E APMT1135
2200M10L a ─ 4 10 20 10.5 18.6 66 47 15 M10 30 TS32 TS25 zTKY08D zTKY08D SRM20C-M SRM20E-M PDER-o2
Long Cutting Edge

SRG25C SRG25E APMT1135


2250AM12L55 s u 4 12.5 25 12.5 23.5 77 55 19 M12 37 TS43 TS25 xTKY15T cTKY08F SRM25C-M SRM25E-M PDER-o2
SRG25C SRG25E APMT1135
2250M12L a ─ 4 12.5 25 12.5 23.5 77 55 17 M12 37 TS43 TS25 xTKY15T cTKY08F SRM25C-M SRM25E-M PDER-o2
SRG30C SRG30E APMT1604
2300AM16L60 s u 4 15 30 17 28.3 83 60 24 M16 44 TS55 TS43 xTKY25T cTKY15F SRM30C-M SRM30E-M PDER-o2
SRG30C SRG30E APMT1604
2300M16L a ─ 4 15 30 17 28.3 86 63 22 M16 44 TS55 TS43 xTKY25T cTKY15F SRM30C-M SRM30E-M PDER-o2
SRG32C SRG32E APMT1604
2320AM16L60 s u 4 16 32 17 29.0 83 60 24 M16 44 TS55 TS43 xTKY25T cTKY15F SRM32C-M SRM32E-M PDER-o2
SRG32C SRG32E APMT1604
2320M16L a ─ 4 16 32 17 29.0 86 63 22 M16 44 TS55 TS43 xTKY25T cTKY15F SRM32C-M SRM32E-M PDER-o2

* Clamp Torque (N • m) : TS25H=1.0, TS25=1.0, TS32=1.0, TS43=3.5, TS55=7.5


SCREW-IN INSERTS SPARE PARTS TECHNICAL
ARBORS K122 K109 N001 DATA P001 K105
ROTATING TOOLS

RECOMMENDED CUTTING CONDITIONS


Tool Overhang
The recommended cutting conditions are chosen based on deflection, vibration and surface
finish when using a BT50 arbor under the conditions below -"a," a length from a gauge line to
the arbor end face and "b," neck length (tool overhang from the arbor).

a
Cutting Edge Diameter :øD1 Type a b c
Standard 50 155
16 Long Neck 70 175

c
Extra Long ─ ─
Standard 70 175
20 Long Neck 100 205
b

Extra Long 150 255


105
Standard 80 185
25 Long Neck 120 225
Extra Long 200 305
øD1 Standard 100 205
30 Long Neck 150 255
Extra Long 250 355
Peripheral
Maximum Cutting

Recommended Depth of Cut for Long Cutting Edge Type


Edge Length

Inner/Outer
The maximum cutting edge length of the long cutting edge type with a peripheral
insert is 1.4-1.5D 1 . The peripheral insert’s main purpose is to remove the small
Max.
ap

un-machined portions of the pre-machined surface above the main cutting edge.
(Long Cutting Edge) Recommended depth of cut: Maximum ap is 0.5D1 or below.

y SLOT MILLING
Cutting Mode

ap

N: Revolution (min-1)
F: Table Feed (mm/min)

Cutting Speed Insert Holder & 16 & 20 & 25 & 30


Work Material Hardness
(m/min) Grade, Type Type N F ap N F ap N F ap N F ap
P VP15TF Standard 3183 764 8 2546 611 10 2037 489 12.5 1698 407 15
160 Low Resistance Long Neck
180─280HB (120─200) 3183 764 4 2546 611 5 2037 489 6 1698 407 7.5
Carbon Steel Type Extra Long ─ ─ ─ 2546 611 3 2037 489 4 1698 407 3
ROTATING

Alloy Steel VP15TF Standard 2785 668 8 2228 535 10 1783 428 12.5 1485 357 15
TOOLS

140 Low Resistance Long Neck


280─350HB (120─160) 2785 668 4 2228 535 5 1783 428 6 1485 357 7.5
Type Extra Long ─ ─ ─ 2228 535 3 1783 428 4 1485 357 3
VP15TF Standard 2387 573 6 1910 458 10 1528 367 12.5 1273 306 15
120 Low Resistance Long Neck
Pre-Hardened Steel 35─45HRC
BALL NOSE END MILL

(100─160) 2387 573 4 1910 458 5 1528 367 6 1273 306 7.5
Type Extra Long ─ ─ ─ 1910 458 3 1528 367 4 1273 306 3
VP15TF Standard 2785 557 6 2228 535 8 1783 535 10 1485 594 12
140 Low Resistance Long Neck
Alloy Tool Steel < 350HB (120─160) 2785 557 4 2228 535 3 1783 535 5 1485 594 4.5
Type Extra Long ─ ─ ─ 2228 535 2 1783 535 2.5 1485 594 1.5
M VP15TF Standard 3979 796 4 3183 764 5 2546 764 6 2122 849 7.5
200 Low Resistance Long Neck
Stainless Steel < 270HB (100─250) 3979 796 3 3183 764 3 2546 611 4 2122 637 4.5
Type Extra Long ─ ─ ─ 3183 509 2 2546 509 1.5 2122 509 1.5
K VP15TF Standard 3979 1592 8 3183 1273 10 2546 1019 12.5 2122 849 15
200 Low Resistance Long Neck
Cast Iron < 350MPa (150─300) 3979 1592 4 3183 1273 5 2546 1019 7.5 2122 849 4.5
Type Extra Long ─ ─ ─ 3183 1273 3 2546 1019 4 2122 849 3
VP15TF Standard 3581 1432 8 2865 1146 10 2292 917 12.5 1910 764 15
180 Low Resistance Long Neck
< 500MPa (150─240) 3581 1432 4 2865 1146 5 2292 917 7.5 1910 764 4.5
Type Extra Long ─ ─ ─ 2865 1146 3 2292 917 4 1910 764 1.5
Ductile Cast Iron
VP15TF Standard 3183 1273 8 2546 1019 10 2037 815 12.5 1698 679 15
160 Low Resistance Long Neck
< 800MPa (150─250) 3183 1273 4 2546 1019 5 2037 815 7.5 1698 679 4.5
Type Extra Long ─ ─ ─ 2546 1019 3 2037 815 4 1698 679 1.5
H VP15TF Standard 1989 398 6 1591 318 6 1273 255 6 1061 212 7.5
100 Strong Cutting Long Neck
45─50HRC (60─120) 1989 398 3 1591 318 4 1273 255 4 1061 212 3
Edge Type Extra Long ─ ─ ─ 1591 318 2 1273 255 2.5 1061 212 1.5
Hardened Steel
VP15TF Standard 1194 239 6 955 191 6 764 153 6 637 127 7.5
60 Strong Cutting Long Neck
50─60HRC (40 ─ 100) 1194 239 3 955 191 4 764 153 4 637 127 3
Edge Type Extra Long ─ ─ ─ 955 191 2 764 153 2.5 637 127 1.5

K106
y SHOULDER MILLING (Cutting Depth : Small)
Cutting Mode

ap
N: Revolution (min-1)
ae F: Table Feed (mm/min)

Cutting Speed Insert Holder & 16 & 20 & 25 & 30


Work Material Hardness (m/min) Grade, Type Type
N F ap ae N F ap ae N F ap ae N F ap ae
P VP15TF Standard 3979 1592 4 6 3183 1273 5 8 2546 1273 6 10 2122 1273 7.5 10
200 Low Resistance Long Neck 3979
180─280HB
(160─250) 1592 4 4 3183 1273 5 6 2546 1273 6 7.5 2122 1273 7.5 7.5
Carbon Steel Type Extra Long ─ ─ ─ ─ 3183 955 5 4 2546 1019 6 5 2122 637 7.5 3
Alloy Steel VP15TF Standard 3183 955 4 6 2546 764 5 8 2037 815 6 10 1698 849 7.5 10
160 Low Resistance Long Neck 3183
280─350HB
(120─200) 764 4 4 2546 611 5 6 2037 611 6 7.5 1698 509 7.5 7.5
Type Extra Long ─ ─ ─ ─ 2546 509 5 4 2037 489 6 5 1698 407 7.5 3
VP15TF Standard 3183 955 4 6 2546 764 5 8 2037 815 6 10 1698 849 7.5 10
160
Pre-Hardened Steel 35─45HRC (120─200) Low Resistance Long Neck 3183 764 4 4 2546 611 5 6 2037 611 6 7.5 1698 679 7.5 7.5
Type Extra Long ─ ─ ─ ─ 2546 509 5 4 2037 489 6 5 1698 509 7.5 3
VP15TF Standard 3183 1273 4 6 2546 764 5 6 2037 815 6 10 1698 849 7.5 10
160 Low Resistance Long Neck 3183
Alloy Tool Steel < 350HB
(120─200) 955 4 4 2546 611 5 4 2037 611 6 7.5 1698 509 7.5 7.5
Type Extra Long ─ ─ ─ ─ 2546 509 5 2 2037 489 6 2.5 1698 407 7.5 1.5
M VP15TF Standard 3979 796 4 8 3183 764 5 8 2546 764 6 10 2122 849 7.5 10
200 Low Resistance Long Neck 3979
Stainless Steel < 270HB
(100─250) 796 4 6 3183 764 5 4 2546 611 6 7.5 2122 849 7.5 7.5
Type Extra Long ─ ─ ─ ─ 3183 637 5 2 2546 509 6 5 2122 424 7.5 1.5
K VP15TF Standard 3979 1989 4 8 3183 1910 5 10 2546 1528 6 10 2122 1485 7.5 10
200 Low Resistance Long Neck 3979
Cast Iron < 350MPa
(150─300) 1989 4 6 3183 1910 5 8 2546 1528 6 10 2122 1485 7.5 6
Type Extra Long ─ ─ ─ ─ 3183 1592 5 6 2546 1273 6 7.5 2122 1061 7.5 3
VP15TF Standard 3979 1989 4 8 3183 1910 5 10 2546 1528 6 10 2122 1273 7.5 10
200 Low Resistance Long Neck 3979
< 500MPa
(150─280) 1989 4 6 3183 1910 5 8 2546 1528 6 10 2122 1273 7.5 6
Type Extra Long ─ ─ ─ ─ 3183 1592 5 6 2546 1273 6 7.5 2122 1061 7.5 3
Ductile Cast Iron
VP15TF Standard 3581 1790 4 8 2865 1719 5 10 2292 1375 6 10 1910 1146 7.5 10
180 Low Resistance Long Neck 3581
< 800MPa
(150─250) 1790 4 6 2865 1719 5 8 2292 1375 6 10 1910 1146 7.5 6
Type Extra Long ─ ─ ─ ─ 2865 1432 5 6 2292 1146 6 7.5 1910 955 7.5 3
H VP15TF Standard 1989 398 4 4 1591 318 5 5 1273 255 6 7.5 1061 212 7.5 3
100 Strong Cutting Long Neck 1989
45─50HRC
(60─120) 398 4 2 1591 318 5 3 1273 255 6 4 1061 212 7.5 1.5
Edge Type Extra Long ─ ─ ─ ─ 1591 318 5 2 1273 204 6 1.5 1061 170 7.5 1
Hardened Steel
VP15TF Standard 1194 239 4 4 955 191 5 5 764 153 6 7.5 637 127 7.5 3
60 Strong Cutting Long Neck 1194
50─60HRC
(40─100) 239 4 2 955 191 5 3 764 153 6 4 637 127 7.5 1.5
Edge Type Extra Long ─ ─ ─ ─ 955 191 5 2 764 122 6 1.5 637 102 7.5 1

y SHOULDER MILLING (Cutting Depth : Large)


(Note) Machining Stainless Steels
Cutting Mode

When up-cut milling stainless steels at large depths


ap

and widths of cut, the machined surface is liable to


N: Revolution (min-1)

ROTATING
burrs and welding due to chip jamming. For stainless

TOOLS
ae F: Table Feed (mm/min) steels, down-cutting (climb milling) is recommended.

Cutting Speed Insert Holder & 16 & 20 & 25 &30


Work Material Hardness (m/min) Grade, Type Type
N F ap ae N F ap ae N F ap ae N F ap ae

BALL NOSE END MILL


P VP15TF Standard 3979 1592 8 4 3183 1273 10 4 2546 1273 12.5 5 2122 1273 15 4.5
200
180─280HB (160 ─250) Low Resistance Long Neck 3979 1194 8 3 3183 955 10 3 2546 1019 12.5 4 2122 849 15 3
Carbon Steel Type Extra Long ─ ─ ─ ─ 3183 955 10 2 2546 764 12.5 2.5 2122 849 15 1.5
Alloy Steel VP15TF Standard 3183 955 8 4 2546 764 10 4 2037 815 12.5 5 1698 849 15 4.5
160
280─350HB (120─200) Low Resistance Long Neck 3183 764 8 3 2546 611 10 3 2037 611 12.5 4 1698 509 15 3
Type Extra Long ─ ─ ─ ─ 2546 611 10 2 2037 489 12.5 2.5 1698 407 15 1.5
VP15TF Standard 3183 955 8 4 2546 764 10 4 2037 815 12.5 5 1698 849 15 4.5
160
Pre-Hardened Steel 35─45HRC (120─200) Low Resistance Long Neck 3183 764 8 3 2546 611 10 3 2037 611 12.5 4 1698 509 15 3
Type Extra Long ─ ─ ─ ─ 2546 611 10 2 2037 489 12.5 2.5 1698 407 15 1.5
VP15TF Standard 3183 955 8 4 2546 509 10 3 2037 815 12.5 5 1698 849 15 4.5
160 Low Resistance Long Neck 3183
Alloy Tool Steel < 350HB
(120─200) 764 8 3 2546 509 10 2 2037 611 12.5 2.5 1698 509 15 3
Type Extra Long ─ ─ ─ ─ 2546 407 10 1 2037 489 12.5 1.5 1698 407 15 1.5
M VP15TF Standard 3979 796 8 8 3183 764 10 8 2546 764 12.5 10 2122 849 15 10
200 Low Resistance Long Neck 3979
Stainless Steel < 270HB
(100─250) 796 8 3 3183 764 10 3 2546 611 12.5 4 2122 509 15 4.5
Type Extra Long ─ ─ ─ ─ 3183 637 10 2 2546 489 12.5 1.5 2122 340 15 1.5
K VP15TF Standard 3979 1989 8 8 3183 1592 10 8 2546 1273 12.5 10 2122 1485 15 10
200 Low Resistance Long Neck 3979
Cast Iron < 350MPa
(150─300) 1592 8 5 3183 1592 10 6 2546 1273 12.5 7.5 2122 1061 15 4.5
Type Extra Long ─ ─ ─ ─ 3183 1273 10 4 2546 1019 12.5 1.5 2122 849 15 3
VP15TF Standard 3979 1989 8 8 3183 1592 10 8 2546 1273 12.5 10 2122 1273 15 10
200 Low Resistance Long Neck 3979
< 500MPa
(150─280) 1592 8 5 3183 1592 10 4 2546 1273 12.5 7.5 2122 849 15 4.5
Type Extra Long ─ ─ ─ ─ 3183 1273 10 2 2546 1019 12.5 5 2122 849 15 1.5
Ductile Cast Iron
VP15TF Standard 3581 1790 8 8 2865 1432 10 8 2292 1146 12.5 10 1910 1146 15 10
180 Low Resistance Long Neck 3581
< 800MPa
(150─250) 1432 8 5 2865 1432 10 4 2292 1146 12.5 7.5 1910 764 15 4.5
Type Extra Long ─ ─ ─ ─ 2865 1146 10 2 2292 917 12.5 5 1910 764 15 1.5
H VP15TF Standard 1989 398 8 2 1591 318 10 3 1273 255 12.5 4 1061 212 15 3
100
45─50HRC (60─120) Strong Cutting Long Neck 1989 398 8 1 1591 318 10 2 1273 204 12.5 1.5 1061 106 15 1.5
Edge Type Extra Long ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─
Hardened Steel
VP15TF Standard 1194 239 8 2 955 191 10 3 764 153 12.5 4 637 127 15 3
60
50─60HRC (40─100) Strong Cutting Long Neck 1194 239 8 1 955 191 10 2 764 122 12.5 1.5 637 64 15 1.5
Edge Type Extra Long ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─

TECHNICAL
DATA P001 K107
ROTATING TOOLS
BALL NOSE a Best for roughing of moulds.

END MILL
a Low resistance chipbreaker. Including
curved faces
Roughing
a Highly rigid body. Copying Slotting

SRM2 Ø40
Ø50
a Weldon Type (Fig.1) a Weldon Type (Fig.2)
40 40

øD4

øD4
øD1

øD1
R ap (Max.Depth of Cut) 14 19 R ap (Max.Depth of Cut) 14 19
L2 L2
L1 L1

a Weldon Type (Fig.3) 45


a Weldon Type (Fig.4)
45

øD4
øD1

øD4
øD1
R ap (Max.Depth of Cut) 18 23 R ap (Max.Depth of Cut) 18 23
L2 L2
L1 L1

a Morse Taper Type (Fig.5) MT5 a Morse Taper Type (Fig.6) MT5

M20

M20
øD1

øD1
R ap (Max.Depth of Cut) R ap (Max.Depth of Cut)
L2 L2
L1 L1

a Combination Type (Fig.7) a Straight Type (Fig.8)


øD1

øD4
øD4

øD1

R ap (Max.Depth of Cut) R ap (Max.Depth of Cut)


L2 L2
L1 L1

Right hand tool holder only.

* *
Number of Teeth
Stock

Type (Fig.)

Dimensions (mm)
Type

Order Number
Inner/Outer Peripheral Inner/Outer Peripheral Inner Outer Peripheral
ROTATING

R R D1 D4 L1 L2 ap
TOOLS

Clamp Screw Wrench Insert


APMT1604
SRM2400I40NLS a 2 20 40 40 190 120 54 1 TS6S TS43 TKY30T TKY15F SRG40C SRG40E PDER-o2
APMT1604
2400I50NLS 2 20 40 50 200 120 54 3 TS6S TS43 TKY30T TKY15F SRG40C SRG40E
Short

a PDER-o2
BALL NOSE END MILL

APMT1604
2500I40NLS 2 25 50 40 190 120 63 2
Weldon Type

a TS6 TS43 TKY30T TKY15F SRG50C SRG50E PDER-o2


APMT1604
2500I50NLS a 2 25 50 50 200 120 63 4 TS6 TS43 TKY30T TKY15F SRG50C SRG50E PDER-o2
APMT1604
2400I40NLM a 2 20 40 40 220 150 54 1 TS6S TS43 TKY30T TKY15F SRG40C SRG40E PDER-o2
Medium

APMT1604
2400I50NLM a 2 20 40 50 230 150 54 3 TS6S TS43 TKY30T TKY15F SRG40C SRG40E PDER-o2
APMT1604
2500I40NLM a 2 25 50 40 220 150 63 2 TS6 TS43 TKY30T TKY15F SRG50C SRG50E PDER-o2
APMT1604
2500I50NLM a 2 25 50 50 230 150 63 4 TS6 TS43 TKY30T TKY15F SRG50C SRG50E PDER-o2
APMT1604
SRM2400MNLS 2 20 40 ─ 256 120 54 5 TS6S TS43 TKY30T TKY15F SRG40C SRG40E
Medium Short Long Medium Short Medium Short
Morse Taper Type

a PDER-o2
APMT1604
2500MNLS s 2 25 50 ─ 256 120 63 6 TS6 TS43 TKY30T TKY15F SRG50C SRG50E PDER-o2
APMT1604
2400MNLM a 2 20 40 ─ 286 150 54 5 TS6S TS43 TKY30T TKY15F SRG40C SRG40E PDER-o2
APMT1604
2500MNLM s 2 25 50 ─ 286 150 63 6 TS6 TS43 TKY30T TKY15F SRG50C SRG50E PDER-o2
APMT1604
SRM2400WNLS s 2 20 40 50.8 200 120 54 7 TS6S TS43 TKY30T TKY15F SRG40C SRG40E
Combination Type

PDER-o2
APMT1604
2500WNLS s 2 25 50 50.8 200 120 63 7 TS6 TS43 TKY30T TKY15F SRG50C SRG50E PDER-o2
APMT1604
2400WNLM s 2 20 40 50.8 250 170 54 7 TS6S TS43 TKY30T TKY15F SRG40C SRG40E PDER-o2
APMT1604
2500WNLM s 2 25 50 50.8 250 170 63 7 TS6 TS43 TKY30T TKY15F SRG50C SRG50E PDER-o2
APMT1604
2500WNLL s 2 25 50 50.8 300 220 63 7 TS6 TS43 TKY30T TKY15F SRG50C SRG50E PDER-o2
APMT1604
2500WNLX s 2 25 50 50.8 350 270 63 7 TS6 TS43 TKY30T TKY15F SRG50C SRG50E PDER-o2
APMT1604
SRM2400SNLS s 2 20 40 42 200 100 54 8 TS6S TS43 TKY30T TKY15F SRG40C SRG40E
Straight Type

PDER-o2
APMT1604
2500SNLS s 2 25 50 42 200 100 63 8 TS6 TS43 TKY30T TKY15F SRG50C SRG50E PDER-o2
APMT1604
2400SNLM s 2 20 40 42 250 150 54 8 TS6S TS43 TKY30T TKY15F SRG40C SRG40E PDER-o2
APMT1604
2500SNLM s 2 25 50 42 250 100 63 8 TS6 TS43 TKY30T TKY15F SRG50C SRG50E PDER-o2

Clamp Torque (N • m) : TS43=3.5, TS6=10.0, TS6S=10.0


*
a : Inventory maintained. s : Inventory maintained in Japan.

K108 [ : Inventory maintained. To be replaced by new products.


INSERTS
Coated Dimensions (mm)

Class
Type

Shape Order Number Geometry

VP20RT
VP30RT
VP15TF
F7030
R L1 L2 S1 F1 Re B3 B9

Strong Cutting SRG16C G a 8 16 8.2 3.5 ─ ─ 11 ─


Edge Type
20C G a a 10 19 10.2 4.6 ─ ─ 10 18
Inner

L2
25C G a a 12.5 24 12.8 5.5 ─ ─ 10 18 B9°
30C G a a 15 28 15.3 7 ─ ─ 10 18 R L1 S1 B3°
32C G a a 16 28 16.3 7 ─ ─ 10 18
Strong Cutting SRG16E G a 8 13.5 6.7 3.5 ─ ─ 11 ─
Edge Type
20E G a a 10 15.5 8.5 4.6 ─ ─ 9 ─
Outer

L2
25E G a a 12.5 20.5 10.2 5.5 ─ ─ 9 ─ B3°
30E G a a 15 25.2 12.2 7 ─ ─ 9 ─ R L1 S1
32E G a a 16 26.1 13.1 7 ─ ─ 9 ─
Low Resistance SRM16C-M M a 8 16 8.2 3.5 ─ ─ 11 ─
Type
20C-M M a 10 19 10.2 4.6 ─ ─ 10 18
Inner

L2
25C-M M a 12.5 24 12.8 5.5 ─ ─ 10 18 B9°
30C-M M a 15 28 15.3 7 ─ ─ 10 18 R L1 S1 B3°
32C-M M a 16 28 16.3 7 ─ ─ 10 18
Low Resistance SRM16E-M M a 8 13.5 6.7 3.5 ─ ─ 11 ─
Type
20E-M M a 10 15.5 8.5 4.6 ─ ─ 9 ─
Outer

L2
25E-M M a 12.5 20.5 10.2 5.5 ─ ─ 9 ─ B3°
30E-M M a 15 25.2 12.2 7 ─ ─ 9 ─ R L1 S1
32E-M M a 16 26.1 13.1 7 ─ ─ 9 ─
2 SRG40C
* 50C
G a a a 20 36 20.5 8.0 ─ ─ 11 ─
* 2 G 25 40 26 8.5 ─ ─ 11 ─
Inner

L2
a a a
B3°
L1 S1
R

*22 SRG40E
50E
G a a a 20 32 16.6 8.0 ─ ─ 11 ─
* G 25 35.8 20 8.5
Outer

a a a ─ ─ 11 ─

L2
B3°
R L1 S1

Strong Cutting APMT1135PDER-H2 M [ [ ─ 11 6.35 3.5 1.2 0.8 11 ─ Re


*1 Edge Type 1604PDER-H2 M ─ 16.5 9.525 4.76 1.4 0.8 11 ─

F1
[ [
L2

B3°
Peripheral

L1 S1
85°

Low Resistance APMT1135PDER-M2 M [ [ ─ 11 6.35 3.5 1.2 0.8 11 ─ Re

ROTATING
Type
F1

TOOLS
1604PDER-M2 M [ [ ─ 16.5 9.525 4.76 1.4 0.8 11 ─
L2

B 3°
L1 S1
85°
(Low-resistance inner or outer inserts are precision M class type.)

BALL NOSE END MILL


The first recommendation is the super sharp M breaker (APMT....PDER-M2).
*1 Selection guide for peripheral cutting edges : When cutting edge strength is particularly important, use the H breaker (APMT....PDER-H2).
* 2 2 inserts supplied per case.

RECOMMENDED CUTTING CONDITIONS


Cutting Speed Feed per Tooth Cutting A : Slot Milling
Work Material Hardness Grade Mode
(m/min) (mm/tooth)
P 0.12 (0.08 ─ 0.2) A
Alloy Tool Steel VP20RT 160
(ASTM D2) < 250HB
(120 ─ 200) 0.2 (0.1 ─ 0.4) B
VP30RT
0.5D1

0.15 (0.1 ─ 0.3) C


0.2 (0.1 ─ 0.3) A 1.0D1
VP20RT 200
Alloy Tool Steel < 250HB
(160 ─ 250) 0.2 (0.1 ─0.4) B
VP30RT B : Shoulder Milling (Standard Type)
0.3 (0.1 ─ 0.4) C
Cutting Mode

0.2 (0.1 ─ 0.3) A


200
< 235HB VP20RT (160 ─ 250) 0.3 (0.1 ─ 0.4) B
0.2 (0.1 ─ 0.4) C
0.5D1

Cast Tool Steel


0.2 (0.1 ─ 0.3) A
VP15TF 200 0.2D1
< 230HB
(160 ─ 300) 0.3 (0.1 ─ 0.45) B
VP20RT
0.2 (0.1 ─ 0.4) C C : Shoulder Milling (Long Cutting Edge Type)
K 0.25 (0.1 ─ 0.4) A
Tensile Strength VP15TF 200
Ductile Cast Iron (160 ─ 300) 0.25 (0.1 ─ 0.45) B
1.0D1

< 540MPa VP20RT


0.35 (0.1 ─0.45) C
0.25 (0.1 ─ 0.4) A
Tensile Strength VP15TF 200
Cast Iron (160 ─ 300) 0.35 (0.1 ─0.45) B
< 350MPa VP20RT 0.1D1
0.25 (0.1 ─ 0.4) C

SPARE PARTS TECHNICAL


N001 DATA P001 K109
ROTATING TOOLS
CHAMFER
MILLING Roughing Face Milling Chamfering

CESP,CFSP,CGSP L4

øD5
øD1

øD4
øD2
CH°

L5 L6

øD1
R0.8 ap (Max. Depth of Cut)
R0.8 L2
a Covers 5 cutting modes.
L1
a Excellent sharpness ap

with 11° positive inserts.


a 30°, 45° and 60°chamfer
series.
Right hand tool holder only.

*
Number of Teeth

z
Stock

Dimensions (mm)
Order Number x

R CH° D1 D2 L1 D4 D5 L2 L4 L5 L6 ap Clamp Wrench Insert


Screw
CESPR081S20 a 1 30° 8 19.6 110 20 19.5 40 25 11 ─ 10.2 TS52 zTKY25R SPMW1203oo
161S20 a 1 30° 16 27.8 110 20 19.5 40 25 11 ─ 10.2 TS5 zTKY25R SPMW1203oo
323S32 a 3 30° 32 43.8 125 32 31.5 45 36 14 19 10.2 TS5 zTKY25R SPMW1203oo
CFSPR041S16S a 1 45° 4 15.7 85 16 14.4 25 24 10 ─ 5.9 TS4 xTKY15F SPMW0903oo
041S16L a 1 45° 4 15.7 110 16 14.4 50 24 10 ─ 5.9 TS4 xTKY15F SPMW0903oo
081S20 a 1 45° 8 24.6 110 20 19.5 40 25 11 ─ 8.3 TS5 zTKY25R SPMW1203oo
161S20 a 1 45° 16 32.6 110 20 19.5 40 25 11 ─ 8.3 TS5 zTKY25R SPMW1203oo
323S32 a 3 45° 32 48.6 125 32 31.5 45 36 14 19 8.3 TS5 zTKY25R SPMW1203oo
CGSPR081S20 a 1 60° 8 28.4 110 20 19.5 40 25 11 ─ 5.9 TS5 zTKY25R SPMW1203oo
161S20 a 1 60° 16 36.4 110 20 19.5 40 25 11 ─ 5.9 TS5 zTKY25R SPMW1203oo
323S32 a 3 60° 32 52.4 125 32 31.5 45 36 14 19 5.9 TS5 zTKY25R SPMW1203oo
Clamp Torque (N • m) : TS4=3.5, TS5=7.5, TS52=7.5
*
ROTATING
TOOLS

INSERTS
Coated Cermet Carbide Dimensions (mm)
Honing
Class
CHAMFER MILLING

VP15TF

NX2525
NX4545
UP20M

UTi20T

Shape Order Number Geometry


HTi10

D1 S1 Re

SPMW090304 M E * s a a a a a 9.525 3.18 0.4 Re


090308 M E* s a a a a a 9.525 3.18 0.8
120304 M E* s a a a a a 12.7 3.18 0.4
120308 M E* s a a a a a 12.7 3.18 0.8 11°
D1 S1

* NX2525 and NX4545 insert honing is "T" type.


RECOMMENDED CUTTING CONDITIONS
Cutting Speed Feed per Tooth (mm/tooth)
Work Material Hardness Grade (m/min) Chamfer Milling Face Milling
P UTi20T 180 (130 ─ 220) 0.4 0.15

Carbon Steel 180 ─ 280HB UP20M 180 (130 ─ 220) 0.4 0.2
Alloy Steel NX4545 180 (130 ─ 220) 0.4 0.2
280─ 350HB UTi20T 100 (70 ─ 120) 0.3 0.15

K Tensile Strength UTi20T 140 (100 ─ 170) 0.5 0.25


Cast Iron
< 450MPa HTi10 140 (100 ─ 170) 0.5 0.25
aRevolution (min =(1000×Cutting Speed)÷(3.14×& D1)
-1)

aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution

a : Inventory maintained. s : Inventory maintained in Japan.


SPARE PARTS TECHNICAL
K110 N001 DATA P001
T-SLOT MILLING Roughing Slotting

TSMP 4°
L4

øD4
øD5
øD1
R 0.8 L5 L6
4° ap
90°
L2
a T-groove order number L1
14, 18 and 22 are available.
a Shoulder milling and inversed
spot facing are also possible.

Right hand tool holder only.

*
Nomenclature
Stock

z x
Number
of Teeth

Dimensions (mm)
T Slot

Order Number
R D1 L1 D4 D5 L2 L4 L5 L6 ap Clamp Screw Wrench Insert
TSMPR252S25 14 a 2 25 112 25 12.5 33.2 32 12 17 11 TS3 zTKY08D MPMW070308
322S32 18 a 2 32 120 32 16 41.2 36 14 19 14 TS4 xTKY15R MPMW090308
402S32 22 a 2 40 130 32 20 51.2 36 14 19 18 TS5 xTKY25R MPMW120408

* Clamp Torque (N • m) : TS3=1.0, TS4=3.5, TS5=7.5


INSERTS
Carbide Dimensions (mm)
Class
UTi20T

Shape Order Number Geometry


D1 S1 Re

MPMW070308 M a 7.94 3.18 0.8 Re Re


090308 M a 9.525 3.18 0.8

ROTATING
120408 M a 12.7 4.76 0.8

TOOLS
11°

86° D1 S1

T-SLOT MILLING
RECOMMENDED CUTTING CONDITIONS y CAUTION FOR USE
aWhen T slot machining steel, the
Work Cutting Speed Feed per Revolution
Approx. 2mm

Hardness Grade workpiece must be pre-machined


Material (m/min) (mm/rev)
as shown in the drawing, so as to
P 130 0.15 ensure smooth chip evacuation.
180 ─ 280HB UTi20T
Carbon Steel (100 ─ 160) (0.1 ─ 0.2)
aSlots to be machined must be free
Alloy Steel 80 0.1
280 ─ 350HB UTi20T from chips for smooth machining.
(60 ─ 100) (0.05 ─ 0.15)
T Slot
K Cast Iron Tensile Strength UTi20T
100 0.15
< 450MPa (80 ─ 120) (0.1 ─ 0.2)
aRevolution (min-1)=(1000×Cutting Speed)÷(3.14×& D1)

a : Inventory maintained.
SPARE PARTS TECHNICAL
N001 DATA P001 K111
ROTATING TOOLS

SPOT MILLING Roughing Spot Milling

CBJP,CBMP

øD3 (Max. Diameter)


L4

øD4
øD1
4° L3 L5 L6

a Capable of spot face machining, 90° L2 (2xD)


boring and interpolation. L1

a For seat machining of hexagon


socket head bolt (M8-M30).
a 86°rhombic shape 11°positive insert. Right hand tool holder only.

* z x
Number of Teeth
Stock

For Dimensions (mm)


Order Number Bolt
Size
R D1 D3 L1 D4 L2 L3 L4 L5 L6 Clamp Screw Wrench Insert

CBJPR141S25 M8 a 1 14 2.9 108 25 28 21 32 12 17 TS3 zTKY08D JPMT060204-E


172S25 M10 a 2 17.5 5.3 115 25 35 26 32 12 17 TS3 zTKY08D JPMT060204-E
202S25 M12 a 2 20 7.8 120 25 40 30 32 12 17 TS3 zTKY08D JPMT060204-E
232S25 M14 a 2 23 10.8 126 25 46 34.5 32 12 17 TS3 zTKY08D JPMT060204-E
CBMPR262S32 M16 a 2 26 8.5 132 32 52 39 36 14 19 TS4 xTKY15R MPMT090308
292S32 M18 s 2 29 11.5 138 32 58 43.5 36 14 19 TS4 xTKY15R MPMT090308
322S32 M20 a 2 32 14.5 144 32 64 59 36 14 19 TS4 xTKY15R MPMT090308
352S32 M22 a 2 35 17.5 150 32 70 70 36 14 19 TS4 xTKY15R MPMT090308
392S32 M24 a 2 39 21.5 158 32 78 78 36 14 19 TS4 xTKY15R MPMT090308
432S32 M27 s 2 43 25.5 166 32 86 86 36 14 19 TS4 xTKY15R MPMT090308
482S32 M30 a 2 48 30.5 176 32 96 96 36 14 19 TS4 xTKY15R MPMT090308
Clamp Torque (N • m) : TS3=1.0, TS4=3.5
*
INSERTS
ROTATING
TOOLS

Cutter Type

Coated Carbide Dimensions (mm)


Class
VP15TF
UP20M

UTi20T

Shape Order Number Geometry


D1 S1 Re
SPOT MILLING

Re Re
JPMT060204-E M s a a 6.5 2.38 0.4
CBJP

7.94

11°
D1 86° S1

Re Re
MPMT090308 M s s a 9.525 3.18 0.8
CBMP

11°

86° D1 S1

RECOMMENDED CUTTING CONDITIONS


CBJP CBMP
Work Material Hardness Grade Cutting Speed (m/min) Feed (mm/rev) Cutting Speed (m/min) Feed (mm/rev)
P Mild Steel < 180HB UP20M • UTi20T 160 (120 ─ 200) 0.16 (0.12 ─ 0.2) 160 (125 ─ 200) 0.225 (0.15 ─ 0.3)

180 ─ 280HB UP20M • UTi20T 130 (100 ─ 160) 0.2 (0.15 ─ 0.25) 130 (100 ─ 160) 0.275 (0.2 ─ 0.35)
Carbon Steel
Alloy Steel
280 ─ 350HB UTi20T 100 (80 ─ 120) 0.16 (0.12 ─ 0.2) 100 (80 ─ 125) 0.225 (0.15 ─ 0.3)

M Stainless Steel < 200HB UTi20T 130 (100 ─ 160) 0.16 (0.12 ─ 0.2) 130 (100 ─ 160) 0.225 (0.15 ─ 0.3)
K Tensile Strength 100 (80 ─ 120) 0.3 (0.2 ─ 0.4) 100 (80 ─ 125) 0.35 (0.2 ─ 0.5)
Cast Iron < 450MPa
UTi20T

aRevolution (min =(1000×Cutting Speed)÷(3.14×& D1) aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution
-1)

(Note) CBJPR141S25 type, reduce feed rate by 50% because only 1 insert is used.
a : Inventory maintained. s : Inventory maintained in Japan.
SPARE PARTS TECHNICAL
K112 N001 DATA P001
SLOT MILLING Roughing Slotting

STLG

ap (Max. Depth of Groove)


L4

øD5

øD4
D1/2
1
øD
L3
STLGR22S32
L5 L6

L2
*1 W3 130
a Grooving cutter for machining L1
1
centres. øD
STLGR38S32
a The minimum cutting diameter
is & 22 for internal grooving.
a The minimum groove width is 1.2mm
and the maximum groove depth is 4.5mm. *1 Please refer to insert standard for W3 dimension.
Right hand tool holder only.

*2
Number of Teeth
Stock

Dimensions (mm)
Order Number

R D1 L1 D4 D5 L2 L3 L4 L5 L6 ap Clamp Screw Wrench Insert


131.2 SLG22120L
STLGR22S32 a 1 22 131.5 32 15 50 40 36 14 19 3 CS300890T TKY08F SLG22150L
132 SLG22200L
132 SLG38200L
38S32 a 2 38 133 32 28 50 48 36 14 19 4.5 CS350990T TKY10F SLG38300L
134 SLG38400L

*2 Clamp Torque (N • m) : CS300890T=1.0, CS350990T=2.5


INSERTS

ROTATING
Carbide Dimensions (mm)

TOOLS
Class
UTi20T

Shape Order Number Geometry


L1 L2 W3 S1

SLOT MILLING
SLG22120L G a 13 7 1.2 2.7
22150L G a 13 7 1.5 3
L1

22200L G a 13 7 2 3.5
38200L G a 15.6 8 2 4
+0.04 c 0.1
W3
38300L G a 15.6 8 3 5 15°
0

L2 S1
38400L G a 15.6 8 4 6

RECOMMENDED CUTTING CONDITIONS


Cutting Speed Feed per Tooth
Work Material Hardness Grade
(m/min) (mm/tooth)
P 130 0.225
Mild Steel < 180HB UTi20T (120 ─ 150) (0.1 ─ 0.35)

110 0.2
180 ─ 280HB UTi20T (100 ─ 120) (0.1 ─ 0.30)
Carbon Steel
Alloy Steel 110 0.175
280 ─350HB UTi20T (100 ─ 120) (0.1 ─ 0.25)

K Tensile Strength 100 0.225


Cast Iron UTi20T (80 ─ 125) (0.1 ─ 0.35)
< 450MPa

aRevolution (min-1)=(1000×Cutting Speed)÷(3.14×& D1)


aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution

a : Inventory maintained.
SPARE PARTS TECHNICAL
N001
DATA
P001 K113
ROTATING TOOLS

SLOT MILLING Roughing Slotting

KSMG

ap (Max. Depth of Groove)


L4

øD4
øD

D1/2
(Min 1
. Cu
tting
Diam L5 L6
eter) W3
L3
L2 L1
a Side face grooving tool
for machining centres.
a The minimum cutting diameter is

D1/2
& 25mm for internal grooving.
W3

ap
a For groove widths of L3
181.6 4.8 < Groove Width < 6.3
1.25mm ─ 6.30mm.
Right hand tool holder shown.
Number of Teeth

Minimum
Stock

Dimensions (mm) Geometry of Groove Cutting


Order Number Diameter Insert Number

R L1 D4 L2 L3 L4 L5 L6 W3 ap D1

1.25 1.2
KSMGR25S25 a 1 115 25 37 33.5 32 12 17 1.45 1.5 25 MGTL33ooo
1.5 < W3 < 4.7 3.0
1.25 1.2
1.45 1.5
130 32 50 49 36 14 19 40 MGTL43ooo
KSMGR40S32 a 1 1.5 < W3 < 2.3 3.0
2.5 < W3 < 4.7 4.5
131.6 32 51.6 49 36 14 19 4.8 < W3 < 6.3 4.5 40 MGTL44ooo
1.25 1.2
1.45 1.5
180 32 100 99 36 14 19 40 MGTL43oo
KSMGR40S32L a 1 1.5 < W3 < 2.3 3.0
ROTATING

2.5 < W3 < 4.7 4.5


TOOLS

181.6 32 101.6 99 36 14 19 4.8 < W3 < 6.3 4.5 40 MGTL44ooo

SPARE PARTS
SLOT MILLING

* z x

Tool Holder Number

Clamp Lever Spring Lever Pin Clamp Screw Wrench


KSMGR25S25 LLCL13S HLS2 ─ LLCS105 zHKY20F
40S32 LLCL24 ─ LLP14 LLCS108 xHKY30R
40S32L LLCL24 ─ LLP14 LLCS108 xHKY30R

* Clamp Torque (N • m) : LLCS105=1.5, LLCS108=3.3


RECOMMENDED CUTTING CONDITIONS y HONING OF CUTTING EDGE
Supplementary honing when steel cutting, gives longer tool life.
Work Cutting Speed Feed per Tooth Use a diamond file for best results.
Hardness Grade
Material (m/min) (mm/tooth)
P NX2525 130 0.225
UTi20T (120 ─ 150) (0.1 ─ 0.35) 0.05 – 0.1
Mild Steel < 180HB 20° – 30°
VP20MF 160 0.225
(120 ─ 200) (0.1 ─ 0.35)
NX2525 110 0.2
UTi20T (100 ─ 120) (0.1 ─ 0.30)
Carbon Steel 180 ─280HB
VP20MF 120 0.2
Alloy Steel (100 ─ 140) (0.1 ─ 0.30)
280 ─ 350HB UTi20T
110 0.175
(100 ─ 120) (0.1 ─ 0.25)
K Cast Iron Tensile Strength UTi20T
100 0.225
< 450MPa (80 ─ 125) (0.1 ─ 0.35)
aRevolution (min-1)=(1000×Cutting Speed)÷(3.14×& D1)
aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution
a : Inventory maintained. s : Inventory maintained in Japan.

K114 r : Non stock, produced to order only. [ : Inventory maintained. To be replaced by new products.
INSERTS
Stock Grade Dimensions (mm)
Coated Cermet Carbide
Grooving

VP20MF

NX2525

UTi20T
Order Number Width Geometry

NX55
D1 S1 Re L3

W3 L L L L
MGTL33125 1.25 r a 9.525 4.76 0.2 1.2 MGTL...
33145 1.45 r r 9.525 4.76 0.2 1.5
33150 1.5 s r a 9.525 4.76 0.2 3
33175 1.75 s r a 9.525 4.76 0.2 3
33200 2 s s a 9.525 4.76 0.2 3
33230 2.3 r s 9.525 4.76 0.2 3
33250 2.5 s r a 9.525 4.76 0.3 3
33270 2.7 r r 9.525 4.76 0.3 3
33280 2.8 r r 9.525 4.76 0.3 3
33300 3 s r a 9.525 4.76 0.3 3
33320 3.2 r 9.525 4.76 0.3 3
33330 3.3 r r 9.525 4.76 0.3 3
33350 3.5 r s 9.525 4.76 0.3 3
33400 4 r r a 9.525 4.76 0.3 3
33470 4.7 r r 9.525 4.76 0.4 3
MGTL43125 1.25 s r a 12.7 4.76 0.2 1.2
43145 1.45 r r r 12.7 4.76 0.2 1.5 L3

W3±0.025
Re
43150 1.5 s a [ a 12.7 4.76 0.2 3

S1
43175 1.75 s r a 12.7 4.76 0.2 3
43200 2 s a [ a 12.7 4.76 0.2 3
43230 2.3 s s [ a 12.7 4.76 0.2 3

D1
43250 2.5 s s [ a 12.7 4.76 0.3 4.5
43260 2.6 r a 12.7 4.76 0.3 4.5
43270 2.7 r [ r 12.7 4.76 0.3 4.5

ROTATING
43280

TOOLS
2.8 s r [ a 12.7 4.76 0.3 4.5
43300 3 s s [ a 12.7 4.76 0.3 4.5
43320 3.2 s [ a 12.7 4.76 0.3 4.5

SLOT MILLING
43330 3.3 s r [ a 12.7 4.76 0.3 4.5
43350 3.5 r r [ a 12.7 4.76 0.3 4.5
43400 4 s a 12.7 4.76 0.3 4.5
43420 4.2 r a 12.7 4.76 0.4 4.5
43430 4.3 r [ s 12.7 4.76 0.4 4.5
43450 4.5 s s [ a 12.7 4.76 0.4 4.5
43470 4.7 r r r 12.7 4.76 0.4 4.5
MGTL44500 5 s s 12.7 6.35 0.4 4.5
44550 5.5 r r a 12.7 6.35 0.4 4.5
44600 6 r s 12.7 6.35 0.4 4.5

SPARE PARTS TECHNICAL


N001 DATA P001 K115
ROTATING TOOLS
VERTICAL FEED
MILLING Finishing Side Milling

PMF ø50 øD4


øD9
ø52
ø63
øD4
øD9
W1

L8
ø66

L8
W1

L7
L7

L1
L1
øD8 1°
øD8 1°
øD1
øD1

ø80 øD4
øD9
W1

L8
a 2 directional cutting
with large overhang.

L7
a Excellent straightness.

L1
a Excellent wall accuracy.
øD8 1°

øD1

Right hand tool holder shown.

* * z
Number of Teeth

x
Stock

Dimensions (mm)
Order Number

R D1 L1 D9 L7 D8 W1 L8 D4 Cartridge Clamp Screw Radial


(Insert) Screw
Set Bolt
(Cartridge) Wrench Wrench Set Bolt Insert
HKY40R
PMF05004A22R s 4 50 63 22 20 12 10.4 6.3 48 PMFA13R TS254 TSS04005 HBH06012 TKY08F HKY50R zHDS10031
05204A22R a 4 52 63 22 20 11 10.4 6.3 50 PMFA13R TS254 TSS04005 HBH06012 TKY08F HKY40R xHSC10050
TPEW
06306A22R s 6 63 63 22 20 18 10.4 6.3 60 PMFA13R TS254 TSS04005 HBH06012 TKY08F HKY40R xHSC10050 1303
ZPoR2
06606A27R a 6 66 63 27 23 13.5 12.4 7 63 PMFA13R TS254 TSS04005 HBH06012 TKY08F HKY40R xHSC12050
08008A27R a 8 80 50 27 23 13.5 12.4 7 75 PMFA13R TS254 TSS04005 HBH06012 TKY08F HKY40R xHSC12035
Clamp Torque (N • m) : TS254=1.0, HBH06012=8.5
*
INSERTS
ROTATING

Coated CBN Dimensions (mm)


TOOLS

Class
VP15TF

Shape Order Number Geometry


AP10H

MB710

D1 S1 F1

TPEW1303ZPER2 E 7.94 3.18 2 60°


VERTICAL FEED MILLING

a a

* 1303ZPTR2 E a 7.94 3.18 2


F1
F1

* 11°
*MB710
D1 S1

RECOMMENDED CUTTING CONDITIONS


Work Cutting Speed Feed per Tooth Work Cutting Speed Feed per Tooth
Hardness Grade Hardness Grade
Material (m/min) (mm/tooth) Material (m/min) (mm/tooth)
250
P 250 K Tensile Strength AP10H (150 ─ 350) 0.1
180 ─ 280HB VP15TF
(0.05 ─ 0.15)
(150 ─ 350) 360─ 500MPa MB710
1000
Carbon Steel 0.1 Ductile (800 ─ 1200)
Alloy Steel (0.05 ─ 0.15) Cast Iron AP10H
200
200 Tensile Strength (100 ─ 300) 0.1
280 ─ 380HB VP15TF
(0.05 ─ 0.15)
(100 ─ 300) 500─ 800MPa MB710
1000
(800 ─ 1200)
350
K Tensile Strength AP10H (200 ─ 500) 0.1
Cast Iron < 350MPa 1500 (0.05 ─ 0.15)
MB710 (1000 ─ 2000)
aRevolution (min-1)=(1000×Cutting Speed)÷(3.14×& D1)
aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution
(Note 1) Recommended radial depth of cut is 0.1mm.
(Note 2) 2 directional vertical cutting is recommended for efficiency.
(Note 3) For crossfeed cutting, feed per tooth should be reduced to less than 0.05 (mm/tooth).

a : Inventory maintained. s : Inventory maintained in Japan.


K116
PMF
LONG ARBOR FOR PMF
BT50

M
øD10
øD5

L3 (Effective Neck Length)

L11 L10

Dimensions (mm)
Stock

Order Number Mass Cutter


(kg)
D5 D10 L10 L11 L3 M

BT50-22-250-050 s 47 22 250 18 202 M10 6.5 PMF05004A22R


-22-250-063 s 60 22 250 18 202 M10 8.5 PMF06306A22R
-27-300-080 s 75 27 300 22 252 M12 12.5 PMF08008A27R

ROTATING
TOOLS
VERTICAL FEED MILLING

SPARE PARTS TECHNICAL


N001
DATA
P001 K117
ROTATING TOOLS
VERTICAL FEED
MILLING Roughing Side Milling

PMR øD7
øD9
W1

L8
a Cutting with large overhang.

L7
a Horizontal feed cutting and

L1
oblique cutting are also possible.
a Unique shape of curved edge gives

(ap)
high rigidity and low resistance. øD8 ap
øD1

Right hand tool holder only.

Number of Teeth
Stock

Dimensions (mm)
Type Order Number Insert
R D1 L1 D9 L7 D8 D7 W1 L8 ap

PMR405003A22R s 3 50 40 22 20 11 45 10.4 6.3 11 CPMT1205ZPEN-M2/3


405203A22R a 3 52 40 22 20 11 47 10.4 6.3 11 CPMT1205ZPEN-M2/3
406304A22R s 4 63 40 22 20 11 57 10.4 6.3 11 CPMT1205ZPEN-M2/3
Metric
406604A27R a 4 66 50 27 23 13.5 60 12.4 7 11 CPMT1205ZPEN-M2/3
408005A27R a 5 80 50 27 23 13.5 73 12.4 7 11 CPMT1205ZPEN-M2/3
608004A27R a 4 80 50 27 23 13.5 72 12.4 7 17 CPMT1906ZPEN-M2/3
PMR405003BR s 3 50 40 22.225 19 11 45 8.4 5 11 CPMT1205ZPEN-M2/3
406304BR s 4 63 40 22.225 19 11 57 8.4 5 11 CPMT1205ZPEN-M2/3
Inch
408005DR s 5 80 63 31.75 32 17 73 12.7 8 11 CPMT1205ZPEN-M2/3
608004DR s 4 80 63 31.75 32 17 72 12.7 8 17 CPMT1906ZPEN-M2/3

SPARE PARTS
Shim Screw * z * z

Tool Holder Number x x

Shim Shim Screw Clamp Screw Wrench (Insert) Wrench (Shim) Set Bolt
PMR405003A22R STPMR4N WCS503507H zTPS35 zTIP15T HKY35R HSC10035
405203A22R STPMR4N WCS503507H zTPS35 zTIP15T HKY35R HSC10035
ROTATING

406304A22R STPMR4N WCS503507H zTPS35 zTIP15T HKY35R HSC10035


TOOLS

Shim 406604A27R STPMR4N WCS503507H zTPS35 zTIP15T HKY35R HSC12035


408005A27R STPMR4N WCS503507H zTPS35 zTIP15T HKY35R HSC12035
Inserts 405003BR STPMR4N WCS503507H zTPS35 zTIP15T HKY35R HSC10035
VERTICAL FEED MILLING

406304BR STPMR4N WCS503507H zTPS35 zTIP15T HKY35R HSC10035


408005DR STPMR4N WCS503507H zTPS35 zTIP15T HKY35R HSC16040
Clamp Screw PMR608004A27R STPMR6N WCS604010H xCSF401260T xTKY20D HKY40R HSC12035
608004DR STPMR6N WCS604010H xCSF401260T xTKY20D HKY40R HSC16040

* Clamp Torque (N • m) : TPS35=3.5, CSF401260T=5.0, WCS503507H=5.0, WCS604010H=7.0


INSERTS
Coated Dimensions (mm)
Class

VP15TF

Shape Order Number Geometry


F7030

D1 S1 F1 Re

CPMT1205ZPEN-M2 M a a 12.7 5.56 1.4 0.8 Re


1205ZPEN-M3 M s 12.7 5.56 1.4 1.2
F1

80° D1 S1

CPMT1906ZPEN-M2 M a a 19.05 6.35 1.4 0.8 Re

1906ZPEN-M3 M s 19.05 6.35 1.4 1.2


F1

80° D1 S1

a : Inventory maintained. s : Inventory maintained in Japan.

K118
PMR
LONG ARBOR FOR PMR
BT50

M
øD10
øD5

L3 (Effective Neck Length)

L11 L10

Dimensions (mm)
Stock

Mass
Type Order Number Cutter
(kg)
D5 D10 L10 L11 L3 M

BT50-22-250-050 s 47 22 250 18 202 M10 6.5 PMR405003A22R


-22-250-063 s 60 22 250 18 202 M10 8.5 PMR406304A22R
Metric
PMR408005A27R
-27-300-080 s 75 27 300 22 252 M12 12.5
PMR608004A27R
BT50-22.225-250-050 s 47 22.225 250 17 202 M10 6.5 PMR405003BR
-22.225-250-063 s 60 22.225 250 17 202 M10 8.5 PMR406304BR
Inch
PMR408005DR
-31.75-300-080 s 75 31.75 300 30 252 M16 12.5
PMR608004DR

ROTATING
TOOLS
RECOMMENDED CUTTING CONDITIONS

VERTICAL FEED MILLING


Work Material Hardness Grade Cutting Speed (m/min) Feed per Tooth (mm/tooth) pf (mm)
P Carbon Steel 180 ─ 280HB
Alloy Steel
F7030 180 (150 ─ 200) 0.2 (0.1 ─ 0.3) < 0.5D
280 ─ 380HB

K Tensile Strength
Cast Iron VP15TF 180 (150 ─ 200) 0.2 (0.1 ─ 0.3) < 0.5D
< 350MPa

Tensile Strength
VP15TF 150 (120 ─ 170) 0.2 (0.1 ─ 0.3) < 0.5D
360 ─ 500MPa
Ductile Cast Iron
Tensile Strength
VP15TF 120 (100 ─ 150) 0.2 (0.1 ─ 0.3) < 0.5D
500 ─ 800MPa

aRevolution (min-1)=(1000×Cutting Speed)÷(3.14×& D1)


aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution
(Note 1) The above conditions are suitable for general machining purposes, it is possible to use conditions that are different from the above.
(Note 2) For horizontal feed machining, please reduce the feed rate by 20 ─ 40%.
(Note 3) If vibration occurs when machining, please reduce the depth of cut, and reduce the cutting speed by 20 ─ 50%.

SPARE PARTS TECHNICAL


N001
DATA
P001 K119
ROTATING TOOLS
VERTICAL FEED
MILLING Roughing

PMC A M

øD1

øD4

øD5
a For under-cutting trimmed
part of press mould. θ1
a 2 directional cutting with θ2
A H1
ae(Max. Depth of Cut)
large overhang. L4 SECTION A-A
a Suitable for automated L2 L11
3 axis programming. L1

Right hand tool holder only.


Number of Teeth
Coolant Hole
Stock

Mass
Dimensions (mm)
Order Number Shank Arbor

R D1 D4 D5 L1 L2 L4 L11 H1 M ae θ1 θ2 (kg) Insert

PMC08R252AM1035 s u 2 25 10.5 18 58.7 39.7 35 6 14 M10 1.5 35° 40.5° 0.1 JOMp080320 SC20M10S
ZZSR-pp ppppW

09R323AM1245 s u 3 32 12.5 21 72.5 50.5 45 6 19 M12 3 35° 40.5° 0.2 JDMp09T320 SC25M12S
ZDSR-pp ppppW

JDMp120420 SC32M16S
12R403AM1645 s u 3 40 17 29 74.4 51.4 45 6 24 M16 3.5 35° 40.5° 0.3 ZDSR-pp ppppW

SPARE PARTS
* * z x

Order Number
Clamp Bridge Clamp Clamp Spring Wrench Anti-seize
Screw Bridge Screw Lubricant
xTKY08D
PMC08R252AM1035 TS33 AMS3 AJS3010T10 ASS2 MK1KS
zTKY10R
09R323AM1245 TS351 AMS3 AJS3010T10 ASS2 xTKY10D MK1KS
ROTATING
TOOLS

12R403AM1645 TS43 AMS4 AJS4012T15 ASS2 xTKY15D MK1KS

* Clamp Torque (N • m) : TS33=1.0, TS351=2.5, TS43=3.5, AJS3010T10=2.5, AJS4012T15=3.5


VERTICAL FEED MILLING

INSERTS
Coated Dimensions (mm)
Class

Shape PMC holder Geometry


FH7020

VP30RT

Order Number
VP15TF

B3 ° D1 S1 F1 Re

FT JOMW080320ZZSR-FT M a a a 13° 8 3.18 1.4 2 PMC08R252AM1035


Breaker
JDMW09T320ZDSR-FT M a a a 15° 9.525 3.97 1.8 2 PMC09R323AM1245
120420ZDSR-FT M a a a 15° 12 4.76 2.5 2 PMC12R403AM1645 B3°
F1
D1 Re S1

ST JDMT120420ZDSR-ST M a a a 15° 12 4.76 2.5 2 PMC12R403AM1645


Breaker

B3°
F1
Re
D1 S1

JM
JOMT080320ZZSR-JM M a a a 13° 8 3.18 1.4 2 PMC08R252AM1035
Breaker
JDMT09T320ZDSR-JM M a a a 15° 9.525 3.97 1.8 2 PMC09R323AM1245
120420ZDSR-JM M a a a 15° 12 4.76 2.5 2 PMC12R403AM1645 B3°
F1
D1 Re S1

a : Inventory maintained. s : Inventory maintained in Japan.

K120
RECOMMENDED CUTTING CONDITIONS
Cutting Number Cutting Speed Feed per Tooth Width of Cut Pick Feed
Work Material Hardness Grade Breaker Dia.
of Teeth
(mm) (m/min) (mm/tooth) (mm) (mm)
P &40 3 250 (200 ─ 300) ─ 0.6 ─ 1.5 ─6
Carbon Steel < 180HB VP15TF FT &32 3 200 (150 ─ 220) ─ 0.55 ─ 1.2 ─5
Alloy Steel
&25 2 200 (150 ─ 220) ─ 0.55 ─ 1.0 ─5
&40 3 250 (200 ─ 300) ─ 0.55 ─ 1.5 ─5
Hardening Tool Steel
< 300HB VP15TF FT &32 3 180 (150 ─ 200) ─ 0.5 ─ 1.2 ─3
for Cold Work Dies
&25 2 180 (150 ─ 200) ─ 0.5 ─ 1.0 ─3
&40 3 200 (100 ─ 300) ─ 0.55 ─ 1.5 ─5
Alloy Tool Steel < 300HB VP15TF FT &32 3 150 ( 80 ─ 200) ─ 0.5 ─ 1.2 ─3
&25 2 150 ( 80 ─ 200) ─ 0.5 ─ 1.0 ─3

K &40 3 250 (200 ─ 300) ─ 0.6 ─ 1.5 ─6


Tensile
Cast Iron Strength VP15TF FT &32 3 200 (150 ─ 220) ─ 0.55 ─ 1.2 ─5
< 350MPa
&25 2 200 (150 ─ 220) ─ 0.55 ─ 1.0 ─5
&40 3 250 (200 ─ 300) ─ 0.6 ─ 1.5 ─6
Tensile
Ductile Cast Iron Strength VP15TF FT &32 3 200 (150 ─ 220) ─ 0.55 ─ 1.2 ─5
< 800MPa
&25 2 200 (150 ─ 220) ─ 0.55 ─ 1.0 ─5
aRevolution (min-1)=(1000×Cutting Speed)÷(3.14×Cutting diameter)
aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution

(Note 1) The above cutting conditions are general guide lines. Adjustments maybe necessary depending on machine rigidity,
workpiece geometry and clamping.
(Note 2) A carbide shank extension is recommended to prevent vibrations.

Application of Breakers Application of Insert Grades


Cutting Light General Interrupted Cutting Light General Interrupted
Conditions Cutting Cutting Cutting Conditions Cutting Cutting Cutting

JM FH7020
Breaker FT Grade VP15TF
(First recommended) ST (First recommended) VP30RT

ROTATING
NOTES ON MACHINING METHODS

TOOLS
aHow to choose an appropriate diameter tool.

VERTICAL FEED MILLING


Machine plain surfaces with a larger tool and corner radii with smaller diameter cutters.

Cutting point

PMC
PMC
Small type
Large type
PMC

aRelation of the cutter diameter and corner R size of work piece


A guide for the smallest possible workpiece radius that can be machined is from 0.6 ─ 0.7 x diameter of the tool.

C
or Tool diameter Corner R
ne
rR D1(mm) (mm)

D
1x

& 25 R > 17.5


0.
6~
0.

& 32 R > 22
7

PMC
øD1 & 40 R > 24
* Adjust cutting conditions according to the set up.
* Smaller workpiece corner radii (only >0.5 x cutter &) may be possible
by reducing the width of cut, speed and pick feed.

SCREW-IN SPARE PARTS TECHNICAL


ARBORS K122 N001
DATA
P001 K121
ROTATING TOOLS

ARBORS
ARBORS FOR SCREW-IN TOOLS
y STRAIGHT SHANK ARBOR

Dimensions (mm)

Stock
Type
Order Number

D9 D4 D5 L1 L2 H1 M

SC16M08S100S s 8.5 16 14.5 100 10 10 M8


08S200L s 8.5 16 14.5 200 10 10 M8

STEEL SHANK TYPE


SC20M10S120S s 10.5 20 18.5 120 10 14 M10
10S220L s 10.5 20 18.5 220 10 14 M10
SC25M12S125S s 12.5 25 23.5 125 10 19 M12
12S245L s 12.5 25 23.5 245 10 19 M12
SC32M16S140S s 17 32 28.5 140 15 24 M16
16S280L s 17 32 28.5 280 15 24 M16
M SC16M08S100SW s 8.5 16 14.5 100 10 10 M8
CARBIDE SHANK TYPE

08S200LW s 8.5 16 14.5 200 10 10 M8


øD5

øD4
øD9

SC20M10S120SW s 10.5 20 18.5 120 10 14 M10


L2 10S220LW s 10.5 20 18.5 220 10 14 M10
L1 H1
SC25M12S125SW s 12.5 25 23.5 125 10 19 M12
12S245LW s 12.5 25 23.5 245 10 19 M12
SC32M16S140SW s 17 32 28.5 140 15 24 M16
16S280LW s 17 32 28.5 280 15 24 M16

HOW TO INSTALL THE SCREW-IN HEAD


ROTATING

zThoroughly clean the clamp section of the head and the


TOOLS

arbor with an air blower or brush before installation.

xTighten the head at the recommended torque and ensure


that there is no gap between the head and arbor.
ARBORS

Recommended Torque Wrench Size


Screw Size (N • m) (mm)

M8 23 10
M10 46 14
M12 80 19
M16 90 24

aCutting tools become extremely hot during cutting. Don’t touch them with bare hands as this may cause risk of burns or injury.

s : Inventory maintained in Japan.

K122
y BT30 SHANK ARBOR

Dimensions (mm)

Stock
Order Number
BT30 D9 D5 L10 L2 M
M
SC16M08S10-BT30 s 8.5 14.5 32 10 M8
20M10S10-BT30 s 10.5 18.5 32 10 M10
øD5
øD9

25M12S10-BT30 s 12.5 23.5 32 10 M12


32M16S10-BT30 s 17.0 28.5 32 10 M16
L2
L10

y BT40 SHANK ARBOR

Dimensions (mm)

Stock
Order Number
BT40 D9 D5 L10 L2 M
M
SC16M08S10-BT40 s 8.5 14.5 37 10 M8
20M10S10-BT40 s 10.5 18.5 37 10 M10
øD5
øD9

25M12S10-BT40 s 12.5 23.5 37 10 M12


32M16S10-BT40 s 17.0 28.5 37 10 M16

L2
L10

ROTATING
y HSK63A SHANK ARBOR

TOOLS
Dimensions (mm)
Stock

HSK63A Order Number

ARBORS
M D9 D5 L10 L2 M

SC16M08S22-HSK63A s 8.5 14.5 48 22 M8


20M10S24-HSK63A s 10.5 18.5 50 24 M10
øD9
øD5

ø63

25M12S27-HSK63A s 12.5 23.5 53 27 M12


C4
32M16S28-HSK63A s 17.0 28.5 54 28 M16
L2
L10

TECHNICAL
DATA
P001 K123
ROTATING TOOLS

MAXIMUM ALLOWABLE REVOLUTIONS


FOR CUTTERS
ASX445 LSE445 SE545 SE415 SE515 AHX640W

Diameter Max. Clamp Max. Clamp Max. Clamp Max. Clamp Max. Clamp Max. Clamp
(mm) Allowable Torque Allowable Torque Allowable Torque Allowable Torque Allowable Torque Allowable Torque
Revolution Revolution Revolution Revolution Revolution Revolution
(min-1) (N • m) (min-1) (N • m) (min-1) (N • m) (min-1) (N • m) (min-1) (N • m) (min-1) (N • m)
50 18000 3.5 22100 8 ─ ─ ─ ─ ─ ─ ─ ─
63 16000 3.5 19200 8 ─ ─ ─ ─ ─ ─ ─ ─
80 14000 3.5 16600 8 ─ ─ 13200 8 ─ ─ 8900 6
100 13000 3.5 14300 8 9300 8 11400 8 9300 8 7800 6
125 12000 3.5 12400 8 8100 8 9900 8 8100 8 6600 6
160 10000 3.5 10800 8 7000 8 8600 8 7000 8 5300 6
200 9000 3.5 9300 8 6000 8 7400 8 6000 8 4100 6
250 8000 3.5 ─ ─ 5200 8 6400 8 5200 8 2900 6
315 6500 3.5 ─ ─ ─ ─ ─ ─ ─ ─ 1700 6

FBP415 BF407 ASX400 NSE300 NSE400 SG20

Diameter Max. Clamp Max. Clamp Max. Clamp Max. Clamp Max. Clamp Max. Clamp
(mm) Allowable Torque Allowable Torque Allowable Torque Allowable Torque Allowable Torque Allowable Torque
Revolution Revolution Revolution Revolution Revolution Revolution
(min-1) (N • m) (min-1) (N • m) (min-1) (N • m) (min-1) (N • m) (min-1) (N • m) (min-1) (N • m)
20 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─
25 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─
32 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─
35 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─
40 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─
50 ─ ─ ─ ─ 18000 3.5 8900 5 ─ ─ ─ ─
63 ─ ─ ─ ─ 16000 3.5 7700 5 ─ ─ ─ ─
80 16600 8 15700 8 14000 3.5 13700 8 12000 8 8200 8
100 14300 8 13500 8 13000 3.5 11800 8 10300 8 7000 8
125 12400 8 11800 8 12000 3.5 10300 8 9000 8 6100 8
160 10800 8 10200 8 10000 3.5 8900 8 7800 8 5300 8
ROTATING
TOOLS

200 9300 8 8800 8 9000 3.5 ─ ─ 6700 8 ─ ─


250 8100 8 7600 8 8000 3.5 ─ ─ 5800 8 ─ ─
MAXIMUM ALLOWABLE REVOLUTIONS FOR CUTTER

APX3000 APX4000 AXD7000 BXD4000

Diameter Max. Clamp Max. Clamp Max. Clamp Max. Clamp


(mm) Allowable Torque Allowable Torque Allowable Torque Allowable Torque
Revolution Revolution Revolution Revolution
(min-1) (N • m) (min-1) (N • m) (min-1) (N • m) (min-1) (N • m)
10 ─ ─ ─ ─ ─ ─ ─ ─
12 21100 1 ─ ─ ─ ─ ─ ─
16 41800 1 ─ ─ ─ ─ ─ ─
20 37100 1 ─ ─ ─ ─ 15000 4
25 32900 1 37900 1 ─ ─ 38000 4
32 28800 1 32600 1 41000 3.5 33000 4
35 27500 1 30900 1 ─ ─ 31000 4
40 25600 1 28500 1 36000 3.5 29000 4
50 22700 1 24900 1 30000 3.5 24000 4
63 20000 1 21600 1 25000 3.5 21000 4
80 17600 1 18700 1 23000 3.5 19000 4
100 15600 1 16300 1 19000 3.5 16000 4
125 ─ ─ 14200 1 16000 3.5 14000 4
160 ─ ─ 12200 1 ─ ─ ─ ─
(Note) All values shown on this chart are based on the insert being properly seated in the pocket and the screws clamped
to the recommended torque values.

K124
LIST OF CUTTING
EDGE DIAMETER TOLERANCES
Cutting edge diameter tolerance Cutting edge diameter tolerance
Milling Milling
(mm) (mm)

0 APX3000 ─ 0.1
ASX400 ─ 0.3 ─ 0.4
Arbor Type
─ 0.1 APX3000 ─ 0.1
AJX ─ 0.4 Shank Type ─ 0.2

─ 0.1 APX4000 ─ 0.1


AQX ─ 0.3 ─ 0.4
Arbor Type
─ 0.1 APX4000 ─ 0.1
SPX ─ 0.3 Shank Type ─ 0.2

0 AXD7000 ─ 0.1
OCTACUT ─ 0.3 ─ 0.4
Arbor Type
─ 0.1 AXD7000 ─ 0.1
BRP ─ 0.3 Shank Type ─ 0.2

─ 0.05 BXD4000 ─ 0.1


SRM ─ 0.15 ─ 0.4
Arbor Type
0 BXD4000 ─ 0.1
SRF ─ 0.027 Shank Type ─ 0.2

0
PMR ─ 0.3

0
PMF ─ 0.3
(Note 1) Cutting edge diameter tolerance when the gauge insert is set.
(Note 2) For SRF the insert tolerance should be added to the tolerance above.

ROTATING
TOOLS
LIST OF CUTTING EDGE DIAMETER TOLERANCES

K125

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