Projet Mix D4 OM

Operating Instructions
for machine operator and maintenance staff

always keep by the machine
Mixer pump MP 25 Mixit

Art. no. 111417168
Machine no.
Rev. 00--0506 PMM_365171013
The paper on which this document is printed is 100% chlorine free

Putzmeister Postfach 2152 07127 / 599–0 07127 / 599 743 Internet:
Mörtelmaschinen D–72629 Aichtal www.putzmeister.de
GmbH Hotline:
Max–Eyth–Str. 10 (07127) 599--699 e--mail:
D–72631 Aichtal pmm@pmw.de
Contents
1 Guide to the Operating Instructions

1.1 Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 — 2
1.2 Icons and symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 — 4
2 Safety Regulations
2.1 Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 1
Onwards sale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 2
2.2 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 3
2.3 Use contrary to the designated use . . . . . . . . . . . . . . . . . . . . . 2 — 4
Extending hose line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 4
Exclusion of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 4
Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 4
2.4 Sources of danger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 5
Auger pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 5
Safety equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 6
Electrical voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 6
2.5 Selecting qualified personnel . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 7
Qualified electrician . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 7
2.6 Workplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 7
2.7 Working area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 8
2.8 Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 8
Ear defenders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 8
Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 8
2.9 Procedure in an emergency situation . . . . . . . . . . . . . . . . . . . 2 — 9
EMERGENCY STOP button (optional) . . . . . . . . . . . . . . . . 2 — 9
2.10 Environmental protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 — 9
I
Contents
3 General technical description

3.1 Machine designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 1
3.2 Scope of supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 2
3.3 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 2
3.4 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 3
Noise emission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 4
Rating plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 4
3.5 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 5
3.6 Safety equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 5
Protective grille . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 5
Tilt switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 5
EMERGENCY STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 5
EMERGENCY--STOP button (option) . . . . . . . . . . . . . . . . . . 3 — 6
3.7 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 7
General description of the machine . . . . . . . . . . . . . . . . . . 3 — 7
Auger pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 8
Drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 8
Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 9
Water pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 9
3.8 Control devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 10
Operator side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 10
Symbols for control system . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 11
Control cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 11
EMERGENCY--STOP button (optional) . . . . . . . . . . . . . . . . 3 — 13
Selector switch ”mixing and pumping” . . . . . . . . . . . . . . . . 3 — 13
Switch, water pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 14
Water valve fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 15
Air valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 15
Air injection hood (optional) . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 16
Spray gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 16
II
Contents
4 Transport, Set-up and Connection

4.1 Unpacking the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 — 1
Disposal of packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 — 1
4.2 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 — 2
Machine disassembly for transportation . . . . . . . . . . . . . . 4 — 3
Loading with a crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 — 8
Reassemble the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 — 11
4.3 Installing the air injection hood (optional) . . . . . . . . . . . . . . . . 4 — 15
4.4 Set-up site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 — 16
Set-up site requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 — 16
Setting up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 — 16
Operations site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 — 16
4.5 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 — 17
Connection to power supply . . . . . . . . . . . . . . . . . . . . . . . . . 4 — 17
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 — 18
Laying electrical supply cables . . . . . . . . . . . . . . . . . . . . . . 4 — 18
Water connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 — 19
Laying the water pipeline . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 — 20
5 Starting up
5.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 — 1
5.2 Assembling the machine for initial startup . . . . . . . . . . . . . . . 5 — 2
Assembly of auger pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 — 2
Fitting auger pump to mixing pipe . . . . . . . . . . . . . . . . . . . 5 — 3
Installing the mixing pump . . . . . . . . . . . . . . . . . . . . . . . . . . 5 — 4
5.3 Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 — 5
5.4 Test run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 — 6
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 — 6
Inspecting the mechanical systems . . . . . . . . . . . . . . . . . . 5 — 6
Checking the motor direction of rotation . . . . . . . . . . . . . . 5 — 7
5.5 Function checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 — 9
Checking the function of the safety installations . . . . . . . . 5 — 9
Checking tilt switch function . . . . . . . . . . . . . . . . . . . . . . . . . 5 — 9
Checking function of EMERGENCY STOP button
(optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 — 11
III
Contents
6 Operation
6.1 Emergency shutdown procedures . . . . . . . . . . . . . . . . . . . . . . 6 — 1
EMERGENCY--STOP button (optional) . . . . . . . . . . . . . . . . 6 — 2
6.2 Using the spray gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 4
Premixed dry mortar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 4
Adjusting the air nozzle tube . . . . . . . . . . . . . . . . . . . . . . . . 6 — 5
Practical tip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 5
6.3 Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 6
Initial pumping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 7
Filling with dry mortar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 8
Starting water rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 10
Connect air and delivery hose . . . . . . . . . . . . . . . . . . . . . . . 6 — 12
Mortar spraying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 15
Practical tip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 16
Monitoring instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 16
Pump pauses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 17
Temporary decommissioning . . . . . . . . . . . . . . . . . . . . . . . . 6 — 17
Interruption in work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 17
6.4 Blockages, cause and remedy . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 19
Rectifying blockages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 19
6.5 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 22
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 22
Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 23
Delivery hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 25
Tip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 27
Spray gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — 29
7 Faults, cause and remedy

7.1 Pumps in general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 — 1
7.2 Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 — 4
Power failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 — 4
IV
Contents
8 Maintenance
8.1 Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 — 1
Welding work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 — 2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 — 2
Auger pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 — 2
Spray air compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 — 2
Drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 — 2
8.2 General tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 — 3
8.3 Lubricant recommendation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 — 5
Gear motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 — 6
Sprayed air compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 — 6
Manual lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 — 6
Maintenance Chart
40--001 Visual checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 — 7
43--004 Change filter element on compressor . . . . . . . . . . 8 — 8
44--058 Cleaning the dirt trap screen . . . . . . . . . . . . . . . . . 8 — 10
46--007 Replacing the auger . . . . . . . . . . . . . . . . . . . . . . . . . 8 — 12
46--024 Disassembling the pressure flange . . . . . . . . . . . . 8 — 14
46--025 Fitting the auger pump to the mixing pipe . . . . . . 8 — 17
46--026 Adjusting the auger pump . . . . . . . . . . . . . . . . . . . . 8 — 22
V
Contents
9 Decommissioning
9.1 Temporary decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . 9 — 1
9.2 Final decommissioning, disposal . . . . . . . . . . . . . . . . . . . . . . . 9 — 3
Material used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 — 4
Parts requiring separate disposal . . . . . . . . . . . . . . . . . . . . 9 — 4
Index of Key Words
VI
Guide to the Operating Instructions
1 Guide to the Operating Instructions
In this chapter you will find notes and information that will help you
use these Operating Instructions. Do not hesitate to contact us if you
have any queries:
Putzmeister Mörtelmaschinen GmbH

Postfach 2152
D-72629 Aichtal, Germany
Tel: +49 (0)7127 599-0
Fax: +49 (0)7127 599-743
Internet: http://www.moertelmaschinen.de
E-mail: pmm@pmw.de
or the branch or services agent responsible for you.
Address:
Telephone:
Fax:
E-mail:
MM01_009_0307GB 1—1
1.1 Foreword These Operating Instructions are intended to familiarise the user
with the machine and to assist him in using the machine properly in
various possible applications.
The Operating Instructions contain important information on how to

operate the machine safely, properly and economically. Observing
these instructions helps to avoid danger, to reduce repair costs and
downtimes, and to increase the reliability and service life of the ma-
chine.
The Operating Instructions must be supplemented by the relevant

national rules and regulations for accident prevention and environ-
mental protection.
The Operating Instructions must always be available wherever the

machine is in use.
Chapters must never be removed from these operating instructions.

If the operating instructions or certain pages -- in particular, the
Chapter ”Safety Instructions” -- are missing, they must be replaced
immediately.
The machine owner must make the location of these Operating In-
structions known to all personnel charged with performing jobs
on the machine and ensure they are accessible. These operating
instructions must be read and applied by any person who carries out
work with or on the machine, e.g.
-- operation, including setting up, fault rectification in the course of
work, removal of production waste, care and disposal of fuels and
consumables;
-- service (maintenance, inspection, repair), and/or
-- transport.
The generally recognised rules of technology for safe and proper

working must be observed in addition to the Operating Instructions
and mandatory rules and regulations for accident prevention and
environmental protection in the country and place of use of the ma-
chine.
The Branch or Agent serving you, or the Aichtal Works, will be happy
to give you more information, should you have any questions follo-
wing your study of the Operating Instructions.
Continuation next side
1—2 MM01_009_0307GB
You will make it much easier for us to answer any questions if you
can give us the details of the machine model and the machine num-
ber.
These operating instructions do not include a description of the drive

motor; please refer to the operating instructions provided by the mo-
tor manufacturer.
Modifications are made from time to time in the interests of constant

improvement and it could be possible that we were unable to take
these into consideration when these Operating Instructions were
printed.
These operating instructions are not covered by the Amendment Ser-

vice of Putzmeister Mörtelmaschinen GmbH. Alterations may be
made to these operating instructions without prior notification.
The contents of this document may not be reproduced, even in part,

without our written permission. All technical data, drawings, etc. are
protected by copyright law.
The pages are divided into chapters where they are numbered con-
secutively.
Example: Page 3-2

Chapter 3
Page 2
 Copyright by
MM01_009_0307GB 1—3
1.2 Icons and symbols The following icons and symbols are used in the Operating Instruc-
tions:
" Action symbol

Text following this symbol describes tasks which you are required to
work through, generally in the sequence shown from top to bottom.
⇒ Text after this icon describes the result or the effect of an activity.
Refer also to the maintenance charts:

This symbol is used to refer to the maintenance charts required, pos-
sibly as a supplement to the maintenance charts you are currently
reading.
The following special tool is required:

This icon identifies the special tools necessary to carry out the work.
Normal tools, i. e. standard tools or tools carried in the vehicle are
not listed additionally.
Environmental protection
This symbol is used to identify tasks during which particular attention
is to be paid to environmental protection. The associated text is writ-
ten in italics and is closed off with a line.
Note
Particular specifications with regard to the economic use of the ma-
chine are introduced with the word ”Note” and the pictogram illustra-
ted. The associated text is written in italics and is closed off with a
line.
Caution
Particular specifications or instructions and prohibitions with regard
to the prevention of damage are introduced with the word ”Caution”
in bold and the pictogram illustrated. The associated text is written in
italics and is closed off with a line.
Danger
Particular specifications or instructions and prohibitions with regard
to the prevention of personal injury or significant damage are introdu-
ced with the pictogram illustrated, the word ”Danger” written in bold
and a line. The associated text is written in italics and is closed off
with a line.
1—4 MM01_009_0307GB
Safety Regulations
2 Safety Regulations
This chapter summarises the most important safety regulations. This

chapter is, therefore, particularly suitable for an initial basic instruc-
tion of new operators. Naturally, the various regulations are also re-
peated once more at the appropriate points in the Operating
Instructions.
Note
Special safety regulations may be necessary for some tasks. These
special safety regulations will only be found in the description of the
particular task.
The following safety instructions should be regarded as a supple-

ment to already existing valid national accident prevention regula-
tions and laws.
Existing accident prevention regulations and laws must be observed

in all cases.
2.1 Principle Use only machines in a technically perfect condition, as designated

and being conscious of safety and the dangers, taking account of
the Operating Instructions. Any faults, especially those affecting the
safety of the machine, must, therefore, be rectified immediately.
Take care to ensure that:

-- no safety equipment is removed, rendered inoperable or modified
(grille on the pump filling hopper etc.),
-- safety equipment removed for the purposes of maintenance work
is refitted immediately the work is completed.
MM03_075_0507GB 2—1
Safety Regulations
Check operational safety every time you start work. Any defects
found or suspected must be repaired immediately. If necessary, in-
form the project supervisor. Cease work if defects that may jeopar-
dise operational safety are found.
Use only perfect delivery lines, hoses, couplings etc. suitable for the
delivery job and manufactured by the machine manufacturer. Deli-
very lines are subject to wear which varies according to the pressure
and composition of the medium, the material from which the delivery
line is made, etc.
Onwards sale The following should be noted if you sell the machine on:
Pass on to the new operator all the accompanying documentation

(Operating Instructions, Maintenance Instructions, diagrams, ma-
chine cards, inspection certificates etc.) you received with your ma-
chine. If necessary, you may have to order the papers from us, quo-
ting the machine number. The machine may not be sold on without
the accompanying documentation under any circumstances.
Reporting an onwards sale or acquisition to Putzmeister ensures that

you will be sent any information relating to modifications or innova-
tions relevant to safety, and you will also be eligible for technical con-
sultancy from our works.
Instruct the new operator and his operating personnel in the opera-
tion of the machine, just as you were instructed by us, and have
them confirm that they have received instruction from you. Should
you so require, we will be happy to carry out the instruction of the
new operator and the new operating personnel on your behalf.
2—2 MM03_075_0507GB
Safety Regulations
2.2 Designated use The machine has been built in accordance with the state of the art
and recognized safety rules. Nevertheless, its use may constitute a
risk to life and limb of the operator or of third parties, or cause da-
mage to the machine and to other property.
The machines should only be used as designated in the operating

instructions and the accompanying documents. All information and
safety regulations in the Operating Instructions must be observed.
The mixer pump is used exclusively for mixing, conveying and

spraying premixed dry mortar.
Other materials and objects must not be processed on any account.
The machine must be operated only with the safety equipment fitted.
Never make any modifications, additions or conversions to the ma-

chine without first obtaining the manufacturer’s approval.
Any work on the electric system of the machine must be carried out
only by trained and qualified electricians.
The hose line through which the machine delivers must be designed
to withstand the delivery pressure and be laid and secured profes-
sionally in accordance with approved engineering regulations.
The mixer pump is filled at the filling device.
MM03_075_0507GB 2—3
Safety Regulations
2.3 Use contrary to the Use of the machine other than that described above, or which goes
designated use beyond such use, is considered contrary to the designated use.
Putzmeister Mörtelmaschinen GmbH accepts no liability for damage
resulting from such use. The risk of such misuse lies entirely with the
machine operator.
The machine must not be operated with deactivated, modified or de-

fective safety devices.
The machine is not explosion proof and must not be used in poten-
tially explosive areas.
Extending hose line Extending the hose beyond the length specified in the technical data
is prohibited.
Exclusion of liability We state here expressly that Putzmeister Mörtelmaschinen GmbH

accepts no liability for damage arising from incorrect or negligent
operation, servicing or maintenance or as a result of use contrary to
the designated use. This statement is equally valid for modifications
to, additions to and customisation of the machine which may com-
promise safety. The guarantee will no longer be valid in such cases.
Modifications Never make any modifications, additions or conversions to the ma-

chine which might affect safety without first obtaining the manufactu-
rer’s approval. This also applies to the installation and adjustment of
safety devices and valves as well as to welding work on load-bea-
ring elements.
In particular, this requirement relates to:

-- adjustment of safety and control pressures, speeds of movement,
power outputs, speeds of rotation and other settings to values
other than those set in the works.
Safety equipment must only be repaired, adjusted or replaced by
technically qualified experts.
All devices of relevance for safety must be in place and fully
functional.
2—4 MM03_075_0507GB
Safety Regulations
2.4 Sources of danger Never reach into the moving parts of the machine, whether the ma-
chine is running or switched off. Always switch off the main switch
first. Take note of the warning plate.

In the event of malfunctions, stop the machine immediately and se-

cure it. Have any faults rectified immediately.
Make sure that nobody is placed at risk by the running machine be-
fore starting up the machine.
Auger pump There is a risk of crushing when installing the auger pump.
Depending on the installed position of the stator, or auger barrel, it
may turn until it rests against the stop when the machine is switched.
Never place hands into the auger pump when switching the machine
on.
Risk of crushing in the end stop area of the auger pump
MM03_075_0507GB 2—5
Safety Regulations
Safety equipment Never remove safety equipment or render it inoperable by modifying

the machine.
All equipment required for safety and accident prevention (warning

signs and information plates, cover grilles, guards, etc.) must be in
place. Such equipment must not be removed, modified or damaged.
Any safety devices removed for set-up, maintenance or repair purpo-

ses must be refitted and checked immediately upon completion of
the maintenance and repair work.
Electrical voltage The machine operates on a voltage above 220 V with a correspon-
dingly high current. As currents above 250 mA can be fatal, appro-
priate precautionary measures must be taken.
-- Never touch live parts.
-- When carrying out maintenance work, secure the main switch to
prevent activation by unauthorised persons.
-- Always keep the control cabinet closed! Access for authorised
persons only!
2—6 MM03_075_0507GB
Safety Regulations
2.5 Selecting qualified The machine may only be operated, maintained or serviced inde-
personnel pendently by persons (machine operators) who
-- have reached the legally allowed minimum age;
-- are physically capable (rested and not under the influence of alco-
hol, drugs or medication);
-- have been instructed in the operation and maintenance of the ma-
chine;
-- can be expected reliably to execute the tasks they are charged
with.
The machine must only be operated, serviced or maintained by per-

sons who are trained to carry out such tasks and have been commis-
sioned to do so.
Do not allow persons who have not yet completed training or instruc-
tion, or persons taking a general training course, to operate the ma-
chine unless under the constant supervision of an experienced per-
son.
Couplings must be fitted to hoses by persons who possess the ne-

cessary experience and equipment required for this task.
Qualified electrician Work on the electrical system and equipment of the machine must
be carried out by a qualified electrician or by instructed persons un-
der the supervision and guidance of a qualified electrician and in
accordance with electrical engineering rules and regulations.
2.6 Workplace The workplace is the area in which people remain in order to carry
out work.
Depending on the type of work, the machine can be operated by

one or two persons.
With two-person operation:

-- One operator takes over the task of filling the machine. His place
is at the machine’s operating panel.
-- The second operator’s workplace is at the hose end or at the spray
gun.
With one-person operation:

-- One person takes over both activities.
MM03_075_0507GB 2—7
Safety Regulations
2.7 Working area The working area is the area where work is carried out with the spray
gun, or the machine is filled with material. Parts of the working area
can become danger areas, depending on the job that is being per-
formed with the spray gun or machine filling.
The working area and the working environment around the machine
must be cordoned off against unauthorised access by other person-
nel when work is carried out. If necessary, install warning plates and
barricades.
2.8 Noise High sound levels can cause permanent hearing damage.
Ear defenders Depending on the operating conditions, a level of 85 db(A) may be

exceeded in the vicinity of the machine. A distance of less than 5 m
from the machine is considered to be close.
Wear your personal ear defenders.
Operator Instruct your personnel to always wear their personal ear defenders.
As the operator, you are responsible for ensuring that your personnel
comply with this regulation.
2—8 MM03_075_0507GB
Safety Regulations
2.9 Procedure in an Switch off the machine at the main switch in an emergency situation.
emergency situation
Caution
In the event of malfunctions, stop the machine immediately and se-
cure it. Have any faults rectified immediately.
EMERGENCY STOP For machines with the EMERGENCY STOP option. Switch off the ma-
button (optional) chine at the EMERGENCY STOP button in an emergency situation.
2.10 Environmental Have old materials such as oils, filters, batteries, replaced parts etc.
protection disposed of in line with regulations. Used cleaning rags should also
be disposed of properly.
14000700
MM03_075_0507GB 2—9
General technical description
3 General technical description
This chapter describes the components and assemblies on this ma-

chine and describes how they function. Please note that possible
options are also described. Please see the machine card to find out
whether a particular option is fitted.
3.1 Machine designation Your machine is an MP 25 Mixit mixer pump from

Putzmeister Mörtelmaschinen GmbH.
You will make it much easier for us to answer any questions or re-
spond to orders if you can give us the details of the machine model
and the machine number.
MP 25 Mixit
Series
Type designation
Mixer pump
MM02_082_0604GB 3—1
3.2 Scope of supply The scope of supply includes:

-- the MP 25 Mixit,
-- a mortar hose DN 25 -- 10 m -- PN40,
-- an air hose 10 m,
-- a spray gun NW 25/40,
-- a compressor with cut-out 200 l/min.; 400 V 50 Hz,
-- a water pump 2.4 m3/h; 400 V; 0.37 kW
-- operating Instructions,
-- a spare parts list
-- a document folder
Note
The specifications relate to the series machine and may deviate if
special equipment is fitted. Please refer to the supplied machine
card for details.
3.3 Overview Below you will find an overview of the most important components;
these will then be described on the following pages.
2
1
3
7 6 5 4
1 Rating plate
2 Air injection hood (option)
3 Probe (option)
4 Compressor
5 Control cabinet
6 Water dosage
7 Air control
8 Pressure flange
3—2 MM02_082_0604GB
3.4 Technical data The technical data and features listed below apply to the
MP 25 Mixit.
Dimensions
Length: 1324 mm
Height: 1443 mm
Width: 728 mm
Fill height: 984 mm
Weights
Gross weight: 240 kg
Power
Power unit: 5.5 kW, 400 V, 50 Hz, 392 rpm

Compressor: 0.55 kW, 200 l/min.
Water pump: 0.37 kW, 2.4 m3/h
Agitator: 1.1 kW, 24 rpm
Power supply
CEE external device plug, 5 x 4 mm2,

32 A, 5-pin, 400 V,
25 A fuse
Output
Pump type: D6 Power (series)

Pumping rate: 25 l/min.
Max. delivery pressure: 30 bar
40 m wide
Max. delivery range:
15 m high
Max. grain size: 4 mm
MM02_082_0604GB 3—3
Noise emission The noise emission measurement on the machine produces the follo-
wing values:
-- Sound pressure level Lp ± 85dB(A)
-- Sound power level LW = 89dB(A)
Measurements are made in accordance with the

EU Machinery Directive 2000/14/EC appendix II.
The most important data are shown in brief on the rating plate moun-
ted on the machine.
Rating plate
1
2
3
4
5
6
7
8
24000201
1 Model (machine model)

2 Machine no. (machine number)
3 Year of manufacture
4 Maximum concrete pressure [bar]
5 Maximum hydraulic pressure [bar] (maximum fluid pressure in the hydraulic
system)
6 Voltage [V]
7 Frequency [Hz]
8 Power [kW]
3—4 MM02_082_0604GB
3.5 Options Consult your dealer or local Putzmeister Mörtelmaschinen GmbH re-
presentative as to how and whether you should upgrade your
machine.
Note
You can obtain further information on options and accessories
from the catalogue (Item No. MM 2599/..) from
Putzmeister Mörtelmaschinen GmbH.
3.6 Safety equipment The following is a list of installed safety devices on the machine.
Safety devices installed on the machine:

-- Protective grille
-- Tilt switch
-- EMERGENCY--STOP button (optional)
-- Protective guard safety switch (optional)
Protective grille The protective grille is screw-fitted in the mixer drum of the machine.
Danger
The protective grille must be installed in every operating mode and
after every repair.
Tilt switch A tilt switch, which cuts out the motor when swivelled away from the
mixing pipe, is installed in the gear motor.
Danger
When the tilt switch responds, this effects a normal machine stop
only. The electrical drive power supply is not interrupted!
EMERGENCY STOP Switching the machine off at the main switch causes an
EMERGENCY STOP!
Note
In the event of imminent danger, switch the machine off at the main
switch!
MM02_082_0604GB 3—5
EMERGENCY--STOP Depending on the version and country of use, your machine may be
button (option) fitted with an EMERGENCY--STOP button. It is fitted on the control
cabinet.
Danger
In the event of impending danger, press the EMERGENCY- STOP
button!
Should your machine not have an EMERGENCY- STOP button, it

should be switched off at the main switch when an impending
danger arises.
Caution
Familiarise yourself with the position of the EMERGENCY- STOP but-
tons on your machine.
1 EMERGENCY--STOP button on control cabinet
When the EMERGENCY--STOP button is pressed, the following activi-

ties are tripped:
-- The pump comes to a halt.
-- The motor switches off.
-- All control and switch boxes are electrically disabled.
Note
To cancel the EMERGENCY STOP status, you have to unlock the de-
pressed EMERGENCY- STOP button by turning it.
3—6 MM02_082_0604GB
3.7 Functional This chapter is intended to help you understand the operational se-
description quences of the machine so that you can limit the field of the machi-
ne’s applications to suitable areas and avoid errors in operation.
General description of Putzmeister machines are easy to assemble and operate. In spite of
the machine this, certain precautionary measures must be taken when operating
the machine to ensure that the wear parts have as high a life limit as
possible.
The MP 25 mixing pump is a machine for working premixed dry mor-

tar. It mixes, pumps and sprays continuously.
Dry mortar is put in the hopper. The dry mortar enters the mixing
pipe from here. The adjustable water volume is supplied via a valve
with a flow meter. The dry mortar is mixed with water and the mixed
mortar is then conveyed by an auger pump.
A spray gun can be attached to the end of the hose. Air is introdu-
ced from the compressor and the mortar applied at the desired coat
thickness.
MM02_082_0604GB 3—7
Auger pump The auger pump built into the machine is called a displacement
pump. An auger (rotor) rotates inside a fixed auger barrel (stator).
The auger consists of a highly wear-resistant, very hard metal alloy
and the auger barrel of a multi-notched steel sleeve with vulcanized
elastic rubber core.
1 Auger
2 Auger barrel
Drive motor The MP 25 is driven by an electric motor. For maintenance and ope-
ration of the drive motor, observe also the supplied manufacturer’s
documentation.
3—8 MM02_082_0604GB
Compressor A compressor has been integrated to generate the air required to

spray the mortar.
4
3
1 Compressor
2 ON/OFF switch
3 CEE external device plug
4 Air tapping coupling
The air generated is transported through the air battery and an air
hose to the spray gun. The spray air is also used to control the mixer
pump pneumatically.
Water pump The electrically driven water pump serves as a pressure increasing
pump if mains water pressure is insufficient.
Note
The water pump is a suction pump and draws in water itself.
MM02_082_0604GB 3—9
3.8 Control devices This chapter gives you a summary of the various control devices on
the machine and the symbols used for control actions.
Operator side
5
3 1
The functions of the machine are assigned to the following control

devices:
1 Control cabinet
2 Air valve
3 Water valve fitting
4 Compressor
5 Water pump
6 Spray gun
3 — 10 MM02_082_0604GB
Symbols for control

system
1 2 3 4
5 6 7
1 Compressor socket
2 Pump unit socket
3 Parallel operation pump/6-arm agitator
4 Continuous operation of 6-arm agitator
5 Main switch ON
6 Main switch OFF
7 Water pump OFF -- Automatic
Control cabinet The machine is controlled and operated via a control cabinet.
The control and operating instruments are located here.
The control cabinet’s wiring, earthing and connections comply with

VDE codes of practice.
MM02_082_0604GB 3 — 11
A. B.
1 2 3 4 5 6 7
14 13 12 11 10 9
A. Control cabinet view from the right

B. Control cabinet view from the left
Item Designation Function/display

1 Switch Water pump OFF -- Automatic
2 Multiple socket Water pump connection
CI external device Compressor connection
3
socket
4 Pushbutton Water supply
Air valve/ remote control
5 Round socket
connection
6 Main switch Power supply ON / OFF
Signal lamp, yellow Incorrect direction of rotation
7
Pushbutton Reverse
8 Double pushbutton Pump ON – OFF
9 Signal lamp Motor fault
Mixing -- OFF -- mixing and
10 Selector switch
pumping
CI external device Power supply connection
11
socket
12 Multiple socket Agitator connection
13 Compressed-air switch Compressor
14 Multiple socket Mixer pump connection
3 — 12 MM02_082_0604GB
EMERGENCY--STOP
1
button (optional)
Control cabinet, view from the front
Item Designation Function/display

EMERGENCY--STOP Switches off the machine in an
1
button emergency.
Selector switch
”mixing and pumping”
1 Selector switch ”Mixing -- OFF -- mixing and pumping”
At selector switch (1) you can select whether the pump and/or the
agitator stop, e.g. during pump breaks after closure of the air tap on
the spray gun.
Switch position Result

Middle 0 Agitator off
Left 1 Agitator runs continuously
Right 2 Agitator starts and stops with the pump
MM02_082_0604GB 3 — 13
Switch, water pump

1
1 Switch ”Water pump OFF -- Automatic”
The switch (1) can be used to select whether the water pump is to
run continuously or whether it switches on automatically with the mi-
xing pump.
Switch position Result

Left 1 Water pump off
Right 2 The water pump starts. After 2 seconds the
mixing pump starts. The two pumps stop
synchronously.
3 — 14 MM02_082_0604GB
Water valve fitting
2
3 4
1 Control valve for water flow rate

2 Flowmeter
3 Pressure switch
4 Pressure gauge
Air valve
1
2
5
4
1 Mixer pump pressure switch

2 Non-return valve
3 Pressure gauge
4 Coupler plug connection, control cabinet
5 Hose coupling, air tapping
Mixer pump compressed air control start-up pressure 2.0 bar.

Mixer pump compressed air control shutdown pressure 3.0 bar.
MM02_082_0604GB 3 — 15
Air injection hood

(optional) 1 2
1 Control cable
2 Probe
3 Filter bag
Spray gun
2
1
4 3
1 Air-regulation cock
2 Rubber spray nozzle
3 Material delivery hose coupling
4 Air supply coupling
3 — 16 MM02_082_0604GB
Transport, Set-up and Connection
4 Transport, Set-up and Connection
In this section you will find information concerning safe transport of

the machine. Furthermore, work is described in this section, which is
also necessary for the installation and connection of the machine.
The start up procedure for the machine will not be described until
the section ”Starting up”.
4.1 Unpacking the ma- Before shipment, the machine is packaged for transportation. Un-
chine pack the machine and dispose of the packaging material.
Disposal of packaging Recyclable materials are used for packaging the machine.
Dispose of the packaging material according to the applicable envi-
ronment protection regulations.
Please separate cardboard, plastic and wood and dispose of accor-
dingly.
MM04_060_0509GB 4—1
4.2 Transport You must load your machine onto a suitable transport vehicle to
transport it to the construction site.
Caution
The machine may only be loaded by crane if it is equipped with sui-
table lifting eyes. Lifting equipment, lifting tackle, support trestles
and other auxiliary equipment must be reliable and safe in operation.
Make sure that the load-bearing capacity is sufficient.
The machine must be properly secured on the transport vehicle to

prevent it rolling away, slipping or tipping over.
Danger
Hoisted loads may fall if they are not loaded properly or if the auxi-
liary loading equipment is damaged.
You should, therefore, never walk under suspended loads.
4—2 MM04_060_0509GB
Machine disassembly The MP 25 can be disassembled without the use of tools for the
for transportation purpose of transportation on a confined space, small loading
surfaces, in stairwells etc.
The machine can be separated into its components and transported
by two people.
The MP 25 can be separated into the following components:

-- Mixer pump
-- Reservoir
-- Air injection hood (accessories)
-- Chassis
-- Compressor
3
1
4
1 Mixer pump
2 Reservoir
3 Air injection hood
4 Chassis
5 Compressor
MM04_060_0509GB 4—3
Proceed as follows when disassembling the MP 25 into its

subassemblies:
1 Parking brake
" Engage the locking brake (1).
1 Vent hose
2 Reservoir
" Uncouple the vent hose (1) from the reservoir (2).
" Disconnect the electrical power cable of the mixing pump mo-
tor at the control cabinet.
4—4 MM04_060_0509GB
1 Ring nut
2 Material shut-off valve
" Close the material shut-off valve (2).
" Undo the ring nut (1).
1 Lever
" Hold the mixer pump by the handle on the electric motor.
" Push the locking lever (1) downwards.

⇒ The mixer pump can now swing on its mount.
MM04_060_0509GB 4—5
1.
2. 2.
1 Mixer pump
" Pivot the mixer pump (1) by approx. 90˚.
" Raise the mixing pump upwards out of its support.
" Carefully lower the mixing pump and secure it against rolling
away.
4—6 MM04_060_0509GB
1.
2.
1 Sealing pegs
2 Chassis
3 Reservoir
" Pull the agitator motor plug out at the control cabinet.
" Release the reservoir (3).
" Pull the reservoir (3) out horizontally from the chassis (2).
" Place the reservoir down, ensuring that it cannot roll away or
be damaged.
MM04_060_0509GB 4—7
Loading with a crane Observe the following instructions when loading the MP 25 onto a
transport vehicle or when using a crane to hoist the machine to a
working site situated in a high location:
Load individual components on with a crane.
" Remove the compressor from the base when using a crane for
transport.
" Secure the lifting belt at the lifting points indicated.
" Raise the load.
1 Support belt
2 Mixer pump support bracket
" Suspend the mixer pump from the suspension bar (2) using a
lifting belt (1).
" Raise the load.
4—8 MM04_060_0509GB
1 Support belts
2 Reservoir
" Attach the lifting belts (1) at the three handles.
" Lift the reservoir (2).
Load the assembled machine with a crane.
Danger
When transporting with a crane, never attach the entire machine to
one of the components, e.g. mixing pump, container or subframe
etc.
The machine could tip over or the reservoir could detach itself from
the base, allowing the machine to fall.
MM04_060_0509GB 4—9
Load the complete machine with a crane.
1 2
1 Lifting gear
2 Clamping strap
3 Pallet
" Place the MP 25 on a pallet (3).
" Secure the machine against slipping with a strap (2).
" Drive under the pallet (3) with a crane support (1) and raise the
machine.
4 — 10 MM04_060_0509GB
Reassemble the After transporting the individual components, reassemble the MP 25

machine as follows:
2 3
5
1
1 Centring pin
2 Reservoir
3 Fixing bracket
4 Bracket support
5 Chassis
" Place the reservoir (2) onto the subframe (5).
" Push the reservoir (2) back on the plastic-faced rail.

⇒ The reservoir (3) is centred in the chassis (5) by the centring
pins (1).
Note
Ensure that the fixing bracket is seated in the support and that the
centring pin’s washers lock beneath the plate.
MM04_060_0509GB 4 — 11
1.
2.
1 Sealing pegs
" Lock the container in place with the locking pin (1).
" Connect the power plug of the agitator motor to the control ca-
binet.
2.
1. 1.
1 Mixer pump
" Lift the mixing pump (1) from above into the mixing pump
fixture.
" Pivot the mixer pump (1) by approx. 90˚.
4 — 12 MM04_060_0509GB
1 Lever
" Pull locking lever (1) upwards.
1 Ring nut
" Tighten the ring nut (1).

⇒ The mixer pump is now locked in its mount.
" Connect the electrical power cable of the mixing pump motor
at the control cabinet.
MM04_060_0509GB 4 — 13
1 Vent hose
2 Reservoir
" Connect the mixer pump’s vent hose (1) to the reservoir (2).
" Place the compressor into the chassis and connect the cable
to the control cabinet.
4 — 14 MM04_060_0509GB
4.3 Installing the air injec- You should assemble the air injection hood as follows:
tion hood (optional)
" Remove grille from the reservoir.
1 2
1 Air injection hood (option)

2 Locking clamp
3 Reservoir
4 Clamping screw
5 Latching pins
6 Probe
" Slide the air injection hood (1) with the locking pins (5) in at the
reservoir (3) and secure it with the fixing screws (4).
" Secure the air injection hood (1) to the reservoir (3) with the
locking clamp (2).
" Connect the probe (6) to the conveying system via the control
cable.
MM04_060_0509GB 4 — 15
4.4 Set-up site The responsibility for setting up the machine safely falls on the ope-
rator.
Inspect the proposed site carefully and reject the set-up site if you
have any doubts in respect of safety.
Set-up site require- The set-up site must:

ments -- be large enough to ensure that there is sufficient clearance around
the whole machine;
-- ensure the accessibility of the machine from all sides for the pur-
poses of servicing and repair.
Setting up Ensure that the machine is set up as level as possible to guarantee

that the reservoir is emptied.
Caution
Secure the machine against rolling away by actuating the parking
brake!
Operations site The machine should be located so that:

-- no sharp pipe and hose bends are required;
-- no hoses lie on top of one another.
Risk of wear!
-- the lines are kept as short as possible.
Note
The max. delivery width of the MP 25 is 40 m, the max. delivery
height is 15 m.
Output depends on the flow characteristics of the material and the
length and routing of the delivery line.
4 — 16 MM04_060_0509GB
4.5 Connection The following section describes how to connect the machine to the
electricity and water supplies.
Connection to power The electrical connection must be made on the basis of the electrical
supply circuit diagram supplied.
Caution
Do not turn the main switch on at this stage.
The main switch must remain locked until the entire system has
been completely assembled.
Note
Work on the electrical system must be carried out by qualified and
licensed electricians (with proof of qualifications in compliance with
the regulation EN 60204, part 1, page 14, subclause 2.21).
Danger
There is a danger of electric shock which may have lethal conse-
quences by:
– contact with electrical cables;
– contact with machines with electrical drives, if the electrical con-
nection has not been properly made or the supply cable is dama-
ged.
Note
When working on the machine, please take note of the relevant VDE
codes of practice, German Accident Prevention Regulations (UVV)
and of relevant national regulations when operating the system out-
side the Federal Republic of Germany.
MM04_060_0509GB 4 — 17
Procedure Electrical installation preconditions should be checked before con-

nection work is begun.
-- The connected load of the existing electrical installation must be
sufficient for the entire system.
-- Connection may only be carried out at a specific feed point (e.g.
site power distribution point complying with VDE 0612). Max. cut--
out rating 25 A.
-- Operating voltage may not fall below the loads permissible under
VDE codes of practice.
-- The supply cables must have a cross-section of at least 5x4 mm2
HO7RN -- F VDE 0282.
-- All 3 phases and the PE (Potential Earth) protective conductor
must be present.
Laying electrical supply The supply cables must be laid visibly, taking local conditions into
cables consideration, and secured against damage e.g. by the use of cable
channels. They must not be allowed to obstruct operating personnel.
4 — 18 MM04_060_0509GB
Water connection The connection to the drinking water supply may only be made in
compliance with DIN 1988--4 Technical Rules for Drinking Water In-
stallations, i.e. by means of installation type 1 pipe disconnectors or
an independent outlet (buffer tank with a booster pump).
Please ensure that you check preconditions for connection to the wa-
ter supply before beginning connection work.
-- The pipe must be at least 3/4” in diameter.
-- The available water pressure must be at least 4 bar.
A.
B.
1 Water supply line from mains supply

2 Water connection (A. machine without water pump)
3 Water connection (B. machine with water pump)
" Connect the water supply line from the mains (1) to the water
connection (2 or 3).
MM04_060_0509GB 4 — 19
Laying the water Water pipes must be laid visibly, taking local conditions into conside-
pipeline ration, and secured against damage. They must not be allowed to
obstruct operating personnel.
Caution
If there is a risk of freezing, the pipes must be laid so as to exclude
the possibility of the water freezing.
4 — 20 MM04_060_0509GB
Starting up
5 Starting up
This chapter includes working steps for putting the machine into ser-
vice for the first time and on how to prepare the machine prior to use
after a longer standstill period.
There is also a description on how to check the condition of your ma-
chine and how to carry out a test run with function checks.
Note
The operating personnel should be trained on the machine during
initial operation.
5.1 General When you accept the machine, you must make yourself familiar with
the equipment so that damage and accidents cannot occur.
Every time the machine is used, you assume full responsibility for the
safety of personnel located in the danger area around the machine.
You are therefore obliged to ensure the absolute operational safety of
the machine.
MM09_010_0509GB 5—1
Starting up
5.2 Assembling the The auger pump is not fitted in the factory prior to delivery to save
machine for initial space when the machine is transported. Once the machine is unpak-
startup ked, you must fit the auger pump for initial startup.
Assembly of auger First the auger has to be installed in the auger barrel.
pump
Caution
Prior to assembly, the auger and auger barrel must be treated only
with Putzmeister silicon spray.
Do not use used oil.
Used oil attacks the rubber.
" Clamp the auger barrel (2) in a vice.
" Insert the auger (1) into the clamped auger barrel (2) rotating it
clockwise.
⇒ Line up the end of the auger (1) and the auger barrel (2) so
that they are flush.
5—2 MM09_010_0509GB
Starting up
Fitting auger pump to Before fitting the auger pump to the mixing pipe, you must remove
mixing pipe the mixer shaft from the mixing pipe.
1 Turnbuckle
" Open the turnbuckle (1) to allow the mixer motor to be swung
to one side.
" Swing the mixer motor to one side.
Danger
Do not touch moving parts when swinging the motor to the side.
1 Mixer shaft
2 Mixer pipe
" Pull the mixer shaft (1) out of the mixing pipe (2).
The auger pump can now be installed.
MM09_010_0509GB 5—3
Starting up
Installing the mixing

pump 2.
3.
1. 3
2
5
1 Auger pump
2 Pressure flange
3 Mixer pipe
4 Threaded sleeve
5 Auger pump pressure nozzle unit
First step:
" Place the auger pump (1) in the pressure flange (2).
Second step:
" Using the threaded sleeve, hang auger pump-pressure nozzle

unit (5) on mixer pipe flange (4).
3rd step:
" Using a suitable spanner, tighten both threaded sleeves (4) of

auger pump-pressure nozzle unit (5) on mixer pipe.
5—4 MM09_010_0509GB
Starting up
Note
When tightening the auger pump-pressure nozzle unit, ensure that
the sealing faces of the auger pump are correctly seated at the pres-
sure nozzle and on the mixing pipe.
There are different installation options depending on the type of au-

ger barrel on the auger pump.
For auger barrels with one stop, this must be fixed to the stop on the
mixing pipe.
If you fail to do this, there is a possibility that the auger pump will ro-
tate when the machine is switched on, posing a risk of crushing.
" Insert the mixer shaft back into the mixing tube and secure in
the support on the auger.
" Swing the mixer motor back to its original position.
Caution
Align the mixer shaft support on the mixer motor and the mixer shaft.
" Close the turnbuckle to arrest the mixer motor.
5.3 Checks Prior to building site use, you must check the condition of your ma-
chine and carry out a test run with function checks. You must rectify
(or have rectified) any defects immediately after discovering them.
Note
Check that all required electrical connections are connected and
that plugs are fitted tightly as described in the ”Transport, set-up and
connection” chapter.
MM09_010_0509GB 5—5
Starting up
5.4 Test run For the test run, first start the engine and then switch on the pump.
A few functions must now be checked with the engine running.
Note
Any defects found during these tests must be rectified immediately.
A fresh inspection is necessary after every repair. The machine may
only be put into operation once all the inspections described below
have been concluded satisfactorily.
Commissioning There are some important check and test operations to be carried
out before starting up the machine.
" Always inspect the machine thoroughly for apparent defects

before starting work.
" Check that the machine is set up as described in section

”Transport, set-up and connection”.
" Ensure that the safety grille of the mixing container is securely
locked in place and screw-fastened.
Inspecting the Check whether

mechanical systems -- all closures are shut correctly
-- the water and air fittings have no leaks;
5—6 MM09_010_0509GB
Starting up
Checking the motor Ensure that the electrical motor direction of rotation is correct:
direction of rotation
Procedure:
1 Main switch
2 Illuminated pushbutton
" Switch the machine on at the main switch (1).

⇒ The machine carries out an automatic rotary field test.
Note
A lamp test is carried out after the main switch is turned on: brief illu-
mination of the illuminated pushbutton (2).
If the rotary field is incorrect, the signal lamp in the illuminated push-
button (2) remains illuminated. - The drive motor direction of rotation
must be changed.
MM09_010_0509GB 5—7
Starting up
To change the direction of rotation:
1
2
1 CI external device socket

3 Phase inverter
" Switch the main switch off (position ”0”).
" Disconnect CEE device connector (2) from the CEE device
socket (1).
" Using a suitable screwdriver, change the direction of rotation at

the phase reverser (3).
Note
The direction of rotation is specified using the phase inverter instal-
led in the device socket.
" Insert CEE device connector (2) in the CEE device socket (1).
" Switch the machine on at the main switch.
" Check the correct direction of rotation once again as described

above.
5—8 MM09_010_0509GB
Starting up
5.5 Function checks Before construction site use, the following functions should be chek-
ked with the machine running.
Checking the function Check whether all safety devices are available and operative.
of the safety
installations Check:
-- the protective grille of the mixer drum is firmly locked and screw-
fitted.
-- that the tilt switch in the gear motor switches off the motor when it
is swivelled away from the mixing pipe.
-- the function of the EMERGENCY STOP button (optional).
Checking tilt switch

function
1
1 Main switch
3 Double pushbutton ”Pump ON/OFF”
" Switch the machine on at the main switch (1).
" Switch selector switch to the right to (2) ”Mixing and pumping”.
" Switch off the pump by pressing the double pushbutton

”Pump ON/OFF” (3).
⇒ The agitator and mixing pump start to run.
MM09_010_0509GB 5—9
Starting up
1 Turnbuckle
to one side.

⇒ The mixer motor must come to an immediate standstill.
Danger
When the tilt switch responds, this effects a normal machine stop
only. The electrical drive power supply is not interrupted!
" Switch the main switch off (1) (position ”0”).
" Swivel the motor back.
Caution
5 — 10 MM09_010_0509GB
Starting up
Checking function of Check the operability of the EMERGENCY STOP button.

EMERGENCY STOP
button (optional)
Press: lock EMERGENCY STOP

Rotate: unlock EMERGENCY STOP
" Switch selector switch to the right to ”Mixing and pumping”.

”Pump ON/OFF”.
⇒ The mixer and the mixing pump start running.
" Press the EMERGENCY STOP button.

⇒ The pump comes to a halt.
⇒ The motor switches off.
⇒ All control and switch boxes are electrically disabled.
" Unlock the EMERGENCY STOP button by turning it.
Caution
The machine is no longer safe to operate if the EMERGENCY STOP
button is defective, as you will no longer be able to switch off the ma-
chine quickly enough if danger threatens.
If the EMERGENCY STOP buttons do not respond during the check,
the machine must not be started up.
You must therefore check the functioning of the EMERGENCY STOP
button each time you start work.
MM09_010_0509GB 5 — 11
Operation
6 Operation
In this chapter you will find information on machine operation. You

will learn what operations are required for setting up the machine,
operation and for cleaning.
6.1 Emergency shutdown Make sure you are completely familiar with the procedures for shut-
procedures ting down the machine in an emergency situation before you
start operating the machine.
Danger
Proceed immediately as described below if an emergency occurs
while you are operating the machine.
" Close the air valve on the spray gun.
" Switch the main switch on the control cabinet to ”0”.
" Switch the compressor off.
" Take emergency measures, where necessary.
" Note the incident and report in accordance with company

procedures.
" Look for the cause of the fault and rectify it completely.
" Start up the machine in accordance with the commissioning

instructions.
MM05_068_0604GB 6—1
Operation
EMERGENCY--STOP Depending on the version and country of use, your machine may be
button (optional) fitted with an EMERGENCY--STOP button. It should be fitted in the
control cabinet.
Danger
In the event of impending danger, press the EMERGENCY- STOP
button!
Should your machine not have an EMERGENCY- STOP button, it

should be switched off at the main switch when an impending dan-
ger arises.
Caution
Familiarise yourself with the position of the EMERGENCY- STOP but-
tons on your machine.
1 EMERGENCY--STOP button on control cabinet
Danger
Proceed immediately as described below if an emergency occurs
while you are operating the machine.
6—2 MM05_068_0604GB
Operation
" If possible, close the air valve on the spray gun.
" Press the EMERGENCY--STOP button.

⇒ The pump comes to a halt.
⇒ The motor switches off.
⇒ All control and switch boxes are electrically disabled.
" Switch the compressor off.
" Take emergency measures, where necessary.
" Note the incident and report in accordance with company

procedures.
" Look for the cause of the fault and rectify it completely.
" Unlock the EMERGENCY--STOP button by turning it.
" Start up the machine in accordance with the commissioning

instructions.
Note
To cancel the EMERGENCY STOP status, you have to unlock the de-
pressed EMERGENCY- STOP button by turning it.
MM05_068_0604GB 6—3
Operation
6.2 Using the spray gun Take note of the following when using a spray gun:
∅ 8--16
1 Finishing nozzle
Premixed dry mortar In the case of premixed dry mortar, a finishing nozzle (1) with a dia-
meter of 10, 12, 14 or 16 mm is seen as being optimal. This is selec-
ted according to the output of the machine and the sand particle
size.
Example:
For outputs over 20 l/min, select a 14 mm or 16 mm nozzle.
6—4 MM05_068_0604GB
Operation
Adjusting the air nozzle

tube
>A
ØA
1 Air nozzle tube

2 Mortar nozzle
The distance from the air nozzle tube (1) to the mortar nozzle (2)
must be greater than the diameter of the mortar nozzle (2). The lar-
ger the distance selected, the fewer blockages occur between the
air nozzle tube (1) and the mortar nozzle (2). The smaller the di-
stance setting, the more cleanly and evenly the spray gun sprays.
Practical tip Guide the spray gun back and forth at an even pace using uninter-
rupted horizontal movements. Circular movements are ineffectual.
Direct the jet slightly upwards when plastering walls, but in all other
cases always spray at right angles to the surface to be plastered.
The distance between nozzle and wall should be between 20 and
30 cm. The closer the nozzle is to the wall, the sharper the jet is outli-
ned, spray with less air here if necessary.
MM05_068_0604GB 6—5
Operation
6.3 Delivery Carefully carry out the operations for starting up and setting up the
machine and ensure that it is functioning perfectly before you fill the
hopper with material and begin pumping it through the delivery line.
Caution
Make sure you are completely familiar with the procedure for shutting
down the machine in the event of an emergency before you begin
operations.
Note
Should a malfunction occur when the pump is in operation, first con-
sult the chapter ”Fault, Cause and Remedy” in these Operating
Instructions.
If you cannot rectify the fault yourself, contact a
Putzmeister Mörtelmaschinen GmbH after sales service engineer, or
an authorised Putzmeister Mörtelmaschinen GmbH dealer.
6—6 MM05_068_0604GB
Operation
Initial pumping The process from the start of mortar pumping to the time at which a
continuous flow of mortar exits from the spray gun is known as pri-
ming the pump.
The pumping procedure is first carried out without the mortar hose.
Ensure that there is only a small amount of water in the mixing tube.
1 ”Water supply” pushbutton
" Press and hold the ”Water supply” pushbutton until the water
level is 1.5 cm above the auger barrel.
The water should not reach higher than 1.5 cm over the auger barrel.
Pump the water away if the water level is higher.
MM05_068_0604GB 6—7
Operation
Filling with dry mortar You may now fill the hopper with dry mortar. Use the bag-opener in
the top of the hopper to open the bag. Fill the hopper evenly, avoi-
ding spreading unnecessary dust.
Danger
Wear respiratory protection and a face mask in all work in which par-
ticles of building materials can enter the body through the respiratory
passages. Comply with the information issued by the manufacturer
of the building material. Keep first aid equipment available. Follow
emergency first aid procedures. All injuries must be reported to a
supervisor.
" Switch the main switch on.
14300100
1 Compressor ON/OFF switch
Caution
The compressor may not be operated without a pressure shutoff
device.
" Switch the compressor on.
6—8 MM05_068_0604GB
Operation
" Set the selector switch to the right to (1) ”Mixing and pumping”.
⇒ Agitator starts and stops with the pump.
1 Switch ”Water pump OFF -- Automatic”
" Set the switch (1) for the water pump to the right to its ”Auto-
matic” position.
⇒ The water pump starts. After 2 seconds the mixing pump
starts. The two pumps stop synchronously.
MM05_068_0604GB 6—9
Operation
" Switch the pump on.
Starting water rate The ideal starting water rate for material containing gypsum
is 800 -- 900 dm3/h. For material not containing gypsum:
500 to 600 dm3/h.
1 Control valve for water flow rate
You can alter the water flow rate by turning the control valve (1).
This is done successively via minor alterations to the water flow rate
(20--40 l/h). This may be seen from the float which displays the rate
achieved on the scale in the inspection glass.
6 — 10 MM05_068_0604GB
Operation
" Slowly open the material shut-off valve (1) up to its stop.
1 Pressure connection
You can now check the mortar consistency at the pressure

connection (1).
" Slow the water flow rate down at the control valve gradually un-
til the required consistency is achieved.
Pump start-up operations are complete when the required mortar

consistency is extruded at the pressure connection.

”Pump ON/OFF”.
MM05_068_0604GB 6 — 11
Operation
Connect air and delivery You still have to connect the air and delivery hose to spray mortar.
hose
3
2
1
1 Air valve
2 Air hose
3 Spray gun
" Connect the air hose (2) to the air valve (1) and the spray
gun (3).
Note
Only couple hose couplings together once they have been cleaned.
Special attention must be paid to seals. Soiled couplings are not pro-
perly sealed and allow water to leak out under pressure, which un-
avoidably leads to blockages.
" Check that all the seals are present in the hose couplings and
that the hoses are clear of material residues inside.
Note
Pumping must generally be started with the aid of chalk laitance.
6 — 12 MM05_068_0604GB
Operation
1 Bucket
2 Hopper
3 Delivery hose
" Fill the delivery hose (3) with approx. 10 l of lime laitance.
15000200
2 Coupler
3 Delivery hose
" Connect the delivery hose (3) with the filled side on the pres-
sure connection (1).
" Connect the delivery line to the spray gun.
MM05_068_0604GB 6 — 13
Operation
1 Air-regulation cock
" Close the air-regulation cock (1) on the spray gun.
Danger
Do not switch on the machine if the air cock is open. There is the
danger that material will spray out and injure someone when the
pump on the spray gun is switched on.
6 — 14 MM05_068_0604GB
Operation
Mortar spraying Once the pump is pumping, you must empty the prepumped cement
grout from the end of the delivery line, i.e. the spray gun, into a con-
tainer. You may commence spraying as soon as the mortar appears.

”Pump ON/OFF”.
You must wear suitable protective goggles during the mortar spray-
ing process.
" Pick up the spray gun.
" Open the air-regulation cock (1) on the spray gun.

⇒ The mixer pump starts up.
Note
To switch the pump on or off, open or close the air-regulation cock on
the spray gun.
When the machine is switched off via the air-regulation cock, the ma-
chine is still ready for operation and can be activated at any time by
reopening the air-regulation cock.
MM05_068_0604GB 6 — 15
Operation
Practical tip Guide the spray gun back and forth at an even pace using uninter-
rupted horizontal movements. Circular movements are ineffectual.
Direct the jet slightly upwards when plastering walls, but in all other
cases always spray at right angles to the surface to be plastered.
The distance between nozzle and wall should be between 20 and 30
cm. The closer the nozzle is to the wall, the sharper the jet is outli-
ned, spray with less air here if necessary.
Guide the spray gun back and forth in smooth movements
Note
The reservoir must not be pumped completely dry, otherwise the
pump will begin to take in air.
Monitoring instruments The monitoring instruments must be checked constantly during pum-
ping operations.
Check all monitoring instrument displays:

-- the mortar pressure on the pressure gauge,
-- the water rate on the flow meter.
You must repeat these checks frequently at regular intervals all the
time the machine is operating.
6 — 16 MM05_068_0604GB
Operation
Pump pauses Short breaks in pumping are possible, but should, however, be kept
as brief as possible. Note the retarding time of the material.
If pauses are unavoidable, bear in mind that each time the spraying
process is interrupted, this will slightly effect the regularity of the con-
sistency but this will become normal again by itself. For this reason,
it is not advisable to change the water supply immediately in the
event of an irregularity.
Temporary If the machine is to taken out of service temporarily, please read the
decommissioning information in the chapter ”Decommissioning”.
Interruption in work In the event of a work interruption:

-- longer than 10 min. in the case of gypsum plaster,
-- and 20 min in the case of non-gypsum plaster,
or during longer breaks or the end of shifts, the pump must be run
empty. Ensure that the system is fully depressurized by checking the
pressure gauge.
1 Pressure gauge
2 Pressure flange
Danger
Before you disconnect the delivery line, check the pressure
gauge (1) on the pressure flange (2) to ensure that the system is fully
depressurized. You must wear protective goggles.
Turn your face away when opening the line coupling.
After this, disconnect the delivery hose from the machine.

Empty the pump to the point where water is discharged at the pres-
sure connection.
MM05_068_0604GB 6 — 17
Operation
Procedure:
" Stop material feed.
" Allow the pump to run until water is discharged from the spray
gun.
" Clean the machine as described in section ”Cleaning”.
Caution
Under no circumstances should you reach inside the machine’s sup-
ply shaft or material hopper.
6 — 18 MM05_068_0604GB
Operation
6.4 Blockages, cause and Blockages can occur inside the pump itself as well as in the delivery
remedy hose. When a blockage occurs, the flow of material at the end of the
hose or the spray gun stops and the pressure gauge indicates a ri-
sing pressure. If a blockage occurs inside the pump, the motor may
also stall.
Blockages can be avoided. However, they do still occur from time to

time and are usually caused by:
-- As a result of insufficient lubrication of the delivery line.
-- As a result of mortar which is hard to pump and segregates easily.
-- As a result of leaks in the delivery line couplings.
Rectifying blockages Rectify blockages as follows:
" Switch the pump off.
" Close the material shut-off valve.
" Switch the agitator off.
Pressure must be relieved prior to rectifying blockages.
In order to do this, change the direction of rotation at the phase in-

verter.
MM05_068_0604GB 6 — 19
Operation
To change the direction of rotation:
1
2
1 CI external device socket

3 Phase inverter
" Switch the main switch off (position ”0”).
" Disconnect CEE device connector (2) from the CEE device
socket (1).
" Using a suitable screwdriver, change the direction of rotation at

the phase reverser (3).
Note
The direction of rotation is specified using the phase inverter instal-
led in the device socket.
" Insert CEE device connector (2) in the CEE device socket (1).
6 — 20 MM05_068_0604GB
Operation
1 Illuminated pushbutton (rotating field control lamp)

3 Selector switch ”Mixing -- OFF -- Mixing and pumping”
" Set the selector switch ”Mixing -- OFF -- Mixing and pum-
ping” (3) to zero position.
" Switch on the pump by actuating the double pushbutton

”Pump ON/OFF” (2).
" Actuate illuminated pushbutton (1) for up to 3 seconds.

⇒ Pump motor runs backwards without water --
depressurization.
Note
If you press the illuminated pushbutton for more than 3 seconds, wa-
ter rises into the dry section.
Danger
You should only uncouple the delivery line when you have checked
on the pressure gauge that the system is fully depressurized.
" Uncouple the delivery line and clear the blockages in the line
by shaking and tapping it.
" With stubborn blockages, rinse the line with water.
" When you start the engine up again, add a cement grout to the
delivery line.
MM05_068_0604GB 6 — 21
Operation
6.5 Cleaning After completion of work, clean the machine and the delivery hose.
This ensures continued proper functioning of its key components.
Note
Before cleaning, proceed as described in section ”Interruption in
work”.
During all cleaning work, observe the waste disposal regulations that
apply to your region.
General Prior to cleaning the machine with water or a steam jet (H.P. cleaner)
or other cleaning agents, cover or seal all openings which water/
steam or cleaning agents must not penetrate, for safety or operating
reasons. Especially at risk are electric motors, control cabinets and
electrical plug connectors.
No water into electric systems
Note
In the first six weeks of operation, clean all painted surfaces with
cold water only at a maximum water pressure of 5 bar. Do not use
any aggressive cleaning additives. Only after this time will the paint
have hardened completely, allowing you to use steam jet equipment
or similar tools.
6 — 22 MM05_068_0604GB
Operation
Water which sprays the machine from all directions does not have
any damaging effect. The system is splash-proof but not waterproof.
Note
Completely remove the covers / seals after the cleaning process!
Caution
The machine and lines must be drained fully of residual water if there
is a risk of freezing.
Machine Clean the machine first and then the delivery hoses.
The cleaning tool used for cleaning the machine is included in the
accessory package.
Swing the motor to one side to clean the machine.
Danger
Never reach into the moving parts of the machine, whether the ma-
chine is running or switched off.
" Switch the machine off at the main switch.
MM05_068_0604GB 6 — 23
Operation
1 Turnbuckle
to one side.
Swing motor away to the side
" Swing the motor to one side.
" Withdraw the mixing spiral from the machine.
" Place the cleaning tool in the machine.
" Swivel the motor back.
" Close the turnbuckle.
" Allow the motor to start up briefly several times.

⇒ The cleaning tool centres itself in the mixing tube.
6 — 24 MM05_068_0604GB
Operation
Repeat the process until clean water is discharged at the pressure

connection. The machine is now fully cleaned out.
" Switch the machine off at the main switch.
" Open the turnbuckle to allow the mixer motor to be swung to

one side.
" Swing the motor to one side.
" Remove the cleaner.
Wash the machine clean with water. Rinse out the hopper.
Clean the mixing spiral with water and replace it in the machine.
" Refit all cleaned parts.
Delivery hoses Material deposits inside the delivery hose can cause damage and
can continue to accumulate and thereby reduce the hose cross-sec-
tion. To allow problem-free operation at the next use, it is vital that all
delivery hoses are clean.
Danger
You clean the delivery line with compressed air at your own risk.
Putzmeister Mörtelmaschinen GmbH accepts no liability for damage
caused by compressed air cleaning.
Note
A frequent error committed when cleaning the delivery lines is pum-
ping water through the delivery line before a sponge ball has been
inserted. This later leads to blockages in the delivery line since sand
remains in the hose.
MM05_068_0604GB 6 — 25
Operation
15000300
1 Sponge ball
2 Delivery hose
" Soak the Putzmeister sponge ball (1) in water and push it into
the delivery hose (2).
The delivery hose is cleaned by water pressure. Use the water con-
nector included in the accessory package for this purpose.
15000400
1 Water connection piece

2 Delivery hose
" Connect the water connector to the delivery hose.
6 — 26 MM05_068_0604GB
Operation
1 Water tapping connection with shut-off cock

2 Water connection piece
" Connect the water connector (2) to the water tapping

connection (1).
" Open the shut-off cock at the water tapping connection (1).
Tip If your machine contains a water pump, switch the water pump on
with the ”Water pump OFF -- Automatic” switch.
Note
After completion of cleaning tasks, the mains plug for the water
pump must be returned to its original position.
" Use the water pressure to push the leavings and sponge balls
out of the delivery hose.
MM05_068_0604GB 6 — 27
Operation
If the machine does not have a water pump and the water line pres-
sure is not sufficient for cleaning the delivery hose, you must use the
pump for cleaning.
Note
Using the pump for cleaning increases wear of the pump compo-
nents. If the water line pressure is repeatedly insufficient, use an au-
xiliary water pump.
" Refit the delivery line to the outlet connection.
" Half fill the mixing drum with water.
" Start the pumping process and pump water through the deli-
very hose until the sponge ball exits the hose end.
" Repeat the cleaning process until only clean water exits the
hose.
14700101
2 Rubber seal
Clean all seals and the seal seats. Grease the seals before reassem-
bling them. Dirty couplings are not sealed and will inevitably lead to
blockages.
6 — 28 MM05_068_0604GB
Operation
Caution
The machine and lines must be drained fully of residual water if there
is a risk of freezing.
Note
After cleaning, completely remove the coverings / adhesive used in
the cleaning process.
Spray gun Clean the air cock and air nozzle tube on the spray gun. In addition,
use the probe to clean the air nozzle tube.
3
1
1 Air cock
2 Air nozzle tube
3 Probe
MM05_068_0604GB 6 — 29
Faults, Cause and Remedy
7 Faults, cause and remedy
This chapter gives you a summary of faults and their possible cau-
ses, and also ways in which you may rectify them.
Observe the safety regulations when searching for a fault.
Only suitably trained technicians may work on the electrical system.
7.1 Pumps in general This chapter describes the possible causes of faults and how to rec-
tify them.
The machine will not start up despite connection to electricity and water.
Cause Remedy
Water pressure too low. Remove and clean the dirt trap located at the machine’s water
Pressure gauge display reads connection. A pressure booster pump will have to be installed if
less than 2 bar. this is not sufficiently effective.
Mortar discharged intermittently from the spraying device (air bubbles).
Cause Remedy
Mortar in the mixing tube not Increase the water rate briefly to approx. 100 l/h and then return
properly bled. slowly to the normal water pressure.
MM06_040_0510GB 7—1
The machine does not start despite adequate water pressure and switched-on compressor.
Cause Remedy
A blocked air nozzle tube in Clean air nozzle tube and air line.
the spraying device causing
an insufficient drop in pressure
in the remote control.
Mortar emerges in thick and thin layers alternately.
Cause Remedy
Water setting too low. Auger Increase the water rate briefly to approx. 100 l/h and then return
barrel does not have sufficient slowly to the normal water pressure.
back-pressure. Retension pump components or replace worn components.
7—2 MM06_040_0510GB
During operation, water is highly pressurized in the machine mixing pipe.
Cause Remedy
Back-pressure in the mortar Retighten auger barrel or replace. It may also be advisable to
hose is higher than pumping replace the auger.
pressure. Auger barrel or
auger are worn. Pipe blocked
as mortar is too thick.
Too little water Increase the water rate briefly by 100--200 l.
If water supply stops.
Cause Remedy
No water supply from mains. Use a pressure booster pump to supply the machine from a tank
containing clean water. Connect the pressure line on the pressure
booster pump to the water connection on the machine.
For machines with a water pump, you can use this as a suction
pump by connecting a suction hose directly to the water
connection.
Please note that the water pump does not draw in water itself.
The suction hose and the water pump must be filled with water!
MM06_040_0510GB 7—3
7.2 Electrical system This chapter describes the possible causes of faults in the electrical
system and how to rectify them.
Power failure If there is a site power failure, and the cause cannot be remedied
immediately, you should clean the machine and the delivery lines at
once.
See also section ”Cleaning”. Clean the machine and delivery hoses
with mains water as described there.
Danger
Before you disconnect the delivery line, check on the pressure
gauge to ensure that the system is fully depressurized. You must
wear protective goggles.
" Loosen the tension rod of the auger pump and remove the
pump.
" Press the auger out of the auger barrel and clean it.
" Clean the whole machine and reassemble it ready for

operation.
" Locate and remedy the cause of the power failure.
Danger
Work on the electrical system and equipment of the machine must
be carried out by a qualified electrician or by instructed persons un-
der the supervision and guidance of a qualified electrician and in
accordance with electrical engineering rules and regulations.
7—4 MM06_040_0510GB
Maintenance
8 Maintenance
In this chapter you will find information on the maintenance work ne-
cessary for the safe and efficient operation of the machine.
Following the general maintenance information, you will find the

maintenance cards necessary for this machine. A summary of the
maintenance cards listed by number is included in the table of
contents.
We should like here to emphasise expressly that all prescribed

checks, inspections and preventative maintenance work must be
conscientiously carried out. Otherwise we will refuse any liability or
warranty claim. Our After Sales department is available to you with
advice and help at any time should you be in doubt.
8.1 Maintenance intervals The following table shows the intervals for the various maintenance
tasks listed by assembly. The associated maintenance charts can be
found further on in this chapter.
Note
Have the initial after-sales service carried out by a
Putzmeister Mörtelmaschinen GmbH After Sales service engineer, or
by a dealer authorised by Putzmeister Mörtelmaschinen GmbH.
The machine operator responsible for the machine should be pre-
sent for this service.
MM07_053_0509GB 8—1
Maintenance
Welding work The electronic components can be destroyed by external voltages

during electrical welding operations. For this reason:
Welding work on load-bearing parts may only be carried out by trai-

ned welders observing the relevant safety regulations.
Measurement
and
Frequency
every ...
inspection
Action equipment, Remarks
operating
hours / at least
operating
and auxiliary
materials
General
Visual and function check on all safety
WK 40--001
equipment
daily Check all wear parts. Visually
Visual inspection of electrical cabling. WK 40--001
as required Clean dirt trap screen. WK 44--009
Auger pump
daily Wear check.
as required Replacing the auger WK 46--007
as required Adjusting the auger pump WK 46--019
Spray air compressor
as required Change filter element. WK 43--004
Drive motor
every 10000 /
Change transmission oil.
every 3 years
8—2 MM07_053_0509GB
Maintenance
8.2 General tightening Tightening torques depend on bolt grade, thread friction and bolt
torques head bearing area. The values given in the following tables are for
guidance. These values should only be used if no other values are
specified in the relevant chapters of the Operating Instructions or in
spare parts sheets.
Caution
Bolts must always be replaced with bolts of the same size and grade.
Bolts with adhesive in the locking threads and self-locking nuts must
always be replaced after removal.
MM07_053_0509GB 8—3
Maintenance
The tables below give the maximum tightening torques (maximum

torque) in Nm for a friction factor of µtotal = 0.14, with the thread
lightly-oiled or lightly-greased.
Note
All tightening torques X 1.1 apply for bolts with cement in the thread.
Set screws -- metric triangular thread, DIN 13, Part 13

Dimensions Tightening torque
[mm] Md [Nm]
M SW 8.8 10.9 12.9
M 4 7 3.0 4.4 5.1
M 5 8 5.9 8.7 10
M 6 10 10 15 18
M 8 13 25 36 43
M 10 17 49 72 84
M 12 19 85 125 145
M 14 22 135 200 235
M 16 24 210 310 365
M 18 27 300 430 500
10000900
M 20 30 425 610 710
SW = Width across flats (A/F) M 22 32 580 820 960
X.X = Grade 8.8, 10.9, 12.9 M 24 36 730 1050 1220
M 27 41 1100 1550 1800
M 30 46 1450 2100 2450
Set screws -- metric precision thread, DIN 13, Part 13

Dimensions Tightening
[mm] torque Md [Nm]
M SW 8.8 10.9 12.9
M 8¢1 13 27 39 46
M 10 ¢ 1.25 17 52 76 90
M 12 ¢ 1.25 19 93 135 160
M 12 ¢ 1.5 19 89 130 155
M 14 ¢ 1.5 22 145 215 255
M 16 ¢ 1.5 24 225 330 390
M 18 ¢ 1.5 27 340 485 570
M 20 ¢ 1.5 30 475 680 790
10000900
M 22 ¢ 1.5 32 630 900 1050
SW = Width across flats (A/F) M 24 ¢ 2 36 800 1150 1350
X.X = Grade 8.8, 10.9, 12.9 M 27 ¢ 2 41 1150 1650 1950
M 30 ¢ 2 46 1650 2350 2750
8—4 MM07_053_0509GB
Maintenance
8.3 Lubricant This section lists all the lubricants used in your machine.
recommendation
Note
You must always consult the manufacturer before mixing oils with dif-
ferent viscosity grades. Note that the new viscosity is determined by
the mixture ratio.
Putzmeister accepts no liability for damaged caused by mixing oils
from different producers.
Suitable lubricants are listed in the tables below. Putzmeister ac-

cepts no liability for the quality of the lubricants listed or for changes
in quality made by the lubricant manufacturer without changing the
grade designation.
Marking
in accordance with Lubricant CLP ISO VG 220
DIN 51502
Characteristics mineral
Part no.
212052008
Aral Degol BG 220
BP Energol GR--XP 220
ESSO Spartan EP 220
Mobilgear 630
Shell Omala 220
MM07_053_0509GB 8—5
Maintenance
Gear motors The pump gearbox is filled at the works with 0.8 l of lubricant oil
CLP ISO VG 220, which must be changed every 10000 h, or at least
every 3 years.
The agitator gearbox is filled at the works with lifetime lubrication and
with 210 g Shell Alvania RA, which must be changed every 20000 h,
or at least every 5 years.
Sprayed air compressor The bearings are greased for life at the works.
Manual lubrication Use a lithium soap based multipurpose grease marked DIN 51 502:
K2K, NLGl Class 2.
You must carefully collect all operating materials, e.g. used oil, filters
and auxiliary materials and dispose of them separately from other
waste. Observe the national and regional regulations applicable to
your area.
Only work with waste disposal companies who are approved by the
responsible authorities.
You must keep used oils of various types separate in order to keep
disposal costs as low as possible. Make sure different oils are never
mixed.
Make contact with the appropriate authorities or waste-disposal
companies.
8—6 MM07_053_0509GB
Maintenance Chart
40--001
Page 1 of 1
40-001 Visual checks
This maintenance chart describes visual checks which you must

carry out before each maintenance task. You will find the mainte-
nance intervals in the maintenance summary at the start of this
chapter.
No further maintenance charts required.
No special tools required.
Danger
Inspect the electrical cables particularly closely and carefully. There
is a danger of flash over from damaged cables, particularly when
there is high air or ambient humidity.
General The general visual inspections which follow should be carried out
before each job as well as before all maintenance work.
" Check that all safety equipment is available and in a fully func-
tioning condition.
Electrical system Should you locate any damage to the electrical system, you must
have the damage rectified immediately by a qualified electrician.
" Check that all electrical connections are secure and free from
corrosion.
" Check that the electrical cables have no breaks.
" Check the insulation on the electrical cables.
WK40_001_9512GB 8—7
Maintenance Chart
43--004
Page 1 of 2
43-004 Change filter element on This maintenance card describes how to change the filter element.
compressor You will find the maintenance intervals in the maintenance summary
at the start of this chapter.
The compressor filter should be cleaned as specified in the mainte-

nance summary. It should be replaced in the event of heavy
contamination.
Preparation The following tasks must be carried out before starting the filter
change:
" Secure the compressor against unauthorized starting.
" Interrupt the power supply.
" Undo the wing nut on the base of the casing.
" Remove the filter frame by pulling it downwards.
" Remove the filter element and blast out with compressed air.
Replace the filter element in the event of extremely heavy

contamination.
8—8 WK43_004_0007GB
Maintenance Chart
43--004
Page 2 of 2
" Place the filter element in the frame.
" Push the filter frame up into the base of the casing from below
and secure it with the wing nut.
Dispose of the old filter elements in accordance with the regulations
in force.
Note
Clean the outside of the device with a cleaning rag occasionally. Do
not spray it down with steam jet equipment.
WK43_004_0007GB 8—9
Maintenance Chart
44--058
Page 1 of 2
44--058
Cleaning the dirt trap screen
This maintenance chart describes the cleaning process for the dirt
trap screen in the pressure-reducing valve.
You will find the maintenance intervals in the maintenance summary
The screen in the pressure-reducing valve should be removed and

cleaned at least every 2 weeks when it is in continuous operation.
Preparation The following tasks must be carried out before starting the screen
change:
" Switch off the machine.
" Switch off the water supply.
" Secure the machine against unauthorised starting.
8 — 10 WK44_058_0507GB
Maintenance Chart
44--058
Page 2 of 2
Cleaning Carry out cleaning operations as follows:
1 Pressure-reducing valve
2 Screen
3 O-ring
4 Screen casing
" Unscrew the screen casing (4) from the pressure-reducing

valve (1) with an appropriate spanner. Use the ring spanner
from the accessory package.
" Remove and clean the screen (2).
Replace the screen in the event of extremely heavy contamination.
" Place the screen (2) back in the screen casing (4).
" Make sure that the screen (2) is fitted the right way round and
ensure that the O-ring (3) fits correctly in the screen casing (4).
Damaged O-rings will have to be replaced.
" Screw the screen casing (4) back into the pressure-reducing
valve (1) and tighten it with the spanner.
" Start up the machine again and carry out a test run.
Ensure that all threaded unions are tight. Retighten if necessary.
WK44_058_0507GB 8 — 11
Maintenance Chart
46--007
Page 1 of 2
46-00Replacing
7 the auger
This maintenance chart describes how to replace the auger. You will
find the maintenance intervals in the maintenance summary at the
start of this chapter.

Removing the pressure flange
Fitting auger pump to mixing pipe
Note
The machine is equipped with a power auger barrel. Only use
genuine Putzmeister replacement parts.
34000300
Use original spare parts marked with the Putzmeister logo.
8 — 12 WK46_007_0507GB
Maintenance Chart
46--007
Page 2 of 2
1
2
14700500
1 Auger
2 Auger barrel
" Clamp the auger barrel(2) and remove the auger(1) by rotating
it anticlockwise.
" Spray the new auger(1) with Putzmeister silicone spray.
" Insert the auger(1) into the clamped auger barrel(2) rotating it
clockwise.
" Line up the end of the auger(1) and the auger barrel(2) so that
they are flush.
Caution
The feeder worm must be treated only with Putzmeister silicone
spray prior to assembly. Do not use used oil!
Used oil attacks the rubber.
WK46_007_0507GB 8 — 13
Maintenace Chart
46--024
Page 1 of 3
46-02Disassembling
4 the pressure flange
This maintenance chart describes how to dismantle the pressure

flange. You will find the maintenance intervals in the maintenance
summary at the start of this chapter.

Assembly of auger pump to mixing tube
Preparation The following tasks must be carried out before starting to dismantle:
Danger
During removal of the pressure flange, the machine must be current-
free and secured against unintentional restart.
Before removing the pressure flange, you must remove the mixer
shaft from the mixing pipe.
1 Turnbuckle
8 — 14 WK46_024_0507GB
Maintenance Chart
46--024
Page 2 of 3
" Open the turnbuckle to allow the mixer motor to be swung to

one side.
Danger
1 Mixer shaft
2 Mixer pipe
You can now remove the pressure flange.
1 Threaded sleeve
" Using a suitable spanner, undo both threaded sleeves (1) of

the auger pump-pressure nozzle unit (2).
WK46_024_0507GB 8 — 15
Maintenace Chart
46--024
Page 3 of 3
1 Mixer pipe
2 Threaded sleeve
" Unhook the threaded sleeves (2) on the mixer pipe flange.
⇒ The auger pump-pressure nozzle unit is released.
" Pull the auger pump-pressure nozzle unit (3) off.
1 Auger pump
2 Pressure flange
" Take the auger pump (1) out of the pressure flange (2).
8 — 16 WK46_024_0507GB
Maintenance Chart
46--025
Page 1 of 5
46-025 Fitting the auger pump to This maintenance chart describes how to fit the auger pump to the
the mixing pipe mixing pipe.

Pressure flange removal
Preparation The following tasks must be carried out prior to installation work:
Danger
During removal of the pressure flange, the machine must be current-
free and secured against unintentional restart.
There may be a danger of crushing in the area around the stop, de-
pending on the stator model.
Before fitting the auger pump to the mixing pipe, you must remove
the mixer shaft from the mixing pipe.
1 Turnbuckle
WK46_025_0507GB 8 — 17
Maintenance Chart
46--025
Page 2 of 5
to one side.
Danger
1 Mixer shaft
2 Mixer pipe
The auger pump can now be installed.
1 Auger pump
2 Pressure flange
" Place the auger pump (1) in the pressure flange (2).
8 — 18 WK46_025_0507GB
Maintenance Chart
46--025
Page 3 of 5
1 Mixer pipe
2 Threaded sleeve
" Using the threaded sleeve, hang auger pump-pressure nozzle

unit (3) on mixer pipe flange (2).
1 Threaded sleeve
" Using a suitable spanner, tighten both threaded sleeves (1) of

auger pump-pressure nozzle unit (2) on mixer pipe.
WK46_025_0507GB 8 — 19
Maintenance Chart
46--025
Page 4 of 5
Note
When tightening the auger pump-pressure nozzle unit, ensure that
the sealing faces of the auger pump are correctly seated at the pres-
sure nozzle and on the mixing pipe.
Danger
There are different installation options depending on the type of au-
ger barrel on the auger pump.
For auger barrels with one stop, this must be fixed to the stop on the
mixing pipe.
If you fail to do this, there is a possibility that the auger pump will ro-
tate when the machine is switched on, posing a
- risk of crushing.
" Insert the mixer shaft back into the mixing tube and secure in
the support on the auger.
" Swing the mixer motor back to its original position.
Caution
8 — 20 WK46_025_0507GB
Maintenance Chart
46--025
Page 5 of 5
Danger
For auger pumps with one stop, there is a danger of crushing in the
area around the contact point between the mixing pipe and auger
pump.
Depending on the installed position of the stator, or auger barrel, it
may turn until it rests against the stop when the machine is switched.
Never place hands into the auger pump when switching the machine
on.
Risk of crushing in the end stop area of the auger pump
WK46_025_0507GB 8 — 21
Maintenance Chart
46--026
Page 1 of 4
46-02Adjusting
6 the auger pump
This maintenance chart describes how to adjust the auger pump.


Putzmeister pressure check gauge, part no. 208745.002
The performance of the auger pump is checked by means of water

pressure with the machine running.
8 — 22 WK46_026_0507GB
Maintenance Chart
46--026
Page 2 of 4
Maintenance-free auger Inspecting maintenance-free auger pump:

pump
6
5
4
2
1 Mixer pump
2 Pressure gauge
4 Delivery hose
5 Pressure check gauge
6 Shutoff valve
" Connect a delivery hose (4), minimum 5 m in length, to the

pressure connection (3).
" Couple the pressure gauge (5) to the end of the hose.
" Switch the machine on.
" Slowly close the shut-off valve (6) on the checking pressure
gauge (5).
⇒ Note that the pressure will increase.
" When the shut-off cock (6) is closed and the pressure has re-
ached its highest level, read off the pressure on the checking
pressure gauge (5) and switch off the machine.
⇒ Note that the pressure will decrease.
The pressure check gauge’s indicator drops to a low reading. This

reading indicates the back-pressure.
WK46_026_0507GB 8 — 23
Maintenance Chart
46--026
Page 3 of 4
Back-pressure should reach about 18 to 22 bar at a pump pressure

of about 40 bar on a maintenance-free D6 auger pump.
Note
Repeat the pressure test at least 6 times. The highest reading obtai-
ned as a result is valid.
Auger pump D 4 Checking the D 4 auger pump with clamp clip:
3
1
8
5
7
2
4
1 Mixer pump
2 Pressure gauge
3 Clamp clip
5 Delivery hose
6 Allen key
7 Pressure check gauge
8 Shutoff valve
" Connect a delivery hose (5) to the pressure connection (4).
" Couple the pressure gauge (7) to the end of the hose.
" Switch the machine on.
8 — 24 WK46_026_0507GB
Maintenance Chart
46--026
Page 4 of 4
" Slowly close the shut-off valve (8) on the checking pressure
gauge (7).
⇒ Note that the pressure will increase.
" When the shut-off cock (8) is closed and the pressure has re-
ached its highest level, read off the pressure on the pressure
gauge (7) and switch off the machine.
⇒ Note that the pressure will decrease.
The pressure check gauge’s indicator drops to a low reading. This

reading indicates the back-pressure.
The back-pressure for Power D 4 auger barrel is set as follows:

10 m line length Back-pressure 8--10 bar
15 m line length Back-pressure 10--12 bar
20 m and greater line length. Back-pressure max.15 bar
Note
Repeat the pressure test at least 6 times. The highest reading obtai-
ned as a result is valid. Never set the back-pressure to more than
15 bar.
Auger pump D 5 Back-pressure of auger pump D 5 with clamp clip:
The pump pressure on these auger pumps must always be set to

20 bar. This generally results automatically in a back-pressure of
6--8 bar. This reading is valid independent of the media to be pum-
ped and the line length.
WK46_026_0507GB 8 — 25
Decommissioning
9 Decommissioning
This chapter contains information on decommissioning the machine.
9.1 Temporary If the machine is to taken out of service temporarily, the following
decommissioning measures are sufficient.
" Stop material feed.
" Allow the pump to run until water is discharged from the spray
gun.
MM10_005_0510GB 9—1
Decommisionning
1 Pressure gauge
2 Pressure flange
" Ensure that the system is fully depressurized by checking the

pressure gauge.
Danger
Before you disconnect the delivery line, check the pressure
gauge (1) on the pressure flange (2) to ensure that the system is fully
depressurized. You must wear protective goggles.
" Uncouple the delivery hose from the machine.
" Clean the machine as described in section ”Cleaning”.
Caution
Under no circumstances should you reach inside the machine’s sup-
ply shaft or material hopper.
9—2 MM10_005_0510GB
Decommissioning
9.2 Final The final decommissioning and disposal requires complete deinstal-
decommissioning, lation of the power supply.
disposal When disposing of all machine components, ensure that there is no
possibility of damage to health or the environment.
Caution
Deinstallation work at the machine must be carried out by qualified
electricians only.
Final disposal of the machine is carried out by a qualified specialist
company.
Disassemble the machine into its individual components for final

disposal.
See also the section ”Machine disassembly for transportation” in

chapter ”Transport, set-up and connection”.
MM10_005_0510GB 9—3
Decommisionning
Material used The main materials used for machine construction were:
Material Use for / in

Copper -- Cables
-- Machine frame
Steel -- Hopper parts
-- Pump units
Galvanised steel /
-- Water valve fitting parts
malleable iron
-- Gaskets
-- Hoses
Plastic, rubber, PVC
-- Cables
-- Wheels
Tin -- PCBs
Polyester -- PCBs
Parts requiring separate The following components and working materials must be separated
disposal prior to disposal:
Designation Applies to ....

-- Electrical supply
Electronic scrap -- PCBs with electrical
components
Oil -- Drive motors
9—4 MM10_005_0510GB
Index of Key Words
Index of Key Words
This chapter contains the main key words with the number of the
page on which they are to be found as a header in the left-hand mar-
gin. This Index of key words is listed alphabetically by the main con-
cepts. These are subdivided into associated sub-concepts, marked
with a dash.
i
Index of Key Words
A D I
Air injection hood, 3 — 16 Delivery, 6 — 6 Icons, 1 — 4
- Installation, 4 — 15 Designated use, 2 — 3 Initial pumping, 6 — 7
Air valve, 3 — 15 Dirt trap screen, Cleaning, 8 — 10 Initial startup, 5 — 2
Auger, Replacing, 8 — 12 Disposal, 9 — 3 Inspection, Mechanical systems,
Auger pump, 3 — 8, 8 — 22 - Packaging, 4 — 1 5—6
- Adjusting the auger pump, 8 — 22 Drive motor, 3 — 8 Instruments, 6 — 16
- Assembly, 5 — 2
Interruption in work, 6 — 17
- Auger pump D4, 8 — 24
- Auger pump D5, 8 — 25 E
- Fitting to mixing pipe, 5 — 3
Ear defenders, 2 — 8
L
- Installation to mixing pipe, 8 — 17
- Maintenance--free auger pump, Electrical voltage, 2 — 6 Liability, Exclusion, 2 — 4
8 — 23 Emergency Shutdown, 6 — 1 Loading, 4 — 2
Emergency shutdown, With EMER- Lubricant recommendation, 8 — 5
B GENCY STOP button (optional), 6 — 2 Lubrication, 8 — 5
EMERGENCY STOP button, 2 — 9, - Gearbox, 8 — 6
Blockages 3 — 6, 3 — 13, 6 — 2 - Manual, 8 — 6
- Cause and remedy, 6 — 19 - Function check, 5 — 11
- Rectification, 6 — 19
Environmental protection, 2 — 9
M
C F Machine
- Designation, 3 — 1
Check, Drive motor, 5 — 7 - Overview of components, 3 — 2
Final decommissioning, 9 — 3
Checks, 5 — 5 Maintenance intervals, 8 — 1
Foreword, 1 — 2
Cleaning, 6 — 22 - Auger pump, 8 — 2
Function checks, 5 — 9
- Compressed air cleaning, 6 — 25 - Drive motor, 8 — 2
- EMERGENCY STOP button, 5 — 11
- Delivery hose, 6 — 25 - General, 8 — 2
- Safety installations, 5 — 9
- General, 6 — 22 - Spray air compressor, 8 — 2
- Machine, 6 — 23 Function tests, Tilt switch, 5 — 9
Mixing pump, Installation, 5 — 4
- Spray gun, 6 — 29 Functional description, 3 — 7
Modifications, 2 — 4
Compressor, 3 — 9 - Auger pump, 3 — 8
- Change filter element, 8 — 8 - Compressor, 3 — 9
Connecting, Water, 4 — 19
- Drive motor, 3 — 8
- Water pump, 3 — 9
N
Connection, 4 — 17 Noise, 2 — 8
- Cables, 4 — 18 - Ear defenders, 2 — 8
- Power, 4 — 17 H
Connection to water supply, Water Hose lines, Extending, 2 — 4
pipeline, 4 — 20
Control cabinet, 3 — 11
Control devices, 3 — 10
Crane transport, 4 — 8
ii
Index of Key Words
O S T
Onwards sale, 2 — 2 Safety equipment, 2 — 6, 3 — 5 Technical Data, Power supply, 3 — 3
Operation, Mortar spraying, 6 — 15 - Protective grille, 3 — 5 Technical data, 3 — 3
Operator side, 3 — 10 Safety installations, 5 — 9 - Dimensions, 3 — 3
- EMERGENCY STOP, 3 — 5 - Output, 3 — 3
Options, 3 — 5
- EMERGENCY STOP button, 3 — 13, - Power, 3 — 3
- Air injection hood, 3 — 16, 4 — 15
6—2 - Weights, 3 — 3
- EMERGENCY STOP button, 3 — 6,
- Tilt switch, 3 — 5 Temporary decommissioning, 6 — 17
3 — 13, 6 — 2
Scope of supply, 3 — 2 Test run, 5 — 6
Set--up site, 4 — 16
P - Operations site, 4 — 16
Tightening torques, 8 — 3
Transport, 4 — 2
Personnel, 2 — 7 - Requirements, 4 — 16
- Disassembly for transportation, 4 — 3
- Qualified electrician, 2 — 7 Sources of danger
Pressure flange, Disassembly, 8 — 14 - Auger pump, 2 — 5
Pump pauses, 6 — 17
- Noise, 2 — 8 U
- Noise emission, 3 — 4
Putting into service, General, 5 — 1 Use contrary to the designated use,
Spray gun, 3 — 16, 6 — 4 2—4
Starting up, Commissioning, 5 — 6
R Symbols, 1 — 4, 3 — 11
V
Rating plate, 3 — 4
Visual checks, 8 — 7
W
Water connection, 4 — 19
Water pump, 3 — 9
Water valve fitting, 3 — 15
Welding work, 8 — 2
Working area, 2 — 8
Workplace, 2 — 7
iii
Index of Key Words
iv
Putzmeister Putzmeister Limited Putzmeister France
Mörtelmaschinen GmbH Chesterfield Trading Estate Zone Industrielle
Max--Eyth--Straße 10 Carrwood Road Rue Jean Jaurès
72631 Aichtal Sheepbridge/Chesterfield/ 91861 Epinay sous Sénart
Postfach 21 52 Derbyshire S41 9QB Tel. (1) 69 39 69 39
72629 Aichtal Tel. (0 12 46) 45 45 46 Fax (1) 60 47 20 68
Tel. (0 71 27) 599--0 Fax (0 12 46) 126 00 77
Fax (0 71 27) 599--743
Putzmeister Iberica S.A. Putzmeister (SA) (Pty) Ltd. Putzmeister America
Camino de Hormigueras 173 1485 Citrus Street. Mortar Maschine
28031 Madrid Honeydew/Johannesburg 1733 90th Street
Tel. (1) 428 81 00 PO Box 5146 Sturtevant, WI 53177
Fax (1) 428 81 06 2118 Cresta / South Africa Phone: (262) 886 3200
Tel. 0027--(0)11--794--3790 Fax: (262) 886 3212
Fax 0027--(0)11--794--4119
Weitere Werksvertretungen mit Kundendienst in:
Ägypten Griechenland Katar Österreich Syrien

Algerien Guatemala Kolumbien Pakistan Taiwan
Argentinien GUS Korea Panama Thailand
Australien Hong Kong Kroatien Paraguay Tschechien
Bahrain Indien Kuba Peru Tunesien
Belgien Indonesian Kuwait Philippinen Türkei
Bolivien Irak Libanon Polen Ukraine
Bosnien Iran Luxemburg Portugal Ungarn
Chile Island Malaysia Rumänien Uruguay
China Israel Malta Rußland USA
Costa Rica Italien Mauritius Saudi--Arabien Venezuela
Dänemark Japan Mexiko Schweden- Vereinigte
Ecuador Jemen Neuseeland Schweiz Arabische Emirate
El Salvador Jordanien Niederlande Singapur Vietnam
Finnland Jugoslawien Norwegen Slovakei Zypern
Frankreich Kanada Oman Slovwenien
Putzmeister Mörtelmaschinen GmbH
Postfach 2152
D--72629 Aichtal
Telefon (07127) 599--0
Telefax (07127) 599--743
Internet: http://www.moertelmaschinen.de
E--mail: pmm@pmw.de

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Operating Instructions

for machine operator and maintenance staff

Mixer pump MP 25 Mixit

Rev. 00--0506 PMM_365171013

The paper on which this document is printed is 100% chlorine free

1 Guide to the Operating Instructions

3 General technical description

4 Transport, Set-up and Connection

7 Faults, cause and remedy

Index of Key Words

1 Guide to the Operating Instructions

Putzmeister Mörtelmaschinen GmbH

or the branch or services agent responsible for you.

The Operating Instructions contain important information on how to

The Operating Instructions must be supplemented by the relevant

The Operating Instructions must always be available wherever the

Chapters must never be removed from these operating instructions.

The generally recognised rules of technology for safe and proper

Continuation next side

These operating instructions do not include a description of the drive

Modifications are made from time to time in the interests of constant

These operating instructions are not covered by the Amendment Ser-

The contents of this document may not be reproduced, even in part,

Example: Page 3-2

" Action symbol

Refer also to the maintenance charts:

The following special tool is required:

This chapter summarises the most important safety regulations. This

The following safety instructions should be regarded as a supple-

Existing accident prevention regulations and laws must be observed

2.1 Principle Use only machines in a technically perfect condition, as designated

Take care to ensure that:

Continuation next side

Pass on to the new operator all the accompanying documentation

Reporting an onwards sale or acquisition to Putzmeister ensures that

The machines should only be used as designated in the operating

The mixer pump is used exclusively for mixing, conveying and

Never make any modifications, additions or conversions to the ma-

The mixer pump is filled at the filling device.

The machine must not be operated with deactivated, modified or de-

Exclusion of liability We state here expressly that Putzmeister Mörtelmaschinen GmbH

Modifications Never make any modifications, additions or conversions to the ma-

In particular, this requirement relates to:

Safety equipment must only be repaired, adjusted or replaced by

In the event of malfunctions, stop the machine immediately and se-

Risk of crushing in the end stop area of the auger pump

Continuation next side

Safety equipment Never remove safety equipment or render it inoperable by modifying

All equipment required for safety and accident prevention (warning

Any safety devices removed for set-up, maintenance or repair purpo-

The machine must only be operated, serviced or maintained by per-

Couplings must be fitted to hoses by persons who possess the ne-

Depending on the type of work, the machine can be operated by

With two-person operation:

With one-person operation:

Ear defenders Depending on the operating conditions, a level of 85 db(A) may be

Wear your personal ear defenders.

3 General technical description

This chapter describes the components and assemblies on this ma-