Manufacture of

Generator
• Generator manufacturing can be
broadly divided into three main
parts:
• 1. Stator manufacture
• 2. Rotor manufacture
• 3. Exciter manufacture
fLowchart of various stages I a generator
manufacture
 STATOR MANUFACTURE
PROCESS:
 Stator core construction and
 Coil construction and their assembly.
 Stator core construction
PREPARATION OF STATOR
LAMINATIONS
 RECEPTION OF SILICON STEEL
ROLLS
 SHEARING
BLANKING AND NOTCHING
• DEBURRING OPERATION:
• VARNISHING: Sheets are dried at a
temperature of around 260 – 350 oC
12-18microns
Quality Check:
xylol test
Mandrel
Hardness – 7H
I.R – 20 laminatons 1m ohm
. STATOR CORE ASSEMBLY
• A TRAIL PACKET ASSEMBLY
• B NORMAL CORE ASSEMBLY
i) Stepped packed assembly
ii) Normal packet assembly

a) In process pressings
150 kg/cm2
b) Fitting of clamping bolts: