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  • 05 Hot Briquet Ting Process Schuetze

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    The document discusses hot briquetted iron (HBI), which is produced by briquetting sponge iron using a hot briquetting process. HBI offers benefits over direct reduced iron (DRI) such as greater stability, easier handling and storage, and higher densities. The hot briquetting process involves mixing sponge iron with a binder and forming it into compact briquettes using pressure and elevated temperatures. HBI plants are located worldwide and use various iron ore reduction processes as their feedstock, with the largest plants having capacities over 1 million tonnes per year.

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    The document discusses hot briquetted iron (HBI), which is produced by briquetting sponge iron using a hot briquetting process. HBI offers benefits over direct reduced iron (DRI) such as greater stability, easier handling and storage, and higher densities. The hot briquetting process involves mixing sponge iron with a binder and forming it into compact briquettes using pressure and elevated temperatures. HBI plants are located worldwide and use various iron ore reduction processes as their feedstock, with the largest plants having capacities over 1 million tonnes per year.

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    19 views39 pages

    05 Hot Briquet Ting Process Schuetze

    Uploaded by

    anon_840361264
    The document discusses hot briquetted iron (HBI), which is produced by briquetting sponge iron using a hot briquetting process. HBI offers benefits over direct reduced iron (DRI) such as greater stability, easier handling and storage, and higher densities. The hot briquetting process involves mixing sponge iron with a binder and forming it into compact briquettes using pressure and elevated temperatures. HBI plants are located worldwide and use various iron ore reduction processes as their feedstock, with the largest plants having capacities over 1 million tonnes per year.

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    Download as PDF, TXT or read online from Scribd
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    of 39

    HO T BRIQU ETT ED IRON ASSOCIA TION

    HBI HOT BRIQUETTED IRON

    HO T BRIQU ETT ED IRON ASSOCIA TION

    HBI
    Why ?

    Micro Structure of DRI (Sponge Iron)

    HO T BRIQU ETT ED IRON ASSOCIA TION

    DRI Pellets (left) and HBI (right)

    DRI

    HBI

    HO T BRIQU ETT ED IRON ASSOCIA TION

    Reasons for Hot Briquetting

    3Fe + 4H2O -> Fe3O4 + 4H2

    HO T BRIQU ETT ED IRON ASSOCIA TION

    From Sponge Iron to HBI

    HO T BRIQU ETT ED IRON ASSOCIA TION

    Comparison of the structure of DRI pellets (left) and HBI (right)

    DRI

    HBI

    HO T BRIQU ETT ED IRON ASSOCIA TION

    HO T BRIQU ETT ED IRON ASSOCIA TION

    Most important characteristics of HBI as compared with DRI

    Minimum risk of overheating and hydrogen generation during transport and handling Only minimal loss of metallisation even after long time storage Open air storage both at the producers and users site does not cause problems (no need for inertized silos) Efficient preheating possible

    HO T BRIQU ETT ED IRON ASSOCIA TION

    Most important characteristics of HBI as compared with DRI

    Special inertization of ship holds is not required Little production of fines during handling Handling similar to scrap; an additional advantage is the relatively small and uniform product size (charging of furnace) High apparent and bulk densities Low moistures saturation (max. approx. 3% as compared with 12-15% for DRI)

    HO T BRIQU ETT ED IRON ASSOCIA TION

    HO T BRIQU ETT ED IRON ASSOCIA TION

    HBI
    Why ? How ?

    Briquetting Process

    HO T BRIQU ETT ED IRON ASSOCIA TION

    72/10 Hot Briquetting of Sponge Iron

    HO T BRIQU ETT ED IRON ASSOCIA TION

    84/14 Hot Briquetting of Sponge Iron

    HO T BRIQU ETT ED IRON ASSOCIA TION

    Hot Briquetting System

    Bucket Elevator Briquetter String Separator Screen

    Cooling Conveyor

    HO T BRIQU ETT ED IRON ASSOCIA TION

    HBI PLANT

    HO T BRIQU ETT ED IRON ASSOCIA TION

    HBI PLANT

    HO T BRIQU ETT ED IRON ASSOCIA TION

    HBI PLANT

    HO T BRIQU ETT ED IRON ASSOCIA TION

    Separator

    HO T BRIQU ETT ED IRON ASSOCIA TION

    Separator for briquette string

    HO T BRIQU ETT ED IRON ASSOCIA TION

    Briquettes on screen

    HO T BRIQU ETT ED IRON ASSOCIA TION

    HO T BRIQU ETT ED IRON ASSOCIA TION

    HBI
    Why ? How ? Where ?

    D. R. Processes with HBI Gas based fine ore reduction FIOR FINMET CIRCORED Coal based reduction FASTMET IDI

    Gas based reduction of pellets and lump ore MIDREX HYL PUROFER

    HO T BRIQU ETT ED IRON ASSOCIA TION

    HBI from different Reduction Processes


    CIRCORED FIOR; FINMET

    MIDREX

    HYL

    FASTMET

    IDI

    HO T BRIQU ETT ED IRON ASSOCIA TION

    HBI from different Reduction Processes

    PUROFER

    FIOR

    MIDREX

    HYL

    FASTMET
    HO T BRIQU ETT ED IRON ASSOCIA TION

    HBI capacity worldwide

    Russia USA Libya Iran

    Venezuela

    Trinidad

    Qatar/Oman

    India Malaysia

    ?
    Australia

    Existing Capacity Under Construction


    HO T BRIQU ETT ED IRON ASSOCIA TION

    1 Briquette appr. 0.5 Mt/Y

    HBI Plants Worldwide


    Startup Plant Location Reduction Process
    FIOR (F) PUROFER (PL) MIDREX (PL) MIDREX (PL) MIDREX (PL) MIDREX (PL) MIDREX (PL) HYL III (PL) MIDREX (PL) MIDREX (PL) MIDREX (PL) FINMET (F) HYL III (PL) CIRCORED (F)

    Capacity (Mt/Y)
    0.4 0.33 0.65 0.88 0.83 0.72 0.44 0.75 0.65 1.0 Plant Expansion 2.0 1.0 0.5

    No. of Briquetting Machines


    3 3 3 6 4 3 3 3 3 4 1 12 4 3

    1976 1977 1984 1990 1990 1990 1992 1993 1997 1998 1999 1999 1999 1999

    [FIOR] AHWAZ ANTARA STEEL ESSAR I+II OPCO (Minorca) VENPRECAR ESSAR III GRASIM LISCO COMSIGUA VENPRECAR [BHP] LEBEDINSK [ISG (CLIFFS)]

    Venezuela Iran Malaysia India Venezuela Venezuela India India Libya Venezuela Venezuela Australia Russia Trinidad

    Fine Ore =(F)


    HO T BRIQU ETT ED IRON ASSOCIA TION

    Pellets and Lump Ore = (PL)

    Coal Based = (C)

    HBI Plants Worldwide


    Startup Plant Location Reduction Process
    HYL III (PL) FINMET (F) IRON DYN (C) MIDREX (PL) MIDREX (PL) MIDREX (PL) MIDREX (PL) MIDREX (PL) MIDREX (PL) MIDREX (PL)

    Capacity (Mt/Y)
    1.5 2.2 0.52 Plant Expansion 0.75 / 1.5 (comb) 0.75 / 1.5 (comb) 0.75 / 1.5 (comb) 0.9 / 1.5 (comb) 1.4 0.72 (comb)

    No. of Briquetting Machines


    6 12 2 1 3 3 3 2 5 2

    2000 2000 2001 2005 2006/2007 2006/2007 2007 2007 2007 2007

    MATESI (POSVEN) ORINOCO IRON IRON DYNAMICS ANTARA STEEL ESSAR ESSAR QASCO LION GROUP LEBEDINSK SHADEED

    Venezuela Venezuela USA Malaysia India India Qatar Malaysia Russia Oman

    Fine Ore =(F)


    HO T BRIQU ETT ED IRON ASSOCIA TION

    Pellets and Lump Ore = (PL)

    Coal Based = (C)

    Combined Plant HBI / DRI =(comb)

    MIDREX
    HO T BRIQU ETT ED IRON ASSOCIA TION

    MIDREX
    HO T BRIQU ETT ED IRON ASSOCIA TION

    HYL III

    HO T BRIQU ETT ED IRON ASSOCIA TION

    FINMET

    HO T BRIQU ETT ED IRON ASSOCIA TION

    HYL III
    HO T BRIQU ETT ED IRON ASSOCIA TION

    FINMET
    HO T BRIQU ETT ED IRON ASSOCIA TION

    FIOR

    FINMET
    HO T BRIQU ETT ED IRON ASSOCIA TION

    IDI
    HO T BRIQU ETT ED IRON ASSOCIA TION

    MIDREX
    HO T BRIQU ETT ED IRON ASSOCIA TION

    MIDREX
    HO T BRIQU ETT ED IRON ASSOCIA TION

    Thank you very much for your attention

    HO T BRIQU ETT ED IRON ASSOCIA TION

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