PRAKTIKUM KUALIFIKASI LAS (PKL)

SPESIMEN YANG DI GUNAKAN ADALAH PELAT

NO. GROUP BAHAN LOGAM DASAR Pelat A 36 300 x 125 x 25,4 mm (2 pt) TIPE SAMBUNGAN BEFELING V = 45 0 R= Backing Strip, T = 3/8 W=3

KUALIFIKASI

POSISI

ELEKTRODA

Prosedur ASME Section IX

1G

E 7016 4,0 mm

AWS Clasification : E 7016 2,5 3,2 4,0 Ampere : 130 190 Ampere Bahan : Nikko Steel

WELDING PROSEDUR SPECIFICATION (WPS)

PREQUALIFIED ___ QUALIFIED BY TESTING ___ or PROCEDURE QULIFICATION RECORDS (PQR)

Identification # _____________________________ Revision : Date : By : Authorized : Date : X Type Manual Semi-Automatic Machine Automatic POSITION Position Of Groove : 1G Vertical Progression : Up

Company Name Welding Process (es) Supporting PQR No. (s)

: KELOMPOK II : SMAW : Prequalified

JOIN DESIGN USED Type : Butt Joint Single X Double Weld Backing : Yes X No Backing Material : ASTM A 36 Root Opening : Root Face Dimension : Groove Angle : 45 0 Radius (J U) : BASE METALS Material Spec : ASTM Type of Garde : Thickness : Groove : 1 Fillet : Diameter (Pipe) : FILLER METALS AWS Specification : A 5.1 AWS Classification : E7016 SHIELDING Flux : Electrode Flux (Class) : E7016 PREHEAT Preheat Temp. Min : Interpass Temp. Min : Pass or Weld Layer (s) 1. Root 2. Hot-pass 3. Fill 4. Backing

Fillet :

Down

ELECTRICAL CHARACTERISTICS Tranfer Mode (GMAW) Short-Circuiting Globular Spray Current : AC DCEP X DCEN Pulsed Other : Tungsten Electrodes (GTAW) Size : Type : TECHNIQUE Stringer or Weave Bead : Stringer in Root and Weaving Multi-pass or single Pass (per side) : Multi-pass Number of Electrode : Electrde Spacing : Longituginal : Lateral : Angle : Contact Tube to Work Distance : Peening : Inter-pass Cleaning : Wher Brush POSTWELD HEAT TREATMENT Temp. Time. Current Travel Speed 50 mm min 80 mm min 100 mm min 150 mm min

Gas Composition Flux Rate Gas Cup Size

: : : :

Max : Filler Metals

Process Class SMAW SMAW SMAW SMAW E7016 E7016 E7016 E7016 Diam. 4 mm 4 mm 4 mm 4 mm

Type & Polarity DCEP DCEP DCEP DCEP

Amps. Or Wire Feed Speed 140 Ampere 160 Ampere 160 Ampere 170 Ampere Rge. 130-190 A

Volt

Joint Details

71 V 71 V 71 V 71 V

PROCEDUR QUALIFICATION RECORD (PQR) # ______ TEST RESULTS

TENSILE TEST
Specimen No. Width Thickness Area Ultimate Tenstile Load, lb Ultimate Unit Stress, psi Character of Failure And Location

GUIDED BEND TEST

Specimen No. 1. Type of Bend Side Bend Result Terdapat 3 Retak Remarks Ada cacat yang dimensinya panjang 3,7 mm 2 mm, 1 mm ; didalam cacat terdapat slag inclusion 2. Side Bend Terdapat 3 Retak Untuk dimensi cacat 3,2 mm ; 2,45 mm ; 2 mm Didalam cacat terdapat slag VISUAL INSPECTION Appearance ______________________________ Undercute _______________________________ Piping Porosity ___________________________ Convexity _______________________________ Test date ________________________________ Witnessed by ____________________________

Radiographic Ultrasonic Examination RT report no. __________________ Result __________ UT report no. __________________ Result __________ FILLET WELD TEST RESULTS Minimum size multiple-pass Maximum size single-pass Macroetch Macroetch 1. _________ 3. ________ 1. ________ 3. ________ 2. _________ 2. ________ All-weld-metal tension test Tensile strength, psi _______________________________ Yeld point/strength, psi _____________________________ Elongation in 2 in, % _______________________________ Laboratory test no. __________________________

Other Test

Welders Name __________________________ Tests conducted by ______________ Laboratory

Clock no. _________________ Stamp no. _____________ Test number _____________________________________ Per ____________________________________________

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in confermance with the requiretments of Section 4 of AWS D1.1/D1.1M, (2006) Structural Welding Code Steel.

Signed ___________________________________________
Manufacturer Contractor

By ___________________________________________ Title ___________________________________________ Date ___________________________________________ _______________ _____________________________________________________________________________________ Form E-1 (Back)

WELDER, WELDING OPERATOR OR TACK WELDER QUALIFICATION TEST RECORD

Type of Welder 1G Name _______________________________________________________________ Identification No. ________________ Welding Procedur Spesification No. ______________________ Rev. _____________________ Date. ________________ Record Actual Values Used in Qualification Variable Process/Type [Table 4.11, item (1)] Electrode (single multiple) [table 4.11, item (8)] Current/Polarity Position [Table 4.11, item (4)] Weld Progression [Table 4.11, item (6)] Qualification Range SMAW Multiple _________________ 1G _________________

130 190 Ampere ____________________ ____________________ ____________________

Backing (YES or NO) [Table 4.11, item (7)] Yes Material/Spec. ASTM A 36 Base Metal Thicness : (Plate) Groove 1 Fillet _________________ Thickness : (Pipa/tube) Groove _________________ Fillet _________________ Diameter (pipe) _________________ Groove _________________ Fillet _________________ Filler Metal [Table 4.11, item (3)] Spec No. A 5.1 Class E7016 F-No. [Table 4.11, item (2)] _________________ Gas/flux Type [Table 4.11, item (3)] _________________ Other ______________________________________________________________________ VISUAL INSPECTION (4.8.1) Acceptable YES or NO Culded Bend Test Results (4.30.5) Type Side Bend Result Ada cacat retak dengan max. ukuran 3,7 mm Type Side Bend

____________________ ____________________ ____________________ ____________________ ____________________ ____________________ ____________________

____________________

Result Ada cacat retak dengan max. Ukuran 3,2 mm

Fillet Test Results (4.30.2.3 and 4.30.4.1) Appearance __________________________________ Fillet Size ______________________________________ Fracture Test Root Penetration __________________ Macroetch _____________________________________ (Describe the location, nature, and size of any crack or tearing of the specimen)

LEMBAR KERJA PESANAN UNTUK MEMBUAT BATANG UJI Work Sheet for Making of Test Piece Order
Laporan No Report No Komoditi Comodity Di buat untuk Executed for : Alat Ukur : -

Suhu Temperature

: Welder Qualification Side Bend Test

Di Uji Tanggal : 5 Februari 2007 Test date on

Standar Uji : AWS D1.1 Test Standard Test Plate for Unlimited Thickness Welder Qualification Hal : Dari : Sheet Of

Uraian Description

Di Saksikan Oleh : Winessed By

Kepala Lab. Logam Metal Lab. Leader

Teknisi Technician

Penyelia : Supervisior

LEMBAR KERJA PESANAN UNTUK MEMBUAT BATANG UJI Work Sheet for Making of Test Piece Order
Laporan No Report No Komoditi Comodity Di buat untuk Executed for : Alat Ukur : -

Suhu Temperature

: Side Bend Test (2 pesanan)

Standar Uji : AWS D1.1 Test Standard

Di Uji Tanggal : 5 Februari 2007 Test date on

Uraian Description

25,4 mm

150 mm

Di Saksikan Oleh : Winessed By

Kepala Lab. Logam Metal Lab. Leader

Teknisi Technician

Penyelia : Supervisior

LEMBAR KERJA UJI LENGKUNG Work Sheet for Bend Test

Laporan No Report No Komoditi Comodity Di buat untuk Executed for : Alat Ukur : -

Suhu Temperature

Standar Uji : AWS D1.1 Test Standard

Di Uji Tanggal : 5 Februari 2007 Test date on

Uraian Description

Contoh No. Samples No. Batang No. Specimens No. mm, lebar x tebal, mm mm, widht x thickness, mm Diameter Duri Lengkung Pin Diameter of Bending Sudut Lengkung Bend Angle

Side Bend Test 2 2 Tebal 10, 275 x Lebar 24,9 255,8475 mm 1,5

Side Bend Test 1 1 Tebal 10,7 x Labar 25,1 268,57 1,5

Guid Bend Test 180 0

Hasil Uji Test Result

3 cacat : 1. 3,2 mm 2. 2,45 mm 3. 2 mm Ref. AWS D1.1 4.30.5 dan 4.8.3.3 Reject
Kepala Lab. Logam Metal Lab. Leader :

3 cacat : 1. 3,7 mm 2. 2 mm 3. 1 mm

Reject Teknisi Technician :

Di Saksikan Oleh : Winessed By

Penyelia : Supervisior

SEKIAN
dan

Terima Kasih KELOMPOK II

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