MEE 434 PRODUCTION PLANNING AND CONTROL

LTPC 2 1 03

Objectives 1. To get clear idea about various types of production like job, batch and continuous. 2. To find out the sales forecasting, various types of demands and different methods 3. To acquire knowledge in product planning and process planning, value analysis and value engineering and bread even analysis. 4. To learn about various types of controls toward inventory planning. 5. To be familiar in operation scheduling, ie loading, scheduling and routing etc. Outcome Student will be able to 1. Identify and suggest correct type of production planning technique. 2. Analyse the concepts of production planning and Control and implement in crucial areas of the industry. Contents MPC performance Sales and operations planning Capacity management Shop floor control ERP systems UNIT I MPC performance Factors influencing MPC performance - Review of fundamental features of Material Requirements Planning systems - MRP systems dynamics and system nervousness UNIT II Sales and operations planning Sales and operations planning - Production Planning - Master scheduling and order promising - Distribution Resource Planning - Bills of material structuring, master scheduling - and final assembly scheduling UNIT III Capacity management Capacity management using planning factors - bills of capacity - and capacity requirements planning CRP and I/O Control - Shop floor control/operations scheduling Inventory models. UNIT IV Shop floor control Shop floor control/scheduling - Kanban/pull systems - Alternative pull systems; parameter settings - Pull systems for suppliers

UNIT V ERP System ERP systems - Technical aspects of SAP - Focus on implementation and systems fit ERP implementation - Beyond ERP Software for manufacturing firms - Supply Chain Management Text book 1. Fogarty, D.W., Blackstone, J.H., and Hoffmann, T., (1991), Production and Inventory Management South- Western Publishing. Reference Books 1. Curran, T. and Keller, G.,(1999), SAP R/3 Business Blueprint Prentice-Hall. 2. Sipper, D., Bulfin, R.L., (2001), Production Planning, Control, and Integration McGraw Hill. 3. Vollmann, T.E., Berry, W.L., Whybark, D.C., and Jacobs, F.R., (2005), Manufacturing Planning and Control for Supply Chain Management (5th ed.), Irwin. Mode of Evaluation : Assignment/ Seminar/Written Examination.