PT Unity Brother: Ahmad Dwi Martanto Priyatmoko Mahdi Hadiyat Yuniar Tri Haryadi Indra Sumakna

PT UNITY BROTHER
Ahmad Dwi Martanto Priyatmoko

Mahdi Hadiyat
Yuniar Tri Haryadi
Indra Sumakna
Sebuah perusahaan UNITY BROTHER, bekerja

dalam bidang industri pembuatan PDH (pakaian
dinas harian), dimana dalam pembuatan PDH
(pakaian dinas harian) membutuhkan bagian part
kain, atribut, symbol-simbol, dan jahitan.
Pekerja dibagi menjadi 2 klaster, disebut work
center 1 sebagai bagian penerima awal, dan work
center 2 sebagai bagian akhir untuk perakitan.
Adapun data perusahaan yang disusun adalah
sebagai berikut:
BOM
PDH (Pakaian Dinas Harian)
Part 100
Atribut
Symbol-simbol
Kain
Jahitan
Part 110
Part 111
Part 112
Part 113
BOM
Level
PART QTY/Parent
Description
100
Finished Widget
110
Subassembly
111
Subassembly
112
Subassembly
113
Subassembly
ITEM MASTER RECORD FILE
Item
Order Quantity
(LS)
On Hand
Inventory
On
Order
Due Date
Lead
time
100
200
1 periode
110
50
50
15
3 januari 1 periode
111
50
100
10
9 januari 2 periode
112
20
50
113
10
20
2 periode
1 febuari 2 periode
ROUTING FILES
Item
WC
Set Up time
Run Time
100
10 menit
2,5 menit
100
15 menit
1,75 menit
110
15 menit
2 menit
111
20 menit
3,5 menit
112
10 menit
2,5 menit
113
25 menit
1 menit
WORK CENTER MASTER FILE
WC
Available
Utilization
Efficiency
Planned queue
2000
100%
100%
5 Days
2000
100%
100%
5 Days
MASTER PRODUCTION SCHEDULE
60
57
54
50
56
64
57
55
PROCESS TIME COMPUTATION

Part
OPN
LS
SU
RUN
Process
Q/Parent
Total
WC
100
10
2,5
12,5
12,5
100
15
1,75
16,75
16,75
110
50
15
2,3
4,6
111
50
20
3,5
3,9
7,8
112
20
10
2,5
113
10
25
3,5
BILL OF LABOUR COMPUTATION
Part
LS
SU
Run
100
110
111
112
113
100
1
50
50
20
10
1
10
15
20
10
25
15
2,5
2
3,5
2,5
1
1,75
Process Q/Parent Total WC Total

12,5
2,3
3,9
3
3,5
16,75
1
2
2
1
2
1
12,5
4,6
7,8
3
7
16,75
1
1
1
1
1
2
34,9
16,75
BILL OF LABOUR
WC
TIME
34,9 menit
16,75 menit
ROUGH CUT CAPACITY PLANNING
WC
2094
1989,3
1884,6
1745
1005
954,75
904,5
837,5
Average
1954,4 2233,6 1989,3 1919,5 1976,213

938
1072
954,75 921,25
948,469
MRP
Item : 100
LLC : 0
Lot size : 1
LT : 1
Periode
1
60
57
54
50
56
64
57
55
200 200 140
83
29
Net requirements
21
56
64
57
55
Planned order receipts
21
56
64
57
55
56
64
57
55
Gross requirements
PD
Scheduled receipts
Projected on hand
Planned order releases
21
MRP
Item : 110
LLC : 1
Lot size :50
LT : 1
Gross requirements
PD
Scheduled receipts
Projected on hand
Periode
3
4
5
6
7
42 112 128 114 110
65
65
15
50
65
23
Net requirements
89
128 114 110
89
128 114 110
89
128 114 110
Item : 111
LLC : 1
Lot size : 50 LT : 2
Gross requirements
Scheduled receipts
Projected on hand
Net requirements
PD
Periode
3
4
5
6
7
42 112 128 114 110
10
100 100 110 110
44
68
44 128 114 110
44 128 114 110
128 114 110
Item : 112
LLC : 1
Gross requirements
Scheduled receipts
Projected on hand
Net requirements
PD
Periode
3
4
5
21 56 64
50
50
50
50
27
64
29
27
27
57
64
64
55
6
57
7
55
57
57
55
55
Item : 113
LLC : 1
Gross requirements
Scheduled receipts
Projected on hand
Net requirements
PD
42
Periode
2
3
4
5
6
7
42 112 128 114 110
20
20
42 112 108 114 110
42 112 108 114 110
112 108 114 110
Part
100
21
56
64
57
55
110
89
128
114
110
111
44
128
114
110
112
27
64
57
55
113
42
112
108
114
110
WC 1
SETUP TIME MATRICE

Part
100
110
111
112
113
WC 2
Total
Total
100
110
111
112
113
25
25
20
10
25
55
3
10
15
20
10
25
80
4
10
15
20
10
25
80
15
5
10
15
20
10
25
80
15
6
10
15
7
10
25
15
10
15
0
15
15
15
15
15
15
WC 1
RUN TIME MATRICE

Part
100
110
111
112
113
WC 2
Total
Total
42
42
100
110
111
112
113
3
52,5
178
448
160
108
4
5
6
7
8
140
160 142,5 137,5
256
228
220
154
399
385
67,5
142,5 137,5
112
114
110
1051, 1020,
333,5 946,5
362,5 137,5
0
5
5
36,75 98
112 99,75 96,25
36,75
98
112
99,75 96,25
KEBUTUHAN KAPASITAS UNTUK

PLANNED ORDER RELEASE
WC 1
67
388,5
WC 2
1026,5 1131,5 1100,5

0
51,75
113
387,5
147,5
127
114,75 111,25

PT Unity Brother: Ahmad Dwi Martanto Priyatmoko Mahdi Hadiyat Yuniar Tri Haryadi Indra Sumakna

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PT Unity Brother: Ahmad Dwi Martanto Priyatmoko Mahdi Hadiyat Yuniar Tri Haryadi Indra Sumakna

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Copyright:

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PT UNITY BROTHER

Ahmad Dwi Martanto Priyatmoko

Sebuah perusahaan UNITY BROTHER, bekerja

ITEM MASTER RECORD FILE

WORK CENTER MASTER FILE

MASTER PRODUCTION SCHEDULE

PROCESS TIME COMPUTATION

BILL OF LABOUR COMPUTATION

Process Q/Parent Total WC Total

ROUGH CUT CAPACITY PLANNING

1954,4 2233,6 1989,3 1919,5 1976,213

200 200 140

Planned order receipts

Planned order releases

128 114 110

Planned order receipts

128 114 110

Planned order releases

128 114 110

SETUP TIME MATRICE

RUN TIME MATRICE

KEBUTUHAN KAPASITAS UNTUK

1026,5 1131,5 1100,5

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