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    Failure Analysis Report of TCM Cut Failure in Stand

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    Saurav Singh
    The failure analysis report summarizes a cut failure that occurred in TCM #3 stand on 16/03/09. Observations found that the flame was improper and not cutting the billet. The main reasons for failure were identified as a clogged electrical solenoid valve, clogged safety valves on the cutting, preheating, and propen lines, and a damaged pressure regulator. Upon changing these components, foreign particles were found in the valves and a damaged strainer was found in the pressure regulator. It is recommended that pressure regulators be checked and cleaned during every shutdown.

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    Failure Analysis Report of TCM Cut Failure in Stand

    Uploaded by

    Saurav Singh
    48 views1 page
    The failure analysis report summarizes a cut failure that occurred in TCM #3 stand on 16/03/09. Observations found that the flame was improper and not cutting the billet. The main reasons for failure were identified as a clogged electrical solenoid valve, clogged safety valves on the cutting, preheating, and propen lines, and a damaged pressure regulator. Upon changing these components, foreign particles were found in the valves and a damaged strainer was found in the pressure regulator. It is recommended that pressure regulators be checked and cleaned during every shutdown.

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    The failure analysis report summarizes a cut failure that occurred in TCM #3 stand on 16/03/09. Observations found that the flame was improper and not cutting the billet. The main reasons for failure were identified as a clogged electrical solenoid valve, clogged safety valves on the cutting, preheating, and propen lines, and a damaged pressure regulator. Upon changing these components, foreign particles were found in the valves and a damaged strainer was found in the pressure regulator. It is recommended that pressure regulators be checked and cleaned during every shutdown.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as doc, pdf, or txt
    48 views1 page

    Failure Analysis Report of TCM Cut Failure in Stand

    Uploaded by

    Saurav Singh
    The failure analysis report summarizes a cut failure that occurred in TCM #3 stand on 16/03/09. Observations found that the flame was improper and not cutting the billet. The main reasons for failure were identified as a clogged electrical solenoid valve, clogged safety valves on the cutting, preheating, and propen lines, and a damaged pressure regulator. Upon changing these components, foreign particles were found in the valves and a damaged strainer was found in the pressure regulator. It is recommended that pressure regulators be checked and cleaned during every shutdown.

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    Download as DOC, PDF, TXT or read online from Scribd
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    31/01/2012 00:14:52

    Failure analysis report of TCM cut failure in stand#3


    1. DESCRIPTION------ Regular cut failure in TCM#3 from 16/03/09 2. OBSERVATION-----During observation I found that flame is not proper and not Cutting the billet. 3.REASON OF FAILURE---- There are many possibilities listed here (A) Due to electrical sylonide valve clogged (B) Due to safety valve clogging (cutting line, preheating line, propen line. (C) Due to pressure regulator damaged. (D) Due to cutting nozzle jam. (E) Leakage in line. (F) Due to edge correction value. (G) Due to initial slow region. 4.FINDINGS----- First of all we changed the electrical sylonide valve and then we open The valve and got there are some foreign particle in it. Secondly we changed the cutting line safety valve and we got the Same foreign particles are there. Thirdly we changed the pressure regulator and we got that Regulators strainer was damaged. 5. RECOMMANDATION-------In every shut down pressure regulator should be checked And clean.

    NAME MAHESH KUMAR P.NO - 503734

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