Failures of motors manufactured at BHEL Bhopal

S. No 1 2. Project/Contract No TALCHER SIPAT Year Motor Remarks

JUNE 2005 JUNE 2006

PA FAN MOTOR SL NO 49293-P421-32-04 VFD MOTOR S NO 44020-P425-31-01

SIPAT

JUNE 2006

VFD MOTOR S NO 44020-P425-31-01 MDBFP MOTOR

4 5 6 7

VSTPP STAGEII RIHAND SEEPAT KAHALGAON

JUNE 2005 41326-A404-32-02

CEP MOTOR(24/11/06 ) WO NO BFP MOTOR 44020P4241 COILS 43082P421- BFP MOTOR 61-02

FOUR COILS OF STA GOT DAMAGED AT S DURING OPERATION 2 NOS STATOR COILS GOT OVERHEATED DURING FIRST RUN O MAGNETIC CENTERING.FAILUR OCCURRED DUE TO WRONG CONNECTIO EXCITER ROTOR & STATOR FAILED TO WITHSTOOD 1.5KV DURING HIGH VOLT TEST STATOR WINDING G DAMAGED DURING OPERATION AT SITE STATOR WINDING G DAMAGED

8 9 10

UNCHAHAR UNCHAHAR

43378A404-61-01

CEP MOTOR (05/12/06)

43378A401- FD FAN MOTOR 11-02 (09/05/05) RAMAGUNDAM FEB 2007 S NO 41245A421UNIT-7 41-01 PA FAN MOTOR

ONE COIL FAILED IN TEST. SMOKE OBSERVED FROM STATOR CAPSULE.OVERHEAT OF COILS OBSERVED DUE TO MOTOR FAILED ON EARTH FAULT.TWO COILS CHANGED. INTERTURN FAILUR ONE COIL PROBLEMS OF NOISE AND VIBRATION IN P MOTOR

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SIMADHARI

DE S NO CEP MOTOR 48128P404- (21/09/ 2006) 51-06 C 2006 CEP MOTOR (DEC 2006)

STATOR CAPSULE SLIPPAGE.MOTOR REPAIRED WITH NEW CAPSULE STATOTR CAPSULE SLIPPAGE

12

TALCHER

NTPC KAHALGAON 4286KW VFD MOTOR SL NO 43082R425-33 DATED 05/07/07 MAIN ROTOR FIELD WINDING WAS NOT SHOWING CONTINUITY & AFTER INVESTIGATION, BOTTOM COIL JOINT OF NDE SIDE WAS FOUND OPEN IN ONE COIL.