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Clavinova.
CYP-509/CYP-509PE/CYP-509PM
SERVICE MANUAL

CVP-509

CVP-509PE

+
• CVP-509PM

+
• CONTENTS (§ O{)
.417 10 14 38 50 54 81/90 89/98 99/102 105/108 111 SYSTEM BOOTING FLOWCHART (~jb7 0 -7-' -\'- ") MIDI IMPLEMENTATION CHART MIDI DATA FORMAT PARTS LIST BLOCK DIAGRAM (7'0 ') ? /j.'1' J7 l' 7 b) CIRCUIT BOARD LAYOUT & WIRING 112/114 116 117 SPECIFICATIONS (*,~.g-1H~) PANEL LAYOUT (/\'"*)[., V l' J7 r) ") DISASSEMBLY PROCEDURE (11~!l=FJII~) LSI PIN DESCRIPTION (LSI ~ffijT~fiH~) IC BLOCK DIAGRAM (IC 7'0 ') ?~) CIRCUIT BOARDS (~"!H&~) TEST PROGRAM (TA "7°01'7 b) INITIAL SETTING (t±H\ija~On~~) DATA BACKUP (7- 5 (J)/\ ''J?J7 ''J 7°) VERSION UPGRADE (/\-:..t':3 '/J7 ') 7°) CHANGING THE DISPLAY LANGUAGE (@]rn:H=~7.R ~ n.Q~ ~~~1:JJv) ~ ~.Q)

(~:::. ') l-L> -r J7 rJ " & OVERALL CIRCUIT DIAGRAM

*i5**~) (*i€[8JR~~)

CL 10018371
CVP-509 CVP-509PE CVP-509PM 20091015-619500 20091115-672000 20091115-703500
Copyright (e) Yamaha Corporation. All rights

.YAMAHA
HAMAMATSU,
reserved. PDF

®~

JAPAN
'09.11

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CVP-509/CVP-509PE/CVP-509PM IMPORTANT NOTICE
This manual has been provided for the use of authorized Yamaha Retailers and their service personnel. It has been assumed that basic service procedures inherent to the industry, and more specifically Yamaha Products, are already known and understood by the users, and have therefore not been restated.

WARNING:

Failure to follow appropriate service and safety procedures when servicing this product may result in personal injury, destruction of expensive components and failure of the product to perform as specified. For these reasons, we advise all Yamaha product owners that all service required should be performed by an authorized Yamaha Retailer or the appointed service representative. This presentation or sale of this manual to any individual or firm does not constitute authorization certification, recognition of any applicable technical capabilities, or establish a principal-agent relationship of any form.

IMPORTANT:

The data provided is belived to be accurate and applicable to the unit(s) indicated on the cover. The research engineering, and service departments of Yamaha are continually striving to improve Yamaha products. Modifications are, therefore, inevitable and changes in specification are subject to change without notice or obligation to retrofit. Should any discrepancy appear to exist, please contact the distributor's Service Division.

WARNING: IMPORTANT:

Static discharges can destroy expensive components. Discharge any static electricity your body may have accumulated by grounding yourself to the ground bus in the unit (heavy gauge black wires connect to this bus.) Turn the unit Q..EE during disassembly and parts replacement. Recheck

au

work before you apply power to the unit.

WARNING:

This product contains chemicals known to the State of California to cause cancer, or birth defects or other reproductive harm.

DO NOT PLACE SOLDER, ELECTRICAL/ELECTRONIC OR PLASTIC COMPONENTS IN YOUR MOUTH FOR ANY REASON WHAT SO EVER! Avoid prolonged, unprotected contact between solder and your skin! When soldering, do not inhale solder fumes or expose eyes to solder/ flux vapor! If you come in contact with solder or components located inside the enclosure of this product, wash your hands before handling food.

IMPORTANT NOTICE FOR THE UNITED KINGDOM

Connecting the Plug and Cord


IMPORTANT. The wires in this mains lead are coloured in accordance with the following code: BLUE NEUTRAL BROWN LIVE As the colours of the wires in the mains lead of this apparatus may not correspond with the coloured markings identifying the terminals in your plug proceed as follows: The wire which is coloured BLUE must be connected to the terminal which is marked with the letter N or coloured BLACK. The wire which is coloured BROWN must be connected to the terminal which is marked with the letter L or coloured RED. Making sure that neither core is connected to the earth terminal of the three pin plug. • This applies only to products distributed by Yamaha Music (U.K.) Ltd. (2 wires)

• WARNING
Components having special characteristics originally installed. are marked ~ and must be replaced with parts having specification equal to those

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• SAVING DATA
Saving and backing up your data The data of the types listed below are lost when you turn off the power to the instrument. memorylftoppy disk, etc). Be sure to perform it • Recorded/Edited Songs • Created/Edited • Edited Voices • Memorized One Touch Settings • Edited MIDI settings Moreover, the above-mentioned malfunction data can be saved all at Save important data disk, once. Data in the USER tab display may be lost due to or incorrect operation. to a USB storage device (USB flash memorylfloppy etc). (For the details, refer to page Styles Save the data to the USER tab display, USB storage device (USB flash

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L.f:: MIDI ~~~ U~, _t~c7-?ili-t;li'C'1ll1:*T0;: (:7.Jl'C'~iTo i.2-'!f'- J [ljjj]j1::1ll1:*U~Y'- ?ilii'&~lI1'?~:Jitp7;;. f_'O)t~661::~N1.0;: (:7.Jl;ii)) iTo :kW7;;.Y'-?ili, I USB ~c'l'f.~iii (USB 7'7 'y/_:z_;>/'f:1) - /70 'Y1.::"71AI;77;;.f_') 1::1ll1:*L..""C< t_:~Po (~*lIHi, 102-«:~~~~\lL..""C< t_:~\ '0)

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CVP509_,HJUndd

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CVP-509/CVP-509PE/CVP-509PM

• SPECIFICATIONS

SizelWeight

Width [in the case of a model with a polished finish] Height [in the case of a model with a polished finish] Depth [in the case of a model with a polished finish] Without Music Rest With Music Rest Without Music Rest With Music Rest

1430mm (56-5/16") [1430mm (56-5/16")] 868mm (34-3/16") [871 mm (34-5/16")] 1025mm (40-3/8") [1027mm (40-7/16")] 611mm (24-1/16") [611mm (24-1/16")] 609mm (24") [609mm (24")] 82kg (180Ibs., 12oz.) [84kg (185Ibs., 30z.)] 88 Natural Wood (NW) Keyboard with Synthetic Ivory Keytops (with real-wood white keys) Hard2/Hard1 INormal/Soft1 ISoft2 3 Yes Volume, Sustain, Sostenuto, Soft, Glide, Song Play/Pause, Super Articulation 1/2 Voices TFT Color VGA LCD 640 x 480 dots Yes Yes Yes Yes English, Japanese, German, French, Spanish, Italian English Folding Yes Yes Style Start/Stop, etc.

Weight [in the case of a model with a polished finish] Control Interface Keyboard Number of Keys Type Touch Sensitivity Pedal Number of Pedals Half Pedal Functions Display Type Size Contrast Score Display Function Lyrics Display Function Text Viewer Function Wallpaper Customization Language Panel Cabinet Key Cover Music Rest Music Clips Voices Tone Generation Tone Generating Technology Pure CF Sampling Number of Dynamic Levels Stereo Sustain Samples Key-off Samples String Resonance Polyphony Number of Polyphony (Max.) Language

+
.

AWM Dynamic Stereo Sampling Yes 5 Yes Yes Yes 128 + 128

CVP509_",,*IUndd 4

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Voices Preset Number of Voices 811+480XG+26 Drum/SFX Kits + GM2 (+ GS Voices for GS Song playback) 11 49 23 39 27 64 70 20 Yes Yes Yes Yes Yes Yes Yes Yes 42 Preset + 3 User 106 Preset + 3 User Yes DSP 1: 272 Preset + 3 User, DSP 2-9: 272 Preset + 10 User Yes 5 Preset + 5 User 5 Preset + 2 User 27 Parts Yes Yes 60 Preset + 10 User 442 362 40 4 36 Style File Format GE (Guitar Edition) Single Finger, Fingered, Fingered On Bass, Multi Finger, AI Fingered, Full Keyboard, AI Full Keyboard INTRO x 3, MAIN VARIATION x 4, FILL x 4, BREAK, ENDING x 3 Yes 2,500 Records 4 for each Style 120 16 300KB Quick Recording, Multi Recording, Step Recording SMF (Format 0 & 1), ESEQ, XF SMF (Format 0)
,

Super Articulation 2 Voices Super Articulation 1 Voices Mega Voices Natural! Voices Sweet! Voices Cool! Voices

Live! Voices
Organ Flutes! Custom Compatibility Voice Set XG XF GS (For Song Playback) GM GM2 VH AEM Effects Types Reverb Chorus Mono/Poly DSP iAFC Master Compressor Master EQ Part EQ Part Dual/Layers (Right Parts 1, 2) Split (Right + Left Parts) Accompany Related Accompaniment Preset Styles Style Vocal Harmony Number of Preset Styles Pro Styles Session Styles Free Play Styles Pianist Styles File Format Fingering Style Control Custom Other Features Style Creator Music Finder (Max.) One Touch Setting (OTS) Songs Preset Recording Number of Preset Songs Number of Tracks Data Capacity Recording Function Compatible Format Data Playback Recording

1-

CVP509_3l<~JUndd

--+-

4-_
CVP-509/CVP-509PE/CVP-509PM
Functions Registration Memory Lesson/Guide Number of Buttons Control Lesson/Guide Guide Lamp Performance Assistant Demo USB Audio Overall Controls Demo Playback Recording Metronome Tempo Range Transpose Tuning Scale Type Miscellaneous Storage and Connectivity Storage PIANO RESET Button Direct Access Internal Memory External Drives (Optional) Connectivity Headphones Microphone MIDI AUX IN AUX OUT AUX Pedal VIDEO OUT RGB OUT USB TO DEVICE USB TO HOST LAN Amplifiers and Speakers Accessories Amplifiers Speakers 8 Regist. Sequence, Yes Yes Yes .wav ..mp3 .wav Bell on/off, Human Voices (5 Languages) 5 - 500, Tap Tempo -12-0-+12 414.8 - 440 - 466.8 Hz Freeze Follow Lights, Any Key, Karao-Key, Vocal CueTIME

9
Yes Yes about 3.2 MB USB Storage Devices (USB Flash Memory, etc.), Floppy Disk Drive x2 Input Volume, Mic.lLine In In/OutlThru LlL+R, R LlL+R, R Yes Yes Yes x2 Yes Yes (35 W + 20 W + 20W) x 2 + 20W x 2 (16cm + 5cm + 3cm (dome)) x 2 + 10cm x 2 • Accessory CD-ROM for Windows • Owner's Manual • Data List, Accessory CD-ROM for Windows Installation Guide • "50 greats for the Piano" Music Book • My Yamaha Product User Registration The following item may be included or optional, depending on your locale: • Bench

+
Optional Accessories Headphones Floppy Disk Drive Footswitches Foot controller Service

+
-

*The PRODUCT ID on the sheet will be needed when you fill out the User Registration form.

HPE-160 UD-FD01 FC4/FC5 FC? Yes

Internet Direct Connection

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MIDI AUXIN AUX OUT AUX Pedal VIDEO OUT RGB OUT USB TO DEVICE USB TO HOST LAN
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• PANEL LAYOUT (J~*)v


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C2

02

E2

F2

G2

A2

82

C3

03

E3

F3

G3

A3

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8 [USB

o Power

switch [ 6 ] TO DEVICE] Terminal [MASTER VOLUME] dial [DEMO] button

o ~;mt [6] 8 [USB TO


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DEVICE] c:_'- I- "J -7/\ 1.:A.)

yffii-r

8 [1§-:S:]
8[T't]
;/.1-0.1-1>.

o [ON/OFF] o [- ][

METRONOME button

o [:t/-/:t7]
0[-][+]

TRANSPOSE + ] buttons TEMPO [TAP TEMPO] button (i) [ - ] [ + ] buttons

"'7 /-

.7.;F-.7.'

o [57 ';;7']
(i)

7/-;F

STYLE CONTROL STYLE category selection buttons «l> [ACMP ON / OFF] button [AUTO FILL IN] button tB INTRO [I] / [II] / [llI] buttons ~ MAIN VARIATION [A] / [B] / [C] / [0] buttons ~ [BREAK] button ~ ENDING/rit [I] / [II] / [III] buttons «il [SYNC STOP] button ~ [SYNC START] button Gil [START/STOP] button 61> [MUSIC FINDER] button

r-u-:

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[A]-[J] buttons [DIRECT ACCESS] button

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A' @l [MIXING CONSOLE] button @) [CHANNEL ON/OFF] button


~ ~ ~

@l[~=\,--!f-] @) [71'/*JV;:f//;:f7]
~ [1 ....... ]~[8 ....... ]

@; TAB [~

[1 ....... ]-[8 ....... ] buttons ][ ~ ] buttons

@; :;
~

[EXIT] button [DATA ENTRY] dial W [ENTER] button @) [USB] button ~ [FUNCTION] button PARTON/OFF [RIGHT1] button @P) [RIGHT2] button @) [LEFT] button button

e [~-Q]

:;ftJ.J~ [ ~ ][ ~ ]

[T'-:;~i1'YJv] (_:Z_-IA 1::'-)

W[I/:;-]
@) [USB]

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G [;Ei-=F 1]

@P) [;Ei-=F 2]

e [INTERNET]
iil [REG]

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~ [ A :; - " / -~M~li: ] i) [~~~L,]/[!F-tiS~)]

SONG CONTROL

@ij [SONG SELECT] button


button

i) [STOP] button
~ [PLAY / PAUSE] button i) [REW] / [FF] buttons ~ [EXTRA TRACKS] button 6) [TRACK 2 (L)] button ~ ~ [TRACK 1 (R)] button [LYR ICSITEXT] button [GUIDE] button [REPEAT] button

6) [ ""5

~ [ .:r 0)1th
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EJ) [SCORE] button

eil Enl

~ [ ~x~iiJ T =\'- A /
eil[jj'1'F] Enl [ ~))1R L,]

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11

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PIANO Setting

ED
~ ~ ~

[PIANO RESET) button MEMORY

t7 ./~~~ ED [ t7 .J I) iz "j t-]


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~

REGISTRATION

.:c I) -

REGIST BANK H [+) buttons [MEMORY) button [1)-[8) buttons

~ [ ;( .:c I) ~ [1]~[8)

V;:)'A

t-(...;-:/:3//\/?[-][+]
)

VOICE CONTROL lID VOICE category selection buttons ~ [VOICE EFFECT] button

IID*1A*:$l/
~[*1AI7I?t-) '7:"-:$1 ''J Tiz ''J T -(:..- ' (OTS) l Ii) [1) ~ [4) ~ rOTS I) /?)

*'-(

A :::J:"- l- 0

-}v

ONE TOUCH SETTING Ii) [1)-[4) buttons ~ ~ rOTS LINK) button Drum Kit icons

~ Keyboard guide lamps If) Mic signal/over lamps Pedals 4li) Left pedal

~ *lUV:J'1 1""5 / 7"


If) ?1?://j'j-J'v/;t-/\-"5/7'

~5i'Jv
4li) (",;7 t-~?i')v ~ '.JATX-

Sostenuto pedal

t-~?i')v

1m> Damper pedal

1m> /;l//\-~/j'J'v

12

CVP509_3'Hl\.indd

12

-+-

-+CVP-509/CVP-509PE/CVP-509PM
0
V~~U~E
MIN M~X

L~~'I~

(Q)C@1
,)

[~~~A ~ <::
0

MIC.

LINE

PHONES

o [PHONES]
fj . [MIC'/LiNE

jacks IN] jack

o [PHONES]
fj . [MIC'/LiNE

(7;f

- ;..... /Z')

~ilTiT
'Y

IN] (~1'7/-51;""'1;""') (1;"'" 7'

• [INPUT VOLUME] dial

• [INPUT VOLUME]

t-

~ilTiT
I) .z. - L.)

51' 1 F Jj,..

+
if~ ifj» ~ e e_
e [AUX IN] jacks o [VIDEO OUT] terminal
8 [AUX
OUT] jacks

o [RGB OUT] terminal


8 [AUX
PEDAL] jack (;) [MIDI] terminals

o [USB TO HOST]
CD
[LAN] port

terminal

o
CD

(F-Jj,..V'J::::'-F rJ t-) ~ilTiT (I-..l-I 'y '7 /ZA::5i'Jj,..) ~ilTiT (;) [MIDI] (2. -]'-'-1l ~ilTiT [USB TO HOST] (..l-I/zJ::::'t-'.7-*/Z t-) ~ilTiT

8 [AUX

o [RGB OUT]

e [AUX IN] (I-..l-I '7 /Z1;""') ~ilTiT o [VIDEO OUT] (J::::'-]'-':;tFrJ t-) ~ilTiT
'y

8 [AUXOUT]

(I-..l-I'y'7/zFrJ

t-)

~ilTiT

PEDAL]

4D> [USB TO DEVICE] terminal

4D> [USB TO DEVICE]

(..l-I/Z
[LAN]

J::::'- l- '.7--]'-'/~'1 /Z)


(-5;""')

~ilTiT

~T

13

CVP509_,lUll.indd

13

-+-

CVP-509/CVP-509PE/CVP-509PM

• DISASSEMBLY PROCEDURE
Caution:
1. Be sure to attach the removed filament tape just as it was before removal. 2. Pay attention not to insert and install the cable to the connector inversely. (Fig. A)

(~1W¥JIWi)
)i:~~l:ili: :
71'7;{/'I-T-7"d:, f':· ~ ~ \0 2. 7'7'Y H--:i}vO)~· VClllUJ11tt-r fE~
1.

-r

<

lliUHi-'9wU::IRJ15J:?t;:IfiUJ11tt ~H:l2t;:~
~\o

<

u~;J:; fJ~\J:?

t;:)i~

(j;lg A)

~ 01111111111111111
Front Side (Printed Side) (~[§j

(~nfrillj[§j)) Photo A ('l3-~A)

Back Side

(~[§j)

1.

Headphone Hanger
(Time required: About 1 minute)
Remove the two (2) screws marked [17b). The headphone hanger can then be removed. (Fig. I)

1.

/\:'-;fj' - (?lT~aifrs': f.J 1 ~) [17b] 0).:1', / 2 * ~ 7i- L" A.. ''J [:';f; /' J \ /' ::if - ~ 7i-Vi T (~1)
0

""/ l"

*:.-

+
[77] [17b]: TRUSS HEAD SCREW (/J\* :>+TRUS) 4.0x10 MFZN2B3 (WF00080R) [77]: BIND HEAD TAPPING SCREW-1 (TP#1 +BIND) 3.5x14 MFZN2B3 (WE97100R) Fig. 1 (~1)

+
2.
2-1. 2-2. 2-2-1. 2-2-2.

MIC-HPJ Unit, MIC and HP Circuit Boards


(Time required: About 3 minutes each)
Remove the four (4) screws marked [77]. The MICHPJ unit can then be removed. (Fig. I)

2.
2-1.

MIC-HPJ

l-, MIC ~ - ", HP ~ - " (?lT~aifrs': ;;f.J 3 ~)

~=.y

MIC Circuit Board


Remove the INPUT VOLUME knob, the hexagonal nut marked [N I) and the washer marked [W I J. (Fig. 2-2) Remove the hexagonal nut marked l40A] and the washer marked 1.50A1. The MIC circuit board can then be removed. (Fig. 2-1)
When installing the INPUT VOLUME knob, set it to that is, align the bar on the in the on the case as shown the VOL. MIN position, knob with the point figure. (Fig. 2-1)

[77J 0).:1',/4*~7i-L" MIC-HPJ.::z..:::.·'J 1'~7iL,iTo (~1) 2-2. MIC ~ - l2-2-1. INPUT VOLUME 0)'/7 2. ~ [N1] O)~fiJT ''J I, 1 @, [W1] 0) '7 ''J '/"'1' - lfl1!l~7i- L,i To (~ 2-2) 2-2-2. [40AJ O)t~~T ''J I, lfl1!l, [50A] 0) '7 ''J '/"'1' - 1 fl1!l~7i-L" MIC'/r~7i-L,iTo (~2-1) 'Y '" ~ (INPUT VOLUME) ~ IllP)f1 tt .Q l!tiHd:, VOL. MIN O):jXii?Z"y", ~ 0)/\- C 7'- ;A 0)#-( /' Hi~? J: ?t;:)llUJ11tt;J:;'90 (j;lg2-1l

2-3.

HP Circuit Board
Remove the two (2) hexagonal nuts marked

2-3. I.40B)

HP ~-" [40B] O)t~~T ''J I, 2 fl1!l [50B] ~ 2@~7i-L" HP,/-I'~7i-L,iTo

0)

'7

''J

s- "'I' -

(~2-1)

and the two (2) washers marked [SOB). The HP circuit board can then be removed. (Fig. 2-1)

14

02_CVP509_BWI.indd

14

-t-

CVP-509/CVP-509PE/CVP-509PM

• MIC-HPJ Unit (MIC-HPJ .:1..= "/ ") <Front view

(iWlm)

>

<Side view

('ffi_'Jlm»

!~
KNOB (·Y?'::' ) [40A], [40B]: HEXAGONAL NUT (~~9*j-·y 1-) M12.0x14x2 P=1.0 (WF55990R) [50A], [50B]: WASHER ('7'y y -\'-) (VJ86940R) Fig.2-1 ([;iil2-1)

:"r~ ,

OH~
[N1] [W1] [N1]: HEXAGONAL NUT (7'\ftrj-·y [W1]: WASHER ('7';;Y-\'-) Fig. 2-2 ([;iil2-2)

1-)

3.
3-1. 3-2.

Music Rest Assembly


(Time required: About 1 minute) Remove the two (2) each screws marked [131 on the right and left. (Fig. 3) Horizontalize and tilt the music rest assembly as shown in Photo I to remove it.

3. 3-1. 3-2.

~iilil*.&Ass'y (fiJT~a~rEI:I:

[13J 0) ~ft:b 2 *f-::>7t t..,;l;To (~3) ~. 1 0) J:: -? I:', ~oo:f& Ass'y ~*'fI:'~U l.AilbO I:'TG C:, :Efj(IJ7tT4Jh~-C'~iTo

*~

*~1 ?})

<Top view

(J:.lm)

>
(~iHi~&Ass' y)

MUSIC REST ASSEMBLY (~iHi~&Ass' y)

MUSIC REST ASSEMBLY

____.c=~===

[13] [13]: BIND HEAD TAPPING SCREW-1 3.5x16 MFZN2B3 (WE95510R) Fig. 3 ([;iil3) (TP#1+BIND)

Photo 1 C~~ 1)

4.
4-1.

Top Board Assembly


(Time required: About 1 minute) Open the key cover a little so that the screws marked

4.
4-1. 4-2.

1i~

[80A] can be seen. 4-2.


Remove the screwmarked

[80A] from both sides of the

Ass'y (fiJT~a~rB' : 1 ?}) [80AJ 0);)', ~h~Jj!,,{ G J:: -? I:', @]ilii~~1/ t..,l}f.jlt ;l;To [80AJ O);)',~~ft:b7tt.." ~fEAss'y~1~1.i/'\,f I? L t.::1~, tff'iS ..Hf'l7t t..,;l;T (~4)
0

*~

assembly. Move the top board assembly rearward, and it can then be removed by lifting up. (Fig. 4)

15

02_CVP509_?t~~.indd 15

CVP-509/CVP-509PE/CVP-509PM

TOP BOARD ASSEMBLY (~mAss' y)

[80A]

~:----

TOP BOARD ASSEMBLY (~t.lMss' y)

\,~-~

KEY COVER

([E],j;l!)

[80A]:

CAP SCREW 3.0x8

(/J'-1~ v+

CUP)

MFZN2B3 Fig. 4

(WE99780R) Fig. 4-1 (~4-1)

WM)

5.

Circuit Boards and Assembles (Main Unit Section)


(Time required: About 5 minutes each) Remove the top board assembly. (See procedure 4) Slide the key cover rearward, remove its guide pin of the key cover back assembly from the opening for the arm. Then the key cover back assembly can be opened. (Fig. 5)

5.
5-1.

(jlJT~ai¥ra~ : ~f.J 5 7t) ffifN Ass'y ~7H./"£ To (4 ~~~(oD


0) jf'

~H&C J7 ';t t! ::..-I) ()C l' ::"-..::z. :7'

';t

H,§~)

5-1. 5-2.

~. @fi.~.~~~~1fG.@fi.(.)&~
1 F'\::'/' ~
(1&) Ass'y

1I7il*0)fj,{ ~ Oil' ISIH VC ~1~fHt"£To (~5)

@Jlii.

KEY COVER BACK ASSEMBLY (@],j;l!(f~)Ass'y)

GUIDE PIN

\ .-----;::-;:;::y ~~;::./.--- t

(if., 1"[::';"'-)

KEY COVER BACK ASSEMBLY (@],j;l! (f~) Ass' y)

ARM

Opening for the

ann

(MIl*)

(1!~HJ)

.f::2.------n".,..,,-=-=~

.~~C·,--·

~I_\--=:=;= .=---~.~-~...-:r.\,.

Fig. 5 (~5)

16

02_CVP509_?l'~¥.indd

16

-+-

-+CVP-509/CVP-509PE/CVP-509PM
5-3. Each circuit board and assembly can be removed by 5-3. ;)(O).t, :; removing its fixing screws as listed below.
Circuit board and Assembly (PK :J

~7}T
Screw

2:

~7}T 2: C: I: J:: C: 1J~-C ~ i:To

V),

lHR·

7 'J..J! /'7.1)

PK CONNECTOR PJK

Ref. No.

QTY 3.5X11 MFZN2W3 (WF831100) 2 2 2 2 2 6 4 4 4 4

Fig.

'7 9)

70A 23c 76A 82A

BIND HEAD TAPPING SCREW-1 (TP#1+BIND) BIND HEAD TAPPING SCREW-B BIND HEAD TAPPING SCREW-B BIND HEAD SCREW ( BIND HEAD SCREW ( (B 91 (B 91

6
6 6 6 6 6 6 6 6 6 6 6 6 6

I- +BIND) 3.0X8 MFZN2B3 (WE774400) I- +BIND) 3.0X8 MFZN2W3 (WE774301)

TG + TG ASSEMBL Y

IJ\*:; IJ\*:;

+BIND) 3.0X8 MFZN2W3 (WE987200) +BIND) 3.0X8 MFZN2W3 (WE987200) (B 91

TG DMH* JACK ASSEMBLY (V' t'


'J

82B 76B

BIND HEAD TAPPING SCREW-B

I- +BIND) 3.0X8 MFZN2W3 (WE774301)


3.5X11 MFZN2W3 (WF831100) 3.5X11 MFZN2W3 (WF831100) 3.5X20 MFZN2W3 (WE97150R)

7 Ass'y)

70B 109A 79A 33A

BIND HEAD TAPPING SCREW-1 (TP#1+BIND) BIND HEAD TAPPING SCREW-1 (TP#1+BIND) BIND HEAD TAPPING SCREW-1 SPACER (CB040950) BIND HEAD TAPPING SCREW-1 SPACER (CB040950) BIND HEAD TAPPING SCREW-1 (TP#1+BIND) SPACER (CB040950) BIND HEAD TAPPING SCREW-1 (TP#1+BIND) SPACER (CB040950) BIND HEAD TAPPING SCREW-1 SPACER (CB040950) BIND HEAD TAPPING SCREW-1 (TP#1+BIND) SPACER (CB040950) BIND HEAD TAPPING SCREW-1 (TP#1+BIND) (TP#1+BIND) (TP#1+BIND) (TP#1+BIND)

MACOVER (MA t;/~-) (U model only) MAD

ACDC

79B 33B

3.5X20 MFZN2W3 (WE97150R)

4 4

YDD

79C 33C

3.5X20 MFZN2W3 (WE97150R)

4 4

YDA3

79D 33D

3.5X20 MFZN2W3 (WE97150R)

4 4

6
6 6 6

DC DC (1)

79E 33E

3.5X20 MFZN2W3 (WE97150R)

4 4

1-

DCDC (2)

79F 33F

3.5X20 MFZN2W3 (WE97150R)

4 4

6
6 6 6 6

FU COVER

(FUt;/~-) (U model only)

109B 70C 78

3.5X11 MFZN2W3 (WF831100)

2 2 4

FU160 ASSEMBLY POWER TRANSFORMER (~jml I-"7/A)

BIND HEAD TAPPING SCREW-1 (TP#1 +BIND) 3.5X11 MFZN2W3 (WF8311 00) BIND HEAD SCREW

(/J\*:;

+BIND) 4.0X12 MFZN2W3

(WE968400)

* To remove the DMH circuit board, be sure to remove the TG assembly + TG cirtuit board first. DMH circuit board has internal DIP switches for switching the model (SW3 & SW4) and for switching the display in Japanese or in English (SW5). DIP switch (SW3) OFF DIP switch (SW4) OFF OFF OFF DMH:;-

I-J*.i~:~;j:, *-li~ltTJ'M';Ufl (SW3, SW4) e , B*~(:~~ilf c7)~7f-;tTJ'M'~ffl (SW5) c7)7'., "J 7·7-.1 'J Ttiti;~) a:"t
0

DIP switch (SW5)

T'-f'17'A1'1T

(SW5) OFF

~
LCD display language VIDEO OUT Demonstration music Access home page to * See page 56.

ON Japanese

I I
NTSC/(PAL)

OFF English

~
LCD ~Il'-g~ VIDEO OUT

ON B*~ilf

I I
NTSC/(PAL)

~~~
)4iJ7'i-rtillt *OOc7)-lf-/~-

For Japan Server in Japan

I I

For other than Japan Server in U.S.A.

7''EEIIl

B*ltiHt B*c7)-lf-/~_"

=L>« - ~jc7)J77 iz 7-.)'c

I I

17

02_CVP509_:$l'A~.jndd

17

-+-

CVP-509/CVP-509PE/CVP-509PM

• TG assembly + TG circuit board

(TG Ass'y

+ TG

~-

l-)

TG ASSEMBLY

(TG Ass' y)----.c_

*
o

Pull out the TG CIRCUIT BOARD after removing the two (2) screws marked [82B].

([82B]0)* :>2*BiTG~-

H:51~m~*9o)

t. T,

[82B]

[79A] x 4 [33A] x 4

[79B] x 4 [33B] x 4

FU160 ASSEMBLY

• DIP switch

J model

U, E, B, K, Y models
SW3: OFF SW4: OFF SW5: OFF

SW3 OFF SW4: OFF SW50N

PK CONNECTOR

OFF<->ON
IT£Ql ~ ~ SW3 SW4 SW5

OFF<->ON
[g ~ IT£Ql SW3 SW4 SW5

JACK ASSEMBLY [70B] x 4 (:';' '\' "j 7 ASs'y)

[76B]

~~

Fig. 6 (jj:{] 6)

18

02_CVP509_~WI.indd

18

CVP-509/CVP-509PE/CVP-509PM

6.
6-1. 6-2. 6-3. 6-4.

AJACK, DJACK and RGB Circuit Boards


(Time required: About 10 minutes each) Remove the top board assembly. (See procedure 4) Open the key cover back assembly. (See procedure 5-2) Remove the jack assembly. (See procedure 5-3) DJACK Circuit Board Remove hexagonal (Fig. 7) the two (2) screws nut marked marked [7A], the four (4) screws marked [4A], the screw marked [8A], the [6A] and the washer marked [5A]. The DJACK circuit board can then be removed.

6.
6-1.
6-2.

AJACK ~ - l-, DJACK ~ - ", RGB ~ - "

~*.NAss'y ;:t.5'i-G i"t


DJACK ~ [7AJ O),t,:; I--

(?JT~aMB~: ~f..J 10 ~)

(4 JJl:*NlO
0 0

6-3. 6-4.

@]'i~ O~:) Ass'y ~ Ftl'Ht i "t (5-2 JJl:*NfO :; -v 'J /;7 Ass'y ~5'i- G i"t (5-3 JJl:*Nl1)
2 *,

[4AJ O).t:; 4 *, [8AJ O),t, :; 1 *, [6AJ O)~~>*T 'J I, 1 1fi!!], [5AJ 0) '7 'J s- -v 1{fi!!] ~5'i- G, DJACK ~ - I, ~5'i- G i"t (1'K!7)
0

6-5.

6-5.

AJACK Circuit Board Remove the two (2) screws marked [7B], the four (4) hexagonal nuts marked [6B] and the four (4) washers marked [5B]. The AlACK removed. (Fig. 7) circuit board can then be

AJACK ~ - I-[7BJ O),t,:; 2 *,


0)

[6BJ O)~~>*T

'J

'7
0

'J ~

-v - 41fi!!] 5'i-G, ~
I--

A]ACK ~ -

I, 41fi!!], [5BJ r ~ 5'i-G i

"t 6-6.

(I'K! 7) RGB~-I'

RGB ~-

6-6.

RGB Circuit Board Remove the two (2) hexagonal locking screws marked
[II].

[11J 0)6:fiEJt1'J/;7.t:;2*~5'i-G, ~5'i- Gi"to (1'K!7)

The RGB circuit board can then be removed.

(Fig. 7)

• Jack Assembly

-I
~
~,====L'TTTIl

1-

o \

[7B] x 2 [4A]. [4B]: BIND HEAD TAPPING SCREW-B (B:$<1 r+BIND) 3.0xS MFZN2B3 (WE774400)

[5A]. [5B]: WASHER ('7 ':J ~ l' -) (VJS6940R) [6A]. [6B]: HEXAGONAL NUT (~M'*T ':J r) M12.0x14x2 P=1.0 (WF55990R) [7A]. [7B]: BIND HEAD TAPPING SCREW-B (B:$<1 r+BIND) 3.0xS MFZN2W3 (WE774301) [SA]: BIND HEAD SCREW (/J\* V,+BIND) 3.0x10 MFZN2B3 (WF304400) [11]: HEX. LOCKING SCREW (6J3l Q ':J /;7 V') HFS-4S-B1W (V670660R)

'*

Fig, 7 (I:m 7)

7.
7-1. 7-2, 7-3, 7-4, 7-5, 7-6,

FU160 Circuit Board


(Time required: About 7 minutes) Remove the top board assembly, (See procedure 4) Open the key cover back assembly, (See procedure 5-2) Remove the FU cover, (See procedure 5-3) (U model only) Remove the FU 160 assembly. (See procedure 5-3) Remove the two (2) screws marked [4C] and the two (2) hexagonal nuts marked [5C1. (Fig. 8) (Y model only) Remove the two (2) screws marked [I A] and the two (2) screws marked [6C], The FU 160 circuit board can then be removed, (Fig. 8)

7.
7-1.
7-2,

7-3, 7-4, 7-5, 7-6.

FU j]l'l- ~5'i- G i"t (5-3JJl:*Nl1) (U 'ET )1..-0)8.) FU160 Ass'y ;:t.5'i-G i"t (5-3 JJl:*Nl1) [4CJ O),t,:; 2 * t [5CJ 0)1\:fiEJ 7'7 /':; T 'J I, 21fi!!]~5'i-Gi"to (1'K!8) (Y'Ef')I..-O)8.) [lAJ O),t,:; 2 * t [6CJ O),t,:; 2 * ~ 5'i- G, FU160~-I'~5'i-Gi"to (1'K!8)
0
0

FU160 ~ -" (?JT~a~rB~: f..J 7 ~) ~fN Ass'y ~5'i- G i"t (4 JJl:*Nl1) @]'i~ 0&) Ass'y ~ 00 (t i -L (5-2 JJl:*Nl1)
0

19

02_CVP509_?l'~¥.indd 19

-+-

CVP-509/CVP-509PE/CVP-509PM

• FU160 Assembly
[6C] [6C]

~---------------~
lii1n3·1
[1A]: BIND HEAD TAPPING SCREW-B (B:$I1 I-+BIND) 3.0x8 MFZN2B3 (WE774400) [4C]: BIND HEAD SCREW (/J'* ::;+BIND) 3.0x10 MFZN2B3 (WF304400) [5C]: HEXAGONAL NUT (1\~ 7 -7/::;j';! 1-) M3 MFZN2W3 (WF55980R) [6C]: BIND HEAD TAPPING SCREW-B (B:$I1 I-+BIND) 3.0x12 MFZN2W3 (WE98740R) Fig. 8 (~8)

[5C]

(Y model only)

[4C]

(Y model only)

8.
8-1.

White Key, Black Key


(Time required: About 10 minutes) Remove the top board assembly, (See procedure 4) Open the key cover back assembly. (See procedure 5-2) Remove the screw marked [82] and pull out the spring rod (A) from the spring fixed angle to remove the spring (R), (Fig, 9)
Remove the spring (L) in the same way. (Fig. 9)

8.
8-1.
8-2.

sit, ~it (]iJT~n~fB': if.'i)10;}) mfN Ass'y ~7l- G i i" (4 Jfi~~m


0

8-2. 8-3.

8-3.

* /~* (L)
8-4. 8-5. 8-6.

Ft~Hti i" (5-2 Jfi~~fl) [82J 0) uti: ~ 7l- L ;{;j', ~iII (A) ~; q 1Q15E :1fr:~;I)\t?1jzP"'C ;q, (R) ~7l-Gii"o (~9) @)~ii!
({&) Ass'y ~
0

*:;

-t~:m(:9j.l_;*90

(~9)

1-

8-4.

Remove the ten (10) screws marked [700]. The five (5) angle MT assemblies and angle can then be removed. (Fig. 9)

[70D] O);j',:; 10::2js:~7l-G, 7/,:7'')L.-MTAss'y (5 flBl) §~~, G:1fr:J!Ass'y ~7l- G i i- (~9) [72J O);j',:; 7::2js:, [73J O);j',:; 2 ::2js: 7l- G, NL2 ~ mlmH&:1Ji:::'ft? Gii"o (~9)

Sm
Sm~

8-5.

Remove the seven (7) screws marked rearward. (Fig. 9)

172'1

and the two

I,

';!

;-\'-;1)\

t? 7l-i"t;:: ~~:>i:::, ¥ip:1fr:fUkO)

(2) screws marked [731, move the keyboard assembly

t 0) ~mlmO) fa' (:::tifiA V[ C= jIj Y' - :7 0)/ft.i":1J rtlfRlj 0) It'ft : Smlm),[t,( ftlli) , [AJ 0) A I, ';! j'\-

8-6.

White key In order to release the white key from the stopper, insert a thin plate between the white keys (gap in the direction indicated by the triangle mark, near the fulcrum of the key), press down the stopper marked

~-n'f, sjl~!lfj:1Ji:::'ft? ;l)l¥.'f- ~ i i"


0

Gii"o

7l-nG ksjl

*
8-7.

LAI and

move the

white key forward. Then the white key being released from the stopper lifts up. (Fig. 10, II, 12)
Use special care not to move the white key forward so much as to cause damage to the key spring.

1L 12) S~U:WJ1:f(:9'.'S l_; 9~"-C A 7' 'J :-- ~i~f~1lb fJ: ~ \ d:: oJ (: +;tji~ l_; -c 1'F~ ~ l_; -c < t!:.· ~ ~ \ 0 @)~ii! (!lfj)Ass'y ~ @)~ii! 0&) Ass'y ~*lli:::JL-r, ~ai::::t2l;t-r1Jl!l5EGii"o =O)~*rw.O)ii, Sm~{&:1Ji:::'ft? G-r7l-Gii"o (~ 13)
;:0)

(~10,

c ~,

8-7.

Place the key cover front assembly and key cover rear assembly vertically and hold them under your arm to secure them. Move the white key backward while holding them to remove it. (Fig, 13)

8-8.

~m
i"o

~jl(;;J:,
8-9.

jj!jj~O)s~I~7l-i"~,

7l-i"= ~;I)l-C'~ i

~~i1J7r\sjl (~jl)
O),l!jjRiIJ {- ~7l- G i i" '7;
0

(~14)

8-8.

Black key The black key can be removed after the white keys on either side have been removed.

8-9.

Actuate

Rubber

Remove the actuate rubber. (Fig. 14)

20

02_CVP509_~~'.indd

20

os.a.aa

""",,M ~

-+CVP-509/CVP-509PE/CVP-509PM
SPRING R (I'\:* R) SPRING R SPRING FIXED ANGLE

(I'I
[82]~

R)

(I'I

'!J\
I'll

"'fin~ Inc
_

~I

SPRING ROD (A)


c:::::::>

* ~:lE:i:-¥!) * ~Jil
ijjj_________ji

11.1

(I'I (A)) ~/---m

ANGLE ANGLE MT ASSEMBLY (7 /~j')"MT ASs'y)

SPRING L

(I'I*U

[700]

1[700]: [72]: [73]: Triangle mark

[72]

[700]

[72]

[72]

[73]

+
(8~V

KEY COVER BACK ASSEMBLY (@]~iji! (1il1:)) Ass'y

BIND HEAD TAPPING SCREW-1 (TP#1+BIND) 3.5x11 MFZN2W3 (WF831100) PAN HEAD SCREW (/JI* >+PAN) SW 5.0x25 MFZN2W3 (WF00150R) BIND HEAD TAPPING SCREW-1 (TP#1+BIND) 4.0x14 MFZN2W3 (WE97190R) Fig.9 ([;i{]9)

WHITE KEY

C=11i? -

'7)

SPRING (A 7"1) /'f)

Fig. 10 ([;i{]10)

Fig.11

([;i{]11)

21

02_CVP509_'l-Wi.indd 21

00.'."'''''''M

iF

-+CVP-509/CVP-509PE/CVP-509PM
Thin metal plate etc

01h\-i:R~)

Fig. 12 @ 12) KEY COVER BACK ASSEMBLY ([8]'i~ (f~) Ass' y)

KEY COVER FRONT ASSEMBLY (lEl'i~ (ilrJ) Ass' y) Fig. 13 @ 13)

8-10.

Assembling the White Key (Black Key) After a key has been fit to part [C] and key guide, make sure that the spring is fixed to the key and then press down part IB] of the key. (Fig. 15)

8-10.

am (~m) *Jl.u:
[C] gBC:;:f--;ii1
£it§!0)

j-:'I:::atJ11 (~fAn ::a-.1Jo;t~-1i, 3tt.( I*Jf~U0) Ii';fcl §'t ItgB I:::, :;J.. -yo I) /' :7" ;Q~~i

~i:::A--::>-rP.Q::C:Hi~:r?Gt-=t?, [B] gBO)_i::ar1JrtJi:::~--::> 1)}IjlG~!vTf[j(l)ft(t~-to· (I:m 15)

<

Remove in this way.


(~f)

t±l'9)

~~
ACTUATE RUBBER (~UiJ7/\-)

[C] Fig. 14 (~14)

Keyguide

(:I(--7i11")

Fig. 15 (~15)

22

02_CVP509_'H~.indd

22

-+-

-+
9.
9-1. 9-2. 9-3. 9-4. 9-5.

-+CVP-509/CVP-509PE/CVP-509PM

Key Cover Assembly


(Time required: About 10 minutes) Remove the top board assembly. (See procedure 4) Open the key cover back assembly. (See procedure 5-2) Remove the spring Land R. (See procedure 8-3) Put cloth or the like between the panel assembly and keyboard. Remove the four (4) screws marked [83] and then remove the turning axle assembly R from the panel

9.
9-1.
9-2. 9-3. 9-4. 9-5.

IBlfiJi Ass'y (jiJT~a~rl3' : f.J 10 ~) ~fN Ass'y ~Jj- L-iTo (4 ~~~lO [0i1iLm (1&) Ass'y ~OO(tiTo (5-2~~~~) ; q, (L' R) ~ Jj- L-iTo (8-3 ~~~~) ;q,JI..-Ass'y t:~JMt:0)Il;:oRr8'1:::;fjJ~~A;hiTo [83J O);j":;OIs:~Jj-L-, ;q,JI..-Ass'yt?'G[0i1iiililll Ass'y (R) ~Jj-L-iTo (1m 16)
lEI~fI!IAss'y (R) (lEI~fI!I) (lEI~fI!I)

9''//'1-

~!IlUJ1tttG~, .IWil* (R) 1l!H:::i16G O)[iij~t:::)i~V(!IlUJ1tW« t;;'~

assembly. (Fig. 16) When installing the turning axle assembly R, carefully check for the direction of the damper (turning axle) on the side of the arm assembly R. The turning axle assembly R should be installed in such direction that letters ("TH") stamped on the damper (turning axle) is upside down. Installation otherwise will damage the damper. 9-6. Remove the turning axle assembly L in the same manner. (Fig. 16) Be sure to remove the turning axle assembly R first. 9-7. Remove the key cover assembly. (Fig. 16,17)

~~* t=
9-6.

9-7.

t=~iJEP tL -r~\GJt* (ooTH") il ~ (R) ~ JjlUJ1ttt 90 [iij~tP!J,oj ~~-r'm.hJL-rGc 9''//'I-ilMlmL, *90 [0i1iiililll Ass'y (L) 'tIPJHU:::Jj- L-iTo (1m 16) lEI~fI!I Ass'y ';I:, (R) 1l!~;/)',:; 5tt=~~ L, 90 [0i1iim Ass'y ~Jj- L-iTo (1m 16, 17)
Ij: G [iij ~ -r1El~fI!I Ass'y

9''//'1-

_-

1-

[83]

TURNING AXLE ASSEMBLY (I§~i~llJAss'y L)

KEY COVER BACK ASSEMBLY (I§~i~ ({~) Ass'y) PANEL ASSEMBLY (/\,.:jr.JvAss'y)

TURNING AXLE ASSEMBLY R (I§~i~iliAss'y R)

[83]: BIND HEAD TAPPING SCREW-B

(B~ l' r+BIND)

3.0x10 MFZNW3 (WE774200)

Fig. 16 (~16)

23

02_CVP509_7l'WI.indd 23

-+-

-+CVP-509/CVP-509PE/CVP-509PM

10.
10-1. 10-2. 10-3. 10-4. 10-5.

Key Cover Sub Assembly and Panel Assembly


(Time required: About 5 minutes) Remove the top board assembly. (See procedure 4) Open the key cover back assembly. (See procedure 5-2) Remove the key cover assembly. (See procedure 9) Remove the four (4) screws marked

10-1.

o. lEl'i11t~J£,I~*)v

10-2. 10-3.

13J.

(Fig. 17)

10-4. 10-5.

Using the tip end of the panel as the fulcrum, pull up the key cover sub assembly to remove it from the panel assembly. (Fig. 18)

Ass'y (pJT~lIlfra~:~ 5?}) §HNAss'y-a:-7i-GiTo (4~~~~) @]$i~ (t&) Ass'y -a:-~¥.Ht To (5-2 ~~~~) i @]$i~ Ass'y -a:- i- G iTo 7 (9 ~~~~) [3J o)-*~OfS:-a:-7i-GiTo (1ZI17) ) q, )l--O)7'Gftlfil-a:-x'¢'U:: -C@]$i~JtJ1\t -a:-IJ ~ 1:(1' V I l, ) ~:t,)l-- Ass'y iJ' G @]$i~JtJ1\t -a:-7i-G iTo
(1ZI18)

Installation of Key Cover Sub Assembly Fit the sash of the key cover sub assembly over the tip end of the panel and install the key cover sub assembly, using care for the balance between right and left. When the key cover sub assembly is installed properly, lugs of the panel (CP holders) at 6 locations should fit in the groove in the key cover sub assembly. If there is a lug (CP holder) that is not fitted in the groove, push around it so that it will fit in the groove. (Fig. 18) • KEY COVER ASSEMBLY

[B]~lI~.r&O)~~} 1-;ftt1J5:!: @]$i~JtJ1\to) -IT"J / -a:-)q,)l-- O)7'Gftlfill:;J!tHt, ti.;{:] fn;lj:pJ:: -) 1:@]$i~JtJ1\t-a:-~~GiTo lE'frn:~~ ~ Q C:)\.:f )l--O)~il] (CP if!I!E':i::!'!) 6 Wl?JfiJ\@]$i~JtJ1\tO)-IT ';/ s- 0)¥~1: Wii I) iTo z O))q,)l--O)~il] (CP if!I!E':i::JO fi~7,)\-IT';/ /0) ¥~I:Wii G;lj:pc: ~ii, CPif!I!E':i::~ftJii-a:-1IjlG -c -IT';/ /o)¥~i:Wi660,.ij.iTo (1ZI18)

(§]~:i! Ass'y)

KEY COVER SUB ASSEMBLY [3]: BIND HEAD TAPPING SCREW-B (B51 I-+BIND)

(@]~i~~IiX) 3.0x10 MFZN2W3 (WE774200)

Fig. 17 (~17)

• Key Cover Assembly <Side view

([E1'i:i! Ass'y)

(1Jl.Uffii) >
KEYCOVERSUBASSEMB~ (@]~i~~IiX)
\

KEY COVER SUB ASSEMBLY (@]~i~~IiX)

PANEL ASSEMBLY (I~t)"Ass' y) CP HOLDER (CP~:<E:-;?iJ'l,)

Groove
Cllij)

PANEL ASSEMBLY (/~t)"Ass' y)

Fig. 18 (~18)

24

02_CVP509_71~'.indd 24

-+-

CVP-509/CVP-509PE/CVP-509PM

11.

Circuit Boards and Assembles (Panel Assembly Section)


(Time required: About 10 minutes each)
Remove the top board assembly. (See procedure 4) Open the back key cover. (See procedure 5-2) Remove the key cover assembly. (See procedure 9) Remove the key cover sub assembly 10) board from the panel assembly. (See procedure

11.
11-1. 11-2. 11-3. 11-4. 11-5.

II-I. 11-2. 11-3. 11-4. 11-5.

~iH'&t)7 'Y -rr /:7' I) (/~*}v Ass'y g~) (pJT~fti¥rB' : ~f.J 10 7}) §HH Ass'y ~j} L- g; To (4 ~~~lV @]ilii~ (f~:) Ass'y ~ mHt g; To (5-2 ~~~~) @]ilii~ Ass'y ~ j} L- g; To (9 ~~~~) J" _:t,)1.- Ass'y 1;' G @]ijii~~gI(; ~ j} L- g; To
(10 ~~~~) ;j((f) ~j}T::

Remove the screws listed below. Then the circuit and assembly can be removed.

~j}T::

'* :;

c I: J: IJ, c 1;\1:";li g; 1-0

~;fJj.

';I

-t:,; 7"I)

Circuit

board and Assembly

Ref. No. 510A 70d 70d 70e 510B 510C 5100 BIND HEAD TAPPING SCREW-B BIND HEAD TAPPING SCREW-B BIND HEAD TAPPING SCREW-B PLASTIC RIVET (PL ')-".'oy (B (B (B

Screw

aTY BIND) 3.0x8 MFZN2W3 BIND) 3.0x8 MFZN2W3 BIND) 3.0x8 MFZN2W3 (WE774301) (WE774301) (WE774301) 4 4 2 2 3.0x8 MFZN2W3 (WE774301) (WE774301) (WE774301) 4 3 2 1 1 1

Fig. 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19

SPEAKER ASSEMBLY (L or R) (Ac:'-:fJ Ass' y) SPEAKER (L or R) (Ac:'-:fJ) <J model> SPEAKER (L or R) (Ac:-:fJ) <U, E, B, K, Y models> AFC Capacitor Mic (L or R) (AFC ?17r::l;F;"'-) ElF USB *1

511-+ 511-+ 511-+

1-)P3055
(B (B (B

(WA388200)

BIND HEAD TAPPING SCREW-B BIND HEAD TAPPING SCREW-B BIND HEAD TAPPING SCREW-B KNOB (MASTER VOLUME)

51 1-+BIND) 511-+ 511-+

BIND) 3.0x8 MFZN2W3 BIND) 3.0x8 MFZN2W3

(V 'Y?~)

MV1

N2 W2 510E

HEXAGONAL WASHER

NUT (t\ftJ-j-·y

1-)
(B

('7';;:"'-\'-)

BIND HEAD TAPPING SCREW-B ENCODER KNOB (DATA ENTRY)

ENC INV CRYSTAL DISPLAY C~~T1A7'l/1) PNL2

511-+ BIND) (I;"'-:J-)r'y?~) 511-+ 511-+ 511-+ 511-+ 511-+ 51 1-+BIND)

3.0x8 MFZN2W3

(WE774301)

4 1

510F 510G 510H 5101 510J 510J

BIND HEAD TAPPING SCREW-B BIND HEAD TAPPING SCREW-B BIND HEAD TAPPING SCREW-B BIND HEAD TAPPING SCREW-B BIND HEAD TAPPING SCREW-B BIND HEAD TAPPING SCREW-B BIND HEAD TAPPING SCREW-B BIND HEAD TAPPING SCREW-B BIND HEAD TAPPING SCREW-B BIND HEAD TAPPING SCREW-B BIND HEAD TAPPING SCREW-B BIND HEAD TAPPING SCREW-B BIND HEAD TAPPING SCREW-B BIND HEAD TAPPING SCREW-B BIND HEAD TAPPING SCREW-B BIND HEAD TAPPING SCREW-B BIND HEAD TAPPING SCREW-B BIND HEAD TAPPING SCREW-1 BIND HEAD TAPPING SCREW-B BIND HEAD TAPPING SCREW-1

(B (B (B (B (B (B (B

BIND) 3.0x8 MFZN2W3 3.0x8 MFZN2W3

(WE774301) (WE774301) (WE774301) (WE774301) (WE774301) (WE7743Q1) (WE774301) (WE774301)

4 4 4 5 1 1 13 2 2 14 1 1 13 2 2 7

BIND) 3.0x8 MFZN2W3 BIND) 3.0x8 MFZN2W3 BIND) 3.0x8 MFZN2W3 BIND) 3.0x8 MFZN2W3 3.0x8 MFZN2W3 3.0x8 MFZN2W3

PNL1

510K 510L 510L

511-+ BIND) (B 51 1-+BIND) 511-+ 511-+ 511-+

(B (B (B (B (B

BIND) 3.0x8 MFZN2W3 (WE774301) BIND) 3.0x8 MFZN2W3 (WE774301) BIND) 3.0x8 MFZN2W3 (WE774301) 3.0x8 MFZN2W3 3.0x8 MFZN2W3 (WE774301) (WE774301)

PNC *2

510M 510N 510N

PNR1

5100 510P

511-+ BIND) 51 1-+BIND) (B 511-+ BIND)


(B (B (B

3.0x8 MFZN2W3 (WE774301)

PNR2 PANEL L *3 (J \'-tJI4l'lB:!tP.lG L) PANEL R *4 (I \' -t J14:l'lB:!tP.lGR)

510P 510Q 510R 520A 510S 520B

511-+ 511-+ 511-+ + + 511-+

BIND) 3.0x8 MFZN2W3 (WE774301) BIND) 3.0x8 MFZN2W3 (WE774301) BIND) 3.0x8 MFZN2W3 (WE774301) (WE97080R)

6 6 6 6
tj: 0'

(TP#1 (B

BIND) 3.5x10 MFZN2W3

BIND) 3.0x8 MFZN2W3 (WE774301)

(TP#1

BIND) 3.5x10 MFZN2W3 (WE97080R)

*1 Before replacing the USB circuit board, check to ensure that USB flash memory is not inserted. *2 To remove the PNC circuit board, be sure to remove the ENC circuit bosrd and INV circuit board first. *3 To remove the panel L, be sure to remove the USB circuit board first. *4 To remove the panel R, be sure to remove the INV circuit board first.

*1 USB:'" -

~!i! L.T
*2 PNC:"'-

< t~~ 0 '0

I- 3i:~iiIJ~:: USB ;( 'E 'J t.J'}EI')'" ~ :h To'

z. I:: Hi

I- HI-91:: ~ ~d:, jt~:: ENC :,..- I- I:: INV :,..- I- HIHi:~I-L.a:90 I- HI- L.a:90

*3 1\'-tJ~*gB:!tP.lGL HI-91::~~j:, jt~:: USB:"'*4 1\'-tJ~*gB:!tP.lG R HI-91:: ~ u. jt~:: INV:"'-

L.a:90

25

02_CVP509_7l-Wi.indd

25

-+-

os.e.za a.saoe 'M

-+CVP-509/CVP-509PE/CVP-509PM
• Panel Assembly

(/\';?-)[..

Ass' y)

<Top view ('..tii~ij) >


PANEL L (/'1*
~~~~~~~~~~~DD~b~~~~~~~~
\ C]

)[.,*ll'B1tiiX:

L)

PANEL R (/ '1*

)l,;;f<;:ll'B1tiiX:
\

R)

Cl~ Cl ~ 00 00

Cl

~
-

00boobbbbbbb'bbbb
•~ 0=0; (V':J? ~)

~=

=o0r0 0 c:::::JbDbCJDbbb~c::::Jb'b

~
O,OD DD~DDDDil ••

-L

bbb'bbbb

DD.~~~?~~.~~~?~~.~.:
ENCODER

~o

[l

;:;::;::::;:b::

KNOB

KNOB

(I:--::::J

_ ::)1' ':J? ~ )

<Bottom view (J~iEi) >

[510B] x 4

[510A] • J model • U, E, S, K, Y models

[N2]

=
[510E]

[W2] ~

AFC CAPACITOR MIC (AFC? l' '7 D *;..,)

[5~1

===l9~

[70d]

[~r~
[70e]

SPEAKER

(;z. I:::0_:h)

Fig. 19 (~19)

26

02_CVP509_~~~.indd

26

-+-

os.as o.tasz

'M

iF

-+CVP-509/CVP-509PE/CVP-509PM

12.
12-1. 12-2. 12-3. 12-4. 12-5.

End Block Assembly (L, R)


(Time required: About 15 minutes) Remove the top board assembly. (See procedure 4) Open the key cover back assembly. (See procedure 5-2) Remove the key cover assembly. (See procedure 9) Remove the angle MT assembly (Spes.) and angle. (See procedure 8-4) Remove the screw marked [74], the spring washer marked [96] and the flat washer marked [86]. The end block assembly can then be removed. (Fig. 20) The left and right end block assembly can then be removed in the same manner.

12.
12-1. 12-2. 12-3. 12-4.

tST*Ass'y (L· R) (jiJT~a~rB~: ~fN Ass'Y ~jj. G i To (4 ~~~l'O

~15;})

@]J!iid! (1&) Ass'y ~ ~ (t iTo (5-2 ~~~l'l) @]J!ii~ Ass'y ~ jj. G iTo (9 ~~~l'l)

7:'; ::7")l.-- MT Ass'y (5@J) tH~ G-&~Ass'y ~ jj. G iTo (8-4 ~~~l'l) 12-5. [74] O);t,:; 1 [96J O))"\;t, ~ -& 111~L [86J O)-'f~!J\ID!:tL 111l'i1~jj.G, 1'Bi'-* Ass'y (L) ~jj. GiTo (~20) ~8.::r*Ass'y (R) -t~~t:5'~9:'c!:::iJ~'l"~*90

*,

[74]. [96]. [86]

ANGLE MT ASSEMBLY (7/ /j" )(;MT Ass'y)

/\

~ ~

f F=if'l
~r
f"

']i.. c
q:

~
m ®

+
'---

~'l!f
,;_

..,~f· ,V·"4tJ~ ,"~~~ ~ .. ~ ·,,--. Jt~ -_. ~


d\
e

ANGLE (§ ~,l.~ot~Ass'y)

ANGLE MT ASSEMBLY (7 / ~;i')(;MT Ass'y)

[74]. [96]. [86]

~2~ = _ ~
~[o~ s )[
10 0]®

~~,e

I=:::N!

n
:

~o

0
J
~
0

11

-u..J...1..l..J

L'
0

I J I J I J I J l J l ~J I J I ~l ~l Jil j I J I j l
L KEYBOARD ASSEMBLY (NL2m§.)

bl

END BLOCK ASSEMBLY (}S.::r*Ass'y L)

END BLOCK ASSEMBLY R (}S.::r*Ass'y R)

[74]: BIND HEAD TAPPING SCREW-B (B? -( f-.+BIND) 4.0x25 MFZN2B3 (WFOOOOOR) [86]: FLAT WASHER (~~/J\JM.n) 4.0x8xO.8 MFZN2W3 (WF57860R) [96]: SPRING WASHER (I'\*~ot) 4.0 MFZN2W3 (WF57690) Fig. 20 (ffif]20)

13.
13-1. 13-2. 13-3. 13-4. 13-5, 13-6.

Keyboard Assembly
(Time required: About 20 minutes) Remove the top board assembly. (See procedure 4) Open the key cover back assembly, (See procedure 5-2) Remove the key cover assembly. (See procedure 9) Remove the angle MT assembly (Spcs.) and angle, (See procedure 8-4) Remove the end block assembly Land R. (See procedure 12) Remove the keyboard assembly, (See procedure 8-5)

13.
13-1. 13-2. 13-3. 13-4. 13-5. 13-6.

NL2 jU~(jiJT~aMB~: ~ 20;}) §HNAss'y ~jj. L.i -L (4 ~~~m @]J!ii~ (1&) Ass'y ~ ~ (t iTo (5-2 Jfi~~l'l) @]J!ii~ Ass'y ~jj. G iTo (9 ~~~fO
7:'; :~l)l.-- MT Ass'y (511l'i1) § ~~ L.-&~ Ass'y ~ jj. G iTo (8-4 ~~~l'l) 1'B'T* Ass'y (L' R) ~ jj. L.iTo (12 ~~~l'l) NL2mMl:~jj.GiTo (8-5~~~l'l)

27

02_CVP509_'H'l.indd

27

-+-

--tCVP-509/CVP-509PE/CVP-509PM

14.
14-1. 14-2. 14-3. 14-4. 14-5. 14-6.

Power Switch Assembly


(Time required: About 20 minutes) Remove the top board assembly. (See procedure 4) Open the key cover back assembly. (See procedure 5-2) Remove the key cover assembly. (See procedure 9) Remove the MT angle assembly (Spes.) and angle assembly. (See procedure 8-4) Remove the end block assembly R. (See procedure 12) Remove the two (2) screws marked [88]. The power switch assembly can then be removed from the end block assembly R. (Fig. 21)

14.
14-1. 14-2. 14-3. 14-4. 14-5. 14-6. 14-7. 14-8.

~*N

PSW s1H9~(/'\7 - A -( 'Y SI~J9~) (pJT~ai¥:rs' : f.J 20 ?t) Ass'y :8:-7i-L- ~ ..to (4 Jjl{ Nfl) * lID~iJf 0;;;:) Ass'y :8:-F>~Ht~To (5-2 Jjl{*Nfl) lID~iJf Ass'y :8:- i- L- ~ To (9 Jjl{*Nfl) J

T+

14-7. 14-8.

Remove the push knob. (Fig. 21) Remove the two (2) screws marked 16D]. The power switch assembly can then be removed from the angle. (Fig. 21)

7 / .~1)1-MT Ass'y (511!'!1) § ~~ L-:&J! Ass'y :8:7i- L- ~ To (8-4 Jjl{*Nfl) 1'B-=t-* Ass'y (R) :8:-7i-L- ~ To (12 Jjl{*Nfl) [8BJ 0).t,:.?2*:8:-Ji-L-, PSW*~ (7/7")1pswlt) :8:-Ji-L-~i-o (~21) 7' "J / ;J_ ''J y ~ :8:-7i-L- ~ T (~21) [6DJ O).t,:.? 2 *:8:-7i- L-, 7/7")1- PSW :8:-PSW *K~ip G 7i- L- ~ T (~21)
0 0

• End Block Assembly R <Side view

(:ts:r-:* Ass'

y R)

(iltHiliD >

115.
15-1. 15-2. 15-3. 15-4. 15-5. 15-6. 15-7.

PUSH KNOB (7°'),,/;J_"}?~)

tL_,\
[8B] POWER SWITCH ASSEMBLY (PSW**g'R)

+
(I:m 21)

[60]: BIND HEAD TAPPING SCREW-B [8B]: BIND HEAD TAPPING SCREW-1

(B:)I1 t-+BIND) 3.0x6 MFZN2W3 (WE936300) (TP#1 +BIND) 3.5x10 MFZN2W3 (WE97080R)

Fig.21

PL Circuit Board
(Time required: About 25 minutes) Remove the top board assembly. (See procedure 4) Open the key cover back assembly. (See procedure 5-2) Remove the key cover assembly. (See procedure 9) Remove the angle MT assembly (Spes.) and angle. (See procedure 8-4) Remove the end block assembly Land R. (See procedure 12) Remove the keyboard assembly. (See procedure 13) Remove the screw marked IIOAJ. The PL circuit board can then be removed. (Fig. 22)

15.
15-1. 15-2. 15-3. 15-4. 15-5. 15-6. 15-7.

~*NAss'y :8:-7i-L- ~ To

PL ~-

(4 Jjl{*Nfl) lID~iJf (f&) Ass'y:8:- Ftl-Ht~ To (5-2 Jjl{*Nfl) lID~iJf Ass'y :8:-Ji- L- ~ To (9 Jjl{*Nfl)

r.

(pJT~M¥rs': f.J 25 ?t)

7/7")1- MT Ass'y (511!'!1) § ~~ L-:&J! Ass'y :8:Ji- L- ~ To (8-4 Jjl{*Nfll 1'B-=t-* Ass'y (L' R) :8:-Ji- L- ~ To (12 Jjl{*Nfl) NL2~1J!l!::8:-Ji-L-~To (13 Jjl{*Nfl) [10AJ O):t:.? 1 *:8:- Ji- L-, PL s- - r :8:- i- L- ~ To J (~ 22)

28

02_CVP509_71Wi.indd

28

--t-

CVP-509/CVP-509PE/CVP-509PM

16.
16-1. 16-2. 16-3. 16-4. 16-S. 16-6. 16-7. 16-8.

Front Rail Assembly


(Time required: About 25 minutes) Remove the top board assembly. (See procedure 4) Open the key cover back assembly. (See procedure S-2) Remove the key cover assembly. (See procedure 9) Remove the angle MT assembly (Spes.) and angle. (See procedure 8-4) Remove the end block assembly Land R. (See procedure 12) Remove the keyboard assembly. (See procedure 13) Remove the two (2) screws marked [7SA] from both sides of the assembly. (Fig. 23) Remove the seven (7) screws marked [71A]. The front rail assembly can then be removed. (Fig. 24)

Cl~ Ass'y (pJT~Ri¥ra~ : r-:J 25 7}) 16-1. ~t.NAss'y ~51GiTo (4Jffi$~~) 16-2. @]:filf (1~) Ass'y ~ ~ (t iTo (5-2 Jffi$~~) 16-3. @]:filf Ass'y ~51 G iTo (9 Jffi$~~) 16-4. 7 /' :7")1..- MT Ass'y (511t41) § ~~ + Gi:J..l. Ass'y ~ 51 G iTo (8-4 Jffi$~~) 16-5. Ass'y (L' R) ~51 G iTo (12 Jffi$~~) 16-6. NL2 ~~~51 G iTo (13 Jffi$~~) 16-7. [75A] 0) t, ~ ~ ft:tl2 *f-:)51 G i To (~23) 16-8. [71A] O);f ~ 7 *~51 G, ot* Ass'y ~51 G iTo (~ 24) 16.

1's-=f*

[75B]

FRONT RAIL ASSEMBLY (D;f$Ass'y)


1

BACK TOP RAIL ASSEMBLY (~rnHI!Ass'y)

1-

[10A]: BIND HEAD TAPPING SCREW-1 3.5x10 MFZN2W3 (WE97080R) Fig.22

(TP#1+BIND)

[75A], [75B]: BIND HEAD TAPPING SCREW-1 3.5x16 MFZN2W3 (WE97070R) Fig. 23 (r;m 23)

(TP#1 +BIND)

(r;m 22)

17.
17-1. 17-2. 17-3. 17-4. 17-S.

BackTop Rail Assembly


(Time required: About 5 minutes) Remove the top board assembly. (See procedure 4) Open the key cover back assembly. (See procedure S-2) Remove the power transformer. (See procedure S-3) Remove the three (3) screws marked [7SBI from both sides of the assembly. (Fig. 23) Remove the eight (8) screws marked 171B]. The back top rail assembly can then be removed. (Fig. 24)

17.

1fiID~ Ass'y (PJT~RMa~ : r-:J 5 7})

17-1. ~t.N Ass'y ~51 G iTo (4 Jffi$~~) 17-2. @]:fill'if (1~) Ass'y ~~(tiTo (5-2 Jffi$~~) 17-3. m~JlR I, '7 /' A ~51 G iTo (5-3 Jffi$~~) (m.~'7/,A#$.~G~,~mmO):tlruO);f ~ :b151-lt I;n ,t::. 'd) 17-4. [75B] 0);f~~ft:tl3*f-:)51GiTo (~23) 17-5. [71B] 0) t, ~ 8 *~51 G, '~mf[ Ass'y ~51 G iTo (~ 24)

18.
18-1. 18-2. 18-3. 18-4.

Arm Assembly (L, R)


(Time required: About 40 minutes) Remove the top board assembly. (See procedure 4) Open the key cover back assembly. (See procedure S-2) Remove the key cover assembly. (See procedure 9) Remove the angle MT assembly (Spes.) and angle. (See procedure 8-4)

18.

MB* Ass'y (L' R) (pJT~Ri¥ra~: *Jg 40 7}) 18-1. ~t.N Ass'y ~51 G iTo (4 Jffi$~~) 18-2. @]:filf (1~) Ass'y ~~(tiTo (5-2Jffi$~~) 18-3. @]:filf Ass'y ~51 G iTo (9 Jffi$~~) 18-4. 7 /' :7"}1..- MT Ass'y (511t41) § ~'g G~J! Ass'y ~ + 51 G iTo (8-4 Jffi$~~)

29

02_CVP509_'H~.indd

29

-+-

CVP-509/CVP-509PE/CVP-509PM

18-S.

Remove the end block assembly Land R. (See procedure 12) Remove the keyboard assembly. (See procedure 13) Remove the two (2) screws marked [7SA], the three (3) screws marked l7SB] and the four (4) screws marked [71 C1. The arm assembly L can then be removed. (Fig. 23,24) The arm assembly R can then be removed in the same manner. To remove the arm assembly R, be sure to remove the power transformer first.

18-6. 18-7.

18-5. 1BT* Ass'y (L' R) ~)rj. G i To (12 Jfi~~\j) 18-6. NL2 itl1!2 ~)rj. GiTo (13 Jfi~~\j) 18-7. [75AJ O);j',:; 2 [75BJ O);j',:; 3 [71CJ O);j',:; 4 *~)rj. G, 1l71i* Ass'y (1) ~)rj. GiTo (Em 23, I:m 24) ~* Ass'y (R) -tfi'l.l;fi!H:Wt;: ciJ~'T~*"9

*,

*,
0

~*Ass'y

(R)

~~j."9~';I:, $\:;1:~~"7/A~~j.i.J

*"90 (~~"7/AY8~~i.JZ,.~.ID~OOID*:;Y~
-tt~~\t.:()/)

<Bottom view

(~iilii) >
L [71 A] FRONT RAIL ASSEMBLY ARM ASSEMBLY R

ARM ASSEMBLY (~m*Ass'y L)

(D**Ass'y)
[7=~~A]~~~

(~*Ass'y

R)

~~~~~~~~~~~~

O!~r
• ©I0'"
c

~'

.~. ~
~

[71A]

+
BACK TOP RAIL ASSEMBLY

~.
(~rnHI!)

[71A], [71B], [71C]: TRUSS HEAD TAPPING SCREW-1

(TP#1

+ TRUS)

3.5x25 MFZN2B3

(WE97040R)

Fig. 24 (~24)

19.
19-1. 19-2. 19-3. 19-4.

Pedal Box Assembly, Pedal Assembly


(Time required: About 5 minutes) Remove the cap from the rear leg L, and disconnect the PK-LF cable. (fig. 2S) Remove the three (3) screws marked [II d]. The pedal box assembly can then be removed. (Fig. 2S) Remove the adjuster. (Fig. 26) Remove the eight (8) screws marked [6E] and the screw marked [8Cl The pedal assembly can then be removed from the pedal box sub assembly. (Fig. 26)

19.
19-1. 19-2. 19-3. 19-4.

~~i)v

BOX Ass'y,

(?JT~a~rB': f.J 5 ?})

~~i)v

Ass'y

Qn;M.:t--1' "J -yo, PK-LF7"--y"}L--~)rj. GiTo (Em 25) [lldJ O);j',:; 3 * ~)rj. G, ~?t"}L-- BOX Ass'y ~ 7iGiTo (I:m 25) 7:; -1'.A ?t - ~7i- GiTo (I:m 26) [6EJ 0);j',:;8*, [8CJ O);j":;I*~7i-G, ~?t" }L--BOX ~nltiJ' G~ ?t"}L-- Ass'y ~7i- G iTo (I:m 26)

30

02_CVP509_71~".indd 30

CVP-509/CVP-509PE/CVP-509PM

CAP

o~

PEDAL BOX ASSEMBLY (Ai::$I')~BOX Ass'y)

PK-LFCABLE (PK-LF'i':i)~)

• Pedal Box Assembly <Bottom view (~ffij) >

(~~iJv BOX ASs'y)

PEDAL BOX SUB ASSEMBLY (Ai::$I')~BOX;It~) PEDAL BOX ASSEMBLY (Ai: :$I')~BOX ASs'y) [11d]

PEDAL BOX ASSEMBLY (Ai: :$I')~BOX Ass'y)

[6E]

[6E]

[8C]

[11d]: TRUSS HEAD SCREW (/j,* V,+TRUS) 4,Ox20 MFZN2B3 (WE98430R) Fig. 25 (~25)

[6E]: BIND HEAD TAPPING SCREW-1 (TP#1+BIND) 4.0x20 MFZN2W3 (WF744400) [8C]: TRUSS HEAD TAPPING SCREW-1 (TP#1+TRUS) 3.5x14 MFZN2W3 (WE97050R) Fig, 26 (~26)

20.
20-1. 20-2. 20-3. 20-4. 20-5.

PEDAL Circuit Board


(Time required: About 10 minutes) Remove the cap from the rear leg L, and disconnect the PK-LF cable. (fig. 25) Remove the pedal box assembly. (See procedure 19) Remove the adjuster. (Fig. 26) Remove the pedal assembly. (See procedure 19) Remove the three (3) screws marked [SOB]. The three (3) pedal guides can then be removed as shown in Fig. 2S. (Fig. 27, Fig. 2S)

20.
20-1.

f&ntPO).:t--v
([!{]25)

PEDAL )1-"
0

')7

(jilT~Ri¥rB': *'iJ 10 ?}) PK-LF'l'-f}L--tr7tGiTo tr7t G i To (19

20-2.
20-3. 20-4. 20-5. 20-6.

~?i''JL-- BOXAss'y

~~mD
"7
I:::: ?i")L-~

7:; -v

A ?i-

tr7t G iTo

([!{]26)

~ Y}L--Ass'y tr7t G i To (19 ~~~(-l) [SOBJ O).:t:; 3 ;;$:tr 7t G, [!{]28 O).t

1J1 F 31ll'!1tr7tGiTo ([!{]27, [80CJ O);t,:; 3;;$:tr7tGiTo

[!{]28) ([!{]27)

20-6.

Remove the three (3) screws marked [SOC]. (Fig. 27) Push down the pedal (damper) and then draw it forward. The sostenuto and left padals can then be removed in the same manner. (Fig. 2S) 20-7.

~?i"}L-- (?i"//\-) trri::::~fj3VriJ'G, ~ i±I G iTo ') A T 5( - l- ~ ?i"}L--,


0

v7

-=frrn::::iJl
I, ~ ?i")L--

t 1PJf.~U:::7tG i i- ([!{]28) [DJ 0)7v-"~!T!)(tIHt'g~ (4iOfiJT) tr~/T~ l"~Il<"i::::~VC PEDAL~-I' tr7tGiTo


([!{]29)

20-7.

Straighten the four (4) bent frame portions marked [D]. The PEDAL circuit board can then be removed. (Fig. 29)

31

02_CVP509_'l'~'.indd

31

-+-

--+CVP-509/CVP-509PE/CVP-509PM
• Pedal Assembly <Top view (...tim) >
PEDAL GUIDE

("'~i)v

Ass'y)

<Top view (...tim) >

PEDAL SET (~~i'Jldz "j r-)

Fig. 28 (ffi{l28)

<Top view (...tim) >

(v 7

Left pedal

l- ~

~t) ~)

Sostenuto pedal ('.)7-.7-9.r-~::>t)~)

Damper pedal (:)t/I-<:-~'5;t)~) (B51 r-+BIND)

[80B], [80C]: BIND HEAD TAPPING SCREW-B 3.0x8 MFZN2W3 (WE774301) Fig. 27 (ffi{l27)

Fig. 29 (ffi{l29)

21.
21-1. 21-2.

Front and Book Leg Assembly


(Time required: About 15 minutes) Remove the pedal box assembly. (See procedure 19) With a soft cloth like a blanket placed on the floor. Rest the main unit against the wall gently so that the keyboard side is faced toward the bottom. (Fig. 30)
For safety, this work should be done by two persons.

21.
21-1. 21-2.

iWHtll (L· R) Ass'y, f~Htll Ass'y


(?JT~aMEll : ~
15~) (19~$mO

*
21-3.

21-3.

Remove the two (2) each screws marked [llaAJ washers marked

r II c] on the

and

right and left and remove

the two (2) each screws marked [II b] on the right and left. The front leg L assembly and front leg R assembly can then be removed. (Fig. 31) 21-4. Remove the two (2) screws marked [II aB] and two (2) screws marked [11aC]. The rear leg assembly can then be removed. (Fig. 32) 21-4.

-r , il£!J!l!:f~IJ~ T I::: Gl*{*~,*I:::fi~, {:jl;h;lj:pJ: 71:::~I:::JLliJ' ItiTo (~30) 'fi1i:(J) i: /1) t:::, tJ> ~ S t'=A -r-11=~ -r < t;;· ~ ~ '0 l.[l1aA] O):f:; e: [l1e] 0) '7 ,oj ~ -r - ~ Jf ;hJf';h ti.;{:j 2 * (21IJil]) -r-::J, l nbl O);t, :;ti.;{:j 2 *-r -::J~)r}L MHtP (L) Ass'y e:MHtP (R) Ass'y~)r} GiTo (~31) [l1aB] O);t,:; 2 e: [l1aC] O);t,:; 2 *~)r} G, f&HtP Ass'y ~)rj.G iTo (~32)
.=§;fiJ td: ~'O)stiJ' p;fiJ ~ ,*I:::!JNP

«)()[...BOXAss'y~7H./iTo

1-

Fig. 30 (ffi{l30)

32

02_CVP509_71Wi.indd

32

--+-

CVP-509/CVP-509PE/CVP-509PM

FRONT LEG LASSEMBLY (Mijt~ (L) ASs'y)

[11aB]

Q»»»>l--+--i-I-/!-O__.-:~

to-~,/~,
[11aC]

[11aA]: [11b]: [11c]:

BIND HEAD SCREW (/J'* :>+BIND) SP 5.0x18 MFZN2B3 (WF741300) BIND HEAD SCREW (/J'* -;/+BIND) SP 5.0x30 MFZN2B3 (WF742001) WASHER PLAIN (+@:i:*J~!D 5.0x15x1.2 MFZN2B3 (WR54540) Fig. 31 ([;i{] 31 )

t?

BACK LEG ASSEMBLY (f~AAIlAss'y)

[11aB], [11aC]: BIND HEAD SCREW (/J'* >+BIND) SP 5.0x18 MFZN2B3 (WF741300) Fig. 32 ([;i{] 32)

22.
22-1.

Woofer, Tweeter, AFC Speaker


(Time required: About 3 minutes each) Remove the front grille. (Fig. 33) can then be removed. (Fig. 34)
The left and right woofer each can then be removed in the same manner.

22.

A I:::" - 'h (pJT~aifra~: ~f.J 3 ?t)


(1'K!33)

22-[-1. Remove the four (4) screws marked [lOB]. The woofer

22-1. 70/ r7"l))[...~YH./iTo 22-1-l. [lOB] 0).t,:;4*~ytG, GiTo (1'K!34)

7-77-

(1)

~yt

'7-77-

(R) -t~:mt:9~9;:t1Pt'~*9o

22-1-2. [10C] GiTo

O).t,:;

011: ~ yt G,

'/ -1 - ;;; -

(1)

~ yt

22-1-2. Remove the four (4) screws marked [[OCI. The tweeter can then be removed. (Fig. 34)

(1'K!34)

'/1-9-

(R) -t~:mt:9~9;:t1Ft'~*9o
)\"J~f7:;:r..-;;;

The left and right tweeter each can then be removed in the same manner.

22-1-3. [10D] 0).t':;4*~ytG, ~yt GiTo (1'K!34)

22-1-3. Remove the four (4) screws marked [[00]. The passive radiator can then be removed.
The left and right passive radiator each can then be removed in the same manner.

,,/j'5-;/'I-9 R-t~:mt:9~9;:t1i-r~ *90 22-2. I) 77" 1))[... (L) ~yt G iTo (1'K!33) 22-2-l. [lOE] 0).t,:;4*~ytG, AFCA 'c0_jJ (1) ~ yt G iTo (I'K! 34)

* /'\':/

AFCAi:::"-7J

(R) -t~:mt:9~9;:ttl-r~*9o

22-2.

Remove the rear grille. (Fig. 33) speaker can then be removed. (Fig. 34)
The left and right AFC speaker removed in the same manner. each can then be

22-2-1. Remove the four (4) screws marked [1OE]. The AFC

<Front view (fl(jl§j) >

<Back view

(f~l§j) >
[11aB]

[11aA]

[11aA]

FRONT GRILLE (7Q/ r-?'r))~)

1,l':J;;~~"tlJ
[11aA], [11aB]: BIND HEAD SCREW (/J'* -;/+BIND) SP 5.0x18 MFZN2B3 (WF741300) Fig. 33 ([;i{] 33)

33

02_CVP509_?H~.indd

33

----1-

-+CVP-509/CVP-509PE/CVP-509PM
• Speaker Box Assembly <Front view

(M"ffiD>

r:w ~
Tweeter L ('Y1-)i-L)

--i0C~~,~~ E~~]

PASSIVE RADIATOR R

_r@lc@tl'
Woofer L (r)-7y-L)

1~o 1 Do D

(H''Jk)~j'i)V'I_~~ RI

.... ex · @j. 0
Woofer R Tweeter R (r)-7y-R)('Y1-)i-R)

PASSIVE RADIATOR L (/'\''J~j'7>I-)iL)

<Back view

(1~ffiD >
AFC speaker R (AFC;1. l:::'-:t.J R) AFC speaker L (AFC;1. 1:::"-:t.J L)

±::=~~=[~=l==~ =====~
[10B], [10C], [10D], [10E]: BIND HEAD TAPPING SCREW-1 Fig. 34 ([;i?] 34) (TP#1 +BIND)

=~:
[10E] 4.0x14 MFZN2B3 (WF745800)

23.

Speaker

Box Assembly
About 20 minutes)

23.
23-1. 23-2. 23-3. 23-4. 23-5.

SP BOX Ass'y

(Time required: 23-1. 23-2. 23-3. 23-4. 23-5.

§HH

Ass'y ~

Remove the top board assembly. (See procedure 4) Open the key cover back assembly. (See procedure 5-2) Remove the eight Disconnect

@~i~

(4 ~~~fl) (5-2 ~~~fl) (1&) Ass'y ~Ftr~It:tTo

7i- L

:t To

(pfi~aifrB~: ~ 20 ~)

(S) screws

marked

[SI].

(Fig. 35) marked

[s1] O);f:?S::<$:~7i-L:tTo (~ 35) MAD ~ - I, 0) [CN4] iJ' G 0) SP ~7i- L:t To

*~

the SP cable from the connector

(~ 35)

rCN4] located on the MAD circuit board. (Fig. 35) With a soft cloth like a blanket placed on the floor. Rest the main unit against the wall gently so that the keyboard side is faced toward the bottom. (Fig. 30)
For safety, this work should be done by two persons.

=§;fj1 iJ::

c:' 0)~;;IJ'
/1)

t \;fj1 ~

Ll::<$:f*~Pi(I=@i~, (~ 30) It£To


23-6.

Pi(1=*Jn \ l, ~Jl!lff~IJ T 1= ~ g:UtLiJ::PJ: '7 I=~I=j[l:lJ'


0

'!i;~JJ) t~ [llaA]

t:, iJ'1J IS9'=A -r'1'F~l> -r < tz:_·~ ~ \ 0).t,:?4::<$:t: [llaB] O).t,:? 2 ::<$:~7i-L,

23-6.

Remove the four (4) screws marked screws marked [llaB]. then be removed. (Fig. 33)

lI IaA]

and two (2)

SP BOX Ass'y ~

7i- L

:t To

(~ 33)

The speaker box assembly can

[81] [81]: BIND HEAD SCREW (/J\-* >+BIND)

[81] SP 5.0x30 MFZN2W3 (WR761500)

Fig. 35 (~35)

34

02_CVP509_7Hli.indd

34

-+-

-+CVP-509/CVP-509PE/CVP-509PM

24.

Disassembling the Keyboard


After inserting a round stick (Rod: TX000670) the circuit between the frame and the keys, remove

24.

NL2 jl~O)~w-¥
y- I- ~ ,;I: "f'9wH:, :ti,~:::r.b.~~*ittJ:~ 'J: oj t:, 7 1/ -.b. C J\:-- ~ t:jz,~ (r:::l'Y F : TX000670) ~ f,jiAL-"lS~*9o (~36)

-O)ra,

boards. (Fig. 36)

Fig. 36 (~36)

24-1.

NL2 SW L Circuit Board Remove the five (5) screws marked [260A] and the screw marked 1262A], The NL2 SW L circuit board can then be removed. (Fig. 37)

24-1.

[260A] 0) -* NL2SWL:/[260B]

NL2 SW L ~ -

:;

l5 2js:t: [262A] O);;j',:; 1 2js:~ jj. G, I, ~jj.GiTo (1:m37)


"

24-2.

NL2 SW M ~ O);;j',:;

24-2.

NL2 SW M Circuit Board Remove the four (4) screws marked [260B], the screw marked [262A] and the screw marked [262BJ. The NL2

l-

SW M circuit board can then be removed. (Fig. 37) 24-3. NL2 SW H Circuit Board Remove the five (5) screws marked [260C] and the screw marked [262B]. The NL2 SW H circuit board can then be removed. (Fig. 37)
Keys can be removed boards. without removing the circuit

24-3.

*
24-4.

42js:, [262A] O);;j',:; 12js:, [262B] 0) ;;j', :; 1 :;$: ~ jj. G, NL2 SW M :/ - I, ~ jj. G iTo (I:m 37) NL2 SW H ~l[260C] 0) -* :; 5 2js:t: [262B] O);;j',:; 1 2js:~jj. G, NL2 SW H :/ - I, ~jj. G iTo (I:m 37) siltc~jIH;I:, NL2SWLy-I-, NL2SWMy-I-, NL2 SW H y- I- ~~~~ tJ:< "l<5, ~~9;: b'.l~·L'~ *90
~}~:j',L,.

24-4.

Rubber contact Remove the NL2 SW circuit board for the involved key. The rubber contacts can then be removed. (Fig. 38, 39)

~~~T G~;ll!~O) NL2 SW:/ - I, ~jj. VC 1>. ~jj. G iTo (I:m 38, I:m 39)

d~#.(:::r

Fig. 38 (~38) [260C] [260A-C]: [262B] [260B] [262A] [260A]

BIND HEAD TAPPING SCREW-P (P-$l1 I--+BIND) 3,Ox10 MFZN2W3 (WF00100R) [262A], [262B]: PW HEAD TAPPING SCREW-P (P-$l1 I--+PWH) 3.0x1 0-1 0 MFZN2W3 (WF76550R) Fig. 37 (~37)

.
: ..~:Ms:~I~--

RUBBER CONTACT Fig. 39 (~39)

RUBBER CONTACT

O~B::::rb(Y-'.l- t':'-b)) O~B:::rb(Y-'.l-

r:'-b))

35

02_CVP509_)H~.indd

35

-+-

--+CVP-509/CVP-509PE/CVP-509PM
24-5. White Key (Black Key) See procedure 8-6 _ 8-8 24-6. Actuate Rubber See procedure 8-9 24-7. Hammer, White Key After a key has been removed, push a key spring down once to take it out of the hook. (Fig. 40) Place the keyboard assembly upside-down and peel the stopper away. The hammer of the white key can then be removed. (Fig. 41)
The hammer of the black key can then be removed in the same manner.

24-5.

8-6 - 8-8 ~~~~

s.(~.)
0 0

24-6.

~~lD7 /~8-9 ~~~~

24-7.

/\/~-S. B~;§:-j} G, A 7' I) /' :7";§:--!lrl=;j:fll G~h., 7 "J :7 h' G1'IJO') j} G ~ 't (I:m 40) NL2~1J!!I:;§:-~-flWI= G, A ~ "JJ)(L88_W) ;§:-li h~ G l J\ /'"7 - B~Jl!;§:-j} G ~ 't (I:m 41) I\/,,-~~-tl\/"-s~c 1l'i.I15oj t= V(~~9;: c J:: iJ~'t'~ *90

SPRING (;<.7'1) /'7')

HAMMER, WHITE KEY (J\/?-Sm)

Hook (7'')7)

Fig. 40 (~40)

Fig. 41 (~41)

25.
25-1.

Assembling the Keyboard


Hammer, White Key (Hammer, Black Key) Place the keyboard assembly upside-down, insert a hammer assembly into the frame, and put the stopper (L88_ W) on. (Fig. 42) There are four (4) kinds of hammers
weight. that differ in

25.
25-1.

NL2 j!~0)*_gJ1:

I\/~-S.

(J\/~-~.)

NL2~Jl!1J!!I:0)~1~~d:IJ, J\/'"7-BW'l (~¥l) ;§:-7 v-ld=&G~h., A r "JJ)(L88_W) ;§:-J'fj(1J it It ~ 't (I:m 42) , il~)<7»)lvt=J::~)lmlln<7)I\/?-iJ~'<f;j~)*9o IIlUHt tt(7)~t=3«.~""?W( < tE~ ~\o
0

HAMMER, WHITE KEY (J\/?-Sm)

STOPPER (L88_W) (;<. t- '')J'{-)

FRAME (7 v-J,.)

Fig. 42 (~42)

36

02_CVP509_?t~~.jndd

36

--+-

-1CVP-509/CVP-509PE/CVP-509PM
25-2.

Spring
Place the keyboard assembly right side up. Fix key springs on the frame by setting one at each slit and pushing down once on each key spring. (Fig. 43) Be careful of the direction of the spring. It should be installed with its projecting end facing upward. (Fig. 43-1)

25-2.

:A7°1)/?'

NL2 ~:llH!~ ~~1~~1:::G"C j'tjfijh'=*i:::5th'n lP 0.:;\7°1) /7"0)7'G~}"\/Y-El~ (~~I) O)tJJi) ~,ij.i:::i';-;b-t':l, -lICfl:::fff! G~Ivl"7 i- - 1>.0) 7·y 7i:::~i)NitiTo (I'm 43) A 7° I) / 7'Q)«ij~ t:::)i~ L--r < f':· ~ ~'o A 7' I) /7·t;1:., ~ 43-1 Q)J:. oj t:::J:.1It~ii8 t:::1J~ J:. oj t:::1& ~J1'.ttt*"90

Fig. 43 (I:m 43)

Fig.43-1

(I:m 43-1)

25-3.

White Key (Black Key)


See procedure 8-10

25-3.

Sm

(~m)

8-1O~~~~ 25-4.
[260A] and the NL2 SW L ~ - I"NL2SWL~r~~i)Nit, [260A] e: [262A] O)-*~ 1*~~i)1~'itiTo

25-4.

NL2 SW L Circuit Board Tighten the five (5) screws marked screw marked board. (Fig. 37) [262A] to fix the NL2 SW L circuit

0);;j"'~5*

(I'm 37)

25-5.

NL2 SW M Circuit Board Tighten the four (4) screws marked [260B], the screw marked [262A] and the screw marked [262B] to fix the NL2 SW M circuit board. (Fig. 37) When installing the circuit boards, set it under hooks to align the triangle marks of the circuit board and projection parts of the frame as shown in figure 44.

25-5.

*
25-6.

NL2 SW M ~ - I"NL2 SW M s- - I, ~:EflZ i) 1tit, [260B] [262A] O)-*~ 1*, [262B] O);;j",~ It iTo (I'm 37) NL2SWM~-r~1&~H'.ttt~j!g,;1:.,

0) -* ~ 4 *, 1*~:EflZi)N

7v-L-¥1It1Jt:::;j;j

~ 7 "J ?1iL~ttjM.liiQ)6'X"-?ii-¥.!I:L~L--r<fE~~'o (~44)

n'~.:.

t Hi

25-6.

NL2 SW H Circuit Board Tighten the five (5) screws marked [260C] and the screw marked board. (Fig. 37) [262B] to fix the NL2 SW H circuit

NL2 SW H ~ - I"NL2 SW H ~ - r ~ ~ i) Nit, [260C] *e: [262B] O);;j",~ 1*~~i)1titiTo

O);;j", ~

5 (I'm 37)

Triangle mark (6 -::r Fig. 44 (I:m 44)

7)

37

02_CVP509_7tWI.indd 37

----1-

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