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Hin ti em mun to mt lng khun ca mt chi tit c dng tm v mun tch n lm hai na khun nhng khng bit cch thao tc trong SW. Bc no bit ch gip em vi! Cho bn : c nhiu cch to khun trong solid nhng ch to dc lng khun thi C1: To khun trong 1 part :bn v 1 hm khun (1 khi hp) , chn insert part ri chn part ca bn vo , t mate chi tit ca bn nm trong hm , chn solid body( design tree) chn 2 body ri kch chut phi chn combine ri chn subtract (tr ging trong cad) th l bn c lng khun trong hm, C2 :to khun trong 1 assembly bn v 1 hm khun (1 khi hp) , m 1 assembly, chn insert part ri chn part ca bn v hm vo t mate chi tit ca bn nm trong hm , kch vo hm ri chn edit component , chn cavity(hnh nh phn insert - molds) vy l dc C3 : lm khun bng cc lnh parting line, parting surface, tooling split .. trong molds , cch ny th c trong online tutoral chc thnh cng ! - Ngo Van Hien T phin bn SolidWorks 2006, cc chc nng thit k khun ca phn mm ny c nng cp ng k v khc hn cch lm t nhng phin bn trc. Bi tp trong Tutorial c phn hi rc ri khi din gii v a ra v d kh phc tp, i hi cu hnh my tnh kh mnh mi chy c, cng i hi ngi hc phi rt kin nhn mi hiu c. V vy trn thc t, vi phin bn mi, rt nhiu bn khng cn bit phi lm nh th no, khi m h kh quen cch lm c. gip cc bn lm quen vi k thut thit k khun mi, ti xin lm mt v d tht d hiu nh sau: Ta c nhim v thit k khun cho ci bnh xe chi lm bng nha nh th ny:

Su tm v tng hp

Created by BKMetalx

Hoc t theo v tr ch to th th ny:

Vi bnh xe ny, b khun gm hai phn l trn v di. Khi thit k bnh xe, c th ta cha lu tm lm ti vic s c n nh th no, c th l nhng mt no s do khun trn to ra v nhng mt no s do khun di to ra. Phn mm s gip ta phn chia nhim v to ra cc b mt sn phm

Su tm v tng hp

Created by BKMetalx

cho tng phn khun c th. A. Kim tra dc c: d tho sn phm ra khi khun, thnh ca n phi c xu hng gim dn chiu dy v pha mt phn khun. Vic kim tra ny s pht hin nhng mt no cha c dc. 1. Click Draft Analysis (thanh cng c Mold Tools). 2. Chn mt ta Top trong cy thit k cho Direction of Pull trong bng thuc tnh. Nu cn, click Reverse Direction mi tn hng ca mt (mi tn ) ch ln.

3. Di Analysis Parameters: a. t Draft Angle l 0.5. b. Chn Face classification. c. Click Calculate. 4. Click OK v click Yes gi cc mu ny trn m hnh. Bn s thy m hnh nh sau:

Su tm v tng hp

Created by BKMetalx

y, cc mt mu xanh l cy thuc v khun trn, cc mt thuc v khun di cn cc mt mu vng l cn c dc. Do cha c dc nn SW cha th quyt nh c rng nhng mt vng thuc v khun trn hay di v ta phi t quyt nh ly. B. To dc cho cc mt vng: 1. Click Draft (thanh cng c Mold Tools hoc Features). 2. Trong Bng thuc tnh, chn Parting lines trong Type of Draft. 3. t Draft Angle l 1. 4. Di Direction of Pull: Chn Top trong bng thit k. Nu cn, click Reverse Direction thy mi tn ca mt Top ch xung. 5. Vi Parting lines, chn tng cnh y m hnh, di cc mt vng m bn mun n s thuc khun di. 6. Click OK to dc.

Su tm v tng hp

Created by BKMetalx

7. Thc hin li th tc kim tra dc nh mc A. Bn s thy mu sc cc mt ca sn phm thay i nh sau:

Nh vy l ton b cc b mt trong lng bnh xe c mu , chng s u do khun di to nn. Su tm v tng hp

Created by BKMetalx

Cng lm li lnh Draft, nhng ln ny to dc cho cc mt vng m bn mun s thuc v khun trn. Khi thc hin lnh ny, lu rng mi tn ca mt Top ch ln. Sau kim tra li dc thy ton b cc mt ngoi ca bnh xe c mu xanh l cy, chng s do khun trn to nn. Kim tra li ton b m hnh, phi c kt qu nh sau:

C. Ly t l Dng cng c Scale p dng t l co ngt, b li lng cht do s b co khi ngui. Mi vt liu c h s gin n nhit khc nhau, thng thng bn c th nhp gi tr 1.01~1.10. Nh vy lng khun s hi ln hn sn phm mt cht, sn phm lc trong khun cn nng s c kch thc ging lng khun, nhng khi ngui th n s co v kch thc mong mun ca ngi thit k. D. Xc nh ng phn khun: Cng c Parting lines s kim sot dc mt ln na v to cc ng phn khun. Cc ng ny s tch b khun thnh cc mnh c v ci. 1. Click Parting lines (thanh cng c Mold Tools). 2. Chn Top trong bng thit k cho Direction of Pull trong Bng thuc tnh. Nu cn, click Reverse Direction mi tn ca mt Top hng ln. 3. t Draft Angle l 0.5. 4. Click Draft Analysis kim tra dc ca m hnh. Di Parting lines, cnh xc nh ng dn cho phn khun xut hin trong Edges. Di Message, mt thng ip cnh bo rng bn c th phi to cc b mt shut-off. y l b mt v cc l thng trn sn phm v to phn khun ti y, trong v d ny th l l ca bnh xe. 5. Click OK to ng phn khun. Su tm v tng hp

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E. To cc b mt lng khun ct khun thnh hai mnh, bn cn hai b mt hon chnh: mt b mt khun c v mt b mt khun ci, khng c c l thng no. Nu trn sn phm c l thng th trn mt khun d nhin cng c, khi ta cn dng cc mt mt Shut-off v kn cc l thng ny. v d ca chng ta, bnh xe c 1 l thng ti ch lp trc. 1. Click cng c Shut-off Surfaces (thanh cng c Mold Tools). Trong Bng thuc tnh, tt c cc l thng xut hin trong Edges. 2. Di Edges, chn nh sau: Knit: Lin kt tng b mt shut-off surface vo cc b mt lng khun. Filter loops: Lc ra nhng vng cnh khp kn khng phi xut hin nhng l hp l. Show callouts: Trong vng ha, callouts nhn din tng vng kho kn cc cnh vi kiu in y mc nh. Contact. 3. Click OK.

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Trong hnh minh ha, bn thy y l c mt mt mu xm, l mt v l. F. To mt phn khun Mc D mi ch xc nh ng phn khun, cc b mt phn khun c extrude t ng phn khun v chia b khun thnh cc mnh. 1. Click Parting Surfaces (thanh cng c Mold Tools). 2. Trong Bng thuc tnh, di Mold Parameters, chn Perpendicular to pull. 3. Di Parting Surface, t Distance l 10 cho b rng mt phn khun. 4. Di Options, chn Knit all surfaces v Show preview. 5. Click OK. Mt phn khun xut hin trong Parting Surface Bodies, di Surfaces Bodies trong bng thit k.

Su tm v tng hp

Created by BKMetalx

Trong hnh minh ha, bn thy y l c mt mt mu xm, l mt v l; mt phn khun l vnh trn mu xm bn ngoi. G. To khun To bc cho mt phn khun: lm iu ny, trc tin hy to mt mt tham chiu // v cch mt Top 10mm xung pha di.

Su tm v tng hp

Created by BKMetalx

l mt c vin trong minh ha. 1. Click Tooling Split (thanh cng c Mold Tools). Chn mt phng tham chiu ny, mt sketch m ra, hy v mt hnh trn ng knh 140mm ng tm vi bnh xe to bin dng khun.

Su tm v tng hp

Created by BKMetalx

2. Thot sketch. Trong Bng thuc tnh, xut hin nh sau: Shut-Off Surface1[1] di Core Shut-Off Surface1[2] di Cavity Parting Surface1 di Parting Surface 3. Di Block Size: t cc gi tr chiu cao tng phn khun cho ph hp. 4. Kim Interlock Surfaces to bc phn khun, t gi tr chiu cao v gc thch hp. Bc ny c tc dng dn hng v nh v chnh xc cc mnh khun v gim chi ph gia cng phn khun. 5. Click OK to cc mnh khun

Su tm v tng hp

Created by BKMetalx

Hnh ct ca b khun nh sau:

cho d nhn, c th gn mu sc v trong sut cho cc mnh khun:

Su tm v tng hp

Created by BKMetalx

V l bi hng dn nn ti phi din gii kh di dng nh vy, nhng nu cc bn thnh tho ri th thc ra lm mt thit k khun rt nhanh, v d ny ch cn 5 pht l xong. - DCL Lm theo hng dn ca anh DCL c ri, nhng ti bc cui cng khng bit lm sao tch dc 2 khun ra nh hnh mu. Nhn tin anh c th lm ci khun hon chnh lun c khng (tc l c ch cho nguyn liu vo + my ci bt cn thit gn ln my p)? Cm n. tch hai phn khun ra, c vi cch nh sau: 1. Trong mi trng Part: bn dng lnh Insert, Features, Move/Copy..., vi lnh ny, bn c th di chuyn v/hoc xoay cc khi m hnh n v tr

Su tm v tng hp

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thch hp. 2. Trong mi trng Assembly: Trc tin, bn a mi phn khun vo mt part ring ri lp chng trong mt Assembly. - Bn c th gn cc tng quan v tr cho cc phn khun ny chng tch ra. - Bn c th gn cc tng quan v tr cho cc phn khun ny chng lp chnh xc vi nhau ri dng lnh Insert, Exploded View tho ri cc phn khun ra. Bn cng c th to hot cnh tho lp khun cho sinh ng. Vic thm cc tiu tit nh l np liu, rnh gii nhit, chi tit lp rp... qu d vi cc cng c thng thng trong SW. Tuy nhin nhng tiu tit ny ph thuc vo vt liu, cng ngh v my p c th, khng in hnh v v th, ti khng lm trong v d trnh rm r. - DCL -

Su tm v tng hp