Standard Duty Carrier Parts Manual: 1080 Hykes Road Greencastle, PA 17225 Phone (717) 597-7111

STANDARD DUTY CARRIER
PARTS MANUAL
1080 Hykes Road

Greencastle, PA 17225
Phone (717) 597-7111
www.jerr-dan.com
5-376-000089
Rev 07 - June 01, 2010
2010 Jerr-Dan Corporation. All Rights Reserved.
5-376-000089
Rev 07 - 06/10
Standard Duty Carrier Parts Manual - Page 2

This manual covers the following Jerr-Dan Models:
NGAF
NGADF
NGAR
SPFR5T
NGAT
SRR6T-W
5 Ton Aluminum Pioneer Fixed Rail

5 Ton Aluminum Pioneer Dual Angle Fixed Rail
5 Ton Aluminum Pioneer Removable Rail
5 Ton Steel Panel Fixed Rail
5 Ton Aluminum Pioneer Transporter
6 Ton Premium Steel Removable Rail
WSRB
SPRR5T
RRSB
SLPB
STRB
SRRD6T
5 Ton Steel Rustler

5 Ton Steel Panel Removable Rail
5 Ton Steel Removable Rail B.I.C.
5 Ton Steel Shark
5 Ton Steel B.I.C. Transporter
6 Ton Premium Steel Shark
Jerr-Dan Corporation strives to provide information that is accurate, complete and useful. Descriptions and illustrative material contained
within this manual are as accurate as known at the time of publication and are subject to change, without notice, as a result of continuous
product improvements. Jerr-Dan reserves the right to amend the information in this document at any time without prior notice.
Information contained in this manual reflects how this vehicle was built at the factory. Modifications or additions by the distributor or owner are
not reflected in this manual.
This parts manual does not include service parts information for the commercial chassis (IHC, Ford, GM, etc.).
That information is provided by the chassis manufacturer.
When ordering parts, please refer to your units Sales Order Number, Serial Number and Model Number. This information is found on the
aluminum tag riveted to the front left corner of the deck as shown below:
MANUFACTURED BY
An Oshkosh Corporation Company
SERIAL NO.
MODEL NO.
VEHICLE
IDENT. NO.
167
Additional or replacement manuals can be ordered by calling Jerr-Dan Parts at 717-597-7111.

Price and availability will be quoted at time of the request.
Please report comments and/or errors by contacting Jerr-Dan Corporations Technical Publications Department by e-mail at
technicalpublications@jerr-dan.com or by FAX on 717-593-2362.
Manufactured under one or more of the following patents: 5,133,633; 5,575,606; 5,697,741; 5,951,235; 6,231,294 B1; 6,315,515 B1;
6,336,783 B1; 6,447,239 B2 and 7,264,305 B2 with other Patents Pending.
Jerr-Dan and the Jerr-Dan logo are registered trademarks and Run Hard is a service mark of Jerr-Dan Corporation, Greencastle, PA USA.
The material in this document is confidential and the property of Jerr-Dan Corporation. No part of this document may be photocopied,
reproduced or translated to another language without the express written consent of Jerr-Dan Corporation.
INDEX
DESCRIPTION
PAGE
Deck - 5 Ton Aluminum Fixed Rail (NGAF) .............................................................................. 6 - 7

Deck - 5 Ton Aluminum Dual Angle Fixed Rail (NGADF) ........................................................ 8 - 9
Deck - 5 Ton Aluminum Removable Rail (NGAR) ................................................................ 10 - 11
Deck - 5 Ton Aluminum Transporter (NGAT) ...................................................................... 12 - 13
Deck - 5 Ton Steel Rustler (WSRB) .................................................................................... 14 - 15
Deck - 5 Ton Steel Panelized Removable Rail (SPRR5T) ................................................... 16 - 17
Deck - 5 Ton Steel Panelized Shark (SPRRD5T) ................................................................ 18 - 19
Deck - 5 Ton Steel Panelized Fixed Rail (SPFR5T) ............................................................. 20 - 21
Deck - 5 Ton Steel Removable Rail (RRSB) ........................................................................ 22 - 23
Deck - 5 Ton Steel Shark (SLPB) ......................................................................................... 24 - 26
Deck - 5 Ton Steel Transporter (STRB) .............................................................................. 26 - 27
Deck - 6 Ton Steel Removable Rail (SRR6T-W) .................................................................. 28 - 29
Deck - 6 Ton Steel Shark (SRRD6T-W) ............................................................................... 30 - 31
Steel Bolt-In Keyslots ........................................................................................................... 32 - 33
Adjustable Roll Cylinder Bracket - Deck ............................................................................. 34 - 35
Standard Bolt-On Headboard .............................................................................................. 36 - 37
Deluxe Bolt-On Headboard ................................................................................................. 38 - 39
Bucket Rest Headboard ...................................................................................................... 40 - 41
Stationary Headboard .......................................................................................................... 42 - 43
Worm Gear Winch ............................................................................................................... 44 - 45
Planetary Gear Winch .......................................................................................................... 46 - 47
Worm Gear Winch Cable Roller / Tensioner Plate .............................................................. 48 - 49
Planetary Gear Winch Cable Roller / Tensioner Plate ........................................................ 50 - 51
Manual Remote Free Spool - Bolt-On Headboard .............................................................. 52 - 53
Manual Remote Free Spool - Stationary Headboard .......................................................... 54 - 55
Manual Remote Air Free Spool ............................................................................................ 56 - 57
Subframe (Outboard Tllt Cylinders) .................................................................................... 58 - 59
Subframe (Inboard Tllt Cylinders) ....................................................................................... 60 - 61
Hold Down (Outboard Tilt Cylinders) .................................................................................. 62 - 63
Hold Down (Inboard Tilt Cylinders) ..................................................................................... 64 - 65
Slide Pad
........................................................................................................................ 66 - 67
Mud Flap
........................................................................................................................ 68 - 69
Mud Flap - Ford F550 & Dodge Ram 5500 .......................................................................... 70 - 71
Final Assembly ..................................................................................................................... 72 - 73
Final Assembly - Galvanized Subframe ............................................................................. 74 - 75
Ford F550 Frame Reinforcement and Spring Spacers ...................................................... 76 - 77
Ford F550 Subframe Modifications ..................................................................................... 78 - 79
GM C4500/5500 Subframe Modifications ........................................................................... 80 - 81
GM C4500/5500 Brake Cable Rework and Rear Fuel Tank Modification .......................... 82 - 83
Dodge Ram 5500 Frame Reinforcement ............................................................................. 84 - 85
Dodge Ram 5500 Brake Cable Rework .............................................................................. 86 - 87
Dodge Ram 5500 Fuel Tank Hose Install ............................................................................. 88 - 89
Isuzu NRR Frame Reinforcement - 21 Deck ...................................................................... 90 - 91
Hydraulic Reservoir and Toolbox / Basket ......................................................................... 92 - 97
DESCRIPTION
PAGE
Toolbox
........................................................................................................................ 98 - 99
Toolbox Shelf ................................................................................................................... 100 - 101
Toolbox Light ................................................................................................................... 102 - 103
Toolbox Top Stowage Tray and Marker Lights ............................................................. 104 - 105
Dual Controls - 3 Bank .................................................................................................... 106 - 107
Dual Controls - 4 Bank .................................................................................................... 108 - 109
Dual Controls - 5 Bank ...................................................................................................... 110 - 111
Dual Controls - 6 Bank ..................................................................................................... 112 - 113
Dual Controls - 7 Bank ..................................................................................................... 114 - 115
Hydraulic Components - Standard .................................................................................. 116 - 117
Hydraulic Components - Standard (Hose Track) ........................................................... 118 - 119
Hydraulic Components - Hose Routing / Mounting (Ford, GM & IHC) .......................... 120 - 121
Hydraulic Components - Hose Routing / Mounting (Dodge) ......................................... 122 - 123
Hydraulic Components - IRL Wheel Lift w/ Manual Grids ............................................ 124 - 125
Hydraulic Components - IRL Wheel Lift w/ Hydraulic Grids ......................................... 126 - 127
Hydraulic Components - ZOD Wheel Lift w/ Manual Grids .......................................... 128 - 129
Hydraulic Components - ZOD Wheel Lift w/ Hydraulic Grids ...................................... 130 - 131
Hydraulic Components - Stabilizer ................................................................................. 132 - 133
Hydraulic Components - Stabilizer w/ Reese Hitch Rcrv or Pintle Hitch Mtg Plate ..... 134 - 135
Hydraulic Components - Stabilizer w/ Hydraulic Extend Pintle Hitch Mtg Plate ........... 136 - 137
Hydraulic Components - IRL Tow Option ....................................................................... 138 - 139
Hydraulic Components - Hydraulic Extend Tow Option ................................................ 140 - 141
Electrical Components - Standard w/ Bolt-On Headboard ........................................... 142 - 143
Electrical Components - Standard w/ Stationary Headboard ....................................... 144 - 145
Deck Marker Lights ......................................................................................................... 146 - 147
Headboard Side Marker Lights ....................................................................................... 148 - 149
Electrical Components - Optional ................................................................................... 150 - 151
Additional Deck Marker Lights ........................................................................................ 152 - 153
IRL Wheel Lift .................................................................................................................. 154 - 155
ZOD Wheel Lift ................................................................................................................ 156 - 157
Manual L-Arm Wheel Lift Grid ........................................................................................ 158 - 159
Manual T37 Pivoting Wheel Lift Grid .............................................................................. 160 - 161
Hydraulic Wheel Lift Grid ............................................................................................... 162 - 167
Hydraulic Rear Dock Stabilizer ....................................................................................... 168 - 169
Stabilizer w/ Reese Hitch Receiver ............................................................................... 170 - 171
Stabilizer w/ Manual Extend Pintle Hitch Mounting Plate ............................................... 172 - 173
Stabilizer w/ Hydraulic Extend Pintle Hitch Mounting Plate ........................................... 174 - 175
Ball Hitch Mounting Plate - IRL ........................................................................................ 176 - 177
Ball Hitch Mounting Plate - Hydraulic Extend ................................................................. 178 - 179
Ball Hitch Mounting Plate - Manual Extend ..................................................................... 180 - 181
Pintle Hitch Mounting Plate - IRL ..................................................................................... 182 - 183
Pintle Hitch Mounting Plate - Hydraulic Extend .............................................................. 184 - 185
Pintle Hitch Mounting Plate - Manual Extend .................................................................. 186 - 187
Towbar - IRL ................................................................................................................... 188 - 189
5-376-000089
Rev 07 - 06/10
INDEX
DESCRIPTION
PAGE
Towbar - Hydraulic Extend ............................................................................................ 190 - 191

Roll Cylinder Assembly ................................................................................................... 192 - 193
Tilt Cylinder Assembly 5 Ton (Outboard) ....................................................................... 194 - 195
Tilt Cylinder Assembly 6 Ton (Outboard) ....................................................................... 196 - 197
Tilt Cylinder Assembly (Inboard) .................................................................................... 198 - 199
Wheel Lift Extend Cylinder Assembly ............................................................................ 200 - 201
IRL Cylinder Assembly........ ............................................................................................ 202 - 203
ZOD Cylinder Assembly ................................................................................................. 204 - 205
Stabilizer Cylinder Assembly .......................................................................................... 206 - 207
Tow Option Hydraulic Extend Cylinder Assembly ......................................................... 208 - 209
Lightbars
.................................................................................................................... 210 - 211
Switch Panels ................................................................................................................. 212 - 213
Work Lights ................................................................................................................... 214 - 215
Bolt-On D-Rings .............................................................................................................. 216 - 217
Remote Control Operation(s) ......................................................................................... 218 - 221
Remote Throttle Control .................................................................................................. 222 - 223
Glad Hands and 7-Way Connector ................................................................................ 224 - 225
Air Supply Disconnect .................................................................................................... 226 - 227
Jump Start Kit ................................................................................................................... 228 - 229
Folding Deck Ladder ....................................................................................................... 230 - 231
Chains and Straps .......................................................................................................... 232 - 233
Towing Safety Tools ....................................................................................................... 234 - 235
Decals
................................................................................................................... 236 - 237
Accessory Equipment .................................................................................................... 238 - 239
Hydraulic Schematic ....................................................................................................... 240 - 248
Electrical Schematic .................................................................................................................. 249
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Rev 07 - 06/10
THIS PAGE INTENTIONALLY LEFT BLANK
5-376-000089
Rev 07 - 06/10
DECK - 5 TON ALUMINUM FIXED RAIL (NGAF)

ITEM
1
PART NO.
3097000655
3097000656
3097000665
3097000666
3097000675
3097000676
7679000017
DESCRIPTION
QTY
19 Deck - 96 wide
19 Deck - 102 wide
20 Deck - 96 wide
20 Deck - 102 wide
21 Deck - 96 wide
21 Deck - 102 wide
Chain Tray Mat
5-376-000089
Rev 07 - 06/10
DECK - 5 TON ALUMINUM FIXED RAIL (NGAF)
21 deck shown
5-376-000089
Rev 07 - 06/10
DECK - 5 TON ALUMINUM DUAL ANGLE FIXED RAIL (NGADF)

ITEM
1
PART NO.
3097000661
3097000662
3097000671
3097000672
3097000681
3097000682
7679000017
DESCRIPTION
QTY
19 Deck - 96 wide
19 Deck - 102 wide
20 Deck - 96 wide
20 Deck - 102 wide
21 Deck - 96 wide
21 Deck - 102 wide
Chain Tray Mat
5-376-000089
Rev 07 - 06/10
DECK - 5 TON ALUMINUM DUAL ANGLE FIXED RAIL (NGADF)
21 deck shown
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10
DECK - 5 TON ALUMINUM REMOVABLE RAIL (NGAR)

ITEM
1
PART NO.
3097000653
3097000654
3097000663
3097000664
3097000673
3097000674
7679000017
DESCRIPTION
QTY
19 Deck - 96 wide
19 Deck - 102 wide
20 Deck - 96 wide
20 Deck - 102 wide
21 Deck - 96 wide
21 Deck - 102 wide
Chain Tray Mat
ITEM
DESCRIPTION
QTY
Standard Aluminum Removable Rails:

10
11
12
PART NO.
13
14
15
50
51
52
53
54
55
56
57
3017000121
3017000122
3017000127
3017000129
3017000128
3017000130
7661000055
7120000005
Angle Assembly LH Front

Angle Assembly RH Front
Angle Assembly LH Rear (19 & 20 decks)
Angle Assembly LH Rear (21 deck)
Angle Assembly RH Rear (19 & 20 decks)
Angle Assembly RH Rear (21 deck)
U-Nut
Capscrew, 0.50-13NC x 2.50
4017001699
4017001700
4017001705
4017001707
4017001706
4017001708
7115183664
8411080102
4706006228
7660182601
Parts Breakdown of Angle Assemblies

Angle LH Front
Angle RH Front
Angle LH Rear (19 & 20 decks)
Angle LH Rear (21 deck)
Angle RH Rear (19 & 20 decks)
Angle RH Rear (21 deck)
Carriage Bolt, 0.50-13NC x 4.50
Extrusion
Plate
Locknut, 0.50-13NC
1
1
1
1
12
10
1
1
20
10
10
20
DECK - 5 TON ALUMINUM REMOVABLE RAIL (NGAR)

11
51
13
53
54
55
56
10
57
50
12
52
1
15
14
15
14
21 deck shown
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10
DECK - 5 TON ALUMINUM TRANSPORTER (NGAT)

ITEM
1
2
3
4
PART NO.
3097000657
3097000659
3097000658
3097000660
3097000667
3097000669
3097000668
3097000670
3097000677
3097000679
3097000678
3097000680
7679000017
Contact Parts
7786000007
DESCRIPTION
19 Deck - 95 wide, 12 X-mem spacing
Chain Tray Mat
Keruing Board
Screw, 0.31-18NC x 2.00
QTY
ITEM
PART NO.
QTY
Standard Aluminum Removable Rails:

10
11
12
13
14
15
2
A/R
A/R
DESCRIPTION
50
51
52
53
54
55
56
57
3017000121
3017000122
3017000127
3017000129
3017000128
3017000130
7661000055
7120000005

U-Nut
4017001699
4017001700
4017001705
4017001707
4017001706
4017001708
7115183664
8411080102
4706006228
7660182601

Angle LH Front
Angle RH Front
Extrusion
Plate
Locknut, 0.50-13NC
1
1
1
1
12
10
1
1
20
10
10
20
DECK - 5 TON ALUMINUM TRANSPORTER (NGAT)

11
51
13
53
54
55
4
56
3
57
10
50
12
14
52
1
15
15
14
21 deck shown
5-376-000089
Rev 07 - 06/10
DECK - 5 TON STEEL RUSTLER (WSRB)

ITEM
1
PART NO.
3097000758
3097000757
3097000756
3097000755
3097000754
3097000753
DESCRIPTION
QTY
19 Deck - 96 wide
19 Deck - 102 wide
20 Deck - 96 wide
20 Deck - 102 wide
21 Deck - 96 wide
21 Deck - 102 wide
5-376-000089
Rev 07 - 06/10
DECK - 5 TON STEEL RUSTLER (WSRB)
21 deck shown
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10
DECK - 5 TON STEEL PANELIZED REMOVABLE RAIL (SPRR5T)

ITEM
1
PART NO.
3097000735
3097000736
3097000733
3097000734
3097000711
3097000732
DESCRIPTION
QTY
19 Deck - 96 wide
19 Deck - 102 wide
20 Deck - 96 wide
20 Deck - 102 wide
21 Deck - 96 wide
21 Deck - 102 wide
ITEM
PART NO.
DESCRIPTION
QTY
Standard Steel Tubular Removable Rails:

10
11
12
13
3017000259
3017000260
3017000262
3017000261
7115181050
7701000033
Rail Weldment Front (19 & 20 decks)

Rail Weldment Front (21 deck)
Rail Weldment Rear (19 & 20 decks)
Rail Weldment Rear (21 deck)
End Cap
2
2
10
4
Optional Aluminum Removable Rails:

20
21
22
23
24
25
50
51
52
53
54
55
56
57
3017000121
3017000122
3017000127
3017000129
3017000128
3017000130
7661000055
7120000005

U-Nut
4017001699
4017001700
4017001705
4017001707
4017001706
4017001708
7115183664
8411080102
4706006228
7660182601

Angle LH Front
Angle RH Front
Extrusion
Plate
Locknut, 0.50-13NC
1
1
1
1
12
10
1
1
20
10
10
20
DECK - 5 TON STEEL PANELIZED REMOVABLE RAIL (SPRR5T)

50 L H FRONT ALUM
51 R H FRONT ALUM-(SHOWN)
20 L H FRONT ALUM
52 L H REAR ALUM
53 R H REAR ALUM-(SHOWN)
22 L H REAR ALUM
54
13
55
56
57
10
13
11
25
24
1
12
21 deck shown with standard removable steel rails on left side and optional aluminum removable rails on right side
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10
DECK - 5 TON STEEL PANELIZED SHARK (SPRRD5T)

ITEM
1
PART NO.
3097000740
3097000746
3097000741
3097000747
3097000742
3097000748
3017000135
3017000137
3017000139
3017000136
3017000138
3017000140
7661000055
7661000055
7120000005
6
7
8
9
10
7120000005
4178000874
4178000873
7115181223
7950180161
7660182601
DESCRIPTION
19 Deck - 96 wide
19 Deck - 102 wide
20 Deck - 96 wide
20 Deck - 102 wide
21 Deck - 96 wide
21 Deck - 102 wide
Angle Assembly LH (19 deck)
Angle Assembly RH (19 deck)
U-Nut (19 & 20 decks)
U-Nut (21 deck)
(19 & 20 decks)
Capscrew, 0.50-13NC x 2.50 (21 deck)
Bracket, LH
Bracket, RH
Screw, 0.50-13NC x 1.50
Flatwaher, 0.50 ID
Locknut, 0.50-13NC
QTY
1
ITEM
50
51
1
52
10
1
1
4
4
4
4017001713
4017001715
4017001717
4017001714
4017001716
4017001718
7115183664
7115183664
8
10
8
PART NO.
53
8411080102
54
4706006228
55
7660182601
DESCRIPTION
Angle LH (19 deck)
Angle LH (20 deck)
Angle RH (21 deck)
Angle LH (19 deck)
Angle LH (20 deck)
Angle RH (21 deck)
(19 & 20 decks)
(21 deck)
Extrusion (19 & 20 decks)
Extrusion (21 deck)
Plate (19 & 20 decks)
Plate (21 deck)
Locknut, 0.50-13NC (19 & 20 decks)
Locknut, 0.50-13NC (21 deck)
QTY
1
16
20
8
10
8
10
16
20
DECK - 5 TON STEEL PANELIZED SHARK (SPRRD5T)

3
51
52
53
54
55
8
7
2
50
10
10
4
21 deck shown
5-376-000089
Rev 07 - 06/10
DECK - 5 TON STEEL PANELIZED FIXED RAIL (SPFR5T)

ITEM
1
2
3
4
5
PART NO.
3097000735
3097000736
3097000733
3097000734
3097000711
3097000732
7115160864
7950160161
7660162601
2729000038
2729000037
DESCRIPTION
19 Deck - 96 wide
19 Deck - 102 wide
20 Deck - 96 wide
20 Deck - 102 wide
21 Deck - 96 wide
21 Deck - 102 wide
Flatwasher, 0.38 ID
Locknut, 0.38-16NC
Permanent Raised Rails (19 & 20 decks)
Permanent Raised Rails (21 decks)
QTY
1
*
*
*
1
1
5-376-000089
Rev 07 - 06/10
DECK - 5 TON STEEL PANELIZED FIXED RAIL (SPFR5T)
4
3
21 deck shown
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10
DECK - 5 TON STEEL REMOVABLE RAIL (RRSB)

ITEM
1
PART NO.
3097000743
3097000647
3097000744
3097000648
3097000745
3097000649
DESCRIPTION
QTY
19 Deck - 96 wide
19 Deck - 102 wide
20 Deck - 96 wide
20 Deck - 102 wide
21 Deck - 96 wide
21 Deck - 102 wide
ITEM
PART NO.
DESCRIPTION
QTY

10
11
12
13
3017000259
3017000260
3017000262
3017000261
7115181050
7701000033

End Cap
2
2
10
4

20
21
22
23
24
25
50
51
52
53
54
55
56
57
3017000121
3017000122
3017000127
3017000129
3017000128
3017000130
7661000055
7120000005

U-Nut
4017001699
4017001700
4017001705
4017001707
4017001706
4017001708
7115183664
8411080102
4706006228
7660182601

Angle LH Front
Angle RH Front
Extrusion
Plate
Locknut, 0.50-13NC
1
1
1
1
10
10
1
1
20
10
10
20
DECK - 5 TON REMOVABLE RAIL STEEL (RRSB)

50 L H FRONT ALUM
20 L H FRONT ALUM
52 L H REAR ALUM
22 L H REAR ALUM
13
54
55
56
57
10
13
11
24
1
25
12
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10
DECK - 5 TON STEEL SHARK (SLPB)

ITEM
1
4
5
6
7
8
9
10
PART NO.
3097000721
3097000722
3097000723
3017000135
3017000137
3017000139
3017000136
3017000138
3017000140
7661000055
7661000055
7120000005
7120000005
4178000874
4178000873
7115181223
7950180161
7660182601
DESCRIPTION
19 Deck , 6 Ton, 102 wide
U-Nut (21 deck)
(19 & 20 decks)
Bracket, LH
Bracket, RH
Screw, 0.50-13NC x 1.50
Flatwaher, 0.50 ID
Locknut, 0.50-13NC
QTY
ITEM
PART NO.
QTY
1
50
1
51
1
52
8
10
8
10
1
1
4
4
4
DESCRIPTION
4017001713
4017001715
4017001717
4017001714
4017001716
4017001718
7115183664
7115183664
53
8411080102
54
4706006228
7660182601
Angle LH (19 deck)

Angle LH (20 deck)
Angle RH (21 deck)
Angle LH (19 deck)
Angle LH (20 deck)
Angle RH (21 deck)
(19 & 20 decks)
(21 deck)
Extrusion (21 deck)
Plate (21 deck)
16
20
8
10
8
10
16
20
DECK - 5 TON STEEL SHARK (SLPB)

3
51
52
53
54
55
8
7
50
8
4
6
9
10
5
4
21 deck shown
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10
DECK - 5 TON STEEL TRANSPORTER (STRB)

ITEM
1
2
3
PART NO.
3097000724
3097000725
3097000726
3097000727
3097000728
3097000729
Contact Parts
7786000007
DESCRIPTION
Keruing Board
Screw, 0.31-18NC x 2.00
QTY
ITEM
PART NO.
QTY

10
11
A/R
A/R
DESCRIPTION
12
13
3017000259
3017000260
3017000262
3017000261
7115181050
7701000033

End Cap
2
2
10
4

20
21
22
23
24
25
50
51
52
53
54
55
56
57
3017000121
3017000122
3017000127
3017000129
3017000128
3017000130
7661000055
7120000005

U-Nut
4017001699
4017001700
4017001705
4017001707
4017001706
4017001708
7115183664
8411080102
4706006228
7660182601

Angle LH Front
Angle RH Front
Extrusion
Plate
Locknut, 0.50-13NC
1
1
1
1
10
10
1
1
20
10
10
20
DECK - 5 TON STEEL TRANSPORTER (STRB)

50 L H FRONT ALUM
20 L H FRONT ALUM
52 L H REAR ALUM
22 L H REAR ALUM
54
13
55
56
57
10
13
11
25
24
12
21 deck shown with optional removable steel rails on left side and optional aluminum removable rails on right side
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10
DECK - 6 TON STEEL REMOVABLE RAIL (SRR6T-W)

ITEM
1
PART NO.
3097000647
3097000648
3097000649
DESCRIPTION
19 Deck, 6 Ton, 102 wide
QTY
ITEM
PART NO.
DESCRIPTION
QTY

10
11
12
13
3017000259
3017000260
3017000262
3017000261
7115181050
7701000033

End Cap
2
2
10
4

20
21
22
23
24
25
50
51
52
53
54
55
56
57
3017000121
3017000122
3017000127
3017000129
3017000128
3017000130
7661000055
7120000005

U-Nut
4017001699
4017001700
4017001705
4017001707
4017001706
4017001708
7115183664
8411080102
4706006228
7660182601

Angle LH Front
Angle RH Front
Extrusion
Plate
Locknut, 0.50-13NC
1
1
1
1
10
10
1
1
20
10
10
20
DECK - 6 TON STEEL REMOVABLE RAIL (SRR6T-W)

50 L H FRONT ALUM
20 L H FRONT ALUM
52 L H REAR ALUM
22 L H REAR ALUM
13
54
55
56
57
10
13
11
24
1
25
12
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10
DECK - 6 TON STEEL SHARK (SRRD6T-W)

ITEM
1
4
5
6
7
8
9
10
PART NO.
3097000721
3097000722
3097000723
3017000135
3017000137
3017000139
3017000136
3017000138
3017000140
7661000055
7661000055
7120000005
7120000005
4178000874
4178000873
7115181223
7950180161
7660182601
DESCRIPTION
U-Nut (21 deck)
(19 & 20 decks)
Bracket, LH
Bracket, RH
Screw, 0.50-13NC x 1.50
Flatwaher, 0.50 ID
Locknut, 0.50-13NC
QTY
ITEM
PART NO.
QTY
1
50
1
51
1
52
8
10
8
10
1
1
4
4
4
DESCRIPTION
4017001713
4017001715
4017001717
4017001714
4017001716
4017001718
7115183664
7115183664
53
8411080102
54
4706006228
7660182601
Angle LH (19 deck)

Angle LH (20 deck)
Angle RH (21 deck)
Angle LH (19 deck)
Angle LH (20 deck)
Angle RH (21 deck)
(19 & 20 decks)
(21 deck)
Extrusion (21 deck)
Plate (21 deck)
16
20
8
10
8
10
16
20
DECK - 6 TON STEEL SHARK (SRRD6T-W)

3
51
52
53
54
55
8
7
50
8
4
6
9
10
5
4
21 deck shown
5-376-000089
Rev 07 - 06/10
STEEL BOLT-IN KEYSLOTS

ITEM
PART NO.
DESCRIPTION
QTY
1
2
3
4
4706005551
7115181223
7660182601
7950180153
Aluminum Decks
Keyslot Plate
Screw, 0.50-13NC x 1.50 Flat Head
Locknut, 0.50-13NC
Flatwasher, 0.50 ID
1
4*
4*
4*
1
2
3
4
4706005551
7114181218
7950180153
7660182601
Steel Panel Decks

Keyslot Plate
Flatwasher, 0.50 ID
Locknut, 0.50-13NC
1
4*
4*
4*
* Quantities are per Item #1
5-376-000089
Rev 07 - 06/10
STEEL BOLT-IN KEYSLOTS
1
1
4
3
3
ALUMINUM DECKS
4
STEEL PANEL DECKS
5-376-000089
Rev 07 - 06/10
ADJUSTABLE ROLL CYLINDER BRACKET - DECK

ITEM
1
2
3
PART NO.
3017000103
7115221650
7660222601
DESCRIPTION
Roll Cylinder Angle
Nut, 0.75-10NC, Nyloc
QTY
1
4
4
5-376-000089
Rev 07 - 06/10
ADJUSTABLE ROLL CYLINDER BRACKET - DECK
2
1
5-376-000089
Rev 07 - 06/10
STANDARD BOLT-ON HEADBOARD

ITEM
1
PART NO.
3241000237
3241000238
3241000242
3241000239
3241000243
3241000240
3241000244
2
3
4
5
6
4796000037
7105201650
7950200152
7660200035
4686000295*
4686000296*
4686000301*
4686000302*
7
8
4892000008*
4892000009*
7759000022*
DESCRIPTION
Standard Headboard Weld - 36.50
(w/ std remote free spool)
(w/ air remote free spool)
Gasket
Capscrew, 0.63-18NF x 2.00
Flatwasher, 0.63 ID
Nut, 0.63-18NF
Panel (36.50 or 45.50 headboard
w/ std remote free spool)
w/std remote free spool)
Panel (45.50 headboard
w/ air remote free spool)
Tape (36.50 or 45.50 headboard)
Pop Rivet
* included with Standard Headboard Weld
QTY
1
2
4
4
2
1
4
8
5-376-000089
Rev 07 - 06/10
STANDARD BOLT-ON HEADBOARD
7
2
4
4
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10
DELUXE BOLT-ON HEADBOARD

ITEM
1
PART NO.
3241000245
3241000246
3241000249
3241000247
3241000250
3241000248
3241000251
2
3
4
5
6
4796000037
7105201650
7950200152
7660200035
4686000295*
4686000296*
4686000301*
4686000302*
7
8
4892000008*
4892000009*
7759000022*
DESCRIPTION
Deluxe Headboard Weld - 36.50
Gasket
Flatwasher, 0.63 ID
Nut, 0.63-18NF
Panel (45.50 headboard
Pop Rivet
* included with Deluxe Headboard Weld
QTY
1
ITEM
9
10
11
2
4
4
2
1
4
8
PART NO.
3391000020
3391000021
3391000017
3391000022
4796000003
7759000015
DESCRIPTION
Screen Weld (36.50 headboard)
Gasket
Rivet
QTY
1
1
6
DELUXE BOLT-ON HEADBOARD

10
1
11
7
3
6
7
2
8
4
3
5-376-000089
Rev 07 - 06/10
BUCKET REST HEADBOARD

ITEM
PART NO.
1
2
3
4
3636000078
7115161050
7660161600
7950160160
DESCRIPTION
Lightbar Mount
Capscrew, 0.38"-16NC x 1.25"
Locknut, 0.38"-16NC
Flatwasher, 0.38 ID
QTY
2
4
4
4
5-376-000089
Rev 07 - 06/10
BUCKET REST HEADBOARD
1
4
4
4
3
5-376-000089
Rev 07 - 06/10
STATIONARY HEADBOARD
ITEM
1
2
3
4
5
6
7
8
9
PART NO.
3241000161
3241000162
3241000163
7105181650
7950180153
7660182333
3391000014
3391000017
3391000018
4796000003
7759000015
4705000607
4705000608
DESCRIPTION
Stationary Headboard Weld - 57.00
Capscrew, 0 .50-20NF x 2.00
Flatwasher, 0.50 ID
Locknut, 0.50-20NF
Gasket
Rivet
Shim - 0.25
Shim - 0.12
QTY
1
8
8
8
1
1
6
A/R
A/R
5-376-000089
Rev 07 - 06/10
STATIONARY HEADBOARD
6
7
3
2
9
5
7
7
5-376-000089
Rev 07 - 06/10
WORM GEAR WINCH

ITEM
1
PART NO.
7970000121
7970000142
7970000123
7970000140
2
3
4
5
7626000014
7115181250
7950180400
7115181464
7115182864
7115181864
7115183264
7115181864
7115183264
7115182264
7115183664
7
8
9
10
7950180153
7660182601
4062000318
7248000063
7248000064
DESCRIPTION
Winch - 8,000 lb Worm Gear
Orbit Motor
Lockwasher, 0.50 ID
(steel decks)
(steel transporters)
(aluminum decks)
(aluminum transporters)
(steel decks)
Carriage, 0.50-13NC x 4.00
(aluminum decks)
Flatwasher, 0.50 ID
Locknut, 0.50-13NC
Bar (transporters only)
Cable, 0.38 dia x 56 (8,000lb winch)
Cable, 0.44 dia x 56 (10,000lb winch)
Refer to manufacturers manual for winch parts list
QTY
1
1
2
2
3
4
4
2
1
5-376-000089
Rev 07 - 06/10
WORM GEAR WINCH

8
7
2
1
4
3
9
Item #10, Winch Cable, not shown
8,000 lb winch shown on transporter deck
5-376-000089
Rev 07 - 06/10
PLANETARY GEAR WINCH

ITEM
PART NO.
7970000056
7115181464
7115182864
7115181864
7115183264
7115181864
7115183264
7115182264
7115183664
4
5
6
7
7950180153
7660182601
4062000318
7248000063
DESCRIPTION
Winch - 8,000 lb Planetary Gear
(steel decks)
(aluminum decks)
(steel decks)
Carriage, 0.50-13NC x 4.00
(aluminum decks)
Flatwasher, 0.50 ID
Locknut, 0.50-13NC
Bar (transporters only)
Cable, 0.38 dia x 56
Refer to manufacturers manual for winch parts list
QTY
1
3
4
4
2
1
5-376-000089
Rev 07 - 06/10
PLANETARY GEAR WINCH

5
4
1
6
Item #7, Winch Cable, not shown
8,000 lb winch shown on transporter deck
5-376-000089
Rev 07 - 06/10
WORM GEAR WINCH CABLE ROLLER GUIDE / TENSIONER PLATE

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO.
3178000433*
7115181464
7950180153
7660182601
4706003766
7843000035
4912000130*
4806000014*
4912000394*
4806000011*
7209000011*
7949000034*
7754000022*
DESCRIPTION
QTY
Bracket Weld
Flatwasher, 0.50 ID
Locknut, 0.50-13NC
Plate
Spring
Roller
Shaft
Roller
Shaft
Bushing
Spacer
Retaining Ring
* also available in Cable Guide / Tensioner Assembly, P/N 3249000036
1
4
4
4
1
2
1
1
2
2
6
4
6
5-376-000089
Rev 07 - 06/10
WORM GEAR WINCH CABLE ROLLER GUIDE / TENSIONER PLATE

6
13
10
13
8
13
12
12
11
7
11
9
11
3
4
8,000 lb winch shown
5-376-000089
Rev 07 - 06/10
PLANETARY GEAR WINCH CABLE ROLLER GUIDE / TENSIONER PLATE

ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NO.
3178000347
7115181050
7115180850
7950180153
4706003792
7843000035
4912000345*
4691000421*
7209000011*
7949000034*
7754000022*
DESCRIPTION
QTY
Bracket Weld
Flatwasher, 0.50 ID
Plate
Spring
Roller
Shaft
Bushing
Spacer
Retaining Ring
* also available in Cable Guide / Tensioner Assembly, P/N 3249000019
1
2
4
6
1
2
1
1
2
2
2
5-376-000089
Rev 07 - 06/10
PLANETARY GEAR WINCH CABLE ROLLER GUIDE / TENSIONER PLATE

6
5
4
3
9
7
11
8
10
8,000 lb winch shown
5-376-000089
Rev 07 - 06/10
MANUAL REMOTE FREE SPOOL - BOLT-ON HEADBOARD

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
4587000004*
4209000328*
7082000010*
7950180161*
7309000002*
7691000046*
7660182631*
7950180143*
4763000348*
7660180234*
4178000673*
7115150850*
7950150161*
7660152601*
4209000147*
4209000145*
7690051274*
7949000030*
7843000027*
7551000017*
4632000009*
DESCRIPTION
Lever
Bushing
Nylon Washer
Flatwasher, 0.50 ID
Coupling
Clevis Pin
Locknut, 0.50-20NF
Flatwasher, 0.50 ID
Rod
Nut, 0.50-20NF
Bracket
Flatwasher, 0.31 ID
Locknut, 0.31-18NC
Bushing (worm gear winch)
Bushing (planetary gear winch)
Pin
Nylon Washer
Spring
Knob
Trim Lok
* also available in complete Remote Free Spool Installation:

P/N 2970000021 for 8,000 / 10,000 lb worm gear winch
P/N 2970000019 for 8,000 lb planetary gear winch
QTY
1
1
2
1
1
1
1
2
1
1
1
2
4
2
1
2
1
1
1
1
5-376-000089
Rev 07 - 06/10
MANUAL REMOTE FREE SPOOL - BOLT-ON HEADBOARD
20
13
12
4
7
3
2
16
10
1
3
9
8
16
18
14
13
15
17
11
19
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10
MANUAL REMOTE FREE SPOOL - STATIONARY HEADBOARD

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
4587000005*#
4209000328*#
7082000010*#
7950180161*#
7309000002*#
7691000046*#
7660182631*#
7950180143*#
4763000348*#
7660180234*#
4178000674*
4017001499#
4178000673*#
7115150850*#
7950150161*#
7660152601*#
4209000147*#
4209000145*#
7690051274*#
7949000030*#
7843000027*#
7551000017*#
DESCRIPTION
Lever
Bushing
Nylon Washer
Flatwasher, 0.50 ID
Coupling
Clevis Pin
Locknut, 0.50-20NF
Flatwasher, 0.50 ID
Rod
Locknut, 0.50-20NF
Bracket (steel decks)
Bracket (aluminum decks)
Bracket
Flatwasher, 0.31 ID
Locknut, 0.31-18NC
Bushing (worm gear winch)
Bushing (planetary gear winch)
Pin
Nylon Washer
Spring
Knob
QTY
1
1
2
1
1
1
1
2
1
1
1
1
2
4
2
1
2
1
1
1
# also available in complete Remote Free Spool Installation - aluminum deck :

* also available in complete Remote Free Spool Installation - steel deck:

MANUAL REMOTE FREE SPOOL - STATIONARY HEADBOARD

4
7
5
10
17
9
19
18
14
16
13
15
11
18
17
12
20
5-376-000089
Rev 07 - 06/10
MANUAL REMOTE AIR FREE SPOOL

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART NO.
7565000014
7935000182
7443000364
7640000002
7443000154
7443000111
7443000156
7935000120
7443000152
7443000366
7935000248
7443000371
7443000365
8597650001
7935000229
7894000004
7443000443
7565000016
DESCRIPTION
Air line Tubing
Air Valve
Fitting
Air Exhaust Muffler
Fitting
Fitting
Nipple
Pressure Protection Valve
Plug
Fitting
Air Regulator
Tee
Fitting
Loom
Shuttle Valve
Tie Strap
Union
Airline Tubing
* - Quantity varies depending on deck length and chassis
QTY
*
2
5
2
1
1
2
1
1
1
1
1
2
*
1
*
1
*
5-376-000089
Rev 07 - 06/10
MANUAL REMOTE AIR FREE SPOOL
15
13
13
BOTH SW ITCHES DOW N

W HEN W INCH CLUTCH
IS ENGAGED
(NOT FREE SPOOL)
3
AIR CYL
PORT
AIR SUPPLY FROM

TRUCK CHASSIS
AIR CYL
PORT
EXHAUST
PORT
11
18
14
EXHAUST
PORT
AIR INLET
PORT
AIR INLET
PORT
5
6
8
9
17
3
12
1
10
MAIN DECK
W INCH
SHOW N FOR
REFERENCE
Item #16, Tie Strap, not shown
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10
SUBFRAME (OUTBOARD TILT CYLINDERS)

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART NO.
3868000300
3868000301
3905000012
4497000358
4497000549
7082000017*
4691000573
7949000008
7115162450
7660162601
4178000804
4178000805
3320000113
3320000122
3691000166
3691000166
3691000273
4209000337
4209000337
7115161050
3320000236
4691000429
7754000006
4679000151
4178000367
7660182601
7701000048*
7701000051*
DESCRIPTION
Subframe Weld - Standard
Subframe Weld - Galvanized
Trunnion Weld
Gusset
Gusset (Dodge 5500 & Ford F550 only)
Bearing
Pin
Washer, 2.25 ID
Locknut, 0.38-16NC
Bracket (5-Ton)
Bracket (6-Ton)
Tilt Cylinder Assembly (5 Ton)
Tilt Cylinder Assembly (6 Ton)
Pin Weld (5 Ton)
Pin Weld (6 Ton)
Pin Weld (6 Ton)
Bushing (5 Ton)
Bushing (6 Ton)
Roll Cylinder Assembly
Pin
Retaining Ring
Pad
Bracket
Locknut, 0.50-13NC
Plug
Plug
* included in Subframe Weld, P/N 3868000300
QTY
ITEM
23
1
2
24
25
4
2
2
2
6
2
2
4
2
2
12
8
4
1
1
2
1
1
2
4
6
26
27
28
29
30
31
32
33
PART NO.
7105181650
7105201850
7950180153
7950200242
7660182333
7660202347
3178000234*
3178000233*
4017001294*
4017001293*
7115180650
4062000281
7949000072
4209000358
DESCRIPTION
Capscrew, 0.50-20NF x 2.00 (5 Ton)
Capscrew, 0.63-18NF x 2.25 (6 Ton)
Flatwasher, 0.50 ID (5 Ton)
Flatwasher, 0.63 ID (6 Ton)
Locknut, 0.50-20NF (5 Ton)
Locknut, 0.63-18NF (6 Ton)
Light Box, RH
Light Box, LH
Mud Flap Angle, RH
Mud Flap Angle, LH
Plate (Dodge Ram 5500)
Washer, 0.50 ID
Bushing
QTY
8
8
8
8
8
8
1
1
1
1
2
2
2
2
SUBFRAME (OUTBOARD TILT CYLINDERS)

17
16
22
21
20
15
19
22
14
18
28 4
22
4
25
29
26
4
9
10
4
21
31
24
23
23
21
27
7
14
13
30
10
8
8 11
13
33
32
11 (5 Ton)
12 (6 Ton)
30 32
6 5
8 8
standard subframe weldment shown
5-376-000089
Rev 07 - 06/10
SUBFRAME (INBOARD TILT CYLINDERS)

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PART NO.
3868000302
3868000311
3905000012
4497000358
7082000017*
4691000573
7949000008
7115162450
7660162601
3316000054
3320000120
3691000073
7115160950
3320000236
4691000429
7754000006
4679000151
4178000367
7660182601
7701000048*
7701000051*
7105181650
7950180153
7660182333
3178000234*
3178000233*
4017001294*
4017001293*
4062000281
7949000072
7115180650
DESCRIPTION
Subframe Weld - Standard
Subframe Weld - Galvanized
Trunnion Weld
Gusset
Bearing
Pin
Washer, 2.25 ID
Locknut, 0.38-16NC
Crossmember Weld
Tilt Cylinder Assembly
Pin Weld
Roll Cylinder Assembly
Pin
Retaining Ring
Pad
Bracket
Locknut, 0.50-13NC
Plug
Plug
Flatwasher, 0.50 ID
Locknut, 0.50-20NF
Light Box, RH
Light Box, LH
Mud Flap Angle, RH
Mud Flap Angle, LH
Bar (UD 1800/2000/2300)
Washer, 0.50 ID
* included in Subframe Weld, P/N 3868000302
QTY
1
1
2
4
2
2
2
6
1
2
4
4
1
1
2
1
1
2
4
2
8
8
8
1
1
1
1
4
2
2
5-376-000089
Rev 07 - 06/10
SUBFRAME (INBOARD TILT CYLINDERS)
15
14
15
18
13
19
19
20
17
26
16
4
1
20
24
28
27
25
4
8
12
11
10
22
21
12
19
23 28
8
11
12
19
23
10
8 11
30
21
29
9
22
30
29
5-376-000089
Rev 07 - 06/10
HOLD DOWN (OUTBOARD TILT CYLINDERS)

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART NO.
3558000013*
4017001271
7105181650
7950180153
7660182333
7274000046
7105202250
7660202347
7701000063
4679000153*
7118161026*
7660162601*
4679000221*
4812000071*
4812000072*
7114151218*
7660152601*
7660182333
DESCRIPTION
Hold Down Weld
Angle
Flatwasher, 0.50 ID
Locknut, 0.50-20NF
Retaining Clamp
Locknut, 0.63-18NF
Plug
Wear Pad
Flathead Screw, 0.38-16NC x 1.25
Locknut, 0.38-16NC
Wear Pad
Shim - 0.12
Shim - 0.06
Locknut, 0.31-18NC
Locknut, 0.50-20NF
* also available in Hold Down Assembly, P/N 3558000014
QTY
1
2
8
12
4
2
4
4
4
2
6
6
2
2
2
4
4
4
5-376-000089
Rev 07 - 06/10
HOLD DOWN (OUTBOARD TILT CYLINDERS)

11
9
9
10
3
17
15
3
4
1
14
13
10
7
12
16
8
2
18
2
3
4
5
5-376-000089
Rev 07 - 06/10
HOLD DOWN (INBOARD TILT CYLINDERS)

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NO.
3558000013*
4017001250
7105181650
7660182333
7274000046
7105202250
7660202347
7701000063
4679000153*
7118161026*
7660162601*
4679000221*
4812000071*
4812000072*
7114151218*
7660152601*
4062000281
DESCRIPTION
Hold Down Weld
Angle
Locknut, 0.50-20NF
Retaining Clamp
Locknut, 0.63-18NF
Plug
Wear Pad
Flathead Screw, 0.38-16NC x 1.25
Locknut, 0.38-16NC
Wear Pad
Shim - 0.12
Shim - 0.06
Locknut, 0.31-18NC
Bar (UD 1800/2000/2300)
* also available in Hold Down Assembly, P/N 3558000014
QTY
1
2
2
2
2
4
4
4
2
6
6
2
2
2
4
4
4
5-376-000089
Rev 07 - 06/10
HOLD DOWN (INBOARD TILT CYLINDERS)
16
10
9
14
1
5
13
12
17
11
5
9
7
3
3
2
4
15
17
4
17
17
5-376-000089
Rev 07 - 06/10
SLIDE PAD
ITEM
PART NO.
1
2
3
4679000145*^
4679000154^
7118161026*
7118161026^
7660162601*
7660162601^
DESCRIPTION
Wear Pad
Wear Pad (20 & 21 decks only)
Screw, 0.38-16NC x 1.25 (19 decks)
Screw, 0.38-16NC x 1.25
(20 & 21 decks)
Locknut, 0.38-16NC (19 decks)
* included in Wear Pad Kit P/N 9577000226 for 19 decks

^ included in Wear Pad Kit P/N 9577000227 for 20 & 21 decks
QTY
12
2
36
40
36
40
5-376-000089
Rev 07 - 06/10
SLIDE PAD
3
2
4
3
1
3
5-376-000089
Rev 07 - 06/10
MUD FLAP
ITEM
1
2
3
4
PART NO.
7638000004
7638000013
4706000233
4706004383
7111150864
7660152601
DESCRIPTION
Mud Flap - Standard, 30 long
Mud Flap - High Frame, 36 long
Plate - Standard
Plate - Galvanized
Locknut, 0.31-18NC
QTY
2
2
8
8
5-376-000089
Rev 07 - 06/10
MUD FLAP
5-376-000089
Rev 07 - 06/10
MUD FLAP - FORD F550 & DODGE RAM 5500

ITEM
1
2
3
4
5
6
7
8
9
10
PART NO.
7638000004*
7638000013*
4017001550*
4706000233*
7178000044*
4017001587*
7115151050*
7115151250*
7950150161*
7660152601*
7111151264*
7111150864*
DESCRIPTION
Mud Flap - Standard, 30 long
Mud Flap - High Frame, 36 long
Mount Angle
Plate
Anti-Sail Bracket
Angle
Capscrew, 0.31-18NC x 1.25 (Ford)
Capscrew, 0.31-18NC x 1.50 (Dodge)
Flatwasher, 0.31 ID
Locknut, 0.31-18NC
* 2008 and later F550 with diesel engine
QTY
2
1
2
2
2
4
12
12
4
4
5-376-000089
Rev 07 - 06/10
MUD FLAP - FORD F550 & DODGE RAM 5500
8
8
8
2
9
7
7
3
1
10
9
5
6
7
9
10
6
7
7
7
5
6
8
Dodge Ram 5500 frame shown
5-376-000089
Rev 07 - 06/10
FINAL ASSEMBLY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
PART NO.
3190000037
3190000050
3190000034
3190000049
7115181064
7660182601
4314000043
4314000072
7661000042
7949000023
7114140529
7493000002
7590000113
7590000341
7493000009
7590000343
7493000023
7590000340
7493000010
7590000251
7011000007
7114140528
7660142601
7701000049
7701000055
Not Required
7330000428
4314000200
4314000204
7679000020
7115140850
7950140000
7661000064
4178000863
DESCRIPTION
Bumper Tube Weld - Short - Standard
Bumper Tube Weld - Short - Galvanized
Bumper Tube Weld - Long - Standard
Bumper Tube Weld - Long - Galvanized
Locknut, 0.50-13NC
Light Box Cover - Standard
Light Box Cover - Galvanized
U-Nut, 0.25-20NC
Nylon Washer, 0.26 ID
Screw, 0.25-20NC x 0.63
Grommet
Back-Up Light - White (Std)
Stop/Tail/Turn Light - Red (LED)
Grommet
Marker Light - Red (LED)
Grommet
Grommet
License Plate Light
Back-Up Alarm
Screw, 0.25-20NC x 0.63
Locknut, 0.25-20NC
Plug
Plug
Reflective Tape
Cover Plate - Standard
Cover Plate - Galvanized
Non-Skid Pad
Screw, 0.25-20NC x 1.00
Lockwasher, 0.25" ID
U-Nut Clip, 0.25-20NC
Bracket
QTY
2
8
8
2
8
18
8
4
2
2
4
4
3
3
1
1
1
2
2
1
2
2
2
2
8
8
8
1
5-376-000089
Rev 07 - 06/10
FINAL ASSEMBLY
7
4
5
19
6
12
11
11
12
26
27
6
24
13
9
28
10
8
1
12
20
11
3
21
25
17
14
18
2
29
15
16
23
1
5-376-000089
Rev 07 - 06/10
FINAL ASSEMBLY - GALVANIZED SUBFRAME

ITEM
1
2
3
4
5
6
7
PART NO.
4017001566
4017001567
7114150818
7950150153
7660152601
3178000544
3178000545
DESCRIPTION
Angle - LH
Angle - RH
Flatwasher, 0.31 ID
Locknut, 0.31-18NC
Lightbox - LH
Lightbox - RH
QTY
1
1
14
14
14
1
1
5-376-000089
Rev 07 - 06/10
FINAL ASSEMBLY - GALVANIZED SUBFRAME
3
5
3
4
5
1 - LH
2 - RH
5
4
3
4
6 - LH
7 - RH
5-376-000089
Rev 07 - 06/10
FORD F550 FRAME REINFORCEMENT AND SPRING SPACERS

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
3177000053
3177000054
7105201250
7660202347
7105171450
7105171050
7660172331
7950170142
7274000076
7115151050
7950150161
7660152601
7785152420
7661000065
7813000048
7120000044
DESCRIPTION
Brace Weld - LH
Brace Weld - RH
Locknut, 0.63-18NF
Locknut, 0.44-20NF
Flatwasher, 0.44 ID
Clamp
Flatwasher, 0.31 ID
Locknut, 0.31-18NC
Set Screw, 0.31-18NC x 1.50
Nut, M10 x 1.5
Spacer
U-Bolt
QTY
1
1
2
2
18
19
37
21
1
1
1
2
1
2
2
4
5-376-000089
Rev 07 - 06/10
FORD F550 FRAME REINFORCEMENT AND SPRING SPACERS

4
6
7
8
5
7
8
15
16
5
7
6
7
8
1 - LH
2 - RH
14
12
13
DRIVER SIDE REAR FRAME

9
7
8
10
11
12
5-376-000089
Rev 07 - 06/10
FORD F550 SUBFRAME MODIFICATIONS

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO.
4062000281
4178000283
7570000016
7570000017
7790161253
7277000001
4809000003
7690151601
7690021610
7105150850
7950150161
4178000287
7115151050
7660152601
DESCRIPTION
Bar
Bracket
Fuel Filler Hose
Fuel Vent Hose
Screw, 0.38-16NC x 0.75
Clevis
Sheave
Clevis Pin
Cotter Pin
Flatwasher, 0.31 ID
Bracket
Locknut, 0.31-18NC
QTY
2
1
1
1
2
1
1
1
1
1
3
1
2
2
5-376-000089
Rev 07 - 06/10
FORD F550 SUBFRAME MODIFICATIONS
11
13
11
10
12
8
7
9
14
DRIVER'S SIDE
3
3
1
5
2
DRIVER'S SIDE
5-376-000089
Rev 07 - 06/10
GM C4500/5500 SUBFRAME MODIFICATIONS

ITEM
1
2
3
4
5
6
PART NO.
4178000421
7570000023
7570000031
7912000233
7912000235
7570000017
7254000021
7790151253
DESCRIPTION
Bracket
Fuel Filler Hose (2005 & earlier)
Fuel Filler Hose (2006 & later)
Fuel Fillneck (2006 & later diesel)
Fuel Fillneck (2006 & later gas)
Fuel Vent Hose (2006 & later diesel)
Fill Cap (2006 & later gas only)
Taptite Screw, 0.31-18NC x 0.75
QTY
1
1
1
1
1
2
5-376-000089
Rev 07 - 06/10
GM C4500/5500 SUBFRAME MODIFICATIONS
DRIVER'S SIDE
4
1
1
5-376-000089
Rev 07 - 06/10
GM C4500/5500 BRAKE CABLE REWORK AND REAR FUEL TANK MODIFICATIONS

ITEM
1
2
3
4
5
6
7
8
PART NO.
4178000421
7570000025
7912000234
7912000236
7105181650
7950180153
7660182333
4178000474
4178000475
4178000682
DESCRIPTION
Bracket
Fuel Filler Hose (2005 & earlier)
Fuel Fillneck (2006 & later diesel)
Fuel Fillneck (2006 & later gas)
Flatwasher, 0.50 ID
Locknut, 0.50-20NF
Bracket
Bracket (2006 & earlier)
Bracket (2007 & later)
QTY
1
1
1
2
2
2
1
1
5-376-000089
Rev 07 - 06/10
GM C4500/5500 BRAKE CABLE REWORK AND REAR FUEL TANK

3
1
4
REAR FUEL TANK
DRIVER'S SIDE
5-376-000089
Rev 07 - 06/10
DODGE RAM 5500 FRAME REINFORCEMENT

ITEM
1
PART NO.
7577000483
DESCRIPTION
Frame Reinforcement Kit
QTY
1
5-376-000089
Rev 07 - 06/10
DODGE RAM 5500 FRAME REINFORCEMENT
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5-376-000089
Rev 07 - 06/10
DODGE RAM 5500 BRAKE CABLE REWORK

ITEM
1
2
3
4
5
6
7
8
9
PART NO.
4277000005
4809000003
7690151601
7690021610
7105150850
7950150161
4178000747
7115181005
7660182601
DESCRIPTION
Adjustable Clevis
Sheave
Clevis Pin
Cotter Pin
Flatwasher, 0.31 ID
Bracket
Locknut, 0.50-13NC
QTY
1
1
1
1
1
2
1
1
1
5-376-000089
Rev 07 - 06/10
DODGE RAM 5500 BRAKE CABLE REWORK
CAB
6
5
4
3
2
1
TOOLBOX/
HYD TANK
BRACKET
B
DRIVER'S
SIDE CABLE
9
8
7
PASSENGER'S
SIDE CABLE
SPRING HANGER
CHASSIS FRAME
3
BRAKE CABLE
9
8
6
5
4
SECTION A-A
SECTION B-B
5-376-000089
Rev 07 - 06/10
DODGE RAM 5500 FUEL TANK HOSE INSTALL

ITEM
1
2
3
4
PART NO.
4178000421
7570000016
7570000035
7570000017
7890000041
DESCRIPTION
Bracket
Fuel Filler Hose (OEM fuel tank)
Fuel Filler Hose (TFI fuel tank)
Fuel Vent Hose
Tank (Dodge 48 gal)
QTY
1
1
1
1
5-376-000089
Rev 07 - 06/10
DODGE RAM 5500 FUEL TANK HOSE INSTALL

3
1
USE THIS EXISTING BOLT
FROM FRAME SPRING
HANGER
A
SECTION A-A
OEM FUEL TANK

B
2
3
USE THIS EXISTING BOLT

FROM FRAME
REINFORCEMENT
4
4
TFI AFTERMARKET TANK
SECTION B-B
5-376-000089
Rev 07 - 06/10
ISUZU NRR FRAME REINFORCEMENT - 21 DECK

ITEM
1
2
3
4
5
6
7
PART NO.
4177000064
4177000063
7105171450
7105171050
7950170142
7660172331
4062000692
DESCRIPTION
Brace - LH
Brace - RH
Flatwasher, 0.44 ID
Locknut, 0.44-20NF
Bar
QTY
1
1
2
38
42
40
6
5-376-000089
Rev 07 - 06/10
ISUZU NRR FRAME REINFORCEMENT - 21 DECK
(TYPICAL BOTH SIDES)

6
6
5
5
4
7
7
4
7
2 (R H SIDE)
1 (L H SIDE)
CHASSIS FRAME
3 (EXHAUST BRACKET - RIGHT SIDE)

5
6
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10
HYDRAULIC RESERVOIR AND TOOLBOX / BASKET

ITEM
1
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
PART NO.
4178000331
4178000291
4178000339
4178000330
4178000290
4178000338
3750000018
7183000004+
7470000027+
7430000014+
7105181650
7950180153
7660182333
7115150850
7950150161
7660152601
3899000130
3899000131
3899000132
3899000133
3899000172
4679000256^
4679000257^
4679000258^
4679000322^
7118181216
7660182301
4706002361
4017000777
3899000053
3899000075
DESCRIPTION
Mounting Bracket - Short
Mounting Bracket - Std
Mounting Bracket - Long
Mounting Bracket - Short
Mounting Bracket - Std
Mounting Bracket - Long
Hydraulic Reservoir Assembly
Breather Filler Cap Assembly
Level Gauge
Strainer
Flat Washer, 0.50 ID
Locknut, 0.50-20NF
Flatwasher, 0.31 ID
Locknut, 0.31-18NC
Toolbox Assembly - 36 x 18 x 18
Toolbox Assembly - 78 x 21 X 20
Rubber Pad (36 toolbox)
Locknut, 0.50-13NC
Plate
High Mount Angle
Basket - 15 deep
Basket - 24 deep
+ also available in Hydraulic Reservoir Assembly, P/N 3750000018

^ included in Toolbox Assembly
QTY*
ITEM
20
PART NO.
21
4632000015
4632000048
7002000410
22
23
3178000566
7701000051
DESCRIPTION
Moulding - 15 deep basket
Moulding - 24 deep basket
Stainless Steel Cover Plate for Basket
includes rivets
Bracket Weldment
Plug
* Quantities vary depending on Hydraulic Tank / Toolbox / Basket

mounting configuration.
QTY*
HYDRAULIC TANK ONLY
11
12
36" TOOLBOX
w/ HYDRAULIC RESERVOIR
12
11
15
4
11
10
16
11
7
2
10
15
5
3
13
Item #14, Toolbox Rubber Pad, not shown
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10

FRONT
60" TOOLBOX
MOUNTED ON PASSENGER SIDE
12
17
9
9
1
60" TOOLBOX
MOUNTED ON DRIVER SIDE
15
12
11
15
8
11
10
8
11
10
16
1
3
13
16
11
10
3
13
Item #14, Toolbox Rubber Pad, not shown
FRONT

9
1
15
16
1
7
22
7
15
23
9
16
15
22
23
15
13
16
78" TOOLBOX - STANDARD MOUNT

MOUNTED ON DRIVER SIDE 1
23
16
78" TOOLBOX - ALTERNATE MOUNT

MOUNTED ON DRIVER SIDE
16
15
2
22
23 16
15
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10
36" BASKET
20
10
19
36" HIGH MOUNT TOOLBOX

18
11
12
2
9
3
12
11
1
15
18
13
11
7
8
11
10
10
Items #14, Toolbox Rubber Pad and #21, Stainless Cover for Basket, not shown
8
2
12
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10
TOOLBOX
ITEM
1
PART NO.
3899000125
3899000126
3899000127
3899000173
4679000256
4679000257
4679000258
4679000259
4679000322
4796000009
4796000010
4796000011
4796000012
9899000014
9899000015
9899000016
9899000023
DESCRIPTION
Toolbox Weld (36 toolbox)
Rubber Pad (36 narrow toolbox)
Gasket (36 toolbox)
Gasket (48 toolbox)
Gasket (60 toolbox)
Gasket (78 toolbox)
Toolbox Door Assembly (36 toolbox)
QTY
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
ITEM
101
102
103
104
105
106
107
108
109
PART NO.
4706005020
4706005021
4706005022
4706006234
7585000019^
7585000019^
7555000016*
7555000016*
7555000015*
7759000020*^
7759000020*^
7759000020*^
4178000599*
7114140465*
7660142604*
7592000005^
7592000005^
7248000114^
7248000155^
DESCRIPTION
Toolbox Door Assembly Components
(per door)
Toolbox Door (36 toolbox)
Latch (36 & 78)
Latch (48 & 60)
Hinge (36 & 78 toolbox)
Hinge (60 toolbox)
Hinge (48 toolbox)
Rivet (36 & 78 toolbox)
Rivet (48 toolbox)
Rivet (60 toolbox)
Bracket
Locknut, 0.25-20NC
S Link (36, 48, 60 toolbox)
S Link (78 toolbox)
Cable (36, 48 & 60 toolbox)
Cable (78 toolbox)
* Also available in Toolbox Door Sub Assembly:

9899000020 - 36 Toolbox
9899000021 - 48 Toolbox
9899000022 - 60 Toolbox
9899000024 - 78 Toolbox
Quantities listed are for one toolbox
^ Also available in Toolbox Door Hardware Kit:

9577030278 - 36 Toolbox
9577030279 - 48 Toolbox
9577030280 - 60 Toolbox
9577030303 - 78 Toolbox
QTY
1
1
1
1
1
2
1
2
1
18
28
36
2
4
4
4
8
2
4
TOOLBOX
1
3
109
104
107
105
108
103
106
4
102
101
36 Toolbox shown
5-376-000089
Rev 07 - 06/10
TOOLBOX SHELF
ITEM
1
2
3
4
5
PART NO.
4017001403
4811000841
4811000843
4811000868
7115150850
7950150161
7660152601
DESCRIPTION
Angle
Shelf (36 toolbox)
Shelf (48 toolbox)
Shelf (60 toolbox)
Flatwasher, 0.31 ID
Locknut, 0.31-18NC
QTY
2
1
4
8
4
5-376-000089
Rev 07 - 06/10
TOOLBOX SHELF
3
4
4
5
1
4
3
1
2
36 Toolbox shown
5-376-000089
Rev 07 - 06/10
TOOLBOX LIGHT
ITEM
1
2
3
4
5
6
7
8
PART NO.
4178000578*
7590000273*
7870000115*
7280000007*
7661000047*
7790100856*
7443000377
7552000297
DESCRIPTION
Bracket
Dome Lamp
Switch
Wire Mount Clip
Panel Nut
Screw, #10 x 0.50
Fitting
Toolbox Light Harness
* included in Toolbox Light Bracket Assembly
QTY
1
1
1
3
4
4
1
1
5-376-000089
Rev 07 - 06/10
TOOLBOX LIGHT
6
1
2
5
Item #8, Toolbox Light Harness, not shown

48 Toolbox Shown
5-376-000089
Rev 07 - 06/10
TOOLBOX TOP STOWAGE TRAY AND MARKER LIGHTS

ITEM
1
2
3
4
5
6
7
8
9
10
PART NO.
3811000053
3811000054
3811000055
3811000057
4706006216
7115160950
7950150161
7660162601
7493000009
7493000031
7493000031
7552000451
7894000004
DESCRIPTION
Tray Weldment (36 Toolbox)
Plate
Flat Washer, 0.38 ID
Locknut, 0.38-16NC
Grommet
Marker Light - Amber (LED)
Grommet
Toolbox Light Tray Harness
Tie Strap
QTY
1
2
4
8
8
2
2
1
1
6
5-376-000089
Rev 07 - 06/10
TOOLBOX TOP STOWAGE TRAY AND MARKER LIGHTS

4
3
3
10
4
2
1
TOP VIEW
8
7
4
5
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10
DUAL CONTROLS - 3 BANK

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
PART NO.
4263000431
7950180161
7660182601
4263000430
7790151253
3935000111
3935000115
7111161050
7950160161
7660162601
4763000280
4763000279
7690101200
7691000056
7115150850
7949000011
4831000069
7660152601
Not Required
7115150664
7950150000
7691000064
7754000009
7551000018
7551000020
7551000021
4211000001
7950220141
7560000008
DESCRIPTION
Channel
Flatwasher, 0.50 ID
Locknut, 0.50-13NC
Channel
Screw, 0.31-18NC x 0.75
Control Valve
Control Valve (with tilt relief)
Flatwasher, 0.38 ID
Locknut, 0.38-16NC
Control Rod
Control Rod
Clevis Pin
Cotter Pin
Flatwasher, 0.31 ID
Spacer
Locknut, 0.31-18NC
Washer, 0.31 ID
Pin
Retaining Ring
Control Handle
Control Handle
Control Handle
Bushing
Flatwasher, 0.75 ID
Control Hood, LH
QTY
1
4
4
1
12
1
4
4
4
3
3
3
3
9
9
9
17
8
8
2
4
2
2
2
4
4
1
ITEM
29
30
31
32
33
34
35
36
37
38
39
PART NO.
7949000054
7330000648
7330000649
7759000006
7590000087
7791060872
7280000007
4606000217
7560000007
7470000023
7661000057
DESCRIPTION
Washer, 0.34 ID
Control Panel, LH
Control Panel, RH
Pop Rivet
Lamp
Screw, #6 x 0.50
Wire Clip
Lug
Control Hood, RH
Gauge
Jam Nut, M5
QTY
8
1
1
8
2
4
11
4
1
1
2

39
FRONT
38
29
33
34
31
32
37
28
17
35
17
30
32
3
20
8
4
36
26
19
24
16
7
6
17
27
25
11
21
17
14
15
10
14
19
36
23
13
16
15
16
12
15
14
22
22
11
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
PART NO.
4263000431
7950180161
7660182601
4263000430
7790151253
3935000112
3935000116
7111161050
7950160161
7660162601
4763000280
4763000279
7690101200
7691000056
7115150850
7949000011
4831000069
7660152601
Not Required
7115150664
7950150000
7691000064
7754000009
7551000018
7551000020
7551000021
4211000001
7950220141
7560000008
7949000054
DESCRIPTION
Channel
Flatwasher, 0.50 ID
Locknut, 0.50-13NC
Channel
Screw, 0.31-18NC x 0.75
Control Valve
Flatwasher, 0.38 ID
Locknut, 0.38-16NC
Control Rod
Control Rod
Clevis Pin
Cotter Pin
Flatwasher, 0.31 ID
Spacer
Locknut, 0.31-18NC
Washer, 0.31 ID
Pin
Retaining Ring
Control Handle
Control Handle
Control Handle
Bushing
Flatwasher, 0.75 ID
Control Hood, LH
Washer, 0.34 ID
QTY
1
4
4
1
12
1
4
4
4
4
4
4
4
12
12
12
20
8
8
2
4
2
4
2
2
2
1
8
ITEM
30
31
32
33
34
35
36
37
38
39
PART NO.
7330000650
7330000648
7330000651
7330000649
7759000006
7590000087
7791060872
7280000007
4606000217
7560000007
7470000023
7661000057
DESCRIPTION
Control Panel, LH (stabilizer)
Control Panel, LH (hydraulic tow option)
Control Panel, RH (stabilizer)
Control Panel, RH (hydraulic tow option)
Pop Rivet
Lamp
Screw, #6 x 0.50
Wire Clip
Lug
Control Hood, RH
Gauge
Jam Nut, M5
QTY
1
1
8
2
4
11
4
1
1
2
38
39
29
FRONT
31
5
33
32
34
28
37
17
35
30
32
17
36
20
1
27
26
19
21
24
19
22
24
22
8
6
9
17
36
25
23
11
17
7
10
16
16
15
15
14
16
15
13
12
14
14
11
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
PART NO.
4263000431
4263000776
7950180161
7660182601
4263000430
4263000622
7790151253
3935000113
3935000117
7111161050
7950160161
7660162601
4763000280
4763000279
7690101200
7691000056
7115150850
7949000011
4831000069
7660152601
Not Required
7115150664
7950150000
7691000064
7754000009
7551000018
7551000020
7551000021
7950220141
7560000008
7949000054
DESCRIPTION
Channel - Standard
Channel - Galvanized
Flatwasher, 0.50 ID
Locknut, 0.50-13NC
Channel - Standard
Screw, 0.31-18NC x 0.75
Control Valve
Flatwasher, 0.38 ID
Locknut, 0.38-16NC
Control Rod
Control Rod
Clevis Pin
Cotter Pin
Flatwasher, 0.31 ID
Spacer
Locknut, 0.31-18NC
Washer, 0.31 ID
Pin
Retaining Ring
Control Handle
Control Handle
Control Handle
Flatwasher, 0.75 ID
Control Hood, LH
Washer, 0.34 ID
QTY
ITEM
29
4
4
1
30
12
1
4
4
4
5
5
5
5
15
15
15
23
8
8
2
4
2
4
4
2
1
8
31
32
33
34
35
36
37
38
PART NO.
7330000650
7330000648
7330000651
7330000649
7759000006
7590000087
7791060872
7280000007
4606000217
7560000007
7470000023
7661000057
DESCRIPTION
Control Panel, LH (stabilizer)
Control Panel, LH (IRL)
Control Panel, RH (stabilizer)
Control Panel, RH (IRL)
Pop Rivet
Lamp
Screw, #6 x 0.50
Wire Clip
Lug
Control Hood, RH
Gauge
Jam Nut, M5
QTY
1
1
8
2
4
11
4
1
1
2

FRONT
38
28
37
30
32
33
31
27
36
17
34
29
31
17
35
7
8
20
19
21
23
24
17
6
9
25
16
26
24
11
15
A
14
15
14
17
19
35
25
10
16
13
12
16
15
14
22
22
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
PART NO.
4263000434
4263000813
7950180161
7660182601
4263000433
4263000819
7790151253
3935000114
3935000166
3935000118
7111161050
7950160161
7660162601
4763000280
4763000279
7690101200
7691000056
7115150850
7949000011
4831000069
7660152601
Not Required
7115150664
7950150000
7691000065
7754000009
7551000019
7551000020
7551000021
7950220141
7560000008
7949000054
DESCRIPTION
Channel - Standard
Flatwasher, 0.50 ID
Locknut, 0.50-13NC
Channel - Standard
Screw, 0.31-18NC x 0.75
Control Valve (manual grids)
Control Valve (hydraulic grids)
Control Valve (manual grids
& with tilt relief)
Flatwasher, 0.38 ID
Locknut, 0.38-16NC
Control Rod
Control Rod
Clevis Pin
Cotter Pin
Flatwasher, 0.31 ID
Spacer
Locknut, 0.31-18NC
Washer, 0.31 ID
Pin
Retaining Ring
Control Handle
Control Handle
Control Handle
Flatwasher, 0.75 ID
Control Hood, LH
Washer, 0.34 ID
QTY
ITEM
29
4
4
1
30
12
1
4
4
4
6
6
6
6
18
18
18
26
8
8
2
4
4
4
4
2
1
8
31
32
33
34
35
36
37
38
PART NO.
7330000652
7330000657
7330000653
7330000658
7759000006
7590000087
7791060872
7280000007
4606000217
7560000007
7470000023
7661000057
DESCRIPTION
Control Panel, LH (manual grids)
Control Panel, LH (hydraulic grids)
Control Panel, RH (manual grids)
Control Panel, RH (hydraulic grids)
Pop Rivet
Lamp
Screw, #6 x 0.50
Wire Clip
Lug
Control Hood, RH
Gauge
Jam Nut, M5
QTY
1
1
8
2
4
11
4
1
1
2
37
28 5
38
30
FRONT
31
32
27
33
36
17
34
29
17
31
20
11
16
35
26
17
9
10
19
21
25
24
23
23
35
25
22
15
15
14
14
17
19
13
24
16
16
12
15
14
11
22
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PART NO.
4263000463
7950180161
7660182601
4263000464
7790151253
3935000150
7111161050
7950160161
7660162601
4763000280
4763000279
7690101200
7691000056
7115150850
7949000011
4831000069
7660152601
Not Required
7115150664
7950150000
7691000065
7754000009
7551000019
7551000020
7551000021
7551000022
7950220141
4211000001
3560000008
7949000054
DESCRIPTION
Channel
Flatwasher, 0.50 ID
Locknut, 0.50-13NC
Channel
Screw, 0.31-18NC x 0.75
Control Valve
Flatwasher, 0.38 ID
Locknut, 0.38-16NC
Control Rod
Control Rod
Clevis Pin
Cotter Pin
Flatwasher, 0.31 ID
Spacer
Locknut, 0.31-18NC
Washer, 0.31 ID
Pin
Retaining Ring
Control Handle
Control Handle
Control Handle
Control Handle
Flatwasher, 0.75 ID
Bushing
Control Hood, LH
Washer, 0.34 ID
QTY
1
6
6
1
12
1
4
4
4
7
7
7
7
21
21
21
29
8
8
2
4
4
4
4
2
2
2
1
2
ITEM
31
32
33
34
35
36
37
38
39
40
PART NO.
7330000548
7330000549
7759000004
7590000087
7790101276
7280000007
4606000217
7560000007
7470000023
7661000057
DESCRIPTION
Control Panel, LH
Control Panel, RH
Pop Rivet
Lamp
Screw, #6 x 0.50
Wire Clip
Lug
Control Hood, RH
Gauge
Jam Nut, M5
QTY
1
1
8
2
4
11
4
1
1
2

FRONT
40
29
39
32
30 5
33
34
17
35
36
1
33
20
31
7
8
4
6
27
28
19
25
24
23
24
26
17
10
16
15
13
37
22
15
14
17
19
25
21
23
16
17
37
11
38
12
14
16
15
14
22
11
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10
HYDRAULIC COMPONENTS - STANDARD

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
PART NO.
See Note 1
7724000126
7115181050
7950180000
7443000101
7445081643
7443000023
See Note 1
7443000013
7274000002
7430000003
7470000002
7443000319
7274000080
See Note 1
See Note 1
7443000446
7445081045
7443000337
7445080843
7445060843
4567123044*
4567122027*
7445060645
7445060643
4567123042*
4567120015*
7935000306
4570000195*
4270000198*
DESCRIPTION
PTO
Pump
Capscrew
Lockwasher
Adapter
Adapter
Elbow
Supply Hose
Nipple
Clamp
Filter Assembly
Gauge
Fitting
Clamp
Pressure Hose Assembly
Return Hose
Adapter
Elbow
Check Valve (5 Ton Only)
Adapter
Adapter
Hose Assembly
Hose Assembly
Elbow
Adapter
Hose Assembly
Hose Assembly
Dual Counterbalance Valve
Hose Assembly (Out Board Tilt Cylinders)
Hose Assembly (In Board Tilt Cylinders)
* included in Hose Kit, P/N 4577000008 for Out Board Tilt Cylinders
& P/N 4577000009 for In Board Tilt Cylinders
^ also available in Filter Assembly, P/N 7430000003
QTY
1
1
2
2
1
1
1
1
1
2
1
1
1
2
1
1
1
3
1
2
3
1
1
5
7
1
1
1
4
ITEM
30
31
32
33
34
35
36
37
38
39
40
41
42
43
PART NO.
4569433115
4569432115
4567430118
4567430133
7431000001^
7445040443
4567112039
7274000063
7115140650
7950140141
7660142601
4567120017
4567122038
7819000005
7819000013
DESCRIPTION
Hose Assembly
Hose Assembly
Hose Assembly (19 deck)
Hose Assembly (20 & 21 decks)
Filter Element
Adapter
Hose Assembly
P-Clamp
Flatwasher, 0.25 ID
Locknut, .025-20NC
Hose Assembly
Hose Assembly
Sleeve - Rear (Dodge chassis only)
Sleeve - Front (Dodge chassis only)
QTY
1
1
2
1
1
1
1
1
1
1
1
1
1
2
Note 1: Varies depending on chassis, transmission , PTO type & deck length.
Consult factory for part numbers.
HYDRAULIC COMPONENTS - STANDARD

1
3
4
15
26
21
25
23
24
29
W INCH
B2
A1
A2
24
8
25 27
29
24
12
11
TILT CYLINDER - LH
TILT
WINCH
P
C
B PORTS
18
20
25
DUAL
C/B
BLOCK
28
29
B1
24
29 25 40 25
ROLL
TILT CYLINDER - RH
18
A PORTS
17
24
ROLL CYLINDER
18
20
22
31
V2
30
32
V1
32
19
25
25
21
41
35
34
21
38
HYD
TANK
13 14
9 10
16
37
36
39
33
CLAMP FOR PRESSURE GAUGE HOSE, ITEM #35
Items #42 & #43, Sleeves, not shown
5-376-000089
Rev 07 - 06/10
HYDRAULIC COMPONENTS - STANDARD (HOSE TRACK)

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO.
7904000007
4706003038
7114101618
7660102604
7274000038
7274000039
7115151650
7950150161
7660152601
7660152601
7894000004
7935000306
7115151850
7274000066
7280000013
DESCRIPTION
Hose Track
Plate
Capscrew
Locknut, #10-24NC
Clamp
Clamp Cover
Flatwasher, 0.31 ID
Tie Strap
Counterbalance Valve
Double Clamp
Clip
* Quantity varies depending on deck length and deck type.
QTY
1
1
4
4
4
2
2
4
6
7
10
1
2
4
*
5-376-000089
Rev 07 - 06/10
HYDRAULIC COMPONENTS - STANDARD (HOSE TRACK)
11
9
12
7
1
7
6
10 3
5
6
8
9
8
9
8
9
10
STEEL & WOOD

DECK MAIN BEAM
4
7
10
3
8
9
SECTION A-A
14
13
SECTION B-B
14
14
ALUMINUM DECK
EXTRUSION
WOOD DECK
CROSSMEMBER
5-376-000089
Rev 07 - 06/10
HYDRAULIC COMPONENTS - HOSE ROUTING / MOUNTING (FORD, GM & IHC)

ITEM
1
2
3
4
5
6
7
8
9
10
PART NO.
7274000076
7785152420
7660152601
7115151050
7950150161
7274000040
7274000041
7274000042
4706003844
7115151064
DESCRIPTION
Cast Frame Clamp
Locknut, 0.31-18NC
Flatwasher, 0.31 ID
Clamp
Clamp
Clamp
Plate
* Quantity varies depending on deck length and deck type
QTY
*
*
*
*
*
*
*
*
*
*
5-376-000089
Rev 07 - 06/10
HYDRAULIC COMPONENTS - HOSE ROUTING / MOUNTING (FORD, GM & IHC)
TO PUMP
3
5
4
4
3
5
9
2
4
3
5
10
3
5
3
5
6
3
5
4
4
3
5
3
5
10
3
5
3
5
4
3
5
10
3
5
3
5
6
10
9
7
TYPICAL HOSE ROUTING / MOUNTING
5-376-000089
Rev 07 - 06/10
HYDRAULIC COMPONENTS - HOSE ROUTING / MOUNTING (DODGE)

ITEM
1
2
3
4
5
6
7
8
9
10
PART NO.
7274000076
7785152420
7660152601
7115151050
7950150161
7274000040
7274000041
7274000042
4706003844
7115151064
DESCRIPTION
Cast Frame Clamp
Locknut, 0.31-18NC
Flatwasher, 0.31 ID
Clamp
Clamp
Clamp
Plate
* Quantity varies depending on deck length and deck type
QTY
*
*
*
*
*
*
*
*
*
*
5-376-000089
Rev 07 - 06/10
HYDRAULIC COMPONENTS - HOSE ROUTING / MOUNTING (DODGE)
TO PUMP
TO CONTROL VALVE
1
3
3
5
4
4
3
5
4
3
5
3
5
3
5
6
3
5
4
4
3
5
10
9
3
2
10
3
5
2
3
5
3
5
10
3
5
3
5
3
5
6
10
TYPICAL HOSE ROUTING / MOUNTING
5-376-000089
Rev 07 - 06/10
HYDRAULIC COMPONENTS - IRL WHEEL LIFT WITH MANUAL GRIDS

ITEM
1
2
3
4
5
6
7
8
9
10
PART NO.
7443000129
7445060648
4567123034*
4567122032*
7935000305
7445060645
4567122014*
7445040843
4567110032*
7445040446
DESCRIPTION
QTY
Reducer
Tee
Hose Assembly
Hose Assembly
Elbow
Hose Assembly
Adapter
Hose Assembly
Elbow
2
4
2
2
2
4
2
2
2
2
* also available in Hose Kit, P/N 4577000002
5-376-000089
Rev 07 - 06/10
HYDRAULIC COMPONENTS - IRL WHEEL LIFT WITH MANUAL GRIDS
2
1
IRL
BOOM
WINCH
TILT
5-SECTION
CONTROL VALVE
ROLL
A PORTS
B PORTS
1
3
WHEEL LIFT
RAISE / LOWER
CYLINDER - RH
10
WHEEL LIFT
EXTEND / RETRACT
CYLINDER
6
6
WHEEL LIFT
RAISE / LOWER
CYLINDER - LH
10
5-376-000089
Rev 07 - 06/10
HYDRAULIC COMPONENTS - IRL WHEEL LIFT WITH HYDRAULIC GRIDS

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
7443000129
7445060648
4567123034
4567122032
7935000305
7445060645
4567122014
4567122014
4567122012
7445040843
4567110032
4567110042
4567110038
7445040446
7443040843
4567110038
4567110038
4567110034
7445040445
7912000237
4570000234
4619000013
7445040443
7912000184
4570000210
4570000211
DESCRIPTION
Reducer
Tee
Hose Assembly
Hose Assembly
Elbow
Hose Assembly (manual grids)
Hose Assembly (hyd grid - low frame)
Hose Assembly (hyd grid - high frame)
Adapter
Elbow
Adapter
Elbow
Tube Assembly
Hose Assembly
Manifold
Adapter
Tube Assembly
Hose Assembly
Hose Assembly
QTY
2
4
2
2
2
4
2
2
2
2
2
2
10
2
2
1
4
4
2
2
5-376-000089
Rev 07 - 06/10
HYDRAULIC COMPONENTS - IRL WHEEL LIFT WITH HYDRAULIC GRIDS
13
19
9
3
12
15
AUTO GRID
OPEN / CLOSE
CYLINDER - RH
18
13
13
11
18
17
IRL
GRID
BOOM
WINCH
ROLL
6-SECTION
CONTROL VALVE
TILT
A PORTS
13
11
14
14
15
10
WHEEL LIFT
RAISE / LOWER
CYLINDER - LH
WHEEL LIFT
EXTEND / RETRACT
CYLINDER
5
6
18
20
13
18
AUTO GRID
OPEN / CLOSE
CYLINDER - LH
19
10
13
WHEEL LIFT
RAISE / LOWER
CYLINDER - RH
17
13
12
P
V
16
3
2
13
B PORTS
20
5-376-000089
Rev 07 - 06/10
HYDRAULIC COMPONENTS - ZOD WHEEL LIFT WITH MANUAL GRIDS

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO.
7443000129
7445060648
4567123034
4567122032
7935000305
7445060645
4567122014
7445060843
4567120025
7445060643
7445040843
4567110034
7445040446
DESCRIPTION
QTY
Reducer
Tee
Hose Assembly
Hose Assembly
Elbow
Hose Assembly
Adapter
Hose Assembly
Adapter
Adapter
Hose Assembly
Elbow
2
4
2
2
2
4
2
2
2
4
2
2
2
5-376-000089
Rev 07 - 06/10
HYDRAULIC COMPONENTS - ZOD WHEEL LIFT WITH MANUAL GRIDS
11
2
1
RTL
12
IRL
BOOM
WINCH
ROLL
TILT
A PORTS
6-SECTION
CONTROL VALVE
B PORTS
1
11
13
WHEEL LIFT
EXTEND / RETRACT
CYLINDER
WHEEL LIFT
RAISE / LOWER
CYLINDER - LH
6
7
13
9
WHEEL LIFT
RAISE / LOWER
CYLINDER - RH
10
V
12
10
WHEEL LIFT
ZOD RAISE / LOWER
CYLINDER
5-376-000089
Rev 07 - 06/10
HYDRAULIC COMPONENTS - ZOD WHEEL LIFT WITH HYDRAULIC GRIDS

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
PART NO.
7443000129
7445060648
4567123034
4567122032
7935000305
7445060645
4567122014
4567122014
4567122012
7445060843
4567120025
7443060643
7445040843
4567110032
4567110042
4567110038
7445040446
7443040843
4567110038
4567110038
4567110034
7445040445
7912000237
4570000234
4619000013
7445040443
7912000184
4570000210
4570000211
DESCRIPTION
Reducer
Tee
Hose Assembly
Hose Assembly
Elbow
Adapter
Hose Assembly
Adapter
Adapter
Hose Assembly (manual L-grids)
Elbow
Adapter
Elbow
Tube Assembly
Hose Assembly
Manifold
Adapter
Tube Assembly
Hose Assembly
Hose Assembly
QTY
2
4
2
2
2
4
2
2
2
2
2
2
2
2
2
10
2
2
1
4
4
2
2
5-376-000089
Rev 07 - 06/10
HYDRAULIC COMPONENTS - ZOD WHEEL LIFT WITH HYDRAULIC GRIDS
16
22
12
HYD GRID
OPEN / CLOSE
CYLINDER - RH
8
15
11
18
21
16
16
14
21
20
IRL
GRID
RTL
BOOM
WINCH
ROLL
7-SECTION
CONTROL VALVE
TILT
A PORTS
3
7
11 8
16
14
17
17
15
WHEEL LIFT
EXTEND / RETRACT
CYLINDER
5
6
12
WHEEL LIFT
RAISE / LOWER
CYLINDER - RH
20
18
13
WHEEL LIFT
RAISE / LOWER
CYLINDER - LH
19
21
23
16
16
B PORTS
23
16
21
HYD GRID
OPEN / CLOSE
CYLINDER - LH
22
13
16
10
6
10
WHEEL LIFT
ZOD RAISE / LOWER
CYLINDER
5-376-000089
Rev 07 - 06/10
HYDRAULIC COMPONENTS - HYDRAULIC REAR DOCK STABILIZER

ITEM
1
2
3
4
5
6
PART NO.
7445060843
4567122017
7445060637
4567120016
4567120026
7445060645
DESCRIPTION
Adapter
Hose Assembly
Tee
Hose Assembly
Hose Assembly
Elbow
QTY
2
2
2
2
2
4
5-376-000089
Rev 07 - 06/10
HYDRAULIC COMPONENTS - HYDRAULIC REAR DOCK STABILIZER
STAB
WINCH
ROLL
TILT
A PORTS
4-SECTION
CONTROL VALVE
B PORTS
1
2
2
STABILIZER
RAISE / LOWER
CYLINDER (RH)
6
4
3
4
6
5
5
6
3
6
STABILIZER
RAISE / LOWER
CYLINDER (LH)
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10
HYDRAULIC COMPONENTS - STABILIZER W/ REESE HITCH RECEIVER OR PINTLE HITCH MTG PLT
ITEM
1
2
3
4
5
6
7
8
PART NO.
7445060845
7443000030
4567122032
4567122050
7935000305
7445060648
7445060645
4567122014
DESCRIPTION
QTY
Elbow
Tee
Hose Assembly
Hose Assembly
Tee
Elbow
Hose Assembly
2
2
2
2
2
2
4
2
HYDRAULIC COMPONENTS - STABILIZER W/ REESE HITCH RECEIVER OR PINTLE HITCH MTG PLT
2
1
STAB
WINCH
TILT
4-SECTION
CONTROL VALVE
ROLL
A PORTS
B PORTS
2
3
8
7
STABILIZER
RAISE / LOWER
CYLINDER - RH
5
7
7
6
4
STABILIZER
RAISE / LOWER
CYLINDER - LH
5
7
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10
HYDRAULIC COMPONENTS - STABILIZER W/ HYDRAULIC PINTLE HITCH MOUNTING PLATE

ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NO.
7445060843
7445060845
7443000030
4567122032
4567122050
7935000305
7445060645
7445060648
4567122014
4567120024
7445060643
DESCRIPTION
QTY
Adapter
Elbow
Tee
Hose Assembly
Hose Assembly
Elbow
Tee
Hose Assembly
Hose Assembly
Adapter
2
2
2
2
2
2
4
2
2
2
2
HYDRAULIC COMPONENTS - STABILIZER W/ HYDRAULIC PINTLE HITCH MOUNTING PLATE
3
2
STAB
BOOM
TILT
WINCH
ROLL
A PORTS
5-SECTION
CONTROL VALVE
10
B PORTS
1
4
4
7
STABILIZER
RAISE / LOWER
CYLINDER - RH
11
V
TOW OPTION
EXTEND /RETRACT
CYLINDER
6
7
8
STABILIZER
RAISE / LOWER
CYLINDER - LH
10
11
6
7
5-376-000089
Rev 07 - 06/10
HYDRAULIC COMPONENTS - IRL TOW OPTION

ITEM
1
2
3
4
5
6
7
8
9
10
PART NO.
7443000129
7445060648
4567123034
4567122032
7935000305
7445060645
4567122014
7445040843
4567112042
7445040645
DESCRIPTION
QTY
Reducer
Tee
Hose Assembly
Hose Assembly
Elbow
Hose Assembly
Adapter
Hose Assembly
Elbow
2
4
2
2
2
4
2
2
2
2
5-376-000089
Rev 07 - 06/10
HYDRAULIC COMPONENTS - IRL TOW OPTION
2
1
IRL
BOOM
WINCH
ROLL
5-SECTION
CONTROL VALVE
TILT
A PORTS
B PORTS
TOW OPTION
RAISE / LOWER
CYLINDER - RH
10
TOW OPTION
EXTEND / RETRACT
CYLINDER
6
6
TOW OPTION
RAISE / LOWER
CYLINDER - LH
10
5-376-000089
Rev 07 - 06/10
HYDRAULIC COMPONENTS - HYDRAULIC EXTEND TOW OPTION

ITEM
1
2
3
PART NO.
7445040843
4567112042
7445040645
DESCRIPTION
Adapter
Hose Assembly
Elbow
QTY
2
2
2
5-376-000089
Rev 07 - 06/10
HYDRAULIC COMPONENTS - HYDRAULIC EXTEND TOW OPTION
BOOM
TILT
WINCH
4-SECTION
CONTROL VALVE
ROLL
A PORTS
B PORTS
2
3
TOW OPTION
EXTEND / RETRACT
CYLINDER
5-376-000089
Rev 07 - 06/10
ELECTRICAL COMPONENTS - STANDARD W/ BOLT-ON HEADBOARD

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO.
7552000098
7552000074
7552000126
7552000177
7552000166
7552000222
7345241902
7457000004
7790100856
7345221902
7950100151
7280000013
7577000194
7552000117
DESCRIPTION
Subframe to Deck Harness
Subframe to Cab Harness
Subframe Harness
Deck Harness
Winch Lights Harness
Work Lights on Headboard Harness
Terminal
Circuit Breaker
Screw, #10 x 0.50
Terminal
Flatwasher, 0.19 ID
Clip
Wiring Connector Kit
(Ford & GMC chassis)
(UD chassis)
* Quantity varies depending on deck construction.
QTY
1
1
1
1
1
1
1
1
2
2
2
*
1
5-376-000089
Rev 07 - 06/10
ELECTRICAL COMPONENTS - STANDARD W/ BOLT-ON HEADBOARD
7
LIGHTBAR
TO SWITCH
PANEL
10
11
HEADBOARD
WORKLIGHTS
6
1
5
CHASSIS
HARNESS
13
WINCH WORKLIGHTS
Item #12, Clip, not shown.
5-376-000089
Rev 07 - 06/10
ELECTRICAL COMPONENTS - STANDARD W/ STATIONARY HEADBOARD

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
PART NO.
7552000204
7552000075
7552000126
7552000177
7552000166
7345241902
7457000004
7790100856
7345221902
7950100151
7280000013
7577000194
DESCRIPTION
Subframe to Cab Harness
Subframe to Deck Harness
Subframe Harness
Deck Harness
Winch Lights Harness
Terminal
Circuit Breaker
Screw, #10 x 0.50
Terminal
Flatwasher, 0.19 ID
Clip
* Quantity varies depending on deck construction.
QTY
1
1
1
1
1
1
1
2
2
2
*
1
5-376-000089
Rev 07 - 06/10
ELECTRICAL COMPONENTS - STANDARD W/ STATIONARY HEADBOARD
6
1
LIGHTBAR
TO SWITCH
PANEL
9
10
5
CHASSIS
HARNESS
WINCH
WORKLIGHTS
12
3
Item #11, Clip, not shown.
5-376-000089
Rev 07 - 06/10
DECK MARKER LIGHTS

ITEM
1
2
3
4
5
PART NO.
7493000009
7590000342
7590000343
7493000010
7590000339
DESCRIPTION
Grommet
Grommet
QTY
6
4
2
2
2
5-376-000089
Rev 07 - 06/10
DECK MARKER LIGHTS
1
3
1
2
4
5-376-000089
Rev 07 - 06/10
HEADBOARD SIDE MARKER LIGHTS

ITEM
1
2
PART NO.
7493000009
7493000009
7590000342
7590000342
7552000409
DESCRIPTION
Grommet (36 & 40 Headboard)
Grommet (45, 50 & 57 Headboard)
(36 & 40 Headboard)
(45, 50 & 57 Headboard)
Headboard to Cab Harness
QTY
2
4
2
4
1
5-376-000089
Rev 07 - 06/10
HEADBOARD SIDE MARKER LIGHTS

2
2
1
1
2
2
2
FOR 36" & 40" HEADBOARD
FOR 45", 50" & 57" HEADBOARD
1
2
HEADBOARD
1
2
5-376-000089
Rev 07 - 06/10
ELECTRICAL COMPONENTS - OPTIONAL (TAIL LIGHT CONVERTER)

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO.
7297000008
4706002990
7661000007
7104100613
7790151253
7345001714
4346000005
7345221902
7345241902
7346000126
7457000017
7345001914
7346000209
7346000220
DESCRIPTION
Taillight Converter
Plate
Wellnut
Screw, #10-32NF x 0.75
Screw
Terminal
Heat Shrink Tubing - 1.50
Terminal
Terminal
Fuse Holder
Fuse - 30 amp
Terminal
Resistor (UD chassis w/ std lights)
Resistor (UD chassis w/ LED lights)
QTY
1
1
4
4
2
5
5
1
1
1
1
1
1
1
5-376-000089
Rev 07 - 06/10
ELECTRICAL COMPONENTS - OPTIONAL (TAIL LIGHT CONVERTER)
20 A
20 A
20 A
20 A
3
8
10
11
7
12
13
14
6
7
5-376-000089
Rev 07 - 06/10
ADDITIONAL DECK MARKER LIGHTS

ITEM
1
2
3
4
5
PART NO.
7493000009
7590000342
7552000212
4017001059
7280000013
7280000018
DESCRIPTION
Grommet
Additional Markers Deck Harness
Angle (all steel decks except Rustler)
Clip (all Aluminum Decks &
Steel Decks with mini I-Beam x-members)
Wire Clip
(Steel Decks with channel x-members)
QTY
4
4
1
4
16
16
5-376-000089
Rev 07 - 06/10
ADDITIONAL DECK MARKER LIGHTS

2
1
2
1
2
2
2
1
2
1
1
2
ALUMINUM DECK
1
2
REPLACEMENT FOR
STANDARD DECK 3
HARNESS
1
2
1
2
1
2
4
STEEL DECK
1
2
Item #5, Wire Clip, not shown.
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10
IRL WHEEL LIFT

ITEM
1
PART NO.
3170000170
3170000445
3170000332
3170000450
3170000456
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3911000056
3320000115
4691000296
4691000268
7754000006
7082000020*
4679000046
4017000739
7118140418
7950100151
4679000211
3320000114
3320000134
3320000114
3691000164
7115160950
7660162601
3691000073
3020000097
3020000113
3020000110
3020000097
7082000017+
7082000018+
DESCRIPTION
Outer Boom Weld (manual grids) - Std
Outer Boom Weld (manual grids) - Galv
Outer Boom Weld (hyd grids)
Outer Boom Weld (manual grids extended reach) - Standard
Outer Boom Weld (manual grids extended reach) - Galvanized
Inner Boom Weld
Cylinder Assembly
Pin
Pin
Retaining Ring
Bushing
Wear Pad
Angle
Washer, 0.19 ID
Wear Pad
Cylinder Assembly (manual grids)
Cylinder Assembly (hyd grids - low frame)
Cylinder Assembly (hyd grids - high frame)
Pin Weld
Locknut, 0.38-16NC
Pin Weld
Arm Weld (manual grids) - Standard
Arme Weld (manual grids) - Galvanized
Arm Weld (hyd grids - low frame)
Arm Weld (hyd grids - high frame)
Bearing
Bearing
* included in Inner Boom Weld, P/N 3911000056

+ included in Arm Weld, P/Ns 3020000097 & 3020000110
^ included in Link Weld, P/Ns 3592000036 & 3592000092
QTY
1
ITEM
21
2
6
6
3
2
4
4
DESCRIPTION
23
3592000036
3592000057
3592000054
3691000069
3691000092
7082000016^
Link Assembly (manual grids) - Standard

Link Assembly (manual grids) - Galvanized
Link Assembly (hyd grids)
Pin Weld (manual grids)
Pin Weld (hyd grids)
Bearing
24
25
26
27
7291000010
7796000048
7114140528
7660142601
4-Way Receptacle
Gasket
Screw
Locknut
22
1
1
1
1
4
1
1
2
4
4
1
2
PART NO.
QTY
1
1
4
1
1
2
2
IRL WHEEL LIFT

19
19
16
16
18
15
17
13
15
20
14
20
27
16
23
17
15
25 24
26
23
21
23
16
10
11
22
12
15
6
4
1
9
8
2
6
7
5
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10
ZOD WHEEL LIFT

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART NO.
3170000237
3170000460
3170000428
3911000056
3320000115
4691000296
4691000268
7754000006
7082000020*
4679000046
4017000739
7118140418
7950100151
4679000211
3320000114
3320000134
3320000114
3691000164
7115160950
7660162601
3691000073
3020000097
3020000113
3020000110
3020000097
7082000017+
7082000018+
3320000118
3320000135
3320000157
3691000069
3691000092
DESCRIPTION
Outer Boom Weld (manual grids) - Std
Outer Boom Weld (manual grids) - Galv
Outer Boom Weld (hydraulic grids)
Inner Boom Weld
Cylinder Assembly
Pin
Pin
Retaining Ring
Bushing
Wear Pad
Angle
Washer, 0.19 ID
Wear Pad
Cylinder Assembly (hyd grids - high frame)
Pin Weld
Locknut, 0.38-16NC
Pin Weld
Arm Weld (manual grids) - Standard
Arm Weld (manual grids) - Galvanized
Arm Weld (hydraulic grids - low frame)
Arm Weld (hydraulic grids - high frame)
Bearing
Bearing
Cylinder Assembly (hyd girds - high frame)
Pin Weld (manual grids)
Pin Weld (hydraulic grids)
* included in Inner Boom Weld, P/N 3911000056

+ included in Arm Welds, P/Ns 3020000097 & 3020000110
QTY
1
1
1
1
1
4
1
1
2
4
4
1
2
2
6
6
3
2
4
4
1
ITEM
23
24
25
26
PART NO.
7291000010
7796000048
7114140528
7660142601
DESCRIPTION
4-Way Receptacle
Gasket
Screw
Locknut
QTY
1
1
2
2
ZOD WHEEL LIFT

19
18
16
13
15
15
16
17
14
20
20
26
16
24
23
25
15
17
21
10
16
11
12
3
15
22
6
4
9
2
6
5-376-000089
Rev 07 - 06/10
MANUAL L-ARM WHEEL LIFT GRID

ITEM
1
PART NO.
3913000093
3913000096
3913000098
3913000099
2
3
4
5
6
7
8
9
10
11
12
13
14
3484000035
3484000034
4691000447
4949000047
7754000024
3551000036
3020000072
3020000114
7701000062
3551000011
7440030000
7330000419
7330000417
7330000418
DESCRIPTION
Pivot Tube Weld
(3,000 lb IRL wheel lift w/ ball plate)
Pivot Tube Weld
(3,000 lb ZOD wheel lift w/ ball plate)
Pivot Tube Weld
(3,000 lb IRL wheel lift w/ 2 Reese Rcvr)
Pivot Tube Weld
(3,000 lb ZOD wheel lift w/ 2 Reese Rcvr)
Grid Weld - LH
Grid Weld - RH
Pivot Pin
Washer
Retaining Ring
T-Handle
L-Arm Weld - Standard
L-Arm Weld - Galvanized
Plug
Cam Lock Assembly
Grease Fitting
Reflective Tape
Reflective Tape - LH
Reflective Tape - RH
QTY
1
1
1
1
2
1
2
2
2
2
2
2
1
1
5-376-000089
Rev 07 - 06/10
MANUAL L-ARM WHEEL LIFT GRID
12
12
11
14
10
7
2
6
8
13
9
Pivot tube weld with IRL ball hitch mounting plate shown
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10
MANUAL T37 PIVOTING WHEEL LIFT GRID

ITEM
1
PART NO.
3913000093
3913000096
3913000098
3913000099
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
3484000051*
3484000050+
4259000002*
4259000001+
4691000354*+
4691000357*+
7754000037*+
3551000036
4691000186*+
7843000006*+
4763000184*+
4254000005*+
7786000006*+
7843000016*+
4691000183*+
4691000447
4949000047
7754000024
7440030000
3020000029
3020000030
7330000419
7330000420
DESCRIPTION
Pivot Tube Weld
(3,000 lb IRL wheel lift w/ ball plate)
Pivot Tube Weld
(3,000 lb ZOD wheel lift w/ ball plate)
Pivot Tube Weld
(3,000 lb IRL wheel lift w/ 2 Reese Rcvr)
Pivot Tube Weld
(3,000 lb ZOD wheel lift w/ 2 Reese Rcvr)
Grid Weld - LH
Grid Weld - RH
Pivot Casting, LH
Pivot Casting, RH
Pin
Pin
Retaining Ring
T-Handle
Pin
Spring
Rod
Cap
Screw
Spring
Pin
Pivot Pin
Washer
Retaining Ring
Grease Fitting
L-Arm Weld - LH
L-Arm Weld - RH
Reflective Tape
Reflective Tape
* also available in Grid Assembly, LH, P/N 3484000053

+ also available in Grid Assembly, RH, P/N 3484000052
QTY
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
1
2
1
6
1
1
2
1
ITEM
25
26
PART NO.
7330000432
7950200000
DESCRIPTION
QTY
Reflective tape
Lockwasher, 0.63 ID
1
2
MANUAL T37 PIVOTING WHEEL LIFT GRID
18
23
9
17
14
15
23
11
10
16
20
18
7
19
4
25
22
12
13
20 5
20
26
6
2
8
21
24
Pivot tube weld with IRL ball hitch mounting plate shown
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10
HYDRAULIC WHEEL LIFT GRID

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
PART NO.
4691000482
4949000047
7754000024
3484000074*
7320000064*
3691000229*
7115151023*
7660152601*
part of item #5
3592000052*
3592000051*
4706003497*
7754000022*
7330000419
3691000230
3020000115*
3020000111*
7754000087
7843000043
7248000115
7690141600
7690021210
4831000112
7719000005
7690144005
3691000222
7115150423
4949000072
7754000006
3020000112
8411080091
DESCRIPTION
QTY
Pivot Pin
Washer
Retaining Ring
Grid Crossbar Weld
Cylinder Assembly
Pin Weld
Locknut, 0.31-18NC
1
2
1
1
2
4
6
6
Link Weld
Link Weld
Plate
Retaining Ring
Reflective Tape
Pin Weld
Arm Weld, LH
Arm Weld, RH
Retaining Ring
Extension Spring
Cable Assembly
Pin
Cotter Pin
Spacer
Pulley
Clevis Pin
Pin Weld
Washer
Retaining Ring
Arm Weld
Wheel Spacer
2
2
2
4
2
2
1
1
4
2
2
2
2
4
2
2
2
2
4
2
2
2
ITEM
32
33
34
35
36
37
38
39
40
41
42
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
PART NO.
4679000268
7118161026
4314000076*
7115140518*
7785140400*
4619000013*
7445040443*
7912000184*
7274000086*
7274000039*
7115151250*
4314000117
4314000118
7790151253
7732000002
4831000109
7719000004
4706003501
7691000040
7691000042
3619000001
7115140850
7950140153
7660142604
7445040445
7912000237
7274000073
part of item #5
4691000527
7082000026^#
7082000027+>
DESCRIPTION
Pad
Coverplate
Set Screw
Manifold
Adapter
Tube Assembly
Clamp
Cover
Cover Plate, LH
Cover Plate, RH
Screw, 0.31-18NC x 0.75
Spring Reel
Spacer
Roller
Plate
Clevis Pin
Cotter Pin
Manifold Weld
Flatwasher, 0.25 ID
Locknut, 0.25-20NC
Elbow
Tube
Hose Clamp
Pin
Bearing
Bearing
QTY
1
2
2
4
2
1
4
4
4
2
2
1
1
8
2
2
2
2
2
2
2
4
8
8
4
2
4
2
10
6
* also available in Grid Crossbar Assembly, P/N 3484000075

# also quantity of 1 each available in Arm Weld P/N 3020000115 & 3020000111
^ also quantity of 8 available in Link Welds, P/N 3592000052
> also quantity of 2 available in Arm Welds P/N 3020000112
+ also quantity of 2 each available in Arm Weld P/N 3020000115 & P/N 3020000111

2
14
14
7
6
8
58
56
9
12
58
58
10
11
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10

7
15
17
8
32
33
30
59
25
18
27
23
24
58
26
23
18
28
17
59
16
21
19
20
22
31
59
28
30
29
36
34
35
35
4
34
36
37
38
42
39
41
40
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10
41
42
46
47
45
48
42
44
40
43
42

53
52
51
50
53
49
50
55
54
51
52
55
51
52
5-376-000089
Rev 07 - 06/10
HYDRAULIC REAR DOCK STABILIZER

ITEM
1
2
3
4
5
6
7
PART NO.
3849000021
3320000119
3691000165
3691000073
7115160950
7660162601
7082000017*
DESCRIPTION
Stabilizer Weld
Cylinder Assembly
Pin Weld
Pin Weld
Locknut, 0.38-16NC
Bearing
* included in Stabilizer Weld, P/N 3849000021
QTY
1
2
2
2
4
4
4
5-376-000089
Rev 07 - 06/10
HYDRAULIC REAR DOCK STABILIZER
6
5
7
4
2
2
5
5-376-000089
Rev 07 - 06/10
HYDRAULIC REAR DOCK STABILIZER WITH REESE HITCH RECEIVER

ITEM
1
PART NO.
3849000023
3849000041
2
3
4
5
6
7
8
9
10
11
3320000114
3691000165
3691000073
7115160950
7660162601
7082000017*^
7291000010
7796000048
7114140528
7660142601
DESCRIPTION
Stabilizer Weld
(with 2.00 Reese Hitch Receiver)
Stabilizer Weld
(with 2.50 Reese Hitch Receiver)
Cylinder Assembly
Pin Weld
Pin Weld
Locknut, 0.38-16NC
Bearing
4-Way Receptacle
Gasket
Screw, 0.25-20NC x .63
Locknut, 0.25-20NC

^ included in Stabilizer Weld, P/N 3849000041
QTY
1
2
2
2
4
4
4
1
1
2
2
5-376-000089
Rev 07 - 06/10
HYDRAULIC REAR DOCK STABILIZER WITH REESE HITCH RECEIVER
11
8
10
5
6
4
5
3
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10
HYDRAULIC REAR DOCK STABILIZER WITH MANUAL EXTEND PINTLE HITCH MOUNTING PLATE
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO.
3849000022
3320000114
3691000165
3691000073
7115160950
7660162601
3170000203
3691000064
7691000001
7082000017*
7291000010
7796000048
7114140528
7660142601
DESCRIPTION
Stabilizer Weld w/ Manual Pintle Plate
Cylinder Assembly
Pin Weld
Pin Weld
Locknut, 0.38-16NC
Inner Boom Weld
Pin Weld
Hair Pin
Bearing
4-Way Receptacle
Gasket
Screw, 0.25-20NC x 0.63
Locknut, 0.25-20NC
QTY
1
2
2
2
4
4
1
1
1
4
1
1
2
2
HYDRAULIC REAR DOCK STABILIZER WITH MANUAL EXTEND PINTLE HITCH MOUNTING PLATE
14
11
13
6
5
12
10
8
10
5
3
6
6
5
4
2
5
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10
HYDRAULIC REAR DOCK STABILIZER WITH HYDRAULIC EXTEND PINTLE HITCH MOUNTING PLATE
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART NO.
3849000022
3320000114
3691000165
3691000073
7115160950
7660162601
3170000203
3691000064
7691000001
3320000117
4691000430
4691000429
7754000006
7082000017*
7291000010
7796000048
7114140528
7660142601
DESCRIPTION
Stabilizer Weld w/ Pintle Hitch Plate
Cylinder Assembly
Pin Weld
Pin Weld
Locknut, 0.38-16NC
Inner Boom Weld
Pin Weld
Hair Pin
Cylinder Assembly
Pin
Pin
Retaining Ring
Bearing
4-Way Receptacle
Gasket
Screw, 0.25-20NC x 0.63
Locknut, 0.25-20NC
QTY
1
2
2
2
4
4
1
1
1
1
1
1
1
4
1
1
2
2
HYDRAULIC REAR DOCK STABILIZER WITH HYDRAULIC EXTEND PINTLE HITCH MOUNTING PLATE
18
15 17
6
14
16
4
2
8
14
13
11
13
6
10
5
4
2
5
13
7
12
13
5-376-000089
Rev 07 - 06/10
BALL HITCH MOUNTING PLATE - IRL

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART NO.
3170000275
3911000062
3320000116
4691000430
4691000429
7754000006
3691000064
7691000001
3320000114
3691000164
7115160950
7660162601
3691000073
3020000097
7082000017*
7082000018*
7082000016+
7291000010
7796000048
7114140528
7660142601
4330000002
DESCRIPTION
Outer Boom Weld
Inner Boom Weld
Cylinder Assembly
Pin
Pin
Retaining Ring
Pin Weld
Hair Pin
Cylinder Assembly
Pin Weld
Locknut, 0.38-16NC
Pin Weld
Arm Weld
Bushing
Bushing
Bushing
4-Way Receptacle
Gasket
Screw, 0.25-20NC x 0.63
Locknut, 0.25-20NC
Reflective Tape
* included in Arm Weld, P/N 3020000097

+ included in Outer Boom Weld, P/N 3170000275
QTY
1
1
1
1
1
4
1
1
2
2
5
5
3
2
4
4
2
1
1
2
2
2
5-376-000089
Rev 07 - 06/10
BALL HITCH MOUNTING PLATE - IRL

15
15
14
12
12
11
9
13
11
10
16
16
19
18
21
20
17
17
12
11
13
6
8
7
22
2
22
5-376-000089
Rev 07 - 06/10
BALL HITCH MOUNTING PLATE - HYDRAULIC EXTEND

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART NO.
3170000276
3911000062
3320000116
4691000430
4691000429
7754000006
3691000073
3691000064
7115160950
7660162601
3691000097
7691000001
7082000016*
7291000010
7796000048
7114140528
7660142601
4330000002
DESCRIPTION
Outer Boom Weld
Inner Boom Weld
Cylinder Assembly
Pin
Pin
Retaining Ring
Pin Weld
Pin Weld
Locknut, 0.38-16NC
Pin Weld
Hair Pin
Bushing
4-Way Receptacle
Gasket
Screw, 0.25-20NC x 0.63
Locknut, 0.25-20NC
Reflective Tape
* included in Outer Boom Weld, P/N 3170000276
QTY
1
1
1
1
1
4
1
1
1
1
1
2
2
1
1
2
2
2
5-376-000089
Rev 07 - 06/10
BALL HITCH MOUNTING PLATE - HYDRAULIC EXTEND
15
17
14
13
13
16
10
12
9
11
7
6
1
8
12
18
2
6
18
5-376-000089
Rev 07 - 06/10
BALL HITCH MOUNTING PLATE - MANUAL EXTEND

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO.
3170000276
3911000062
3691000064
7691000001
3691000073
7115160950
7660162601
3691000097
7082000016*
7291000010
7796000048
7114140528
7660142601
4330000002
DESCRIPTION
Outer Boom Weld
Inner Boom Weld
Pin Weld
Hair Pin
Pin Weld
Locknut, 0.38-16NC
Pin Weld
Bushing
4-Way Receptacle
Gasket
Screw, 0.25-20NC x 0.63
Locknut, 0.25-20NC
Reflective Tape
QTY
1
1
1
2
1
1
1
1
2
1
1
2
2
2
5-376-000089
Rev 07 - 06/10
BALL HITCH MOUNTING PLATE - MANUAL EXTEND
11
13
10
12
9
4
8
5
1
14
3
14
5-376-000089
Rev 07 - 06/10
PINTLE HITCH MOUNTING PLATE - IRL

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
PART NO.
3170000275
3170000208
3320000116
4691000430
4691000429
7754000006
3691000064
7691000001
3320000114
3691000164
7115160950
7660162601
3691000073
3020000097
7082000017*
7082000018*
7082000016+
7291000010
7796000048
7114140528
7660142601
4330000002
4330000645
4330000646
DESCRIPTION
Outer Boom Weld
Inner Boom Weld
Cylinder Assembly
Pin
Pin
Retaining Ring
Pin Weld
Hair Pin
Cylinder Assembly
Pin Weld
Locknut, 0.38-16NC
Pin Weld
Arm Weld
Bushing
Bushing
Bushing
4-Way Receptacle
Gasket
Screw, 0.25-20NC x 0.63
Locknut, 0.25-20NC
Reflective Tape
Reflective Tape, LH
Reflective Tape, RH

QTY
1
1
1
1
1
4
1
1
1
2
5
5
3
2
4
4
2
1
1
2
2
1
1
1
5-376-000089
Rev 07 - 06/10
PINTLE HITCH MOUNTING PLATE - IRL

15
14
15
12
12
11
13
10
11
16
16
19
21
18
20
17
17
12
11
13
3
6
1
7
24
2
6
23
22
5-376-000089
Rev 07 - 06/10
PINTLE HITCH MOUNTING PLATE - HYDRAULIC EXTEND

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
3170000276
3170000208
3320000116
4691000430
4691000429
7754000006
3691000073
3691000064
7115160950
7660162601
3691000097
7691000001
7082000016*
7291000010
7796000048
7114140528
7660142601
4330000002
4330000645
4330000646
DESCRIPTION
Outer Boom Weld
Inner Boom Weld
Cylinder Assembly
Pin
Pin
Retaining Ring
Pin Weld
Pin Weld
Locknut, 0.38-16NC
Pin Weld
Hair Pin
Bushing
4-Way Receptacle
Gasket
Screw, 0.25-20NC x 0.63
Locknut, 0.25-20NC
Reflective Tape
Reflective Tape, LH
Reflective Tape, RH
QTY
1
1
1
1
1
4
1
1
1
1
1
2
2
1
1
2
2
1
1
1
5-376-000089
Rev 07 - 06/10
PINTLE HITCH MOUNTING PLATE - HYDRAULIC EXTEND
15
17
14
13
10
16
13
6
12
11
7
6
3
1
8
12
6
20
2
18
6
19
5-376-000089
Rev 07 - 06/10
PINTLE HITCH MOUNTING PLATE - MANUAL EXTEND

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
3170000276
3170000208
3691000064
7691000001
3691000073
7115160950
7660162601
3691000097
7082000016*
7291000010
7796000048
7114140528
7660142601
4330000002
4330000645
4330000646
DESCRIPTION
Outer Boom Weld
Inner Boom Weld
Pin Weld
Hair Pin
Pin Weld
Locknut, 0.38-16NC
Pin Weld
Bushing
4-Way Receptacle
Gasket
Screw, 0.25-20NC x 0.63
Locknut, 0.25-20NC
Reflective Tape
Reflective Tape, LH
Reflective Tape, RH
QTY
1
1
1
2
1
1
1
1
2
1
1
2
2
1
1
1
5-376-000089
Rev 07 - 06/10
PINTLE HITCH MOUNTING PLATE - MANUAL EXTEND
11
13
10
7
12
9
6
4
8
5
1
16
3
14
15
5-376-000089
Rev 07 - 06/10
TOWBAR - IRL
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PART NO.
3170000275
3170000048
3320000116
4691000430
4691000429
7754000006
7440030000
3320000114
3691000164
7115160950
7660162601
3691000073
3020000097
7082000017*
7082000018*
7082000016+
3556000023
4120000008
7912000011
7291000010
7796000048
7114140528
7660142601
7330000419
4330000001
DESCRIPTION
Outer Boom Weld
Inner Boom Weld
Cylinder Assembly
Pin
Pin
Retaining Ring
Grease Fitting
Cylinder Assembly
Pin Weld
Locknut, 0.38-16NC
Pin Weld
Arm Weld
Bushing
Bushing
Bushing
Tow Hitch Weld
Tube Rubber
4-Way Receptacle
Gasket
Screw, 0.25-20NC x 0.63
Locknut, 0.25-20NC
Reflective Tape
Reflective Tape

QTY
1
1
1
1
1
4
1
2
2
5
5
3
2
4
4
2
1
1
2
1
1
2
2
2
1
5-376-000089
Rev 07 - 06/10
TOWBAR - IRL
14
11
13
11
14
8
12
10
10
15
15
21
20
23
11
22
16
16
10
24
3
12
6
24
18
19
19
25
17
5-376-000089
Rev 07 - 06/10
TOWBAR - HYDRAULIC EXTEND

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART NO.
3170000276
3170000048
3320000116
4691000430
4691000429
7754000006
7440030000
3691000073
7115160950
7660162601
3691000097
7691000001
7082000016*
3556000023
4120000008
7912000011
7291000010
7796000048
7114140528
7660142601
4330000002
4330000001
DESCRIPTION
Outer Boom Weld
Inner Boom Weld
Cylinder Assembly
Pin
Pin
Retaining Ring
Grease Fitting
Pin Weld
Locknut, 0.38-16NC
Pin Weld
Hair Pin
Bushing
Tow Hitch Weld
Tube Rubber
4-Way Receptacle
Gasket
Screw, 0.25-20NC x 0.63
Locknut, 0.25-20NC
Reflective Tape
Reflective Tape
QTY
1
1
1
1
1
4
1
1
1
1
1
1
2
1
1
2
1
1
2
2
2
1
5-376-000089
Rev 07 - 06/10
TOWBAR - HYDRAULIC EXTEND
20
18
17
13
10
13
12
19
11
21
6
4
1
21
15
16
6
14
7
16
22
5-376-000089
Rev 07 - 06/10
ROLL CYLINDER ASSEMBLY - P/N 3320000236

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
3071000218
4763000204
4698000007*
7754000003* #
7796000063* #
7755224609* #
7755224000* #
4553000008^
7755334000^ #
7755334609^ #
7754000004^ #
7796000024^ #
7796000008^ #
7754000002 #
7754000026 #
7661000034
DESCRIPTION
Barrel Weld
Rod
Piston
Wear Ring
Piston Locking T Seal
Back-Up Ring
O Ring
Head
O Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Retaining Ring
Locknut
* included in Piston Assembly, P/N 3698000001

^ included in Head Assembly, P/N 3553000011
# available only in Service Kit #7577250024
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
2
5-376-000089
Rev 07 - 06/10
ROLL CYLINDER ASSEMBLY - P/N 3320000236
16
14
11 9 10 8 12 13 15
16
5-376-000089
Rev 07 - 06/10
TILT CYLINDER ASSEMBLY (OUTBOARD) - P/N 3320000113

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
3071000104
3763000117
4698000015*
7754000053* #
7796000067* #
7755222609* #
7755222000* #
4553000016^
7755330000^ #
7755330609^ #
7754000054^ #
7796000045^ #
7796000046^ #
7754000051#
7661000034
7082000016
DESCRIPTION
Barrel Weld
Rod Weld
Piston
Wear Ring
Back-Up Ring
O Ring
Head
O Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Locknut
Bearing

^ included Head Assembly, P/N 3553000016
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
2
1
4
5-376-000089
Rev 07 - 06/10
TILT CYLINDER ASSEMBLY (OUTBOARD) - P/N 3320000113
16
15
14
11 9 10
12 8 13
14
16
5-376-000089
Rev 07 - 06/10
TILT CYLINDER ASSEMBLY - P/N 3320000122

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NO.
3071000117
3763000127
4698000007*
7754000003* #
7796000063* #
7755224609* #
7755224000* #
4553000008^
7755330008^ #
7755334609^ #
7754000004^ #
7796000045^ #
7796000024^ #
7754000002#
7754000026#
7661000034
7082000016
DESCRIPTION
Barrel Weld
Rod Weld
Piston
Wear Ring
Back-Up Ring
O Ring
Head
O Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Retaining Ring
Locknut
Bearing

^ included Head Assembly, P/N 3553000011
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
4
5-376-000089
Rev 07 - 06/10
TILT CYLINDER ASSEMBLY - P/N 3320000122
17
16
14
11 9 10
12 8 13
15
17
5-376-000089
Rev 07 - 06/10
TILT CYLINDER ASSEMBLY (INBOARD) - P/N 3320000120

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
3071000111
3763000123
4698000015*
7754000053* #
7796000067* #
7755222609* #
7755222000* #
4553000016^
7755330000^ #
7755330609^ #
7754000054^ #
7796000045^ #
7796000046^ #
7754000051#
7661000011
7082000016
DESCRIPTION
Barrel Weld
Rod Weld
Piston
Wear Ring
Back-Up Ring
O Ring
Head
O Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Locknut
Bearing

QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
2
1
4
5-376-000089
Rev 07 - 06/10
TILT CYLINDER ASSEMBLY (INBOARD) - P/N 3320000120
16
15
7 6
14
11
9 10
8 12 13 14
16
5-376-000089
Rev 07 - 06/10
WHEEL LIFT EXTEND CYLINDER ASSEMBLY - P/N 3320000115

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO.
3071000106
3763000119
4698000015*
7754000053* #
7796000067* #
7755222609* #
7755222000* #
4553000016^
7755330000^ #
7755330609^ #
7754000054^ #
7796000045^ #
7796000046^ #
7754000051#
7661000034
DESCRIPTION
Barrel Weld
Rod Weld
Piston
Wear Ring
Back-Up Ring
O Ring
Head
O Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Locknut

QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
2
1
5-376-000089
Rev 07 - 06/10
WHEEL LIFT EXTEND CYLINDER ASSEMBLY - P/N 3320000115
15
14
11 9 10 12 8 13 14
5-376-000089
Rev 07 - 06/10
IRL CYLINDER ASSEMBLY - P/N 3320000114 & 3320000134

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART NO.
3071000105
3017000131
3763000118
3763000139
4698000007*
7754000003* #
7796000063* #
7755224609* #
7755224000* #
4553000008^
7755334000^ #
7755334609^ #
7754000004^ #
7796000024^ #
7796000008^ #
7754000002 #
7754000026 #
7661000034
7082000016
7082000018
DESCRIPTION
Barrel Weld (auto girds)
Barrel Weld (auto grids)
Rod Weld (manual grids)
Rod Weld (auto grids)
Piston
Wear Ring
Back-Up Ring
O Ring
Head
O Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Retaining Ring
Locknut
Bearing
Bearing

QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
2
2
5-376-000089
Rev 07 - 06/10
IRL CYLINDER ASSEMBLY - P/N 3320000114 & 3320000134
17
16
14 11 9 10 12 8 13
15
18
5-376-000089
Rev 07 - 06/10
ZOD CYLINDER ASSEMBLY - P/N 3320000118, 3320000135 & 7330000157

ITEM
1
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
3071000109
3071000139
3071000103
3763000122
3763000140
3763000170
4698000015*
7754000053* #
7796000067* #
7755224609* #
7755224000* #
4553000016^
7755330000^ #
7755330609^ #
7754000054^ #
7796000045^ #
7796000046^ #
7754000051 #
7661000034
7082000016
DESCRIPTION
Barrel Weld (manual grids)
Barrel Weld (auto grids, std frame))
Barrel Weld (auto grids, high frame)
Rod Weld (manual grid)
Rod Weld (auto grids, std frame)
Rod Weld (auto grids, high frame)
Piston
Wear Ring
Back-Up Ring
O Ring
Head
O Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Locknut
Bearing
* include in Piston Assembly, P/N 3698000006

QTY
1
1
2
1
2
1
1
1
1
1
1
1
2
1
4
5-376-000089
Rev 07 - 06/10
ZOD CYLINDER ASSEMBLY - P/N 3320000118, 3320000135 & 3320000157
16
15
14
11
10
12
13
14
16
5-376-000089
Rev 07 - 06/10
STABILIZER CYLINDER ASSEMBLY - P/N 3320000119

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART NO.
3071000110
3763000118
4698000007*
7754000003* #
7796000063* #
7755224609* #
7755224000* #
4553000008^
7755334000^ #
7755334609^ #
7754000004^ #
7796000024^ #
7796000008^ #
7754000002 #
7754000026 #
7661000034
7082000016
7082000018
DESCRIPTION
Barrel Weld
Rod Weld
Piston
Wear Ring
Back-Up Ring
O Ring
Head
O Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Retaining Ring
Locknut
Bearing
Bearing

QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
2
2
5-376-000089
Rev 07 - 06/10
STABILIZER CYLINDER ASSEMBLY - P/N 3320000119
17
16
14
11
9 10 8 12 13
15
18
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10
TOW OPTION HYDRAULIC EXTEND CYLINDER ASSEMBLY - P/N 3320000116 AND P/N 3320000117
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
3071000107
3071000108
3763000120
3763000121
4698000007*
7754000003* #
7796000063* #
7755224609* #
7755224000* #
4553000008^
7755334000^ #
7755334609^ #
7754000004^ #
7796000024^ #
7796000008^ #
7754000002 #
7754000026 #
7661000034
DESCRIPTION
Barrel Weld (IRL tow option extend)
Barrel Weld (stabilizer tow option extend)
Rod Weld (IRL tow option extend)
Rod Weld (stabilizer tow option extend)
Piston
Wear Ring
Back-Up Ring
O Ring
Head
O Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Retaining Ring
Locknut

QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
TOW OPTION HYDRAULIC EXTEND CYLINDER ASSEMBLY - P/N 3320000116 AND P/N 3320000117
16
14 11 9
10 8 12 13
15
5-376-000089
Rev 07 - 06/10
LIGHTBARS
ITEM
1
2
3
4
5
PART NO.
7590000363
4178000402
4178000437
7115180850
7950180252
7950180000
DESCRIPTION
Lightbar, Amber LED
Bracket (standard mount)
Bracket (high mount)
Flatwasher, 0.50 ID
Lockwasher, 0.50 ID
QTY
1
2
2
2
2
5-376-000089
Rev 07 - 06/10
LIGHTBARS
1
3
*
2
3
5
4
2
*
*
*
*
* included in Lightbar
5-376-000089
Rev 07 - 06/10
SWITCH PANELS
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
4178000403
4178000427
7870000083
7870000113
7870000100
7870000106
7870000134
7870000137
2870000022
10
2870000021
11
12
13
7870000053
7870000063
7870000076
DESCRIPTION
Bracket - 1 Function Switch Panel
Bracket - 2 Function Switch Panel
Switch
Switch Panel - 3 Function, Mini In-Dash
Switch Panel - 3 Function, In-Dash
Switch Panel - 3 Function, Under Dash
for Ford F650/750
for Ford F650/750
for IHC4300/4400
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
5-376-000089
Rev 07 - 06/10
SWITCH PANELS
BEACON
BEACON
FLOOD
AUX.
FLOOD
3
BEACON
AUX.
AUX.
FLOOD
AUX.
P TO
ENGAGED
PTO
ENGAGED
FLOOD
AUX.
1
BEACON
AUX.
F L OOD
AUX.
AUX.
BEACON
AUX.
PTO
ENGAGED
P TO
ENGAGED
FLOOD
PTO
ENGAGED
BEACON
BEACON
AUX.
FLOOD
AUX.
1
PTO
ENGAGED
10
8
7
BEACON
FLOOD
AUX.
BEACON
FLOOD
AUX.
AUX.
AUX.
PTO
EN G A G ED
O
PTO
ENGAGED
BEACON
FLOOD
AUX.
PTO
ENGAGED
11
12
13
5-376-000089
Rev 07 - 06/10
WORK LIGHTS
ITEM
PART NO.
1
2
3
4
5
7590000223
4178000402
7790151253
7493000003
7552000222
7552000360
6
7
8
9
4178000423
7280000011
7552000166
7590000185
DESCRIPTION
Work Light
Bracket
Screw, 0.31-18NC x 0.75
Grommet
Harness - Headboard Work Lights
Harness - Headboard Work Lights
(Bucket Rest Headboard Only)
Bracket
Clip - Winch Work Lights
Harness - Winch Work Lights
Work Light
QTY
4
2
4
2
1
1
1
6
1
2
5-376-000089
Rev 07 - 06/10
WORK LIGHTS
6
1
1
2
3
Items #5 & #8, Harness, not shown
5-376-000089
Rev 07 - 06/10
BOLT-ON D-RINGS
ITEM
1
2
3
4
PART NO.
3556000019
7115182050
7950180161
7660182601
DESCRIPTION
D-Ring
Flatwasher, 0.50 ID (aluminum decks only)
Locknut, 0.50-13NC
QTY
1
2
2
2
5-376-000089
Rev 07 - 06/10
BOLT-ON D-RINGS
1
2
1
4
4
ALUMINUM DECK
STEEL DECK
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10
1, 2, 3, 4 OR 5 REMOTE CONTROL OPERATIONS

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO.
7005000003
4706005361
7115150864
7950150161
7660152601
4178000664
4178000665
7115150864
7660152601
4691000141
4691000373
4691000374
4211000001
7950220141
7754000009
7295000106
7295000108
7295000109
7295000111
7114100810
7114100810
16
7950140151
7950140151
17
7660102604
7660102604
DESCRIPTION
Linear Actuator 12V
Plate
Flatwasher, 0.31 ID
Locknut, 0.31-18NC
Bracket
Bracket
Locknut, 0.31-18NC
Pin (3, 4 or 5 section control valve)
Pin (6 section control valve)
Bushing
Flatwasher, 0.75 ID
Retaining Ring
Controller (1 remote operation)
Controller (2 remote operations)
Controller (4 or 5 remote operations)
Screw, #10-24NC x 1.00
(1 remote operation)
Screw, #10-24NC x 1.00
(2, 3, 4, or 5 remote operations)
Flatwasher, 0.19 ID
Flatwasher, 0.19 ID
Locknut, #10-18NC
Locknut, #10-18NC
QTY
1*
2
4
4
4
1*
1*
2*
2*
1
ITEM
18
19
4706005595
7330000696
20
9295310032#
9295310033#
9295310034#
9295310036#
9295310030#
9295310042#
9295310029#
9295310037#
9295310038#
9295310039#
9295310050#
7552000391
7552000392
7552000393
7552000426
21
22
23
4*
4
2
1
PART NO.
24
2
6
2
8
2
6
* quantities are for 1 remote operation, adjust quantities for 2, 3, 4, or 5 remote operations
# included with Controller, item #14
DESCRIPTION
Plate (2, 3, 4, or 5 remote operations)
Decal - Controller Functions
(3, 4, or 5 remote operations)
Transmitter (1 remote operation)
Transmitter (2 remote operations)
Transmitter (3 remote operations)
Transmitter (4 or 5 remote operations)
Belt Clip
Rubber Boot (1 or 2 remote operations)
Rubber Boot (3, 4, or 5 remote operations)
Receiver (1 remote operation)
Receiver (2 remote operations)
Receiver (3 remote operations)
Receiver (4 or 5 remote operations)
Harness (1 remote operation)
Harness (2 remote operations)
Harness (3 remote operations)
Harness (4 or 5 remote operations)
QTY
1
1
1
1
1
1
1, 2, 3, 4 OR 5 REMOTE CONTROL OPERATIONS

14
20
21
22
www.jerr-dan.com
20
21
22
14
14
BED
BE D
BE D
BED
23
15 14
20
21
22
www.jerr-dan.com
www. jerr -dan .com
4
2
2
3
4 OR 5
REMOTE OPERATION
16
17
24
1 REMOTE OPERATION
19
23
14
15
13
16
12
15
24
14
18
16
17
2, 3, 4, OR 5 REMOTE OPERATIONS
11
9
1
7
6
2
10
3
11
13
12
One Remote Operation shown

Items #19, Decal - Controller Functions, not shown
5-376-000089
Rev 07 - 06/10
6 OR 7 REMOTE CONTROL OPERATIONS

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PART NO.
7005000003
4706005361
7115150864
7950150161
7660152601
4178000664
4178000665
7115150864
7660152601
4691000373
4691000374
4211000001
7950220141
7754000009
7295000102
7295000103
4706005396
4706003650
7115140650
7950140141
7660142601
7114080618
7660082604
7104100613
7661000007
9295310026^
7330000612
DESCRIPTION
Linear Actuator 12V
Plate
Flatwasher, 0.31 ID
Locknut, 0.31-18NC
Bracket
Bracket
Locknut, 0.31-18NC
Bushing
Flatwasher, 0.75 ID
Retaining Ring
Plate
Plate
Flatwasher, 0.25 ID
Locknut, 0.25-20NC
Capscrew, #8-32NC x 0.75
Locknut, #8-32NC
Screw, #10-32NF x 0.34
Wellnut, #10-32NF
Transmitter (6 or 7 remote operations)
Decal - Controller Functions
QTY
1*
2
4
4
4
1*
1*
2*
2*
4*
4
2
1
1
1
5
5
5
4
4
4
4
1
1
* quantities are for 1 remote operation, adjust quantities for 6 or 7 remote operations
^ included with Controller, item # 14 (6 or 7 remote operations)
5-376-000089
Rev 07 - 06/10
6 OR 7 REMOTE CONTROL OPERATIONS

14
24
STOP
15
20
21
16
18
17
15
19
14
14
(TRANSMITTER)
18
17
22
3
14
19 23
20
21
14
16
6 OR 7 REMOTE OPERATIONS
13
12
11
9
1
7
6
2
10
3
11
13
12
One Remote Operation shown

Item #25, Decal- Controller Functions, not shown
5-376-000089
Rev 07 - 06/10
REMOTE THROTTLE CONTROL

ITEM
1
2
3
4
5
6
7
PART NO.
7346000208
7552000241
7443000427*
7445060643*
7443000432
7443000440
7445040643
DESCRIPTION
Pressure Switch
Harness
Check Valve
Adapter
Tee
Fitting
Adapter
* also available in Check Valve w/ Adapter, P/N 7443000428.
QTY
1
1
1
1
1
1
1
5-376-000089
Rev 07 - 06/10
REMOTE THROTTLE CONTROL

4
0060AJE
BATTERY
-GND
TERMINAL
0060AJA
BATTERY
+12V
TERMINAL
ROLL
FUNCTION
SECTION
PRESSURE
CHECK PORT
5
A
RED W IRE
TRUCK
BATTERY
INPUT 1
INPUT PLUG
REM MODULE
NGV CHASSIS
INPUT 2
INPUT 3
INPUT 4
BLACK W IRE
INPUT 5
INLET/OUTLET
SECTION
INPUT 6
INTERNATIONAL W IRING
INSTALLATION
1
2
+12V
TERMINAL
RED OR
BLACK
W IRE
TRUCK
BATTERY
12
3 4 5 6
12 11 10 9 8 7
RED OR
BLACK
W IRE RED W IRE
TO +12V
BATTERY
TERMINAL
FREIGHTLINER W IRING
INSTALLATION
+12V
TERMINAL
OR
PACKARD
CONNECTOR
REF
RED W IRE
TO +12V
BATTERY
TERMINAL
G H J
E D
B A
REF
BLACK W IRE
TO PIN "C"
OR "F" OF PTO
CONNECTOR
CHEVY/GMC W IRING
INSTALLATION
2
REF
PRESSURE
SW ITCH
RED/BLACK
W IRE BEHIND
DASH
HINO W IRING
INSTALLATION
5-376-000089
Rev 07 - 06/10
GLAD HANDS AND 7- WAY CONNECTOR

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
4178000666*
7115181464*
7660182601*
7346000055+
7346000078+
7111150813+
7660152601+
7346000132
7346000157
7312000015^
7312000016^
7446502518^
7446382506^
7577000145^
7565000014^
7312000013^
DESCRIPTION
Bracket
Locknut, 0.50-13NC
Electrical Receptacle 7-way Connect
Electrical Boot
Locknut, 0.31-18NC
Electrical Adapter 7 to 4 way
Electrical Adapter 7 to 6 way
Gladhand
Gladhand
Bulkhead Fitting
Connector
Seal Kit Gladhand
Airline Tubing
Union
QTY
1
2
2
1
1
2
2
1
1
1
1
2
2
1
50 ft
2
* also available in Bracket Install Glad Hands and 7 Way, P/N 2178000037
+ also available in Electrical Install 7 Way Connector, P/N 2346000008
^ also available in Glad Hand Install, P/N 2002000016
5-376-000089
Rev 07 - 06/10
GLAD HANDS AND 7- WAY CONNECTOR
3
2
5
4
13
10
1
12
11
Item #8 Electrical Adapter 7 to 4 Way not shown

Item #9 Electrical Adapter 7 to 6 Way not shown
Item #14, Seal Kit Gladhand; #15, Airline Tubing; & #16, Union not shown
5-376-000089
Rev 07 - 06/10
AIR SUPPLY DISCONNECT

ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NO.
7312000017
7445080853
7446502518
7443000111
7446382506
7565000014
7935000120
7443000154
7443000156
7894000031
7443000366
DESCRIPTION
Coupling
Elbow
Bulkhead Fitting
Elbow
Connector
Airline Tubing
Air Valve
Bushing
Nipple
Cable Tie
Fitting
QTY
1
1
1
1
1
32 ft
1
1
1
6
1
5-376-000089
Rev 07 - 06/10
AIR SUPPLY DISCONNECT
8
4
SECONDARY
AIR SUPPLY
7
6
10
11
3
1
11
LEFT HAND SIDE - REAR

TAIL LIGHT HOUSING
10
3
6
5-376-000089
Rev 07 - 06/10
JUMP START KIT

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
7002000386
7002000385
4178000372
4178000202
4178000203
4706003210
7110140605
7950140161
7950140161
7950140161
7660142600
7660142600
7115151064
7950150161
7660152601
7115141450
7115141650
7660140000
7660140000
7111140850
7115181050
7950180153
7660180000
DESCRIPTION
Jump Start Plug (IHC & Other)
Jump Start Plug (Ford & GM)
Bracket (Ford & Other)
Bracket (GM)
Bracket (GM)
Plate (Other)
(Ford, GM & Other)
Flatwasher, 0.25 ID (Ford & Other)
Flatwasher, 0.25 ID (IHC)
Flatwasher, 0.25 ID (GM)
Locknut, 0.25-20NC (Ford, GM & Other)
Locknut, 0.25-20NC (IHC)
Carriage Bolt, 0.31-18NC x 1.25 (Other)
Flatwasher, 0.31 ID (Other)
Locknut, 0.31-18NC (Other)
Capscrew, 0.25-20NC x 1.75 (IHC)
Capscrew, 0.25-20NC x 2.00 (IHC)
Hex Nut, 0.25-20NC (IHC)
Hex Nut, 0.25-20NC (GM)
Capscrew, 0.25-20NC x 1.00 (GM)
Capscrew, 0.50-13NC x 1.25 (GM)
Flatwasher, 0.50 ID (GM)
Hex Nut, 0.50-13NC (GM)
QTY
1
1
1
1
1
2
3
1
2
2
2
2
1
1
1
2
2
1
1
1
5-376-000089
Rev 07 - 06/10
JUMP START KIT
6
5
11
6
5
4
6
5
10
EXISTING BUMPER
MOUNTING HARDWARE
2
1
12
IHC FRONT BUMPER
FORD FRONT BUMPER
6
5
4
1
6
5
4
12
5
13
3
14
15
16
9
8
7
1
1
CHEVY FRONT BUMPER
ALL OTHER FRONT BUMPERS
5-376-000089
Rev 07 - 06/10
FOLDING DECK LADDER

ITEM
1
2
3
4
5
6
7
8
9
PART NO.
3178000555
3002000009
3002000008
7114181418
7950180141
7660182601
7115180606
7950160161
7660162601
DESCRIPTION
Bracket Weld
Ladder Top Weld
Ladder Bottom Weld
Flatwasher, 0.50 ID
Locknut, 0.50-13NC
Shoulder Bolt, 0.50-13NC x 0.75
Flatwasher, 0.38 ID
Locknut, 0.38-16NC
QTY
1
1
1
4
12
4
2
2
2
5-376-000089
Rev 07 - 06/10
FOLDING DECK LADDER
5
5
4
6
5
4
5
2
5
5
7
9
8
3
5-376-000089
Rev 07 - 06/10
CHAINS AND STRAPS

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
7262000022*
7262000056*
7894000019*
7894000020*
7262000040
7894000034+
7262000010
7894000058^
7894000059^
7894000028^
7561000024^
7115181664
7660180001
7660182601
5525000752
7894000073
DESCRIPTION
Winch V-Chain
Front Tie-Down Chain
Rear Tie-Down Strap
Rear Tie Down Ratchet
Wheel Lift Chain
Wheel Lift Tire Strap
Towbar Chain
Tire Strap (hydraulic grid)
Choker (hydraulic grid)
Ratchet (hydraulic grid)
Forged Hook (hydraulic grid)
Nut, 0.50-13NC
Locknut, 0.50-13NC
Magnetic Tow Lights
8 Point Tie-Down Kit
QTY
1
2
2
2
2
2
2
1
1
1
1
2
2
2
1
1
* also available in Deck Chain / Tie-Down Kit, P/N 7577000208

^ also available in Hydraulic Grid Wheel Lift Tie-Down Kit, P/N 7577000376
+ also available in Wheel Lift Tie-Down Strap and Ratchet Kit, P/N 7577000242
5-376-000089
Rev 07 - 06/10
CHAINS AND STRAPS

1
4
10
8
9
11
6
5
15
16
12
13
14
CHAIN BOX AT REAR OF SUBFRAME
5-376-000089
Rev 07 - 06/10
TOWING SAFETY TOOLS

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
PART NO.
9002000141*
9900000001*
9900000006*
9900000004*
9900000005*
9900000007*
9900000008*
9900000002*
9900000003*
9900000009*
9611000001*
9611000002*
9002000142*
9890000002*
9002000143*
9900000010*
9002000144*
9002000145*
9900000008*
DESCRIPTION
Wheel Chock
Shovel
Maul Axe
Floor Jack -2.5 Ton
Floor Jack Handle
Lug Wrench -Metric
Lug Wrench -SAE
Broom Head
Broom Handle
Pry Bar
Wood Crossbeam -4
Wood Crossbeam -5
Trash Can -4 Gallon
Air Tank -5 Gallon
Flare -30 Minute
Bolt Cutters -24
Triangle Flare Kit
First Aid Kit -25 Person
Snatch Block w/ Hook
* also available in Towing Safety Tools Kit, P/N 3577000120
QTY
1
1
1
1
1
1
1
1
1
1
1
1
2
1
6
1
1
1
1
5-376-000089
Rev 07 - 06/10
TOWING SAFETY TOOLS

2
6
7
10
12
11
13
14
16
15
18
17
19
5-376-000089
Rev 07 - 06/10
DECALS
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
PART NO.
7330000167
7330000338
7330000502
7330000159
7330000275
7330000242
7330000495
7330000478
7330000012
7330000433
7330000143
7330000044
7330000045
7330000272
7330000330
7330000139
7330000684
7330000683
7330000060
7330000036
7330000391
7330000274
7330000599
9330740009
7759000004
7330000675
7330000676
7330000176
7330000698
7330000700
7330000385
DESCRIPTION
Serial Number Tag
Subframe / Patent Tag
Decal - Slide Pad / Pivot Joint
STAR Placard
Decal - Operators Pre-Checklist
Decal - Free Spool (bolt-on headboard)
Decal - Free Spool (stationary headboard)
Decal - Lubrication Chart
Decal - Winch
Jerr-Dan Nameplate
Decal - Made In The USA
Decal - Align Arrow, Red
Decal - Align Arrow, White
Decal - Oil Level
Decal - Cable Track
Decal - Checklist Reminder
Decal - Safety
Decal - Safety
Decal - Wheel Lift Hitch
Secure Vehicle
Decal - Tow Boom Configuration
Decal - Overloading Tow Option
Decal - Pinch Point
Decal Kit - Muncie PTO
Pop Rivet
Decal - Air Free Spool Control, LH
Decal - Air Free Spool Control, RH
Decal - Air Suspension
Decal - Control Switch (F550 only)
Decal - PTO Operation (LCF & CF600 only)
Decal - T37 Grids
QTY
1
1
1
1
1
1
1
1
3
1
2
1
1
1
1
2
1
2
1
1
3
1
12
1
1
1
1
1
2
5-376-000089
Rev 07 - 06/10
DECALS
7
6
A
A
1
23
CAB SIDE - STANDARD

HEADBOARD
4
23
10
L H SIDE - DECK
9
2
23
21
11
STANDARD / DELUXE
HEADBOARD
26
(Both Sides)
13
12
SECTION A-A
HYDRAULIC TANK
9
8
25
24
L H SIDE SUBFRAME
WINCH
FREE SPOOL
AGE
675
WINCH
FREE SPOOL
WINC
STATIONARY
HEADBOARD
676
14
CAB DASHBOARD
DRIVER SIDE
CONTROL HOOD
15
16
15
16
29
17
T-37 GRIDS
L-ARM GRIDS
MANUAL GRID WHEEL LIFT
PASSENGER SIDE
CONTROL HOOD
21
18
21
HYDRAULIC GRID WHEEL LIFT
15
19
BALL HITCH MOUNTING PLATE

or PINTLE HITCH MOUNTING
PLATE TOW OPTION
20
21
STATIONARY TOW HITCH
or PINTLE / REESE ON
STABILIZER
Rear of Subframe
Items #22, Decal Kit; #27, Decal - Control Switch; and #28, Decal - PTO Operation, not shown
5-376-000089
Rev 07 - 06/10
ACCESSORY EQUIPMENT
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
7002000449
7002000404
7002000448
7002000285
7002000451
Not Required
7002000521
7002000447
7002000503
7443000111
7115161050
7950150161
7660162601
7115181050
7950180153
7660182601
DESCRIPTION
QTY
Magnetic Tow Lights

Fire Extinguisher
Wheel Chock
Reflective Triangles
Load Binder - 0.38 Chain
1
1
1
1
1
Remote Control Transmitter Holder

Valve Stem Extension Kit
Air Compressor with Hose Reel
Elbow
Flatwasher, 0.31 ID
Locknut, 0.38-16NC
Flatwasher, 0.50 ID
Locknut, 0.50-13NC
1
1
1
1
4
4
4
4
8
4
5-376-000089
Rev 07 - 06/10
ACCESSORY EQUIPMENT
1
4
5
6
10
13
12
11
16
15
14
LOCATED INSIDE CAB
SHOWN MOUNTED INSIDE 48" TOOLBOX
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10
HYDRAULIC SCHEMATIC
V2
B1
B2
TILT CYLINDER
ROLL CYLINDER
A1
A2
V1
WINCH
TILT CYLINDER
FLOW CONTROL
CHECK VALVE
PRESSURE
GAUGE
ROLL
3 Bank Control Valve - No Tow Option
TILT
TILT RELIEF ON
UNITS WITH INBOARD
TILT CYLINDERS ONLY
1500 PSI
RELIEF
WINC
H
HYDRAULIC SCHEMATIC
BOOM IRL
CYLINDER
V2
B1
B2
TILT CYLINDER
ROLL CYLINDER
A2
A1
V1
WINCH
BOOM
CYLINDER
TILT CYLINDER
BOOM IRL
CYLINDER
FLOW CONTROL
CHECK VALVE
PRESSURE
GAUGE
ROLL
TILT
1500 PSI
RELIEF
WINCH
BOOM
IN/OUT
BOOM
UP/DOWN
TILT RELIEF ON
UNITS WITH INBOARD
TILT CYLINDERS ONLY
5 Bank Control Valve - IRL Tow Option
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10
HYDRAULIC SCHEMATIC
BOOM IRL
CYLINDER
TILT CYLINDER
V2
B1
B2
ZOD CYLINDER
ROLL CYLINDER
A1
A2
V1
WINCH
BOOM
CYLINDER
TILT CYLINDER
BOOM IRL
CYLINDER
FLOW CONTROL
CHECK VALVE
PRESSURE
GAUGE
ROLL
TILT
TILT RELIEF ON
UNITS WITH INBOARD
TILT CYLINDERS ONLY
6 Bank Control Valve - ZOD Tow Option
1500 PSI
RELIEF
WINCH
BOOM
IN/OUT
ZOD
UP/DOWN
BOOM
UP/DOWN
HYDRAULIC SCHEMATIC
V2
B1
B2
TILT CYLINDER
ROLL CYLINDER
A2
A1
V1
WINCH
BOOM
CYLINDER
TILT CYLINDER
FLOW CONTROL
CHECK VALVE
PRESSURE
GAUGE
ROLL
TILT
1500 PSI
RELIEF
WINCH
BOOM
IN/OUT
TILT RELIEF ON
UNITS WITH INBOARD
TILT CYLINDERS ONLY
4 Bank Control Valve - Hydraulic Extended Boom Tow Option
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10
HYDRAULIC SCHEMATIC
TILT CYLINDER
V2
B1
B2
STABILIZER
CYLINDER
ROLL CYLINDER
A2
A1
V1
WINCH
TILT CYLINDER
STABILIZER
CYLINDER
FLOW CONTROL
CHECK VALVE
PRESSURE
GAUGE
ROLL
TILT
TILT RELIEF ON
UNITS WITH INBOARD
TILT CYLINDERS ONLY
4 Bank Control Valve - Stabilizer Option
1500 PSI
RELIEF
WINCH
STABILIZER
UP/DOWN
HYDRAULIC SCHEMATIC
STABILIZER
CYLINDER
V2
B1
B2
TILT CYLINDER
ROLL CYLINDER
A2
A1
V1
WINCH
TILT CYLINDER
FLOW CONTROL
CHECK VALVE
PRESSURE
GAUGE
ROLL
4 Bank Control Valve - Stabilizer with Tow Option
TILT
1500 PSI
RELIEF
WINCH
STABILIZER
CYLINDER
B
STABILIZER
UP/DOWN
TILT RELIEF ON
UNITS WITH INBOARD
TILT CYLINDERS ONLY
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10
HYDRAULIC SCHEMATIC
BOOM IRL
CYLINDER
HYD GRID
CYLINDER
V2
B1
B2
TILT CYLINDER
ROLL CYLINDER
CROSSBAR
MANIFOLD
A2
A1
V1
WINCH
BOOM
CYLINDER
TILT CYLINDER
PRESSURE
GAUGE
HYD GRID
CYLINDER
BOOM IRL
CYLINDER
FLOW
CONTROL
FLOW CONTROL
CHECK
CHECK VALVE
VALVE
A
B
ROLL
TILT
7 Bank Control Valve - IRL Wheel Lift w/ Hydraulic Grids
1500 PSI
RELIEF
WINCH
BOOM
IN/OUT
BOOM
UP/DOWN
HYD
GRID
HYDRAULIC SCHEMATIC
BOOM IRL
CYLINDER
HYD GRID
CYLINDER
ZOD CYLINDER
V2
B1
B2
TILT CYLINDER
ROLL CYLINDER
CROSSBAR
MANIFOLD
A2
A1
V1
WINCH
BOOM
CYLINDER
TILT CYLINDER
FLOW CONTROL
CHECK VALVE
PRESSURE
GAUGE
HYD GRID
CYLINDER
BOOM IRL
CYLINDER
B
A
B
ROLL
TILT
1500 PSI
RELIEF
WINCH
BOOM
IN/OUT
ZOD
UP/DOWN
BOOM
UP/DOWN
HYD
GRID
7 Bank Control Valve - ZOD Wheel Lift w/ Hydraulic Grids
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10
ELECTRICAL SCHEMATIC
RIGHT FRONT MARKER LT. (0.05 Am ps)
R ED
6 BLU (16AWG)
CONTROL HOOD LT.

(0 . 2 8 A m p s )
RIGHT FRONT CLEARANCE LT. (0.10 Am ps)

1 WHT (16 AW G)
WIRING COLORS SHOWN
ARE FOR LIGHT BAR
WIRING ONLY
2 BRN (16AW G)
OUTBOARD RIGHT MARKER LT. (0.10 Amps)
RIGHT MID CLEARANCE LT. (0.10 Amps)

1 WHT (16 AW G)
YEL
2 BRN (16AW G)
RIGHT REAR CLEARANCE LT. (0.10 Am ps)

1 WHT (16 AW G)
55W F LOOD WORK LT.

(4.50 Amps)
1 WHT (16AWG)
2 BRN (16AWG)
2 BRN (16AW G)
1 WHT (16AWG)
LEFT LED STOP/TURN/TAIL

(0.50 Am ps/0.15 Amps)
ORG
2 BRN (16AW G)
2 BRN (16AWG)
RIGHT CORNERS REF12

FRONT REF8 MODULES (3)
(0.75-1.00 Am ps EACH)
GND
1 WHT (16 AW G)
RED
1 WHT (16AWG)
2 BRN (16AWG)
RIGHT MARKER LT. (0.10 Amps)

RIGHT TAIL LT . (0.03 Amps)
2 BRN (16AWG)
1 WHT (16AWG)
3 GRN (16AWG)
RIGHT STOP LT. (0.38 Amps)
YEL/BLK
AUX. WORK LT.

( 2 . 75 A m p s )
GND
RIGHT BACK-UP LIGHT

(1.97 Amps)
GND
SPARE
RED/BLK
SPARE
RED/BLK
AUX
2 0A
FLOOD
2 0A
GND
GND
GND
BEACON
BLU (AUX 2)
JERR-DAN
S W I T CH
PANEL
50A
GRY (CENTER ROT)
ORG (OUTSIDE ROT)
YEL - (18AWG)
PTO
LT
RED + (18AWG)
RED (POWER +12 VOLT)
BRN (CLEARANCE) 18AWG
RIGHT LED STOP/TURN/TAIL

(0.50 Amps/0.15 Am ps)
BLK (GND) 18AWG
YEL/BLK
GND
LT BLU/BLK (OPT)
55W F LOOD WORK LT.

(4.50 Amps)
LT BLU (OPT)
YEL (OPTIONAL D.O.T .)
VLT (WORK LIGHTS DECK)
BLU/BLK (OPTIONAL)
BLU (WORK LIGHTS SUBFRAME)
BLK (GROUND)
MAIN DECK
WIRI NG HARNESS
SUBFRAME
WIRING
HARNESS
GND
GND
R ED
50 AMP
CIRCUIT
BREAKER
GND
R ED
TRUCK WIRING
HARNESS.
WIRI NG FOR
CHASSIS STOP/
TURN/TAIL/BACKUP
SUPPLIED LIGHTS.
FUNCTION
GROUND
CLEARANCE
RH STOP/TURN
LH STOP/TURN
BACK-UP
W ORK LIGHTS (SUBFR)
W ORK LIGHTS (LT-BAR)
BEACON (ROTATORS)
AUX 1 (FLASHER)
OPTION
AUX 2
CODE
BLK = BLACK
BRN = BROWN
BLU = BLUE
GRN = GREEN
RED = RED
YEL = YELLOW
LT = LIGHT
ORG = ORANGE
VLT = VIOLET
WHT = WHITE
LEFT REAR CLEARANCE LT. (0.10 Am ps)

1 WHT (16 AW G)
2 BRN (16AW G)
LEFT MID CLEARANCE LT. (0.10 Amps)

1 WHT (16 AW G)
2 BRN (16AW G)
LEFT FRONT CLEARANCE LT. (0.10 Amps)
CIRCUIT
COLOR
1
W HITE
2
BROW N
3
GREEN
4
YELLOW
5
BLACK
6
BLUE
7
VIOLET
8
GRAY
9
ORANGE
10
LT BLUE/BLA CK
11
LT BLUE
DOT LT. (0.05 Amps)

1 WHT (16AWG)
RIGHT TURN
DOT LT. (0.05 Amps)

3 GRN (14AWG)
L EF T T U R N
4 YEL (14AWG)
CLEARANCE
2 BRN (14AWG)
GROUND
1 W H T (1 4 A WG )
HINGE
G
BK
1 WH T (16AWG)
AUX. WORK LT.
( 2 . 7 5 Am p s )
3 YEL (16AWG)
LEFT STOP LT. (0.38 Amps)
10-HEAD PRIZM LED LIGHT BAR

B AT T ER Y
2 BRN (16AWG)
BACK UP
ALARM
( 0 . 3 0 Am p s )
LEFT BACK-UP LT. (1.97 Amps)

LEFT TAIL LT. (0.03 Amps)
2 BRN (16AWG)
1 WHT (16AWG)
1 WHT (16 AW G)
2 BRN (16AW G)
GND
LEFT FRONT MARKER LT. (0.05 Am ps)
1 WHT (16 AW G)
T R U CK
HARNESS
INTERFACE.
ADD WEATHER
PA C K
CONNECTOR
TO T R U C K
WIRI NG.
2 BRN (16AWG)
1 WHT (16AWG)
RED
TO PTO
SW I TC H
DOT LT. (0.05 Am ps)

1 WHT (16AWG)
5 BLK (16AWG)
2 BRN (16AWG)
LEFT CORNERS REF12

FRONT REF8 MODULES (3)
(0.75-1.00 Amps EACH)
2 BRN (16AWG)
CAB TO SUBFRAME
WIRI NG HARNESS
TO SWI TCH PANEL

IN TRUCK CAB
YEL
1 WHT (16AWG)
MAGNETIC
T OW L I G H T S
WHT
GND
2 BRN (16AWG)
1 WHT (10AWG)
SUB TO DECK
WIRI NG HARNESS
RED/BLK
GND
RED/BLK
1 WH T (16AWG)
5 BLK (16AWG)
CENTER FRONT & REAR

REF8 MODULES (4)
(0.75 Amps EACH)
6 BLU (16AWG)
RED
GND
LEFT MARKER LT. (0.10 Amps)
2 BRN (16AWG)
CONTROL HOOD LT.

(0 . 2 8 A m p s )
LICENSE
PLATE LT.
(0.28 Amps)
1 WHT (16AWG)
2 BRN (16AWG)
1 WHT (16AWG)
OUTBOARD LEFT MARKER LT. (0.10 Amps)

GN D
2 BRN (16AW G)
5-376-000089
Rev 07 - 06/10
5-376-000089
Rev 07 - 06/10

Standard Duty Carrier Parts Manual: 1080 Hykes Road Greencastle, PA 17225 Phone (717) 597-7111

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Standard Duty Carrier Parts Manual: 1080 Hykes Road Greencastle, PA 17225 Phone (717) 597-7111

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STANDARD DUTY CARRIER

1080 Hykes Road

2010 Jerr-Dan Corporation. All Rights Reserved.

Standard Duty Carrier Parts Manual - Page 2

5 Ton Aluminum Pioneer Fixed Rail

5 Ton Steel Rustler

Additional or replacement manuals can be ordered by calling Jerr-Dan Parts at 717-597-7111.

Deck - 5 Ton Aluminum Fixed Rail (NGAF) .............................................................................. 6 - 7

Standard Duty Carrier Parts Manual - Page 3

Standard Duty Carrier Parts Manual - Page 4

Towbar - Hydraulic Extend ............................................................................................ 190 - 191

THIS PAGE INTENTIONALLY LEFT BLANK

Standard Duty Carrier Parts Manual - Page 5

Standard Duty Carrier Parts Manual - Page 6

DECK - 5 TON ALUMINUM FIXED RAIL (NGAF)

DECK - 5 TON ALUMINUM FIXED RAIL (NGAF)

Standard Duty Carrier Parts Manual - Page 7

Standard Duty Carrier Parts Manual - Page 8

DECK - 5 TON ALUMINUM DUAL ANGLE FIXED RAIL (NGADF)

DECK - 5 TON ALUMINUM DUAL ANGLE FIXED RAIL (NGADF)

Standard Duty Carrier Parts Manual - Page 9

Standard Duty Carrier Parts Manual - Page 10

DECK - 5 TON ALUMINUM REMOVABLE RAIL (NGAR)

Standard Aluminum Removable Rails:

Angle Assembly LH Front

Parts Breakdown of Angle Assemblies

DECK - 5 TON ALUMINUM REMOVABLE RAIL (NGAR)

Standard Duty Carrier Parts Manual - Page 11

Standard Duty Carrier Parts Manual - Page 12

DECK - 5 TON ALUMINUM TRANSPORTER (NGAT)

Standard Aluminum Removable Rails:

Angle Assembly LH Front

Parts Breakdown of Angle Assemblies

DECK - 5 TON ALUMINUM TRANSPORTER (NGAT)

Standard Duty Carrier Parts Manual - Page 13

Standard Duty Carrier Parts Manual - Page 14

DECK - 5 TON STEEL RUSTLER (WSRB)

DECK - 5 TON STEEL RUSTLER (WSRB)

Standard Duty Carrier Parts Manual - Page 15

Standard Duty Carrier Parts Manual - Page 16

DECK - 5 TON STEEL PANELIZED REMOVABLE RAIL (SPRR5T)

Standard Steel Tubular Removable Rails:

Rail Weldment Front (19 & 20 decks)

Optional Aluminum Removable Rails:

Angle Assembly LH Front

Parts Breakdown of Angle Assemblies

DECK - 5 TON STEEL PANELIZED REMOVABLE RAIL (SPRR5T)

Standard Duty Carrier Parts Manual - Page 17

Standard Duty Carrier Parts Manual - Page 18

DECK - 5 TON STEEL PANELIZED SHARK (SPRRD5T)

DECK - 5 TON STEEL PANELIZED SHARK (SPRRD5T)

Standard Duty Carrier Parts Manual - Page 19

Standard Duty Carrier Parts Manual - Page 20

DECK - 5 TON STEEL PANELIZED FIXED RAIL (SPFR5T)

DECK - 5 TON STEEL PANELIZED FIXED RAIL (SPFR5T)

Standard Duty Carrier Parts Manual - Page 21

Standard Duty Carrier Parts Manual - Page 22