REVISION

SERVICE MANUAL MODEL: LM-M1030A/D/X, LMS-M1030

3CD CHANGER HI-FI SYSTEM SERVICE MANUAL

MODEL: LM-M1030A/D/X, LMS-M1030

CONTENTS
SECTION 1. GENERAL
SERVICING PRECAUTIONS ESD PRECAUTIONS SPECIFICATIONS 1-2 1-4 1-5

SECTION 2. ELECTRICAL
ADJUSTMENTS TROUBLESHOOTING WAVEFORMS OF MAJOR CHECK POINT BLOCK DIAGRAM SCHEMATIC DIAGRAMS WIRING DIAGRAM PRINTED CIRCUIT DIARGAMS INTERNAL BLOCK DIAGRAM OF ICs REPAIRS REGARDING CD MECHANISM 2-1 2-3 2-15 2-27 2-29 2-37 2-39 2-49 2-58

SECTION 3. EXPLODED VIEWS

CABINET AND MAIN FRAME SECTION TAPE DECK MECHANISM: AUTO STOP DECK(OPTIONAL) TAPE DECK MECHANISM: AUTO REVERSE DECK CD MECHANISM 3-1 3-3 3-5 3-7

SECTION 4. SPEAKER SECTION 5. REPLACEMENT PARTS LIST

4-1 5-1

- 1-1 -

SECTION 1. GENERAL
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use. 2) The pick-up should never be subjected to external pressure or impact.

Storage in conductive bag

Drop impact

2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials. 2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or damage to the printed-circuit board. 3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason the adjustment point and installation screws should absolutely never be touched. 4) Laser beams may damage the eyes! Absolutely never permit laser beams to enter the eyes! Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

NEVER look directly at the laser beam, and dont let contact fingers or other exposed skin.

5) Cleaning the lens surface If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton swab should be used, taking care not to distort this.
Magnet Pressure Pressure How to hold the pick-up Cotton swab

Conductive Sheet

6) Never attempt to disassemble the pick-up. Spring by excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up. - 1-2 -

NOTES REGARDING COMPACT DISC PLAYER REPAIRS

1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components can be damaged, and for that reason components should be handled with care. 2) The pick-up is composed of many optical components and other high-precision components. Care must be taken, therefore, to avoid repair or storage where the temperature of humidity is high, where strong magnetism is present, or where there is excessive dust.

2. Notes for repair

1) Before replacing a component part, first disconnect the power supply lead wire from the unit 2) All equipment, measuring instruments and tools must be grounded. 3) The workbench should be covered with a conductive sheet and grounded. When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is because there is the possibility of damage by static electricity.) 4) To prevent AC leakage, the metal part of the soldering iron should be grounded. 5) Workers should be grounded by an armband (1M) 6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent static electricity changes in the clothing to escape from the armband. 7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
Armband

Resistor (1 Mohm)

Resistor (1 Mohm) Conductive Sheet

CLEARING MALFUNCTION
You can reset your unit to initial status if malfunction occur(button malfunction, display, etc.). Using a pointed good conductor(such as driver), simply short the RESET jump wire on the inside of the volume knob for more than 3 seconds. If you reset your unit, you must reenter all its settings(stations, clock, timer)
NOTE: 1. To operate the RESET jump wire, pull the volume rotary knob and release it.

2. If you wish to operate the RESET jump wire, it is necessary to unplug the power cord.
VOLUME UP VOLUME KNOB RESET jump wire

DOWN

- 1-3 -

 ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated circuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices. 4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficient to damage ESD devices. 5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD devices. 6. Do not remove a replacement ESD device from its protective package until immediately before you are ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive materials). 7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER SAFETY PRECAUTIONS.

8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS

THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED DANGEROUS VOLTAGE THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK. THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.

- 1-4 -

 SPECIFICATIONS
LM-M1030A/D/X

LMS-M1030

- 1-5 -

MEMO

- 1-6 -

SECTION 2. ELECTRICAL
ADJUSTMENTS
This set has been aligned at the factory and normally will not require further adjustment. As a result, it is not recommended that any attempt is made to modificate any circuit. If any parts are replaced or if anyone tampers with the adjustment, realignment may be necessary.

IMPORTANT
1. Check Power-source voltage. 2. Set the function switch to band being aligned. 3. Turn volume control to minimum unless otherwise noted. 4. Connect low side of signal source and output indicator to chassis ground unless otherwise specified. 5. Keep the signal input as low as possible to avoid AGC and AC action.

TAPE DECK ADJUSTMENT

1. AZIMUTH ADJUSTMENT
Deck Mode A Deck Playback B Deck Playback Test Tape MTT-114 MTT-114 Test Point Speaker Out Speaker Out
Electronic Voltmeter Head L ch Test Tape MTT-114 Unit Playback Mode L out CH1 CH2 Speaker Out

Adjustment DECK Screw Azimuth Screw Azimuth Screw

Dual-trace synchroscope

Adjust for Maximum Maximum

R ch

GND

R out

Figure 1. Azimuth Adjustment Connection Diagram

2. MOTOR SPEED ADJUSTMENT

Deck Mode Normal Speed HI-Speed Test Tape MTT-111 MTT-111
Head

Test Point Speaker Out Speaker Out

Adjustment VR501

Adjust for 3kHz 1%

Remark A Deck HI-Speed Dubbing Mode

more than 5.4kHz

Speaker Out

Playback Mode L out

Frequency Counter

Test Tape MTT-111 Record/Playback head

Unit R out GND

Figure 2. Motor Speed Adjustment Connection Diagram

- 2-1 -

3. RECORD BIAS ADJUSTMENT

Deck Mode Rec/Pause Test Tape MTT-5511 Test Point ERASE HEAD WIRE(PN202)
Record/Playback and Pause Mode PN202

Adjustment L203

Adjust for 60kHz5kHz (Auto stop) 85kHz5kHz(Auto Reverse)

Frequency Counter

Head

Test Tape MTT-5511 Record/Playback head

Unit GND

Figure 3. Record Bias Adjustment Connection Diagram

- 2-2 -

 TROUBLESHOOTING
CD PART
TURN ON CD

YES NO
OPEN CLOSE CHECK CONNECTOR CHECK ( PN808,PN807 )

YES
CHECK POWER SUPPLY CIRCUIT( PN808 )

CHECK MICOM INTERFACE CIRCUIT( PN807 ) READING DISPLAY CHECK

NO
CONNECTOR CHECK ( PN808,PN807,PN802,PN801 )

YES
CHECK MICOM INTERFACE CIRCUIT( PN807 )

NO
READING OK CHECK

CONNECTOR CHECK(PN801,PN802)

CHECK PICKUP MOVEMENT

YES

CHECK BA5810FP (IC803)

CHECK MN6627933CG (IC801)

CHECK AN22004 (IC802)

IF PLAY, AUDIO OUTPUT CHECK

NO
CONNECTOR CHECK (PN808)

YES
OK

- 2-3 -

 OPEN CLOSE NG

CONNECTOR LOCKING CHECK ( PN808,PN807 )

YES
CHECK POWER SUPPLY CIRCUIT( PN808 ,PN807) PN808 PIN 5 = 6.2V, PIN 7 = 5V PN807 PIN 1 = 5V

NO

DEFECTIVE MAIN POEWR SUPPLY

YES NO
CHECK VOLTAGE CHANGE OF OPEN CLOSE , AND BTLMUTE VOLTAGE(= 5V) (PN807 PIN 20:OPEN, 19:CLOSE, 4:BTLMUTE) DEFECTIVE MICOM

YES
CHECK VOLTAGE CHANGE LO+, LO- OF IC803 (PN807, PIN OPEN:20, CLOSE:19)

NO
DEFECTIVE IC803

NO

DEFECTIVE MECHANISM

- 2-4 -

 READING DISPLAY CHECK (= ONLY CD DISPLAY)

CONNECTOR LOCKING CHECK (PN808,PN807,PN802,PN801 )

YES

CHECK POWER SUPPLY PORT( PN808 ,PN807) PN808 PIN 5 = 6.2V, PIN 7 = 5V PN807 PIN 1 = 5V

NO
DEFECTIVE CONNECTOR OR MAIN POWER SUPPLAY

YES

CHECK VOLTAGE THE PIN 2 OF IC805 IC805 PIN2 : 3.3V

NO

DEFECTIVE IC805

YES

CHECK RESET SIGNAL OF PN807 PN807 PIN12 : 5V

NO
DEFECTIVE MICOM OR CONNECTOR

YES

CHECK MICOM INTERFACE CIRCUIT( PN807 ) PN807 PIN 11,13,14,15 SIGNAL CHECK (11: STAT, 13: MDATA, 14:MCLK, 15:MLD) CHECK THE WAVE FORM #1

NO
DEFECTIVE MICOM OR CONNECTOR

YES NO
DEFECTIVE IC801

- 2-5 -

 READING OK CHECK (= NO DISC DISPLAY)

CONNECTOR LOCKING CHECK(PN801,PN802)

YES NO
DOES SLED MOVE ?

A
YES
CHECK PN802 PIN 3,4( SL+,SL-) DEFECTIVE PICKUP OR IC803 OR IC801 OR IC802

DOES LENSE MOVE ? (= UP & DOWN)

NO

B
YES
CHECK PN801 PIN 13,16 ( FA-, FA+) DEFECTIVE PICKUP OR IC803 OR IC801

DOES LASER LIGHT ?

NO

C
YES
CHECK PN802 PIN 10( LD ) DEFECTIVE PICKUP OR IC802

DOES SPINDLE ROTATE ?

NO

D
YES
CHECK PN802 PIN 5,6( SP+,SP-) DEFECTIVE PICKUP OR IC803

IS READING OK ?

NO

E
CHECK PN801 PIN 14,15 (TA- ,TA+) DEFECTIVE PICKUP OR IC803 OR IC801 OR IC802

- 2-6 -

 READING OK CHECK #A (= NO DISC DISPLAY)

DOES SL+ WAVEFORM APPEAR AT ( IC803 PIN14 AND PN802 PIN3) WAVEFORM #2 SLED MOTOR WAVE

NO

DOES SLIN WAVEFORM APPEAR AT ( IC803 PIN 5) WAVEFORM #2 SLED DRIVE WAVE

NO
DEFECTIVE IC801

YES NO
DEFECTIVE IC803

NO
CHECK PN802 CONNECTOR LINE

DEFECTIVE PN802 CONNECTOR

YES NO
DEFECTIVE PICKUP SLED MOTOR

- 2-7 -

 READING OK CHECK #B (= NO DISC DISPLAY)

DOES FA+ WAVEFORM APPEAR AT ( IC803 PIN15 AND PN801 PIN16) WAVEFORM #3 FOCUS COIL DRIVE WAVE

NO

DOES FAIN- WAVEFORM APPEAR AT ( IC803 PIN 26) WAVEFORM #3 FOCUS DRIVE WAVE

NO
DEFECTIVE IC801

YES NO
DEFECTIVE IC803

NO
CHECK PN801 CONNECTOR LINE

DEFECTIVE PN801 CONNECTOR

YES NO
DEFECTIVE PICKUP FOCUS ACTUATOR

- 2-8 -

 READING OK CHECK #C (= NO DISC DISPLAY)

C
IS ?V APPLIED TO PIN10 OF PN801 LASER SUPPLY VOLTAGE CHECK

NO

IS 3.3 V APPLIED TO PIN3 OF IC802 RF IC SUPPLY VOLTAGE CHECK

NO
DEFECTIVE IC805

YES

IS 2.0 V PIN2 OF IC802 LASER CONTROL VOLTAGE CHECK

NO

DEFECTIVE IC802

NO

DEFECTIVE Q801 OR D811

CHECK PN801 CONNECTOR LINE

NO

DEFECTIVE PN801 CONNECTOR

YES NO
DEFECTIVE PICKUP LASER PART

- 2-9 -

 READING OK CHECK #D (= NO DISC DISPLAY)

D
NO
DOES SP+ WAVEFORM APPEAR AT ( IC803 PIN12 AND PN802 PIN6)WAVEFORM #4 SPINDLE MOTOR DRIVE WAVE

DOES SPIN WAVEFORM APPEAR AT( IC803 PIN 6) WAVEFORM #4 SPINDLE DRIVE WAVE

NO
DEFECTIVE IC801

YES

DEFECTIVE IC803

NO

CHECK PN802 CONNECTOR LINE

DEFECTIVE PN802 CONNECTOR

NO YES
DEFECTIVE PICKUP SPINDLE MOTOR

- 2-10 -

 READING OK CHECK # E (= NO DISC DISPLAY)

DOES TA+ WAVEFORM APPEAR AT ( IC803 PIN17 AND PN801 PIN15) WAVEFORM #5 TRACKING COIL DRIVE WAVE

NO

DOES TAIN- WAVEFORM APPEAR AT ( IC803 PIN 23) WAVEFORM #5 TRACKING DRIVE WAVE

NO
DEFECTIVE IC801

YES NO
DEFECTIVE IC803

CHECK PN802 CONNECTOR LINE

NO

DEFECTIVE PN802 CONNECTOR

YES
DOES ARF SIGNAL APPEAR? (IC802 PORT 8) WAVEFORM #6

NO

DEFECTIVE PICKUP OR IC802

YES
DOES FE, TE SIGNAL APPEAR? (IC802 PORT FE:23, TE:21) WAVEFORM #6

NO

DEFECTIVE PICKUP OR IC802

NO

DEFECTIVE IC801

- 2-11 -

 CD PART VOLTAGE SHEET

IC IC801 MN6627933CG PIN NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 STOP 0 0 0 0 3.3 0 0 0 0 0 0 0 0 3.3 3.3 3.3 3.3 3.3 0 0 0 0 3.3 0 0 0 0 1.5 1.6 3.3 1.6 0 0 0 1.6 0 1.6 0 3.3 1.6 1.6 1.6 1.6 2.3 1.5 0 3 0 0 3.3 CD-DA PLAY 0 0 0 0 3.3 0 0 0 0 0 0 0 0 3.3 3.3 3.3 3.3 3.3 0 0 0 0 3.3 0 0 0 0 1.5 1.5 0 1.6 0 0 0 1.6 0 1.7 0 3.3 1.6 1.6 1.6 1.6 2.3 1.5 3.3 0 0 0 3.3 MP3 PLAY 3.3 3.3 3.3 3.3 3.3 3.3 0 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 0 3.3 0 0 1.5 1.6 3.3 1.6 0 0 0 1.6 0 1.7 0 3.3 1.6 1.6 1.6 1.6 2.3 1.5 3.3 0 0 0 3.3 IC PIN NO. 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 STOP 0.8 1.6 1.6 3.3 1 1 0 1.6 0 1.6 3.3 0 0 0 0 0 1.5 0 0 0 1.1 2.8 0 2.9 0 0 0 0 1.6 0 2.9 3.3 0 1.6 1.6 3.3 1.5 0 0 0 0 0 0 0 0 0 0 3.3 0 0 CD-DA PLAY 0.8 1.6 1.6 3.3 1.4 1.4 0 1.6 0 1.6 3.3 0 0 0 0 0 1.5 0 0 0 1.1 2.8 0 2.9 0 0 0 0 1.6 0 2.9 3.3 0 1.5 1.6 3.3 1.5 0 0 0 0 0 0 0 0 0 0 3.3 0 0 MP3 PLAY 0.8 1.6 1.6 3.3 1 1 0 1.6 0 1.6 3.3 0 0 0 0 0 1.5 0 0 0 1.1 2.8 0 2.9 0 0 0 0 1.6 3.3 2.9 3.3 0 1.5 1.6 3.3 1.5 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

- 2-12 -

IC IC802 AN22004A

PIN NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

STOP 0 2.8 3.3 0 0 1.6 1.3 0.4 1.3 1.5 1.5 1 0 0 3 0 0 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6

CD-DA PLAY 0 2 3.3 0 2.3 2 1.6 1.5 1.5 1.5 2 1 0 0 0 3.3 0 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.7 1.7 1.7 1.7 1.7 1.7

MP3 PLAY 0 2 3.3 0 2.3 2 1.6 1.5 1.5 1.5 2 1 0 0 0 3.3 0 1.6 1.6 1.6 1.6 1.6 1.6 0 (*CD-RW: 3.0) 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6

IC IC803 BA5810FP

PIN NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

STOP 0 0 1.5 3.6 1.6 1.6 6.2 6.2 0 0 3.2 3.2 3.2 3.2 3 3.3 3.2 3.2 0 6.2 3.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6

CD-DA PLAY 0 0 1.5 3.7 1.6 1.6 6.2 6.2 0 0 3.4 3 3.2 3.2 2.8 3.4 3.2 3.2 0 6.2 3.7 1.6 1.6 1.6 1.6 1.6 1.6 1.6

MP3 PLAY 0 0 1.5 3.7 1.6 1.6 6.2 6.2 0 0 3.4 3 3.2 3.2 2.8 3.4 3.2 3.2 0 6.2 3.7 1.6 1.6 1.6 1.6 1.6 1.6 1.6

0 (*CD-RW: 3.0) 0 (*CD-RW: 3.0)

- 2-13 -

IC IC804 M12L16161A

PIN NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

STOP 3.3 0 0 0 0 0 3.3 0 0 0 0 0 3.3 3.3 3.3 3.3 3.3 3.3 0 0 0 0 0 0 3.3 0 0 0 0 0 0 0 0 3.3 0 3.3 0 3.3 0 0 0 0 0 3.3 0 0 0 0 0 0

CD-DA PLAY 3.3 0 0 0 0 0 3.3 0 0 0 0 0 3.3 3.3 3.3 3.3 3.3 3.3 0 0 0 0 0 0 3.3 0 0 0 0 0 0 0 0 3.3 0 3.3 0 3.3 0 0 0 0 0 3.3 0 0 0 0 0 0

MP3 PLAY 3.3 3.3 3.3 0 3.3 3.3 3.3 3.3 3.3 0 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 0 3.3 3.3 3.3 3.3 3.3 3.3 0 3.3 3.3 3.3 0 3.3 3.3 3.3 0 3.3 3.3 3.3 3.3 3.3 0 3.3 3.3 0

IC IC805

PIN NO. 1 3

STOP 0 3.3 4.77

CD-DA PLAY 0 3.3 4.6

MP3 PLAY 0 3.3 4.6

UTC LD1117A 2

- 2-14 -

 CD PART WAVEFORMS OF MAJOR CHECK POINT

# X. MICOM IN TERFACE WAVEFORM (PN807 pin XX, X3, X4, X5) d uring normal play

#2. S LED DRIVE AND MOTOR WAVEFORM (IC803 pin 5, X4) wh en foc us se arch

PN807: ST AT

IC803: SLI N

PN807: MDATA

IC803: SL+ PN807: MC LK PN807: M LD

#3. F OCUS DRIVE AND MOTOR WAVEFORM (TP86X, IC8 03 pin X5) When f ocus se arch f ailed or t here is n o disc on tray ; ; There is disc on tray and f ocus search success

TP86X

TP86X

IC803: F A+

IC803: F A+

- 2-15 -

#4. SPINDL E DRIVE AND MOTOR WAVEFORM (IC803 pin 6, 2) wh en TOC reading

#5. T RACK DRIVE AND MOTOR WAVEFORM (TP860, IC8 03 pin 23) durin g normal p lay

TP 860

IC803: SP IN

IC803: T A+ IC803: SP +

#6. RF, TRA CKING AND FOCUS ERROR WAVEFORM (IC802 pin 8, 2 , 23) d uring normal play

IC802: ARF

IC802: T E

IC802: F E

- 2-16 -

 MAIN SET
P-SENS PART
Does +5V appear at ZD901(+)? NO YES Check the waveform of D913(+). YES Check the pattern of IC301 Pin 6 . NO Replace D913

Check R943 and replace ZD901

VKK PART
Does DC - 33V appear at CN302 Pin 28 . NO YES Dose -33V appear at ZD902(-) YES NO

Replace the ZD902

Check the voltage of IC301 pin87

Check Q903 TURN ON YES NO Check the -33V(Lower) of C916(-) NO YES Replace Q903 Refer to power circuit

Check the pattern

Replace D912, D911 YES NO

END

- 2-17 -

Power Circuit
Check the Fuse NO YES Check the DC output of C901(+), C951(-) YES Check the DC Output of C903(+) YES NO Replace the Fuse Check the AC Output of CN901 pin1, 5 YES Replace the D901, D902, D903, D904 NO Check the AC Output of CN701 PIN 1, 9, 10 NO Replace the Transformer NO

Replace the Transformer

Check the output of IC901, IC902 YES Check the DC 12V Output of IC903 YES Check the 5V of CN513 pin 7 (CD FUNCTION) YES NO NO Check the 5V of IC501 pin5 YES Replace IC904 Check the Low of Q904 B NO YES END Replace Q904 YES Check the HIGH of IC501 pin 14 NO Check the IC501 and Replace NO Check the 5V of IC301 or check PN301/CN302 pin3 NO Check the IC901, IC902

Check the HIGH of Q905 B

- 2-18 -

Muting circuit (MUTE)

Dose Low appear at Q602 B NO Refer to IC202 Troubleshooting (ONLY Q201, Q251)

YES

NO

Check the connector of Q602 B & GND

Check the HIGH of Q601, Q651 B YES MUTE

Audio abnormal
Check the output of IC601 Pin 24, 25 YES Check the input of IC601 pin 28, 29, 30, 31, 34, 35, 36, 37 YES Check the Output of IC601 YES OK NO Check the 10V(Higher) and power circuit NO Refer to IC601 Troubleshooting

NO

Refer to Muting Troubleshooting

- 2-19 -

FUNCTION MODE Audio abnormal

TAPE

Check the signal input of IC601 pin 28, 37

Refer to IC202 Troubleshooting

AUX

Check the signal input of IC601, pin 29, 36

Check the signal input of JK102

CD

Check the signal input of IC601 pin 31, 34

Check the signal of CN513 pin1, 3 or Refer to CD Troubleshooting

Tuner

Check the signal input of IC601 pin 30, 35

Refer to TUNERMODULE

MIC

Check the OW601

Refer to IC404 Troubleshooting

- 2-20 -

IC301 Troubleshooting

Check the power supplying IC301 Pin 31, 32, 51, 88? NO YES Check the 5V of IC301 pin6 NO YES Check the oscillation of X301 NO YES Check the Low High of IC301 pin88 when power supplied NO YES Replace IC301 Check the RESET circuit Replace X301 Check the P-SENS Refer to Power Circuit Troubleshooting

IC501 Troubleshooting

Check the power supplied to IC501 pin 16 NO YES Check the CLK Data of IC501 pin 2, 3 NO YES Check the CONTROL function NO YES END Replace IC501 Check the pattern of IC301 & IC501 Check the Data of IC301 Pin 13, 14 (CD TAPE FUNCTION) Refer to IC301 Troubleshooting Refer to Power Circuit Troubleshooting

- 2-21 -

IC601 Troubleshooting
Check the power supplied to IC601 pin39 YES NO Refer to Power Circuit Troubleshooting

Check the Pulse waveform of IC601 pin21, 22(VOL DIAL) YES NO Check the IC301 pin 15, 16, 75, 76 NO Check the Output of IC601 pin 24, 25 YES Replace the IC301 Troubleshooting

YES

NO

Replace the IC601

Check the PATTERN of MICOM (82, 83) & IC401 (21, 22)

Check the waveform input of IC601 pin 8, 21

YES Check the waveform Output of IC601 pin 12, 17 NO YES END Replace the IC601

IC701 Troubleshooting

Check the signal input of pin14, 18 YES NO Refer to Muting Troubleshooting

Check the power of pin 1, 5(+) pin 6, 17 NO YES Check the signal Output of pin 8, 9, 10, 11 NO YES END Check the power(15V) of pin 2, 5 Refer to Power Circuit Troubleshooting

- 2-22 -

Play
Check the VCC supply to IC202 pin 18 NO YES Check the signal output of IC202 pin 5, 20 NO YES Check the Muting Circuit Check the Deck Mechanism NO YES Replace the IC202 Replace the Deck Mechanism Refer to Power Circuit Troubleshooting

Dubbing(NORMAL or REC // HIGH)

Q252, 202 OFF // ON : R273, 223 LOW // HIGH YES Q253, 203 ON // OFF YES Refer to REC Troubleshooting NO Refer to IC203 Troubleshooting

- 2-23 -

REC (Q252, Q202 ON / R273, R223 High)

Check signal supplied to IC202 pin 11, 14? NO YES Check the Low of Q253, Q203 B NO YES Replace Q253, Q203 Check the output of IC202 Pin 9, 16 NO YES Check the IC201 pin 6 : 12V and pin 4 : High NO YES Check the oscillation of L203 pin 2, 3 NO YES Replace the DECK YES Check the 0.6V of Q208 B NO YES Check the Low of Q208 C NO YES Replace Q207 NO YES END Replace the Q208 Refer to IC203 trouleshooting Check the power supplying to C236(+) NO Refer to Power Circuit Troubleshooting Check the power or Refer to IC203 Troubleshooting Check the Vcc power of IC202 Pin18 Refer to IC203 Troubleshooting

Replace the L203

- 2-24 -

 CD MAIN P.C. BOARD (COMPONENT SIDE)

- 2-25 -

 CD MAIN P.C. BOARD (SOLDER SIDE)

- 2-26 -

 BLOCK DIAGRAM
NOTE: Warning Parts that are shaded are critical With respect to risk of fire or electrical shock.

2-25

2-26

 SCHEMATIC DIAGRAMS
MAIN SCHEMATIC DIAGRAM
NOTE: Warning Parts that are shaded are critical With respect to risk of fire or electrical shock. NOTE: 1. Shaded(I) parts are critical for safety.Replace only with specified part number. 2. Voltages are DC-measured with a digital voltmefer during Play mode.

2-27

2-28

 FRONT SCHEMATIC DIAGRAM

2-29

2-30

 TUNER/DECK SCHEMATIC DIAGRAM

2-31

2-32

 CDP SCHEMATIC DIAGRAM

2-33

2-34

 WIRING DIAGRAM
NOTE: Warning Parts that are shaded are critical With respect to risk of fire or electrical shock.

2-35

2-36

 PRINTED CIRCUIT DIAGRAMS

MAIN MIC P.C. BOARD (SOLDER SIDE)

2-37

2-38

 MAIN MIC P.C. BOARD (COMPONENT SIDE)

2-39

2-40

 FRONT P.C. BOARD(COMPONENT SIDE)

2-41

2-42

 FRONT P.C. BOARD(SOLDER SIDE)

2-43

2-44

 CD MAIN P.C. BOARD (COMPONENT SIDE)

CD MAIN P.C. BOARD (SOLDER SIDE)

2-45

2-46

 POWER P.C. BOARD

NOTE: Warning Parts that are shaded are critical With respect to risk of fire or electrical shock.

2-47

2-48

 INTERNAL BLOCK DIAGRAM OF ICs

I BA5810FP (IC803)

- 2-49 -

I KIA 78R12 PI (IC903)

4 TERMINAL LOW DROP VOLTAGE REGULATOR
The KIA78RXX Series are Low Drop Voltage Regulator suitable for various electronic equipments. It provides constant voltage power source with TO-220 4 termainal lead full molded PKG. The Regulator has multi function such as over current protection, overheat protection and ON/OFF control.

- 2-50 -

Block Diagram

I KIA7805AP/API (IC901)
THREE TERMINAL POSITIVE VOLTAGE REGULATORS 5V, 6V, 8V, 9V, 10V, 12, 15V, 18V, 24V.

EQUIVALENT CIRCUIT

- 2-51 -

Block Diagram

I KIA7805AP/API (IC901)
THREE TERMINAL POSITIVE VOLTAGE REGULATORS 5V, 6V, 8V, 9V, 10V, 12, 15V, 18V, 24V.

EQUIVALENT CIRCUIT

- 2-52 -

I BA3126N (IC201)
2-channel head switch for radio cassette recorders

- 2-53 -

I BU2090F (IC501)
12-bit, Serial IN, Parallel OUT driver Block diagram

Vss 1 DATA 2 CLOCK 3

Control circuit 12-bit shift register Latch

16 VDD 15 Q11 14 Q10 13 Q9

Q0 4 Q1 5 Q2 6 Q3 7 Q4 8
Output buffer (open drain)

12 Q8 11 Q7 10 Q6 9 Q5

PIN DESCRIPTION Pin No. BU2090/F/FS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Pin name BU2092/FV

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Vss DATA CLOCK LCK Q0 Q1 Q2 Q3 Q4 Q5 Q6 N.C. N.C. Q7 Q8 Q9 Q10 Q11 OE VDD GND

Function

BU2092/F
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Serial data input Data shift clock input Data latch clock input parallel data output parallel data output parallel data output parallel data output parallel data output parallel data output parallel data output Not connected Not connected parallel data output parallel data output parallel data output parallel data output parallel data output Output Enable Power supply

- 2-54 -

I KIA4558P/S (IC602)
BIPOLAR LINEAR INTEGRATED CIRCUIT

- 2-55 -

I KA3082 (IC804)
Bi-Directional DC Motor Driver Description
The KA3082 is a monolithic integrated circuit designed for driving bi-directional DC motor with braking and speed control.

- 2-56 -

I KIA7812API (IC902)
BIPOLAR LINEAR INTEGRATED CIRCUIT FEATURES
Suitable for C-MOS, TTL, the Other Digital ICs Power Supply Internal Thermal Overload Protection. Internal Short Circuit Current Limiting

- 2-57 -

 REPAIRS REGARDING CD MECHANISM

I IMPROVED METHOD - WHEN THE TRAY GEARS WERE DISTORTED
H

BASE MAIN

GEAR PU DOWN

GEAR MAIN

GEAR CAM

TRAY LOADING

PICK UP

1. How to open the tray Push two hooks (H) of the BASE MAIN, and open the TRAY LOADING 2. How to correct the distorted gears (1) Turn GEAR MAIN until it clicks, if so that PICK-UP is downed completely (2) The hold of GEAR FU DOWN array as the arrow of BASENAIN (3) Push the y TRAY LOADING

- 2-58 -

SECTION 3. EXPLODED VIEWS

CABINET AND MAIN FRAME SECTION
354 351 A26

NOTE) Refer to SECTION 5 REPLACEMENT PARTS LIST in order to look for the part number of each part.

252 251 271 272 273 A41 260 250 274 275 A46

TUNER 301

286

276 310 A48 A47 305

285 263 277 264 279 261 262 296 302 287 303 306 354 284

454

297 298 295 291 294 292 293

A43

A00

3-1

3-2

 TAPE DECK MECHANISM DOUBLE AUTO REVERSE DECK (RIGHT)

006 001 016 007 401 008 402 018 017 037R 019

021 020

505
LOCA.NO A00 A01 001 002L 002R 003 006 007 008 009 011 013 015 016 017 018 019 020 021 022 023 025 026 027 028 029 031 032R 032L 035 036 037R 037L 038 039 040 401 402 403 406 409 501 502 504 505 506 507 508 PART NO. 6720AG0003C 6768R-UP03D 6768R-BP03D 6768R-BP03F 6768R-BP03E 6768R-PP03A 6768R-QP03C 6768R-GP03B 6768R-SP01F 6768R-MP01C 6768R-SP01A 6768R-SP03A 6768R-AP01A 6768R-GP01H 6768R-AP01C 6768R-GP01J 6768R-SP01P 6768R-BP01C 6768R-LP01C 6768R-VP03A 6768R-GP03A 6768R-JP03B 6768R-SP01D 6768R-DP01A 6768R-RP01A 6768R-MP01A 6768R-SP04A 6768R-EP04A 6768R-EP04B 6768R-PP04A 6768R-SP04B 6768R-JP03A 6768R-JP03C 6768R-MP01D 6768R-MP02A 6768R-SP01M 6768R-CP01B 6768R-CP01A 6768R-CP01D 6768R-CP01G 6768R-CP02A 6768R-WP03A 6768R-WP03B 6768R-WP01D 6768R-WP01E 6768R-WP01H 6768R-WP01F 6768R-WP03C SPECIFICATION CWM42RR48 TOKYO PIGEON L-DOUBLE 50-093-4895 PIGEON PWB UNIT CW 02-083-4254 PIGEON BELT/FELT C 02-083-4232 PIGEON BELT/FELT C 02-083-4256 PIGEON BELT/FELT C 33-160-4309 PIGEON PRESS CASSE 50-093-4880 PIGEON MOTOR(ASSY) 50-222-4578 PIGEON GEAR IDLER 01-082-4598 PIGEON SPRING CWL4 50-219-4014 PIGEON MOLD CWL44 01-081-4601 PIGEON SPRING CWL4 01-082-4686 PIGEON SPRING CRM4 50-268-3016 PIGEON ARM CWL44 50-093-4503 PIGEON GEAR CRL442 50-239-4072 PIGEON ARM CWL44 50-222-4428 PIGEON GEAR CRL442 01-081-4678 PIGEON SPRING CRL4 02-083-4188 PIGEON BELT/FELT C 50-223-4429 PIGEON PULLEY/FLYW 50-093-4748 PIGEON SOLENOID AS 50-093-4810 PIGEON GEAR ASSY C 50-093-31009 PIGEON PULLEY/FLY 01-080-4609 PIGEON SPRING CWL4 50-259-3342 PIGEON LEVER CWL44 22-027-41054 PIGEON ROLLER CWL 50-219-4033 PIGEON MOLD CWL44 01-082-4731 PIGEON SPRING 50-093-41007 PIGEON HEAD ASSY 50-093-41130 PIGEON HEAD ASSY 50-119-4915 PIGEON PRESS 01-081-4730 PIGEON SPRING 50-093-4674 PIGEON PULLEY/FLYW 50-093-4726 PIGEON PULLEY/FLYW 50-219-4034 PIGEON MOLD CWL44 50-219-3900 PIGEON MOLD 01-080-4607 PIGEON SPRING CWL4 GSE20A2005 PIGEON SCREW CWL44 GSE10A2003 PIGEON SCREW CWL44 GSL10A1704 PIGEON SCREW CWL44 GSE20A2004 PIGEON SCREW CWL44 GSD10A2016 PIGEON SCREW GWN19S035040 PIGEON WASHER CRM 03-000-4532 PIGEON WASHER CRM4 GWP21X045020 PIGEON WASHER CWL GWP12X030040S PIGEON WASHER CW GWP23X040020 PIGEON WASHER CWL GWN21X040040 PIGEON WASHER CWL GWP16X030020 PIGEON WASHER CWM

A01 003 402 002R

015 022 009 401 502 032R 028 038 009 401 011 409 036 013 035 046 039 031 029 040 028 026 501 502

023

501

504

025

027

3-3

3-4

 TAPE DECK MECHANISM: DOUBLE AUTO REVERSE DECK (LEFT)

037L 505 508 019 506 002L 007 008 402 016 018 017 021 505 020
LOCA.NO A00 A01 001 002L 002R 003 006 007 008 009 011 013 015 016 017 018 019 020 021 022 023 025 026 027 028 029 031 032R 032L 035 036 037R 037L 038 039 040 401 402 403 406 409 501 502 504 505 506 507 508 PART NO. 6720AG0003C 6768R-UP03D 6768R-BP03D 6768R-BP03F 6768R-BP03E 6768R-PP03A 6768R-QP03C 6768R-GP03B 6768R-SP01F 6768R-MP01C 6768R-SP01A 6768R-SP03A 6768R-AP01A 6768R-GP01H 6768R-AP01C 6768R-GP01J 6768R-SP01P 6768R-BP01C 6768R-LP01C 6768R-VP03A 6768R-GP03A 6768R-JP03B 6768R-SP01D 6768R-DP01A 6768R-RP01A 6768R-MP01A 6768R-SP04A 6768R-EP04A 6768R-EP04B 6768R-PP04A 6768R-SP04B 6768R-JP03A 6768R-JP03C 6768R-MP01D 6768R-MP02A 6768R-SP01M 6768R-CP01B 6768R-CP01A 6768R-CP01D 6768R-CP01G 6768R-CP02A 6768R-WP03A 6768R-WP03B 6768R-WP01D 6768R-WP01E 6768R-WP01H 6768R-WP01F 6768R-WP03C SPECIFICATION CWM42RR48 TOKYO PIGEON L-DOUBLE 50-093-4895 PIGEON PWB UNIT CW 02-083-4254 PIGEON BELT/FELT C 02-083-4232 PIGEON BELT/FELT C 02-083-4256 PIGEON BELT/FELT C 33-160-4309 PIGEON PRESS CASSE 50-093-4880 PIGEON MOTOR(ASSY) 50-222-4578 PIGEON GEAR IDLER 01-082-4598 PIGEON SPRING CWL4 50-219-4014 PIGEON MOLD CWL44 01-081-4601 PIGEON SPRING CWL4 01-082-4686 PIGEON SPRING CRM4 50-268-3016 PIGEON ARM CWL44 50-093-4503 PIGEON GEAR CRL442 50-239-4072 PIGEON ARM CWL44 50-222-4428 PIGEON GEAR CRL442 01-081-4678 PIGEON SPRING CRL4 02-083-4188 PIGEON BELT/FELT C 50-223-4429 PIGEON PULLEY/FLYW 50-093-4748 PIGEON SOLENOID AS 50-093-4810 PIGEON GEAR ASSY C 50-093-31009 PIGEON PULLEY/FLY 01-080-4609 PIGEON SPRING CWL4 50-259-3342 PIGEON LEVER CWL44 22-027-41054 PIGEON ROLLER CWL 50-219-4033 PIGEON MOLD CWL44 01-082-4731 PIGEON SPRING 50-093-41007 PIGEON HEAD ASSY 50-093-41130 PIGEON HEAD ASSY 50-119-4915 PIGEON PRESS 01-081-4730 PIGEON SPRING 50-093-4674 PIGEON PULLEY/FLYW 50-093-4726 PIGEON PULLEY/FLYW 50-219-4034 PIGEON MOLD CWL44 50-219-3900 PIGEON MOLD 01-080-4607 PIGEON SPRING CWL4 GSE20A2005 PIGEON SCREW CWL44 GSE10A2003 PIGEON SCREW CWL44 GSL10A1704 PIGEON SCREW CWL44 GSE20A2004 PIGEON SCREW CWL44 GSD10A2016 PIGEON SCREW GWN19S035040 PIGEON WASHER CRM 03-000-4532 PIGEON WASHER CRM4 GWP21X045020 PIGEON WASHER CWL GWP12X030040S PIGEON WASHER CW GWP23X040020 PIGEON WASHER CWL GWN21X040040 PIGEON WASHER CWL GWP16X030020 PIGEON WASHER CWM

003 402 015 022 023

502 401 009 507 501 032L 038 028 502 026 403 504 025

009 401 031 406 409 013 036 035 039 009 040

027 028

011

3-5

3-6

 CD MECHANISM
416

151

159

156 422 165 418 419 153 163 162 417 169 166 417 167 168 155 173

170 171

164

416

177 172 175

LOCA.NO. A26 A30 A35 151 153 155 156 159 162 163 164 165 166 167 168 169 170 171 172 173 175 177 184 185 186 187 416 417 418 419 420 421 422

PART NO 4405RCE008C 3041RB0002C 6717RCA001A 3390RB0002A 4470RB0005A 4681RBA001A 6871RF9211A 3390RB0001A 4400SB0001A 4470SB0003A 4470RB0003A 6871RZ7036A 4470RB0006A 4470RB0007A 4470RB0002A 4860SB0001A 3550SB0001A 524-012AAAA 3040RB0005A 4510RB0001A 4680SBP001A 4470RB0001A 4900RB0001A 3040SB0003A 4970RB0001A 4970RB0001B 88H-0004 88H-0002 353-025BAAA 88H-0003 353S353F 6756SBX001A 353-028H

DESCRIPTION MECHANISM ASSEMBLY BASE ASSEMBLY PICK UP ASSY TRAY GEAR MOTOR ASSEMBLY PWB(PCB) ASSEMBLY,FRONT TRAY BELT GEAR GEAR PWB(PCB) ASSEMBLY,OTHERS GEAR GEAR GEAR CLAMP COVER COVER BASE LEVER MOTOR(MECH) GEAR DAMPER BASE SPRING SPRING CD MECHA PARTS CD MECHA PARTS SCREW CD MECHA PARTS SCREW CD MECHANISM PARTS SCREW

SPECIFICATION CDM-H1503 3 CD CHANGER PU(SPRING DAMPER) KSM-213VSCM SONY FRONT LOADING DISC(CDM-H1503) TRAY (CDM-H1503) TRAY (CDM-H1503) 1503 T/D SENSOR LOADING(CDM-H1503) MAIN(CDM-H1303) PULLEY (CDM-H1303) LOADING (CDM-H1503) CDM-H1503 UP/DW/OP/CL PU UP (CDM-H1503) PU DOWN (CDM-H1503) CAM (CDM-H1503) DISC(CDM-H1303) MAGNET(CDM-H1303) CLAMP MAGNET (030X018X5T) MAIN (CDM-H1503) S/W CLOSE OTHER . . . MAIN (CDM-H1503) RUBBER 3CD CHANGER PU(CDM-H1303) COIL 3 CD CHANGER COIL 50 3CD CHANGER 3X12X12FNM 3X9X12FZMY #NAME? 3X12X10FZMY #NAME? SCREW 2.6X10X10XFZMY CDM-H813 #NAME?

3-7

3-8

SECTION 4. SPEAKER SECTION

MODEL: LMS-M1030
855

854

856 851 850

853 857

852 262

864

- 4-1 -

MEMO

- 4-2 -