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Productivity Enhancement

What is Productivity?
Productivity is the quotient obtained by dividing output to input. Productivity= output/input

What is Productivity?...
A function of providing more and more of everything to more and more people with less and less consumption of resources A measure of how well resources are utilized to produce output

Why KAIZEN ?
Presume a practical approach Low costs of improvement Based on the continuous loss reduction The improvement of the processes The improvement of the employees performance

Implementation of 5s
Segregation of more than 300 dies and tools Coloring and coding Standardization Handling Preventive Maintenance Cellular Manufacturing

Productivity Improvement Techniques


1. Technology Based 2. Material Based 3. Process Based

Productivity Improvement Techniques


Technology Based: CAD/ CAM ERP installed CNC Machining Centre and EDM wire cut

Productivity Improvement Techniques


Material Based: Material planning and control Purchasing and logistics Material storage and retrieval

Productivity Improvement Techniques


Process Based: Methods engineering and work simplification Job evaluation and job safety Human factor engineering

Overall Benefits
No Overproduction Delays (waiting time) Transportation Process Inventories Motions Defective products Miss-used Resources

Thank You

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