AIR CONDITIONING SYSTEM OF A PHARMA PRODUCTS MANUFACTURING WITH HIGHER AIR FILTRATION, HUMIDITY AND TEMPRATURE CONTROLS, WITH

A CENTRAL PLANT COMPRISING ELECTRIC OPERATED WATER CHILLER

Group No. 06

Batch 2006-07

Group Members
Jahanzeb Khan Moiz Ahmed IM-21 IM-22

Usama Rehman
S.M. Abdullah

IM-27
IM-30

Advisor Internal : Mr. Ali Zulqarnain External : Mr. Naveed Abrar

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Batch 2006-07 Dept:Industrial and Manufacturing

MAIN OBJECTIVES

HIGHER AIR FILTRATION TEMRATURE CONTROL HUMIDITY CONTROL

Batch 2006-07 Dept:Industrial and Manufacturing 2

DESIGN PARAMETERS
TEMPRATURE HUMIDITY FILTRATION 24 1.5 C (75 F) 45-60% RH (LOW RH = 20%) 65-90%

Batch 2006-07 Dept:Industrial and Manufacturing

FILTRATION
Filters are accommodated in the AHU. Air filtration requirement is 65-90% The filters used are: G4, F6 (before coil) F8 (after coil/discharge) Filters are also applied at the registers/diffusers for higher filtration in rooms.

Batch 2006-07 Dept:Industrial and Manufacturing

WORKING PROCEDURE
Data Collection Cooling Load Calculation Air Quantity

Ducting

AHU Load Calculation

Air Schematics

Piping

Selection of Equipments
Batch 2006-07 Dept:Industrial and Manufacturing 5

LOAD CALCULATIONS
THE AREA UNDER OBSERVATION IS DIVIDED INTO 5 ZONES.
GROUND FLOOR ZONE ZONE ZONE-1 ROOM # ZONE-3 134, 135, 136, 137 133, 138, 139, 140, ZONE-2 141, 142, 143, 144, 145, 146, 147, 148 ZONE-5 ZONE-4 244, 257, 258, 259, 260 242, 243, 251, 252, 253, 254, 255, 256, 261, 262, 263 250
6

FIRST FLOOR ROOM #

Batch 2006-07 Dept:Industrial and Manufacturing

LOAD CALCULATIONS
FLOOR
GROUND FLOOR FIRST FLOOR TOTAL SPACE COOLING LOAD

COOLING LOAD (TON)

19.6 22.5 42 TON

Batch 2006-07 Dept:Industrial and Manufacturing

AIR QUANATITIES
ZONE ZONE 1 ZONE 2 CFM 5610 5265

ZONE 3
ZONE 4 ZONE 5

5055
7355 1500

Batch 2006-07 Dept:Industrial and Manufacturing

AIR SCHEMATICS
SINGLE LINE DIAGRAM NORMALLY DESIGNED ON AUTOCAD. DETERMINES THE AIR FLOW DIRECTION AND AIR BALANCING AMONG THE ROOMS. THE LEAKAGE FROM THE DOORS IS 100 CFM SEE REFERENCE # 3 TO 7 FOR AIR SCHEMATIC DIAGRAMS FOR ZONES 1-5

Batch 2006-07 Dept:Industrial and Manufacturing

AIR HANDLING UNIT (AHU)

TYPES OF AHU ACC. TO FAN ARRANGEMENT

DRAW THRU BLOW THRU

BLOW THRU
Batch 2006-07 Dept:Industrial and Manufacturing

DRAW THRU
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AIR HANDLING UNIT (AHU)

CONSTRUCTION

BLOW THRU AHU

Batch 2006-07 Dept:Industrial and Manufacturing 11

AHU LOAD CALCULATIONS

ZONE ZONE 1 ZONE 2 LOAD (TON) 20 25.6

ZONE 3
ZONE 4 ZONE 5 Total

17
25.3 5.34 94 TONS

Batch 2006-07 Dept:Industrial and Manufacturing

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SCHEDULE OF AHU
COOLING COIL AHU NO.
SERVICE

UNIT TYPE

S.NO

AREA UNIT LOCATI SERVE ON

FAN ESP

AIR FLOW QUANTI TY

FRESH AIR

ENTERING AIR

LEAVING AIR

CAPACI TY

WATER FLOW

IN.WG 1. 1 Supply /Retur n Supply /Retur n Supply /Retur n Supply /Retur n Supply /Retur n Blow Thru Blow Thru Blow Thru Blow Thru Blow Thru Techni cal Area Techni cal Area Techni cal Area Techni cal Area Techni cal Area Grou nd Floor Grou nd Floor First Floor First Floor First Floor 3.9

CFM 5610

CFM 850

oF

DB

oF

WB

oF

DB

oF

WB

MBH 240

83.79

67.91

55

54

USGP M 40

2.

3.9

6565

1300

85.13

69.03

55

54

304

51

3.

3.9

5055

1300

91.41

58.59

55

54

61

10

4.

3.9

7255

2445

95.15

59.6

55

54

110

18

5.

3.9

1500

225

83.74

67.89

55

54

64
13

11

Batch 2006-07 Dept:Industrial and Manufacturing

DUCTING

DUCT DESIGN METHOD

EQUAL FRICTION METHOD LOW VELOCITY UP TO 2500 FPM

DUCT DESIGN CRITERIA

SUPPLY/RETURN AIR DUCT - 1100 FPM BRANCH DUCT - 800 FPM FRICTION - 0.01-0.1 IN.WG/100FT
Batch 2006-07 Dept:Industrial and Manufacturing 14

PIPING

ARRANGEMENT
TWO PIPE ARRANGEMENT

SELECTION CRITERIA
Friction per 100 ft

2 to 4 in w.g/100 FT
Velocity

6-12 fps (3-6 Preferrable)

Batch 2006-07 Dept:Industrial and Manufacturing 15

PIPE SIZING SELECTION SHEET

AHU NO. 1 FLOW US gpm 40 Fr/100ft 3.07 Velocity 3.82 Size Dia.(inch) 2

2
3 4 5 Pre cooling

51
34 51 11 68

2.0
2.27 2.0 2.1 3.42
Batch 2006-07 Dept:Industrial and Manufacturing

3.42
3.25 3.42 2.36 4.56

2.5
2 2.5 1.25 2.5
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SELECTION OF EQUIPMENTS
AIR HANDLING UNIT
AHU AHU-1 AHU-2 AHU-3 AHU-4 AHU-5 PRE-COOLING UNIT MODEL AHD2 AF 064 H M AHD2 AF 080 H M AHD2 AF 064 H M AHD2 AF 080 H M AHD2 BF 022 H M AHD2 NN 040 N N QUANTITY 1 1 1 1 1 1

For Further specification see Reference # 25

Batch 2006-07 Dept:Industrial and Manufacturing

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SELECTION OF EQUIPMENTS Contd...

CHILLER
MODEL WCHDX160T5S(DBM) TYPE SCREW TYPE RECIPROCATING QUANTITY 1

For Further specification see Reference # 24

COOLING TOWER
MODEL WCHDX160T5S(DBM) TYPE Cross-Flow QUANTITY 1

For Further specification see Reference # 26

Batch 2006-07 Dept:Industrial and Manufacturing 18

SELECTION OF EQUIPMENTS Contd...

DEHUMIDIFIER
MODEL
MUNTERS MX-6200

QUANTITY
1

For Further specification see Reference # 27

Batch 2006-07 Dept:Industrial and Manufacturing

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CONCLUSION
WE HAVE COVERED THE AIR CONDITIONING FOR NOT ONLY HUMAN COMFORT BUT ALSO EMPHASIZED ON PROCESS. WE HAVE GONE THROUGH THE OVERALL CONCEPT OF AIR CONDITIONING. ON THE BASIS OF OUR STUDY WE RECOMMEND OUR DESIGN TO BE FEASIBLE FROM DESIGN POINT OF VIEW.

WE RECOMMEND THE COST ANALYSIS OF OUR PROJECT TO BE DONE IN OTHER PHASES.

Batch 2006-07 Dept:Industrial and Manufacturing

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Batch 2006-07 Dept: Industrial and Manufacturing

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