TABLE OF CONTENTS

Reference Section Hydraulic Manifold Symbols Electrical System Symbols Sno-Pro 3000/Home-Pro Hydraulic Manifold Circuit Sno-Pro 2000/Trip Edge/Mach 1 Hydraulic Manifold Circuit Sno-Pro V-Plow W/SA Cylinders Hydraulic Manifold Circuit Electrical Plug Pin-Outs Electrical Plug Pin-Outs Continued Hydraulic Manifold Parts Breakdown Electric/Hydraulic Power Unit Parts Breakdown Notice & Warnings Diagnostic Method Function Guide Section: Sno-Pro 3000/Home-Pro Angle Left Electrical Angle Left Hydraulic Angle Right Electrical Angle Right Hydraulic Plow Lift Electrical Plow Lift Hydraulic Plow Float Electrical Plow Float Hydraulic Jack Extend Electrical Jack Extend Hydraulic Jack Retract Electrical Jack Retract Hydraulic 2010 Sno-Pro 3000 Elec/Hyd Overview Page 1 Page 2 Page 3 Page 4 Page 5 Page 6 Page 7 Page 8 Page 9 Page 10 Page 11-13 Page 14 Page 15 Page 16 Page 17 Page 18 Page 19 Page 20 Page 21 Page 22 Page 23 Page 24 Page 25 Page 26 Sno-Pro V-Plow with Single Acting Cylinders Angle Left Electrical Angle Left Hydraulic Angle Right Electrical Angle Right Hydraulic Left Wing Extend Electrical Left Wing Extend Hydraulic Right Wing Extend Electrical Right Wing Extend Hydraulic Left Wing Retract Electrical Left Wing Retract Hydraulic Right Wing Retract Electrical Right Wing Retract Hydraulic Plow Lift Electrical Plow Lift Hydraulic Plow Float Electrical Plow Float Hydraulic Page 35 Page 36 Page 37 Page 38 Page 39 Page 40 Page 41 Page 42 Page 43 Page 44 Page 45 Page 46 Page 47 Page 48 Page 49 Page 50

Function Guide Section: Sno-Pro 2000/Trip-Edge/Commercial Angle Left Electrical Page 27 Angle Left Hydraulic Page 28 Angle Right Electrical Page 29 Angle Right Hydraulic Page 30 Plow Lift Electrical Page 31 Plow Lift Hydraulic Page 32 Plow Float Electrical Page 33 Plow Float Hydraulic Page 34

Sno-Pro Poly Trip-Edge V-Plow 2010 Poly Trip-Edge V-Plow Elec/Hyd Overview Vehicle Side Schematic Plow Side Schematic Vehicle Side Harness Schematic Plow Side Harness Schematic Plow Side Straight Blade Adapter Plow Side V-Blade Blade Adapter Vehicle Side Relay Connector Plugging

Page 51 Page 52 Page 53 Page 54 Page 55 Page 56 Page 57 Page 58

Troubleshooting Index Troubleshooting Index by Problem Curtis Warranty Forms

Pages 59-70 Page 71 - 72

CURTIS SNOWPLOWS: MANIFOLD SYMBOLS

SNO-PRO / HOME-PRO: ELECTRICAL SYMBOLS & DIAGRAMS

VEHICLE BATTERY

Ground Stud Plow Float Power Stud

Jack Extend

Plow Lift

Jack Retract

Angle Right

Angle Left

SNO-PRO / HOME-PRO / TRIP-EDGE w/HYD.JACK: MANIFOLD CIRCUIT - HYDRAULIC

SNO-PRO V-PLOW w/SINGLE ACTING CYLINDERS & SPRING RETURN: MANIFOLD CIRCUIT - HYDRAULIC

SNO-PRO/ V-PLOW w/SINGLE ACTING CYLINDERS & SPRING RETURN: MANIFOLD CIRCUIT - HYDRAULIC

SNO-PRO / HOME-PRO / TRIP-EDGE w/HYD. JACK: ELECTRICAL PLUG PIN-OUTS

SNO-PRO / HOME-PRO / TRIP-EDGE w/HYD. JACK: ELECTRICAL CONNECTIONS

COLOR

FUNCTION

SNO-PRO / HOME-PRO / TRIP-EDGE w/HYD. JACK: HYDRAULIC MANIFOLD

4B

4A 1 2 3

SNO-PRO / HOME-PRO / TRIP-EDGE w/HYD. JACK: HYDRAULIC POWER UNIT

1 18

17

23 5 2 3 4 7 21 20 19 22 6

15 8 16 9 8 10 14 13 11 12

8 1

3 9 10 4 11
Attach Tubing Here

5 2 7 6

12

SNO-PRO / HOME-PRO / TRIP-EDGE w/HYD.JACK TROUBLESHOOTING GUIDE

10

DIAGNOSTIC METHOD - FIND THE PROBLEM....FAST!

Using the diagram below and a test light, activate each function and test the corresponding pin in the harness plug for power. For Lift, Left Angle & Right Angle functions, the pin for each function AND the pin for the pump solenoid should be powered at the same time. Activating the pump solenoid will also power the 12vdc Hi-Amp pin (#2). When testing the float function, only that pin will be powered. For testing headlight and directional functions, it will be necessary to turn each function on inside the cab. If all pins test correctly, the vehicle harness system has been eliminated as the cause of the malfunction. If one or more pins do not test correctly, determine which device is connected at the other end of the harness.

11

DIAGNOSTIC METHOD - FIND THE PROBLEM....FAST!

12

DIAGNOSTIC METHOD - FIND THE PROBLEM....FAST!

13

SNO-PRO / HOME-PRO / TRIP-EDGE w/HYD. JACK: ANGLE LEFT FUNCTION - ELECTRICAL

VEHICLE BATTERY

Ground Stud

Power Stud

14

SNO-PRO / HOME-PRO / TRIP-EDGE w/HYD. JACK: ANGLE LEFT FUNCTION - HYDRAULIC

15

SNO-PRO / HOME-PRO / TRIP-EDGE w/HYD. JACK: ANGLE RIGHT FUNCTION - ELECTRICAL

VEHICLE BATTERY

Ground Stud

Power Stud

16

SNO-PRO / HOME-PRO / TRIP-EDGE w/HYD. JACK: ANGLE RIGHT FUNCTION - HYDRAULIC

17

SNO-PRO / HOME-PRO / TRIP-EDGE w/HYD. JACK: AUTOMATIC JACK RETRACT FUNCTION - ELECTRICAL

VEHICLE BATTERY

Ground Stud

Power Stud

18

SNO-PRO / HOME-PRO / TRIP-EDGE w/HYD. JACK: JACK RETRACT USING LIFT FUCTION - HYDRAULIC

19

SNO-PRO / HOME-PRO / TRIP-EDGE w/HYD. JACK: PLOW FLOAT FUNCTION - ELECTRICAL

VEHICLE BATTERY

Ground Stud

Power Stud

20

SNO-PRO / HOME-PRO / TRIP-EDGE w/HYD. JACK: PLOW FLOAT FUNCTION - HYDRAULIC

21

SNO-PRO / HOME-PRO / TRIP-EDGE w/HYD. JACK: JACK EXTEND FUNCTION - ELECTRICAL

VEHICLE BATTERY

Ground Stud

Power Stud

22

SNO-PRO / HOME-PRO / TRIP-EDGE w/HYD. JACK: JACK EXTEND FUNCTION - HYDRAULIC

23

SNO-PRO / HOME-PRO / TRIP-EDGE w/HYD. JACK: JACK RETRACT FUNCTION - ELECTRICAL USING A-FRAME JACK SWITCH

VEHICLE BATTERY

Ground Stud

Power Stud

24

SNO-PRO / HOME-PRO / TRIP-EDGE w/HYD. JACK: JACK RETRACT FUNCTION - HYDRAULIC USING A-FRAME JACK SWITCH

25

SNO-PRO / HOME-PRO / TRIP-EDGE w/HYD. JACK: ELECTRICAL/HYDRAULIC POWER UNIT W/MANIFOLD

MANIFOLD END VIEW

Coil ITBM4

Lift Hose (ITBP98B)

Jack Hose (ITBP98A)

Crossover Relief

Left Angle Hose (ITBP98B)

Motor (12VDC) Ground Positive Float

Reservior

Lift

Jack Extend

Right Angle Hose (ITBP98C)

MAN

IFOL

Jack Retract
SE (IT BP98 B)

HO LIFT

Angle Right
A)

98C) (ITBP HOSE 98B) NGLE (ITBP RT. A OSE H GLE L. AN

HO JACK

SE (IT

BP98

Angle Left

26

SNO-PRO / HOME-PRO / TRIP-EDGE w/GAS SPRING JACK: ANGLE LEFT FUNCTION - ELECTRICAL

VEHICLE BATTERY

Ground Stud

Power Stud

27

SNO-PRO / HOME-PRO / TRIP-EDGE w/GAS SPRING JACK: ANGLE LEFT FUNCTION - HYDRAULIC

28

SNO-PRO / HOME-PRO / TRIP-EDGE w/GAS SPRING JACK: ANGLE RIGHT FUNCTION - ELECTRICAL

VEHICLE BATTERY

Ground Stud

Power Stud

29

SNO-PRO / HOME-PRO / TRIP-EDGE w/GAS SPRING JACK: ANGLE RIGHT FUNCTION - HYDRAULIC

30

SNO-PRO / HOME-PRO / TRIP-EDGE w/GAS SPRING JACK: PLOW LIFT FUNCTION - ELECTRICAL

VEHICLE BATTERY

Ground Stud

Power Stud

31

SNO-PRO / HOME-PRO / TRIP-EDGE w/GAS SPRING JACK: PLOW LIFT FUNCTION - HYDRAULIC

32

SNO-PRO / HOME-PRO / TRIP-EDGE w/GAS SPRING JACK: PLOW FLOAT FUNCTION - ELECTRICAL

VEHICLE BATTERY

Ground Stud

Power Stud

33

SNO-PRO / HOME-PRO / TRIP-EDGE w/GAS SPRING JACK: PLOW FLOAT FUNCTION - HYDRAULIC

34

SNO-PRO V-PLOW w/SINGLE ACTING CYLINDERS & SPRING RETURN: LEFT ANGLE FUNCTION - ELECTRICAL

VEHICLE BATTERY

Ground Stud

Power Stud

35

SNO-PRO V-PLOW w/SINGLE ACTING CYLINDERS & SPRING RETURN: LEFT ANGLE FUNCTION - HYDRAULIC

36

SNO-PRO V-PLOW w/SINGLE ACTING CYLINDERS & SPRING RETURN: RIGHT ANGLE FUNCTION - ELECTRICAL

VEHICLE BATTERY

Ground Stud

Power Stud

37

SNO-PRO V-PLOW w/SINGLE ACTING CYLINDERS & SPRING RETURN: RIGHT ANGLE FUNCTION - HYDRAULIC

38

SNO-PRO V-PLOW w/SINGLE ACTING CYLINDERS & SPRING RETURN: LEFT WING EXTEND FUNCTION - ELECTRICAL

VEHICLE BATTERY

Ground Stud

Power Stud

39

SNO-PRO V-PLOW w/SINGLE ACTING CYLINDERS & SPRING RETURN: LEFT WING EXTEND FUNCTION - HYDRAULIC

40

SNO-PRO V-PLOW w/SINGLE ACTING CYLINDERS & SPRING RETURN: RIGHT WING EXTEND FUNCTION - ELECTRICAL

VEHICLE BATTERY

Ground Stud

Power Stud

41

SNO-PRO V-PLOW w/SINGLE ACTING CYLINDERS & SPRING RETURN: RIGHT WING EXTEND FUNCTION - HYDRAULIC

42

SNO-PRO V-PLOW w/SINGLE ACTING CYLINDERS & SPRING RETURN: LEFT WING RETRACT FUNCTION - ELECTRICAL

VEHICLE BATTERY

Ground Stud

Power Stud

43

SNO-PRO V-PLOW w/SINGLE ACTING CYLINDERS & SPRING RETURN: LEFT WING RETRACT FUNCTION - HYDRAULIC

44

SNO-PRO V-PLOW w/SINGLE ACTING CYLINDERS & SPRING RETURN: RIGHT WING RETRACT FUNCTION - ELECTRICAL

VEHICLE BATTERY

Ground Stud

Power Stud

45

SNO-PRO V-PLOW w/SINGLE ACTING CYLINDERS & SPRING RETURN: RIGHT WING RETRACT FUNCTION - HYDRAULIC

46

SNO-PRO V-PLOW w/SINGLE ACTING CYLINDERS & SPRING RETURN: PLOW LIFT FUNCTION - ELECTRICAL

VEHICLE BATTERY

Ground Stud

Power Stud

47

SNO-PRO V-PLOW w/SINGLE ACTING CYLINDERS & SPRING RETURN: PLOW LIFT FUNCTION - HYDRAULIC

48

SNO-PRO V-PLOW w/SINGLE ACTING CYLINDERS & SPRING RETURN: PLOW FLOAT FUNCTION - ELECTRICAL

VEHICLE BATTERY

Ground Stud

Power Stud

49

SNO-PRO V-PLOW w/SINGLE ACTING CYLINDERS & SPRING RETURN: PLOW FLOAT FUNCTION - HYDRAULIC

50

POLY TRIP EDGE V-PLOW ELECTRIC/HYDRAULIC POWER UNIT WITH MANIFOLD

Motor ITBM8 Ground Positive Hose Adapter (5 Places) ITBP200
Drive rs ExtenSide d

3.1 GPM Pump ITBM35 Coil (5 Places) ITBM4A ITBM3 Reservior Tank ITBM36

Reservoir Cap

se Driv Pass. S e id Retrs Side e Retrac ract t Pass eng Exteers Side nd

Lift Ho

MAN ITBP IFOLD 59AP 2V

MANIFOLD END VIEW

Drivers Side Extend ITBP98K (60") Lift Hose ITBP980 (19") Adjustable Float Valve ITBM2V Coil ITBM4

Angle Valve ITBMIV

Drivers Side Retract ITBP98L (63")

Crossover Relief

Passengers Side Retract ITBP98IV (50")

Passengers Side Extend ITBP98M (45")

51

CURTIS UNIVERSAL VEHICLE SIDE HARNESS SCHEMATIC P/N: 1UHT

52

CURTIS UNIVERSAL PLOW SIDE HARNESS SCHEMATIC P/N: 1UHP

53

CURTIS UNIVERSAL VEHICLE SIDE HARNESS LAYOUT P/N: 1UHT

54

CURTIS UNIVERSAL PLOW SIDE HARNESS LAYOUT P/N: 1UHP

55

CURTIS PLOW SIDE HARNESS JACK ADAPTER FOR HYDRAULIC JACK EQUIPPED SNOWPLOWS P/N: 1UHJA

56

CURTIS PLOW SIDE HARNESS V-PLOW ADAPTER P/N: 1UHVA

57

CURTIS VEHICLE SIDE HARNESS RELAY CONNECTOR CONNECTIONS

58

TROUBLESHOOTING INDEX - BY PROBLEM

59

CURTIS SNO-PRO 3000 / HOME-PRO / TRIP-EDGE w/HYD. JACK TROUBLESHOOTING GUIDE

60

CURTIS SNO-PRO 3000 / HOME-PRO / TRIP-EDGE w/HYD. JACK TROUBLESHOOTING GUIDE

61

CURTIS SNO-PRO 3000 / HOME-PRO / TRIP-EDGE w/HYD. JACK TROUBLESHOOTING GUIDE

62

CURTIS SNO-PRO 3000 / HOME-PRO / TRIP-EDGE w/HYD. JACK TROUBLESHOOTING GUIDE

63

CURTIS SNO-PRO 3000 / HOME-PRO / TRIP-EDGE w/HYD. JACK TROUBLESHOOTING GUIDE

64

CURTIS SNO-PRO 3000 / HOME-PRO / TRIP-EDGE w/HYD. JACK TROUBLESHOOTING GUIDE

65

CURTIS SNO-PRO 3000 / HOME-PRO / TRIP-EDGE w/HYD. JACK TROUBLESHOOTING GUIDE

66

CURTIS SNO-PRO 3000 / HOME-PRO / TRIP-EDGE w/HYD. JACK TROUBLESHOOTING GUIDE

67

CURTIS SNO-PRO 3000 / HOME-PRO / TRIP-EDGE w/HYD. JACK TROUBLESHOOTING GUIDE

68

CURTIS SNO-PRO 3000 / HOME-PRO / TRIP-EDGE w/HYD. JACK TROUBLESHOOTING GUIDE

69

CURTIS SNO-PRO 3000 / HOME-PRO / TRIP-EDGE w/HYD. JACK TROUBLESHOOTING GUIDE

70