TOLERANCE [Standard of limits and fits for mating parts]

Mechanical Design handbook by Suparerg Suksai

http://mechanical-design-handbook.blogspot.com/
Shaft diameter =
Tolerance =
Record No. =
D=
a=
b=
g=
Fundamental deviation =

Record
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Dmin
(mm)
0
3
6
10
18
30
50
80
120
180
250
315
400
500
630
800

40
g
6
38.7
0
-2.5
0.34
-0.009

Dmax
(mm)
3
6
10
18
30
50
80
120
180
250
315
400
500
630
800
1000

mm

Upper deviation =
Lower deviation =

-0.009
-0.025

For shafts designated a through h, the upper deviatio

For shafts designated j through zc,

For shafts designated a through h, the lower deviatio

For shafts designated j through zc,

D
(mm)
1.7
4.2
7.7
13.4
23.2
38.7
63.2
98.0
147.0
212.1
280.6
355.0
447.2
561.2
709.9
894.4

k:
i (mm)
0.000542
0.000733
0.000898
0.001083
0.001307
0.001561
0.001856
0.002173
0.002522
0.002896
0.003227
0.003541
0.003888
0.004273
0.004724
0.005230

7
IT5
0.004
0.005
0.006
0.008
0.009
0.011
0.013
0.015
0.018
0.020
0.023
0.025
0.027
0.030
0.033
0.037

10
IT6
0.005
0.007
0.009
0.011
0.013
0.016
0.019
0.022
0.025
0.029
0.032
0.035
0.039
0.043
0.047
0.052

16
IT7
0.009
0.012
0.014
0.017
0.021
0.025
0.030
0.035
0.040
0.046
0.052
0.057
0.062
0.068
0.076
0.084

mating parts]
This excel file was made for educational purpose only.
Mechanical design handbook does not guarantee the result of calculation.
mm
mm

ed a through h, the upper deviation is equal to the fundamental deviation.

ed j through zc, the upper deviation is the sum of the IT grade and the fundamental deviation.

ed a through h, the lower deviation is equal to the fundamental deviation - IT grade

ed j through zc, the lower deviation is equal to the fundamental deviation .

25
IT8
0.014
0.018
0.022
0.027
0.033
0.039
0.046
0.054
0.063
0.072
0.081
0.089
0.097
0.107
0.118
0.131

40
IT9
0.022
0.029
0.036
0.043
0.052
0.062
0.074
0.087
0.101
0.116
0.129
0.142
0.156
0.171
0.189
0.209

64
IT10
0.035
0.047
0.057
0.069
0.084
0.100
0.119
0.139
0.161
0.185
0.207
0.227
0.249
0.273
0.302
0.335

100
IT11
0.054
0.073
0.090
0.108
0.131
0.156
0.186
0.217
0.252
0.290
0.323
0.354
0.389
0.427
0.472
0.523

160
IT12
0.090
0.120
0.140
0.170
0.210
0.250
0.300
0.350
0.400
0.460
0.520
0.570
0.620
0.680
0.760
0.840

250
IT13
0.140
0.180
0.220
0.270
0.330
0.390
0.460
0.540
0.630
0.720
0.810
0.890
0.970
1.070
1.180
1.310

400
IT14
0.220
0.290
0.360
0.430
0.520
0.620
0.740
0.870
1.010
1.160
1.290
1.420
1.560
1.710
1.890
2.090

640
IT15
0.350
0.470
0.570
0.690
0.840
1.000
1.190
1.390
1.610
1.850
2.070
2.270
2.490
2.730
3.020
3.350

only.
of calculation.

1000
IT16
0.540
0.730
0.900
1.080
1.310
1.560
1.860
2.170
2.520
2.900
3.230
3.540
3.890
4.270
4.720
5.230

Shaft
a
b
c
d
e
f
g
h
n
p

IT
5
6
7
8
9
10
11
12
13
14
15
16