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Work Analysis and Improvement

Prof M G Korgaonker

Work Analysis and Improvement


Overall Methodology of Work Analysis and Improvement Improvement of methods of doing work Standardizing the methods Setting time standards for work

Work Analysis and Improvement


Method Analysis and Improvement Critical Examination 5 W and 1 H W What W Where W Who W When W Why H - How - Task / Activity - Place - Person - Time - Purpose - Method

Work Analysis and Improvement


Process Charts Flow process chart & Flow Diagram Operations process chart Man machine chart Multiple activity chart String chart

Work Analysis and Improvement


Sr No Work Element Symbol

1
2 3 4 5

Operation
Inspection Transport Temporary Storage / Delay Permanent Storage

Symbols For Drawing Process Charts

Flow Process Chart


Sr No 1 2 3 4 5 Description Estimate requirements Check inventory Determine order quantity Invite quotations Wait for quotations * * * * *

Time 2 days 1 day 0.5 day 2 days 15 days

6
7 8 9 10 11

Visit vendors works


Evaluate quotations Select vendor Prepare purchase order Scrutinize purchase order Send purchase order * * * *

5 days
2 days 1 day 0.5 day 2 days

1 day

Joseph Industries
Can Cell bottom and sides Section aluminium foil Assemble section in can Flat leads Wire leads ( 2 ) Assemble cell bottom and sides to can

Solder wire leads

Top section of cell Cover Micaria washer Cork washer Stud

Assemble top section Of cell to can

Assemble cover subassembly to can

Portion of the Operation Process Chart For a Simple Capacitor

Setting Time Standard


Setting Time Standard Study the method Critically analyze the method Improve the method Standardize the method Carry out a time study of the method to find out Observed time Normalize the time Add allowances Develop the standard time

Setting Time Standard


Setting Time Standard In the present case The observed time for a mixing grinding cycle = 15 mins The observed time for improved method = 9 mins Observed pace working with improved method = 110 The normal time for the improved method = (110/100) * 9 = 9.9 mins Add allowances at 10 % = 0.99 mins Standard time = 10.89 mins

Joseph Industries

Thank You !

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