1.

5 CRORE PER MONTH BY OCTOBER 2009

1. REDUCTION IN SETTING TIME.

2. WASTAGE OF TIME DURING PRODUCTION TO BE REDUCED 3. MANUFACTUER HIGH VALUE ITEMS 4. RESPONSIBILITY NOT TAKEN BY SUPERVISORS 5. TRAINING ON ERP 6. REWORK TO BE REDUCED FOR ALL COMPONENTS 7. REJECTIONS TO BE REDUCED AT ALL OPERATIONS 8. PEOPLE DO THEIR OWN WORK & COMPLETE 9. TRAINING TO READ, WRITE AND READ DRAWING 10.KEEP WORKERS HAPPY. 11.PRODUCTION PLAN VERSES ACTUAL TO BE MONITORED AND SHOULD MONITOR CONTINOUSLY. 12.COMBINING THE TOOLS. 13.SPACE REQUIRED FOR WIP, RM AND FG 14.SENIORS TO BE TRAINED FOR SETTINGS 15.PRE-DISPATCH PLAN REQUIRED FOR ONE DAY IN ADVANCE. 16.16 .IMPROVE THE DIFFICULT PROCESS. 17.MAKE COOL IN WORKING AREA 18.MAINTAIN DISCIPLINE. 19.DIE SETTER NEEDED. 20.FOCUS ON SAFETY TO BE INCREASED, 21.EDUCATION FOR STORES MEMBERS. 22.LOW MARGIN ITEM TO BE REDUCED. 23.IMPROVE ERP IMPLEMENTATION. 24.ATTENDANCE BONUS TO BE INCREASED TO 500 Rs 25.EXPECTATION OF SALARY NOT FULFILLED. 26.IMPROVE INTERNAL COMMUNICATION. 27.MATERIAL INWARD AND OUTWARD TO BE IN WORKING HOURS. 28.SAFETY STOCK TO BE MAINTAINED 29.AUTHORITY TO BE INCREASED TO SENIORS. 30.MORE OPERATION COMPONENTS TO BE REDUCED. 31.TOOLING R/M ORDERED IN CORRECT SIZE.

32.REWORK TO BE CLEARED AT THAT SHIFT ITSELF. 33.HOLD THE SKILLED PERSONS AND ANALYSIS FOR LEAVING. 34.INTERNAL WEIGHING BRIDGE. 35.KEEP TOOLS AND INSTRUMENTS NEAR THE MACHINE. 36.5S ARRANGEMENT FOR HAND TOOLS. 37.SHIFT TO BE STARTED ON TIME. 38.ISSUES CONSUMABLES IN ADVANCE 39.PROBLEMATIC MACHINES TO BE SOLD. 40.FIVE SKILLED OPERATORS NEEDED PER SHIFT. 41.READY AVAILABILITY OF SPARES FOR ALL MACHINES. 42.R/M TO BE KEPT SEPARATELY (KEEPING ONE ON OTHER). 43.IMPROVE COMMUNICATION B/W CUSTOMER & SUPPLIER. 44.REGULAR WORKERS COUNSELLING TO BE HELD. 45.PURCHASE STRIPS INSTEAD OF SHEETS. 46.POWER NOT SUFFICIENT. 47.R/W OF MACHINES AND TOOLS TO BE REDUCED. 48.SMED READYMADE DIE SETS REQUIRED. 49.LINE FOR TATA ACE. 50.TOOL BREAKAGE TO BE AVOIDED. 51.R/M NOT AVAILABLE NEAR THE MACHINE. 52.300 / 400 MECHANICAL PRESS. 53.INCREASE AUTOMATIONS. 54.DEDICATE TOOLMAKERS FOR PRODUCTION TOOLS 55.CNC 56.CRITICAL SPARES LISTS TO BE IMPROVED. 57.REMOVE MANUAL BENDING. 58. STROKE COUNTERS NEEDED FOR ALL MACHINES. 59.IDENTIFICATION TAGS TO BE PRESENT. 60.TRAIN FOR FACTORY CLEANING TO TEAM LEADERS. 61.SPACE FOR OPERATOR NEAR WORKING AREA. 62.AUTO FEEDING FOR ALL AMCHINES. 63.REDUCE MANPOWER IN MATERIAL HANDLING. 64.MAKE MACHINES IN HOUSE. 65.ISSUE R/M WITHIN 10 MINS.

66.BUZZERS FOR SHIFT START AND END. 67.QUALITY INSPECTOR FOR IN-PROCESS. 68.SUB-CONTRACTOR DELIVERY AND QUALITY TO BE MONITORED. 69.ONE MORE PERSONS FOR STORES. 70.NO DISTURBANCES DURING PRODUCTION. 71.HYDRAULIC GRINDING MACHINES. 72.TAKE 2 NEW DESIGNERS AND TRAIN ALL. 73.PERSONS TO BE INCREASED FOR PRODUCTION 74.TIME FOR CLEANING TO BE FIXED. 75.TOOL SETTINGS TO BE DONE BEFORE THE SHIFT. 76.WIRECUTTING 77. SPARKING.

MEETING DATE: 27.03.2008 VENUE: KORAMANGLA CLUB. PREPARED BY; E.UVARAJ.