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Teknik Metalurgi dan Material Universitas Indonesia

TOOL STEEL --- AISI H11 / JIS SKD6


Manufaktur Lanjut

Ezi Hamzah Fauzi 1106028903

General
AISI A2 is an air or oil hardening chromium - molybdenum- vanadium alloyed tool steel.
Good machinability High stability after hardening High compressive strength Good hardenability Good wear resistance.

Typical C Si Mn Cr Mo analysis % 1.0 0.3 0.6 5.3 1.1

V 0.2

Properties Physical Data

Tool Steels Characteristic

Conventional Metallurgy Process


The Conventional Metallurgy Process for making tool steels involves melting scrap iron and adding alloy elements as needed. This mix is then poured into ingots where it is allowed to slowly cool.

Higher levels of alloy content result in an increased chance of segregation. Too much alloy segregation can lead to cracking, resulting in poor quality.

The alloy elements tend to be found in higher concentration toward the center of the ingot

Particle Metallurgy Process


The alloy is poured through an atomizing vessel

The powder is screened and filled into a mild steel can. Compact

The compact is loaded into a hot iso static press. High Pressure

Shaping Process

The billet is then forged and rolled into plates and bars

Heat Treatment
Heat Treatment
Vacuum Furnace Harden
HARDENING
Preheating temperature: 12001380F (650 750C). Austenitizing temperature: 1700 1780F (925 970C) but usually 17201760F (940960C).

Tempering

After Tempering

Surface Treatment
NITRIDING
Nitriding will give a hard diffused surface layer which is very resistant to wear and erosion, and also increases corrosion resistance. Nitriding in ammonia gas at a temperature of 975F (525C) gives a surface hardness of approx. 1000 HV

Conclusion
Hardness Maximum hardness yang dihasilkan pada sample setelah dilakukan proses tempred pada 500 derajat C adalah 50 HRC Yield Strength Maximum yield strength yang dihasilkan adalah 1400 MPa dengan tempering menggunakan oli Ultimate Strength Maximum tensile strength sekitar 2100 MPa

Thank You .

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