3.

COMPANY PROFILE
3.1 COMPAHY HISTORY
Dong Sung Automotive India Private Limited, (Dong Sung India), has been founded with investment of 10 million USD $ in oct 2006 and is located in kanchiputam, southern part of india. Dong Sung Automotive India Pvt Ltd., is the manufacturer of automotive products like Pedal Sub AssY, Bumper Assy, Cross MBR sub-Assy and Torsion Axle and other auto components for HWashin automotive India Pvt Ltd.,

3.2 COMPANY PHILOSOPHY

To make a products for customer satisfaction To make a company with hope To make the best with challenge & innovation

3.3MANUFACTURING AND QUALITY SYSTEM

Dong Sung has manufacturing facilities at Korea(Busan) and India (kanchipuram). The first manufacturing facility was established in 1969 in Busan(Korea), which is the largest facility today. In-process Quality control, careful choice of raw materials, technological up gradation has ensured complete realiability and high levels of customer satisfaction.

Best manufacturing practices followed by Dong Sung: Lean manufacturing TQM 5s Facilities The facilities available are press lines(up to 800 tonnes) weld lines(co2 Welding Machines, Projection Welding Machines, Robot Welding Machines etc) to meet the growing stringent quality requirements of automobile industry.

5s
Seiri Seiton Seiso - sorting - systematic - cleaning

Seiketsu - standardization Shitsuke - self discipline

3c
Constant container Constant quality Constant location

3.4 COMPANYS FLOW CHART

PRESIDRENT MANAGING DIRECTOR

Administration quality control Department department

production department

maintenance

Human Resources

materials management

press shop

welder shop

Tool room die maintenance

jig material

general management

OPERATORS OPERATORS

OPERATORS

OPERATORS

OPERATORS

3.5 COMPANY 5S IMPLEMENTATION PLAN

Step1
Establish 5s Implementation team

Step2
develop specific

Step3
develop communication plan

Step4
develop 5s training plan

Step5
implement 5s

implementation plan

systematic organization

Progressive enhancement

standardization

cleanliness visual placement Step 6 verification of effectiveness

3.6 INNOVATION
DRAMATIC BUT INTERMITTENT PROGRESS

THE IDEAL ACTUALITY

Higher standard

Achieved through

Innovation is subject to deterioration unless continuing efforts are made first to maintain it and then to improve it.