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Theory of Isotope Separation
Theory of Isotope Separation
Theory of Isotope Separation
Division III-Volume 1B
KARL COHEN
Director, Atomic Energy Division,
The H. K. Ferguson Company; formerly Director,
Theoretical Division, S A M Laboratories
Edited by
GEORGE M. MURPHY
Washington Square College, New York University;
formerly at SAM Laboratories, Columbia University
F i r s t Edition
THE THEORY OF ISOTOPE SEPAMTION The wartime project f o r development of atomic energy was a r e -
AS APPLIED TO THE LARGE-SCALE PRODUCTION OF uZ3' markable feat of cooperation and accomplishment by government,
science, industry, labor, and the military s e r v i c e s aimed exclusively
at the military application of atomic energy. Our present national
Copyright, 1951, by the atomic energy program, expanding upon the previous developments,
McGraw-Hill Book Company, Inc. i s directed not only toward the assurance of national security but
P r i n t e d i n t h e United S t a t e s of A m e r i c a
also toward the realization of the immense potential benefits atomic
energy holds f o r our civilization. The record of progress and t h e r e -
sults of extensive scientific investigation~and engineering develop-
Copyright assigned, 1951, to the General Manager
ment a r e contained in the National Nuclear Energy Series. This
of the United States Atomic Energy Commission. knowledge, which offers the basis of world -wide benefits from nuclear
All rights reserved. This book, o r parts thereof, science, i s being published in the established scientific tradition, not
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Lithoprinted
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PREFACE
vii
viii PREFACE PREFACE ix
The names of the Board members and of the installations which Many difficulties were encountered in preparing a unified account
they represented a r e a s follows: of Atomic Energy Project work. F o r example, the Project Editorial
Advisory Board was the f i r s t committee ever organized with r e p r e -
Atomic Energy Commission sentatives from every major installation of the Atomic Energy Project.
Public and Technical Information Alberto F. Thompson Compartmentation for security was s o rigorous during the war that
Service
it had been considered necessary to allow a certain amount of dupli-
Technical Information Division, Brewer F. Boardman cation of effort rather than to permit unrestricted circulation of
Oak Ridge Extension r e s e a r c h information between certain installations. As a result, the
Office of New York Operations Charles Slesser, J. H. Hayner, writing programs of different installations inevitably overlap markedly
W. M. Hearon * in many scientific fields. The Editorial Advisory Board has exerted
Brookhaven National Laboratory Richard W. Dodson itself to reduce duplication in s o f a r a s possible and to eliminate
Carbide & Carbon Chemicals R. B. Korsmeyer, W. L. Harwell, discrepancies in factual data included in the volumes of the NNES.
Corporation (K-25) D. E. Hull, E z r a Staple In particular, unified Project-wide volumes have been prepared
Carbide & Carbon Chemicals Russell Baldock
on Uranium Chemistry and on the Analysis of Project Materials.
Corporation (Y-12) 'f Nevertheless, the reader will find many instances of differences in
results o r conclusions on similar subject matter prepared by different
Clinton Laboratories 1 J. R. Coe
authors. This has not seemed wholly undesirable for several reasons.
General Electric Company, Hanford T. W. Hauff F i r s t of all, such divergencies a r e not unnatural and stimulate in-
General Electric Company, John P. Howe vestigation. Second, promptness of publication has seemed more
Knolls Atomic Power Laboratory important than the removal of all discrepancies. Finally, many Proj-
Kellex Corporation John F. Hogerton, Jerome Simson, ect scientists completed their contributions s o m e time ago and have
M. Benedict become engrossed in other activities s o that their time has not been
Los Alamos R. R. Davis, Ralph Carlisle Smith available for a detailed review of their work in relation to similar
National Bureau of Standards C. J. Rodden
work done a t other installations.
The completion of the various individual volumes of the Series has
Plutonium Project also been beset with difficulties. Many of the key authors and editors
Argonne National Laboratory R. S. Mulliken, H. D. Young
have had important responsibilities in planning the future of atomic
Iowa State College F. H. Spedding energy research. Under these circumstances, the completion of this
Medical Group R. E. Zirkle technical s e r i e s has been delayed longer than its editors wished. The
SAM Laboratories  G. M. Murphy volumes a r e being released in their present form in the interest of
presenting the material a s promptly a s possible to those who can
Stone & Webster Engineering B. W. Whitehurst
Corporation make use of it.
University of California R. K. Wakerling, A. Guthrie
The Editorial Advisory Board
University of Rochester D. R. Charles, M. J. Wantman
George B. Pegram
Chairman, Columbia University Division
of War Research, 1941-1945
AUTHOR'S PREFACE
xiii
XIv AUTHOR'S PREFACE
CHAPTER 2
Square Cascades ............................... 30
CHAPTER 3
Equilibrium Time of a Square Cascade ................. 39
CHAPTER 4
CHAPTER 5
The Control Problem ............................ 79
CHAPTER 6
Centrifuges ................................... 103
Ss
CHAPTER 7
xvii
xviii CONTENTS
In Secs. 1 to 4 of Chap. 1 the concept of an ideal cascade is exam- They a r e Secs. 2 and 3 of Chap. 2; Secs. 1 and 2 of Chap. 3; Secs.
ined from three radically different points of view; Section 5 intro- 1,2, and 3 of Chap. 5; and Appendixes A and B. In the Appendixes a r e
duces the idea of equilibrium time. Section 6 gives the general par- grouped a number of extensions and amplifications that have consid-
tial differential equation showing the dependence of mole fraction in a erable practical interest. Appendixes D and E in particular contain
cascade on time and stage number. special results upon which some work in the later chapters is based.
The first portion of Chap. 2 is intended to show the steady-state The many graphs which a r e included were designed for use a s well
behavior of single countercurrent columns, or square cascades. In a s illustration, and particular pains were taken to ensure their accu-
Secs. 2 and 3 of the chapter, cascades of countercurrent columns a r e racy. The same applies to the tables, which were in some cases
considered. Section 4 covers the squaring off of the top of a cascade. recalculated entirely for this book.
Time-dependent phenomena in square cascades a r e dealt with in Principles of Notation and Terminology. Because of the wide
Chap. 3, along with the methods for experimental determination of variety of topics that will be covered in this review, it will not be
the fundamental constants of a separating element. possible to set up a system of notation that will be general enough to
Chapter 4 considers the increase in size of a cascade with losses, cover every case and at the same time describe each special case
the efficient combination of plants using different separation proc- naturally. However, certain principles of notation will be followed.
esses, and the prime operating problem of the control of a cascade. A mole fraction of a particular isotope will always be denoted by
Chapter 5 deals with the mathematical theory of the effect of dis- the letter N. In our case of binary mixtures, the two mole fractions
turbances in operation on the production of the cascade. Chapter 6 a r e of course N and (1-N). In two-phase systems, all lower-case
describes the different types of centrifuges and gives the partial dif- letters will refer to one phase, upper-case letters to the other. Thus
ferential equation of the centrifuge. Other separation methods a r e N and n will refer to mole fractions in different phases. With every
presented in Chap. 7. binary mole fraction N we will associate the corresponding molecu-
Only for certain kinds of processes-"infinitesimal" processes, lar abundance ratio R, where
countercurrent columns, and the mass spectrograph-is the theory
developed explicitly, in such a way a s to permit immediate applica-
tion. In the last chapter, which includes the deuterium problem, a r e
introduced cascade problems that a r e not treated in Chaps. 1 to 5.
But no one who has absorbed the first five chapters will be at a loss Thus corresponding to n there will be r = n/(l -n). AS material flows
to solve the problems. Likewise, among the infinite variety of non- through a separating element, its mole fractions a r e changed. The
ideal cascades, only square cascades have been selected a s being of mole fractions at the various orifices of a separating element will be
universal interest. The reader will be able to work out for himself distinguished by primes (for example, see Fig. 1.1). Quantities of
such variants a s cascades in the form of a lozenge (the "cascade-of- material-generally expressed in moles per second-are designated
cascades" in British terminology). by L's.
The generality of the treatment still leaves something to be de- The term "cascade') is used to mean any connected arrangement
sired, since the entire treatment is restricted to binary isotope mix- of elements. The "elementsv a r e the separative units-individual
tures. This is a consequence of the practical origin of the theory. centrifuges o r fractionating columns. A "stagey7 of a cascade con-
In a general way an attempt has been made to avoid lengthy mathe- sists of all units operating in parallel on material of the same mole
matical demonstrations, except when they a r e indispensable to the fraction. (In the special case of one element per stage, the terms
argument. For this reason there is only a very general treatment of "element" and "stage" will be used interchangeably.) The feed
the control problem, which is beset with many purely mathematical material of a cascade, generally of natural abundance ratio, is de-
difficulties. A detailed study of the equilibrium-time problem of an noted by the subscript zero (No); the amount of feed is F moles/sec.
ideal cascade has also been omitted; here again the problem has The "stage number" (counting the bottom stage a s zero) is denoted
more mathematical than physical interest. Some of the sections that by s. The mole fraction of material fed into the sth stage is Ng, and
a r e mostly mathematical might perhaps be omitted on a first reading. the amount is Lg.The subscript S indicates the top stage of a recti-
4 THE THEORY O F ISOTOPE SEPARATION
IDEAL CASCADES
about the choice of the flows, Ls. For the instant they a r e completely
arbitrary.
The problem now at hand is one of choosing flows Ls and cuts 13~to
get the most efficient cascade. Clearly, the remixing of materials of
Equation 1.11 gives the flow required in the sth stage of a cascade
different mole fractions must be avoided. That is, i t is imperative
producing P moles/sec of material with mole fraction Np, and Eq. 1.6
that
gives the required cut to ensure that no mixing takes place in the
R&-1= Rs = R;+l (1.3)
R; =
1
-
a Rs STRIPPED OUTPUT
(4-9)L.N''
From Eqs. 1.2 and 1.5,
Fig. 1.1-A simple separating element.
by replacing the N's by R's and remembering that Rs = asRo and that
Substituting Eq. 1.7 in Eq. 1.8, R - Ro. In this form the Lie may be summed to get the total flow
p -
in an ideal cascade. Noting that
a - 1 = e à 1
-_ _
-
_ _ __I__- --
(IMAGINARY DIVIDING LINE)
---------- In the no-mixing case Eq. 1.15 becomes
Rs = e^R, (1.18)
-- -- -- - ENRICHED FRACTION
1
6 - - + ^ - ( 2 ~ ~- 1) (1.19)
STRIPPED FRACTION
2 4
FEED MIXTURE
The total flow in the cascade may be determined from Eq. 1.20 a s
follows:
I
I
i I
Now Eq. 1.17 may be written
Fig. 1.2-A cascade of simple elements.
10 THE THEORY OF ISOTOPE SEPARATION
IDEAL CASCADES 11
ap
analysis holds. But for the finite case, if an internal relation between
o r the total number of elements, each of which i s capable of proc-
a and 6 exists which differs from Eq. 1.6, a will vary from stage to
essing G moles/sec,
stage, and the equations break down. Practically, this means that the
cascade equations will not be universally applicable unless (a - 1) is
1 N~ ds
sma1l.l Number of elements = L(N) dN
0
which depends only on the amount and mole fraction of material pro-
duced, and a t e r m e2/2, which is characteristic of the separating ele-
is half the maximum concentration gradient (which occurs when ment. This suggests that each t e r m separately has physical signifi-
P/L = 0). Optimum rate of production of a stage i s that rate which cance and also that Eq. 1.23 might be established in a more gen-
reduces the concentration gradient to half its value at no production. e r a l way.
It is well to bear in mind that the concept of an ideal cascade is a s - An attempt should now be made to derive a function U that repre-
sociated with the form of I. For example, to minimize expressions sents the value of a quantity of separated material, i.e., a function
such a s proportional to the number of separating elements required to pro-
duce it. Obviously U = P V(N), where P is the number of moles of ma-
Total number of stages = Js ds = LoNp L
2L - L*
dN
mFm (1.34) terial. Suppose G moles of material is passed through a separating
element of the type shown in Fig. 1.1. There results a net change
requires L = m and not L = L*. In practice it will be necessary to in value
strike a balance between reducing the number of separating elements
and reducing the number of stages. Furthermore an ideal cascade
requires each stage to be of a different size. F o r these reasons ac-
Taking (a- 1) = e -K 1 and expanding V(N1) and V(Nt1) in Taylor's
tual cascades will deviate somewhat from ideal cascades. Neverthe-
s e r i e s about N,
less, the properties of ideal cascades a r e of great practical impor-
tance because of the proposition that follows.
Developing I about L = L *,
The first term on the right is called I*, the value of I for the ideal
[ ( N ~ ' - Nd2v
) ](N)
} + ~ [ ~ G ( ~ ' ~ ~ ) ' +(N"( -
I
~ - ~ )+ G ... (1.38)
case. If IL - L* 1 =s y L * for y c 1, Eq. 1.35 gives, to higher powers The coefficients of V(N) and d v ( ~ ) / d N vanish by the conservation of
of Y, matter. From Eq. 1.2,
I - I* 5 y21* (1.36)
6(Nr -N) = - (1 - 6) (N" -N) (1.39)
Expressed in words: If the flow in a cascade at no point differs from
that in the corresponding ideal cascade by more than 20 per cent, and from Eq. 1.16, N1 - N = N(l - N). Thus Eq. 1.38 becomes
integrals of the type in Eq. 1.30 will not differ from the ideal inte-
grals by more than 4 per cent. It is this stationary property of inte-
grals for the ideal cascade which makes them useful for all cascades.
14 THE THEORY O F ISOTOPE SEPARATION IDEAL CASCADES 15
G
Total flow = - (Up + U& - U;)
6U
V will be called the "value function." Obviously it i s the value p e r and since U' i s always used in such differences, with two relations
mole. between the p a r a m e t e r s (Eqs. 1.61 and 1.62), i t s numerical value i s
Since one element produces a change in value 6U, r e g a r d l e s s of the l e s s illuminating.
mole fraction of the material on which it operates, the number of ele- F r o m the standpoint of calculations, if there is one particular iso-
ments required to produce a change in value AU is tope-separation problem, with No known, values of V a s defined by
Eq. 1.43 a r e most useful. These a r e found in Fig. 1.3 f o r the m a -
Total number of elements = A U / ~ U , (1.44) aium problem, No = 1/140. F o r a survey of many different separation
and problems, values of V a r e required. They a r e found in Table 1.1 and
Fig. 1.4. V will be called the "elementary value function," to dis-
AU 2AU 1 - 0 tinguish it from V, which is the value function relative to natural
Total flow = G X (number of units) = G = 7 7 (1.45) abundance. U' will be called the "elementary value, " and U will be
defined a s the "value of a quantity of material."
F o r the cascade previously considered The value functions and the separative power have been derived f o r
infinitesimal p r o c e s s e s . They may also be extended to cover the case
of large values of a.
where the subscripts r e f e r to the product, waste, and feed points. 'Mixing reverses the process in Eq. 1.37 and hence decreases U.
With the convention chosen, Uo = Uw = 0 and Eq. 1.45 is merely 'Since 8 has not been restricted, in general a more intricate cascade than the one
shown in Fig. 1.2 will be required. F o r example, if 6 = '/5, the enriched fraction from
- - as -
stage s will have to be fed into stage s + 3, while the depleted fraction is fed into stage
'Note that e must be a function of 6. a s otherwise bU 6 1. s-2.
16 THE THEORY O F ISOTOPE SEPARATION IDEAL CASCADES
46 0
I I I I I I I I
Table 1.1-The Elementary Value Function
N
V = (2N - 1) In -
1 -N
= constant
'The problem i s also soluble for asymmetric processes, where quite complicated
functions a r e found.
IDEAL CASCADES
THE THEORY OF ISOTOPE SEPARATION
a + 1 2N-1
V(R) = C - -in-+
a - 1 lna
[R
Ro
a - N o ( a + l ) (N-No)
a - 1 No(l - NO)] (1.55)
Thus
R
RO
lna a-(a+l)No
(2N - 1) In - + -
a-1
(N-No)
N ~ ( ~ - N ~ ) I (1.57)
Equations 1.56 and 1.57 a r e closely analogous to Eqs. 1.42 and 1.43.
The variation of U f fwith a exhibited in the second t e r m is caused by
the varying concentration of by-product waste material and has no
theoretical significance. The elementary value for l a r g e a is of
course still U ' .
The separative power v a r i e s a s ( a - 1)' f o r small (a - I ) , but f o r
0 0.10 0.20 0.30 0.40 0.50 large a increases only a s In. Since the number of elements in a c a s -
MOLE FRACTION cade varies inversely a s the separative power of an element, it i s
important to design and operate the elements s o that their separative
Fig. 1.4-The elementary value function. For values of N > 0.50,use v'(N) = V f ( l- N); power (Eq. 1.42 o r Eq. 1.56) is a s l a r g e a s possible. This problem
for N > 0.46, V = 2(2N - I)'.
will be considered in detail in subsequent discussions on particular
separation schemes.
With these definitions Eq. 1.50 becomes It i s also possible to calculate the separative power for some more
general types of separating elements. If it i s assumed that instead of
two s t r e a m s leaving the apparatus of Fig. 1 . I , t h e r e a r e many, each
of magnitude L ~ and , furthermore
The general solution of Eq. 1.52 is
a + 1 2N-1 R AN
a-1 -
V(R) = C - l n a In - + -+ B ( l -N) (1.54)
RO Ro
The f i r s t two t e r m s onthe right vanish by the conservation of matter. ally both T - NP and N' - N a r e proportional to N(l - N); if SO
Hence
 ( T - NP)(N' - N)
6u = ~ 2 (-
1~ ) 2 (1.60)
1 SEPARATING
ELEMENT 1 e a stripping section in the cascade.l The function of the stripping
tion is to economize raw material by recovering the desired iso-
e from the reject stream of the rectifier. Figure 1.6 shows the
ions between rectifier and stripper.
r any cascade, ideal o r otherwise, provided there is no loss of
terial anywhere in the system, the following relations hold:
mole fraction of desired material is N, and M' moles of slightly dif- r e F, P , and W refer to the amount of feed, product, and waste,
ferent mole fraction N' > N. The separating element puts P moles of pectively, and No, Np, and Nw a r e the corresponding mole frac-
mixed isotopes containing T moles of (pure) desired isotope into the s.
upper reservoir, withdrawing the same amounts from the lower r e s - aking the mole fractions a s given and eliminating f i r s t F and then
ervoir. The upper reservoir increases in mole fraction by an amount etween Eqs. 1.61 and 1.62, it is found that
W = P N~ - No (1.63)
No - Nw
and the lower decreases by the amount (T - PN)/(M - P). Then
a + 1 W(N, -Nw)
Ls =- (1.65)
a - 1 Ns(l-Ns)
1 = WASTE
W, N,.
- a -N(,(a + 1) No-Nw
(a-1) No(l-No) I
a + 1
(1.66)
( a-1)lna u'
+ W(2Nw - 1) ln-
Fig. 1.6-Above, connections between rectifier and stripper. Below, detail of con-
nections. a+1
-
( a - 1) In a (up + uw
Since a stripping section is essentially no different from a rectify-
ing section, except that i t produces material at a different rate and -- a +1
(UP + U&- Uo) (1.67)
concentration, the equations for an ideal stripper should be expected (a - 1) In a
24 THE THEORY O F ISOTOPE SEPARATION IDEAL CASCADES
The t e r m s Up + Uw and Up + U& - Ug a r e of course AU = AU" and f r o m that of the product to that of the feed. Before the plant can
AU', respectively. Note that in Eq. 1.67 the distinction between U" oduce concentrated material a t the top i t must build up these in-
and U has disappeared, since the t e r m s that differ because of differ- ntories of partly enriched material. The time spent in this proc-
ent conventions have canceled out. is known as the "equilibrium time" o r "relaxation time" of the
F o r the infinitesimal case, in place of Eq. 1.65,
will be shown l a t e r the operation of a cascade f r o m starting-up
might be a s follows: At z e r o time the mole fraction a t the top
the cascade i s No; hence operations begin with no withdrawal. The
centrations increase gradually over the entire cascade, the top of
In place of Eq. 1.66 cascade leading. The product end reaches design mole fraction
Nw2 W(N-Nw) dN 2
st, while the r e s t of the cascade is still below design. Withdrawal
Total flow (stripper) =
f. 7 NO - N ) N(I-N)=F~W
a slow r a t e is then begun, maintaining the top mole fraction a t Np
d gradually increasing to design production a s mole fractions in the
and in place of Eq. 1.67 t of the cascade build up to their steady-state values (Fig. 1.7).
eneral definition of the equilibrium time that has meaning f o r this
2 e of operation o r any other is the number of days production that
Total flow (rectifier and s t r i p p e r ) =
â
(up+ Uw) lost between starting-up time and steady -state production.
2 A useful approximate expression for the equilibrium time of a n
= - (up +
e2
uy, - UO) eal rectifier by simple considerations will now be developed.
The total amount of material in p r o c e s s in a section of a cascade
called the "holdup" of the section.' In most cascades the amount
holdup in a stage i s proportional to the flow in the stage. This i s
rtainly t r u e if the cascade i s built up of identical small elements,
that successive stages consist of different numbers of elements in
rallel. It also holds when the stages a r e similar single units scaled
size. The holdup p e r unit flow will be denoted by h, which i s a l s o
e average p r o c e s s time p e r stage, expressed in seconds.
F o r completeness the formulas f o r the number of stages may be The "net desired material holdup" (N.D.M.H.) is the amount of
added. s i r e d isotope in a going plant over and above that which would be
contained in a like quantity of material a t normal abundance. It is,
Number of rectifying stages = S + 1 = In RP/RO the infinitesimal case,
In cr
RP
à [(N,, - 2NpN0 + No) In -- 2 ( ~ p- No)]
2 Ro
Equilibrium time = (Np - No) where rS(t) is the amount of desired material transported into the
section of the cascade above the sth stage. Unlike T, T is unknown.
Explicitly
N.D.M.H. ' F o r finite a it i s difficult toformulate the problem without specifying the separation
Equilibrium time =
average net transport method.
THE THEORY O F ISOTOPE SEPARATION IDEAL CASCADES 29
28
Because special cases of Eqs. 1.81 and 1.82 describe the properties
In using N,'(t) on the right the difference between the mean concentra-
of apparatus in widely differing separation methods and because all
tion of the stage and Ni has been tacitly neglected. Combining Eqs.
the theory s o f a r developed for infinitesimal cascades can be deduced
1.77 and 1.79
from them by purely formal operations, Eqs. 1.81 and 1.82 a r e called
the "fundamental equations of isotope separation. "
If L is not a function of t , and H = hL, then T = P, and Eqs. 1.81 and
1.82 combine to give
Assuming Eq. 1.24 t o hold unchanged (what is involved is neglecting
s
the holdup of one stage compared to 2 Hj) and introducing Eq. 1.24
in the last equation,
Equation 1.83, with the initial condition N(s,O) = No, describes the ap-
proach to equilibrium of a cascade. F o r an ideal cascade, L is the
extremely complicated function defined by Eqs. 1.18 and 1.20. Equa-
REFERENCES
which is the required generalization of Eq. 1.27. F r o m Eqs. 1.78 and Cohen, K., Report A-60, October 1941;Report A-96, Jan. 5, 1942.
1.80 i t is found1 that Cohen, K.,Columbia Ser. No. 4L-X28, Dec. 22, 1942 (letter to J. 8.Dunning).
Cohen, K., and I. Kaplan, Report A-98, Jan. 14, 1942.
Dirac, P. A. M., British MS, 1941.
Fuchs, K., British MS 29, Dec. 18, 1941.
Fuchs, K., and R. Peierls, British MS 12A, February 1942; British MS 47, June 26,
1942.
Kurti, N., and F. Simon, British MS, 1940.
Peierls, R., British MS 12, summer 1940; British MS 13, September 1940.
Ideal cascades a r e characterized by a smoothly varying flow func- ch separates to give a second integral,
tion which i s next to impossible to realize in practice. Fortunately,
a s the discussion in Chap. 1 of the relation between ideal and nonideal
cascades has shown,it is by no means necessary to adhere strictly to
ls iNs
ds =
- + c1N2
c, dN
(c1 + P)N - PNp
the shape of the ideal cascade.
The outlines of this cascade roughly follow those of an ideal cas-
cade, and the properties of the blocked-off cascade closely resemble
those of the ideal cascade. A cascade thus obtained from an ideal cas -
cade is called a "squared-off cascade." Each section of a squared-
S =
1
-
6
tanh-I
A($)
(Ng - No) A(+)
[(Ns + No) (1 + $) - 2NsNo - 2Np+ ] (2.5)
off cascade i s itself a square cascade.
F o r a square cascade Eq. 1.83 takes the form
' a~ a2N a
^= P/C,
c, = hL = holdup p e r stage The use of <= in Eq. 2.5 agrees with Eq. 2.2; f o r countercurrent col-
c5 = L/2 mnns in which the constants c, and c5 a r e fundamental, l i s under-
c1 = e L
stood to be defined by 6 = c1/2c5. The dimensionless quantity is +
thought of as a normalized rate of production.
Equation 2.5 gives the distribution in the cascade, for given Np and
Proof will be given later that precisely the same equation governs P,a s a function of s. At the top of the cascade, Ns = No and s = S =
the behavior of a countercurrent centrifuge, a fractionating column, a number of stages (or length of column, depending on the definition
thermal-diffusion column, and most other countercurrent devices. In nd units of f ). Equation 2.5 becomes
each of these cases c, and c5 have different but analogous meanings,
and s is replaced by z , the coordinate along the length of the column.
A countercurrent unit i s therefore equivalent to a square cascade of
simple elements of the type of Fig. 1.1, and a cascade of counter-
current units i s like .a squared-off cascade. The ensuing discussion
THE THEORY OF ISOTOPE SEPARATION SQUARE CASCADES 33
g=- 1
e A(@)tanh-l f (NP - No) A(@)
(Np - 2NpNo - No) - (Np - No)@
N~ - (1 + @)e2*^^
--
N~ 1 + i/fe2N1++) (2.14)
1 NS - NO 1
s = - tanhW1 =- In RsFt,,
e Ns -2NsNo + No 2e -
or ezfS =FRACTIONATION
AT NO PRODUCTION
Rs = ~~e~~~ $ = YC,=
NORMALIZED -
dN
-=
ds
2eN(l - N) --------------
--
dR - 26R
ds 2 4 6 10' 2 4 6 10" 2 4 6 1 2 4 6 10
N O R M A L I Z E D PRODUCTION
s = 2c(l 1+ @ ) No
l n N 0 -@(Np - No) g=- tanh'll=-
6 A(@)
34 THE THEORY O F ISOTOPE SEPARATION SQUARE CASCADES 35
Equation 2.7, for a given value of Np , may be satisfied by an infi- whose integral is (cf. Eq. 2.5)
nite range of pairs of values of S and ip, ranging from S = m, ip =
N ( 1 - No)/ (Np - No), to S = 1/26 In R ~ / % , $!J = 0. The optimum length
of cascade and rate of production a r e that pair of values (S,$!J)which
makes the average transport per stage P/S a maximum o r , what is
the same thing, makes s/c1ip a minimum. From Eq. 2.7 where
4s = pAsc1 (2.20)
A(&) = [l + Us (1 - 2Np) + @
The length of columns in the entire sth stage which changes mate-
r i a l of mole fraction Ns to material of mole fraction Ns+l, while the
The right-hand side i s now a function of ip alone. Since differen- cascade a s a whole produces material of mole fraction Np a t the r a t e
tiating Eq. 2.17 gives a transcendental equation, the minimum i s best P, is
found by direct computation.
In the problem of squaring-off an ideal cascade which was previ- vs Zs is a function of <*sand its minimum (e.g., at A, = &) gives the
ously considered, i t was possible to use square sections of any de- minimum length of column for stage s. From <As i t is possible to ob-
s i r e d length1 and breadth, i.e., Z and c5 arbitrary. The usual cascade tain the corresponding optimum value of us,
problem is to make a cascade from elements that a r e identical coun-
tercurrent columns o r small-capacity square cascades. Each element
has the same constants, cl and c5, and the same length, Z ?
Subsequent examples will show that cascades that a r e very close to
ideal may be expected, provided the square elements a r e sufficiently
small2 the number of columns in parallel, and also Es, the appropriate length
Instead of solving the problem just s e t up, i.e., the best Ns with Zs of each individual column,
given, i t is much more convenient to proceed indirectly. Suppose that
the steps of the cascade, i.e., the Ns, a r e given, and solve for the best
lengths Zs to fit this cascade. Then it will be seen how the solution of
the second problem solves the desired one.
The number of columns in parallel in the sth stage is denoted by
vs. The mole fraction fed into the sth stage is Ns , as before. In place
of Eq. 2.3, for each of v columns, 3. RAPID APPROXIMATE SOLUTION FOR SQUARED-OFF CASCADES
The solution, Eqs. 2.21 to 2.23, takes a simple form for moderate
values of Rs+i/Rs. It may be presumed, subject to later check, that
the argument of the arctanh is small. Since tanh-I x = x + Ysx3 + , ...
'Use is made of Z instead of S for the length of the square sub-cascades, retaining
neglecting t e r m s of third and higher order,
s a s the stage number of the grand cas.cade.
"'Sufficiently small" is here used to mean the transport per element a cascade
net transport, and length of stage a ideal cascade length [qNo(l- No)Ã P(N - No)
and z a 1/e ~n RJRJ.
36 THE THEORY OF ISOTOPE SEPARATION SQUARE CASCADES 37
which i s a minimum for A column of length ZS operating with no production will, according
to Eq. 2.11, produce an enrichment of e2&. Consequently the theo-
r e m has been proved that a column o r square cascade in the body of
a cascade should be operated a t the square rootof i t s maximum f r a c -
tionation. The foregoing result is really another manifestation of the
With this value of As the argument of the arctanh becomes s i m i l a r relation found for ideal cascades (Chap. 1, Sec. 2).
Although the approximate expressions (Eqs. 2.25 and 2.26) a r e
fairly inaccurate unless (Rs+l - Rs ) / R ~ is small, experience has
shown that the final relation
and
Chapter 3
which coincides withthe previous expressionfor the separative power EQUILIBRIUM TIME OF A SQUARE CASCADE
of such elements, Eq. 1.42.
REFERENCES
Cohen, K., Report A-530, Feb. 4, 1943.
Cohen, K., Packed Fractionating Columns and the Concentration of Isotopes, J. Chem.
Phys., 8: 588 (1940).
Cohen, K., Columbia Ser. No. 4L-X28, Dec. 22, 1942 (letter to J. R. Dunning). Equation 2.1 also becomes linear even for large mole fractions
Cohen, K., and I. Kaplan, Report A-101, Jan. 28, 1942.
provided the change in mole fractions is small. The substitution
N = No + x gives the linear equation
THE THEORY O F ISOTOPE SEPARATION EQUILIBRIUM TIME O F A SQUARE CASCADE 41
where
+
CONSTANT- cascades of elements of the type illustrated in Fig. 1.1, A. = 2h by
COMPOSITION
FEED- I I
Eq. 2.2. If s i s dimensionless, A. i s expressed in units of time. In
HOLDUP -BOTTOM Type I1 operation, = 0 in Eq. 3.2.
J! , I
WASTE H' RESERVOIR The boundary conditions for Type I operation are1
TYPE I TYPE It
Fig. 3.1-Diagrammatic representation of the two main types of experiment on
columns.
1. (For N 1, s e e
Consider f i r s t the solution of Eq. 3.1, with N ç -
Appendix B.)
There a r e two main types of experiments: In Type I operation 'The difference in concentration between the reservoirs and the ends of the column
(Fig. 3.1) material i s withdrawn continuously from one end of the may be neglected if K/X? << 1, which i s almost always the case.
THE THEORY OF ISOTOPE SEPARATION EQUILIBRIUM TIME O F A SQUARE CASCADE
At t = 0, N = No
In Eqs. 3.4 and 3.5 the factors introduced were The remaining boundary conditions likewise transform. F o r Type I
operation Eq. 3.4 becomes
K =-H
c5
H'
K ' =-
c5
By f a r the most expeditious method of solving Eq. 3.2 under these F o r Type I1 operation Eq. 3.5 becomes
boundary conditions i s the use of the Laplace transform. Briefly
stated, the method i s a s follows: By the transformation
the partial differential equation (Eq. 3.2) i s transformed into an ordi- The general solution of Eq. 3.9 is
nary differential equation for G with p a s a parameter. The solution
of the ordinary differential equation gives G(s,p) explicitly. The in-
v e r s e operation to Eq. 3.7,
with
Here again b,r = 0 in Type I1 operation. In establishing Eq. 3.9 the
boundary condition a t t = 0 has been used to evaluate
44 THE THEORY OF ISOTOPE SEPARATION EQUILIBRIUM TIME OF A SQUARE CASCADE
P
1
( e - pK) sin yS - cos yS
pK1 + e
I
g(s,p) = ecs (cos y s + sin y s) (3.17)
Y
where the p j a r e the roots of D(S,p) = 0, o r
(K' - K) 6 -p ~ - A~ '
sin y~ - (K + K') cos yS
D(S,P) s (K + K' )Y
Y
tan yS =
E ( K ' - K) - ~ K -KA
and y is the same a s in Eq. 3.15, but with $ = 0,
and
Since the coefficient of epzt i s much smaller than that of eW, the
2e sin yjs ec(l-irttS-~) second transient t e r m i s negligible when o,t < -2; that is, when
epjt
+si K +-
AS
2
A
p, sin y, S
+-[Kpj~-e(l-$)~
2y7
+ 1] [Kp-e(1-I))]
(3.19)
46 THE THEORY O F ISOTOPE SEPARATION EQUILIBRIUM TIME O F A SQUARE CASCADE 47
Consequently, f o r most purposes only the leading transient t e r m need Accordingly Eq. 3.24 takes the form
be considered after t = ASVlO.
Equations 3.19 and 3.21 a r e valid both for strippers and rectifiers.
When the cascade o r column i s acting a s a stripper, c5, P, and S
remain positive, but cl is negative. Consequently e and >/Ã a r e also
negative. The same formal solutions hold. It i s quite incorrect to Tables of the functions A and B for K/AS between 0.0 and 0.5 and
analyze a stripper a s if it were a rectifier of the s a m e length, since
for 0<2cS<1.20 a r e given in Table 3.1 and a r e plotted in Figs. 3.2
the equations a r e not symmetrical about eS = 0.
and 3.3. A wider range of these functions for the special case K = 0
Particular examples of the solutions given by Eqs. 3.19 and 3.21
is given in Table 3.2, where values of 2eS ranging from -5.0 to +4.0
may be found in the reports listed in the references for this chapter.
a r e covered.
The most important special case of the two types of experiment,
namely K ' = -, P = 0, has been considered in detail. This is the case ) VALUES O F t < X
2. ~ ( s , tFOR S ~
of a column operated under total reflux (no production), with the con-
centration at the bottom maintained a t No. The concentration a t the Of interest here a r e the inverses of Eqs. 3.14 and 3.16 in the s,t
top of the column, o r in the reservoir a t the top, varies with time plane near t = 0, that is, the expressions for G(s,p) in the s,p plane
according to the relation f o r p near + W. Dropping t e r m s of the order e-2@small compared to
unity, Eqs. 3.14 and 3.16 may be written a s follows.
Type I Operation:
Therefore ylS is a function of 6s and K/\S, and pl may be exhibited in The t e r m 6 is defined by Eqs. 3.15 and 3.18. This f o r m is obtained
the form by writing
and s o on.
Likewise Equations 3.29 and 3.30 hold to within a few per cent provided
0S = 6 s > fi;that is, replacing p by 1/t,
2<
= -A(2eS, K/kS)(ezes - 1) (3.27)
AS A
1
(Kp,S - 6 S + 1) (Kp, - e )
EQUILIBRIUM TIME O F A SQUARE CASCADE 49
48 THE THEORY O F ISOTOPE SEPARATION
Thus they hold in precisely the range of t where the Heaviside expan-
sion begins to become inconvenient.
The inversion of Eqs. 3.29 and 3.30 a s they stand, in all their gen-
erality, is difficult and not illuminating. Instead, consideration will
0.98
0.96
N(S,t) = e 2 t s - ~ ( ~ 2 6 sÂ-¥ i ) e - ~ t / ~ s
NO
2eS = In of steady -state enrichment
0.94
-K- - holdup in reservoir
AS holdup in column
-
If)
'0.92
.4
\
x
HOLDUP IN RESERVOIR
K/XS =
HOLDUP IN COLUMN
Stripper
= LN OF STEADY-STATE
ENRICHMENT FACTOR
whence whence
Table 3.3-The Confluent Hypergeometric Function M(-Y2,%; -x) The condition in Eq. 3.36 is more stringent than in Eq. 3.31 if 2eS > 1;
but if 2eS 5 1 it i s automatically satisfied when Eq. 3.31 holds.
Type 11, Case 111: K ' = W, K = finite; 2e S < 1 (infinite reservoir at
bottom, finite reservoir on top; short column)
whence
Type 11, Case IV: K , K ' both finite; 2eS < 1 (finite r e s e r v o i r s a t
both ends; short column)
whence
whence
whence
whence
Simple expressions f o r more complicated c a s e s can only be found
by further specialization. Appreciable simplification of a l l formulas
would be obtained if e 2 with respect to Ap could be neglected. The
condition for validity of this procedure to a t least 2.5 per cent i s
54 THE THEORY OF ISOTOPE SEPARATION EQUILIBRIUM TIME O F A SQUARE CASCADE
whence
whence
come from the two-term Heaviside expansion (Eq. 3.28). The two K holdup in top r e s e r v o i r
--
different p a r t s of the curve coalesce quite satisfactorily. The curves \S holdup in column
a r e straight lines n e a r the origin, the deviation appearing sooner on
this s c d e for long columns (large 2eS) than for short columns. At high ratios this gives practically a straight-line graph. (But com-
Another way of presenting the same r e s u l t s may be obtained by pare with Figs. 3.4 and 3.5, where the abscissa i s the square root of
noting'that Eq. 3.34 gives N(S,t)/No a s a function of e2t/A. The ex- t/\S2, and a straight line i s found when there i s no holdup on top.) Ob-
pression breaks down a t ~ / A s ^ o . ~ , o r e2t/A= (2&)'/40. Figure 3.6, viously N increases l e s s and l e s s rapidly a s K increases.
Fig. 3.8-Variation of enrichment with production. Constants: 2eS = 0.8, S = 100 cm,
A = 2 sec/sq cm, K = 0.
Fig. 3.7-Graph of a short column o r cascade (finite reservoir at top; infinite r e s e r -
voir at bottom).
erfc
2eS(l - s/S)
4 lGq%-
- d$ exp - [ 2 e ~ ( +l s/s)12
16e2t/A
REFERENCES
c1 = 2 V P W (4.7)
and Eq. 3.37 behaves like As an example of how simple the whole procedure can be made,
take the special case K = 0. From a graph of N(S,t)/No against t , the
equilibrium fractionation may be found, along with tv,, the time when
ENRICHED FRACTION
t LsMOLES
I s MOLES
STRIPPED
OF DESIRED ISOTOPE
OF OTHER ISOTOPE
FRACTION
Me MOLES OF DESIRED
ISOTOPE
ms MOLES OF OTHER
ISOTOPE
MOLES OF DESIRED
FEED ISOTOPE
Fig. 4.3-Diagramof a cascade with losses. Only the desired isotope flows areshown.
Flows of the other isotope are obtained by using lower-case rather than capital italic
letters.
The no-mixing condition leads to the analogues of Eqs. 1.3 to 1.5, the
most convenient of which i s
Ls = a M s
Fig. 4.2 -Nomograph for determining column constants. The losses per stage a r e often proportional to the flow in the stage.
Thus the losses from the sth stage of a cascade a r e set a s yLs,where
y i s a constant and Ls i s a s usual the flow entering the stage. Equa-
tion 4.17 becomes
THE THEORY O F ISOTOPE SEPARATION DETERMINATION O F CASCADE CONSTANTS 71
&+I - (a + 1) (1 + y) Ls + G - 1 = 0 (4.19)
^ - ( a + 1) ( 1 + y ) u + a = o
- 2 P N p ( f f + 1 ) (1 + A)a(s-s-1)/2 sinh ( S
- + 1 - s) In (1 + A) -/a (4.28)
[ a ( l + A)' - l ] N s
This i s the required flow per stage with a fractional loss per stage y.
Now from Eqs. 4.14 and 4.15, The total flow in a cascade i s obtained by summing the Ls with r e -
spect to s from 0 to S. This gives
while Eq. 4.18 holds with Z and m substituted for L and M. Therefore
Z S i s the same function of l / a that L s i s of a , and in place of Eq. 4.23
the result i s
72 THE THEORY O F ISOTOPE SEPARATION DETERMINATION O F CASCADE CONSTANTS 73
-
As before, Rs = o^Ro and R p = crS+lRo. When A 0, Eqs. 4.28 and 4.29 The above results a r e quite sensitive to the mole fraction produced
reduce to the familiar expressions of Eqs. 1.11 and 1.13. by the cascade. Figure 4.5 shows that value of y/e2 which demands a
Equations 4.28 and 4.29 take more easily understandable forms if compensatory increase of 20 per cent in the total flow of the cascade
a = 1 + e. For then a s a function of Np. A cascade producing a concentration of 10 per
cent can afford more than five times the losses of one producing 90
From Eqs. 4.30 and 4.31, 6 = A/â‚ Using these relations gives, in
place of Eq. 4.28,
4PNp
Ls = Ns e ( l + 26) exp [$(s-s)] sinh [i( S - s) (1 + 2611 (4.32)
Fig. 4.4-Curve showing the effect of losses on total flow (the loss per stage i s pro-
portional to the flow per stage). N p = 0.90, y = fraction of flow lost per stage, e = en-
richment per stage.
The effect of losses on a stripping section i s somewhat different. The amount of material transferred between two cascades depends
The usual objective i s not that of producing a given quantity of waste, on the mole fraction of the return stream from the upper cascade a s
but rather that of economizing feed. A loss in stage s of the stripper follows: Let PC and Nc be the rate of production and mole fraction of
means that a small amount of material i s stripped down to Ns and not the product from the upper cascade, respectively. Let PB and NB be
MIXI N G
Fig. 4.5-Loss of process material resulting in 20 per cent increase in total flow (the
loss per stage i s proportional to the flow per stage). The symbol e denotes the enrich-
ment per stage, and y represents the fraction of flow lost per stage.
In this section consideration will be given the connections between the corresponding quantities for the lower cascade. Pn i s at the same
two plants with different separation processes, giving expressions time the feed to the upper cascade. Pp and NÃ a r e the waste stream
with whose aid the factors of plant size and amount of material trans- and its concentration from the upper cascade; Pp i s the return stream
ferred between the plants may be balanced. to the lower cascade (refer to Fig. 4.6).
76 THE THEORY OF ISOTOPE SEPARATION DETERMINATION O F CASCADE CONSTANTS 77
The conservation of matter gives the relations Furthermore the return stream to cascade A i s made up of two
parts so that
and rearranging,
LANA- lAnA= LBNA- lBnB- P-N = PBNB - P- N
C A C A
Analogous expressions hold for the finite case. Expressions for the
desired material holdup and the contribution to the equilibrium time
of the various sections above the feed point can also be obtained with- Chapter 5
out any trouble (see Appendix C).
Cascades A, A, and C a r e the same a s the corresponding sections THE CONTROL PROBLEM
of a single ideal cascade producing (Pc,Nc). But it will b e observed
that cascade B is not the same as the section between NA and NB of a
single cascade. B and C together a r e equivalent to (and slightly larger The problem of maintaining certain specified variables a t pre-
than) this section. An inefficiency in the combined cascades caused assigned values is common to any planned operation. In a chemical
by the mixing of the constituents of the return stream to cascade A reaction, for example, these quantities a r e usually the temperature,
causes a l o s s in value of the pressure, and the amount of material in process. The control
problem for isotope-separation plants differs f r o m that of other
manufacturing operations in the degree of complexity. The cascades
considered in this volume contain thousands of different interdepend-
which is made up for by the increased size of B and e. ent stages or elements. Methods of analysis which a r e successful
It will be remarked that a combined cascade, for maximum effi-
with systems containing, for example, a dozen related units will fail
ciency, i s considerably different from two cascades designed for other
here. F o r this reason the control problem for isotope-separation
duties and connected together. There is a considerable premium on
cascades must be treated a s a distinct subject.
foresight in this problem.
Furthermore it is often possible to break up a cascade into smaller
The separation into two cascades which i s illustrated here can
units. For example, a cascade of 10,000 centrifuges with nine cen-
clearly be carried on further, giving any number of sub-cascades.
trifuges in the top stage (Chap. 2, Sec. 4) might be broken up into nine
The chief feature which makes continued subdivision attractive, even
completely independent cascades in parallel, o r a cascade might be
when the sub-cascades use identical equipment, i s that the flow be-
broken down into sub-cascades along the lines discussed in Chap. 4,
tween cascades (each of which i s a rectifier-stripper) i s much l e s s
Sec. 2. The desirability of such expedients will not be clear until the
than the flow between stages of a single cascade (cf. Eqs. 4.37 and
difficulties of controlling a single large cascade a r e known. In the
4.38). This is an advantage in removing accumulated impurities
discussion that follows, therefore, consideration will be given to a
(caused by inleaks, decomposition, etc.) o r in control.
single large rectifier -stripper.
It was shown in Chap. 1, Sec. 2, that for an ideal plant deviations up
to 20 per cent from the calculated flows a r e without appreciable ef-
REFERENCES
fect on the separation. This also holds true to a considerable extent
Cohen, K., Report A-60, October 1941; Report A-530, Feb. 4, 1943; Report A-781, for nonideal plants of intelligent design. Thus to have a cascade op-
Aug. 13, 1943.
Cohen, K., Columbia Ser. No. 4R-X143, May 13, 1942.
erate according to plan, it is only necessary to s e e that the flows
Cohen, K., and W. I. Thompson, Columbia Ser. No. 4R-104, Sept. 4, 1943. throughout the plant a r e approximately correct. This question, of
Kaplan, I., Columbia Ser. No. 4M-133, Jan. 18, 1944 (memorandum to K. Cohen); maintaining the temperatures, pressures, flows, etc., near their de-
Columbia Ser. No. 4M-160, Apr. 17, 1944 (memorandum to M. Kilpatrick). sign values, of seeing that material does not accumulate in o r drain
Lefkowitz, H., and B. Schwartz, Columbia Ser. No. 4R-18, Feb. 4, 1943.
Lefkowitz, H . , B. Schwartz, and H. Mayer, Columbia Ser. No. 4R-42, Apr. 12, 1943.
out of any part of the plant, and of seeing that small distrubances do
Mayer, H., I. Kaplan, and K. Cohen, Report A-396, Dec. 2, 1942. not build up to large ones, is one part -the hydrodynamic part-of
Thompson, W. I., Experimental Operation of a Single Centrifuge, S.O.D. Report, June the control problem.
14, 1943.
80 THE THEORY OF ISOTOPE SEPARATION THE CONTROL PROBLEM 81
There is in addition a second part which deals not with the average
conditions but with the effects of fluctuations from the average. A
slight change in the operating conditions may produce a variety of
effects: a change in the transport of material from stage to stage, a
mixing of material of different concentrations from different stages,
o r a change in the separating power of the element. In general, a
fluctuation causes mixing, and mixing means a lowering of the con-
centration of the product.
Both parts of the control problem a r e essential. Without the hydro-
dynamic part, the types, magnitudes, and frequencies of variations
The effect of perturbations in the fundamental quantities cl, c5, c6,
that a r e to be expected a r e unknown. Without a knowledge of the ef-
and P on the separation performed by the cascade is found by solving
fects of fluctuations on concentration an evaluation cannot be made of
Eqs. 5.1 and 5.2 with these four quantities preassigned functions of
the effectiveness of the hydrodynamic control measures s o far a s
time. Of primary interest a r e the small fluctuations, which if im-
plant productivity is concerned.
posed on a system already in the steady state will give small changes
By i t s nature, the hydrodynamic problem is intimately associated in concentration. Gross upsets and phenomena associated with the
with the particular separation method, equipment, and control in-
approach to equilibrium a r e excluded from consideration. The de-
struments used. Since this problem cannot be generalized without
sired solution may thus be obtained by ordinary perturbation theory,
destroying its illustrative value, an explanatory example will be
with the steady state a s the unperturbed system.
presented.
The quantities c,, c5, and c6 a r e given a s functions of stage number.
The problem of the effect of fluctuations on separation is more In cascades with more than one element per stage, they a r e to be
susceptible of general treatment. Even s o there a r e aspects which understood a s averages over the elements. The mixing losses caused
differ from one case to another. A cascade of centrifuges, for in- by deviations of parallel elements from their average a r e not in-
stance, has certain problems in common with all squared-off cas- cluded here.
cades; i t also has effects due to variations in the behavior of parallel Suppose that there is a primary disturbance of some nature from
units which a diffusion cascade lacks. But the theory developed in the an outside source. It will be written a s
succeeding sections is basic to all the problems. In Sec. 1 considera-
tion is given to equations governing the change of mole fraction with
fluctuations in the operating constants. Their solution in the general
case is developed in such a way that the results of the hydrodynamic The parameter u is not necessarily small-its function is to distin-
problem may be used in their most compact form (in the s,p plane of guish between the various o r d e r s of t e r m s resulting from the pri-
the Laplace transform). In Sec. 2 the average change in transport for mary disturbance.
periodic fluctuations is derived. Section 3 treats a particular ex- As a consequence of of there will be induced disturbances in cl, c5,
ample: the effect of variations in the rate of withdrawal of product on c6, and P. Thus c,, which before the disturbance is a function of s
a square cascade. Sinusoidal variations a r e considered, and the effect
only, becomes a function of s , t, and u. Expanding in powers of a,
of batch (instead of continuous) withdrawal of product is treated.
1. E F F E C T O F FLUCTUATIONS ON CONCENTRATION
The fundamental equations of isotope separation a s developed in where cm(s) is the undisturbed value of c,. Generally the symbol
Chap. 1, Sec. 6, using the generalized notations of Chap. 2, are1 c1(s,t;u) will be shortened to cl(s,t). Likewise
The terms c,, cc, and c. were introduced in Chap. 2, Square Cascades, by the sched-
ule in Eq. 2.2,but there i s no reason why they cannot be employed a s functions of s and
t, a s indicated.
82 THE THEORY O F ISOTOPE SEPARATION THE CONTROLPROBLEM
.
The functions c,(s,t) . . T(s,t) a r e considered known, a s well a s the
coefficients of their expansions. They a r e in fact the solutions of the
hydrodynamic part of the control problem.
Now, inserting Eqs. 5.4, 5.5, and 5.6 in Eqs. 5.1 and 5.2, it is de-
sirable to find N(s,t) and r(s,t). These will also be functions of a, and s o on for higher orders.
which will be written asi The boundary conditions for each order equation can likewise be
found by expansion. This will be done later in the section (Eqs. 5.23
N(s ,t) = No(s) + aNl (S ,t) + a2N2(s ,t) + . . . e t seq.). When the boundary conditions a r e known the equations may
(5.7) be solved successively. In the paragraphs immediately following an
T(s,~)= To + C T T ~ ( S+ o, ~' T) ~ ( s , ~ )+ . . - investigation will be made of the properties of the differential equa-
Of course tions, and method of solving them will be considered.
Equation 5.9 gives the steady state of the unperturbed system. The
expression for T , has the form
where N p is the undisturbed mole fraction of the product.
The convergence of Eq. 5.7 is now of concern. The natural period
of a cascade with respect to concentration disturbances is the equi- where D is the linear operator, independent of t,
librium time, which we have seen in Chap. 3, Sec. 1, is of the order
\/e2 - c.-n~50/cfo.Physically this means that Eq. 5.7 will converge
provided the average values of the disturbances on most of the stages,
over periods of time smaller than \/e2, a r e small compared to the and
undisturbed quantities.
Introducing the expansions of Eqs. 5.4 to 5.7 into Eqs. 5.1 and 5.2,
and separating the coefficients of uO, ul, 02, , the following sys- ...
tems of equations a r e obtained:
i s , after substituting No(s), which is a solution to Eq. 5.9, an explicit
function of s and t. Combining Eq. 5.12 with the second equation of
PoNpo = PoNo(s)- Cgo aNo
s
,- cioNo(l- No)
+ (5.9) Eq. 5.10 gives
a aQ (5.15)
+ TPo '60 at
a N l + -a D
s Nl=-+Nas o "
a1
s
9No
- '51 + cllNo(l - No)
(5.10) The left-hand side of Eq. 5.15 is a linear homogeneous expression
in N17with coefficients independent of t; the right-hand side is an ex-
plicit function of s and t. It is therefore easily solvable by standard
methods. In particular the Laplace transform of Eq. 5.15,
2Following the practice of K. Fuchs. The contour i s to the right of the poles of x;*(q) and to the left of the poles of x* (p - q).
THE THEORY O F ISOTOPE SEPARATION THE CONTROL PROBLEM 87
W(t) = Wo + a w l (t) + 0% (1) + .. . The boundary conditions a t the top of the rectifier a r e obtained
from the relations
H = Ho + u ~ , ( t ) + u2H2(t) + . ..
H1=H; +uH'(t) +u2Hn(t) +...
Np(t) = Npo + uNpl (t) + o w 2(t) + ... (5.24)
Nw(t) = Nwo + uNwl(t) + cr2Nw2(t) + . . .
c5(P,t) = c ~ ~ ( +P uc5,(P,t)
) + u ~ c , ~ ( P +, ~.)
. a
Note, however, that Np does not have to be the same a s N(O,t), o r even
N F the s a m e a s No(0). F and Np may both vary with time (the cas-
cade under consideration might be theupper cascade of a combination
of plants). Expanding Eq. 5.25 in powers of u,
In z e r o order
F r o m Eq. 5.31,
The first-order t e r m s a r e
Substituting for 7, from Eq. 5.12 in the boundary conditions (Eqs. 5.27,
5.31, and 5.35), a complete s e t of boundary conditions may be found
for the first-order differential equation (Eq. 5.25). F i r s t a n expres-
sion for
and therefore N: and N: may be eliminated altogether by the second
p a r t s of Eqs. 5.39 and 5.40, which give
is needed. This can be obtained from Eq. 5.26 by substituting Eq. 5.9
and its analogue with -Wo for Po and N W for N p . It is found that1
a s in Chap. 3. With Eq. 5.41, the transforms of Eqs. 5.39 and 5.40 a r e
90 THE THEORY O F ISOTOPE SEPARATION THE CONTROL PROBLEM 91
It will be recalled that (Eq. 5.17) - These linear relations will be shown, but the process of eliminating
N2(S) and N,(B) and solving for the % will not be undertaken here.
In the second equation of Eq. 5.32,
for the rectifier. J' has been used to denote the corresponding func-
tion for the stripper.
[ lS
J' (s) = exp -
2) 1 ~ l O (-
l - Wo dS
o r else N p (t) increases o r decreases indefinitely. Thus on averaging
i t is found that
(JN2Io = (J'N,).
The boundary conditional the top is still Eq. 5.29 and i t s descendants,
3 . VARIATIONS IN PRODUCTION RATE FOR A SQUARE CASCADE notably Eq. 5.43.
The solution of the zero-order differential equation (Eq. 5.9) con-
In this section the theory of the preceding sections will be illus-
tains nothing new. As in Chap. 2, Sec. 1, it is found that
trated and clarified by applying it to a special case. The abstract-
ness of the demonstrations just given will be relieved by discussing
further properties of the solutions with a particular example. The
example chosen i s that of a square cascade-practical comparison
may be made with a fractionating column-on which a r e imposed a r -
bitrary variations in P , the rate of production. Suppose that the hydro- The first-order differential equation (Eq. 5.16) requires the evalu-
dynamics of the cascade a r e such that a t the same time everything else ation of QQ:/QS. From Eq. 5.14, in the present c a s e
is invariant: the holdups, the flows and separation factors, and the feed
rate and composition. To simplify the arithmetic a rectifier alone
will be considered, with the feed concentration held fixed. It is fur-
ther supposed that N i s always small. A reservoir i s included at
the top.
The t e r m s cm, ego, and ego do not vary with stage number. Let
and Eq. 5.16 becomes
cc0(P) = cHO(flow into reservoir = flow between stages). Introducing
the s a m e notation a s in Chap. 3,
where
N: = eCts(Acosh Bs CP*
+ B sinh /3s) - Ã e2~Is
‘Ñ (5.64)
P
The new constant e' is used to condense the notation. The expansions As in Chap. 3,
of the coefficients reduce to
N(0,t) = Np = constant
where
an.d hence
P, = cos u t and
Now from Eq. 5.17,
and then Eq. 5.68 is inverted, contributions a r e obtained from the
poles a t 2 iw, also from the roots of (M - e ' ) sinh )3S + )3 cosh BS = 0,
J = exp (- f ' 2 ~ cis) = exp (-2ets) (5.75)
which lie on the negative r e a l axis. There is no pole at p = 0. Thus
Combining Eqs. 5.73, 5.74, and 5.75 and simplifying the result with
the aid of Eq. 5.60, then
The transform of Pl i s easier to write This integral i s equal1 to the sum of the residues a t the poles of
..
P^(q). These a r e a t q = 2k3ri/a (k = 51, ± .). Each residue has the
value
Then In the same way the effect of disturbances of the same frequency
which a r e out of phase by an angle a can be realized. Corresponding
to Eq. 5.70, Nl is
-
and on calculating NIPl (or similar t e r m s ) there will result the con-
tributions of the separate disturbances plus a cross-product t e r m
with cos a a s a factor. Now if the two disturbances a r e unrelated
cos a i s , on the average, zero, and the resultant is purely additive.
Note, however, that fluctuations in P and, for example, c5 caused by
The meaning of Eq. 5.78 will be clear by returning to the disturb-
a common primary disturbance a r e correlated through the hydrody-
ance Pl = cos u t and following through the s a m e procedure. From Eq.
namic response of the plant and cannot be treated separately.
5.70 and .On = NIP,, this time averaging by direct integration with The r e m a r k s of the preceding two paragraphs contain the results
respect t o t, necessary f o r the composition of disturbances of different sources
and types.
c
F(s,iu)eiwt - -F(s, -iu)e-iwt] cos u t dt Returning t o the derivation of i-according to Eq. 5.76 and picking
2iu up the thread of the argument a t the expressions Eqs. 5.78 and 5.80,
consider ( l / i u ) \ ~ ( s , i u ) - F(s, -iu)] a s a function of u. T e r m F(s,p)
is defined by Eq. 5.68. The t e r m e 2 " ~does not depend on u and hence
gives nothing. Then
Equation 5.80 is the contribution to D2(s) of a sinusoidal variation F = (M- e') sinh (3(S - s) + (3 cosh (3(S - s) + sinh (3s (5.81)
of frequency w/27r. Now, if the (improper) disturbance function (Eq. (M - e') sinh /3S + (3 cosh (3s
5.71) is analyzed, representing batch withdrawal a s
where
2 e @ 5 iuky
M =
l Âiuky
and if contributions of the individual frequencies given by Eq. 5.80
a r e summed, the result is precisely Eq. 5.78. F o r C.A à e2(l + i/È)2 a condition fulfilled by all but the lowest f r e -
This is a general result, which can be understood a s follows: In a quencies because of the smallness of e ,
disturbance, two different frequencies (in Ply for example) contribute
independently to N , each giving a t e r m of its own frequency. In taking (3- Vd>x(i±i
time averages, t e r m s like e^itlu:'t always vanish. The result is a sum
of contributions from each frequency acting as if it were alone. This
whole process i s taken c a r e of automatically by the use of the aver-
sinh (3(S- s ) - cosh'(3(~ s) - %e^
- (s-s)(W
Then
'In comparing the solution of thedifferential equation by the functionally closely r e -
lated methods of the Laplace transform o r the Fourier expansion, i t should be r e - 1 2
-[F(s,iu)-F(~,-iu)]=--e-~^ sinsYt^X" (5.82)
marked that the former method gives a t the same time the solution for the transients. lu Ill
100 THE THEORY O F ISOTOPE SEPARATION THE CONTROLPROBLEM 101
(5.84)
This factor increases rapidly for fixed pl a s apl becomes large. For
The integral was evaluated by Eqs. 5.80 and 5.83 and by the definitior-
example, taking pl = -1: for a = 0, f = 0; for a = 0.1, f = 0.048; for
of C , Eq. 5.63. The contribution from the term Pl (t)Np/Pg vanishes
a = 1, f = 0.42; for a = 10, f = 100. Thus the transients get large a s
in the same manner a s e - s G / u and can b e neglected.
The disturbance in Eq. 5.71 caused by batch withdrawal gives like-
-
a -l/pl, implying that the new steady state differs significantly
from the initial state. Holdup a t the top increases -l/pl and must
wise, comparing Eq. 5.78 with Eq. 5.80,
therefore permit larger values of a , even though this is not exhibited
by the rough formula, Eq. 5.85.
Case A Case B
Between the periphery r = r, and axis r = 0, for two different gas ing the spinning of the rotor, vapor is removed slowly through a shaft
from Eq. 6.3, along the axis. In this way a Rayleigh distillation (Appendix D) of the
liquid i s accomplished, with simple-process factor given by Eq. 6.31.
Pl(r2) _ PI(O) exp (M, - M2) ( u r 2 ) 2 An increased concentration change in the residual liquid i s thus ob-
~2b-2) ~ ~ ( 0 ) 2RT tained.
The development by Beams1 of vacuum-chamber centrifuges, which
where w r , i s the velocity of the inside wall of the rotor, the were f r e e from vibration and thermally isolated to eliminate convec-
peripheral velocity. tion currents, finally permitted successful centrifugal isotope s e p a r a -
In a binary system, if N is the mole fraction of the isotope ha tion to be obtained in 1939. Beams and Skarstrom2 a t the University
m a s s Mi, of Virginia, using the evaporative centrifuge method on CC14,reported
Pi + P2 = P a 13 p e r cent change in the C135/C137ratio. Shortly thereafter Hum-
p h r e y ~ ; using the s a m e technique on ethyl bromide, altered the
N = Pl/P ~ r ~ ' / ~ r "
abundance ratio by 11 p e r cent.
1- N = p2/p The simple-process factor of centrifugal separation depends only
on the m a s s difference. Unlike other methods (e.g., diffusion through
and p - p(r) i s the total pressure. Then Eq. 6.4 becomes
b a r r i e r s , where a v a r i e s a s AM/M) it i s no more difficult for heavy
elements than for light. In addition, it is possible to calculate a p r i o r i
(Ml - 1%) (urn)'
the separation to be expected from centrifugal apparatus without any
= (&)o exp 2RT
undetermined constants o r theoretical uncertainties.
The simple-process "flow-through centrifuge," a s the concurrent
It is usual to take M, > Ml, and accordingly flow type was called, i s a n application to gaseous flow of the continu-
ous c r e a m separator. As originally conceived, a single s t r e a m of
(Ma - MI) ( u r J 2 g a s e n t e r s one end of a rotor through a hollow shaft, and two s t r e a m s
a n = exp a r e taken off the other end, one from the periphery and the other near
2RT
the axis. This method produces a s m a l l change in concentration per
so that Eq. 6.6 takes the form machine.
The countercurrent flow type was designed to attain considerable
R(0) = a o R ( r 2 ) separation in a single centrifuge, thus reducing the number of stages
required and the amount of material circulated between stages. As
where a ni s the (equilibrium) simple-process factor of the separat originally proposed by u r e y , circulation was to be established by
The value of the simple-process factor for a peripheral velocity continuous distillation of UFs from the bottom cap of the rotor. The
300 meters/sec, T = 300°K and a m a s s difference of one unit i s , vapor was to be condensed on the top cap. The heavy liquid would
Eq. 6.6, a. = 1.0183. then be forced out to the periphery and would flow down the walls to
Shortly after the suggestion of Lindemann and Aston was made, the bottom cap, countercurrent to the vapor flow, and complete the
tempts were made, in rather crude apparatus, by Joly and Poole1 cycle. Bramley and Brewer5 and Martin and Kuhn6 in Germany pro-
by Mulliken2 to realize this separation factor, but these were uns posed to establish countercurrent flow by thermal convection.
cessful. The idea of the evaporative centrifuge was introduced at
same time by Mulliken. In this method a small amount of liquid
' ~ e v s .Modern Phys., 10: 245 (1938); Rev. Sci. Instruments, 9: 413 (1938).
introduced into the centrifuge, forming a layer a t the periphery. Du- 'Phys. Rev., 56: 266 (1939).
3 ~ h y s Rev.,
. 56: 684 (1939).
Reports on P r o g r e s s in Physics, VI: 72 (1939).
Phil. Mag., 39:,, 372 (1920). 'Science, 92: 427 (1940).
'J. Am. Chem. Soc., 44: 1033 (1922). '2. physik. Chem., A189: 219 (1940).
106 THE THEORY OF ISOTOPE SEPARATION CENTRIFUGES 107
The aim of this chapter is to expose the theory of centrifugal sepa- The density distribution (Eq. 6.10), considered from a molecular
ration for various types of centrifuges. The important question of point of view, is a dynamic equilibrium between the effect of random
mechanical design will be dealt with only in so far a s it is essential motion of the molecules (diffusion), which tends to erase density
to the understanding of the process design. The partial differential gradients, and the effect of the centrifugal field, which tries to pile all
equation of centrifugal separation is derived in Sec. 2. In Sec. 3 the the molecules at the periphery. The diffusion counter to the density
theoretical maximum separative power of a centrifuge is found. The gradient gives a current density (in grams per second per square
solution for the evaporative centrifuge i s given in Sec. 4, that for centimeter)
the concurrent centrifuge in Sec. 5, and that for the countercurrent
centrifuge in Sec. 6. Section 6 investigates at length the properties of
the countercurrent centrifuge.
The writer was introduced to the a r t of centrifugation by C. Skar- Here D is the coefficient of self-diffusion. The outward current per
strom, formerly of the University of Virginia and later with the Stand- square centimeter caused by the centrifugal force, which balances
a r d Oil Development Company. Harold C. Urey participated actively this inward current, must therefore be
in the early work, until his other responsibilities became too heavy,
contributing ideas and physical interpretations of mathematical re-
sults. Irving Kaplan shared in all the developments subsequent to
December 1941, notably the work on cascades of centrifuges (in-
corporated largely in Chaps. 1 to 5) and the design problem. In mixtures, Eq. 6.11 holds for each component separately
Here p i s the density of the gas mixture in grams per cubic centime- (Radial) u = u(r,z)
ter. The quantities p and p a r e related by the gas law
(Azimuthal) v =0
(Axial) w = w(r,z)
Combining Eqs. 6.8 and 6.9 gives Eq. 6.3 of its equivalent Because of this motion of the gas, the equilibrium distribution (Eq.
6.3 o r 6.10) i s continually upset. The system moves material in an
Mw2r2 effort to reestablish equilibrium; in this way a transport of the de-
~ ( r =) ~ ( 0exp
) (6.10)
sired material i s set up.
CENTRIFUGES
Now where To i s a unit vector along a radius through do, TIcl i s the vector
velocity created by the centrifugal field directed along F0 and with
magnitude given by Eq. 6.12, and the symbol v is the vector gradient
operator.
Thus the separative power for a s m a l l slab of thickness ds, with
and f a c e s do normal to VN and sides parallel to VN, i s
Substituting Eq. 6.17 in Eq. 6.16, using Eq. 6.18 and noticing that Dp
=constant, it i s found that Following Dirac.
110 THE THEORY O F ISOTOPE SEPARATION CENTRIFUGES Ill
The symbol indicates the scalar product. dependent of the radius. The radius affects the holdup, and in counter -
Taking VN a s a variable and do d s and everything else constant. current centrifuges the flow into the rotors, but is otherwise irrele-
Eq. 6.21 i s a maximum when vant. It is usually chosen by mechanical considerations.
that is, along the direction of the centrifugal field, and one-half the
equilibrium value. Then
SURFACE do- \
\
\ A
Integrating over the whole centrifuge, of length Z and radius r2, \I ,/
where T is the s t r e s s in the wall and p i s its density. The rotor will break when T =
p d r 2 i s greater than the tensile strength of a metal.
112 THE THEORY O F ISOTOPE SEPARATION CENTRIFUGES 113
Suppose vapor i s removed from the axis a t a r a t e L moles/sec. ducti0n.l If it i s assumed that the production i s only a small fraction
Then of the charge, o r that successive batches of product a r e kept separate,
-JL2mzu = L (6.26j the separative power of the centrifuge i s (cf. Appendix D)
RT
y r
3N
+ 2flAr2 N ( l - N)
I = L M(0) - L N(r) (6.27~ The value of 6U is a maximum when L = 2 ~ :
Y u z
where ( 5 ~ = -(ln ~ =~Dp- (ln
) ~ a0)2 - (6.33)
4 RT 2
DP
y = 27rZ - (moles/sec) (6.28) which i s the same a s the theoretical maximum separative power of a
RT
centrifuge (Eq. 6.23).
In the development just given the gas was assumed to be isothermal.
The integration constant was evaluated by noting that the left side of This picture i s f a r too simple. When vapor i s withdrawn a t the axis,
Eq. 6.27 vanishes a t r = 0. the gas cools by expansion and a temperature gradient i s induced.
Replacing N by R a s dependent variable, The gradient i s determined by the balance between the r a t e of cooling
of the g a s and thermal conductivity. As L increases, the gradient
+ 2AAr2 R ) [
= L R(0) - R(r) ] [ + K%]
1 È6s29
increases until the gas reaches the dew point o r the adiabatic g r a -
dient. The mean effective temperature Teff i s therefore reduced a s a
function of L.
An attempt may be made to account f o r this effect by writing in
Now - R(0) s - AAr2 N(O), which can be neglected with respect to
1 + R(0) place of Eq. 6.31
unity. After thus simplifying Eq. 6.29, the solution is readily found to
be
fc^) T 2
I)&(
R = R(0) exp - A A r 2
Since T / T ~increases
~ ~
R(0) = R ( r 2 ) a o (6.34)
Equation 6.31 gives the relation for mole fraction of product N(0) 'This result was found by Humphreys, Phys. Rev., 56: 684 (1939).
in t e r m s of the composition of the charge N(r2) and the r a t e of pro- Yearns and Skarstrom, Phys. Rev., 56: 266 (1939).
114 THE THEORY O F ISOTOPE SEPARATION CENTRIFUGES
where f (z) is the transport of desired isotope a c r o s s a cylindrical The separative power when N(r2,0) and N(rl,O) a r e most favorably
element of unit length between the two streams. related1 is, according to Eq. 11 of Appendix E,
But also, if L(rJ i s the flow in the stream at r = r2,
Integrating Eq. 6.36 between rl and r2, considering AA N(l - N) which i s a maximum with respect to rl/r2 for any value of bz when
constant to t e r m s of the order of (AA)', rl/r2 = 0.534,
and substituting for f (2) from Eq. 6.37 and for N(r2,z) from Eq. 6.38, and a relative maximum with respect to bz when bz = 0, namely,
(F)
max
= 0 . ~ 0 7 2 4 7DP
RT
r-(~nit~)~
If this result is compared with Eq. 6.23, it is seen that this i s 81.45
per cent of the theoretical efficiency.
Integrating this ordinary differential equation for N(rl,z) and r e - For a single entrance centrifuge, it is necessary to take N(r2,0)
arranging the result, = N(rl,O). The separative power is then, according to Eq. 8 of Appen-
dix E,
where
118 THE THEORY OF ISOTOPE SEPARATION CENTRIFUGES
The maximum with respect to rl/r2 is the same a s before. The ex-
6. THE COUNTERCURRENT CENTRIFUGE
pressionl (1 - e-^)'/bz has a true maximum a t bz = 1.25643 and thus
Countercurrent separating devices in general have the property of
(y) max
=
27rDp
(0.40724)' -(In aJ2
KT
multiplying the equilibrium simple-process factor many times in one
unit. Because of the nature of the flow, a concentration gradient whose
size i s limited only by back-diffusion i s established in the direction
of the flow.
which has an efficiency of 66.34 per cent. The condition bz = 1.25643
Since a large separation i s obtained in one unit, much of the recy-
gives a definite relation between the length of the rotor and the flow,
cling between units which is otherwise necessary to multiply the sim-
namely,
ple-process factor i s avoided. Furthermore, the problem of cascade
operation i s very considerably simplified since the number of units
in s e r i e s required to effectuate a given fractionation decreases enor-
mously. The cascade becomes broad instead of long and i s easily
broken down into independent parallel sections. Countercurrent flow
If it i s remembered that the separative power i s the product of the
i s also efficient from a process standpoint because it i s possible to
concentration difference and the transport, the maximum of 5U with
maintain maximum separative power through the entire unit.' F o r all
respect to rl/r2 is easily understandable. The concentration differ-
these reasons, which have long been appreciated by chemical engi-
ence is the maximum when r,/r2 = 0, but the transport (through the
neers, countercurrent processes a r e preferred if at all possible.
cylinder of radius zero) is zero. The transport i s a maximum when
The differential expression of Eq. 6.19 becomes for the counter-
r1/r = 1, but the concentration difference is zero. The maximum of
current centrifuge
the product thus lies somewhere in between.
A fuller discussion of the significance of the dependence of the r e -
sults on 1 - e-^, the degree of equilibrium attained, is given in Ap-
pendix E. The phenomenon i s a quite general one.
Notice that b contains the factor 0(1 - 0) (L, + LJ. Decreasing The solution of Eq. 6.45 may be found by following the standard meth-
0(1 - 0) and increasing L, + Ln leaves this factor unchanged, but small ods for solution of partial differential equations. This method was
total flows a r e desirable and 0(1 - 0) should obviously be made a s utilized in June and July of 1940. However, Eq. 6.45 i s particularly
large a s possible, which requires 0 = % (cf. Eq. 6.44). simple since the gradients of the concentration in all directions a r e
small. Thus the equation for a countercurrent centrifugal column can
Further properties2 of the concurrent centrifuges may be obtained
also be solved by the method used by Furry, Jones, and Onsager2 for
from the equations given.
the thermal-diffusion column. This possibility was first pointed out,
and partially worked out, by B r a m l e ~ .A~ similar procedure was
'Note that the correspondence e-b2 - </I$ makes this take the form employed by Martin and ~ u h n . ~
The results of the two methods a r e of course identical. The second
method will be demonstrated here because it i s easier and because it
'1n contrast to concurrent devices, in which aN/ar changes with z, s o that if the
separative power i s an optimum in one place it is necessarily l e s s in every other
'For example, for any r l / r 2 the dependence on z/(L1 + L2) i s the same, and the place.
maximum for the single entrance centrifuge is at t h e s a m e place, bz = 1.256 [with the v h y s . Rev., 55: 1083 (1939).
appropriate value of In (r2/rl) in b]. But for z/(Ll + LJ preassigned (and not bz) the 'Science, 92: 427 (1940).
maximum with respect to r 1 / r varies. Z . physik. Chem., A189: 219 (1940).
120 THE THEORY OF ISOTOPE SEPARATION CENTRIFUGES 121
The method depends essentially on the fact that aN/ar i s of the tuting Eq. 6.46 in Eq. 6.49, it i s found that
o r d e r of N(l - N)2AAr, which i s a s m a l l quantity. Thus the variation
of N with respect t o r, a s compared to the variation of r, p, o r pw,
may be neglected. F o r example
Equation 6.49, although it does not give the integration constant that
would permit the integration of a ~ / a ritself, tells how to integrate
122 THE THEORY O F ISOTOPE SEPARATION CENTRIFUGES 123
where and the maximum possible value of N(Z)/N(O) for a given length of
centrifuge and for a given type of countercurrent flow i s
-N(z)
- - exp 2cOz
NO)
Substituting in e,
REFERENCES
Chapter 7
1, TWO-PHASE SEPARATIONS
2. THERMAL DIFFUSION
These two equations may now be combined, using the assumption that The history and theory of the thermal-diffusion process has been
( a - 1) i s very s m a l l (for the c a s e of large values of a , s e e Sec. 3). the subject of a number of recent papers which have been widely read.'
Noting that the operator a/at i s proportional t o (a - 1)' and that 9/9z The treatment here, therefore, will be confined to a rapid review of
i s of the o r d e r (a- 1). the theory to show how i t fits in with other separation methods in the
general scheme.
The equation f o r thermal diffusion corresponding to Eq. 6.45 that
was derived f o r a centrifuge is easily a r r i v e d a t by replacing
The theory of square cascades developed in Chap. 2 can thus be ap- where a is known a s the thermal-diffusion coefficient.
plied directly. Then, i n place of Eq. 6.45,
The exact solution of Eq. 7.10 in the steady state for values of
( a - 1) that a r e not small i s also of some interest. Eliminating N by
the relation In - LN = Pnp, defining $J = P / ( a - 111, (. = k(o1 - 1 ) / 2 ~ ,
the following is obtained:
where x is the distance from one wall in a thin annular space between
two concentric cylinders. It must be remembered that because of the
severe temperature drop a c r o s s the annulus pD varies with x.
Proceeding now precisely a s i n Sec. 6 of Chap. 6, it is found that
where A($) = {[I + $ + ( a - l)$np)2 - 4a$Jnp}% and no, nz, and n~ are Eq. 7.15 resolves to
the mole fractions a t the bottom of the column, the top of the column,
and the top of the cascade, respectively. Equation 7.13 is directly
analogous to Eq. 2.5, to which it reduces f o r small values of ( a - 1).
The equations for concurrent contacting a r e easily obtained f r o m
Eq. 7.10 by changing L to -L. This gives
*L. Waldmann, 2. Physik, 114: 53 (1939); H. Furry, R . C. Jones, and L. Onsager,
3N + L -
3N = k [ ( n - N ) - ( a - l ) N ( l - n ) I Phys. Rev., 55: 1083 (1939); P . Debye, Ann. Physik, 36: 284 (1939); K. Wirtz, Ann.
H- Physik, 36: 295 (1939); A Bramley, Science, 92: 477 (1940); J. Bardeen, Phys. Rev.,
at az 57: 35 (1940), 58: 94 (1940).
(7 .14)
'see S. Chapman and T. G.Cowling, "Mathematical Theory of Non-Uniform Gases,"
h -a+n a n = - k [(n - N ) - ( a - 1)N(1 - n ) l
1- p. 244, Cambridge University Press, London, 1939.
at az
132 THE THEORY O F ISOTOPE SEPARATION OTHER SEPARATION METHODS 133
where now which requires a catalyst. It was f i r s t proposed by Urey in late 1940
to use this p r o c e s s by countercurrent washing of water and hydrogen
in a tower packed with catalyst. At the time of writing, water must be
converted into hydrogen a t the product end of a cascade using the
process of Eq. 7.17.
The steady-state equations corresponding to Eq. 1 of Appendix E
a r e , from Eq. 6.14,l
an
I - = - k [(n - N) - (a - 1)N(1 - n) ]
az
Appreciable simplification occurs when N -s: 1; since this i s the major
part of the Dn problem (initial concentration = 1/7,000) this case will
be considered. Then
In Eq. 7.17, p is the density, r i s the radius of the annulus, and a is
the spacing a c r o s s the annular gap. The relations of Eqs. 7,16 and
7.17 hold f o r any fluid, liquid a s well a s gas.
Values of cl and c,; depend on the spacing, the temperature drop
a c r o s s the gap, and the intrinsic properties of the fluid.
The further theory of the thermal-diffusion column closely r e s e m - The solutions of Eq. 7.20 a r e
bles that of the centrifuge, except that in the present instance the
m a s s flow is caused by convection and i s dependent on the tempera-
t u r e drop and the spacing. Corresponding to ^>O, the flow that gives
the maximum fractionating factor in a centrifuge, there i s a charac-
t e r i s t i c width an for which the fractionation in a thermal-diffusion
column i s a maximum. However the maximum efficiency from the
standpoint of separative work per unit of heat loss i s at a spacing
other than a. which corresponds to the maximum separative effi-
ciency in a centrifuge f o r flows l a r g e r than &,. The cascade is shown in Fig. 7.3. Then f o r the (s + 1)th stage, the
following identifications can be made:
F r o m the standpoint of flow geometry, it i s easy to show, by the
method of Chap. 6, Sec. 6, that the model described has an absolute
efficiency of about 71 per cent and that the most efficient flow pattern
corresponds to flow immediately adjacent to the walls of the annulus, Equation 7.2 1 becomes
but with no flow in the middle.
3 , CONCENTRATION OF DEUTERIUM
where
ft = 1 - e x p [- k(L ~ ~ 1= fraction
) 2 of equilibrium attained (7.23)
to give three equations in the four quantities Ns+l, Ns, ns, and ns.i
which can be solved in t e r m s of any one of them. For example
where
m
KEY
(GAS) LIQUID
Since L - 1 = P, A and B (and hence S) a r e functions of P/L, the per-
centage withdrawal1 The volume of catalyst required can be obtained
by writing
where V i s the volume of catalyst p e r stage and k' i s the transfer co-
efficient per unit of catalyst. Then Crom Eq. 7.23,
and the total volume i s VS, a function of (3 and P . The total volume of
catalyst has i t s smallest value when 0,the fractional attainment of
equilibrium, i s zero. Without proof, this limiting volume i s taken to
be the same a s that f o r the operation of a countercurrent column and
corresponds to an infinite number of stages. The minimum number of APPENDIXES
stages o c c u r s for (3 = 1 and of course requires an infinite amount of
catalyst. Appendix A -Roots of a Transcendental Equation
It can also be shown that t h e r e i s a maximum in the function
Appendix B-Equilibrium Time of Square Cascades for N -1
production Appendix C -The Holdup Function
-P
-
VS volume of catalyst Appendix D-Rayleigh Distillation
which gives the economic operating conditions when the catalyst vol- Appendix E -Properties of Concurrent Two-phase Elements
ume i s limiting. However, it is usual.1~expedient to run a t higher
values of P and get more complete recovery of heavy water from
feed.
REFERENCES
Cohen, K., Report A-118, May 1941; R e p o r t A-530, Feb. 4, 1943; Report A-531, Feb.
5, 1943.
Cohen, K., Columbia S e r . No. 4M-X148, June 25, 1941; Columbia S e r . No. 4R-X133,
August 1941.
Cohen, K., Columbia S e r . No. 4L-35, M a r . 17, 1943 (letter t o P. C . Keith).
Cohen, K., Packed Fractionating Columns, J. Chem. Phys., 8: 588 (1940).
Cohen, K., and I. Kaplan, Columbia S e r . No. 4R-6, Nov. 5, 1942.
Hutchison, C. A,, J r . , "Chemical Separation of the Uranium Isotopes," Division 111,
Volume 3, National Nuclear Energy S e r i e s .
Kaplan, I., and K. Cohen, Report A-335, Oct. 19, 1942; Report A-1276, May 1 , 1944.
Thompson, W. I., and K. Cohen, S e r . No. 4R-104, Sept. 3, 1943.
Appendix A
Q3
Fig. 2-Graph of both sides of the equation tanh BS = SS/CS a s functions of BS.
13S
tanh pS = 1 - 2e-2'3s + 2e-4'3s + . . . -- -
eS (6)
Fig. 1 :Graph of both sides of the equation tan yS = @ / C S a s functions of y S .
Solving by successive approximations,
and solving by successive approximations, Table 1 -Roots of the Equation yS = (6s) tan y~
eS Nearly 1. Since (YS), is s m a l l , Eq. 1 may be written as Equation 14, derived h e r e f o r eS < 1, can be shown to hold for ES > 1,
giving the expected imaginary values f o r (a.
It holds to 0.001 for
I s - 1 =Â 0.1.
Roots of Eq. 1 for eS = [-2.0(0.1) - 1.0; -1.0(0.5) + 1.0; 1.0(0.1)2.0;
5D] a r e listed in Table 1.
whose solution is
REFERENCES
Cohen, K., Packed Fractionating Columns and the Concentration of Isotopes, J.Chem.
Phys., 8: 588 (1940).
Cohen, K., Report A-530, Feb. 4, 1943.
APPENDIX B 145
This section outlines the procedure that will solve Eq. 2.1 in the aR 2 ( -~ NT)
2eR - - =
general case when N is not small. The differential equation i s , when
P = 0,
according to Eq. 1.77, where T - NT is the net transport of desired
material. Since a ~ / a sis always positive and since the transport f o r
the initial conditions chosen is also positive, the entire expression
where
i t is clear that (2/e2) AH for the small section will be equal to the
holdup of desired isotope. Now a large cascade section may be con-
Here the homogeneous p a r t of the equation has constant coefficients, sidered a s composed of small sections, the product of one section
which permits the particular solutions to be obtained operationally. being the feed of the next. Likewise AH f o r the l a r g e section i s the
sum of the AH'S of the s m a l l sections. Hence (~/E')AHover any s e c -
tion of an ideal cascade, l a r g e o r small, represents the desired mate-
r i a l holdup in that section.
The integral of Eq. 1 with the constants chosen s o that K(0.50) =
d ~ ( 0 . 5 0 ) / d=~0 i s
F2(N1,N2,N3,N4) = N1 ln -"2-
Ra
+ (N1 - 1) (R2 - R3) - N. Fl(Nl,N2,N3) (5)
R
i u l = pBV ! ( N ~ )+ ( I B - L ~ v'(NA)
) + Z B ~ B - NA) VN( A ) Fl(Nl,N2,Ns) = (2N1 - 1 ) In Ñ + (N1 - 1) (R2 - R3) + Nl (R, - Rd
R3 RyRa
2h
i U f = PBVfINB) - PB V f ( N ~-) PB (NB - NA) dN V' (NA) (N.D.M.H.)~ = 7PC F2(Nc,N~,No,No)
â‚
(N.D.M.HJB = 7
2h
PB F2(NB9NB,NA,No)
In exactly the s a m e manner, â‚
d
AH hPB K(NB) - hPB K(N,i) - hpefNa - NA) K(NA) 2h
(N.D.M.H.)~ = pCF2(Nc,Nc,NB,No)
ec
Substituting for V = (2N - 1 ) In R , K from Eq. 2, and 2h
(N.D.M.H.)~ = PA F~(N~,N*,N,,,N~)
â‚
2h
(N.D.M.H.)? = 7Pp F 2 ( N A 9 N A 9 N B , ~ J
cc
gives REFERENCES
Lefkowitz, H., B. Schwartz, and H. Mayer, Columbia Ser. No. 4R-42, Apr. 12, 1943.
Mayer, H.,I. Kaplan, and K. Cohen, Report A-396, Dec. 2, 1942.
and
2 2
N.D.M.H. = -2- AH - 2 (hNo) AUf
APPENDIX D 151
Here Q i s the initial quantity of the charge in the distilling flask, and
Appendix D N i s i t s mole fraction. Introducing the cut 6 = Q'/Q = (Q - Q")/Q,
where Q' i s the volume of the distillate,
RAYLEIGH DISTILLATION
R' = QR a = constant)
R~~= $R ( ft = constant) It is evident that Eq. 5 is fundamentally different from Eq. 1 and
represents a new kind of separating element.
However if a. - 1 i s small, then
Another common type of element which does not obey this simple law
will now be considered. An example of such an element was f i r s t R"
encountered by Lord Rayleigh while he was investigating batch dis- R = 1 + (ao - 1 ) In (1 -6)
- + order of (ao -
tillation.
Consider the course of a distillation. At any instant the vapor (mole R' 1-6 1 (7)
fraction n) i s in equilibrium withthe composition of the liquid remain- -R= I + ( % - 1 ) - i n - 9 1-6 + o r d e r of ( a o -
ing in the flask (mole fraction N") according to the relation
Provided 6 i s constant o r nearly so,' Eq. 7 is approximately of the
form of Eq. 1. Thus the infinitesimal c a s e of Rayleigh distillation can
be treated according to the theory of Chaps. 1 to 5, with effective sim-
Since the composition of the vapor leaving the liquid is different from ple-process factor a = 1 + e given by
that of the liquid, the composition of the residue changes a s the dis-
tillation proceeds. This is expressed by the conservation relation
where Q" i s the quantity (in moles) of the liquid residue a t any in-
stant. The change in concentration of the residue (N") and distillate (N')
Combining Eqs. 2 and 3, relative to the initial concentration has characteristic peculiarities.
F r o m Eq. 7,
REFERENCES
Cohen, K., Report A-50, Jan. 30, 1941; Report A-60, October 1941.
Cohen, K., and I. Kaplan, Report A-163, Apr. 25, 1942.
Rayleigh, J. W. S., Phil. Mag., 42: 493 (1896).
APPENDIX E 155
provided
A type of element which occurs inthe case of concurrent contacting L N(z) + 1 n(z) = constant = L N(0) + 1 n(0) (2)
of two separate phases, and in many other instances, e.g., the con-
current centrifuge, is illustrated in Fig. 1. Figure 2 shows a simple and solving Eqs. 1 and 2 together it is found that, after some r e -
cascade of such units. The element has entrances for two separate arranging,
where
It is seen that fiU is a function of (3 and N(0) - n(0). Taking N(0) = n(O),
which corresponds to the no-mixing case for single-entrance ele-
ments, the following is obtained:
-5U
- - k(ff - l y , p
(no-mixing case)
z 2 - ln(1 - 6 )
5U - sTH STAGE
-= 0.40724 (no-mixing case)
z 2
*
However, this choice of N(0) - n(0) is not the most efficient. Dif-
ferentiating 6V from Eq. 7 with respect to N(0) - n(0), it is found to
be a maximum when
which is
-6U
- - k(a-If
(optimum concentration relation)
z 4
Number of stages = 2 - 5
(1 - q)(3
On the other hand, f o r a given flow Ls the maximum possible t r a n s -
port through the sth stage is
Ls ( - 1)Ns+l(l - Ns+l)
ff
-- vs - 1 Ns+1
1-vs a l-Ns+l
Fig. 3-Factors for total pumping,volume, and number of stages; a comparison of no-
mixing cascade and "constant per cent transport" cascade (q = 0.5).
minimum volume for the no-mixing case which occurs at 0 = 0.715. It is obvious that the more general "constant per cent transport"
Unfortunately both the pumping and the number of stages a r e infinite cascade offers greater opportunities than does the no-mixing case
which might a priori be considered the most efficient. A few interest-
ing possibilities a r e noted which illustrate the flexibility of the con-
stant-transport cascades.
The factor for minimum volume in the no-mixing case is 9.82 and
corresponds to a 71.5 per cent approach to equilibrium. In the con-
stant-transport case this volume factor corresponds to many choices
of q and 0;among others, to q = 0.5 and?! , = 0.82. In this case, how-
ever, the total pumping is 24 per cent l e s s than in the no-mixing case,
whereas the number of stages is only 3 per cent higher. It is thus
possible to save a considerable amount of pumping while losing only
slightly on the number of stages. Another constant-transport pos-
sibility with the volume 9.82 is the choice q = 0.4 and ft = 0.77. The
pumping is 15 per cent l e s s and the number of stages 4 per cent l e s s
than the no-mixing values for ft = 0.715. The no-mixing case thus rep-
resents no extremal.
A good balance between volume, pumping, and stages will be struck
by the choice q = 0.40 and = 0.80. But if one of these three factors
overweighs in importance the others, different values should be
chosen. Thus if it is especially desirable to reduce the volume to a
minimum, the choice might be q = 0.5 and (3 = 0.5. If it is desirable to
reduce to the limit both the pumping and the number of stages, the
choice should be q = 0.4 and 0 = 0.90, o r even 0 = 0.95. If the number
of stages is not important, then q = 0.5 would be chosen.
REFERENCES
Cohen, K., and I. Kaplan, Report A-302, Sept. 19, 1942.
I ----
NO MIXING Kaplan, I., and K. Cohen, Report A-301, Oct. 29, 1942.
Fig. 4-Factors for total pumping, volume, and number of stages as functions of q
and fi.