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SL.NO. ITEM DESCRIPTION UNIT QTTY

PLATEWORK FOR BOTTOM & ALL NOZZLES & PADS AND
ATTACHMENTS;SHELL WITH WIND GIRDERS & PADS & OTHER
ATTACHMENTS (FOR ITEMS 13 TO 15) WITH PLATES SUPPLIED BY HPCL
Plate work for bottom & Shell with STEEL PLATES SUPPLIED BY HPCL:
Verification of design as per API 650 & confirmation to HPCL; Conducting
Welder qualification tests,obtain HPCL & Third Party Inspection approval for
the qualified welders;Taking over and Transportation of Free issue Plates
from HPCL Storage yard to Work site/ Contractor's fabrication
yard;preparation of fabrication drawings and obtain HPCL approval;Cutting &
edge preparation as per drawings;Fabrication of Annular bottom with back-up
strip;Fabrication,Rolling,Laying out & Erection of Annular & Sketch,Shell&
Shell extension for stairway & Foam connections ,Datum plates;supports for
Stillwell and other pipe insertions;plate fabricated wind girders & their
stiffeners and wind girder openings;pad plates for any structurals supported
from shell & Roof including for Staircase balusters & cleats;reinforcement
pads for Shell& roof manholes,Shell & roof Nozzle reinforcement pads, pads
for all Shell & Roof attachments ; fabrication and installation of all items as
per drawings; Payment for back-up strips is considered separately.
FOR ITEMS 13 TO 15 CONTD.ERECTION OF SHELL SHALL BE BY JACK-UP
METHOD ONLY.Supply of Hydraulic jacks for the duration of erection work,
supply and fabrication of cleats, wedges and clamps;supply of all materials as
per Scope of work incldg welding rods & other consumables, stud bolts,
bolts,nuts & gaskets, labour, equipments, machinery, tools, tackles, etc to
complete the work as per approved drawings, specifications, Codes,
standards and Scope of work and instructions of HPCL Engineer;Conducting
examination by Kerosene Chalk test for joint between Annular plate & first
shell;vacuum box test for bottom sketch;spot radiography;DP test and any
other test required as per API 650 & Standard engineering pracitises.After
completion of work, the Contractor to carry out reconciliation of free Issue
steel plates duly returning Surplus Full Plates/Offcuts/ Accountable scrap to
HPCL storage yard. Rate includes spot radiographic inspection of weld joints
for shell & Annular plates as detailed in API 650.E-6013 electrodes to be used
for welding plates of thickness less than 12mm.For 12mm & higher thickness
and for joint between 1 st shell and annular plate,E-7018 electrodes to be
used.ALL SHELL JOINTS ABOVE THE MAXIMUM LIQUID LEVEL DURING
HYDROTEST SHALL BE SUBJECTED TO 100% DP TEST APART FROM SPOT
RADIOGRAPHY AS PER API 650.
TANK BOTTOM TO BE LAID AS CONE UP.PRIOR TO COMMENCING LAYING OF
BOTTOM PLATES,CONTRACTOR SHALL ACCURATELY STAKE OUT THE
CENTERLINE & PERIPHERY OF THE TANKS ON THE CONSTRUCTED PADS
USING TOTAL STATION IN ACCORDANCE WITH APPROVED LAYOUT.IT
SHALL BE THE SOLE RESPONSIBILITY OF CONTRACTOR TO RESOLVE ANY
MISMATCHES AT THIS STAGE ITSELF.FURTHER,Quoted rates are deemed to
include supply of MANDATORY SPARE fasteners/stud bolts/bolts & nuts and
gaskets to be handed over to HPCL.Mandatory spares for each tank:1 No.
gasket of each size;2 No.s washers of each size;4 No.s stud bolts with nuts
of each size and 4 No.s bolts with nuts of each size.