6

Decoupling caps

C27

C28
0.1uF

P0C2901 P0C2902

P0C2801 P0C2802

P0C2701 P0C2702

P0C2601 P0C2602

C26

C29

VIN

P0R601

AN (VIN)

P0R801

P0VR102

C2

P0C201

XTAL1
Y1

P0C202

10pF

20BQ030

P0R501

GND

R3
100K

P0Y101

P0C101

C1 10pF

R5
1K

VR2
20k

VDRIVE
Solder Bridge
1
SB2 2P0SB202
P0SB201

AN (DRIVE)

P0VR303

VR3
20k

VCAP
Solder Bridge
1
SB3 2P0SB302
P0SB301

AN (CAP)

P0VR403

VR4
20k

P0VR402

P0D201

XTAL2

P0VR203

P0VR202

10K
3v3
VR1
LCD Contrast
P0VR103
20K

P0C102

GND

Solder Bridge
P0SB101
1
SB1 2P0SB102

P0VR301

10K

P0VR201

PWRCTL

P0VR101

P0Q201

P0R802

P0R602

P0VR302

P0Q203

R8
P0Q202

P0Q402
P0Q401

1
2
3
4
5
6
E
P0P201
RW
P0P202
RS
P0P203
V0
P0P204
LCDPWRP0P205
GND
P0P206

P0P106

P0P105

P0P104

100K

R6

Q4
BC846

48
RC14
P0dsPIC33FJ128GP206047
47
RC13
P0dsPIC33FJ128GP206046
46
D4
RD0
P0dsPIC33FJ128GP206045
45
E
RD11
P0dsPIC33FJ128GP206044
44
RW
RD10
P0dsPIC33FJ128GP206043
43
RS
RD9
P0dsPIC33FJ128GP206042
42
RD8
P0dsPIC33FJ128GP206041
41
VSS
P0dsPIC33FJ128GP206040
40
XTAL1
OSC2
P0dsPIC33FJ128GP206039
39
XTAL2
OSC1
P0dsPIC33FJ128GP206038
38
3V3
VDD
P0dsPIC33FJ128GP206037
37
RG2
P0dsPIC33FJ128GP206036
36
RG3
P0dsPIC33FJ128GP206035
35
RF66
P0dsPIC33FJ128GP206034
34
RF2
P0dsPIC33FJ128GP206033
33
RF3

1n5

P0Q303

P0R502

LT1374-SIP_G7

P0D203

0.1uF

Analog voltage adjust

GND

P0dsPIC33FJ128GP206048

P0C1201 P0C1202

P0P103

GND
BL
D7
D6
D5
D4

P0Q102
P0Q301

P0SWMREG101

Vc

Q2
BC856

P0R701

GND

P0Q302

D2

C12
1

P0L101

P0SWMREG102

SHDN

R7
P0R702

P0R901

100K

20MHz
Q3
BC846

0.1uF

P0VR401

P0R902

P0R402

P0R202

R4
10K

L1
10uH

R2
100K

C11

R9

GND

Adjust these pots to 3v3 MAX

PRIOR TO SOLDERING!

5v0

P0Y102

LCD_2

P0Q101

P0R302

Vsw

P0SWMREG103

GND

P0Q103

P0R301

0u1

P0R201

R10
5k6

P0SWMREG104

GND

Q1
BC856

5v0

100uF

P0R1001

P0R1002

P0SWMREG105

Vin

P0C1501 P0C1502

P0L102

P0SWMREG106

BOOST

P0R1102

R11
8k2

P0C1401 P0C1402

P0R1101

P0SWMREG107

C15

P0R401

C14

SWMREG1
SENSE

5v0

P0P102

0u27
P0D101

0.1uF

5V0

C10

GND
P0Q403

P2

1
2
3
4
5
6
P0P101

P0C2001 P0C2002

P0D102

P0C402

0.1uF

C20

1N914

P0C401

GND

C9

P1, P2 = 6Pin Molex Headers

P1 LCD_1

D1

C8

5V0

LCD Driver & Main Controller

Switchmode Regulator (5v)

VDRIVE

10K uF / 25v 1000uF 35v

20BQ030

0.1uF

0.01uF

To ST2:3

10K uF / 25v 1000uF / 25v

0.1uF

GND

P0D301

VIN

P0C502

0.1uF

GND

P0C1101 P0C1102

To ST2:2

P0C501

P0BR303

AC

1 Amp

P0ST602

AC INPUT (15V 0.5A)

CIN

V-

P0BR304

1
2

P0ST601

0.1uF

P0C1001 P0C1002

P0D303

~
~

C4

P0C902

AC INPUT (12V 10A)

D3

V-

P0BR204

AC

VIN

ST6

C25

C5

GND

BR3

1 P0BR301
V+

C18

50 Amp

P0ST502

P0C2501 P0C2502

C19

P0ST501

C24

GND

2 P0BR302
AC

Conn to VDRIVE

C17

1
2

P0C2401 P0C2402

C16

~
~

BR2

1 P0BR201
V+

P0ST402

GND

2 P0BR202
AC

P0ST401

ST5

P0C1801 P0C1802

1
2

P0C1901 P0C1902

P0C1601 P0C1602

ST4

P0C1701 P0C1702

P0BR203

3V3

C6
P0C602

4 x 470uF/25v

3V3

C7

P0C601

Bridge / Rectifying stage (Gate Drive)

Bridge / Rectifying stage (Cap Charge)

Bridge / Rectifying stage (Logic)

P0C901

P0C702

P0C701

P0C802

P0C801

Note: SB1-3 are simply broken PCB traces

GND

Input / Output headers

R26

4R 10W

P0R2601

Buzzer

GND

P0LINREG104

Q20
P0Q2002

BC847

GND

P0Q2003

TC1017-3v3
GND

P0R3402

GND

VDRIVE
R24 10K
P0R2402

CN1
CN0
U1RX
U1TX
U2TX
U2RX

To ST3:1

GND

P0R2202

GTRIP

P0Q902

Q9
IRFP2907

R21 1K

MCLR
VDD
VSS
PGD
PGC

MCLR

P0Q1002

Q10
IRFP2907

P0Q1102

P0R2902

COUT P0HUGE0C101
P0HUGE0C102
1-Farad (1,000,000uF)

P9-B

1
P0P90A022
P0P90A033
P0P90A044
P0P90A055
P0P90A066

P5-A
3v3
AN_V
GND

1
P0P402 2
P0P403 3
P0P404 4
P0P405 5
P0P406 6
P0P401

3v3
AN_D
GND

ICSP

Q11
IRFP2907

3v3
AN_F
GND

VCAP

P0Q1202

Q12
IRFP2907

1
2
3
4
5
6

C
P0P90B01

S1

P0P90B02
P0P90B03

P0S101

P0S102

P0S201

P0S202

P0P90B04
P0P90B05
P0P90B06

S2

IOCTL
P5-B

1
P0P50A02
2
P0P50A03
3

1
2
3

P0P50A01

Voltage

Voltage

P6-A

P6-B

1
2
P0P60A03
3

1
2
3

P0P60A01
P0P60A02

Duty

Duty

P7-A

P7-B

1
2
P0P70A03
3

1
2
3

P0P70A01
P0P70A02

Frequency

GND

P0P50B01
P0P50B02

P0VR503

P0P50B03

P0P60B01
P0P60B02

P0VR603

P0P60B03

P0P70B01
P0P70B02

P0VR703

P0P70B03

Frequency

R30 1K
P0R3001

P0R3002

GND

Buzzer

P0LS102A
P0LS102

P0R2102

GND

GND

4R 10W

HUGE_C1

P0P90A01

I/O Control

P4

P0Q1203

R32
820R

R29

GND

VCharge

Buzzer
5v0
TRIG_IN
5v0
MODE
GND

1
P0P802 2
P0P803 3
P0P804 4
P0P805 5
P0P806 6
P0P801

Positive electrode (output) control

Q13
BCP53

P0Q1302

P0R2802

P0Q1201

R22 820R
P0R2201

P0R3102

4R 10W

P0R2801

P0LS101A
P0LS101

Optional Expansion

P0Q1103

GND

P0U908

R31 10K

1
P0ST2022
P0ST2033
P0ST201

P9-A

P8

Positrode (Positive Electrode)

P0R3101

R28

DSCHG

LS1

4k7

VDRIVE

ULN2003A

Q8

P0Q502P0R2101
P0Q503

COM

P0U909

3V3

P0Q1101

P0R2502

P0Q802
P0Q801

P0Q501

Q5
IRFP2907

Discharge
Charge
TRIP

P0Q1003

P0Q803

P0R2501

BCP53

3V3
GND
PGD
PGC

P0R102

P0Q1001

10K

1
P0U902
2
P0U903
3
P0U904
4
P0U905
5
P0U906
6
P0U907
7
P0U901

P0Q903

R25

IN1
IN2
IN3
IN4
IN5
IN6
IN7

P0Q901

GND

OUT1
P0U9015
OUT2
P0U9014
OUT3
P0U9013
OUT4
P0U9012
OUT5
P0U9011
OUT6
P0U9010
OUT7
P0U9016

P0Q1303

P0R2002

16
15
14
13
12
11
10

P0Q1301

GTRIP

VDRIVE

VCAP

P0R2302

P0R101

P0R3202

P0Q603

DSCHG

P0R2301

R20 1K

P0Q602P0R2001

U9

R23 820R

P0Q702
P0Q701

P0Q601

BCP53
Q6
IRFP2907

COUT
CIN
VDRIVE

R1

Q7

P0R3201

P0Q703

P0R2401

P0ST302

ST2

Discharge
Charge

VCAP

P0R3302

R34 10K

P0R3401

Charge / Discharge control

P0R3301

3V3
GND

P0dsPIC33FJ128GP20601

R33 1K

1
2
P0ST3033
P0ST301

P0VR501

10uF

dsPIC33FJ128GP206

1
P0ST1022
P0ST1033
P0ST101

P0R2702

Title

C/D Spot Welder / Cutter

Size:

A3

Number: 1

Revision: 1.2

Date: 21/08/09
Time: 22:35:29
Sheet 1 of 1
File: /Projects/UltraKeet/CDmachining_CP.schdoc
6

VR5
RPot
20K

P0VR502

NC

C23
0.01uF

P0C301

GTRIP
DSCHG
GND

4R 10W

P0R2701

P0R2901

1
RG15
2
P0dsPIC33FJ128GP20602
RC1
3
P0dsPIC33FJ128GP20603
RC2
4
P0dsPIC33FJ128GP20604
RG6
5
P0dsPIC33FJ128GP20605
RG7
6
P0dsPIC33FJ128GP20606
RG8
7
P0dsPIC33FJ128GP20607
MCLR
8
P0dsPIC33FJ128GP20608
RG9
GND
9
P0dsPIC33FJ128GP20609
VSS
3V3
10
P0dsPIC33FJ128GP206010
VDD
AN_V
11
P0dsPIC33FJ128GP206011
RB5
AN_D
12
P0dsPIC33FJ128GP206012
RB4
AN_F
13
P0dsPIC33FJ128GP206013
RB3
AN (CAP_ P0dsPIC33FJ128GP206014
14
RB2
AN (DRIVE) P0dsPIC33FJ128GP206015
15
RB1
AN (VIN)
16
P0dsPIC33FJ128GP206016
RB0

3P0LINREG103
SHDN

C22
0.1uF

P0C302

P0Q2001

GND

P0LINREG102

C21
47uF

P0C2302 P0C2301

VOUT

P0C2102 P0C2101

C3

P0LINREG105

VIN

P0C2202 P0C2201

P0LINREG101

ACIN
ACIN
GND

PWRCTL

R27

ST3

P0VR601

LINREG1

ST1

VR6
RPot
20K

P0VR602

3v3

P0dsPIC33FJ128GP206032
32
RF5
P0dsPIC33FJ128GP206031
31
RF4
P0dsPIC33FJ128GP206030
30
RB15
P0dsPIC33FJ128GP206029
29
RB14
P0dsPIC33FJ128GP206028
28
RB13
P0dsPIC33FJ128GP206027
27
RB12
P0dsPIC33FJ128GP206026
26
VDD
P0dsPIC33FJ128GP206025
25
VSS
P0dsPIC33FJ128GP206024
24
RB11
P0dsPIC33FJ128GP206023
23
RB10
P0dsPIC33FJ128GP206022
22
RB9
P0dsPIC33FJ128GP206021
21
RB8
P0dsPIC33FJ128GP206020
20
AVSS
P0dsPIC33FJ128GP206019
19
AVDD
P0dsPIC33FJ128GP206018
18
PGD/RB7
P0dsPIC33FJ128GP206017
17
PGC/RB6

P0VR701

5v0

D5
49
P0dsPIC33FJ128GP206049
RD1
D6
50
P0dsPIC33FJ128GP206050
RD2
D7
51
P0dsPIC33FJ128GP206051
RD3
BLCTL P0dsPIC33FJ128GP206052
52
RD4
MODE P0dsPIC33FJ128GP206053
53
RD5
TRIG_INP0dsPIC33FJ128GP206054
54
RD6
55
P0dsPIC33FJ128GP206055
RD7
CORE
56
P0dsPIC33FJ128GP206056
VDDCORE
3V3
57
P0dsPIC33FJ128GP206057
VDD
58
P0dsPIC33FJ128GP206058
RF0
59
P0dsPIC33FJ128GP206059
RF1
60
P0dsPIC33FJ128GP206060
RG1
61
P0dsPIC33FJ128GP206061
RG0
62
P0dsPIC33FJ128GP206062
RG14
63
P0dsPIC33FJ128GP206063
RG12
TRIP
64
P0dsPIC33FJ128GP206064
RG13

VR7
RPot
20K

P0VR702

Linear Regulator (3v3)

P0R2602

Horizons Edge Pty Ltd

Trading as UltraKeet
codepoet@podecoet.org
www.UltraKeet.com.au
www.Horizons-Edge.com.au
8