FILE REF:CODE:-

CLIENT:-

MANUFAC.

TYPE OF EXCHANGER:- (FIG.N2) TUBE LENGTH:-(RCB2.11) MATERIAL OF CONSTRUCTION:- SHELL CHANNEL / SHELL FLANGE

INSIDE DIAMETER :-(RCB 3.11)

CHANNEL SHELL TUBESHEET

TUBES

GENERAL POINTS:- ALL TYPES OF HEAT EXCHANGERS TEMA CLAUSES DESCRIPTION R 2.5 C 2.5 B 2.5 RCB 3.13 RCB 3.2 RCB 4.2 RCB 4.3 TUBE PITCH TUBE PITCH TUBE PITCH MINIMUM SHELL / CHANNEL SHELL THICKNESS SHELL COVER THICKNESS TUBE HOLES IN BAFFLES CLEARANCE BETWEEN SHELL I.D.& BAFFLE DIAMETER BAFFLE/SUPPORT PLATE THICKNESS MINIMUM THICKNESS = 1/8" OR 3.2 MM MINIMUM THICKNESS = 1/16" OR 1.6 MM LONGITUDINAL BAFFLE THICKNESS:LONGITUDINAL BAFFLE THICKNESS FOR C.S.= & ALLOY = MINIMUM 1/4" (6.4 MM) LONGITUDINAL BAFFLE THICKNESS FOR C.S.= 1/4(6.4 MM) & ALLOY 1/8" (3.2MM) MINIMUM SPACING NOT LESS THAN 1/5 SHELL I/D OR 51 MM - WHICHEVER GREATER MAXIMUM SPACING BETWEEN BAFFLES NUMBER AND SIZE OF TIE RODS MINIMUM DIAMETER OF TIE ROD 3/8"OR 9.5 MM MINIMUM NUMBERS OF TIE RODS = 4 MINIMUM DIAMETER OF TIE ROD 1/4"OR 6.4 MM MINIMUM NUMBERS OF TIE RODS = 4 PERIPHERAL RING GASKET WIDTH-FOR EXTERNAL JOINTS MINIMUM WIDTH = 3/8" OR 9.5 MM FOR SHELLS LESS THAN 23"(584 MM) I.D. AND 1/2" OR 12.7 MM FOR MORE THAN 23" (584MM) I.D. MINIMUM WIDTH = 3/8" OR 9.5 MM FOR SHELLS LESS THAN 23"(584 MM) I.D. AND 1/2" OR 12.7 MM FOR MORE THAN 23" (584MM) I.D. PERIPHERAL RING GASKET WIDTH-FOR INTERNAL JOINTS MINIMUM WIDTH = 1/4" (6.4 MM) PASS PARTITION GASKET WIDTH MINIMUM WIDTH = 1/4" OR 6.4 MM FOR SHELLS LESS THAN 23"(584 MM) I.D. AND 3/8" OR 9.5 MM FOR MORE THAN 23" (584MM) I.D. RCB 6.5 R 6.5 CB 6.5 GASKET JOINT DETAILS GASKET JOINT SHALL BE CONFINED TYPE. GASKET JOINT SHALL BE CONFIRNED OR NON CONFINED TYPE MINIMUM TUBESHEET THICKNESS FOR EXPANDED TUBE JOINTS TUBESHEET BENDING FORMULA TUBESHEET FORMULA FOR FLANGED EXTENSION

PROPOSED

REQUIRED

COMMENTS

28

27.78

ok

8 8 22.43 3.8

0k 8 0k 23.03 not ok 3.2 0k

RCB 4.41 TABLE R 4.41 TABLE CB 4.41 RCB 4.42 R 4.42

3.2

3.2

CB 4.42

RCB 4.51

350 < 51

ok

RCB 4.52 RCB 4.71 R 4.71

350 > 1524

4

ok
4 ok

CB 4.71

6 ok

RCB 6.31 RC 6.31

B 6.31

RCB 6.32

RCB 6.4

6.4 ok

RCB 7.13

16.67

30 ok

RCB 7.132 RCB 7.134

RCB 7.41

TUBE HOLE DIAMETERS IN TUBESHEETS

STANDARD FIT - FOR C.S.TUBES AND SPECIAL CLOASE FIT - FOR ALLOY TUBES RCB 7.44 RCB 7.5 RCB 7.52 RCB 7.6 RCB 7.7 TEMA CLAUSES RCB 7.8 RB 7.8 TUBE HOLE GROOVING EXPANDED TUBE TO TUBESHEET JOINTS WELDED TUBE TO TUBESHEET JOINTS TUBESHEET PASS PARTITION GROOVE TUBESHEET PULLING EYES FOR REMOVABLE BUNDLE DESCRIPTION CLAD AND FACED TUBESHEETS THE NOMINAL CLAD THICKNESS ON TUBE SIDE FACE OF TUBESHEET SHALL BE 5/16" (7.8MM) WHEN TUBES ARE EXPANDED.MIN.CLAD THICKNESS OF 1/8"(3.2MM) WHEN TUBES ARE WELDED TO TUBESHEET. THE NOMINAL CLAD THICKNESS ON TUBE SIDE FACE OF TUBESHEET SHALL BE 3/16" (4.8MM) WHEN TUBES ARE EXPANDED.MIN.CLAD THICKNESS OF 1/8"(3.2MM) WHEN TUBES ARE WELDED TO TUBESHEET. EXPANSION BELLOW CALCULATIONS MINIMUM THICKNESS OF EXPANSION BELLOW VENT AND DRAIN CONNECTIONS STACKED UNITS NOZZLE CONNECTIONS NOZZLE LOADINGS END FLANGES AND BOLTING THE MINIMUM PERMISSIBLE BOLT DIAMETER IS 3/4" (M20) THE MINIMUM PERMISSIBLE BOLT DIAMETER IS 1/2" (M12) THE MINIMUM PERMISSIBLE BOLT DIAMETER IS 5/8" (M16) MINIMUM RECOMMENDED BOLT SPACING MAXIMUM RECOMMENDED BOLT SPACING LOAD CONCENTRATION FACTOR BOLT ORIENTATION MINIMUM RECOMMENDED WRENCH AND NUT CLEARANCES
ok 16 ok 25 20 ok 5 ok ok na 4.8 ok

2 0k

PROPOSED

REQUIRED

COMMENTS

C 7.8

RCB 8.0 RCB 8.10 RCB 10.31 RCB 10.4 RCB 10.6 RCB 11 R 11.1 C 11.1 B 11.1 RCB 11.21 RCB 11.22 RCB 11.23 RCB 11.24 RCB 11.3

NAME -

SIGNATURE / DATE

FILE REF:CODE:-

CLIENT:-

MANUFAC.

TYPE OF EXCHANGER:- (FIG.N2) TUBE LENGTH:-(RCB2.11) MATERIAL OF CONSTRUCTION:- SHELL CHANNEL / SHELL FLANGE

INSIDE DIAMETER :-(RCB 3.11)

CHANNEL SHELL TUBESHEET

TUBES

FIXED TUBESHEET DESIGN CHECK - EXAMPLES TYPES - AEM,BEM,NEN,BJM,AJM,CEN RCB 7.132 RCB 7.1341 RCB 7.15 RCB 7.161 TUBESHEET -BENDING FORMULA TUBESHEET EXTENSION FORMULA DOUBLE TUBESHEET DESIGN EQUIVALENT DIFFERENTIALEFFECTIVE PRESSURE

RCB 7.162 RCB 7.163

EQUIVALENT BOLTING PRESSURE EFFECTIVE SHELL SIDE DESIGN PRESSURE EFFECTIVE TUBE SIDE DESIGN PRESSURE EFFECTIVE DIFFERENTIAL DESIGN PRESSURE SHELL AND TUBE LONGITUDINAL STRESSES HYDROSTATIC TEST SHELL LONGITUDINAL STRESSES TUBE LONGITUDINAL STRESSES ALLOWABLE TUBE COMPRESSIVE STRESS TUBE TO TUBESHEET JOINT LOADS FLEXIBLE SHELL ELEMENTS MINIMUM PASS PARTITION PLATE THICKNESS SHALL BE GREATER OF TABLE RCB 9.131 OR PASS PARTTION PLATE THICKNESS FORMULA PASS PARTITION WELD SIZE FLAT CHANNEL COVER - GREATER OF FOLLOWING TWO:FLAT CHANNEL COVER DEFLECTION -MULTIPASS UNITS ASME SEC.VIII DIV.1 CALCULATIONS CHANNEL COVER PASS PARTITION GROOVES

RCB 7.164

RCB 7.165

RCB 7.2 RCB 7.21 RCB 7.22 RCB 7.23 RCB 7.24 RCB 7.25 RCB 8 RCB 9.13 RCB 9.131 RCB 9.132 RCB 9.133 RCB 9.2 RCB 9.21

UG-34 RCB 9.22

SPECIAL NOTES FOR FIXED TUBESHEET DESIGN: 1) SURVEYOR TO ENSURE THAT ALL CASES OF DESIGN OF TUBESHEET I.E.OPERATING,START-UP,SHUT DOWN,DESIGN HAS BEEN PROVIDED BY MANUFACTURER ON THE DRAWING (IF INDICATED IN EITHER DRAWINGS,DATASHEET OR CLIENTS DATASHEET) 2) SURVEYOR TO ENSURE THAT IF TUBESHEET IS WITH CORROSION ALLOWANCE ,MANUF.HAS PROVIDED TUBESHEET CALCULATIONS FOR BOTH CORRODED AND UNCORRODED CONDITION WITH FOUR POINTS TO BE CHECKED I.E.a) SHELL TENSILE STRESS b) TUBE TENSILE STRESS c) SHELL COMPRESSIVE STRESS d) TUBE COMPRESSIVE STRESS.ALL a,b,c,d SHALL BE WITHIN ALLOWABLE STRESS VALUES. 3) IF THE STRESSES ARE MORE THEN EXPANSION BELLOW IS REQUIRED.SURVEYOR TO CHECK BELLOW DESIGN FOR CORRODED AND UNCORRODED DESIGN CONDITION ALONGWITH TUBESHEET DESIGN. 4) BELLOW DESIGN SHALL BE AS PER EITHER TEMA OR EJMA.ENGINEER TO CHECK MANUFACTURERS CALCULATIONS. 5) WHEN BELLOWS ARE USED,TUBE TO TUBESHEET JOINT LOAD INCREASES,AND HENCE ENGINEER TO ENSURE THIS LOAD IS WITHIN ALLOWABLE LIMITS.

NAME -

SIGNATURE / DATE

FILE REF:CODE:-

CLIENT:-

MANUFAC.

TYPE OF EXCHANGER:- (FIG.N2) TUBE LENGTH:-(RCB2.11) MATERIAL OF CONSTRUCTION:- SHELL CHANNEL / SHELL FLANGE

INSIDE DIAMETER :-(RCB 3.11)

CHANNEL SHELL TUBESHEET

TUBES

U TUBE DESIGN CHECKS-EXAMPLES TYPES:- CFU,BKU,AEU TEMA CLAUSES DESCRIPTION RCB 2.31 RCB 2.4 RCB 2.5 RCB 4.54 RCB 4.9 RCB 7.1342 RCB 9.13 RCB 9.131 RCB 9.132 RCB 9.133 RCB 9.2 RCB 9.21 U BEND REQUIREMENT TUBE PATTERN TUBE PITCH U-TUBE REAR SUPPORT KETTLE TYPE REBOILERS TUBESHEET FLANGED EXTENSION MINIMUM PASS PARTITION PLATE THICKNESS SHALL BE GREATER OF TABLE RCB 9.131 OR PASS PARTTION PLATE THICKNESS FORMULA PASS PARTITION WELD SIZE FLAT CHANNEL COVER - GREATER OF FOLLOWING TWO:FLAT CHANNEL COVER DEFLECTION -MULTIPASS UNITS ASME SEC.VIII DIV.1 CALCULATIONS CHANNEL COVER PASS PARTITION GROOVES

PROPOSED

REQUIRED

COMMENTS

UG-34 RCB 9.22

NOTES:- FOR U TUBES,CHANNEL SHELL WILL HAVE ATLEAST ONE PASS PARTITION PLATE.I.E.1:2 IS THE MINIMUM CONFIGURATION.

NAME -

SIGNATURE / DATE

FILE REF:CODE:-

CLIENT:-

MANUFAC.

TYPE OF EXCHANGER:- (FIG.N2) TUBE LENGTH:-(RCB2.11) MATERIAL OF CONSTRUCTION:- SHELL CHANNEL / SHELL FLANGE

INSIDE DIAMETER :-(RCB 3.11)

CHANNEL SHELL TUBESHEET

TUBES

FLOATING HEAD TUBESHEET DESIGN CHECKS - EXAMPLE TYPES :- AES TEMA CLAUSES DESCRIPTION PROPOSED RCB 5 R 5.11 FLOATING END CONSTRUCTION INSIDE DEPTH MINIMUM 1.3 TIMES THE FLOW AREA THROUGH THE TUBES OF ONE PASS. INSIDE DEPTH MINIMUM EQUALS THE FLOW AREA THROUGH THE TUBES OF ONE PASS. POSTWELD HEAT TREATMENT FABRICATED FLOATING HEAD COVERS SHALL BE POST WELD HEAT TREATED RCB 5.13 RCB 5.14 INTERNAL BOLTING FLOATING HEAD BACKING DEVICE MATERIAL. BACKING DEVICE THICKNESS GREATER OF THE FOLLOWING TWO BACKING DEVICE THICKNESS FOR TYPE "S" EXCHANGER SECTION VIII DIV.1 APPENDIX 2 CL.2-9

REQUIRED

COMMENTS

CB 5.11

RCB 5.12

RCB 5.141

RCB 5.141

ASME

RCB 5.15 RCB 5.17 RCB 6.2 R 6.2

TUBE BUNDLE SUPPORTS PASS PARTITION PLATES TYPE OF GASKETS METAL JACKETED OR SOLID METAL GASKETS FOR INTERNAL FLOATING HEAD AND AL JOINTS OF 300 PSI AND ABOVE.
METAL JACKETED OR SOLID METAL GASKETS OVER 300 PSI FOR INTERNAL FLOATING HEAD WILL BE

CB 6.2

USED. RCB 7.132 RCB 7.1341 TUBESHEET FORMULA-BENDING TUBESHEET FORMULA-TUBESHEET FLANGED EXTENSION

NAME -

SIGNATURE / DATE