201 2

SUMMER INTERNSHIP PROJECT REPORT

Consumption for packaging material & Packaging development

DEVENDRA PAMNANI FIAT INDIA AUTOMOBILES LTD. 5/7/2012

Summer Internship Project Report

On

CONSUMPTION FOR PACKAGING MATERIAL & PACKAGING DEVELOPMENT

By

DEVENDRA LAJPAT PAMNANI

2011026 MMS Class of 2011-13

Under the Supervision of

Mr. RAKESH PANT,

Head of Warehouse Dept., FIAT In Partial Fulfillment of the Requirements for the Degree of

Master of Management Studies MMS at DURGADEVI SARAF INSTITUTE OF MANAGEMENT STUDIES

S V ROAD, MALAD, MUMBAI
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DURGADEVI SARAF INSTITUTE OF MANAGEMENT STUDIES

CONSUMPTION FOR PACKAGING MATERIAL & PACKAGING DEVELOPMENT

STUDENT DECLARATION
I hereby declare that this report, submitted in partial fulfillment of the requirement for the award of Master of Management Studies (MMS), to Durgadevi Saraf Institute of Management Studies, is my original work and not used anywhere for award of any degree or diploma or fellowship or for similar titles or prizes.

I further certify that without any objection or condition I grant the rights to Durgadevi Saraf Institute of Management Studies, to publish any part of the project if they deem fit in journals/Magazines and newspapers etc without my permission.

Date: Place: Malad, Mumbai DEVENDRA PAMNANI Roll. No: 2011026 (MMS- 2011-2013)

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ACKNOWLEDGEMENT

It gives me immense pleasure to present you this report on " CONSUMPTION FOR PACKAGING
MATERIAL & PACKAGING DEVELOPMENT ".

I take this opportunity to express my profound gratitude to the management of Durgadevi Saraf Institute of Management Studies for giving me the opportunity to accomplish this project work. I am grateful to Mr. Pankaj Chandak, HOD, Spare Part Division, for granting me the permission to carry out the project in their department. I am also obliged and grateful to my industry guide Mr. Rakesh Pant, Head of Warehouse Dept. Fiat, for his valuable suggestions, knowledgeable guidance in all respects during the course of my training. My sincere thanks to my faculty guide Prof. Piyush Shah, Durgadevi Saraf Institute of Management studies for his valuable guidance rendered from time to time during the course of the summer training. I wish to thank Dr. Rakesh Singh, Director, DSIMS, & Mr. Shyam Patel, Head Corporate Engagement, DSIMS, whose encouragement led to the successful completion of the summer internship project. Finally, I wish to thank all those who directly or indirectly helped me in the completion of the project and to my family without whose support, motivation & encouragement this would not have been possible.

(DEVENDRA PAMNANI)

COMPANY PROFILE: 4|Page

Introduction OF COMPANY

Fiat S.p.A., an acronym for Fabbrica Italiana Automobili Torino.(English: Italian Automobile Factory of Turin), is an Italian automobile manufacturer, engine manufacturer, financial and industrial group based in Turin in the Piedmont region.

Fiat was founded in 1899 by a group of investors including Giovanni Agnelli. Fiat has also manufactured railroad vehicles, tanks and aircraft. As of 2009-10, Fiat is the world's sixth largest carmaker as well as Italy's largest carmaker.

Fiat-based cars are constructed all around the world, with the largest number produced outside Italy being built in Brazil, where they are best-sellers.

It also has factories in Argentina and Poland. Fiat has a long history of licensing its products to other countries regardless of local political or cultural persuasion. Joint venture operations are found in Italy, France, Turkey, India, Serbia and Russia.
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Fiat Global Plant Locations (In Red color)

Fiat Group of Automobiles (F.G.A.)

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The group's activities were initially focused on the industrial production of cars, industrial and agricultural vehicles. Over time it has diversified into many other fields, and the group now has activities in a wide range of sectors in industry and financial services. It is Italy's largest industrial concern. It also has significant worldwide operations, operating in 61 countries with 1,063 companies that employ over 223,000 people, 111,000 of whom are outside Italy.

Fiat is the largest vehicle manufacturer in Italy, with a range of cars starting from small Fiat city cars to sports cars made by Ferrari, and vans and trucks ranging from the Ducato to Iveco commercial trucks. Besides Fiat Group Automobiles S.p.A, the Fiat Group automotive companies include Ferrari S.p.A., Iveco S.p.A. and Maserati S.p.A.

The Fiat Group Automobiles S.p.A. companies include: Abarth & C. S.p.A., Alfa Romeo Automobiles S.p.A., Fiat Automobiles S.p.A., Fiat Professional and Lancia Automobiles S.p.A.. Ferrari S.p.A. is 85% owned by the Fiat Group.

The European Car of the Year award, Europe's premier automotive trophy for the past 40 years, has been awarded twelve times to the Fiat Group, more than any other manufacturer. Most recently the Fiat Nuova 500 has won the award for European Car of the Year 2008. Fiat has variety of Car Manufacturing brands under its wings. They are

Fiat
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Maserati Alfa Romeo Iveco Lancia Abarth

SPARE PARTS DIVISION (SPD) AT CHAKAN, PUNE: -

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PROCESS FLOW AT SPD: -

INBOUND PROCESS
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OUTBOUND PROCESS

CONSUMPTION FOR PACKAGING MATERIAL

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Basically this project relates with the packaging material and there consumption. Which is very helpful to utilise the available space in inbound area. This project was divided in two parts which are as follows,

1)

Give the locations to all type of card board boxesThe main aim behind this project is to utilize the available space in inbound area and to give the location to all type of card board boxes as per there consumption. How these material can easily carried from inbound area to outbound area when it is required. It helps to the workers to minimise there picking time.It also helpful for packaging dept. to know the consumption of different dimenssional card board boxes. e.g. RSP 13149 RSP 13150

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RSP13182

RSP 13178

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2)Reorder level :-

There is typically a lag time between the point at which stock is ordered and the time in which it is delivered. The reorder level of stock is often set at a figure higher than zero to take this time period into account. Therefore, the reorder level is set so that the stock level will reach at or around zero about the time the next shipment of stock is anticipated to arrive.

Reorder Point = Lead Time x Demand per Day + Safety Level of Stock

Lead time - The amount of time between the placing of an order and the receipt of the goods ordered. The supplier of the packaging material is JSH Packaging,which is in Noida. It takes 10 days to receive the conssignment after placing an order. Therefore 10 days is a lead time which is there to receive stock.

Safety stock Safety stock ensures that the item is available up to the predefined required service level, even when the re-ordered material arrives later than expected, or the fluctuations in demand during the lead-time cause the demand to be larger than expected. As per the requirement of warehouse and packaging department the safety stock level is [reorder point*0.5].

The working of reorder level done as follows, Reorder point = (lead time) * (avg. daily consumption)
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i.e. Reorder point = 10 days* (avg. daily consumption) Safety stock =(reorder point*0.5) Reorder level = (reorder point) + (safety stock)

Sr no
1 2 3 4 5 6 7 8 9 10 11 12 13

Part No
RSP131 37 RSP131 38 RSP131 39 RSP131 40 RSP131 41 RSP131 42 RSP131 45 RSP131 46 RSP131 47 RSP131 48 RSP131 49 RSP131 50 RSP131 51

Description

Avg. Daily consump tion

2 3 3 1 1 2 2 2 1 4 6 36 2

AMC

Reorder Point
20 30 30 10 10 20 20 20 10 40 60 360 20

Safet y Stock
10 15 15 5 5 10 10 10 5 20 30 180 10

Reorder Level
30 45 45 15 15 30 30 30 15 60 90 540 30

PALIO DOOR LINEA DOOR RR PUNTO LINEA FRONT DOOR PUNTO RR DOOR H BACK PALIO H.BACK LINEA BONNET LINEA BONNET PUNTO BONNET PALIO RADIATOR FAN WITH ADDITIONAL 4 SUPPORTS RADIATOR WITH ADDITIONAL 4 SUPPORTS HEAD LAMP WITH ADDITIONAL 1 SUPPORTS GLASS PALIO FRONT

52 78 78 26 26 52 52 52 26 104 156 936 52

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14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

RSP131 52 RSP131 55 RSP131 56 RSP131 57 RSP131 58 RSP131 59 RSP131 60 RSP131 61 RSP131 62 RSP131 63 RSP131 64 RSP131 65 RSP131 66 RSP131 67 RSP131 68 RSP131 69 RSP131 71 RSP131 72 RSP131 73 RSP131 74 RSP131 75 RSP131 77 RSP131 78 RSP131 79 RSP131 80 RSP131 81

WINDSHIELD GLASS PUNTO LINEA DASH BOARD LINEA / PUNTO DOOR PAD LINEA/ PUNTO/COOLING MODULE ROOF LINING PALIO LINEA ROOF LINING PUNTO WHEEL CAP COVER SHOCK ABSORBER PUNTO/ LINEA STREARING WHEEL PALIO REAR MUFLAR LINEA REAR MUFLAR RADIATOR GRILL MOULDING PALIO MOULDING LINEA /PUNTO SWINGING ARM RH BACK REST REAR LINEA/PUNTO/MASTER CARTON BUCKET SEAT PALIO REAR DOOR GLASS PALIO FRONT DOOR GLASS PUNOT/ LINEA FRONT GLASS FENDER PUNTO/LINEA FENDER PALIO MASTER CARTON BOX MASTER CARTON BOX MASTER CARTON BOX MASTER CARTON BOX MASTER CARTON BOX

2 1 5 0 0 6 8 0 2 0 0 0 1 9 12 0 3 2 4 5 2 44 14 16 18 16

52 26 130 0 0 156 208 0 52 0 0 0 26 234 312 0 78 52 104 130 52 1144 364 416 468 416

20 10 50 0 0 60 80 0 20 0 0 0 10 90 120 0 30 20 40 50 20 440 140 160 180 160

10 5 25 0 0 30 40 0 10 0 0 0 5 45 60 0 15 10 20 25 10 220 70 80 90 80

30 15 75 0 0 90 120 0 30 0 0 0 15 135 180 0 45 30 60 75 30 660 210 240 270 240 16 | P a g e

40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

RSP131 82 RSP131 83 RSP131 84 RSP131 85 RSP131 86 RSP131 87 RSP131 88 RSP131 89 RSP131 91 RSP131 92 RSP131 93 RSP131 94 RSP131 95 RSP131 96 RSP131 97 RSP131 98 RSP131 99 RSP132 00 RSP132 01 RSP132 02 RSP132 03

MASTER CARTON BOX MASTER CARTON BOX MASTER CARTON BOX REAR HATCHBACK GLASS PUNTO REAR HATCHBACK GLASS PALIO + THERMO OLE REAR HATCHBACK GLASS LINEA +THERMOCOLE CROSSRAIL COMMON +_ THERMOCOLE RADIATOR & COOLING MODULE LINEA MIRROR ALT/ST/RR W MTR TAIL LAMP/ LENS OIL FILTER TRACK ROD (550 FILTER) SIDE LAMP FILTERING ELEMENT PALIO-TAIL LAMP BRAKE DICS NEW FILTERING ELEMENT CONDENSER/WINDOW Regulator POWER STRG RESTILE TAIL LAMP

18 0 0 1 2 1 2 2 14 1 0 36 3 30 3 9 80 3 2 2

468 0 0 26 52 26 52 52 364 26 0 #VALUE ! 936 78 780 78 234 2080 78 52 52

180 0 0 10 20 10 20 20 140 10 0 360 30 300 30 90 800 30 20 20

90 0 0 5 10 5 10 10 70 5 0 #VALU E! 180 15 150 15 45 400 15 10 10

270 0 0 15 30 15 30 30 210 15 0 #VALUE! 540 45 450 45 135 1200 45 30 30

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PACKAGING DEVELOPMENT: The main aim behind the project of Packaging development was to improve the packaging of different parts & to reduce the damage to the parts. For Packaging development the warehouse team had given their requirement list which is as followsSr. No. Part 1 Shock Absorber 2 Bumper 3 Wheel Rim 4 5 6 7 8 9 10 11 12 13 Brake Booster Instrument Cluster Evaporator Heat Exchanger Front grills Fog Lamps Heat Radiator External Mirrors Inner Mirrors Mirror Glass Packaging Code RSP13160 Under Development RSP13178/82 RSP13179 For Palio Supplier Packing Comments Front to be developed

RSP13148/49 RSP13164 RSP13180 RSP13148/49 RSP13192 Under Development Under Development Wiremesh to be developed

14 Filtering Element 15 Kit Clutch 16 Axle Shaft Windshield Wiper 17 Motor 18 Starter Motor

Supplier Packing Supplier Packing

RSP13180 18 | P a g e

Exhaust Catalytic 19 Converter 20 Combination Switch 21 Steering Knuckle

RSP13163

22 Windshield Glass

PROCESS FOR PACKAGING DEVELOPMENT: -

There are several steps which are followed for this project,

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1) Identify the parts and supplier packing

First we have to identify the spare parts and its supplier packing. Develop the packaging as per their size, shape, weight and MOQ. Whether the supplier packing is sustainable or not..?? If it sustainable or not develop packaging as per suppliers packaging and if its not then develop your own packaging which is sustainable for spare part.

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2)

Study the existing packing

Study the existing packing of spare parts, is it sustainable or not? Is it cost effective or not? Identify whether improvement are needed are not in existing packing.

3)

Receive inputs/ requirementsReceive inputs from packaging section regarding with packing material. What are their requirements for the existing packaging material?

4) Give Solution
Give the solution if it is better suits with the requirement and it is helping to solve the problem.

5) Call supplier
Call the supplier to develop the packaging material, for parts which are underdeveloped.

6)

Sample test
After getting sample from supplier, there is stage of sample testing. In sample testing we tested the sustainability of that material according to the spare part.

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7) Quotation on approval After sample testing of suppliers developed packing material. There is stage of quotation approval, if the quotation is approved the purchasing process will be there.

After getting the information on the list of parts provided by the Warehouse team, we identified all the parts for different models & created entire list of these parts which is as follows-

Part 463078 98 463078 99 505178 38 590644 78 590641 29 518104 04 590626 06 590644 79 590641 28 518322 80 463077 98 590626 05 590631 06 994857

Desc AXLE SHAFT ASSY WITH CV JT LT AXLE SHAFT ASSY WITH CV JT RT AXLE SHAFT ASSY. AXLE SHAFT LH AXLE SHAFT LH AXLE SHAFT LH AXLE SHAFT LT.PALIO AXLE SHAFT RH AXLE SHAFT RH AXLE SHAFT RH AXLE SHAFT RH AXLE SHAFT RT.PALIO BRAKE BOOSTER BRAKE BOOSTER

Supplier FIAT AUTO FIAT AUTO FIAT AUTO GKN DRIVEL GKN DRIVEL FIAT AUTO GKN DRIVEL GKN DRIVEL GKN DRIVEL FIAT AUTO GKN DRIVEL BRAKES IND FIAT AUTO

Model Palio 1.1 Palio 1.1 LINEA T JET G Punto G Punto Palio Palio G Punto G Punto PALIO

St Location1 AC-10A06 HB-24B01 BE-12-C06 FH-16-C BD-12A01 AD-12A01 BD-12C02 FH-15-B FK-15-B HC-02C02 HB-16D01 #N/A HA-03B01 AC-10-

St Location2 AC-10-A05

BE-12-C05

AD-12A02

Palio Palio Siena

0 0 22 | P a g e

8 590630 98 994097 1 590101 68 590897 37 590643 40 590646 37 590890 53 985004 98 590890 54 590897 38 985005 04 590629 42 590646 45 590643 41 591164 95 591168 40 591168 43 591164 00 591162 85 591162 84 591163 98 590645 06 590898 64 590104 12

BRAKE BOOSTER BRAKE BOOSTER BRAKE BOOSTER,6",UNO BUMPER FRONT BUMPER FRONT BUMPER FRONT EMOTION BUMPER FRONT FOG BUMPER FRONT FOG BUMPER FRONT FOG BUMPER REAR BUMPER REAR BUMPER REAR BUMPER REAR EMOTION BUMPER REAR ACTIVE DYNAMIC CATALYTIC CONVERTOR BS IV LINE CATALYTIC COVERTOR 75 HP BS IV CATALYTIC COVERTOR 90HP BS IV COMBINATION SWITCH COMBINATION SWITCH COMBINATION SWITCH COMBINATION SWITCH EVAPORATOR EVAPORATOR EVAPORATOR W/OUT W/OUT WITH

BRAKES IND FIAT AUTO BRAKES IND TATA AUTOC TATA AUTOC TATA AUTOC TATA AUTOC FIAT AUTO TATA AUTOC TATA AUTOC FIAT AUTO TATA AUTOC TATA AUTOC TATA AUTOC MAGNETI MA MAGNETI MA MAGNETI MA MINDARIK A MINDARIK A MINDARIK A MINDARIK A Denso Fari Denso Fari Denso Fari

Palio Uno Uno G Punto Linea Linea Palio Palio 1.1 Palio G Punto Palio Palio Linea Linea LINEA PALIO STILE TATA Linea G Punto G Punto Linea Linea G Punto Palio

D02 BD-07F02

FE-12-B FE-02-B FE-11-A FE-13-B FA-06-A #N/A FE-04-A FE-12-A FE-01-A FC-13-C FE-02-C HB-02B01 HA-04E02 FH-06-B HB-19B01 HC-08A03 HB-17D03 HD-17C01 AD-07G05 HD-08A03 HB-10E01

FE-05-B FE-08-C FE-13-A

FA-06-B

FE-09-C FE-11-C FE-01-B FE-11-B FE-07-C 0 0 0

HA-10C01 HA-11A01

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707965 4 735448 466 590105 26 735400 515 590643 88 590643 86 590105 25 735400 513 590643 89 590643 85 517319 49 468232 69 464191 22 517569 24 517895 97 517180 13 517878 98 517180 14 100153 935 717195 099 719464 099 735439 035 735456 793 517852 21 517186

EVAPORATOR EXTERNAL MIRROR LH EXTERNAL MIRROR LH EXTERNAL MIRROR LH EXTERNAL MIRROR LH ELECTRIC EXTERNAL MIRROR LH MECHANICA EXTERNAL MIRROR RH EXTERNAL MIRROR RH EXTERNAL MIRROR RH ELECTRIC EXTERNAL MIRROR RH MECHANICA FOG LAMP FOG LAMP FOG LAMP FOG LAMP FOG LAMP LH FOG LAMP LH REAR BUMPER FOG LAMP RH FOG LAMP RH REAR BUMPER FRONT BUMPER FRONT BUMPER FRONT BUMPER FRONT BUMPER FRONT BUMPER,500 HEAT EXCHANGER HEAT EXCHANGER

FIAT AUTO FIAT AUTO TATA FICOS FIAT AUTO TATA FICOS TATA FICOS TATA FICOS FIAT AUTO TATA FICOS TATA FICOS FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO

Palio 1.1 Palio Palio Palio G Punto G Punto Palio Palio 1.1 G Punto G Punto Palio 1.1 Palio Siena Linea G Punto G Punto G Punto G Punto Adventu re Siena Palio 1.2 Old Model 500 G Punto Palio

BD-12B01 HA-11D03 HB-14A01 HD-17B01 HA-06B01 HA-22B02 FK-11-B HB-14B02 HB-08A03 HC-13A03 FJ-12-A HB-06D01 HC-05D01 HB-23A02 HA-02A01 HC-21E01 HC-21B03 HB-20C02 HC-12E03 #N/A #N/A #N/A FB-05-B HC-07B03 HB-08-

FJ-18-B

HB-13D01

0 0 0 0 HA-02-F03 HC-05-F02 HC-21B02 HD-24E03

0 0 24 | P a g e

79 551937 43 591171 53 591160 28 552120 27 590894 32 551972 16 517852 55 552108 24 552204 80 591164 49 590104 02 707869 8 590643 90 735491 017 552269 69 717522 25 552193 88 717291 86 717484 23 717522 29 717524 45 717354 68 717291 84 717522 22

HEAT EXCHANGER HEAT EXCHANGER HEAT EXCHANGER HEAT EXCHANGER HEAT EXCHANGER HEAT EXCHANGER HEAT EXCHANGER HEAT EXCHANGER HEAT EXCHANGER HEAT EXCHANGER BEHR MAKE HEATER RADIATOR HEATER RADIATOR INTERNAL REAR VIEW MIRROR INTERNAL REAR VIEW MIRROR-FIAT KIT CLUTCH KIT CLUTCH KIT CLUTCH KIT CLUTCH KIT CLUTCH KIT CLUTCH KIT CLUTCH KIT CLUTCH KIT CLUTCH KIT CLUTCH

FIAT AUTO BEHR INDIA UFI FILTER FIAT AUTO IMPERIAL A FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO BEHR INDIA Denso Fari FIAT AUTO TATA FICOS FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO

Palio LINEA T JET G Punto LINEA T JET PWTTATA PWTTATA LINEA T JET Linea G Punto LINEA Palio Palio 1.1 Linea FIAT 500

B03 HA-07D01 HD-07C03 BD-04E06 AD-04F01 AC-12-F05

0 0 0 0

HA-01A03 HD-12C01 HB-22A01 AB-08D10

0 0 HA-22A01 0

G PUNTO FB-05-B01 0 PALIO LINEA T JET Uno Uno PALIO PALIO Siena Siena PALIO FK-16-C HD-01E01 FL-13-B AD-02B05 0 0 0 0

AE-09-B03 0 BD-06B06 0 AE-09-E02 AC-01B03 AE-04-F04 0 0 0 25 | P a g e

591170 39 717349 51 717367 53 717442 84 717935 28 590896 40 717412 90 717522 37 552135 07 589277 5 717348 92 717487 77 717349 40 590896 43 717367 56 717533 19 552035 13 717845 49 717522 28 591170 25 591170 24 717697 58 717934 57 590895 47 591171

KIT CLUTCH KIT CLUTCH KIT CLUTCH KIT CLUTCH KIT CLUTCH KIT CLUTCH KIT CLUTCH KIT CLUTCH KIT CLUTCH KIT CLUTCH KIT CLUTCH KIT CLUTCH KIT CLUTCH KIT CLUTCH (LINEA FIRE) KIT CLUTCH 514 GEAR BOX KIT CLUTCH DSL KIT CLUTCH DSL KIT CLUTCH PALIO 1.6

AMALGAM ATI FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO 0 FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO AMALGAM ATI FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO

TATA Uno Siena Siena PALIO PWTTATA UNO FIAT 500 PWTTATA Uno Palio 1.2 Linea Siena Linea Siena Palio Palio Palio 1.1 Palio FJ-02-A HD-20G PUNTO A03 HC-24G PUNTO A02 AC-080 D05 BC-050 D02 PWTAC-07TATA A03 PALIO HA-220 FL-12-B HB-08D03 0 0 HB-04A02 0

KIT CLUTCH PTL FIAT AUTO KIT CLUTCH SLAVE DIESEL (STEE FIAT INDIA KIT CLUTCH SLAVE PETROL (STEEL FIAT INDIA KIT CLUTCH-FIAT 500 KIT CLUTCH-FIAT 500 KIT CLUTCH-TATA FIRE KIT- PALIO CLUTCH 1.3 FIAT AUTO FIAT AUTO AMALGAM ATI FIAT INDIA

0 0 0 0

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72 468285 85 517850 22 517850 24 517850 21 517850 23 468285 86 590646 32 590632 37 708235 8 590646 31 590632 36 708235 7 591160 36 590893 93 590104 62 590629 38 590633 94 590897 39 735439 412 959271 63 590893 96 735458 387 985005 03 735302 731

KNUCKLE STEERING LH KNUCKLE STEERING LH KNUCKLE STEERING LH WITH ANTIS KNUCKLE STEERING RH KNUCKLE STEERING RH WITH ANTIS KNUCKLE STEERING,RH MIRROR GLASS LH MIRROR GLASS LH MIRROR GLASS LH MIRROR GLASS RH MIRROR GLASS RH MIRROR GLASS RH RADIATOR GRILL EMOTION RADIATOR GRILLE RADIATOR GRILLE RADIATOR GRILLE RADIATOR GRILLE RADIATOR GRILLE RADIATOR GRILLE RADIATOR GRILLE DSL RADIATOR GRILLE EMOTION RADIATOR GRILLE EMOTION RADIATOR GRILLE PTL REAR BUMPER

FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO TATA FICOS TATA FICOS FIAT AUTO TATA FICOS TATA FICOS FIAT AUTO TATA AUTOC TATA AUTOC THE SUPREM TATA AUTOC TATA AUTOC TATA AUTOC FIAT AUTO FIAT AUTO TATA AUTOC FIAT AUTO FIAT AUTO FIAT AUTO

Palio G Punto G Punto G Punto G Punto Palio G Punto Palio Palio 1.1 G Punto Palio Palio 1.1 G Punto Linea Uno Palio Palio G Punto Old Model Palio 1.3 Linea Linea Palio 1.1 Siena

C02 AD-07A05

AC-06A03 HC-10A01 HB-15C02 HA-21D01 HA-23B03 BC-01A06 HB-06A01 HC-09A01 HB-13B03 HC-23E02 HA-02A03 HA-07D02 HA-07B03 HC-11C01 FC-05-D

0 0 0 0 0 0 0 0 0 0 0 0

0 0

FG-05-B FE-07-A

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735487 070 735530 610 735365 043 735442 208 735246 499 735465 564 735300 399 735452 178 518408 26 467483 55 468430 92 590890 37 467402 41 464307 21 590642 18 518238 60 518329 50 590623 72 518687 57 590642 17 468350 94 590644 17 591166 10 591163 45 590644

REAR BUMPER REAR BUMPER REAR VIEW MIRROR REAR VIEW MIRROR REAR VIEW MIRROR REAR VIEW MIRROR REAR VIEW MIRROR REAR VIEW MIRROR RH,500 REAR WINDOW GLASS RH-FIAT 500 STARTER MOTOR STARTER MOTOR STARTER MOTOR STARTER MOTOR STARTER MOTOR STARTER MOTOR DSL STARTER MOTOR DSL STARTER MOTOR PTL STARTER MOTOR PTL STARTER MOTOR PTL STARTER MOTOR PTL STARTER MOTOR PTL STEERING KNUCKLE STEERING KNUCKLE STEERING KNUCKLE STEERING KNUCKLE

FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO FIAT AUTO BOSCH LTD FIAT AUTO FIAT AUTO VALEO ENGI FIAT AUTO FIAT AUTO LUCAS INDI VALEO ENGI FIAT AUTO TRINITY IN TRINITY IN TRINITY DI TRINITY IN

FIAT ABARTH FIAT ABARTH Palio G Punto Palio Linea Palio 500 0 Palio Siena Palio Palio Siena Linea G Punto G Punto Palio

#N/A FD-18-0D HD-06C03

AE-03D01 HC-16E02 BC-04D05 AD-11A05

0 0

AE-12-E03 HC-02A01 BC-12D02 AD-08A06 AD-12A05 HD-05A02

0 0 0

G Punto Palio G Punto LINEA Linea G Punto

AE-03-F06 BC-05B04 BC-08A03 BE-11-

0 0 0 0 28 | P a g e

18 517940 31 517940 30 590643 04 590643 02 517848 71 590643 03 590643 01 517848 73 590898 61 590630 81 590630 82 590641 60 590640 26 590633 64 591164 54 517875 82 590632 85 518307 45 779981 6 591165 10

D01 STEERING KNUCKLE STEERING KNUCKLE STEERING KNUCKLE LH STEERING KNUCKLE LH STEERING KNUCKLE LHFIAT 500 STEERING KNUCKLE RH STEERING KNUCKLE RH STEERING KNUCKLE RHFIAT 500 WHEEL RIM WHEEL RIM WHEEL RIM WHEEL RIM 15" WINDSHIELD GLASS FR. WINDSHIELD GLASS FR. WINDSHIELD GLASS MOULDING WINDSHIELD GLASS,500 WINDSHIELD WIPER WINDSHIELD WIPER WINDSHIELD WIPER WIREMESH FILTER FIAT AUTO FIAT AUTO SAKTHI AUT SAKTHI AUT FIAT AUTO SAKTHI AUT SAKTHI AUT FIAT AUTO KALYANI HA WHEELS IND WHEELS IND KALYANI HA ASAHI INDI ASAHI INDI ASAHI INDI FIAT AUTO LUCAS TVS FIAT AUTO FIAT AUTO DENSO THER G Punto G Punto Linea Linea FIAT 500 Linea Linea FIAT 500 G Punto Palio Palio Linea G Punto Palio LINEA 500 Palio G Punto Palio LINEA, Punto FM-07-A FF-09-A FF-08-C HD-01E03 FF-01-D HB-09C01 #N/A #N/A HC-12B02 FF-09-B FF-08-B FH-08-A FK-07-A AD-09E01 FH-08-B HD-13D01 AD-09D02 FB-02-D FB-07-A FC-06-A 0 0 0 0 0 0

HD-09A03

Apart from these we also prepared an updated Master carton list which will give information on the available packing material, its size; code; quantity; inner packing, box type & thickness, along with this it also gives information on, which
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packing material can be used for a particular part. This list also includes sample packaging from different suppliers. The master carton list which is as follows,
Packag ing Code
RSP1313 7 RSP1313 8 RSP1313 9 RSP1314 0 RSP1314 1 RSP1314 2 RSP1314 5 RSP1314 6 RSP1314 7 RSP1314 8 RSP1314 9 RSP1315 0 RSP1315 1 RSP1315 5 RSP1315 6 RSP1315 7 RSP1315 8 RSP1315 9 RSP1316 0

Description
PALIO DOOR LINEA DOOR RR PUNTO LINEA FRONT DOOR PUNTO RR DOOR H BACK PALIO H.BACK LINEA BONNET LINEA BONNET PUNTO BONNET PALIO RADIATOR FAN WITH ADDITIONAL 4 SUPPORTS RADIATOR WITH ADDITIONAL 4 SUPPORTS HEAD LAMP WITH ADDITIONAL 1 SUPPORTS GLASS PALIO FRONT DASH BOARD LINEA / PUNTO DOOR PAD LINEA/ PUNTO/COOLING MODULE / KIT GRD CLEARANCE ROOF LINING PALIO LINEA ROOF LINING PUNTO WHEEL CAP COVER SHOCK ABSORBER PUNTO/ LINEA

L
117 0 105 0 123 0 110 0 136 0 120 0 141 0 140 0 138 0 670 700 660 147 0 146 0 960 170 0 190 0 600 600

W
200 240 250 210 250 640 110 110 130 143 120 345 265 800 150 180 200 200 200

H
113 0 117 0 118 0 116 0 100 0 350 118 0 111 0 121 0 465 520 290 940 530 650 113 0 113 0 190 190

Type
7 PLY 7 PLY 7 PLY 7 PLY 7 PLY 7 PLY 7 PLY 7 PLY 7 PLY 7 PLY 5 PLY 5 PLY 5 PLY 5 PLY 5 PLY

Box type
Spl Corrugated Spl Corrugated Spl Corrugated Spl Corrugated Spl Corrugated Spl Corrugated Spl Corrugated Spl Corrugated Spl Corrugated Spl Corrugated Spl Corrugated Spl Corrugated Spl Corrugated Spl Corrugated Spl Corrugated Spl Corrugated Spl Corrugated Spl Corrugated Spl Corrugated

Inner pkg
No No No No No No No No No Bubble Wrap Bubble Wrap No

No Bubble Wrap No No No Bubble Wrap

5 PLY 5 PLY

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RSP1316 1 RSP1316 2 RSP1316 3 RSP1316 4 RSP1316 5 RSP1316 6 RSP1316 7 RSP1316 8 RSP1316 9 RSP1317 1 RSP1317 2 RSP1317 3 RSP1317 4 RSP1317 5 RSP1317 7 RSP1317 8 RSP1317 9 RSP1318 0 RSP1318 1 RSP1318 2 RSP1318 5 RSP1318 6 RSP1318 7 RSP1318

STEERING WHEEL PALIO REAR MUFLAR LINEA REAR MUFLAR RADIATOR GRILL (Emotion & PTL) / HEAT EXCHANGER MOULDING PALIO MOULDING LINEA /PUNTO SWINGING ARM RH BACK REST REAR LINEA/PUNTO/REAR HATCH GLASS BUCKET SEAT PALIO REAR DOOR GLASS PALIO FRONT DOOR GLASS, Axle shaft assy with CV JT RT, Radiator Grill PUNOT/ LINEA FRONT GLASS FENDER PUNTO/LINEA FENDER PALIO MASTER CARTOON BOX MASTER CARTOON BOX MASTER CARTOON BOX MASTER CARTOON BOX MASTER CARTOON BOX MASTER CARTOON BOX REAR HATCHBACK GLASS PUNTO REAR HATCHBACK GLASS PALIO + THERMOCOLE REAR HATCHBACK GLASS LINEA +THERMOCOLE CROSSRAIL COMMON +_

435 940 153 0 800 180 0 155 0 500 140 0 115 0 780 800 930 985 105 5 800 550 360 180 360 680 142 0 119 5 127 0 150

435 420 270 150 130 250 100 250 650 80 240 80 220 220 400 400 310 180 280 580 265 110 220 500

160 200 670 90 130 120 470 800 560 580 130 640 900 840 600 310 310 180 150 380 110 0 575 790 250 5 PLY 5 PLY 5 PLY 5 PLY 5 PLY 5 PLY 5 PLY 5 PLY 5 PLY 5 PLY 5 PLY 5 PLY 5 PLY 5 PLY 5 PLY 5 PLY 5 PLY 5 PLY 5 PLY 5 PLY

Spl Corrugated Spl Corrugated Spl Corrugated Spl Corrugated Spl Corrugated Spl Corrugated Spl Corrugated Master Carton Spl Corrugated Spl Corrugated Spl Corrugated Spl Corrugated Spl Corrugated Spl Corrugated Master Carton Master Carton Master Carton Master Carton Master Carton Master Carton Spl Corrugated Spl Corrugated Spl Corrugated Spl

Bubble Wrap

No Bubble Wrap Bubble Wrap

Bubble Wrap Bubble Wrap Bubble Wrap No No

Thermocole Thermocole Thermocole Bubble

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8 RSP1318 9 RSP1319 1 RSP1319 2 RSP1319 3 RSP1319 4 RSP1319 5 RSP1319 6 RSP1319 7 RSP1319 8 RSP1319 9 RSP1320 0 RSP1320 1 RSP1320 2 RSP1320 3 RSP1315 2 RSP1318 3 RSP1318 4 Develop Develop Develop Develop

THERMOCOLE RADIATOR & COOLING MODULE LINEA MIRROR/INTERNAL REAR VIEW MIRROR/REAR VIEW MIRROR ALT/ST/RR W MTR/KNUCKLE STEERING LH/STARTER MOTOR(PTL) TAIL LAMP/ LENS/KNUCKLE STEERING RH/ EXTERNAL MIRROR LH/RH(ELECTIRC/MECHANIC A) OIL FILTER TRACK ROD (550 FILTER) SIDE LAMP FILTERING ELEMENT PALIO-TAIL LAMP BRAKE DICS NEW FILTERING ELEMENT CONDENSER/WINDOW Regulator POWER STRG RESTILE TAIL LAMP/EVAPORATOR/WIREM ESH FILTER WINDSHIELD GLASS PUNTO LINEA MASTER CARTOON BOX MASTER CARTOON BOX FRONT BUMPER AXLE SHAFT AXLE SHAFT WINDSHIELD WIPER MOTOR

0 740 120 200 160 85 180 550 220 165 5 PLY 3 PLY 5 PLY

Corrugated Spl Corrugated White box White box

Wrap Bubble Wrap

255

95

255

3 PLY

White box

82 155 165 170 330 255 210 630 230 230 148 0 120 0 120 0 200 0 870 560 620

82 75 140 55 260 55 50 60 140 160 265 980 980 600 100 110 170

104 90 125 305 130 255 255 420 140 0 320 110 0 700 450 760 100 110 120

3 PLY 3 PLY 3 PLY 3 PLY 5 PLY 5 PLY 5 PLY 5 PLY 5 PLY 3 PLY 5 PLY 7 PLY 7 PLY 5 PLY 5 PLY 5 PLY 5 PLY

White box White box White box White box White box White box White box Spl Corrugated Spl Corrugated White box

Spl Corrugated Spl Corrugated Spl Corrugated Spl Corrugated

Bubble Wrap Bubble Wrap Bubble Wrap

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Develop Develop

WINDSHIELD GLASS KIT CLUTCH

148 0 245

265 55

110 0 245

7 PLY 5 PLY

Spl Corrugated Spl Corrugated

Thermocole No

STEPS FOLLOWED: Step 1: Identify the part Step 2: Check for packing material in warehouse
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Step 3: Finalize the packing material if feasible

PROPOSING PACKAGING BASED ON: 1. Size of the part 2. Availability of Packing material 3. Sustainability of Packing material After finalizing on the parts which needed urgent packing development, a supplier was called to take the dimension of the part & develop packing according to our requirements.

PACKAGING INSTRUCTION: Packaging Instruction will come very handy in future, when a new recruit comes for Packing, as we wont have to physically go and show him how different parts are packed and kept in a particular box.

For example: 1.WIREMESH FILTER

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2.

EVAPORATOR (PART NO. 59010412)

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3. EXTERNAL MIRROR (PART NO. 59010525)

EXTERNAL MIRROR (PART NO. 5906438

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1.

COMBINATION SWITCH (PART NO. 59116400)

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BIBLIOGRAPHY: http://www.wholesaleforum.com/discuss/wholesale-discussion-24/whats-moqdefinition-minimum-order-quantity-5973/ http://www.wholesaleforum.com/discuss/wholesale-discussion-24/eoq-vs-moqwhat-difference-definitions-5130/ http://en.wikipedia.org/wiki/Fiat_India_Automobiles_Limited http://www.fiat-india.com/

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