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Buffer Tank 200ton Cone
Buffer Tank 200ton Cone
PAGE 1
PAGE 2
PAGE 3
SUMMARY OF RESULTS
PAGE 5
ROOF DESIGN
PAGE 8
PAGE 17
PAGE 28
SEISMIC CALCULATIONS
PAGE 35
PAGE 41
PAGE 45
PAGE 46
Page 2 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:49 PM
ETANK SETTINGS SUMMARY
To Change These ETank Settings, Go To Tools->Options, Behavior Tab.
---------------------------------------------------------------------No 650 Appendix F Calcs when Tank P = 0 -> Default : False
-> This Tank : False
Repad 650 Design Basis
-> Default for Tank Roof Nozzles
: t-Basis = Roof t-Calc
-> This Tank
: Use API Default 1/4 in.
Show MAWP / MAWV Calcs
: True
Enforce API Minimum thicknesses
: True
Enforce API Maximum Roof thickness
: True
Enforce Minimum Self Supp. Cone Pitch (2 in 12) : True
Force Non-Annular Btm. to Meet API-650 5.5.1
: False
Set t.actual to t.required Values
: False
Maximum 650 App. S or App. M Multiplier is 1
: True
Enforce API Maximum Nozzle Sizes
: True
Max. Self Supported Roof thickness
: 0.5 in.
Max. Tank Corr. Allowance
: 0.5 in.
External pressure calcs subtract C.A. per V.5
: False
Use Gauge Material for min thicknesses
: False
Enforce API Minimum Live Load
: True
Enforce API Minimum Anchor Chair Design Load
= Bolt Yield Load
: True
Page 3 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:49 PM
SUMMARY OF DESIGN DATA and REMARKS
Job
Date of Calcs.
Mfg. or Insp. Date
Designer
Project
Plant
Plant Location
Site
Design Basis
:
:
:
:
:
:
:
:
:
Page 4 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:49 PM
Basic Wind Velocity = 20 mph
Wind Importance Factor = 1
Using Seismic Method: API-650 11th Ed. - Site Specific
Seismic Use Group: I
Site Class: D
Sa0 = 0.8 %g
Sai = 0.8 %g
Sac = 0.8 %g
Av = 0.23 %g
Q = 1
Importance Factor = 1
Rwi = 4
Rwc = 2
DESIGN NOTES
NOTE 1 : There are tank calculation warnings.
Search for * * Warning * * notes.
NOTE 2 : Tank is not subject to API-650 Appendix F.7
DESIGNER REMARKS
Tangki Buffer 200 Metric Ton SUS304 Bottom Cone
Page 5 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:49 PM
SUMMARY OF RESULTS
Shell Material Summary (Bottom is 1)
-----------------------------------------------------------------------Shell Width Material
Sd
St Weight
CA
#
(ft)
(psi) (psi)
(lbf)
(in)
-----------------------------------------------------------------------8
4
A-240 Type 304
22,500 27,000
2,263 0.0625
7
4
A-240 Type 304
22,500 27,000
2,263 0.0625
6
4
A-240 Type 304
22,500 27,000
2,263 0.0625
5
4
A-240 Type 304
22,500 27,000
2,263 0.0625
4
4
A-240 Type 304
22,500 27,000
3,020 0.0625
3
4
A-240 Type 304
22,500 27,000
3,020 0.0625
2
4
A-240 Type 304
22,500 27,000
3,020 0.0625
1
4
A-240 Type 304
22,500 27,000
3,020 0.0625
-----------------------------------------------------------------------Total Weight
21,132
Shell API 650 Summary (Bottom is 1)
---------------------------------------------------------------------Shell
t.design
t.test t.external t.seismic t.required t.actual
#
(in.)
(in.)
(in.)
(in.)
(in.)
(in.)
---------------------------------------------------------------------8
0.0773
0.013
N.A.
0.0752
0.1875
0.236
7
0.0879
0.0228
N.A.
0.088
0.1875
0.236
6
0.0985
0.0327
N.A.
0.1007
0.1875
0.236
5
0.1091
0.0425
N.A.
0.1134
0.1875
0.236
4
0.1197
0.0523
N.A.
0.1261
0.1875
0.315
3
0.1303
0.0621
N.A.
0.1389
0.1875
0.315
2
0.1408
0.0719
N.A.
0.1516
0.1875
0.315
1
0.1514
0.0817
N.A.
0.1644
0.1875
0.315
---------------------------------------------------------------------Structurally Supported Conical Roof
Plate Material = A-240 Type 304L,
Struct. Material = A-240 Type 304L
t.required = 0.25 in.
t.actual = 0.236 in.
Roof Joint Efficiency = 0.7
Plate Weight = 2,525 lbf
Rafters:
21 Rafters
0
Rafters
0
Rafters
0
Rafters
0
Rafters
0
Rafters
at
at
at
at
at
at
Rad.
Rad.
Rad.
Rad.
Rad.
Rad.
0.8493
1.6985
2.5478
3.397
4.2463
8.917
ft.:
ft.:
ft.:
ft.:
ft.:
ft.:
3
3
3
3
3
3
X
X
X
X
X
X
3
3
3
3
3
3
X
X
X
X
X
X
1/4
1/4
1/4
1/4
1/4
1/4
ANGLE
ANGLE
ANGLE
ANGLE
ANGLE
ANGLE
Page 6 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:49 PM
Girders:
0
Girders
0
Girders
0
Girders
0
Girders
0
Girders
at
at
at
at
at
Rad.
Rad.
Rad.
Rad.
Rad.
0.8493
1.6985
2.5478
3.397
4.2463
ft.:
ft.:
ft.:
ft.:
ft.:
3
3
3
3
3
X
X
X
X
X
3
3
3
3
3
X
X
X
X
X
1/4
1/4
1/4
1/4
1/4
ANGLE
ANGLE
ANGLE
ANGLE
ANGLE
3 X 3 X 1/4 ANGLE
ft.: 3 X 3 X 1/4 ANGLE
ft.: 3 X 3 X 1/4 ANGLE
ft.: 3 X 3 X 1/4 ANGLE
ft.: 3 X 3 X 1/4 ANGLE
ft.: 3 X 3 X 1/4 ANGLE
Page 7 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:49 PM
SUPPORTED CONICAL ROOF (from Brownell & Young)
Roof Plate Material: A-240 Type 304L,
Structural Material: A-240 Type 304L,
R = 8.917 ft
pt = 0.75 in/ft (Cone Roof Pitch)
Theta = ATAN(pt/12) = ATAN(0.0625) = 3.5763 degrees
Ap_Vert =
=
=
=
PSI
Table S-2a)
PSI
Table S-2a)
Page 8 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:49 PM
U = Unbalanced Roof Design Load (per API-650 Appendix R)
= MAX(e.1u,e.2u)
= 37.777 lbf/ft^2
Lr_1 = MAX(T,U) = 37.777 lbf/ft^2
P = Max. Design Load = Lr_1
= 37.777 lbf/ft^2
= 0.2623 PSI
l =
=
=
=
MINIMUM # OF RAFTERS
< FOR OUTER SHELL RING >
l = 65.41 in. since l < 84 in. (7 ft)
N_min = 2*PI*R/l = 2*PI*(8.917)(12)/65.41 = 10.28
* * Warning * *Parameters Still Required: Num. Girders Not Set for Ring #5
* * * NOTE * * *
* * Warning * *
Page 9 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:49 PM
* * Warning * *Girder quantity is zero at Girder Ring Outer Radius = 3.397 ft.
* * Warning * *Parameters Still Required: Num. Girders Not Set for Ring #4
* * * NOTE * * *
* * Warning * *
Page 10 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:49 PM
* * Warning * *Parameters Still Required: Num. Girders Not Set for Ring #1
* * * NOTE * * *
* * Warning * *
Page 11 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:49 PM
RAFTER DESIGN
* * Warning * *Parameters Still Required: Num. Girders Not Set for Ring #5
* * * NOTE * * *
* * Warning * *
Page 12 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:49 PM
* * * NOTE * * *
* * Warning * *
Page 13 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:49 PM
GIRDER DESIGN
* * * NOTE * * *
* * Warning * *Ring #4: Num. Girders Not yet Assigned.
* * Warning * *Ring #4: Num. Girders Not yet Assigned.
Page 14 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:49 PM
COLUMN DESIGN
* * * NOTE * * *
* * Warning * *Ring #6: Num. Rafters Not yet Assigned.
* * Warning * *Ring #6: Num. Rafters Not yet Assigned.
Page 15 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:49 PM
* * Warning * *Ring #1: Num. Girders Not yet Assigned.
(New)
(New)
(New)
(New)
(Corroded)
Page 16 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:50 PM
Aroof =
=
=
=
A =
=
=
=
Page 17 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:50 PM
SHELL COURSE DESIGN
DESIGN CONDITION
G = 0.9 (per API-650)
< Design Condition G = 0.9 >
H' = Effective liquid head at design pressure
= H + 2.31*P(psi)/G
= 32 + 2.31*1/0.9 = 34.57ft
t-Calc = 2.6*OD*(H' - 1)*G/(Sd*E) + CA (per API-650 S.3.2)
= 2.6*17.834*(34.57 - 1)*0.9/(22,500*0.7) + 0.0625
= 0.1514 in.
hMax_1 = E*Sd*(t_1 - CA_1)/(2.6*OD*G) + 1
= 0.7*22,500*(0.315 - 0.0625) / (2.6 * 17.834 * 0.9) + 1
= 96.2966 ft.
Pmax_1 = (hMax_1 - H) * 0.433 * G
= (96.2966 - 32) * 0.433 * 0.9
= 25.0564 PSI
Pmax_int_shell = Pmax_1
Pmax_int_shell = 25.0564 PSI
HYDROSTATIC TEST CONDITION
< Design Condition G = 1 >
H' = Effective liquid head at design pressure
= H + 2.31*P(psi)/G
= 32 + 2.31*1/1 = 34.31ft
t.test = 2.6*17.834*(34.31 - 1)/(27,000*0.7) = 0.0817 in.
Course # 2
Material: A-240 Type 304;
Width = 4 ft.
Corrosion Allow. = 0.0625 in.
Joint Efficiency = 0.7
Page 18 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:50 PM
API-650 ONE FOOT METHOD
Sd = 22,500 PSI
St = 27,000 PSI
DESIGN CONDITION
G = 0.9 (per API-650)
< Design Condition G = 0.9 >
H' = Effective liquid head at design pressure
= H + 2.31*P(psi)/G
= 28 + 2.31*1/0.9 = 30.57ft
t-Calc = 2.6*OD*(H' - 1)*G/(Sd*E) + CA (per API-650 S.3.2)
= 2.6*17.834*(30.57 - 1)*0.9/(22,500*0.7) + 0.0625
= 0.1408 in.
hMax_2 = E*Sd*(t_2 - CA_2)/(2.6*OD*G) + 1
= 0.7*22,500*(0.315 - 0.0625) / (2.6 * 17.834 * 0.9) + 1
= 96.2966 ft.
Pmax_2 = (hMax_2 - H) * 0.433 * G
= (96.2966 - 28) * 0.433 * 0.9
= 26.6152 PSI
Pmax_int_shell = Min(Pmax_int_shell, Pmax_2)
= Min(25.0564, 26.6152)
Pmax_int_shell = 25.0564 PSI
HYDROSTATIC TEST CONDITION
< Design Condition G = 1 >
H' = Effective liquid head at design pressure
= H + 2.31*P(psi)/G
= 28 + 2.31*1/1 = 30.31ft
t.test = 2.6*17.834*(30.31 - 1)/(27,000*0.7) = 0.0719 in.
Course # 3
Material: A-240 Type 304;
Width = 4 ft.
Corrosion Allow. = 0.0625 in.
Joint Efficiency = 0.7
API-650 ONE FOOT METHOD
Sd = 22,500 PSI
St = 27,000 PSI
DESIGN CONDITION
G = 0.9 (per API-650)
< Design Condition G = 0.9 >
H' = Effective liquid head at design pressure
= H + 2.31*P(psi)/G
= 24 + 2.31*1/0.9 = 26.57ft
Page 19 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:50 PM
t-Calc = 2.6*OD*(H' - 1)*G/(Sd*E) + CA (per API-650 S.3.2)
= 2.6*17.834*(26.57 - 1)*0.9/(22,500*0.7) + 0.0625
= 0.1303 in.
hMax_3 = E*Sd*(t_3 - CA_3)/(2.6*OD*G) + 1
= 0.7*22,500*(0.315 - 0.0625) / (2.6 * 17.834 * 0.9) + 1
= 96.2966 ft.
Pmax_3 = (hMax_3 - H) * 0.433 * G
= (96.2966 - 24) * 0.433 * 0.9
= 28.174 PSI
Pmax_int_shell = Min(Pmax_int_shell, Pmax_3)
= Min(25.0564, 28.174)
Pmax_int_shell = 25.0564 PSI
HYDROSTATIC TEST CONDITION
< Design Condition G = 1 >
H' = Effective liquid head at design pressure
= H + 2.31*P(psi)/G
= 24 + 2.31*1/1 = 26.31ft
t.test = 2.6*17.834*(26.31 - 1)/(27,000*0.7) = 0.0621 in.
Course # 4
Material: A-240 Type 304;
Width = 4 ft.
Corrosion Allow. = 0.0625 in.
Joint Efficiency = 0.7
API-650 ONE FOOT METHOD
Sd = 22,500 PSI
St = 27,000 PSI
DESIGN CONDITION
G = 0.9 (per API-650)
< Design Condition G = 0.9 >
H' = Effective liquid head at design pressure
= H + 2.31*P(psi)/G
= 20 + 2.31*1/0.9 = 22.57ft
t-Calc = 2.6*OD*(H' - 1)*G/(Sd*E) + CA (per API-650 S.3.2)
= 2.6*17.834*(22.57 - 1)*0.9/(22,500*0.7) + 0.0625
= 0.1197 in.
hMax_4 = E*Sd*(t_4 - CA_4)/(2.6*OD*G) + 1
= 0.7*22,500*(0.315 - 0.0625) / (2.6 * 17.834 * 0.9) + 1
= 96.2966 ft.
Pmax_4 = (hMax_4 - H) * 0.433 * G
= (96.2966 - 20) * 0.433 * 0.9
= 29.7328 PSI
Page 20 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:50 PM
Pmax_int_shell = Min(Pmax_int_shell, Pmax_4)
= Min(25.0564, 29.7328)
Pmax_int_shell = 25.0564 PSI
HYDROSTATIC TEST CONDITION
< Design Condition G = 1 >
H' = Effective liquid head at design pressure
= H + 2.31*P(psi)/G
= 20 + 2.31*1/1 = 22.31ft
t.test = 2.6*17.834*(22.31 - 1)/(27,000*0.7) = 0.0523 in.
Course # 5
Material: A-240 Type 304;
Width = 4 ft.
Corrosion Allow. = 0.0625 in.
Joint Efficiency = 0.7
API-650 ONE FOOT METHOD
Sd = 22,500 PSI
St = 27,000 PSI
DESIGN CONDITION
G = 0.9 (per API-650)
< Design Condition G = 0.9 >
H' = Effective liquid head at design pressure
= H + 2.31*P(psi)/G
= 16 + 2.31*1/0.9 = 18.57ft
t-Calc = 2.6*OD*(H' - 1)*G/(Sd*E) + CA (per API-650 S.3.2)
= 2.6*17.834*(18.57 - 1)*0.9/(22,500*0.7) + 0.0625
= 0.1091 in.
hMax_5 = E*Sd*(t_5 - CA_5)/(2.6*OD*G) + 1
= 0.7*22,500*(0.236 - 0.0625) / (2.6 * 17.834 * 0.9) + 1
= 66.481 ft.
Pmax_5 = (hMax_5 - H) * 0.433 * G
= (66.481 - 16) * 0.433 * 0.9
= 19.6725 PSI
Pmax_int_shell = Min(Pmax_int_shell, Pmax_5)
= Min(25.0564, 19.6725)
Pmax_int_shell = 19.6725 PSI
HYDROSTATIC TEST CONDITION
< Design Condition G = 1 >
H' = Effective liquid head at design pressure
= H + 2.31*P(psi)/G
= 16 + 2.31*1/1 = 18.31ft
Page 21 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:50 PM
t.test = 2.6*17.834*(18.31 - 1)/(27,000*0.7) = 0.0425 in.
Course # 6
Material: A-240 Type 304;
Width = 4 ft.
Corrosion Allow. = 0.0625 in.
Joint Efficiency = 0.7
API-650 ONE FOOT METHOD
Sd = 22,500 PSI
St = 27,000 PSI
DESIGN CONDITION
G = 0.9 (per API-650)
< Design Condition G = 0.9 >
H' = Effective liquid head at design pressure
= H + 2.31*P(psi)/G
= 12 + 2.31*1/0.9 = 14.57ft
t-Calc = 2.6*OD*(H' - 1)*G/(Sd*E) + CA (per API-650 S.3.2)
= 2.6*17.834*(14.57 - 1)*0.9/(22,500*0.7) + 0.0625
= 0.0985 in.
hMax_6 = E*Sd*(t_6 - CA_6)/(2.6*OD*G) + 1
= 0.7*22,500*(0.236 - 0.0625) / (2.6 * 17.834 * 0.9) + 1
= 66.481 ft.
Pmax_6 = (hMax_6 - H) * 0.433 * G
= (66.481 - 12) * 0.433 * 0.9
= 21.2313 PSI
Pmax_int_shell = Min(Pmax_int_shell, Pmax_6)
= Min(19.6725, 21.2313)
Pmax_int_shell = 19.6725 PSI
HYDROSTATIC TEST CONDITION
< Design Condition G = 1 >
H' = Effective liquid head at design pressure
= H + 2.31*P(psi)/G
= 12 + 2.31*1/1 = 14.31ft
t.test = 2.6*17.834*(14.31 - 1)/(27,000*0.7) = 0.0327 in.
Course # 7
Material: A-240 Type 304;
Width = 4 ft.
Corrosion Allow. = 0.0625 in.
Joint Efficiency = 0.7
API-650 ONE FOOT METHOD
Sd = 22,500 PSI
St = 27,000 PSI
Page 22 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:50 PM
DESIGN CONDITION
G = 0.9 (per API-650)
< Design Condition G = 0.9 >
H' = Effective liquid head at design pressure
= H + 2.31*P(psi)/G
= 8 + 2.31*1/0.9 = 10.57ft
t-Calc = 2.6*OD*(H' - 1)*G/(Sd*E) + CA (per API-650 S.3.2)
= 2.6*17.834*(10.57 - 1)*0.9/(22,500*0.7) + 0.0625
= 0.0879 in.
hMax_7 = E*Sd*(t_7 - CA_7)/(2.6*OD*G) + 1
= 0.7*22,500*(0.236 - 0.0625) / (2.6 * 17.834 * 0.9) + 1
= 66.481 ft.
Pmax_7 = (hMax_7 - H) * 0.433 * G
= (66.481 - 8) * 0.433 * 0.9
= 22.7901 PSI
Pmax_int_shell = Min(Pmax_int_shell, Pmax_7)
= Min(19.6725, 22.7901)
Pmax_int_shell = 19.6725 PSI
HYDROSTATIC TEST CONDITION
< Design Condition G = 1 >
H' = Effective liquid head at design pressure
= H + 2.31*P(psi)/G
= 8 + 2.31*1/1 = 10.31ft
t.test = 2.6*17.834*(10.31 - 1)/(27,000*0.7) = 0.0228 in.
Course # 8
Material: A-240 Type 304;
Width = 4 ft.
Corrosion Allow. = 0.0625 in.
Joint Efficiency = 0.7
API-650 ONE FOOT METHOD
Sd = 22,500 PSI
St = 27,000 PSI
DESIGN CONDITION
G = 0.9 (per API-650)
< Design Condition G = 0.9 >
H' = Effective liquid head at design pressure
= H + 2.31*P(psi)/G
= 4 + 2.31*1/0.9 = 6.57ft
t-Calc = 2.6*OD*(H' - 1)*G/(Sd*E) + CA (per API-650 S.3.2)
= 2.6*17.834*(6.57 - 1)*0.9/(22,500*0.7) + 0.0625
= 0.0773 in.
Page 23 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:50 PM
hMax_8 = E*Sd*(t_8 - CA_8)/(2.6*OD*G) + 1
= 0.7*22,500*(0.236 - 0.0625) / (2.6 * 17.834 * 0.9) + 1
= 66.481 ft.
Pmax_8 = (hMax_8 - H) * 0.433 * G
= (66.481 - 4) * 0.433 * 0.9
= 24.3489 PSI
Pmax_int_shell = Min(Pmax_int_shell, Pmax_8)
= Min(19.6725, 24.3489)
Pmax_int_shell = 19.6725 PSI
HYDROSTATIC TEST CONDITION
< Design Condition G = 1 >
H' = Effective liquid head at design pressure
= H + 2.31*P(psi)/G
= 4 + 2.31*1/1 = 6.31ft
t.test = 2.6*17.834*(6.31 - 1)/(27,000*0.7) = 0.013 in.
Wtr
ft
ft
ft
ft
Page 24 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:50 PM
* * * NOTE: Not subtracting corrosion allowance per user setting.
ME = 27,976,000/28,000,000
= 0.9991
Hu =
=
=
=
Wtr
ft
ft
ft
ft
Density*PI*[(12*OD) - t]*12*Width*t
0.2975*PI*[(12*17.834)-0.315]*12*4*0.315
3,020 lbf
(New)
2,421 lbf
(Corroded)
Page 25 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:50 PM
SHELL COURSE #2 SUMMARY
------------------------------------------t.seismic governs.
Density*PI*[(12*OD) - t]*12*Width*t
0.2975*PI*[(12*17.834)-0.315]*12*4*0.315
3,020 lbf
(New)
2,421 lbf
(Corroded)
Density*PI*[(12*OD) - t]*12*Width*t
0.2975*PI*[(12*17.834)-0.315]*12*4*0.315
3,020 lbf
(New)
2,421 lbf
(Corroded)
Page 26 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:50 PM
Weight =
=
=
=
Density*PI*[(12*OD) - t]*12*Width*t
0.2975*PI*[(12*17.834)-0.315]*12*4*0.315
3,020 lbf
(New)
2,421 lbf
(Corroded)
Density*PI*[(12*OD) - t]*12*Width*t
0.2975*PI*[(12*17.834)-0.236]*12*4*0.236
2,263 lbf
(New)
1,664 lbf
(Corroded)
Density*PI*[(12*OD) - t]*12*Width*t
0.2975*PI*[(12*17.834)-0.236]*12*4*0.236
2,263 lbf
(New)
1,664 lbf
(Corroded)
Page 27 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:50 PM
t.required = MAX(t.design, t.test, t.min650) = 0.1875 in.
t.actual = 0.236 in.
Weight =
=
=
=
Density*PI*[(12*OD) - t]*12*Width*t
0.2975*PI*[(12*17.834)-0.236]*12*4*0.236
2,263 lbf
(New)
1,664 lbf
(Corroded)
Density*PI*[(12*OD) - t]*12*Width*t
0.2975*PI*[(12*17.834)-0.236]*12*4*0.236
2,263 lbf
(New)
1,664 lbf
(Corroded)
Page 28 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:50 PM
CONICAL BOTTOM HEAD
Material : A-240 Type 304L
pt = 6 in/ft
Page 29 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:50 PM
< API-620, Unless Otherwise Noted >
<Actual Bottom to Shell Participating Area>
A =
=
=
=
Page 30 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:50 PM
Q = (T2)(Wh) + (T2s)(Wc) - (T1)(Rc)(SIN(Alpha))
= (3,334)(5.9246)+(1,441)(3.12)-(1,667)(107)(SIN(63.4349))
= -135,301 lbf
A_min =
=
=
=
Page 31 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:50 PM
P_max_ext=
P_max_ext = MAX(P_max_ext,P_max_ext_Q)
= -1PSI, or -27.71 IN. H2O
t-Calc = MAX(t_internal, t_external)
= MAX(0.3165,0.0653)
= 0.3165 in.
<API-650 Section V.7.2.1>
Pr = Max Bottom Load = Max(ABS(T1), ABS(T2))
= 37.25
= 37.25 lbf/ft^2
t_Cone = OD/SIN(Theta)*SQRT[Pr/(0.248*E)]
= 17.834/SIN(26.5651)*SQRT[37.25/(0.248*27,976,000)]
= 0.0924 in.
t_Cone = MAX(t-Calc, t_Cone)
= MAX(0.3165, 0.0924)
= 0.3165 in.
<Per API-620>
Ac = (Required Part. Area of Bottom-to-Shell Juncture)
= MAX(9.02,0.104)
= 9.02 in^2
A = Actual Part. Area of Bottom-to-Shell Juncture
= 4.8 in^2
Bottom End Stiffener:
Using BAR 2x1/4
Area = 1.598 in^2
I = 0.636 in^4
* * Warning * *
Btm. End Stiffener Area Req'd = 4.22 in^2
A_stiff_required - A_stiff_actual = 2.622in^2
* * Warning * *Bottom Stiffener Area Req'd = 4.22 in^2.
Page 32 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:50 PM
NOTE: ADDITIONAL STIFFNESS PROVIDED BY LEGS WELDED AT
BOTTOM-TO-SHELL JUNCTURE, OR BRACING AGAINST BOTTOM
HEAD HAS NOT BEEN FACTORED IN.
< BOTTOM DESIGN SUMMARY >
Head Area
Head Volume
Plate Weight
Entered Dead Load
Fixed Load
Liquid Weight
=
=
=
=
=
=
40,040 in^2
1,485 ft^3
5,599 lbf
0 lbf/ft^2
0 lbf
11,146 LBF
Page 33 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:50 PM
NET UPLIFT DUE TO INTERNAL PRESSURE
(See roof report for calculations)
Net_Uplift = -18,196 lbf
Anchorage NOT required for internal pressure.
WIND MOMENT (Per API-650 SECTION 5.11)
vs = Wind Velocity = 20 mph
vf = Velocity Factor = (vs/120)^2 = (20/120)^2 = 0.0278
Wind_Uplift = Iw * 30 * vf
= 1 * 30 * 0.0278
= 0.8333 lbf/ft^2
API-650 5.2.1.k Uplift Check
P_F41 = WCtoPSI(0.962*Fy*A*TAN(Theta)/D^2 + 8*t_h)
P_F41 = WCtoPSI(0.962*24,856*3.076*0.0625/17.834^2 + 8*0.1735)
= 0.5716 PSI
Limit Wind_Uplift/144+P to 1.6*P_F41
Wind_Uplift/144 + P = 1.0058 PSI
1.6*P_F41 = 0.9146 PSI
Wind_Uplift/144 + P = MIN(Wind_Uplift/144 + P, 1.6*P_F41)
Wind_Uplift/144 = MIN(Wind_Uplift/144, 1.6*P_F41 - P)
Wind_Uplift = MIN(Wind_Uplift, (1.6*P_F41 - P) * 144)
= MIN(0.8333,-12.3034)
= -12.3034 lbf/ft^2
Wind_Uplift set to zero since cannot be negative.
Ap_Vert =
=
=
=
Page 34 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:50 PM
Mw (Wind moment)
= M_roof + M_shell = 0 + 4,736
= 4,736 ft-lbf
W
Page 35 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:50 PM
SEISMIC CALCULATIONS PER API-650 11TH ED., ADDENDUM 2
< Site Specific Method >
WEIGHTS
Ws = Weight of Shell (Incl. Shell Stiffeners & Insul.)
= 26,647 lbf
Wf = Weight of Floor (Incl. Annular Ring)
= 5,599 lbf
Wr = Weight Fixed Roof, framing and 10% of Design Live Load & Insul.
= 3,818 lbf
SEISMIC VARIABLES
SUG = Seismic Use Group (Importance factor depends on SUG)
= I
Site Class = D
Sa0 = 5% damped, design spectral response acceleration parameter
at zero period based on site-specific procedures
= 0.008 Decimal %g
Sai = 5% damped, site specific MCE response spectra at the calculated
impulsive period including site soil effects
= 0.008 Decimal %g
Sac = 5% damped, site specific MCE response spectra at the calculated
convective period including site soil effects
= 0.008 Decimal %g
Av = Vertical Earthquake Acceleration Coefficient
= 0.0023 Decimal %g
Q = Scaling factor from the MCE to design level spectral accelerations
= 1
I = Importance factor defined by Seismic Use Group
= 1
Rwi = Force reduction factor for the impulsive mode using allowable
stress design methods.
= 4
Rwc = Force reduction factor for the convective mode using allowable
stress design methods.
= 2
Ci = Coefficient for impulsive period of tank system (Fig E-1)
= 8.11
tu = Equivalent uniform thickness of tank shell
= 0.2755 in.
Density = Density of tank product. SG*62.4
= 56.16 lbf/ft^3
E = Elastic modulus of tank material (bottom shell course)
= 27,976,000 PSI
Page 36 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:51 PM
E.4.5 STRUCTURAL PERIOD OF VIBRATION
E.4.5.1 Impulsive Natural Period
Ti = (1/27.8)*(Ci*H)/((tu/D)^0.5)*(Density^0.5/E^0.5)
= (1/27.8)*(8.11*32/((0.2755/17.834)^0.5)*(56.16^0.5/27,976,000^0.5)
= 0.11 sec.
E.4.5.2 Convective (Sloshing) Period
Ks = 0.578/SQRT(TANH(3.68*H/D))
= 0.578/SQRT(TANH(3.68/0.557))
= 0.578
Tc = Ks*SQRT(D)
= 0.578*SQRT(17.834)
= 2.44 sec.
E.4.6.1 Spectral Acceleration Coefficients
Ai = Impulsive spectral acceleration parameter
= Q*I/Rwi*Sai
= 1*1/4*0.008
= 0.002 decimal %g
K = Coefficient to adjust spectral acceleration from 5% - 0.5% damping
= 1.5
Ac = Convective spectral acceleration parameter
= Q*K*I/Rwc*Sac
= 1*1.5*1/2*0.008
= 0.006 decimal %g
E.6.1.1 EFFECTIVE WEIGHT OF PRODUCT
D/H = Ratio of Tank Diameter to Design Liquid Level
= 0.557
Wp = Total Weight of Tank Contents based on S.G.
= 461,415 lbf
Wi = Effective Impulsive Portion of the Liquid Weight
= [1 - 0.218*D/H]*Wp
= [1 - 0.218*0.557]*461,415
= 405,387 lbf
Wc = Effective Convective (Sloshing) Portion of the Liquid Weight
= 0.23*D/H*TANH(3.67*H/D)*Wp
= 0.23*0.557*TANH(3.67/0.557)*461,415
= 59,112 lbf
Weff = Effective Weight Contributing to Seismic Response
= Wi + Wc
= 464,499 lbf
Wrs = Roof Load Acting on Shell, including 10% of Live Load
= 1,738 lbf
E.6.1 DESIGN LOADS
Vi = Design base shear due to impulsive component from effective weight
of tank and contents
= Ai*(Ws + Wr + Wf + Wi)
= 0.002*(26,647 + 3,818 + 5,599 + 405,387)
= 883 lbf
Vc = Design base shear due to convective component of the effective
sloshing weight
= Ac*Wc
= 0.006*59,112
= 355 lbf
V = Total design base shear
= SQRT(Vi^2 + Vc^2)
= SQRT(883^2 + 355^2)
= 952 lbf
Page 37 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:51 PM
E.6.1.2 CENTER OF ACTION for EFFECTIVE LATERAL FORCES
Xs = Height from Bottom to the Shell's Center of Gravity
= 15.065 ft
RCG = Height from Top of Shell to Roof Center of Gravity
= 0.139 ft
Xr = Height from Bottom of Shell to Roof Center of Gravity
= h + RCG
= 32 + 0.139
= 32.139 ft
E.6.1.2.1 CENTER OF ACTION for RINGWALL OVERTURNING MOMENT
Xi = Height to Center of Action of the Lateral Seismic force related to
the Impulsive Liquid Force for Ringwall Moment
= (0.5 - 0.094*D/H)*H
= (0.5 - 0.094*0.557)*32
= 14.32 ft
Xc = Height to Center of Action of the Lateral Seismic force related to
the Convective Liquid Force for Ringwall Moment
= (1-(COSH(3.67*H/D)-1)/((3.67*H/D)*SINH(3.67*H/D)))*H
= (1-(COSH(6.5889)-1)/((6.5889)*SINH(6.5889)))*32
= 27.16 ft
E.6.1.2.2 CENTER OF ACTION for SLAB OVERTURNING MOMENT
Xis = Height to Center of Action of the Lateral Seismic force related to
the Impulsive Liquid Force for the Slab Moment
= [0.5 + 0.06*D/H]*H
= [0.5 + 0.06*0.557]*32
= 17.07 ft
Xcs = Height to Center of Action of the Lateral Seismic force related to
the Convective Liquid Force for the Slab Moment
= (1-(COSH(3.67*H/D)-1.937)/((3.67*H/D)*SINH(3.67*H/D)))*H
= (1-(COSH(6.5889)-1.937)/((6.5889)*SINH(6.5889)))*32
= 27.17 ft
E.6.1.4 Dynamic Liquid Hoop Forces
0.75 * D = 13.3755
D/H = 0.557
SHELL SUMMARY
Width
Y
Ni
ft
ft lbf/in
Shell #1
4
31
0.8
Shell #2
4
27
0.8
Shell #3
4
23
0.8
Shell #4
4
19
0.8
Shell #5
4
15
0.8
Shell #6
4
11
0.77
Shell #7
4
7
0.61
Shell #8
4
3
0.32
Nc
lbf/in
0.005
0.007
0.015
0.034
0.076
0.174
0.397
0.906
Nh
lbf
1908
1669
1431
1192
954
715
477
238
SigT+
lbf/in
7574
6625
5681
4732
5512
4132
2757
1378
SigTlbf/in
7539
6594
5654
4709
5485
4111
2742
1365
Page 38 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:51 PM
E.6.1.5 Overturning Moment
Mrw = Ringwall momentPortion of the total overturning moment that
acts at the base of the tank shell perimeter
Mrw = ((Ai*(Wi*Xi+Ws*Xs+Wr*Xr))^2 + (Ac*Wc*Xc)^2)^0.5
= ((0.002*(405,387*14.32+26,647*15.065+3,818*32.139))^2
+ (0.006*59,112*27.16)^2)^0.5
= 15,907 lbf-ft
Ms = Slab moment (used for slab and pile cap design)
Ms = ((Ai*(Wi*Xis+Ws*Xs+Wr*Xr))^2 + (Ac*Wc*Xcs)^2)^0.5
= ((0.002*(405,387*17.07+26,647*15.065+3,818*32.139))^2
+ (0.006*59,112*27.17)^2)^0.5
= 17,735 lbf-ft
E.6.2 RESISTANCE TO DESIGN LOADS
E.6.2.1.1 Self-Anchored
Fy = Minimum yield strength of bottom plate
= 24,856 psi
Ge = Effective specific gravity including vertical seismic effects
= S.G.*(1 - 0.4*Av)
= 0.9*(1 - 0.4*0.0023)
= 0.899
1.28*H*D*Ge = 657 lbf/ft
wa =
=
=
=
wint =
=
=
=
Page 39 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:51 PM
E.6.2.2.3 Allowable Longitudinal Shell-Membrane Compression Stress
Fty = Minimum specified yield strength of shell course
= 29,800 psi
G*H*D^2/ts1^2 = 143,670
Fc = Allowable longitudinal shell-membrane compressive stress
= 10^6*ts1/(2.5*D) + 600*(G*H)^0.5
= 10^6*0.2525/(2.5*17.834) + 600*(0.9*32)^0.5
= 8,883 psi
Shell Membrane Compressive Stress OK
E.6.2.4 Hoop Stresses
Shell Summary
SigT+ Sd*1.333 Fy*.9*E Allowable
Membrane
Stress
Shell #1
7574
29993. 18774.
18774.
Shell #2
6625
29993. 18774.
18774.
Shell #3
5681
29993. 18774.
18774.
Shell #4
4732
29993. 18774.
18774.
Shell #5
5512
29993. 18774.
18774.
Shell #6
4132
29993. 18774.
18774.
Shell #7
2757
29993. 18774.
18774.
Shell #8
1378
29993. 18774.
18774.
t-Min Shell OK
0.1644
0.1516
0.1389
0.1261
0.1134
0.1007
0.088
0.0752
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Page 40 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:51 PM
E.7 Detailing Requirements
E.7.1 Anchorage
SUG = I
Sds = 0 decimal %g
E.7.1.1 Self Anchored
Annular plates not required per this section.
E.7.6 Sliding Resistance
mu = 0.4 Friction coefficient
V = 952 lbf
Vs = Resistance to sliding
= mu*(Ws + Wr + Wf + Wp)*(1 - 0.4*Av)
= 0.4*(26,647+3,818+5,599+461,415)*(1-0.4*0.0023)
= 198,809 lbf
E.7.7 Local Shear Transfer
Vmax = 2*V/(PI*D)
= 2*952/(PI*17.834)
= 33.9835 lbf/ft
Page 41 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:51 PM
ANCHOR BOLT DESIGN
Bolt Material : A-36
Sy = 36,000 PSI
< Uplift Load Cases, per API-650 Table 5-21b >
D (tank OD) = 17.834 ft
P (design pressure) = 27.71 INCHES H2O
Pt (test pressure per F.4.4) = P = 27.71 INCHES H2O
Pf (failure pressure per F.6) = N.A. (see Uplift Case 3 below)
t_h (roof plate thickness) = 0.236 in.
Mw (Wind Moment) = 4,736 ft-lbf
Mrw (Seismic Ringwall Moment) = 15,907 ft-lbf
W1 (Dead Load of Shell minus C.A. and Any
Dead Load minus C.A. other than Roof
Plate Acting on Shell)
W2 (Dead Load of Shell minus C.A. and Any
Dead Load minus C.A. including Roof
Plate minus C.A. Acting on Shell)
W3 (Dead Load of New Shell and Any
Dead Load other than Roof
Plate Acting on Shell)
For Tank with Structural Supported Roof,
W1 = Corroded Shell + Shell Insulation
= 16,340 + 4,781
= 21,121 lbf
W2 = Corroded Shell + Shell Insulation + Corroded Roof Plates
Supported by Shell + Roof Dead Load Supported by Shell
= 16,340 + 4,781
+ 843 * [1 + 36,041*2.6667/(144 * 1,856)]
= 22,267 lbf
W3 = New Shell + Shell Insulation
= 21,132 + 4,781
= 25,913 lbf
Uplift Cases 1 to 3 are N.A.
Uplift Case 4: Wind Load Only
PWR = Wind_Uplift/5.208
= 0/5.208
= 0 IN. H2O
PWS = vF * 18
= 0.0278 * 18
= 0.5 lbf/ft^2
MWH = PWS*(D+t_ins/6)*H^2/2
= 0.5*(17.834+4/6)*32^2/2
= 4,736 ft-lbf
U = PWR * D^2 * 4.08 + [4 * MWH/D] - W2
= 0*17.834^2*4.08+[4*4,736/17.834]-22,267
= -21,205 lbf
bt = U / N = -265 lbf
Sd = 0.8 * 36,000 = 28,800 PSI
A_s_r = Bolt Root Area Req'd
A_s_r = N.A., since Load per Bolt is zero.
Page 42 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:51 PM
Uplift Case 5: Seismic Load Only
U = [4 * Mrw / D] - W2*(1-0.4*Av)
U = [4 * 15,907 / 17.834] - 22,267*(1-0.4*0.0023)
= -18,679 lbf
bt = U / N = -233 lbf
Sd = 0.8 * 36,000 = 28,800 PSI
A_s_r = Bolt Root Area Req'd
A_s_r = N.A., since Load per Bolt is zero.
Uplift Cases 6 and 7 are N.A.
Uplift Case 8: Frangibility Pressure
Not applicable since if there is a knuckle on tank roof,
or tank roof is not frangible.
Pf (failure pressure per F.6) = N.A.
< ANCHOR BOLT SUMMARY >
Bolt Root Area Req'd = 0 in^2
d = Bolt Diameter = 1.5 in.
n = Threads per inch = 6
A_s = Actual Bolt Root Area
= 0.7854 * (d - 1.3 / n)^2
= 0.7854 * (1.5 - 1.3 / 6)^2
= 1.2935 in^2
Exclusive of Corrosion,
Bolt Diameter Req'd = 0.065 in. (per ANSI B1.1)
Actual Bolt Diameter = 1.500 in.
Bolt Diameter Meets Requirements.
<ANCHORAGE REQUIREMENTS>
No Anchorage Required.
Anchorage Meets Spacing Requirements.
ANCHOR BOLT CHAIRS NOT SPECIFIED.
Page 43 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:51 PM
TABLE 1: NOZZLES & MANWAYS
---------------------------------------------------------------------NAME
TYPE SIZE FLANGE SCH.
ELEV. WEIGH REPAD REPAD REPAD REPAD
FACING
ON
t
Do
W
CA
SHELL
or L
(in)
(ft)
lbf (in) (in) (in) (in)
---------------------------------------------------------------------A
SHNZ 24
RFSO
80
10
3 0.187 49.5
60
0
----------------------------------------------------------------------
Page 44 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:51 PM
< Nozzle A
Reinforcement Requirements >
(Per API-650 Section 3.7.2 and other references below)
NOZZLE Description : 24in. 80
RFSO
3.368 - 2.755 - 0
0.613 in^2
NOMINAL(0.613/24.25)
0.0625 in.
Page 45 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:51 PM
CAPACITIES and WEIGHTS
Maximum Capacity (to upper TL)
Design Capacity (to Max Liquid Level)
Minimum Capacity (to Min Liquid Level)
NetWorking Capacity (Design - Min.)
:
:
:
:
59,492
59,444
1,858
57,586
gal
gal
gal
gal
New Condition
Corroded
----------------------------------------------------------Shell
21,132 lbf
16,340 lbf
Roof
Plates
2,525 lbf
1,856 lbf
Rafters
0 lbf
0 lbf
Girders
0 lbf
0 lbf
Columns
0 lbf
0 lbf
Bottom
5,599 lbf
4,854 lbf
Stiffeners
734 lbf
734 lbf
Nozzle Wgt
3 lbf
3 lbf
Misc Roof Wgt
0 lbf
0 lbf
Misc Shell Wgt
0 lbf
0 lbf
Insulation
5,448 lbf
5,448 lbf
----------------------------------------------------------Total
35,441 lbf
29,235 lbf
Weight of Tank, Empty
:
Weight of Tank, Full of Product
(SG=0.9):
Weight of Tank, Full of Water
:
Net Working Weight, Full of Product
:
Net Working Weight, Full of Water
:
Foundation Area Req'd
4,736 ft-lbf
17,735 ft-lbf
35,441 lbf
494,662 lbf
544,310 lbf
480,346 lbf
528,404 lbf
250 ft^2
141.76 lbf/ft^2
1,979 lbf/ft^2
2,177 lbf/ft^2
Page 46 of 46
Kan de Ali - Tangki Buffer 200MT
TANK REPORT: Printed - 7/17/2012 5:09:51 PM
MAWP & MAWV SUMMARY FOR Tangki Buffer 200MT
MAXIMUM CALCULATED INTERNAL PRESSURE
MAWP = 2.5 PSI or 69.28 IN. H2O (per API-650 App. F.1.3 & F.7)
MAWP = Maximum Calculated Internal Pressure (due to shell)
= 2.5 PSI or 69.28 IN. H2O
MAWP = Maximum Calculated Internal Pressure (due to roof)
= 0.5716 PSI or 15.84 IN. H2O
MAWP = Maximum Calculated Internal Pressure (due to bottom)
= 0 PSI or 0 IN. H2O
TANK MAWP = 0 PSI or 0 IN. H2O
MAXIMUM CALCULATED EXTERNAL PRESSURE
MAWV = -1 PSI or -27.71 IN. H2O (per API-650 V.1)
MAWV = Maximum Calculated External Pressure (due to shell)
= -0.5872 PSI or -16.27 IN. H2O
MAWV = Maximum Calculated External Pressure (due to roof)
= 0 PSI or 0 IN. H2O
MAWV = N.A. (not calculated due to columns)
TANK MAWV = 0 PSI or 0 IN. H2O