<<Contents>> <<Index>>

General Specifications
GS 11G04G05-E

Model SG800 Series of Stack Gas Analyzing Systems

GENERAL
The SG800 Series of Stack Gas Analyzing Systems consist of an infrared gas analyzer, a zirconia oxygen analyzer and a sampling unit. The SG800 Series can simultaneously measure up to five components: sulfur dioxide (SO2), nitrogen oxides (NOx), carbon monoxide (CO), carbon dioxide (CO2) and oxygen (O2).

FEATURES
1. Simultaneously measure up to five gas components: Using a combination of infrared gas analyzer(s) and a dedicated zirconia oxygen detector, an SG800-series analyzer can simultaneously determine concentrations of up to five gas components NOx, SO2, CO, CO2 and O2. 2. Minimize interaction between gases The use of interference compensation in the analyzing section virtually eliminates the effect of concentration of any gas component on the concentration readings of others. 3. Reliable zirconia oxygen analyzer To measure oxygen concentration, the SG800 can incorporate a Zirconia oxygen detector with superior long-term stability and excellent reliability. 4. A wealth of functions, including self-diagnostic functions which enhance reliability The system features many functions built-in autocalibration, conversion to O2-based values, averaging, high alarms, etc. 5. Wide dynamic range SG800-series analyzer systems have high sensitivity and wide dynamic range, allowing for switched ranging of up to 1:20.
F01.EPS

from sample gas. Can view filter condition from front. (6) Flowmeter: Adjusts and monitors the flow rate of sample gas. (7) NO2/NO Converter: Used to reduce the effect of NO2 on NOx or SO2 readings, this converter uses a special catalyst that efficiently converts NO2 gas into NO gas. The catalyst is replaced at approx. 8-month intervals (when NO2 concentration rises to 10 ppm). (8) Zirconia oxygen analyzer: Used in combination with the infrared gas analyzer. (9) Reference gas: Used for analyzer zero and span calibration. When the Zirconia oxygen analyzer is used, instrument or atmospheric air (of dew point -10C or less) can be used for zero calibration of NO, SO2, CO and CO2 analyzers and for span calibration of oxygen analyzer. (10) Solenoid valve: Used for feeding calibration gases.

EXAMPLE OF SAMPLING SYSTEM

Functions of system components in Sampling System example (see figure)

(8) Zirconia oxygen analyzer (1) Probe

*1
(5) Membrane filter

deg .

m o re t han1 5

(1) Probe: Removes dust from sample gas. See p.5 for details. (2) Multi-function gas conditioner: Separates drainage; removes sulfuric acid mist, oil mist, and fine dust; prevents back flow of separated drainage if probe filter / sampling tube clog. (3) Pump: For drawing sample gas (sample flow rate: approximately 2 l/min) (4) Electronic gas cooler: Cools sample gas to the dew point, approximately 2C, to remove moisture. (5) Membrane filter: Uses glass fiber or Floropore filter to remove fine dust

Sample gas inlet tube (2) Gas conditioner (3) Pump

(6) Flowmeter

(7) NO2/NO converter

Sample gas inlet

CO. CO2
Infrared gas analyzer

NOX. SO2

(4) Electronic gas cooler

Pressure

*1 regulator

(10) Solenoid valve Pressure reducing valve

Drain, gas outlet Instrument air inlet

AIR Pressure regulator

CO /N2

CO2 /N2

NO /N2

SO2 /N2

O2 (9) Reference gases /N2

F02.EPS

Yokogawa Electric Corporation 2-9-32, Nakacho, Musashino-shi, Tokyo, 180-8750 Japan Tel.: 81-422-52-5617 Fax.: 81-422-52-3421

GS 11G04G05-E Copyright Dec. 1999 1st Edition Dec. 1999 5th Edition Sep. 2005

<<Contents>> <<Index>>
Refer to TI11G4G1-01E Technical Information for the principles, and refer to the TI 11G04G05-01E Installation Manual for the installation details.

SYSTEM CONFIGURATION
For the selection of instruments, refer to the Inquiry Form on pages 23 to 26.

Probe
Type F filtering probe (K9718VC)

External Primary filter

Unnecessary

Type M1E filtering probe (K9219ED) Unnecessary

Type M2 probe (K9718PD)

Type M1E external primary filter (K9718TA: Electric heating type)

OR Type M3 probe (K9718QA) Type MS external primary filter (K9718UA: Steam heating type)

Type M2E filtering probe (K9718VE) Unnecessary

T01.EPS

All Rights Reserved. Copyright 1999, Yokogawa Electric Corporation

GS 11G04G05-E 5th Edition Sep.30, 2005-00

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Stack Gas Analyzing System Standard type Pressure Reducing Valve (L9850BA) (L9850BB)

3
External Tube Sampling tube (10 mm O.D./8 mm I.D.) SG8SAP-L Specify the length in meters (50 m max.) Reference Gas

Ambient Temperature -5 to 40 C

External Drain Separator (K9351AA) Used when the tilt of the sampling tube between the probe and the analyzer is 15 or less. Use two drain separators when the SO2 concentration is 500 ppm or greater.

* A reference gas Necessary for every cylinder contains reference gas. 3.4 . (Two types are available depending on whether the concentration of the combustible gases is above or below 5%. Choose either type

-15 to 40 C

Unnecessary (Can t use this unless anti-freeze measures can be taken.)

Thermal sampling tube (10 mm O.D./8 mm I.D.) SG8HSAP-L Specify the length in meters (50 m max.)

Specify the colddistrict version T1 : -15 to 40 C T2 : -10 to 40 C

3.4

An AC 100V power supply from the SG800.

Other than the range noted above

Out of scope of the standard specifications

T02.EPS

STANDARD SPECIFICATIONS
1. Model SG800 Series of Stack Gas Analyzing Systems Measuring objects: Concentrations of one to four gas components from among NOx, SO2, CO, CO2 and O2 in flue gas Measurement method: NOx, SO2, CO and CO2: Nondispersive infrared absorption method O2: Zirconia method Measuring range: NOx: 0 to 50 ppm to 0 to 2000 ppm * SO2: 0 to 50 ppm to 0 to 1000 ppm * CO: 0 to 50 ppm to 0 to 2 vol% CO2: 0 to 1 vol% to 0 to 20 vol% O2: 0 to 10 vol% or 0 to 25 vol%
All Rights Reserved. Copyright 1999, Yokogawa Electric Corporation

Two ranges (with maximum range ratio of 1:20, except for O2) are available for every gas component and can be switched on site (specify the option code /J for remote range switching for each component.)
(*) The range 0 to 50 ppm applies to single-component measurements. The minimum range of NOx and SO2 in dual-component measurements is 0 to 100 ppm. For SO2 measurement ranges under 0 to 100 ppm, consult with Yokogawa.

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Display: Digital LED Displayed information: Measured values, measuring range, calibration concentration, alarm values, hold On/Off, current time (hour/ minute and day of week), automatic calibration interval (hour/day), starting time of automatic calibration, duration of calibration gas flow, modes of calibration gas flow, automatic calibration On/Off, key lock On/ Off, error codes upon failure, etc. Output signal (NOx, SO2, CO, CO2 and O2): 4 to 20 mA DC (load resistance: 550 ohms max) or 0 to 1 V DC
* Up to 12 outputs can be selected. First, specify the number of outputs, choosing the option code for either non-isolated or isolated outputs in Tables 1 or 2 on page 10. Then, in Table 3 specify the code for each output instantaneous values, O2-based values or moving averages corresponding to the measured component(s) for the same number of outputs previously specified. (Load resistance of isolated output must be 750 ohms or less.)

4
Range-identifying contact output: Closed for range 1 and open for range 2
Note: The analyzer has several self-diagnostic functions which detect digital circuit failure, bad synch. signal, calibration setting out of range, excessive integrated drift, calibration failure, input signal under range, or input signal over range. If any such failures occur, the analyzer displays an error code and activates the contact output.

O2-based converted output (Specify range setting for O2-based values within the range 0-19%. Factory default is 4%.): 4 to 20 mA DC (load resistance: 550 ohms max) or 0 to 1 V DC, non-isolated or isolated output Example: O2-based concentration = (21 - On) / (21 - Os) x Cs Where: On: Reference O2 concentration (%) Os: O2 concentration (%) Cs: Measured NOx concentration or measured SO2 concentration or measured CO concentration Reference: O2-based reference values (1) Oil combustion boilers 4% (2) Gas exclusive combustion boilers 5% (3) Solid combustion boilers, oil stoves 6% (4) Coke ovens 7% (5) Incinerators 12% Moving average output (Specify either a one-hour or four-hour average): 4 to 20 mA DC (load resistance: 550 ohms max) or 0 to 1 V DC, non-isolated or isolated output (Selected from Output Table, Table 3 on p.10.) Contact output: Contact rating of each contact output is 250V AC, 2A (resistance load) Failure contact output: See Note below. Closed on failure. Power-off contact output: Interlocked with a nonfused breaker in the analyzing systems main unit. Closed on power-off. High concentration alarm contact output: /F1; for Component 1 /F2; for Component 2 /F3; for Component 3 /F4; for Component 4 /F5; for O2 (cannot be specified for paramagnetic type oxygen analyzers) Under-maintenance contact output: Closed during maintenance Under-calibration contact output: Closed during calibration

Contact input: Remote range switching input: The primary range is selected by shorting input (specify the option code /J where is component no., i.e. 1-5). The secondary range is selected when no input (input open). Calibration start input: Short contact pulse input (at least 100 ms) starts automatic calibration. Moving average reset input: Short contact pulse input (at least 100 ms) resets the moving average. Calibration: Manual one-touch calibration or automatic calibration. Manual one-touch calibration: Calibration, based on a previously-stored reference gas concentration setting, is performed simply by pressing the button after the reading stabilizes. Automatic calibration: Zero and span calibrations are performed automatically at a preset interval. When using two ranges, automatic calibration is performed for only one specified range, not for both ranges. Calibration channels: Up to five components including O2 can be calibrated simultaneously. Zero point calibration: Fixed at 0% (for the Zirconia oxygen analyzer, zero and span points can be set). Span point: 50 to 100% of full scale. Calibration start: Built-in timer, or contact input. Output signal hold during calibration: The value immediately before calibration can be held Calibration gas flow modes: (1) Zero gas (2) Zero gas - span gas 1 (3) Zero gas - span gas 1 - span gas 2 (4) Zero gas - span gas 1 - span gas 3 (O2) (5) Zero gas - span gas 1 - span gas 2 - span gas 3 (O2) Calibration gas flow time: Configurable between 100 and 599 seconds Calibration interval: 1 to 99 hours (with hourly increments) or 1 to 7 days Power supply: 100, 110, 115, 220, 240 V AC 10%, 50/ 60Hz 1% Power consumption: (Depends on specifications) When using thermal sampling tubes for cold-district versions, power consumption depends on the length of the tube (add 36.5 VA per meter).

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Main materials of parts in contact with gas: SUS304, neoprene, CaF2, Teflon and silicon Construction: Outdoor/indoor stand-alone system, nonexplosionproof, floor mounting, rainproof (IP54 equivalent) for outdoor model Color: Munsell 5Y7/1, semi-gloss Coating: Melamine resin, baked finish Installation conditions: No direct sunlight and negligible vibration should be allowed on the installation site Ambient temperature: -5 to 40C -15 to 40C (Cold-district version specified under the option code /T1) -10 to 40C (Cold-district version specified under the option code /T2) Ambient humidity: 90% RH or less Weight: Approximately 400 kg Sample conditions Temperature: 1400C or less Dust: 500 mg/Nm3 or less Pressure: -2.5 to 1 kPa
Note: For pressures outside the above range, consult with Yokogawa.

5
Approximately 2 minutes for NOx Approximately 3 minutes for others Warm-up time: Approximately 8 hrs. (after power-on) Effects of interfering gases: When sample gas contains gas components listed below, the measurement accuracy may suffer. Consult Yokogawa for countermeasures or effect on accuracy.
Analyzer SO2 analyzer CO analyzer CO analyzer Interfering NO2 CO2 NO2 Effect 50 ppm of NO2 is equivalent to -6 ppm of SO2 15% of CO2 is equivalent to 7 to 10 ppm of CO 1000 ppm of NO2 is equivalent to 80 ppm of CO
T03.EPS

2. Filters and Probes

2.1 Filtering probes The Type F filtering probe is Yokogawas standard probe and widely used in many applications including boilers. In using the filtering probe, the temperature at a sampling point must be higher than the dew point (approx. 150C). For the conditions in selecting a filtering probe, refer to Table 1, Selection of Filtering Probes in the Inquiry Form on page 23.
Name Part number Operating temperature Probe material Filter Position of filter Heating method Flange material Insertion length Weight Filter element Type F Filtering Probe K9718VC 150 to 400 C SUS304 SUS304 (20 microns) Inside stack None JIS 5K-80-RF (SUS304) 700 mm Approx. 5 kg K9718RS Type M1E Filtering Probe K9219ED 150 to 700 C (*2) SUS304 SUS304 (20 microns) Outside stack Type M2E Filtering Probe K9718VE 150 to 700 C (*2) SUS304 SUS316 (5 microns) Outside stack

Flow rate: Approximately 2 l/min Sample gas components and their range: SO2 (*): 0 to 1000 ppm NOx: 0 to 2000 ppm NO2: 0 to 10 ppm CO2: 0 to 20 vol% CO: 0 to 2 vol% O2: 0 to 21 vol% NH3: should be excluded H2O: 0 to 20 vol% HF, H2S: 0 to 1 ppm N2: Carrier gas
(*) When the SO2 concentration exceeds 500 ppm, the option code /SO1 must be specified.

Electricity at approx. Electricity at approx. 80 VA (*1) 130 VA (*1) JIS 5K-80-FF (SUS304) 700 mm Approx. 11 kg K9718RX JIS 10K-50-FF (SUS304) 1000 mm Approx. 15 kg K9718VF
T04.EPS

[Restrictions] The standard system is not applicable to the following applications and sample conditions due to measurement restrictions. Consult with Yokogawa. 1. Sample gas containing SO3 mist of concentration greater than 30 ppm 2, Exhaust gas of diesel engines 3. Outlet gas of glass melting furnaces 4. Sample gas containing dust whose concentration exceeds 500 mg/Nm3 5. Sample gas containing corrosive components such as HCl, Cl2, and Na2SO4 Characteristics Repeatability: 0.5% of full scale Linearity: 2% of full scale Stability: Zero drift: 2% of full scale/week 2% of full scale/month for zirconia oxygen analyzers Span drift: 2% of full scale/week (3% of full scale/ week for the range of 0 to 50 ppm) 90% response time: (From the inlet of the system) Approximately 2.5 minutes for CO Approximately 4 minutes for SO2
All Rights Reserved. Copyright 1999, Yokogawa Electric Corporation

(*1) When wiring the power supply to the heater of the Type M1E and M2E filtering probes, use a heatproof cable equivalent to JIS C3323-KGB. (*2) When the temperature at a sampling point is lower than the acid dew point (approx. 150C), use Type M1E or M2E filtering probes. As condensation tends to form on the mounting point of the probe, this point needs to be insulated or heated to more than the acid dew point (approx. 150C) (heating/ insulation to be provided by customer). For details, refer to pages 20 and 21.

2.2 Probes and external primary filters The probe should be selected according to dust volume, moisture content, temperature and SO2 concentration range. The external primary filter should be selected according to the heating method (utility). For the conditions in selecting a probe and an external primary filter, refer to Table 2, Selection of Probe and External Primary Filter in the Inquiry Form on pages 23, 24.
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Probes
Name Type M2 Probe Type M3 Probe

6
Tracing temperature: Outdoor temperature plus approximately 90C Power consumption: Approximately 36.5 VA/m (at AC 100V)

Part number K9718PD K9718QA Operating temperature 800 C max. 1400 C max. range SUS310S SiC Probe material Flange JIS 5K-80-RF JIS 5K-80 RF material (SUS304) (SUS304) Insertion length Weight 700 mm 1040 mm Approx. 5 kg Approx. 5 kg
T05.EPS

5. Reference gas cylinders (Refer to pages 14 and 15 for their part number)
Part number: See the Model Codes Composition: See the Model Codes Pressure: Approximately 10 MPa Capacity: 3.4 L Weight: 6 kg

Filters
Name Part number Filter container Filter Heating method Weight Filter element Type M1E External Primary K9718TA Type MS External Primary Filter K9718UA

6. Pressure Reducing Valves for Gas Cylinders (Refer to page 15 for their part numbers)
6.1 Pressure reducing valve 1 (for combustible gases at a concentration below 5%) Part number: L9850BA Pressure gauge: Primary: 0 to 25 MPa Secondary: 0 to 0.1 MPa Operating pressure range: 0.01 to 0.06 MPa (0.05 MPa for the SG800 analyzing system) Connection: Inlet: W22 14-t.p.i. (female) right-hand thread Outlet: Rc1/4 Weight: Approximately 2.2 kg 6.2 Pressure reducing valve (for combustible gases at a concentration above 5%) Part number:L9850BB Pressure gauge: Primary: 0 to 25 MPa Secondary: 0 to 0.1 MPa Operating pressure range: 0.01 to 0.06 MPa (0.05 MPa for the SG800 analyzing system) Connection: Inlet:W22 14-t.p.i. (female) left-hand thread Outlet: Rc1/4 Weight: Approximately 2.2 kg

SUS304 SUS304 SUS304 (20 microns) SUS304 (20 microns) Electricity, approx. 80 VA Approx. 7 kg K9718RX Saturated steam, 100 to 300 kPa Approx. 7 kg K9718US
T06.EPS

Note: When wiring the power supply to the heater of the Type M1E external primary filter, use a heatproof cable equivalent to JIS C3323-KGB.

3. External Drain Separator

(1) Used when the sampling tube between the probe and the analyzing system tilts at 15 or less (2) When the SO2 concentration is in the range of 500 to 1000 ppm, two drain separators should be used Part number: K9351AA Material of parts in contact with gas: Vinyl chloride Weight: Approx. 3 kg Ambient temperature: -5 to 40C

7. Recorders
A recorder can be installed in the SG800 analyzing systems by specifying the option code /M. Use Yokogawas R10000 (maximum 6-point recording). Refer to the GS 04P01B01-01E general specifications for the details. Choose V-DC input for the input signal and 100 V AC for the power supply voltage to the recorder. When the output of the SG800 analyzing system is 4 to 20 mA DC, prepare a 250 ohms shunt resistance.

4. Sampling Tubes
4.1 Sampling tubes (SG8SAP-L ) Length: 50 m max. Material: Polytetrafluoroethylene (Teflon) Diameter: 10 mm O.D./8 mm I.D. Operating temperature: -5 to 200C 4.2 Thermal sampling tubes (SG8HSAP-L ) (1) Used in cold districts where drain in the sampling tube is likely to freeze (2) Used when the SO2 concentration in sample gas is 100 ppm or less. The thermal sampling tube comes with an Input Power Kit (for the power supply) and a Termination Kit (for tube-end processing), with which the tube should be assembled in the field. Length: 50 m max. Material: Polytetrafluoroethylene (Teflon) Sheath: PVC (93C max.) Tube diameter: 10 mm O.D./8 mm I.D. Thermal sampling tube: 33 mm O.D.

All Rights Reserved. Copyright 1999, Yokogawa Electric Corporation

GS 11G04G05-E 5th Edition Sep.30, 2005-00

<<Contents>> <<Index>>

7
Part number (*8) Quantity
SG800-D SG800-E SG800-F SG800-A SG800-C SG800-G SG800-B SG800-H SG800-J

Standard Accessories (supplied with the instrument at delivery time)

No. Name Remark

1 2 3
Maintenance parts

Filter paper for membrane filter Floropore filter for membrane filter Filter for gas conditioner O-ring for gas conditioner Fuse (spare for device SW) Fuse (spare for device SW) Fuse (spare for infrared analyzer) Fuse (spare for Zirconia oxygen analyzer)

K9350MD None K9350ME 5(*1) K9350MH K9350MF K9350VN K9350VP 1 1 2 2

1 pack None 1 1 2 2 2(*2) 2 2 1 2 1 (*3) (*4) 1 4 1 1 1

1 pack None 1 1 2 2 2(*2) 2 2 None None 1 (*3) (*4) 1 4 1 1 1

None 5(*1) 1 1 2 2 2(*2) 2 2 1 1 2(*9) 1 (*3) (*4) 1 4 1 1 1

25 papers per pack (*1) 10 pcs for option code "/SO1" Element G65 chloroprene 2A 3.2 A 2 A, (*2) 2 each per infrared analyzer 3 A, Order separately as required 2 A, Order separately as required (*5) Not available unless option code "/NO1" is specified for SG800-A (*6) Not available unless option code "/NO1" is specified for SG800-A (*9) Supplied when /SO1 specified Not supplied as standard accessory (*9) (*3) The number of measuring components plus one spare, for pressure regulator, Rc1/4, 6 mm O.D. (*4) The number of measuring components plus one spare, for pressure regulator Connection to reference gas cylinder, for 6 mm O.D. tubes M12 x 160 x 50 (One set for each SG800 analyzing system) Supplied one per with SG800 analyzing system each For refilling water of gas conditioner For correction of moisture interference
T07.EPS

4 5 6 7 8 9

K9350XH 2(*2) K9350XJ 2 2 1(*5) 2(*6) 2(*9) 1 (*3) (*4) 1 4 1 1 1

Fuse (spare for paramagnetic oxygen analyzer) K9350XH K9350LP K9350LS K9350XV K9350XK K9219LA K9219LB K9219BE K9350ZA (*7) K9219BG K9350XR

10 Catalyst for NO2/NO converter 11 Filter for NO2/NO converter 12 SO3 mist catcher 13 Puller tool for cooler 14 Coupling (for pressure regulator)
Accessories

15 Hose band (for pressure regulator) 16 Toalon-g tube 0.3 m 17 Anchor bolt for installation 18 Instruction manual 19 Water bottle 20 Water bubbler bottle

(*7) Instruction manual number is IM11G04G05-01E. (*8) Part numbers refer to each one piece. When separately ordering more than one of a part, specify the required quantity of the parts as well as the part number. (*9) Tokuchu handling when the part is ordered separately.

One-Year-Usage Spare Parts

No. Name Part number (*1) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Catalyst for NO2/NO converter Filter for NO2/NO converter Filter for gas conditioner O-ring for gas conditioner Membrane filter (Glass filter paper) Floropore filter for membrane filter O-ring for membrane filter O-ring for membrane filter Fuse (for device SW) Fuse (for device SW) Fixed throttle Diaphragm for pump Valve for pump SO3 mist catcher Spare parts set for 1 year Spare parts set for 1 year Spare parts set for 1 year Spare parts set for 1 year Spare parts set for 1 year (*2) K9350LP K9350LS K9350MH K9350MF K9350MD K9350ME K9350ML K9350MF K9350VN K9350VP K9350XB K9350GE K9350GF K9350XW K9350CR K9350CS K9350CT K9350CU K9350CV SG800-A ..../NO1 SG800-C 2 4 2 2 None 12 1 1 4 2 2 1 1 None 1 None None None None Quantity SG800-H SG800-J SG800-B SG800-G 2 4 2 2 1 pack None 1 1 4 2 2 1 1 None None 1 None None None SG800-A without "/NO1" None None 2 2 None 12 1 1 4 2 2 1 1 None None None 1 None None SG800-D SG800-E SG800-F None None 2 2 1 pack None 1 1 4 2 2 1 1 None None None None 1 None SG800-A SG800-H SG800-C SG800-J with /SO1 2 4 2 2 None 12 1 1 4 2 2 1 1 1 None None None None 1 One-year-Usage Spare Parts Set Spare parts set Spare parts set Spare parts set Spare parts set Spare parts set
T08.EPS

Remark

Element G65 chloroprene 25 papers per pack

G65 chloroprene P49 chloroprene 2A 3.2A 49 kPa (0.5k), 0.5L

(*1) Part numbers refer to each one piece. When separately ordering more than one of a part, specify the required quantity of the parts as well as the part number. (*2) Use K9350ML when CO gas concentration is 2500 ppm or higher. Note: Standard accessories and one-year-use spare parts are subjected to change according to the specifications.

Recommended Spare Parts

NO. Name Part number (*1) Quantity per replacement 1 2 3 4 5 6 Filter element for Type F filtering probe Filter element for Type M1E filtering probe Filter element for Type M2E filtering probe O-ring for Type M2E filtering probe Filter element for Type M1E external primary filter Filter element for Type MS external primary filter K9718RS K9718RX K9718VF Y9144XB K9718RX K9718US pack 1 1 1 2 1 1 Recommended quantity 2 2 2 8 2 2

(*1) Part numbers refer to each one piece. When separately ordering more than one of a part, specify the required quantity of the parts as well as the part number. Note: Order more spare parts at parts replacement time, to maintain the recommended quantity of spare parts.

T09.EPS

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GS 11G04G05-E 5th Edition Nov.30, 2005-00

<<Contents>> <<Index>>

MODEL SPECIFICATIONS
1. Stack Gas Analyzing System
Model SG800 Measurable components -A -B -C -D -E -F -G -H -J Suffix Code Option Code SO2 -(O2) NOX -(O2) NOX -SO2-(O2) CO-(O2) CO2 -(O2) CO-CO2 -(O2) NOX -CO-(O2) (*6) NOX -SO2 -CO-(O2) NOX -SO2 -CO-CO2-(O2) Required, zirconia type External O2 signal input: 0-1 V External O2 signal input: 1-5 V External O2 signal input: 4-20 mA None 0-50 ppm (measuring only single component) (*4) 0-100 ppm (*4) 0-200 ppm 0-250 ppm 0-300 ppm 0-500 ppm 0-1000 ppm 0-2000 ppm 0-5000 ppm 0-1 % 0-2 % 0-5 % 0-10 % 0-20 % x2 x2.5 x4 x5 x8 x10 x20 None B C D T E F G H J K L M P N 1 2 3 4 5 6 7 N B C D T E F G H J K L M P N 1 2 3 4 5 6 7 N 0-100 ppm (*6) 0-200 ppm 0-250 ppm 0-300 ppm 0-500 ppm 0-1000 ppm 0-2000 ppm 0-5000 ppm 0-1 % 0-2 % 0-5 % 0-10 % 0-20 % None x2 x2.5 x4 x5 x8 x10 x20 None 0-100 ppm 0-200 ppm 0-250 ppm 0-300 ppm 0-500 ppm 0-1000 ppm 0-2000 ppm 0-5000 ppm 0-1 % 0-2 % 0-5 % 0-10 % 0-20 % None x2 x2.5 x4 x5 x8 x10 x20 None T10.EPS Description SG800 stack gas analyzing system

-1 -3 -4 analyzer -5 -N A Primary range of B C component 1 D T (*1) E F G H J K L M P Oxygen Secondary range of component 2 (*1) 1 2 3 4 5 6 7 N

Primary range of component 2 (*1)

Secondary range of component 2 (*1)

Primary range of component 3 (*1)

Secondary range of component 3 (*1)

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<<Contents>> <<Index>>
Model SG800 - B C D T E F G H J K L M P N 1 2 3 4 5 6 7 N -5 -6 -7 -8 -A -B -3 -4 -1 -2 4 1 1 2 E Suffix Code Option Code 0-100 ppm 0-200 ppm 0-250 ppm 0-300 ppm 0-500 ppm 0-1000 ppm 0-2000 ppm 0-5000 ppm 0-1 % 0-2 % 0-5 % 0-10 % 0-20 % None x2 x2.5 x4 x5 x8 x10 x20 None 100 V AC, 50Hz 100 V AC, 60Hz 115 V AC, 50Hz 115 V AC, 60Hz 110 V AC, 50Hz 110 V AC, 60Hz 220 V AC, 50Hz 220 V AC, 60Hz 240 V AC, 50Hz 240 V AC, 60Hz 4-20 mA 0-1 V DC For indoor installation For outdoor installation English Non-isolated output: Specify the number of outputs in by selecting the number and type from the table 1 Specify the total number (0-12) of outputs of moving average or O2 -based value in non-isolated output Isolated output: Specify the number of outputs in by selecting the number and type from the table 2 Specify the total number (0-12) of outputs of moving average or O2 -based value in isolated output Concentration alarm for component 1 (High alarm) Concentration alarm for component 2 (High alarm) Concentration alarm for component 3 (High alarm) Concentration alarm for component 4 (High alarm) O2 concentration alarm (High alarm) Remote range switching and identification for componenth, h: 1 to 5, 5: O2 analyzer (*5) Built-in recorder 50 m max.: must be specified when using thermal sampling tube -15 to +40 C -10 to +40 C Use instrument air for zero gas Use atmospheric air for zero gas Specify tag number (attached) Specify tag number (attached) Specify description (screwed) Specify description (screwed) Enclosure-type base Specify when the SO2 concentration is 500 ppm or more: Permapure dryer (requiring instrument air) + two-tiered filters + SO3 mist catcher Specify when measuring only SO2 in flue gas at sludge incinerator, required to reduce NOx interference error. T11.EPS Description SG800 stack gas analyzing system

Primary range of component 4 (*1)

Secondary range of component 4 (*1)

Power supply

Output signal Panel construction Panel language No. of outputs (*2)

/ -NX / -NY / -AX / -AY Concentration high alarm contact /F1 output /F2 /F3 /F4 /F5 Remote range switching /J Built-in recorder (*3) /M Heat-insulated external tube /S Cold-district version /T1 /T2 Instrument air /Q Atmospheric air /R Tag plate: Acryl /U1 SUS /U2 Name plate: Acryl /V1 SUS /V2 Channel base /W High SO2 concentration specification /SO1 NO2/NO converter /NO1

*1 For details of the measuring range, refer to Table 4, Measuring Ranges of Single-Component Analyzing System, on page 12, and Tables 5, 6 and 7, Combinations of Components and Measuring Ranges on the Dual-Component Analyzing system, on page 12. The description under the suffix code of measurable components corresponds to components 1, 2, 3 and 4 in order. For instance, SG800-C: NOx-SO2-(O2) refers to NOx as component 1 and SO2 as component 2. *2 Choose isolated outputs for external outputs, and non-isolated outputs for recorder outputs. Components (/ -NX) to be logged on the recorder must be specified at order time. Option codes / -NX and / -AX cannot both be chosen for the same component choose either one. If you dont specify output option codes for components, the default is external output. (If you require both recorder and external outputs for any component, fill out a Tokuchu (special order) request. *3 Use Yokogawas R10000 recorder (maximum 6-point recording) for the built-in recorder. For details of the R10000, refer to GS 04P01B01-01E. To use recorders other than the R10000, contact Yokogawa to confirm the specifications including mounting dimensions. *4 Measuring ranges of 0 to 100 ppm or less for SO2 measurement are handled as Tokuchu special orders. *5 Refer to the table below for remote range switching and identification. *6 Ranges of less than 250 ppm for CO analyzer in NOx-CO analyzer are handled as Tokuchu. (The NOx converter and NOx analyzer are physically located after the CO analyzer.) Note: The gas-sampling probe with automatic blowback is handled as Tokuchu.
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Optional specifications

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10

Output Table
Table 1 Option Code No. of Outputs: /01-NX /02-NX /03-NX /04-NX /05-NX /06-NX /07-NX /08-NX /09-NX /10-NX /11-NX /12-NX 1 Non-Isolated Output 2 Non-Isolated Outputs 3 Non-Isolated Outputs 4 Non-Isolated Outputs 5 Non-Isolated Outputs 6 Non-Isolated Outputs 7 Non-Isolated Outputs 8 Non-Isolated Outputs 9 Non-Isolated Outputs 10 Non-Isolated Outputs 11 Non-Isolated Outputs 12 Non-Isolated Outputs Table 2 Option Code No. of Outputs: /01-AX /02-AX /03-AX /04-AX /05-AX /06-AX /07-AX /08-AX /09-AX /10-AX /11-AX /12-AX 1 2 3 4 5 6 7 8 9 10 11 12 Isolated Output Isolated Outputs Isolated Outputs Isolated Outputs Isolated Outputs Isolated Outputs Isolated Outputs Isolated Outputs Isolated Outputs Isolated Outputs Isolated Outputs Isolated Outputs Remote Range Switching and Identification Option Code /J1 /J2 /J3 /J4 /J5 Specification Contact output for remote range switching and range identification for component 1 Contact output for remote range switching and range identification for component 2 Contact output for remote range switching and range identification for component 3 Contact output for remote range switching and range identification for component 4 Contact output for remote range switching and range identification for O2 analyzer

Example of How to Specify Output Points The figure below illustrates an SG800 with several types of external outputs: three components, SO2, NOx, and CO are being measured simultaneously. The O2 meter is internal. We will specify an isolating converter, and output O2 equivalents for SO2 and NOx measurements, O2 instantaneous value output, and one-hour moving average for CO. We specify the total number of isolated outputs in / - AX (here 04), and the number of these that are converted to O2 equivalents or moving averages in / - AY (here 03). The output type codes are obtained from table 3.

: No connection to output Analyzer Unit No. 1 Output (Non-isolating)

1st Component NOx instantaneous values NOx moving average NOx O2-based value O2 instantaneous values SO2 instantaneous values SO2 moving average SO2 O2-based value

: Isolating output converter Output type -AX 2 / -AY 1

A2 E1

2nd Component

B2

Analyzer Unit No. 2 Output (Non-isolating) 3rd Component CO instantaneous values CO moving average CO O2 equivalent O2 instantaneous values None Total no. of isolated Outputs: Here /04-AX - NY in place of Total no. of moving average outputs or outputs converted to O2-based value Here /03-AY CO C1 C2 C3 C4 C5 C6 CO2 D1 None None None None None O2 E1 None None None None None Enter output type codes from Table 3.

C3

4th Component

Note: For non-isolated outputs, use / - NX and / / - AX and / - AY above. Table 3 Instantaneous values Converted to O2-based instantaneous values O2-based one-hour moving average (*1) O2-based four-hour moving average (*1) One-hour moving average (*1) Four-hour moving average (*1)

NOx A1 A2 A3 A4 A5 A6

SO2 B1 B2 B3 B4 B5 B6

Select only one

(*1) For each IR analyzer, the following conditions apply to moving average output: You can specify either one-hour or four-hour moving average, but not both. If you specify four-hour moving average, it can apply to only one component. E.g. for SG800-G; NOx - CO - (O2 ) four-hour moving average could be applied to only one component the CO component, for example. One-hour moving average can apply to multiple components. E.g. for SG800-C; NOx - SO2 - (O2 ) one-hour moving average could be applied to both NOx and SO2 , for example. However, in the cases below, two IR analyzers are used, so the above conditions can be applied independently to each. A SG800-H; NOx - SO2 - CO - (O2 ) analyzer consists of two IR analyzers: NOx - SO2 - (O2 ) and CO - (O2 ). A SG800-J; NOx - SO2 - CO - CO2 - (O2 ) analyzer consists of two IR analyzers: NOx - SO2 (O2 ) and CO - CO2 - (O2 ). You can't specify both moving averages and O2-based moving averages.
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11

Table 4. Measuring Range of Single-Component Analyzer

Remarks: Std. : Standard (secondary) measuring range. Where a number is shown, this is the value of the secondary range Non-std. : Non-standard measuring range: Tokuchu (Consult with Yokogawa, submit the Inquiry Form on pages 23 to 26) - : Outside of manufacturing capability
Primary Range Secondary range NOx None X2 X2.5 X4 X5 X8 X10 X20 SO2 None X2 X2.5 X4 X5 X8 X10 X20 CO None X2 X2.5 X4 X5 X8 X10 X20 CO2 None X2 X2.5 X4 X5 X8 X10 X20 50ppm Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. 100ppm Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. 200ppm Std. Std. Std. Std. Std. Std. Non-std. Std. Std. Std. Std. Std. Non-std. Non-std. Std. Std. Std. Std. Std. Std. Std. 250ppm Std. Std. Std. Std. Non-std. Std. Std. Std. Non-std. Non-std. Std. Std. Std. Std. Std. 300ppm Std. Std.500ppm Std.1000ppm Std.2000ppm Non-std. Std. Std.500ppm Std.1000ppm Non-std. Non-std. Std. Std. Std. Std. Std. Std. Std. Std. 500ppm 1000ppm 2000ppm 5000ppm Std. Std. Std. Non-std. Std. Std. Non-std. Non-std. Std. Std. Std. Std. Std. Std. Std. Non-std. Std. Non-std. Std. Std. Std. Std. Std. Std. Non-std. Non-std. Non-std. Std. Std. Std. Std. Non-std. Std. Std. Std. Non-std. 1% Std. Std. Non-std. Std. Std. Std. 2% Std. Non-std. Std. Std. Std. Std. 5% Std. Std. Std. 10% Std. Std. 20% Std. 50% 100% T12_01.EPS

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<<Contents>> <<Index>>
Combinations of Components and Measuring Ranges on the Dual-Component Analyzing system Consult with Yokogawa whether combinations not listed below are available as non-standard. Combinations of measuring ranges of standard dual-component analyzing system

12

1. Measuring ranges on Tables 5, 6 and 7 indicate the minimum ranges respectively with the exception of CO2 range on Table 6, which indicates the maximum range. 2. For three- and four-component analyzing systems: (1) For instance, with the SG800-H: NOx-SO2-CO-(O2), first confirm the combination of the NOx-SO2 on Table 5. Next select the secondary ranges for NOx and SO2 respectively from Table 3. Lastly select the primary and secondary ranges for CO directly from Table 4. (2) For instance, with the SG800-J: NOx-SO2-CO-CO2-(O2), first confirm the combinations of the NOx-SO2 on Table 5 and of CO-CO2 on Table 6. Next select the secondary ranges for four components respectively from Table 4. Table 5. NOx-SO2 Analyzer (Primary: NOx, Secondary: SO2)
SO2 Range ppm 100 200 250 NOx 300 Range 400 ppm 500 800 1000 2000 5000 100 200 250 500 1000 2000 5000 Std. Std. Std. Std. Std. Non-std. Std. Std. Std. Std. Std. Non-std. Std. Std. Std. Std. Std. Non-std. Std. Std. Std. Std. Std. Non-std. Std. Std. Std. Std. Std. Non-std. Std. Std. Std. Std. Std. Non-std. Non-std. Std. Std. Std. Std. Std. Non-std. Non-std. Std. Std. Std. Std. Std. Non-std. Non-std. Non-std. Non-std.Non-std. Non-std.Non-std. Non-std. Non-std. Non-std.Non-std. Non-std. Non-std.
T12_02.EPS

Table 6. CO-CO2 Analyzer (Primary: CO, Secondary: CO2)

CO2 Range ppm 100 200 250 CO Range 500 ppm 1000 2000 5000 1% 2000 5000 1% - Std. - Std. - Std. - Std. - Std. 2% 5% 10% - Std. - Std. - Std. - Std. Std. - Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. 20% 50% Std. Std. Std. Std. Std. Std. Std. Std. T12_03.EPS

Table 7. NOx-CO Analyzer (Primary: NOx, Secondary: CO)

CO Range ppm 100 200 NOx 250 Range 500 ppm 1000 2000 5000 200 250 500 1000 2000 Non-std. Std. Std. Std. Non-std. Std. Std. Std. Non-std. Std. Std. Std. Non-std. Std. Std. Std. Non-std. Std. Std. Std. Non-std. Std. Std. Std. Non-std. Std. Std. Std. 5000 Std. Std. Std. Std. Std. Std. Std.

T12_04.EPS

Remarks: Std. : Standard measuring range Non-std. : Non-standard measuring range: Tokuchu (Consult with Yokogawa submitting the inquiry form on pages 23 to 26) - : Outside of manufacturing capability

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13

2. Filters and Probes

Name Type F filtering probe Type M1E filtering probe Type M2E filtering probe Type M2 probe Type M3 probe Type M1E external primary filter Type MS external primary filter Part Number K9718VC K9219ED K9718VE K9718PD K9718QA K9718TA K9718UA Temperature of Sample Gas 150 to 400 C 150 to 700 C (*1) 150 to 700 C (*1) 800 C max. 800 to 1400 C Supply voltage: 100 to 115 V, approx. 80 VA Steam pressure: 100 to 300 kPa Supply voltage: 100 to 115 V, approx. 80 Utility Configuration Probe integrated with filter Probe integrated with filter Supply voltage: 100 to 115 V, approx. 130 VA Probe integrated with filter Probe Probe Filter Filter
T13.EPS

(*1) For applications where ambient temperature is 150C or less, there are restrictions on sampling system installation, see p. 21 to 22.

3. External Drain Separator

Part Number K9351AA
T14.EPS

Description

4. Sampling Tubes
4.1 Sampling tube
Model SG8SAP Length -L Suffix Code Description 10 mm O.D./8 mm I.D. Teflon tube Length in meters, 50 m max.
T15.EPS

4.2 Thermal sampling tube

Model SG8HSAP Length -L Suffix Code Description 10 mm O.D./8 mm I.D. heat insulating Teflon tube (with termination kit) Length in meters, 50 m max.
T16.EPS

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14

5. Reference Gas Cylinders

Export of such high pressure filled gas cylinders to most countries is prohibited or restricted. 5.1 Reference gas cylinder for NO: NO + N2
Range 0 to 50 ppm 0 to 100 ppm 0 to 200 ppm 0 to 250 ppm 0 to 300 ppm 0 to 500 ppm 0 to 0.1% 0 to 0.2% NO Concentration 45 to 50 ppm 90 to 100 ppm 180 to 200 ppm 225 to 250 ppm 270 to 300 ppm 450 to 500 ppm 0.09 to 0.1% 0.18 to 0.2% Part Number (3.4L) K9354DA K9354DB K9354DC K9354DD K9354DH K9354DE K9354DF K9354DG Part Number of Pressure Reducing Valve L9850BA L9850BA L9850BA L9850BA L9850BA L9850BA L9850BA L9850BA
T17.EPS

5.2 Reference gas cylinder for SO2: SO2 + N2

Range 0 to 50 ppm 0 to 100 ppm 0 to 200 ppm 0 to 250 ppm 0 to 300 ppm 0 to 500 ppm 0 to 0.1% 0 to 0.2% SO2 Concentration 45 to 50 ppm 90 to 100 ppm 180 to 200 ppm 225 to 250 ppm 270 to 300 ppm 450 to 500 ppm 0.09 to 0.1% 0.18 to 0.2% Part Number (3.4L) K9354HA K9354HB K9354HC K9354HD K9354HN K9354HE K9354HF K9354HG Part Number of Pressure Reducing Valve L9850BA L9850BA L9850BA L9850BA L9850BA L9850BA L9850BA L9850BA
T18.EPS

5.3 Reference gas cylinder for CO: CO + N2

Range 0 to 50 ppm 0 to 100 ppm 0 to 200 ppm 0 to 250 ppm 0 to 300 ppm 0 to 500 ppm 0 to 0.1% 0 to 0.2% 0 to 0.5% 0 to 1% 0 to 2% CO Concentration 45 to 50 ppm 90 to 100 ppm 180 to 200 ppm 225 to 250 ppm 270 to 300 ppm 450 to 500 ppm 0.09 to 0.1% 0.18 to 0.2% 0.45 to 0.5% 0.9 to 1% 1.8 to 2% Part Number (3.4L) K9134UA K9134UB K9134UC K9354YB K9354NA K9134UD K9134UE K9134UF K9134UG K9134UH K9134UJ Part Number of Pressure Reducing Valve L9850BA L9850BA L9850BA L9850BA L9850BA L9850BA L9850BA L9850BA L9850BA L9850BA L9850BA
T19.EPS

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<<Contents>> <<Index>>
5.4 Reference gas cylinder for CO2: CO2 + N2
Range 0 to 1% 0 to 2% 0 to 5% 0 to 10% 0 to 20% CO2 Concentration 0.9 to 1% 1.8 to 2% 4.5 to 5% 9 to 10% 18 to 20% Part Number (3.4L) K9134WH K9134WJ K9134WK K9134WL K9134WM Part Number of Pressure Reducing Valve L9850BA L9850BA L9850BA L9850BA L9850BA
T20.EPS

15

5.5 Reference gas cylinder for O2: O2 + N2 Dry air cylinders are used as zero gas for NO, SO2, CO and CO2 analyzers.
O2 Concentration 9 to 10% 20 to 21.5% Part Number (3.4L) K9354ZF K9354ZG Part Number of Pressure Reducing Valve L9850BA L9850BA
T22.EPS

Range 0 to 10% 0 to 25%

5.6 Zero gas cylinder for O2: O2 + N2 Used only with the system using a zirconia oxygen analyzer
N2 Concentration 0.95 to 1.0% Part Number (3.4L) G7001ZC Part Number of Pressure Reducing Valve L9850BA
T24.EPS

6. Pressure Reducing Valve for Gas Cylinder

Application Part Number L9850BB Span gas cylinder L9850BA Description For high-concentration cylinders, containing more than 5% of combustible gases, used for CO analyzers and others For low-concentration cylinders, containing less than 5% of combustible gases, used for CO analyzers and others, and for non-combustible gas cylinders non-combustible gas cylinders For any non-combustible gas cylinder
T25.EPS

Zero gas cylinder

L9850BA

7. Recorders
A recorder can be installed in the SG800 analyzing system by specifying the option code /M. Use Yokogawas R10000 recorder (maximum 6-point recording) for the built-in recorder. For details of the R10000, refer to GS 04P01B01-01E. To use recorders other than the R10000, contact Yokogawa to confirm the specifications including mounting dimensions. Any signal connected to the recorder cannot also be used as external output. If an external output is required in addition, contact Yokogawa, request Tokuchu. Choose V-DC input as the input signal and 100 V AC as the power supply voltage to the recorder. When the output of the SG800 analyzing system is 4 to 20 mA DC, prepare a 250 ohms shunt resistance.

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16

EXTERNAL DIMENSIONS
1. SG800 Stack Gas Analyzing System
(Outdoor installation) 1000 815 Anchoring plan, door swing (*1)

Unit: mm

120

30

70

620 Rc3/8 feedthrough coupling for Sample gas inlet Rear

760

Wiring opening 60x120 Rectangular hole

1400

Instrument air inlet Rc1/4 (*4)

790

Drain/Gas outlet Rc1/2

1800

Front

Maintenance space (*1) 900

100

60 50

100

Rear

760 800

800 4- 15 holes for anchor bolts

(Indoor installation)

760

30

Rc3/8 feedthrough coupling for Sample gas inlet

70

Front

Maintenance space (*3)

900

1400

32

200 100

60 50

760 800

620 800 4- 15 holes for anchor bolts

(*1) The installation and maintenance spaces and the positions of anchor bolts are the same for the outdoor and indoor installations. (*2) The analyzing system for both outdoor and indoor installations weighs 400 kg approximately. (*3) With the view from the front, sample gas inlet and drain/gas outlet are located on the left-hand side of the analyzing system. Space for piping work is required. Refer to TI11G04G05-01E installation manual for details. (*4) Instrument air inlet is provided when option code "/Q"(instrument air for zero gas) or option code "/SO1"(high SO2 concentration specification) is specified.
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100

35

Instrument air inlet Rc1/4 (*4)

790

Drain/Gas outlet Rc1/2

1610 1740

Anchor bolt (*1) (4-M12 x 160 x 50)

900
F03.EPS

GS 11G04G05-E 5th Edition Sep.30, 2005-00

800

850

800

900

620

Maintenance space (*3)

70

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17
Terminal Code C1 C2 C3 C4 C5 C6 C12 C13 C21 C22 C31 C32 D11 D12 D15 D16 D23 D24 D31 D32 D41 D42 E1 E2 E3 E4 E5 E6 E7 E8 E12 E13 E21 E22 E31 E32 F1 F2
F3_2.EPS

Connection Diagram
Terminal Code L1 L2 G H1 H2 J1 J2 A1 A2 A3 A4 A5 A6 A7 A8 A12 A13 A21 A22 A31 A32 B1 B2 B3 B4 B5 B6 B7 B8 B12 B13 B21 B22 B31 B32 + + + + Common NO NO + + + + + Common NO NO + Output signal of instantaneous value (NOx) Output signal of moving average (NOx) Output signal of O2-based instantaneous value (NOx) Output signal of O2-based moving average (NOx) Contact output of high-limit alarm (NOx) Contact output of range identification (NOx) Contact input of remote range switching (NOx) Output signal of instantaneous value (SO2) Output signal of moving average (SO2) Output signal of O2-based instantaneous value (SO2) Output signal of O2-based moving average (SO2) Contact output of high-limit alarm (SO2) Contact output of range identification (SO2) Contact input of remote range switching (SO2) Wiring Power supply to analyzing system *1 Grounding of analyzing system (100 ohm maximum) *1 Power supply to thermal sampling tube Power supply to thermal probe/filter

Wiring + + + Common NO NO + NO NO NO + + + + + + Common NO NO + + + Common NO NO + + Output signal of instantaneous value (Output of O2 concentration of NOx and SO2 analyzing systems) Output signal of instantaneous value (Output of O2 concentration of CO and CO2 analyzing systems) Output signal of instantaneous value (Output of O2 concentration of NOx and CO analyzing systems) Contact output of high-limit alarm (instantaneous O2 value) Contact output of range identification (instantaneous O2 value) Contact input of remote range switching (O2 analyzer) Contact output of failure *1 Contact output of in-maintenance/in-calibration *1 Contact output of power shut-down *1 Contact input of automatic calibration start command Contact input of moving average reset Output signal of instantaneous value (CO) Output signal of moving average (CO) Contact signal of O2-based instantaneous value (CO) Contact signal of O2-based moving average (CO) Contact output of high-limit alarm (CO) Contact output of range identification (CO) Contact input of remote range switching (CO) Output signal of instantaneous value (CO2) Contact signal of O2-based moving average (CO2) Contact output of high-limit alarm (CO2) Contact output of range identification (CO2) Contact input of remote range switching (CO2) Signal input of external O2 analyzer
F3_3.EPS

*1

Note: The order of terminals is not fixed. NO : Normally open, NC : Normally close *1: Terminals with mark *1 are equipped as a standard. Terminals without mark *1 are connected only when specified. For the details refer to the SG800 installation manual, TI 11G04G05-01E.

F3 F4 F12 F13 F21 F22 F31 F32 K1 K2

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18
Type M3 probe (K9718QA) Unit: mm

2. Filtering Probes
Type F filtering probe (K9718VC)

27.2

F08.EPS

F04.EPS

3. External Drain Separator (K9351AA)

Type M1E filtering probe (K9219ED)

JIS 5K-80-FF flange F05.EPS

Type M2E filtering probe (K9718VE)

1000
48

392

4-M16 bolt

120

27.2

212

F07.EPS

Probe SUS304 20A Band heater

Flange JIS 5K-80-RF

Connection for heater power supply (Use heatproof cable) 17 grommet

Sample gas tube inlet 10 grommet Filter element 5 microns SUS filter (concertina)

4. External Primary Filters

Type M1E external primary filter (K9718TA)

F11.EPS

Type M2 probe (K9718PD)

Approx.810

70 Four 10 holes 70

Mounting hole detail

F09.EPS

F06.EPS

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<<Contents>> <<Index>>
Type MS external primary filter (K9718UA)
Sample inlet Steam line connection port (inlet) Rc 1/2 (PT 1/2 female thread)

19
Unit: mm

Sample inlet 40 53

Sample tubing connection port (outlet) Coupling for 10 8 tube 80

40

310 360 450

10

M8 thread

86 Steam outlet Rc 1/2 Mounting saddles (two)

F10.EPS

5. Reference gas cylinder

3.4 capacity

7. Pressure Reducing Valve for Gas Cylinder (L9850BA, L9850BB)

Secondary pressure gauge Primary pressure gauge

Approx. 485

Approx. 325

Rc1/4 Outlet

Approx. 53

Approx. 85
W22 14-t.p.i.(female) Inlet Safety valve G1/4

Approx. 138

Pressure control valve

140
F14.EPS

Approx. 49

6. Thermal Sampling Tube (SG8HSAP-L

Approx. 143

*L9850BA : Right hand thread L9850BB : Left hand thread

Approx. 152

Regulator.EPS

Termination kit

Thermal tube

Input power kit

Approx. Length of thermal tube (A) Weight (kg) = 2.7 + x 0.7

Approx.

: length A in meter

F12.EPS

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Approx. 37

Flow control valve

Approx. 120

V-notch only for left-hand thread

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20

Typical System Configuration

The stack gas analyzing system consists of the analyzing system and the sampling system for drawing sample gas properly from stack. The following illustrate three typical system configurations: a standard system, a system with thermal sampling tube and a system with external primary filter.

Standard system (Filtering probe + (external drain separator) + analyzing system)

This system is used under the condition where the temperature at a sampling point is higher than the acid dew point (approx. 150C) and less than 700C. When the system is used in the condition where the temperature at a sampling point is lower than the acid dew point (150C), the mounting point of the probe should be insulated and heated to prevent condensation from forming on the probe. The sampling system consists of the filtering probe, the standard sampling tube and the external drain separator. Any of Type F, Type M1E (electric heating) or Type M2E (electric heating) filtering probes should be used. For the selection of filtering probes refer to Table 1 on page 23. An external drain separator may be required, depending on the sample conditions.
An external drain separator is additionally required if any of the following conditions is applicable. * Due to the short distance between probe and analyzing system, length of the tube is not sufficient for cooling sample gas. * Tubing between probe and analyzing system is long; drain may form in the tube, and some components of sample gas may dissolve in drain, causing errors. * Not sufficient tilt (more than 15 .) of the sampling tube is given due to the positions of the probe and the analyzing system. * Tubing is saggy, so this may cause drain to form in the tube. * When the SO2 range is 500 to 1000 ppm, two external drain separators must be used to minimize the dissolution loss of SO2 in drain.
Sampling tube ( 10/ Type M1E filtering probe Temperature at sampling point: 150 to 700 C 10 to 15 8)

Type F filtering probe Temperature at sampling point: 150 to 400 C

10 to 15 Tilt the probe to prevent the back flow of the drain toward the probe head.

Tube should be positioned as near to vertical as possible Approx. 1 m minimum

Power supply to heater

Minimum tilt of 15 Exhaust

Type M2E filtering probe Temperature at sampling point: 150 to 700 C 0 to 90

External drain separator

Drain Power supply to heater

Analyzing system
F15.EPS

* Examples of installation of the probe where the temperature at a sampling point is lower than the acid dew point (150 C) For Type M2E filtering probe For Type M1E filtering probe

(*1) Should be insulated and heated up to the temperature higher than the dew point (150 C) Stack Stack 0 to 15

(*1) Should be insulated and heated up to the temperature higher than the dew point (150 C)

(*1) Should be insulated and heated by a steam or electric heater (prepared by customers) to prevent condensation from forming on the probe.
F15_01.EPS

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21

System with thermal sampling tube (Filtering probe + thermal sampling tube + analyzing system)
When the ambient temperature is under 0C where drain may freeze, the sampling tube should be heated to prevent condensation and freezing. If the SO2 concentration is normally below 100 ppm, the thermal sampling tube should be used to prevent the formation of drain that might cause dissolution loss of sample gas. The sampling system consists of the thermal filtering probe and the thermal sampling tube. Either of Type M1E or Type M2E filtering probe should be used. If the system is installed where the temperature at a sampling point is under the acid dew point (approx. 150C), the mounting point of the probe should be insulated and heated. This system cannot be used in combination with the external primary filter.

Type M2E filtering probe Temperature at sampling point: 150 to 700 C

Tube should be positioned as near to vertical as possible Heater wire to filtering probe Minimum tilt of 15

Type M2E filtering probe Range of mounting tilt 0 to 90 0 to 90 Thermal sampling tube Allow a length of approx. 2 m for cooling

Power supply to heater

Heater wire to thermal sampling tube Exhaust

Type M1E filtering probe Temperature at sampling point: 150 to 700 C 10 to 15

Power supply to heater

Drain

Analyzing system
F16.EPS

* Examples of installation of the probe where the temperature at a sampling point is lower than the acid dew point (150 C) For Type M2E filtering probe *2 (*1) Should be heated and insulated to a temperature higher than Stack the dew point (150 C) Stack 0 to 15 *2 (*1) Should be heated and insulated to a temperature higher than the dew point (150 C) *2 For Type M1E filtering probe

(*1) Should be heated and insulated by a steam or electric heater (provided by customer) to prevent condensation from forming on the probe. (*2) Tubing between the probe and the thermal sampling tube should be insulated by a replaceable insulating material (provided and installed by customer).
F16_01.EPS

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System with external primary filter (Open-type probe + external drain separator + external primary filter + analyzing system)
This system is applied to where the maintainable filtering probe cannot be installed due to the installation site or the high temperature of sample gas. The system requires the external primary filter to eliminate dust coming through the open-type probe. Drain forming in the tube is eliminated by the external drain separator. The sampling system consists of the opentype probe, the standard sampling tube, the external drain separator and the external primary filter. Either of Type M2 (150 to 800C) or Type M3 (800 to 1400C) open-type probe should be used. Either of Type M1E (electric heating) or Type MS (steam heating) external primary filter should be used.

Type M2 probe Temperature at sampling point: 800 C max. 10 to 15

Tube should be positioned as near to vertical as possible. Type M3 probe Temperature at sampling point: 1400 C max. Insulating material

Sampling tube (

10/

8) External primary filter Steam or electric heating

Minimum tilt of 15

Stack Exhaust The Type M3 probe should be mounted vertically. When drain may form on the flange or in the sampling tube, causing the back flow of sample gas into the probe, the mounting point of the probe should be insulated.

Allow a length of approx. 2 m for cooling

External drain separator

Drain

Analyzing system
F17.EPS

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23
SG800 Stack Gas Analyzing Systems Inquiry Form

Thank you for your inquiry about our SG800 Series of Stack Gas Analyzing Systems. Please make inquiries by placing checkmarks in the appropriate boxes and filling in the blanks. (The items with check mark and descriptions previously filled on the underlines are fixed requirements.) 1. General Information Company: Delivery destination: Responsible person: Section: Plant name: Measurement location: Purpose: Indication reading, Recording, Telemeter transmission, Requested delivery date (day/month/year): 2. Specification Requirements 2.1 Measuring objects: 2.2 Measurement method: Non-dispersive infrared absorption method O2 detector, Required ( zirconia method ) Not required

(Phone No. Alarm, Control, Other,

2.3 Conditions of measuring gases (1) Component: NOx, SO2, CO, CO2, O2, Others (2) Temperature: 150 to 400C, 400 to 700C, 700 to 1400C , Others C (3) Pressure: MPa, -2.5 to 1 kPa (4) Moisture: % (20% or less moisture is required. Dew point and normal temperature at inlet of analyzing system) (5) Dust: mg/Nm3 (500 mg/Nm3 or less is required) (6) Corrosive components: (except for SO2) (The range should be within 0 to 1000 ppm) (7) SO2 range: 2.4 Measuring range (1) NOx (2) SO2 (3) CO (4) CO2 (5) O2 ppm ppm ppm ppm vol% % % % %

3. Selection of Filtering Probe or Probe plus External Primary Filter 3.1 Filtering probe (Used in normal applications): (1) Three types of filtering probe are available: Type F, Type M1E and Type M2E. Refer to Table 1 for the selection. Type F filtering probe (K9718VC) quantity Type M1E filtering probe (K9219ED) quantity Type M2E filtering probe (K9718VF) quantity 3.2 Probe plus external primary filter Refer to Tables 1 and 2 for selecting the probe and external primary filter. (1) Probe: Type M2 probe (K9718PD) quantity Used where the temperature of the sample gas is in the range of 150 to 800C Type M3 probe (K9718QA) quantity Used where the temperature of the sample gas is in the range of 800 to 1400C. (2) External primary filter: Type M1E external primary filter (K9718TA) quantity Type MS external primary filter (K9718UA) quantity
Table 1 Selection of Filtering Probe
Gas condition Filtering probe (1) Type F (K9718VC) (2)Type M1E (K9219ED) (3) Type M2E (K9718VE) Moisture greater 0.1 or less 0.5 or less 20% or less than 20% Std. Std. Std. Std. Std. Std. Std. TOKUCHU TOKUCHU TOKUCHU Dust g/Nm 3 Temperature below 150 C Non-std. Non-std. 150 to 400 C Std. Std. Std. 400 to 700 C Std. Std. SO2 concentration ppm *1 100 ppm or less 100 to 1000 ppm Std. Std. Std. Std.
Table1.eps

Std. : Applicable, Non-std : Applicable with conditions (See pages 20 and 21 for the details), - : Not applicable *1: Normal SO2 concentration; the median of the measuring range should be taken as reference.

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Table 2 Selection of Probe and External Primary Filter

Gas condition Filtering probe (1) Type M2 (K9718PD) (2) Type M1E (K9718QA) External primary filter *2 (1) Type M1E (K9718TA) Electric heater (2) Type MS (K9718UA) Steam heater Dust g/Nm 3 Moisture greater than 20% TOKUCHU TOKUCHU Temperature 150 to 800 C Std. -. 800 to 1400 C Std. SO2 concentration ppm *1 100 ppm or less 100 to 1000 ppm Std. Std. Std. Std.

0.1 or less 0.5 or less 20% or less Std. Std. Std. Std. Std. Std. Std. Std.

Std. : Applicable, - : Not applicable *1: Normal SO2 concentration; the median of the measuring range should be taken as reference. *2: The probe should be used in combination with the external primary filter. Either an electric or steam heater should be used according to the customer's utility.

Table2.eps

4. Sampling tube (Used to feed sample gas from the probe to the analyzing system) Two types - the sampling tube and the thermal sampling tube - are available and each should be used properly according to the following conditions. (1) Sampling tube (SG8SAP-L ): (length in meters) x (quantity) (50 m max.) Used in the normal sample conditions. Whereas under the conditions described in (2) select the thermal sampling tube. (2) Thermal sampling tube (SG8HASP-L ): (length in meter) x (quantity) (50 m max.) Related item: Select the thermal sampling tube in Item 7.10 on this Inquiry Form. * Operation conditions: (1) Ambient temperature is under 0C, (2) Normal SO2 concentration is less than 100 ppm * The combination of either Type M1E (K9718TA) or Type MS (K9818UA) external primary filter with thermal sampling tube is not possible. 5. Drain Separator (K9351AA): quantity (1) Should be specified when the tube between the probe and the analyzing system is placed at less than a 15 tilt. (2) Two drain separators must be specified when the SO2 range is 500 to 1000 ppm * Required conditions (1) Antifreeze measures should be taken 6. Restricted Conditions by the SO2 Measuring Range and Recommended System 6.1 For measuring flue gas of wet desulfurization systems under the SO2 range of less than 100 ppm, the following system is recommended through Tokuchu. (1) System: Ammonia decomposition equipment + thermal sampling tube + dual-type electronic dehumidifier (2) Approximately 2% of SO2 dissolution loss (under 80 ppm of SO2 and 50 ppm of NH3) (3) The ammonia decomposition equipment is only for the SO2 measurement and used when sample gas contains 0 to 20 ppm of NH3 gas. 6.2 For the SO2 range of 500 to 1000 ppm, the following system is recommended (1) System: Double external drain separators (K9351AA) + PPD (Permapure dryer - requiring instrument air) + two-tiered filters+SO3 mist catcher * The option code "/SO1" should be specified. The option code "/SO1" does not include an external drain separator, so arrange it separately. Related item: Item 7.18 on the Inquiry Form 6.3 Under the following condition, the NOx converter should be specified (1) In measuring only SO2 concentration of flue gas at sludge incinerators (2) Required to reduce the NO2 interference error (e.g. approximately -6 ppm of SO2 at 50 ppm of NO2) * The option code "/NO1" should be specified. Related item: Item 7.19 on the Inquiry Form 7. SG800 stack gas analyzing system: 110 V AC 60 Hz 1% VA 115 V AC quantity 220 V AC 240 V AC 10%

7.1 Power supply: 100 V AC 50 Hz 1% Approximately

When the thermal sampling tube is used for cold district, 36.5 VA per meter of tube should be added.

7.2 Output signal: 4 to 20 mA DC 0 to 1 V DC Non-isolated output (Recorder output) 7.3 Panel construction: For indoor installation For outdoor installation

Isolated output (external output)

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7.4 Moving average output: output Average time hour (either one or four hour) A one-hour average time should be specified for normal operations. There are restrictions for specifying the four-hour average time. See Table 3 on page 10 for the details. 7.5 Numbers and types of output (Select the relevant codes in Tables 1 to 3 on page 10) Number of output: Output type: 7.6 Contact output: Failure contact output: Normally Open (Failure: Closed 250 V AC, 2 A (resistance load)) Power-off contact output: Closed on failure None High-limit alarm (for component 1) contact output: specify the option code "/F1" None High-limit alarm (for component 2) contact output: specify the option code "/F2" None High-limit alarm (for component 3) contact output: specify the option code "/F3" None High-limit alarm (for component 4) contact output: specify the option code "/F4" None High-limit alarm (for O2 concentration) contact output: specify the option code "/F5" In-maintenance contact output: Closed during maintenance In-calibration contact output: Closed during calibration 7.7 Automatic calibration Required 7.8 Remote range switching None Remote range for component 1 (Specify the option code "/J1") Remote range for component 2 (Specify the option code "/J2") Remote range for component 3 (Specify the option code "/J3") Remote range for component 4 (Specify the option code "/J4") Remote range for O2 analyzer (Specify the option code "/J5") Switching/identification

25

Remote range switching input: Closed during primary range, open (no input) during secondary range

Contact output of range identification (corresponding to specify the remote range switching): Closed when using primary range, open when using secondary range 7.9 External command input: External input for calibration start: Reset of moving average: Required: Started by short (100 ms or longer) contact pulse input Required: Reset by short (100 ms or longer) contact pulse input

7.10 Heating and insulation of external tubes: None Required (Specify when using the thermal sampling tube or when the SO2 concentration at outlet of desulfurization/denitrification is higher than 100 ppm. 50 m max.) (Specify the option code "/S") (Related item; The length of a thermal sampling tube should be specified in Item 4 on the Inquiry Form) 7.11 Built-in recorder: None Required Signals of recording components (Specify the option code "/M". The R1000 should be arranged separately.) 7.12 Cold-district version: None Required ((Related item: Should harmonize with Item 7.23 on the Inquiry Form) -5 to 40C -15 to 40C (Specify the option code "/T1") -10 to 40C (Specify the option code "/T2") 7.13 Instrument air: None Required as zero gas 7.14 Atmospheric air: None Required (as zero gas) 7.15 Tag number: None (Specify the option code "/Q") (Specify the option code "/R") )

Required (specify the tag number Acryl (Specify the option code "/U1") SUS (Specify the option code "/U2")

(Note) Teflon is registered trademark of Dupont.

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7.16 Name plate: None

Required (specify the description Acryl (Specify the option code "/V1") SUS (Specify the option code "/V2") Special request (Tokuchu)

Note: - Specify the tag number and the description of a nameplate when ordering - Any change after ordering should be made at least 2 weeks before the requested delivery date. Changes made immediately (within 2 weeks) before the requested delivery date may delay the delivery date.

7.17 Channel base Standard Enclosure-type base

(Specify the option code "/W")

7.18 Specification for high SO2 concentration None Required (Permapure dryer + two-tiered filters) Instrument air for Permapure dryer (approx. 1 l/min) (Specify the option code "/SO1") 7.19 NOx converter None Required (Specify the option code "/NO1" below conditions) (1) in the exhaust gas measurements at sludge incinerators and (2) to measure only the SO2 concentration 7.20 Performance (1) Repeatability (2) Linearity (3) Zero drift (4) Span drift (5) 90% response speed 0.5% of full scale 2% of full scale 2% of full scale/week (50 ppm range: 3% of full scale/week) 2% of full scale/week (50 ppm range: 3% of full scale/week) SO2 approx. 4 minutes (from the inlet of analyzing system) NOx approx. 2 minutes (from the inlet of analyzing system) CO approx. 2.5 minutes (from the inlet of analyzing system) CO2 approx. 3 minutes (from the inlet of analyzing system) approx. 3 minutes (from the inlet of analyzing system) O2

7.21 Main materials of parts in contact with gas SUS304, neoprene, CaF2, TeflonTM, silicone 7.22 Color/Coating: Standard Munsell 5Y7/1 equivalent (Both inside and outside),melamine resin, baked finish 7.23 Installation condition: No direct sunlight and negligible vibration should be allowed on the installation site. Ambient temperature: (Related item: Should harmonize with Item 7.12 on the Inquiry Form) -5 to 40C -10 to 40C (Specify the option code "/T2") -15 to 40C (Specify the option code "/T1") 7.24 Weight Approximately 400 kg 7.25 Others Use this inquiry form for consulting with your customers. If you have any question or need further assistance, please contact Yokogawa.
(Note) Teflon is registerd trademark of Dupont.

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