Measurement, Analysis & Improvement

Management Responsibility

Desired
Quality Quantity Time Cost Quality

Actual
Quantity Time Cost

Stimulus Initial wood cost. Electricity cost for cutting machine. Electricity cost for peeling machine. Electricity cost for chopping machine. Initial cost for solution. Electricity cost for blower machine. Warehouse cost. Number of logs insert differs from the size.(3-2) No difference between desired & actual.

Response Develop Measurement Equipment. --------------

Right size of logs. Cut logs into standard size.

2 logs at a time. -

2 Minutes

Initial wood cost. Electricity cost per cost driver unit. Electricity cost per cost driver unit. Electricity cost per cost driver unit. Initial cost for solution. Electricity cost per cost driver unit. Warehouse cost. (per ton) Feed Hopper Machine Cost. Electricity cost per cost driver unit. Electricity cost per cost driver unit. Printed sheets cost. (per unit)

Right size of logs.

3 logs at a time. -

2 Minutes

1 Minute

1 Minute

Standard peeling size.

100 veneers per log.

2 minutes

Standard peeling size.

85 veneers per log.

2 minutes

Shape of the logs is different from one another. Waste of veneer differs from cycle to cycle.

Change the current standard.

Standard sticks chop size. Soak every stick completely. Dry every single stick.

1000020000 chopped sticks. -

2 Minutes

Standard sticks chop size. Soak every stick. Dry all sticks.

2 Minutes

17000 approx chopped sticks. -

2 Minutes

Implementing a 5s programme.

2 Minutes

No difference between desired & actual. No difference between desired & actual.

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2 Minutes

2 Minutes

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Store according to the safety standards. Right quality feed hopper machine. Soak in 3 solutions according to the standards. Dry every single stick.

Not exceeding 2 tons per cycle. Right amount of sticks per a cycle. -

2 Minutes

1 Minute

Store according to the safety standards. Quality feed hopper machine.

1.8 tons per cycle.

2 Minutes

Obsolete stock area consumes a space.

Start Continues Eliminate procedure.

2 Minutes

5 Minutes

Soak in 3 solutions according to the standards. Dry all sticks.

Right amount of sticks per a cycle. -

1 Minute

Feed Hopper Machine Cost.

No difference between desired & actual.

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2 Minutes

Electricity cost of conveyer belt. Electricity cost for blower machine. Printed sheets cost.

No difference between desired & actual.

---------------

5 Minutes

No difference between desired & actual.

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Right quality printed paper.

1000 sheets per cycle.

1 Minute

Right quality printed paper.

890 approx sheets per cycle.

1 Minute

Damaged papers inside 10,000 pack bundles.

Change the suppliers of printed paper.

Standard creasing dimensions. Cut into right sizes.

1 Minute

Electricity cost per cost driver unit. Electricity cost per cost driver unit. -

Standard creasing dimensions. Cut into right sizes.

1 Minute

1 Minute

1 Minute

Fold using creased lines. Glue only the relevant areas. Pressurize to the standards.

250 pieces per cycle. -

2 Minutes

Fold using creased lines. Glue only the relevant areas.

250 pieces per cycle. -

2 Minutes

Electricity cost for creasing machine. Electricity cost for cutting machine. -

No difference between desired & actual.

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No difference between desired & actual.

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No difference between desired & actual. No difference between desired & actual. No difference between desired & actual.

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2 Minutes

Initial adhesive glue cost. Electricity cost per cost driver unit. Electricity cost per cost driver unit. Electricity cost per cost driver unit.

2 Minutes

Initial adhesive glue cost. Electricity cost for pressure machine. Electricity cost for filling machine. Electricity cost for packing Machine.

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2 Minutes

Pressurize to the standards.

2 Minutes

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Fill sticks using standards. Pack boxes to the standards.

45 sticks per box.

1 Minute

12 boxes per 1 Minute pack.

Fill sticks using standards. Pack boxes to the standards.

45 sticks per 1 Minute box. 12 boxes per pack. 1 Minute

No difference between desired & actual. No difference between desired & actual.

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Shortened Logs

Shortened logs are peeled in a peeling machine.

Peeled Logs

Peeled logs are runs through a chopper machine.

Chopped Sticks

Chopped sticks are soaked into a solution of ammonium phosphate.

Soaked Sticks

Stripped logs are shortened using a cutting machine.

Feeded sticks are dipping into a series of three tanks using a conveyer belt.

Feeded Sticks

Dried stored sticks are feeding into a feed hopper machine.

Dried Stored Sticks

Half dried sticks and Completely dried sticks are stored in a storing area.

Half Dried Sticks

Soaked sticks are dried using a blowing machine.

Stripped Logs

Dipped Sticks

Completly Dried Sticks

Insert logs into the debarking machine.

Dipped sticks are drying through another blower machine.

Completed Sticks

Completed sticks are filled into the Completed boxes with the help of a filling machine.

Filled Match Boxes

Filled match boxes are packed using a packing machine.

Packed Match Boxes

Insert printed sheets to a creasing machine.

Completed Boxes

Glued boxes are pressurized with a pressure machine.

Glued Boxes

Folded pieces are glued in a gluing machine.

Creased Printed Sheets

Creased printed sheets are passing through a punching machine.

Punched Printed Sheets

Punched printed sheets are cut with a cutting machine.

Cut Pieces

Cut pieces are flap folded using a folding machine.

Folded Pieces

Shortened Logs

Shortened logs are peeled in a peeling machine.

Peeled Logs

Peeled logs are runs through a chopper machine.

Chopped Sticks

Chopped sticks are soaked into a solution of ammonium phosphate.

Soaked Sticks

Stripped logs are shortened using a cutting machine.

Dipped Sticks

Feeded sticks are dipping into a series of three tanks using a conveyer belt.

Feeded Sticks

Dried sticks are feeding into a feed hopper machine.

Dried Sticks

Soaked sticks are dried using a blowing machine.

Stripped Logs

Dipped sticks are drying through another blower machine.

Completed Sticks

Insert logs into the debarking machine.

Completed sticks are filled into the Completed boxes with the help of a filling machine.

Filled Match Boxes

Filled match boxes are packed using a packing machine.

Packed Match Boxes

Insert printed sheets to a creasing machine.

Completed Boxes

Glued boxes are pressurized with a pressure machine.

Glued Boxes

Folded pieces are glued in a gluing machine.

Creased Printed Sheets

Creased printed sheets are passing through a punching machine.

Punched Printed Sheets

Punched printed sheets are cut with a cutting machine.

Cut Pieces

Cut pieces are flap folded using a folding machine.

Folded Pieces