Doc No: NWD0201 Rev No: 2004

Gate

Operation Instruction
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NEWAY VALVE(SUZHOU) CO., LTD

Address:999# Xiangjiang Road,Suzhou New District,215129 China Tel0086-512-66651365 Fax0086-512-66651360 E-mail: neway@neway.com.cn http://www.newayonline.com

NEWAY
Rev. No. 2004

Gate Operation Instruction

Document change records

Doc No: NWD0201 Rev No : 2004

Rev. Page/ Section All

Change Description First issue

Effect. Date Rev. Sheet No. 2004/05/20 04033

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Gate Operation Instruction

Doc No: NWD0201 Rev No : 2004

CONTENTS
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. Forewords2 Essential health & safety requirements of PED/Atex and solution2 Application and Technical Parameters3 Valve Structure4 Main Parts and Material9 Working Principle and Structure Description9 Valve Transportation11 Valve Storage11 Valve Installation11 Valve Operation and Maintenance 12 Potential Failure and Troubleshooting14 Quality Warrant15 Servicing 15

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1. 1.1 Forewords

Gate Operation Instruction

Doc No: NWD0201 Rev No : 2004

Thanks for your selection of Neway's gate valve. As a type of pressure equipment, valve has potential hazards of pressure and creation of explosive atmosphere resulting from leakage of process fluid. For the safety purpose, user shall read this instruction to know what Neway has already taken into account in our design and manufacture, and what action shall be taken by user according to essential health and safety requirements of European Directive 97/23/EC(PED) and 94/9/EC (Atex). Essential health & safety requirements of PED/Atex and solution Whats Neway design idea -Gate valve are designed as standard product, no consideration of each specific service condition since its too wide. -Gate valve is designed to API 600, valve has adequate strength according to ASME B16.34 pressure-temperature rating. The gate valve was EC-type approved by European Notified Body. -Valve has different sealing materials in accordance with API 600, which are corrosion/wear resistance to certain type of fluid. -Valve contains no light metal (such as Mg) and all parts are electricity conductive and connected together to prevent ignite resource. -Valve is designed with hand wheel, or gear operator or electric actuator according to its size and torque, and operation requirements. What action user shall taken General In any occurrence, first ensure personnel safety. Use the valves in accordance with ASME B16.34 pressure-temperature rating. Make sure that the selected valve materials are corrosion/wear resistance to the service fluid. Where the service fluid is flammable/explosive, to limit the working temperature. When performing Repair/maintenance operations, make sure that the valves are always depressurized, vented and drained. For actuator operated valves, make sure all supply lines (Electrical, hydraulic, Air) are disconnected before starting any operation. When performing Repair/maintenance operations, always use appropriate protection e.g. protective clothing, (oxygen) masks, gloves, etc. When performing Repair/maintenance operations, do not smoke, do not use any portable no-Ex-proof electrical device in the area and do not use open fire without a valid work permit.

2. 2.1

2.2 2.2.1 2.2.1.1 2.2.1.2 2.2.1.3

2.2.1.4 2.2.1.5

2.2.1.6

2.2.1.7

2.2.1.8

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2.2.1.9

Gate Operation Instruction

Doc No: NWD0201 Rev No : 2004

Valve must periodically checked on: -Tightness of bolted connection (body/bonnet, gland, flange connection). -Corrosion/wear damages (crack, pitting, thickness of the valve). -Make sure the valves are in fully open/fully closed position. Specifics
Risk Accidental contact with dangerous service fluid* Due to: Gasket or Packing Blow out Preventive Action 1. See 2.2.1 General 2. Immediately replace Gasket and packing after a Blow-out (use approved/suitable materials only 3. Use recommended torque as in Table 11 and Table 12 1. See 2.2.1 General 2. After removal from the production line, open and close valve to guarantee depressurized cavity. 3. Drain any remainder fluid or substances with suitable devices before disassembly. 1. See 2.2.1 General 2. Create precautions to avoid additional forces on the valves 3. Avoid absolutely water hammer: install precaution devices if necessary (e.g. brakes, anti shock devices, etc.) 4. Avoid submitting excessive vibrations to the valves. 5. Avoid quick Pressure and/or Temperature deviations. 1. See 2.2.1 General 2. Predispose apposite insulation on the valve. 3. Alert by means of warning signs about risk of burns. 4. For Cryogenic-/High Temperature service use only valves equipped with Cryogenic-/High Temp. Extension. 1. See 2.2.1 General 2. Install only Ex-proof electrical devices in the area 3. While performing maintenance in the area, shut down all electrical devices. 1. See 2.2.1 General 2. Install only Ex-proof electrical devices in the area 3. Install and use only valves completely degreased. 4. Use valves only made with materials suitable for oxygen service (see EN 1797-1)

2.2.2

Accidental contact with dangerous service fluid* during disassembly or maintenance operations

Structural yielding of valves body with consequent risk of contact with dangerous service medium*, explosion or fire

Accidental contact with High or Low temperature parts

Fire or explosion in case of service with flammable fluids

Explosion in case of oxygen service

* Dangerous service fluid as there are: Toxic-, Corrosive-, Flammable-, High- or Low temperature etc. fluid 3. 3.1 Scope and Technical Parameters Scope The series valves are widely used in petroleum, chemical, power plant and allied industries for shut off or connection of pipeline.

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3.2

Gate Operation Instruction

Doc No: NWD0201 Rev No : 2004

Technical Parameters: Design standard: API600, ASME B16.34 Flange dimension: ASME B16.5 Structure length: ASME B16.10 Nominal pipeline size: 50~900 mm (2~36") Nominal pressure: 20~420 bars (150~2500LB) Temperature range: see Table 9 Medium: see Table 9 Body material: ASTM material, see Table 7 Trim material: API 600 trim material, see Table 8 Valve testing: API598 Valve Structure Please refer to Figure 1,2and 3 for valve structure, Table 1 to 6 for connection and main outline dimensions. Table 1 DN50~900 (2~36) 20bars(150LB) gate valve connection and outline dimensions
L
178 190 203 229 254 267 292 330 356 381 406 432 457 483 508 610 610 660 711

4.

DN
50 65 80 100 125 150 200 250 300 350 400 450 500 550 600 700 750 800 900

d
51 64 76 102 127 152 203 254 305 337 387 438 489 540 591 692 743 781 876

G
92 105 127 157 186 216 270 324 381 413 470 533 584 641 692 800 857 914 1022

C
120.5 139.5 152.5 190.5 216 241.5 298.5 362 432 476 539.5 578 635 692 739.5 863.5 914.5 978 1086

D
152 178 190 229 254 279 343 406 483 533 597 635 698 750 813 927 984 1060 1168

b
15.9 17.6 19.1 23.9 23.9 25.4 28.5 30.3 31.8 35.1 36.6 39.7 43 46 47.8 71.4 74.7 80.8 90.4

n-d1
4-19 4-19 4-19 8-19 8-22 8-22 8-22 12-25 12-25 12-29 16-29 16-32 20-32 20-35 20-35 24-35 28-35 28-41 32-41

W
200 200 250 250 300 300 350 400 450 500 550 600 680 760 760 610 610 610 610

H open
386.5 472 480.5 584.5 710 765.1 956.1 1149 1350.5 1519 1718 1986 2118 2436 2698 2789 3148 3281 3721

H close
326.7 401.6 393.9 471.4 570.3 601.1 737.6 879.2 1027.9 1160 1307 1307 1504 1842 2048 2050 2318 2411 2691

Weigh kg 18 25 32 50 64 77 121 178 265 362 463 621 792 902 1190 1838 2261 2490 3310

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Gate Operation Instruction

Doc No: NWD0201 Rev No : 2004

Neway Valve (Suzhou) Co., Ltd.

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Gate Operation Instruction

Doc No: NWD0201 Rev No : 2004

Neway Valve (Suzhou) Co., Ltd.

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Gate Operation Instruction

Doc No: NWD0201 Rev No : 2004

Neway Valve (Suzhou) Co., Ltd.

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DN
50 65 80 100 125 150 200 250 300 350 400 450 500 550 600 700 750

Gate Operation Instruction

Doc No: NWD0201 Rev No : 2004

Table2 DN50~750(2~30") 50bars(300LB)

L
216 241 283 305 381 403 419 457 502 762 838 914 991 1092 1143 1346 1396

gate valve connection and outline dimensions

b
22.4 25.4 28.5 31.8 35.1 36.6 41.2 47.8 50.8 53.9 57.2 60.5 63.5 66.6 69.9 90.5 92

d
51 64 76 102 127 152 203 254 305 337 387 432 483 533 584 686 737

G
92 105 127 157 186 216 270 324 381 413 470 533 584 641 692 800 857

C
127 149.5 168 200 235 270 330 387.5 451 514.5 571.5 628.5 686 743 813 940 997

D
165 190 210 254 279 318 381 444 521 584 648 711 775 840 914 1035 1092

n-d1
8-19 8-22 8-22 8-22 8-22 12.22 12-25 16-29 22-25 20-32 20-35 24-35 24-35 24-41 24-41 28-45 28-48

W
200 200 250 250 300 350 400 450 500 460 460 610 610 610 610 610 610

H Open
410 453 509 612 770 805 1000 1209 1415 1650 1840 2030 2240 2630 2900 3110 3205

H Close
349 378 422 497 630 639 780 937 1091 1279 1414 1559 1708 2043 2257 2210 2310

Weigh kg 23 35 50 71 100 144 209 322 482 683 950 1145 1634 2141 2660 3312 3597

Table 3 DN50~600 (2~24") 100bars(600LB) gate valve connection and outline dimensions
DN
50 65 80 100 125 150 200 250 300 350 400 450 500 550 600

L
292 330 356 432 508 559 660 787 838 889 991 1092 1194 1295 1397

d
51 64 76 102 127 152 200 248 298 327 375 419 464 511 559

G
92 105 127 157 186 216 270 324 381 413 470 533 584 641 692

C
127 149.5 168 216 266.5 292 349 432 489 527 603 654 724 778 838

D
165 190 210 273 330 356 419 508 559 603 686 743 813 870 940

b
25.4 28.5 31.8 38.1 44.5 47.8 55.7 63.5 66.6 69.9 76.2 82.6 88.9 95.3 102.0

n-d1
8-19 8-22 8-22 8-25 8-29 12-29 12-32 16-35 20-35 20-38 20-41 20-45 24-45 24-47 24-51

W
200 250 250 300 400 450 500 600 680 610 610 610 760 760 760

H Open
418 476 518 646 770 839 1024 1229 1450 1730 1835 2290 2510 2760 3022

H Close
357 401 431 531 627 671 808 963 1133 1370 1422 1829 2000 2178 2407

Weigh kg 36 52 67 112 170 234 393 610 890 1245 1530 1967 2450 3010 3620

Table4 DN50~400(2~16") 150bars(900LB) gate valve connection and outline dimensions

DN
50 65 80 100 125 150 200 250 300 350 400

L
368 419 381 457 559 610 737 838 965 1029 1130

d
47 57 73 98 121 146 191 238 282 311 356

G
92 105 127 157 186 216 270 324 381 413 470

C
165.0 190.5 190.5 235.0 279.5 317.5 393.5 470.0 533.5 559.0 616.0

D
216 244 241 292 349 381 470 546 610 641 705

b
38.1 41.2 38.1 44.5 50.8 55.7 63.5 69.9 79.3 85.9 88.9

n-d1
8-25 8-29 8-25 8-32 8-35 12-32 12-38 16-38 20-38 20-41 20-45

W
250 300 300 350 450 500 600 610 610 610 610

H Open
498 547 573 678 780 957 1103 1345 1520 1902 2051

H Close
446 484 496 575 657 731 902 1066 1197 1575 1677

Weigh kg 74 131 101 172 283 335 640 1100 1600 2250 2850

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DN
50 65 80 100 125 150 200 250 300 350 400

Gate Operation Instruction

Doc No: NWD0201 Rev No : 2004

Table5 DN50~400(2~16") 250bars(1500LB) gate valve connection and outline dimensions

L
368 419 470 546 673 705 832 991 1130 1257 1384

d
47.5 57 70 92 111 136 178 222 263 289 330

G
92 105 127 157 186 216 270 324 381 413 470

C
165.0 190.5 203.0 241.5 292.0 317.5 393.5 482.5 571.5 635.0 705.0

D
216 244 267 311 375 394 483 584 673 749 826

b
38.1 41.2 47.8 53.9 73.2 82.6 92.0 108.0 124.0 133.4 146.1

n-d1
8-25 8-29 8-32 8-35 8-41 12-38 12-45 12-51 16-54 16-60 16-67

W
250 300 350 500 600 600 610 610 610 610 610

H Open
498 547 603 700 840 984 1146 1371 1633 1798 1963

H Close
446 484 526 608 723 841 959 1138 1357 1494 1616

Weigh kg 74 131 165 248 510 921 1910 3145 4100 6200

Table6 DN50~300(2~12") 420bars(2500LB) gate valve connection and outline dimensions

DN
50 65 80 100 125 150 200 250 300

L
451 508 578 673 794 914 1022 1270 1422

d
38.1 47.0 57.0 73.0 92.0 111.0 146.0 184.0 219.0

G
92 105 127 157 186 216 270 324 381

C
171.5 197.0 228.5 273.0 324.0 368.0 438.0 540.0 619.5

D
235 267 305 356 419 483 552 673 962

b
50.8 57.2 66.6 76.2 92.0 108.0 127.0 165.1 184.2

n-d1
8-29 8-32 8-35 8-41 8-48 8-54 12-54 12-67 12-73

W
300 350 450 550 600 610 610 610 610

H Open
563 573 582 870 950 1129 1389 1748 1873

H Close
521 521 522 773 853 879 1094 1373 1453

Weigh kg 130 200 245 490 702 1600 2450 4570 7150

5.

6. 6.1

Main Parts and Material The user or the pipeline system designer must select valve body material and the class according to the working temperature, working pressure, the type of fluid and temperature-pressure rating as specified in ASME B16.34. The manufacturer takes only the responsibilities for use the order material and the valve class, no responsibility for incoherence of user selected material and valve class with the working condition. Working Principle and Structure Description Working principle The series valve is straight pattern one. When hand-wheel rotate clockwise, the gate descends and the valve shuts off; when rotate counter clockwise, the gate ascends and the valve opens. Structure description Flange end or but welding end may be selected as to purchaser optimum. Packing seal structure and flexible graphite combination packing is used for the series valve. Class 150LB valves use a reinforced flexible graphite gasket while 300 to 600LB valves use stainless steel graphite winding gasket and 900 to 1500LB valves use loop

6.2 6.2.1 6.2.2

6.2.3

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6.2.4

Gate Operation Instruction

Doc No: NWD0201 Rev No : 2004

metal gasket. Wedge seal is used for the valve and the seal material is selected to API 600 or to the customer requirements. For big valve, hand-wheel is replaced by gear operator, electric actuator, hydraulic or pneumatic actuator that shall conform to associated EC Directive and bear CE marking. Table7 Valve main parts and material
Materials
ASTM A216-WCB ASTM A216-WCB ASTM A216-WCB ASTM A216-WCB ASTM A352-LCB ASTM A352-LCB ASTM A352-LCB ASTM A352-LCB ASTM A352-LCC ASTM A352-LCC ASTM A352-LCC ASTM A352-LCC ASTM A217-WC6 ASTM A217-WC6 ASTM A217-WC6 ASTM A217-WC6 ASTM A217-WC9 ASTM A217-WC9 ASTM A217-WC9 ASTM A351 CF8 ASTM A351 CF8 ASTM A351 CF8M ASTM A351 CF8M ASTM A351 CF3 ASTM A351 CF3 ASTM A351 CF3M ASTM A351 CF3M

6.2.5

No Parts Name 1 Body 2 Bonnet 4 Yoke

ASTM A351 CF8

5 Stem nut 6 Grand flange 7 handwheel 11 Grand 13 gasket 14 Packing 15 Grand 16 Handwheel nut 17 Bolt 18 Nut

ASTM A439-D2
ASTM A217-WC9 ASTM A351 CF8

DUCTILEIRON ASTM A276 420 150~600LB, STAINLESS STEEL WINDING GASKET GRAPHITE CARBON STEEL CARBON STEEL ASTM A193 B7 ASTM A194 2H ASTM A193 B7 ASTM A194 2H ASTM A193 B7 ASTM A194 2H ASTM A320 L7M ASTM A320 7M ASTM A320 L7M ASTM A320 7M ASTM A320 L7M ASTM A320 7M ASTM A320 L7M ASTM A320 7M ASTM A320 L7M ASTM A320 7M ASTM A320 L7M ASTM A320 7M ASTM A193 B16 ASTM A194 4 ASTM A193 B16 ASTM A194 4 ASTM A193 B16 ASTM A194 4 ASTM A193 B16 ASTM A194 4 ASTM A193 B16 ASTM A194 4 ASTM A193 B16 ASTM A194 4

900~1500LB, METAL GASKET ASTM A276 304 ASTM A276 304 ASTM A193 B8 ASTM A194 8 ASTM A193 B8 ASTM A194 8 ASTM A193 B8 ASTM A194 8

19 Eyebolt 20 21 22 Nut Bolt Nut

23 Thrust bearing 24 Grease fitting 25 Pin CARBON STEEL STAINLES S STEEL

CARBON STEEL STAINLES S STEEL STAINLES S STEEL STAINLES S STEEL

STAINLESS STEEL STAINLESS STEEL

Table8 Common used trim material

API 600 Trim No. 1 2 5 8 9 10 12 304 STL STL Monel 316 STL 304 STL ER410 Monel 316 316 ASTM A182 F304 ASTM A182 F6a ASTM A182 F6a Monel ASTM A182 F316 ASTM A182 F316 ASTM A182 F304 ASTM A182 F6a ASTM A182 F6a Monel ASTM A182 F316 ASTM A182 F316 ASTM A182 F304 ASTM A182 F6a ASTM A182 F6a Monel ASTM A182 F316 ASTM A182 F316 Seat ring ER410 Disc sealing ER410 Stem ASTM A182 F6a Back seat ASTM A182 F6a Lantern ring ASTM A182 F6a

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ASTM A216WCB -29~427 (T2~T6) EN134632001(E)

Gate Operation Instruction

Doc No: NWD0201 Rev No : 2004

Table9 body material suitable for fluid and temperature range

ASTM A352LCB -46~343 (T2~T6) EN134632001(E) ASTM A352-LCC -46~343 (T2~T6) EN134632001(E) ASTM A217-WC6 -29~593 (T1~T6) EN134632001(E) ASTM A217-WC9 -29~593 (T1~T6) EN134632001(E) ASTM A351- CF8 -29~537 (T1~T6) EN134632001(E) RECOMMEND TEMPERATURE LIMITS ASTM A351CF8M -29~537 (T1~T6) EN134632001(E) ASTM A351- CF3 -29~427 (T2~T6) EN134632001(E) ASTM A351 CF3M -29~454 (T1~T6) EN134632001(E)

APPLICATION

STEAM,WATER, OIL VAPOUR,GAS and GENERAL SERVICE

LOW TEMPERATURE SERVICE STEAM,WATER,OIL VAPOUR,GAS

HIGH TEMPERATURE SERVICE STEAM,WATER,OIL VAPOUR,GAS

HIGH and LOW TEMPERATURE SERVICE CORROSION RESISTANCE

7.

Note: where the process fluid is flammable/explosive, it must limit the working temperature of the pipeline system. Valve Transportation Valves are heavy and metal products, care shall be taken to avoid physical injury during transportation. Cord and lift device and transportation tool shall be ready, valve package inspected and broken package repaired. Packaging shall conform to specification requirements, it is forbidden to rotate the hand-wheel when valve is packaged. Valve shall be in full-close status. For mis-opened valve, the sealing surface shall be cleaned and valve re-closed and ends of bore blocked. Actuator and valve shall be packaged separately. During transportation or lifting, cord shall be tied to the yoke, no tied to the handwheel or stem. Valve shall be handled with care, no bump to other thing. The paint, nameplate and flange sealing surface shall be protected during transportation, no drag valve on the ground especially with the end sealing surface contacted the ground. Don't unpack when the valve is not ready for installation at the construction field. The valve shall be placed at a safety location against rain and dust. Valve Storage Valve shall be stored in air and dry room with bore blanked for protection. Long-time-stored valve shall be re-inspected prior to use. Close attention shall be paid against sealing damage when removal of dirties for the cleanness of sealing surface. Of necessary, valve shall be pressure tested once more. Valve Installation Carefully check valve identification against valve specifications before installation. Check the inside of bore and the sealing surface before installation, any attached dirty shall be removed with clean soft cloth. Check the sensibility of actuator to prevent block before installation. Valve operation device is recommended to be installed at location 1.2m from the ground for convenient of operation. Where the center of valve and the hand-wheel is over 1.8m from the ground, a platform shall be built for the frequently operated valve. For pipeline with numbers of valves, valves shall be installed on the same platform as likely as possible for convenient of operation. For single valve installed at location over 1.8m and less operated, apparatus may be

8. 8.1 8.2

9. 9.1 9.2

9.3 9.4

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NEWAY

Gate Operation Instruction

Doc No: NWD0201 Rev No : 2004

used such as chain-wheel, extension bar, move platform and move ladder etc. Where valve is installed underground, extension bar or ground-well shall be set. For safety reason, the ground-well shall be covered. 9.5 For valve installed on horizontal pipeline, the stem is suitable at uprightness position; or, the downward stem shall be inconvenience for operation and maintenance, as well the valve is liable to corrosion. If the ground valve slant installed, operation and maintenance shall also be inconvenience. When valves are installed in pipeline side by side, enough space shall be considerate for operation, maintenance and dismantle. The clearance of hand-wheels shall not less than 100mm; in case of narrow clearance, valves shall be installed interleaving. For valve with flange end, user shall select proper bolt, gasket according to the working temperature, working pressure and fluid, equally fasten the bolts and nuts. Bolt shall be with full thread and 8UN serial thread shall be used for bolt over 1 inch in diameter. For valve with butt-welding end, user shall perform welding and post welding heat treatment using qualified WPS and welder in accordance with the requirements of ASME B31.3. Valve Operation and Maintenance After installation and for the pressure test of the pipeline or the system, the wedge must be fully opened or fully closed. It is not recommended to partly open the valve for adjustment of flow rate or emergent pressure relief blow-off. Neway is not responsible for damage, loss or expense arising out of such usage. Usually gate valves have no heat insulation structure, never touch the surface of valves to prevent burn when the process fluid has a high/low working temperature. Dust, grease and medium residual trend to accumulate at the surfaces of body, and moving parts such as stem, gearbox, the guide of yoke etc., wear and erode the valve, and even generate friction heat that is dangerous in explosive atmosphere, and shall be cleaned frequently according to the working conditions. The thickness of body and bonnet must be checked to ensure safety operation at an interval of three months. Where the thickness is less than value in Table10, the valve must be scrapped. After put into service, valve shall be checked and maintained periodically especially for the situation of sealing surfaces and worn, the age of packing and the corrosion of body. In case of such situation, valve shall be repaired or replaced. It is suggested that inspection and maintenance of valve shall be perform every three months provided the fluid is water or oil, every month or to local law provided the fluid is strong corrosive.

9.6

9.7

9.8

10. 10.1

10.2

10.3

10.4

10.5

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Gate Operation Instruction

Doc No: NWD0201 Rev No : 2004

Table 10 Body minimum wall thickness

DN50(2) DN65(2-1/2) DN80(3) DN100(4) DN125(5) DN150(6) DN200(8) DN250(10) DN300(12) DN350(14) DN400(16) DN450(18) DN500(20) DN600(24) DN700(28) DN750(30) DN800(32) DN900(36) 20bars 150lb 5.59 5.59 5.59 6.35 7.12 7.12 7.88 8.64 9.66 10.42 11.18 11.94 12.70 14.48 15.75 16.77 18.2 18.93 50bars 300lb 6.35 6.35 7.12 7.88 8.64 9.66 11.18 12.70 14.23 15.75 17.53 19.05 20.58 23.88 27.18 28.96 100bars 600lb 6.35 7.12 7.88 9.40 11.18 12.70 15.75 19.05 23.12 24.64 27.69 31.00 34.04 40.39 150bars 900lb 7.88 8.64 10.42 12.70 15.00 18.29 22.36 26.93 31.75 35.06 39.63 250bars 1500lb 11.18 12.70 15.75 20.58 23.12 27.69 35.82 43.69 50.80 55.63 63.50 420bars 2500lb 15.75 19.05 22.36 27.69 34.04 40.39 52.33 65.79 76.97

10.6

After reparation, valve shall be re-assembled and adjusted using recommended torque as listed in Table 11 and Table 12. After reassembly, valve shall be pressure tested. Table 11 Recommended torque for flange connection bolting Thread size Torque (N.M) Torque (N.M) Thread size 1/2-13UNC 9/16-12 UNC 5/8-11 UNC 3/4-10 UNC 7/8-9 UNC 1-8 UNC 1-1/8-8 UN 50~60 70~80 100~130 160~210 280~330 420~500 500~600 1-1/4 -8UN 1-3/8-8 UN 1-1/2-8 UN 1-5/8-8 UN 1-3/4-8 UN 1-7/8-8 UN 2-8 UN 850~1000 1100~1300 1400~1800 1800~2200 2200~2600 2800~3300 3500~4200

Thread size 3/8 1/2 9/16 5/8 10.7

Table 12 Recommended torque for stuff box bolting Torque (N.M) Thread size Torque (N.M) 10~20 3/4 90~110 20~30 7/8 130~150 30~40 1 160~180 50~60 1-1/8 220~250

When performing Repair/maintenance operations, user shall use valve packing, gasket, bolt and nut of the same size and material as the original one. Valve packing and gasket may be ordered as spare parts for maintenance and replacement. It is forbidden to open the bonnet or replace the bolt, nut or packing when the valve contains pressure. After replacement of packing, gasket, bolt and nut, valve shall be closure test prior to reuse.

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10.8

Gate Operation Instruction

Doc No: NWD0201 Rev No : 2004

User may repair the valve-sealing surface providing a successful closure test is performed and the sealing is ok. Generally valve trim prefers replacement to reparation. It is better to use provided part as replacement. If part produced by valve manufacturer is not available due to emergency, user shall produce the part to Neway's technical documentation. Neway takes no responsibility for loss caused out of part produced other than Neway. It is not recommended for reparation of valve pressure-containing part by user. If the pressure-containing part is used for a long time and consequently defection occurs and affect safety use, user shall replace the valve with a new one. Welding repair on valve online is forbidden. The online valve shall not be knocked, walked on or used as weight support.

10.9

10.10

10.11 10.12

11. Potential Failure and Troubleshooting Failure (risk) Cause Leakage of packing 1. Gland flange nuts loose 2. Rings of packing not enough 3. Packing aged or failure 4. Stem sealing damaged Leakage between sealing 1. Dirties between sealing surfaces surfaces 2. Sealing surfaces damaged 1. Packing too tight Operation failure 2. Thread of stem nut over worn 3. Stem bent 4.Foreigner existence between stem and stem nut or gland or gland flange Leakage between bonnet 1. Bonnet bolts loose flanges 2. Bonnet gasket failure Body and bonnet broken 1. Water hammer and leaked 2. Fatigue 3. Freezing broken

Troubleshooting 1. Equally tighten eyebolt nuts 2. Add packing 3. Replace packing 4. Stem shall be maintained periodically 1. Clean sealing surface 2. Repair the sealing surfaces 1. 2. 3. 4. Proper loose gland flange nuts Replace stem nut Rectify or replace stem Clean foreign matter

Disc failed to open

1.Disc blocked in the body. 2.Stem is overheated and blocks the disc.

1. Proper tighten bonnet nuts 2. Replace bonnet gasket 1. Carefully operation to prevent suddenly stopping pumping and rapidly shutting. 2. Replace valve that exceeds guarantee period or is found with early fatigue defection 3. Drain away water in winter when valve is not used 1.Use proper torque 2.When the valve is closed and the pipeline is heated, rotate the handwheel some bit counter clockwise for unload at interval.

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12. 12.1

Gate Operation Instruction

Doc No: NWD0201 Rev No : 2004

Quality Warrant Neway warrants its valves to the original purchaser for a period of 18 months from and after the date of delivery to the original customer, against defects in material and workmanship under proper and normal use and service and not caused of resulting from improper application or usage, improper installations, improper maintenance and repairs, modifications or alterations. Purchaser shall give notice to Neway upon finding of any defect or assuming defect, Neway has privilege to check the facts of the defect. Neway sole obligation under this warranty shall be limited to the follows: repair of the material or, replacement of the parts and materials or, refund the purchase price or collect the defected products from the original purchaser. Neway is not responsible to claims caused from unexpected natural disaster such as earthquake, typhoon of any kind arising out of the defect. The scope and limitation of warranty can be changed through the agreement between Neway and purchaser. Servicing Where contractually specified, Neway may provide field installation and adjustment. Neway will trace the quality of sold valve and provide service to customer requirements.

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Neway Valve (Suzhou) Co., Ltd.

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