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Ferrostaal Industrieanlagen GmbH - Germany

Ferrostaal Christof Romania SRL - Romania


A Joint Venture of Ferrostaal and the Christof Group

OMV PETROM Hurezani Gas Delivery Project Compressor Station Bulbuceni

Ferrostaal Industrieanlagen GmbH

Gas Compressor Station Bulbuceni


General Project Information

Initial situation: Seasonal fluctuation (between 14 and 20 barg) in gas delivery to major consumers especially in summertime was causing significant production losses for OMV Petrom, due to the pressure increase in the National Transport System. Project Objective: The new Hurezani Gas Delivery System will ensure OMV Petrom to deliver gas continuously to National Transport System with a constant pressure of 40barg.

Ferrostaal Industrieanlagen GmbH

Oil & Gas Division East

03/02/2011 |

Gas Compressor Station Bulbuceni


Ferrostaals Scope of Work

Front End Engineering Design (Feed) Completion Basic Engineering Detail Engineering Authority Engineering Site Clearance from underground pipes & facilities Procurement, (Turbo Compressor packages provided by OMV Petrom) Construction Commissioning Two (2) months operation assistance Maintenance Contract for 8 months

Ferrostaal Industrieanlagen GmbH

Oil & Gas Division East

03/02/2011 |

Gas Compressor Station Bulbuceni


Project Overview

Ferrostaal Industrieanlagen GmbH

Oil & Gas Division East

03/02/2011 |

Gas Compressor Station Bulbuceni


Project Key Data Project Configuration:
Three (3) identical Compressor trains consisting of one (1) Solar Gas Turbines, 7MW each (Taurus 70) with Solar Centrifugal Compressors C50. Two trains being in operation and the third one in stand-by. Each train comprises an inlet filter scrubber, a centrifugal compressor driven by a gas turbine of 7 MW power and a gas cooler. In addition, one finger type slug catcher, LP & HP fuel gas skids, an open & closed drain system, a flare system, instrument air & Nitrogen gas generation, emergency diesel generation, well water treatment, fire fighting system and control & emergency shutdown system (ESD & DCS) are provided. Type of Contract: Fast Track (EPCC) Feb 2009 - Nov 2009 (Open Book) From Dec 2009 Lump Sum Turn Key Execution Period: Feb 2009 Aug 2010 (PAC issued) Construction Start: Nov 2009 First Gas Delivery: 29th Mai 2010 Special Agreements: Solar Turbo-compressor packages furnished by Client

Ferrostaal Industrieanlagen GmbH

Oil & Gas Division East

03/02/2011 |

Gas Compressor Station Bulbuceni


Project Key Data

Station Configuration:
Design pressure: Operating pressure: Capacity, normal Capacity, max. Capacity, min. Capacity per train 64 barg 45 barg 5.500.000 Ncm/d. 6.050.000 Ncm/d 1.200.000 Ncm/d 2.750.000 Ncm/d

Ferrostaal Industrieanlagen GmbH

Oil & Gas Division East

03/02/2011 |

Gas Compressor Station Bulbuceni


Project Milestones

Ferrostaal Industrieanlagen GmbH

Oil & Gas Division East

03/02/2011 |

Gas Compressor Station Bulbuceni


Project Features

March 2009 Initial Situation

Ferrostaal Industrieanlagen GmbH

Oil & Gas Division East

03/02/2011 |

Gas Compressor Station Bulbuceni


Project Features

August 2009 - Site Clearance

Ferrostaal Industrieanlagen GmbH

Oil & Gas Division East

03/02/2011 |

Gas Compressor Station Bulbuceni


Project Features

November 2009 - Start Construction

Ferrostaal Industrieanlagen GmbH

Oil & Gas Division East

03/02/2011 | 10

Gas Compressor Station Bulbuceni


Project Features

Civil Works TUCO foundations

Ferrostaal Industrieanlagen GmbH

Oil & Gas Division East

03/02/2011 | 11

Gas Compressor Station Bulbuceni


Project Features

Installation of 1st compressor

Ferrostaal Industrieanlagen GmbH

Oil & Gas Division East

03/02/2011 | 12

Gas Compressor Station Bulbuceni


Project Features

TUCOs on foundation

Ferrostaal Industrieanlagen GmbH

Oil & Gas Division East

03/02/2011 | 13

Gas Compressor Station Bulbuceni


Project Features

Two shift system installed

Ferrostaal Industrieanlagen GmbH

Oil & Gas Division East

03/02/2011 | 14

Gas Compressor Station Bulbuceni


Project Features

Winter measures for concrete works

Ferrostaal Industrieanlagen GmbH

Oil & Gas Division East

03/02/2011 | 15

Gas Compressor Station Bulbuceni


Project Features

Gas cooler installation

Ferrostaal Industrieanlagen GmbH

Oil & Gas Division East

03/02/2011 | 16

Gas Compressor Station Bulbuceni


Project Features

Steel structure compressor building

Ferrostaal Industrieanlagen GmbH

Oil & Gas Division East

03/02/2011 | 17

Gas Compressor Station Bulbuceni


Project Features

Fire water tanks under construction

Ferrostaal Industrieanlagen GmbH

Oil & Gas Division East

03/02/2011 | 18

Gas Compressor Station Bulbuceni


Project Features

Simultaneous construction activities

Ferrostaal Industrieanlagen GmbH

Oil & Gas Division East

03/02/2011 | 19

Gas Compressor Station Bulbuceni


Project Features

Lift of 1st flare section by 500 to mobile crane

Ferrostaal Industrieanlagen GmbH

Oil & Gas Division East

03/02/2011 | 20

Gas Compressor Station Bulbuceni


Project Features

View from the flare during construction

Ferrostaal Industrieanlagen GmbH

Oil & Gas Division East

03/02/2011 | 21

Gas Compressor Station Bulbuceni


Project Features

75 m high flare

Ferrostaal Industrieanlagen GmbH

Oil & Gas Division East

03/02/2011 | 22

Gas Compressor Station Bulbuceni


Project Features

2 x 1.100 m3 fire water tanks

Ferrostaal Industrieanlagen GmbH

Oil & Gas Division East

03/02/2011 | 23

Gas Compressor Station Bulbuceni


Project Features

Gas cooler and suction scrubber

Ferrostaal Industrieanlagen GmbH

Oil & Gas Division East

03/02/2011 | 24

Gas Compressor Station Bulbuceni


Project Features

TUCO package train #1

Ferrostaal Industrieanlagen GmbH

Oil & Gas Division East

03/02/2011 | 25

Gas Compressor Station Bulbuceni


Project Features

Control Room

Ferrostaal Industrieanlagen GmbH

Oil & Gas Division East

03/02/2011 | 26

Gas Compressor Station Bulbuceni


Project Features

Station overview after completion of all works

Ferrostaal Industrieanlagen GmbH

Oil & Gas Division East

03/02/2011 | 27

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