EcoShape The Next Dimension in Tubular Framing Systems

2.0

EcoShape 2.0 | Tubular Framing System

EcoShape: Easy3 Versatile, simple, efficient

With EcoShape, you can build custom structures that require very few components. Planning is easy, too, thanks to the new MTpro design software and the need for only a few standard parts.

f All connectors can be combined with the EcoShape D28L and D28L/N10 round tubes, as well as the D28 round tube (Manual Production Systems 4.0 catalog, 3 842 538 281 (2011-04), 91). f Integrated poka yoke system for easy and secure connector installation Twist locks for secure joints Positive interlocking connections

f All connectors are suitable for use in building ESD-conductive systems.

Bosch Rexroth AG, 3 842 541 818 (2011-10)

Tubular Framing System | EcoShape 2.0

Fast, accurate planning with MTpro

4 3 17 4 1 1 5 12 18 1 6 6 10 19 1 10 8

4 2 6

20
00139145

11

D28L round tube

00134985_a

90 connector
00134978

11 N10, 45 adapter
00134983

16 0-90 D28 connector

00139135

D28L, N10 round tube

00134986_a

Parallel connector
00134979

12 N10, 30 adapter
00134984

17 Polymer Variofix block

00139136

Cover profile
00134988

45 connector
00134980

13 XLean holder adapter

00139092_kl

18 Diecast zinc Variofix block 19 Bumper for D28 round tube 20 45x45L profile
00110923_a 00139137 00139138

Cap

Cross connector

14 D28/N10 tube clip

00134981 00139139

00134995

D28L threaded sleeve

00134991

10 0-90 connector
00134982

15 N8, N10 adapter

00139134

Bosch Rexroth AG, 3 842 541 818 (2011-10)

EcoShape 2.0 | Tubular Framing System

The 19 standard components are designed in accordance with the poka yoke principle, making them quick to assemble and prohibiting any faulty connections. The assembly line can be improved and expanded at any time in line with the kaizen philosophy. The system allows you to quickly and economically plan and build flow racks, material shuttles, workstations and any other frame systems to meet your specific needs, using the small number of standard components.

ESD conductivity
All EcoShape systems are ESD-conductive and suitable for use in ESD-sensitive areas. All connection elements are made such that the anodic coating on the aluminum profiles is broken to ensure ESD conductivity throughout the system without the need for risky extra cabling. No further ESD elements are required with EcoShape you have everything in a single package.

Ergonomics
f Two aluminum tubular profiles give your construction the required stability. f With just six connectors you create any imaginable connection between two EcoShape profiles parallel, perpendicular, or at any desired angle. f All of the connectors establish a positive interlocking connection between the profiles for a secure fit. f The connection elements allow for a length tolerance, greatly facilitating cut-to-size and assembly work. f The new Variofix blocks let you attach stable surface elements quickly and inexpensively f EcoShape can be combined with the range of components from the Manual Production Systems (MPS) line. You can use this versatility to expand system functionality, for example in the area of ergonomics. f The ability to combine all components with one another gives you great flexibility with just a few components. f The tubes and connectors will neither rust nor wear, making them ideal for long-term use and for reuse in new systems. f For even greater stability you can combine EcoShape with the modular aluminum framing system. The combination of lean production and ergonomics results in an unbeatable strategy to help you achieve short production runs and reduced costs. EcoShape unites low investment expenditure with high flexibility and quality, including in the area of ergonomics. The ergonomic accessories found in the MPS program can also be used with all EcoShape workstations and flow rack systems.

For the design and planning of EcoShape tubular framing systems we recommend MTpro! More information can be found on page 13.

e Aluminum is environmentally friendly and up to 99% recyclable. Aluminum profiles are reusable.

Bosch Rexroth AG, 3 842 541 818 (2011-10)

Tubular Framing System | EcoShape 2.0

Bosch Rexroth AG, 3 842 541 818 (2011-10)

EcoShape 2.0 | Tubular Framing System

D28L round tube (1) f 4 interfaces for attaching EcoShape connectors Material: aluminum

1
28

A lx ly Wx Wy
L

= = = = = =

1.8cm2 1.33cm4 1.33cm4 0.95cm3 0.95cm3 0.48kg/m

L (mm) 1 Round tube D28L 50 to 5600 5600

LE 1 50

No. 3 842 996 191/L 3 842 541 211

00134985

D28L, N10 round tube (2) f A 10mm slot for mounting accessories from the modular aluminum framing system Material: aluminum

2
2

10

A lx ly Wx Wy m
L

= = = = = =

2.63cm2 1.17cm4 1.97cm4 0.84cm3 1.41cm3 0.71kg/m

L (mm) 2 Round tube D28L, N10 50 to 5600 5600

LE 1 20

No. 3 842 996 192/L 3 842 541 213

00134986

Slide rail (3) f For creating a simple conveyor track or manual slide section by clipping slide rail onto a D28L round tube Material: PVC; gray

16

,3

17,5

L (mm) 3 Slide rail 2000 10

No. 3 842 541 196

00134987

Cap (4) Material: PA66; black

ESD No. 4 Cap

20

3 842 541 195

ESD

00139147

Threaded sleeve (5) f For integrating a leveling foot or caster Material: PA66; black

5
M

1 2

ESD No. 5 D28L threaded sleeve

20

3 842 541 185

ESD

00134991

Bosch Rexroth AG, 3 842 541 818 (2011-10)

6
00134990

39

Tubular Framing System | EcoShape 2.0

22-0,5

Material: diecast zinc Scope of delivery: includes mounting material (screw, ISO4762, M6x25; tightening torque 8.7Nm)

16-0,5

90 connector (6)

A-A

ESD No. 6 90 connector

A
00134978 00134968

20

ESD

3 842 541 173

34

Parallel connector (7) Material: diecast zinc Scope of delivery: includes mounting material (screw, ISO4762, M6x25; tightening torque 8.7Nm)

7
34 A-A A ESD No. 56
00134979 00134969

34 A 7 Parallel connector

20

3 842 541 183

ESD

22-0,5

Material: diecast zinc Scope of delivery: includes mounting material (screw, ISO4762, M6x25; tightening torque 8.7Nm)

16-0,5

45 connector (8)

54,5 A
45 ,7

A-A A ESD No. 8 45 connector

A 34

57 ,1

20

3 842 541 175

ESD

00134980

00134970

Cross connector (9) Material: diecast zinc Scope of delivery: includes mounting material (screw, ISO4762, M6x25; tightening torque 8.7Nm)

9
34 A-A A ESD No. 45
00134981 00134971

34 A 9 Cross connector

20

3 842 541 181

ESD

0-90 connector (10) Material: diecast zinc Scope of delivery: includes mounting material (screw, ISO4762, M6x25; tightening torque 8.7Nm)

10 90 90

16-0,5

22-0,5

ESD No. 10 0-90 connector

34
00135001 00134972

20

3 842 541 178

ESD

Bosch Rexroth AG, 3 842 541 818 (2011-10)

105

180

EcoShape 2.0 | Tubular Framing System

N10/45 adapter (11) f For connecting the D28L round tube with a profile with a 10 mm slot. Material: diecast zinc Scope of delivery: includes mounting material (screw, ISO4762, M5x40; tightening torque 5.0Nm)
ESD No. 11 N10, 45 adapter 20
ESD

11

32,5

45 A

3 842 541 187

00138981

00134973

N10/30 adapter (12) f For mounting light accessories such as a bottle holder to a D28L round tube Material: diecast zinc Scope of delivery: includes mounting material (screw, ISO4762, M5x30; tightening torque 5.0Nm)
ESD No. 12 N10, 30 adapter

12

45

32,5

52,5

A-A

30

A
00139093

10

20

3 842 541 190

ESD

00134974

XLean adapter (13) f For combinations with XLean. The XLean adapter connects the D28L round tube with the XLean rail Material: PA66; black holder (MPS 4.0, 76, 77).

13
17,2

26,5

ESD No. 13 XLean adapter

20

3 842 541 296

ESD

00139092

00134993

f For mounting material shelves to a D28L round tube. Can be positioned at inclines of up to 30 degrees. Material: Steel, galvanized Scope of delivery: includes mounting material for 10 mm slots
ESD No. 14 D28L/N10 tube clip

20

3 842 541 193

ESD

95
00139095 00135006

N8, N10 adapter (15) f For connecting an MGE strut profile (8 mm, 10 mm slots) Material: diecast zinc
W NE011 2

15

15

51

Scope of delivery: Incl. mounting material for 8 mm and 10mm slots (ISO 4762 screw, M6x10; tightening torque 8.7Nm)
No. 15 N8, N10 adapter 20 3 842 543 272
00139140 00139148

Bosch Rexroth AG, 3 842 541 818 (2011-10)

28

65

30,5

D28L/N10 tube clip (14)

14

,5 3 6

52,5 A-A

10

Tubular Framing System | EcoShape 2.0

0-90 D28 connector (16) Material: diecast zinc Scope of delivery: includes mounting material

W NE011 2

16

16
53 60

(screw, ISO4762, M6x25; tightening torque 8.7Nm)

No. 16 0-90 D28 connector 20 3 842 543 480

00139141 00139149

Polymer Variofix block (17) f For fastening surface elements with a snap-in clip or screw Material: PA66 screw; ISO4762 screw, M6x16; M6 square nut)
W NE011 2

17
ma x8

17/1 17

17
ma x8

Scope of delivery: Incl. mounting material (M5x10 oval-head

ESD No. 17 Polymer Variofix block

00139142

00139150

20 10

3 842 543 311

ESD

17/1 Snap-in clip

3 842 184 738

Diecast zinc Variofix block (18) f For fastening surface elements f Three arrangements possible (A, B, C) Material: diecast zinc

W NE011 2

18

1 2

18 A

Scope of delivery: Incl. mounting material (ISO4762 screw, M6x22; ISOM6x30 screw; 2x M6 square nut; tightening torque 8.7Nm)
ESD No. 18 Diecast zinc Variofix block
00139144

00139151

20

3 842 543 494

ESD

Bumper for D28L round tube (19) Material: PE-LD

W NE011 2

19

19

28

L (mm) 19 Bumper for D28 round tube 2000 10

No. 3 842 544 637

00139143

46
00139152

Bosch Rexroth AG, 3 842 541 818 (2011-10)

53

10

EcoShape 2.0 | Tubular Framing System

Modular product system for flow rack construction

These two pages contain a small selection of products from our Manual Production Systems (MPS) and Basic Mechanical Elements (MGE) ranges that can be used in conjunction with our new EcoShape tubular framing system. Visit our shop in the Internet at www.boschrexroth.com.

Tubular Framing System D28L round tube D28L round tube D28L/N10 round tube
00134985_a

L (mm) 5600 50 to 5600 5600 50 to 5600 2000

ESD No. 3 842 541 211 3 842 996 191/... 3 842 541 213 3 842 996 192/... 3 842 541 196
ESD

Page 6 6 6 6 6 6 6 7 7 7 7 7 9 8 8 8 8 8 9 9 9 9 Page 92 92 91 91 77 77 77 77 77 77 77 77 78 77 77 78 86

D28L/N10 round tube Slide rail

00134986_a

Cap D28L threaded sleeve 90 connector Parallel connector 45 connector Cross connector 0-90 connector 0-90 D28 connector N10/45 adapter N10/30 adapter N8, N10 adapter

3 842 541 195 3 842 541 185 3 842 541 173 3 842 541 183 3 842 541 175 3 842 541 181 3 842 541 178 3 842 543 480 3 842 541 187 3 842 541 190 3 842 543 272 3 842 541 296 3 842 541 193 3 842 543 311 3 842 184 738 3 842 543 494 3 842 544 637

ESD

ESD

ESD

ESD

00134982

ESD

00134978

ESD

ESD

ESD

ESD

ESD

00134984

00134983

XLean holder adapter D28L/N10 tube clip Polymer Variofix block Snap-in clip Diecast zinc Variofix block

ESD

ESD

ESD

ESD

00139137 00139136 00139138

Bumper for D28 round tube L (mm) 2000 102 30 to 6000 6070 100 to 4500 100 to 4500 4500 4500 100 to 4500 100 to 4500 4500 4500
ESD ESD ESD ESD

Manual Production Systems4.0 (3 842 538 280 (2011-04)) Lettering clip for tubular cross tie Lettering clip for tubular cross tie D28 round tube
00118549

ESD No. 3 842 535 136 3 842 538 093 3 842 993 317/... 3 842 535 118 3 842 993 321/... 3 842 993 431/... 3 842 537 776 3 842 537 778 3 842 993 322/... 3 842 993 432/... 3 842 537 777 3 842 537 779 3 842 532 871 3 842 538 372 3 842 537 687 3 842 537 657 3 842 535 364

D28 round tube D28 roller section D28, ESD roller section D28 roller section D28, ESD roller section D28SK roller section D28SK, ESD roller section D28SK roller section D28SK, ESD roller section Brake Rail holder with stop Rail holder without stop Mount D28 tube clip

00127180

ESD

ESD

ESD

ESD

ESD

Bosch Rexroth AG, 3 842 541 818 (2011-10)

Tubular Framing System | EcoShape 2.0

11

Manual Production Systems4.0 (3 842 538 280 (2011-04)) Polymer profile Polymer profile, ESD Polymer profile Polymer profile, ESD
00129978

L (mm) 30 to 3000 30 to 3000 3000 3000

ESD No. 3 842 993 615/...

ESD

Page 88 88 88 88 88 88 88 136 78 78 78 140 140 140 140 140

3 842 993 617/... 3 842 538 108 3 842 538 107 3 842 538 051 3 842 538 050 3 842 538 102 3 842 537 862 3 842 536 722 3 842 536 724 3 842 537 911 3 842 537 022 3 842 535 125 3 842 992 473/... 3 842 513 576 3 842 537 594

ESD

Rail holder with stop Rail holder without stop XLean transport guide fixation M6, P60 - P 30 bracket set Section link
40
18 0

ESD

ESD

31

ESD

ESD

Bridge Flexible bridge Adapter Mounting bracket Profile 15x22.5 Profile 15x22.5 Cap 30 to 3000 2000

ESD

00124722

ESD

ESD

ESD

ESD

00127186

Basic Mechanical Elements12.1 (3 842 520 114 (2011-07)) Caster wheel with lock Caster wheel Leveling foot Leveling foot
STOP 00109723 00109701

ESD No. 3 842 541 226 3 842 541 234

ESD

Page 6-13 6-13 6-4 6-4

3 842 529 025 3 842 352 061

ESD

Roller Roller

3 842 259 790 3 842 259 792

6-18 6-18

00109719 00109718

45x45L profile

3 842 992 425/...

2-35

00109259

Bosch Rexroth AG, 3 842 541 818 (2011-10)

12

EcoShape 2.0 | Tubular Framing System

Technical data
D28L cross tie permissible point load, center Connector: 90 connector, cross connector D28L cross tie permissible section load Connector: 90 connector, cross connector

1200 1100 1000 900 Fmax_Traverse (N) 800 700 600 500 400 300 200 100 0
00139114

Fmax

500

750

1000

1250

1500

2000 1750 l_Traverse (mm)

Fmax_Traverse (N)

Fmax

1900 1800 1700 1600 1500 1400 1300 1200 1100 1000 900 800 700 600 500 400 300 200 100 0

500

750

1000

1250

1500

00139115

2000 1750 l_Traverse (mm)

Connector Permissible load values for clamping connections F = 1100 N

Threaded sleeve Permissible bearing load F = 2400 N

00139113

00139110

Length calculation
55 22-0,5

B B-28 106,1 22-0,5

B B-28

28
00134996 00134997

28
00135009

Bosch Rexroth AG, 3 842 541 818 (2011-10)

max B-95

max B-197,2

1, 41 4

-5

5,

MTpro planning software | EcoShape 2.0

13

MTpro planning software

MTpro is a software used for planning assembly systems that assists you from selection to configuration and ordering of the Rexroth products.
The DVD includes: Layout Designer for planning and designing complete frames and conveyor systems without a CAD system f Simple design using the drag & drop and snap functions without a CAD system f Design rules to support users in the creation of complete systems f User library to save and reuse your own modules and layouts f Export of 3-D volume models into all common CAD systems f Automatic order list generation of all small parts and accessories Product information for the following product lines: f MGE Basic Mechanical Elements f MPS Manual Production Systems f MIT Material and Information Flow Technology Product configuration and calculation of order lists: Generation of CAD models with direct interfaces to all common CAD systems f Export of configured models into the most popular file formats f Multifunctional drivers allow you to insert the configured CAD models with parts list information directly in your current drawing f Edit the properties of CAD models you have already configured and inserted in your CAD drawing in supported CAD systems f Multilingual content and graphical user interface in 5 different languages (de/en/fr/es/it) f MTpro runs directly from DVD-ROM without installation f Update your installation of MTpro online with the automatic update system

d The DVD-ROM MTpro can be ordered free of charge with the part number 3 842 539 057 from your local Rexroth sales partner.

Bosch Rexroth AG, 3 842 541 818 (2011-10)

Bosch Rexroth AG Postfach 30 02 07 70442 Stuttgart, Germany Tel. +49 711 811-30698 Fax +49 711 811-30364 www.boschrexroth.com

You can find local contact information at: www.boschrexroth.com/addresses

The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging.

3 842 541 818 (2011-10) EN - DC-IA/MKT Bosch Rexroth AG 2011. Subject to technical modifications. Printed in Germany