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and Chip-breaking Technology

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. Figure 39. Multi-functional cutting insert geometry for efficient stock removal and increased part productivity. [Courtesy of Iscar Tools]

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. Figure 40. Multi-functional tooling for the machining of rotational features such as: turning, grooving and profiling operations having excellent chip control. [Courtesy of Sandvik Coromant]

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85

. Figure 41. By employing twin turrets on a mill/turn centre, balanced turning of the component can remove large volumes of stock at one pass. [Courtesy of DMG (UK) Ltd.]

serts, with improved insert security its toolholder location, CNC programming simplified many tooling manufacturers have specially-prepared software to significantly reduce CNC programming input times. NB This latter point utilises CNC canned cycles to reduce program lengths. In Appendix 3, a guide for Trouble-shooting for turning operations are listed, with possible causes and remedies to potential production problems. In the following chapters, many other important chip-forming production processes will be discussed, with hole-making techniques such as drilling being around 25% of all manufacturing techniques undertaken by machining-related companies these and associated hole-production methods will be reviewed next.

References
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Conf. on Industrial Tooling, Shirley Press Ltd, 6585, Sept. 1979. Isakov, E. The Mathematics of Machining. American Machinist, 3739, Aug. 1996. Isakov, E. Reassessing Power Factors. American Machinist, 4345, Dec. 1996. Jawahir, I.S. The Tool Restricted Contact Effect as a Major Influencing Factor in Chip-breaking: An Experimental Analysis. Annals of the CIRP, Vol. 31 (1), 121126, 1988. Jawahir, I.S., Ghosh, R., Fang, X.D. and Li, P.X. An Investigation of the Effects of Chip-flow on Tool Wear in Machining with Complex Grooved Tools. WEAR, Vol.184 (2), 145154, 1995. Kasahara, N., Sato, H. and Tani, Y. Phase Characteristics of Self-excited Chatter in Cutting. J. of Engg for Ind., ASME Pub, Vol. 114, 393399, Nov. 1992. Kennedy, B. Facing Facts. Cutting Tool Engg, 2937, Feb. 2002. Kennedy, B. Take a Bigger Bite. Cutting Tool Engg, 2529, Aug. 2003. King, K. Added Functionality. Cutting Tool Engg, 5255, Feb. 2005. Kondo, Y., Kawano, O. and Sato, H. Behaviour of Self-excited Chatter due to Multiple Regenerative Effect. J. of Engg. For Ind., ASME Pub., Vol. 103 (3), 324329, 1981. Lewis, B. Turn your Wipers on. Cutting Tool Engg, 4751, Jan. 2003. Mallock, A. The Action of Cutting Tools. Proc. of Royal Soc. Lond. 33, 127139, 1881882. Paterson, H. Strictly Boring. Cutting Tool Engg., 2230, Oct. 1995. Pekelharing, A.J. Built-up Edge (BUE): is the Mechanism Understood? Annals of the CIRP, Vol. 23 (3) 207211, 1974. Piispanen, V. Eripanines Teknillisesl Aikakauslehdesl 27, 315, 1937. Reuleaux, F. Uber den Taylor Whiteschen Werkzengstahl in Verein zur Befrderung des Gewerbefleisses in Preussen. Sitzzungsberichte, 79, 179, 1900. Smith, G.T. Fundamentals of Chip-breaking for Continuous Cutting Operations. Int. Conf. on Industrial Tooling, Molyneux Press Ltd, 7282, Sept. 1999. Teets, B. Facing up to Grooving Problems. Machinery and Prod. Engg., 5152, Oct. 1988.

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