Form Setup Date: 03/29/2000

Calculation Date: 10/2/2012

Thomson Saginaw
Ball Screw Co., LLC.
APPLICATION: Parker 492620
SCREW SHAFT VARIABLES
Ball Diameter:

0.125000

BCD:

1.00000

Lead:

0.200000

P = 3.141592654
3.1415927

Diametral Lash (MIN):

0.0020

.250 ball and up (MIN):

0.003

Root Factor:

0.007

CALCULATED DIMENSIONS
Helix Angle ():

88.00

Land Diameter:

0.9750

Tol. +.005/-.000 thru .171 BD

& for all aircraft
Tol. +.010/-.000 above .171 BD

Approximate Root Diameter (REF):

0.8646

Diameter Over Balls (tight):

1.1250

Diameter Over Balls (exact MAX):

1.1240

Diameter Over Balls (exact MIN):

1.1220

Master Setting Dimension

On Helix:

0.877998

Form Setup Date: 03/29/2000

Calculation Date: 10/2/2012

Thomson Saginaw
Ball Screw Co., LLC
APPLICATION: Parker 492620
BALL NUT VARIABLES
Ball Diameter:

0.125000

BCD:

1.00000

Lead:

0.200000
P = 3.1416
3.1415927

Diametral Lash (MIN):

0.0020

.250 ball and up (MIN):

0.003

Root Factor:

0.007

CALCULATED DIMENSIONS
Helix Angle ():

88.00

Land Diameter:

1.0250

Tol. +.000/-.005 thru .171 BD

Tol. +.000/-.010 above .171 BD

Approx. Root Diameter (REF):

1.1354

Diameter Between Balls (tight):

0.8750

Diameter Btw. Balls (exact MIN):

0.8760

Diameter Btw. Balls (exact MAX):

0.8780

Master Setting Dimension

On Helix:

1.131978

Thomson Saginaw
Ball Screw Co., LLC

Thin Dense Chromium

Plating Analysis

BALL CENTER TRAVEL ANALYSIS

Assembly

5702224

Variables
Ball Diameter: 0.187500
P = 3.141592654

BCD: 1.375000

C:

5.0

Lead: 0.338000

S:

21.63

31.252

3.1415927
Calculations
X: 0.375000

R:

0.6875

Ball Impact Analysis and Life Cycles of Screw

RO:

0.6212

AO:

28.239

IPR:

12.748

IPS:

63.742

IPC: 127.484

Cycles:

19610

IPR:

10.506

Ball Impact Analysis and Life Cycles of Nut

RI:

0.7538

IPS:

672.330

AI:

34.266

IPC: 1344.661

Cycles:

1859

Hertz Stress

Lubrication

175,000psi = 1610lbf axial load

MIL-L-7870 oil @ 1 drop every

3 minutes

Speed

Efficiency

100-300rpm

90% minimum

ROOT MEAN CUBE LOAD

% of Stroke (.XX)

DOG STOP BEARING STRESS (MMC)

Load (lbf)

Variables
RMC Load:

0.0

Torque (Ultimate-in*lbf):

1280.0

"B"

Bearing Stress (Ultimate-psi): 219000.0

(reference MIL-HDBK-5F)
Axial Gap "B" (in):

0.0810

Stop Height (in):

0.2400

0.000

Chamfer Height (in):

0.0400

EFFICIENCY

Wall Thickness (in):

0.1420

Stop Area Outside Radius (in):

0.9800

Stop Area Inside Radius (in):

0.8380

"C"

Variables
Load (lbf):

0.0

Lead (in):

Torque (in*lbf)

0.00

0.000000

P = 3.141592654
3.14159265

Calculated Efficiency

#DIV/0!

Calculations
Bearing Area (square in):

0.0112

Mean Radius (in):

0.9090

Load (lbf):

1408.1

THEORETICAL ROOT DIAMETER

Variables
Ball Diameter: 0.125000
Corr. Factor:

BCD (in):

0.875000

0.007
Bearing Stress (psi): 125525.1

Root Dia. (Scr)

0.7396

B/N

1.0104
Margin of Safety: 0.744671

EFFECTIVE DIAMETER
Variables

ADJUST LOAD FOR 200KSI HERTZ STRESS

Ball Diameter:

0.000000

Lead (in):

BCD:

0.0000

Corr. Factor:

0.000000

Variables
Ball Diameter: 0.125000

-0.0070

B/N

1.6244

hertzr:

200000

100

-0.0070
Calculations (1)

544.369

Adjusted Load (lbf)

601.449

(2)

8.506

CONFORMITY
Variables
Groove Radius (in):
Conformity %

0.0000

Ball Diameter (in):

0.093750

0.00

APPROX. TOTAL VOLUME OF BALL THREAD (UNWOUND)

Variables

ULTIMATE LOAD

Lead (in):

0.1745

BCD (in): 0.875000

0.0

Axial Length of Thread Area (in):

7.855

Land Dia. (in):

0.8525

0.0

Groove Radius (in):

0.0775

Offset (in):

0.0088

Weight Density (lbf/in^3):

0.282

2.754

Variables
Limit Load (lbf):
Ultimate Load (lbf)
Kgf CONVERSION
Variables
Load (Kgf):

1.000

Load (N):

9.807

Load (lbf):

2.205

Calculations
Helix Angle ()

3.632

Length/Turn

Number of Turns

45.014

Thread Length

123.989

Outer Area 1

0.0009

Area 2

0.0006

Groove Area

0.0033

Ball Thread Volume

0.4045

Weight (lbf)

0.114

MINIMUM THREAD ENGAGEMENT FOR STEEL

Variables
Thread Major
Diameter (in):

Max. Minor Dia. Of

0.2500

# of Threads
per Inch:

Internal Thd. (in):

0.2067

Min. Pitch Dia. Of

20

External Thd. (in):

0.2147

from PD382
or chart

# of Balls:
Effective Dia. (Scr)

Stress Factor:

0.007

ADJUST LOAD FOR 175KSI HERTZ STRESS

Calculations

Variables

Tensile Stress
Area (to 100KSI)

Tensile Stress Area

0.0318

(above 100KSI)

0.165

(above 100KSI)

Length
(up to 100KSI)

Actual Hertz Stress/Ball (psi):

229952

Adj. Hertz Stress (psi):

175000

0.0309

Length
0.109

Calculations
Adjusted Operating Load

1610.5

RMC Load (lbf):

3654.0

"A"

RMC LOAD FOR MULTIPLE LOAD CONDITIONS (I.e. 737 flap)

Condition 1 - Takeoff Cycle (XX% of time)

Asm

5701803

% of Stroke (.XX) Load (lbf)

0.04

2115.0

0.19

1265.0

0.62

115.0

% of time

0.50

Factor 1

381995928

% of time

0.40

Factor 2

1544388403

% of time

0.00

Factor 3

% of time

0.10

Factor 4

3302152602

0.850

"C"

Condition 2 - Landing Cycle (XX% of time)

% of Stroke (.XX) Load (lbf)
0.62

150.0

0.19

1627.0

0.19

2520.0

1.000
Condition 3 - Takeoff Cycle (XX% of time)
% of Stroke (.XX) Load (lbf)

0.000
Condition 4 - Landing Cycle (XX% of time)
% of Stroke (.XX) Load (lbf)
0.62

150.0

0.19

1627.0

0.19

5534.0

from PD382
1.000
Sum of Factors

5228536933

RMC Load

1735.6

4
5

0.1503

4.3952

Solid Shaft
Diameter

2.000

Density

0.277

Volume

188.5

Weight

52.2

Shim Washer
OD

0.365

Density

0.282

Volume

0.000047

Weight

0.000013

Length

60.0

ID

0.270 Thickness

0.0010