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16090 Cover.

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106

Tool Holders

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PERFECTION REQUIRES PRECISION

Lofty goals leave no room for


compromise. This means: You
can trust that when you purchase
Haimer products, you really
get Haimer. When quality is
concerned, we trust in ourselves
first and foremost. Not only do
we produce all of our products in
house, but we also produce the
fixtures and vises used on the
machines at our manufacturing
facility. We do this because we
know that only Quality wins.

100% made in Germany

Tool holders fine balanced


(G2.5 at 25,000 rpm)

Steep taper really AT 3:


(1.5 m shape tolerance)

High precision pullstuds


made of special steel with
high toughness
All functional surfaces
machined

Constant high quality due to 100%


control in own factory
Highest process reliability during
machining

Low vibration on spindle


Better surface finish
Maximum tool life
Long lifetime of spindle




Optimum connection between


machine and tool
Highest process reliability during
fine machining
Secure clamping during heavy milling

No danger of breakage
Highest security against accidents
Precise tool clamping

Symmetric force transmission to


clamping shoulder of HSK
Precise drive slots on the HSK
More accurate than DIN

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

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HIGH PRECISION HIGH PERFORMANCE

Haimer
Family owned & operated since 1977
Global Headquarters located in Igenhausen Germany
U.S. operations and stocking facility located in the
Chicago, Illinois
Manufacturer of Tool Holders, Shrink Fit machines,
Balancing Machines and Precision Measuring Instruments
Tool Holders
Available in all tapers and sizes for CAT, HSK, BT and SK:
Shrink Fit chucks, ER collet chucks, HG High Precision collet
chucks and facemill arbors
Pre-balanced to G2.5 specifications and have the capability
to be fine balanced
Conform to the strict AT3 taper tolerance
Manufactured with the utmost precision and quality

Shrink Fit Machines


Whether its our economical Power Clamp Mini or the
Power Clamp Preset with tool presetting capabilities, Haimer
has a wide range of models & options to suit your needs.
Heating system & cooling system are manually operated
and completely independent of each other, which will provide
versatility and ease of use.
Capability to shrink carbide and HSS cutting tools &
extensions with shank diameters ranging from 1/8" to 2"
(3mm to 50mm)
Precision Measuring Instruments
Allows you to find your part edge in X, Y or Z. Making
calculations based on the ball diameter are no longer
necessary
Will check the flatness of a surface or find the center
of a bore or shaft, with no calculations necessary.

Balancing Machines
Allows you to balance tool holders, grinding wheels and
facemill cutters
Can help you to correct the unbalance by drilling & milling or
by using balancing rings and weights (such as set screws).
Balancing systems will accommodate all spindle tapers and
sizes for CAT, HSK, BT, SK and Capto
Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

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Page 4

C O N V E R S I O N TA B L E I N C H M M

Fraction
1/64
1/32
3/64
1/16
5/64
3/32
7/64
1/8
9/64
5/32
11/64
3/16
13/64
7/32
15/64
1/4
17/64
9/32
19/64
5/16
21/64
11/32
23/64
3/8
25/64
13/32
27/64
7/16
29/64
15/32
31/64
1/2

Inch
0.0156
0.0313
0.0469
0.0625
0.0781
0.0938
0.1094
0.1250
0.1406
0.1563
0.1719
0.1875
0.2031
0.2188
0.2344
0.2500
0.2656
0.2813
0.2969
0.3125
0.3281
0.3438
0.3594
0.3750
0.3906
0.4063
0.4219
0.4375
0.4531
0.4688
0.4844
0.5000

metric [mm]
0.397
0.794
1.191
1.588
1.984
2.381
2.778
3.175
3.572
3.969
4.366
4.763
5.159
5.556
5.953
6.350
6.747
7.144
7.541
7.938
8.334
8.731
9.128
9.525
9.922
10.319
10.716
11.113
11.509
11.906
12.303
12.700

Fraction
33/64
17/32
35/64
9/16
37/64
19/32
39/64
5/8
41/64
21/32
43/64
11/16
45/64
23/32
47/64
3/4
49/64
25/32
51/64
13/16
53/64
27/32
55/64
7/8
57/64
29/32
59/64
15/16
61/64
31/32
63/64
1

Inch
0.5156
0.5313
0.5469
0.5625
0.5781
0.5938
0.6094
0.6250
0.6406
0.6563
0.6719
0.6875
0.7031
0.7188
0.7344
0.7500
0.7656
0.7813
0.7969
0.8125
0.8281
0.8438
0.8594
0.8750
0.8906
0.9063
0.9219
0.9375
0.9531
0.9688
0.9844
1.0000

metric [mm]
13.097
13.494
13.891
14.288
14.684
15.081
15.478
15.875
16.272
16.669
17.066
17.463
17.859
18.256
18.653
19.050
19.447
19.844
20.241
20.638
21.034
21.431
21.828
22.225
22.622
23.019
23.416
23.813
24.209
24.606
25.003
25.400

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

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TA B L E O F C O N T E N T S

Introduction

Conversion Table ______________________


Technical Data _________________________
Overview of Tapers CAT 40/50 ____
Overview of Tapers BT 40/50 ______
Overview of Tapers HSK _____________
Runout accuracy ____________________

4
6
7
8
9
10

CAT 40/ASME B5.50

Shrink Fit Chuck _______________________


Power Shrink Chuck __________________
ER Collet Chuck _______________________
HG Collet Chuck _______________________
Face Mill Holder _______________________

14
15
16
17
18

CAT 50/ASME B5.50

Shrink Fit Chuck _______________________


ER Collet Chuck _______________________
HG Collet Chuck _______________________
Face Mill Holder _______________________

20
21
22
23

BT 30/JIS B 6339

Shrink Fit Chuck _______________________ 26


ER Collet Chuck _______________________ 27

BT 40/JIS B 6339

Shrink Fit Chuck _______________________


ER Collet Chuck _______________________
HG Collet Chuck _______________________
Face Mill Holder _______________________

28
29
30
31

BT 50/JIS B 6339

Shrink Fit Chuck _______________________


ER Collet Chuck _______________________
HG Collet Chuck _______________________
Face Mill Holder _______________________

32
33
34
35

HSK-A 32/DIN 69893-1 Shrink Fit Chuck _______________________ 38


HSK-A 40/DIN 69893-1 Shrink Fit Chuck _______________________ 39
ER Collet Chuck _______________________ 40
Face Mill Holder _______________________ 42

HSK-E 32/DIN 69893-5 Shrink Fit Chuck _______________________ 53


HSK-E 40/DIN 69893-5 Mini Shrink _____________________________
Shrink Fit Chuck _______________________
ER Collet Chuck _______________________
Face Mill Holder _______________________

54
55
56
57

HSK-E 50/DIN 69893-5 Mini Shrink ______________________________


Shrink Fit Chuck _______________________
ER Collet Chuck _______________________
Face Mill Holder _______________________

58
59
60
61

HSK-F 63/DIN 69893-6 Shrink Fit Chuck _______________________


ER Collet Chuck _______________________
HG Collet Chuck _______________________
Face Mill Holder _______________________

62
63
64
65

Accessories

68
70
71
72
74
75
78
79
79
80
81
82

Shrinking Extension ___________________


Reduction Sleeves ____________________
Cool Jet _________________________________
ER Collets ______________________________
HG Collets & HG Cone wiper _______
Pull Stud CAT 40/CAT 50 ___________
Coolant Tubes _________________________
Balancing Index Rings ________________
Balancing Screw Set _________________
Shrink Fit Brush _______________________
Cone Wiper _____________________________
Back up screws _______________________

Please note: SK 40, SK 50, HSK-A 80, HSK-F 63 Makino,


HSK-F 80 Makino, HSK-C 40, HSK-C 63, HSK-E 63 and HSK-F 80
are available as well. Please call our office for product offering and
inventory situation.

HSK-A 50/DIN 69893-1 Shrink Fit Chuck _______________________ 43


HSK-A 63/DIN 69893-1 Power Shrink Chuck __________________
Shrink Fit Chuck _______________________
ER Collet Chuck _______________________
HG Collet Chuck _______________________
Face Mill Holder _______________________

44
45
46
47
48

HSK-A 100/DIN 69893-1 Shrink Fit Chuck _______________________


ER Collet Chuck _______________________
HG Collet Chuck _______________________
Face Mill Holder _______________________

49
50
51
52

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

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T E C H N I C A L D ATA

TA P E R A N D H O L D E R
S P E C I F I C AT I O N S

Features and Benefits:


Taper: Micron-exact manufacturing (AT3) extends the life of your
spindle due to superior taper contact
All Tapers inspected during production to ensure maximum taper
contact = maximum accuracy
All tool holders easily balanceable
Tapers Form ADB. Central coolant supply through the pull stud
(Form AD, pull stud drilled through) and coolant channels through
the flange (Form B, pull stud sealed) which can be sealed again
Minimal runout
All holders marked with an identification number
All holders come standard with bore for data chip
(Except BT Tapers)
Pre-balanced to G 2.5 at 25,000 rpm
Fine balancing available at an extra charge
Many tapers available (for SK 40 and SK 50, HSK-A 32,
HSK-A 50 and HSK-A 80 please see European catalogs)

Pull Stud: Quality


in all details. Strength,
toughness and precision

Supply of coolant centrally


through the flange

The interior: All tool holders contain


a bore for coolant through

Pre-balanced to
G 2.5/25,000 rpm

Precision in concentricity:
For highest demands and minimal
run-out, also for long version.
Shown with coolant bores (option)

Taper: Micron-exact manufacturing


(AT3) extends the life of your spindle
due to superior taper contact

Shank: Precision machined of cast


steel. Maximum machining capability
due to extended length options

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

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O V E R V I E W O F TA P E R S
C AT 4 0 / 5 0

20 3

B2

D4

D3

D1

D2

B1

D5

min.
L3

B3
L1

L2
L4

INCH

D1

D2

D3 max.

D4

D5

L1

L2

L3

L4 min.

B2

B3

CAT 40

Taper Size

1.75

0.669

1.71

2.5

2.126

2.687

0.75

0.625

1.38

5/8"11 0.646

B1

0.89

0.894

CAT 50

2.75

1.063

2.71

3.875

3.307

4.0

0.75

0.625

1.38

1"8

1.39

1.484

1.02

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

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O V E R V I E W O F TA P E R S
BT 40/50

METRIC

D1

D2

D3

D4

L1

L2

L3

B1

B2

B3

BT 40

Taper Size [mm]

44.45

17

63

54

65.4

25

23

M16

16.1

22.6

22.6

BT 50

69.85

25

100

84

101.8

35

32

M24

25.7

35.4

35.4

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

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O V E R V I E W O F TA P E R S
HSK

HSK-A

METRIC

HSK-E

D1

D2 max.

D3

D4

L1

L2 min.

L3

L4

L5

L6

HSK-A/E 40

Taper Size [mm]

40

34

29.05

30

40

15

20

9.5

8.05

HSK-A/E 50

50

42

36.9

38

51

16

26

11

10.54

HSK-A/E 63

63

53

46.53

48

58

16

26

14.7

6.3

12.54

HSK-A/E 100

100

85

72.6

75

79

16

29

24

10

20.02

HSK-F

METRIC
HSK-F 63

Taper Size [mm]

D1

D2 max.

D3

D4

L1

L2 min.

L3

L4

L5

63

53

36.9

38

51

16

26

11

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

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RUNOUT ACCURACY

Runout B
accuracy

Runout B
accuracy

INCH

Gage length A [inch]

A < 6.3

A >= 6.3

Shrink fit Chuck

runout

0.00008

0.00016

Collet Chuck Type ER

runout

0.00012

0.00016

HG Chuck

runout

see Catalogue

Face Mill Holder

runout

0.00024

0.00024

Side Lock Chuck

runout

0.00012

0.00016

Balancing
Please see catalog page for pre-balanced quality grade per tape and style of holder. Please note that balance grade listed per holder is
for the tool holder only. For best results, balance the whole assembly (tool holder, pull stud, collet, nut, cutting tool). Each element of the
assembly can affect the overall balance of the tool. Please see the Haimer Tool Dynamic Modular Balancing Machine catalog for more
information or call Haimer for a more detailed explanation.

10

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

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CAT 40
CAT 50
CAT 40/ASME B5.50
Shrink Fit Chuck

14

Power Shrink Chuck

15

ER Collet Chuck

16

HG Collet Chuck

17

Face Mill Holder

18

CAT 50/ASME B5.50


Shrink Fit Chuck

20

ER Collet Chuck

21

HG Collet Chuck

22

Face Mill Holder

23

11

ER Collet Chuck
All ER Collet chucks come complete with nut.

HSK32/40/50/63/80/100, BT30/40/50, SK40/50 and CAT40/50 all standard and available.


Form DIN B coolant through the ange as a standard on CAT40/CAT50/BT40/BT50/SK40/SK50.
Balanced and Coated Nut

Balancing Rings

Balanced to G2.5@22,000 RPM

Ground Pilot
High Precision Collet

Unsurpassed Taper Contact

Highest Quality......Great Value


Full Quality Control All made in house at the Haimer factory
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CAT 40

With pilot

Ground pilot contacts directly on the


Pull stud for optimal positioning in the
HAIMER tool holder

Without pilot

With no pilot:
Pull stud only locates on the thread,
possibly causing misalignment

Haimer goes far beyond the requirements of CAT 40 tooling.


Our experience with tool holders and balancing have merged
together to successfully create far superior CAT tapered tooling.
In addition to our unsurpassed taper contact and 100% inspection
process of our tapers, Haimer has developed a special feature to
greatly increase your tool holder balance repeatability and your
machine tool spindle draw mechanism repeatability.
We have added a ground pilot in the rear of all our CAT 40 tool
holders. This ground pilot fits perfectly with the special Haimer
pull stud to maximize your tool holder to machine tool connection.
The ground pilot is larger than the standard ANSI dimension, so
you can easily use any pull stud from any manufacturer. However,
for those serious about balance and machine tool spindle draw
repeatability, Haimer has the answer for you with our special pullstud/pilot connection!

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

13

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Page 14

SHRINK FIT CHUCK


C AT 4 0 / A S M E B 5 . 5 0

Certificate of Quality

 Chuck body fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

 Taper tolerance AT3


 Coolant supply form ADB

Use:
Suitable for all shrinking units

Heat resistant hot-working steel


Hardened 54-2 HRC
For HSS and solid carbide tools
Shank tolerance h6
Tapped holes for balancing with set screws
Fine-balancing by set screws possible
Cool Jet option available upon request

CAT 40 FORM ADB


Form ADB means: central-coolant supply and coolant channels
through the flange which can be sealed again

INCH

Clamping D1 [inch] for shank tolerance h6


D2 [inch]
D3 [inch]
L [inch]

1/8"
0.39"
0.77"
0.35"

3/16"
0.39"
0.77"
0.47"

1/4"
0.83"
1.06"
1.42"

5/16"
0.83"
1.06"
1.42"

3/8"
0.94"
1.26"
1.65"

7/16"
0.94"
1.26"
1.65"

1/2"
0.94"
1.26"
1.85"

5/8"
1.06"
1.34"
1.97"

3/4
1.30"
1.65"
2.05"

7/8"
1.30"
1.65"
2.05"

1"
1.73"
2.09"
2.28"

1 1/4"
1.73"
2.09"
2.28"
3.94"

3.15"1) 3.15"1) 3.15"

3.15"

3.15"

3.15"

3.15"

3.15"

3.15"

3.15"

3.94"

1/8Z

3/16Z

1/4Z

5/16"

3/8Z

7/16Z

1/2Z

5/8Z

3/4Z

7/8Z

1Z

1 1/4Z

ZG130
40.844

5.12"

5.12"

5.12"

5.12"

5.12"

5.12"

5.12"

5.12"

5.122)

5.122)

1/4Z

5/16Z

3/8Z

7/16Z

1/2Z

5/8Z

3/4Z

7/8Z

1Z

...1 1/4Z

extralong160
40.842

6.30"

6.30"

6.30"

6.30"

6.30"

6.30"

6.30"

6.30"

6.30"2) 6.30"2)

1/4Z

5/16Z

3/8Z

7/16Z

1/2Z

5/8Z

3/4Z

7/8Z

1Z

06
21
27
36

08
21
27
36

10
24
32
42

12
24
32
47

14
27
34
47

16
27
34
50

20
33
42
52

25
44
53
58

32
44
53
58

Gage length A [inch]


Order No.

short
40.840

Gage length A [inch]


Order No.
Gage length A [inch]
Order No.

METRIC Clamping D1 [mm] for shank tolerance h6


D2 [mm]
D3 [mm]
L [mm]

03
10
19.6
9

04
10
19.6
12

05
10
19.6
15

1 1/4Z

Gage length A [mm]


Order No.

short
40.840

801)
03

801)
04

801)
05

80
06

80
08

80
10

80
12

80
14

80
16

80
20

100
25

100
32

Gage length A [mm]


Order No.

ZG130
40.844

130
06

130
08

130
10

130
12

130
14

130
16

130
20

1302)
25

1302)
32

Gage length A [mm]


Order No.

extralong160
40.842

160
06

160
08

160
10

160
12

160
14

160
16

160
20

1602)
25

1602)
32

1) Without back-up screw, without threads for balancing screws,


with slits along the clamping bore for cooling from outside

Technical data subject to change without prior notice

2) Upon request

Super Chuck: reinforced shrink fit chucks with thicker wall for heavy milling
Super chuck

Clamping D1 [inch] for shank tolerance h6


D2 [inch]
D3 [inch]
L [inch]

1/2"
1.06"
1.34"
1.85"

5/8"
1.3"
1.65"
1.97"

3/4"
1.73"
2.09"
2.05"

Gage length A [inch]


Order number

short
40.850

3.15" 3.15" 3.35"


1/2" 5/8" 3/4"

Super chuck

Clamping D1 [mm] for shank tolerance h6


D2 [mm]
D3 [mm]
L [mm]

Gage length A [mm]


Order number

short
40.850

12
27
34
47

16
33
42
50

20
44
53
52

80
12

80
16

85
20

14
14

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

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Page 15

POWER SHRINK CHUCK


C AT 4 0 / A S M E B 5 . 5 0

ultrashort

Certificate of Quality

Thread M6 for
balancing screws


 Chuck fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

 Taper tolerance AT3


 Coolant supply form ADB

 Cool Jet, can be sealed

ZG 130/oversize

The Power Shrink Chuck is the shrink fit chuck for maximum
capacity in High Performance Machining. The optimized design
combines high rigidity with vibration dampening, therefore giving
more protection to machines, spindles and tools.
Increased machining capacity due to higher spindle speed, higher feed and
larger cutting depth
Shorter processing times
Quieter running, therefore better surface quality and protection of tools,
spindles and machines
Higher machining accuracy
Cool Jet bores that can be sealed included

The long versions (A = 130 and 160) with slim tips are especially
versatile to use.
High rigidity
Slim at the tip
Dampen vibrations
High clamping force
Equally suited to High Speed Machining and heavy milling operations
Universal usage, saves space in tool magazine

Ultrashort
INCH

Clamping D1 [inch]
D2 [inch]
L [inch]

1/4"
0.87"
0.87"

5/16"
0.87"
1.02"

3/8"
1.04"
1.22"

1/2"
1.04"
1.42"

5/8"
1.16"
2.01"

3/4"
1.40"
2.17"

Gage length A [inch]


Order No.

ultrashort
40.845

2.56"
1/4Z.3

2.56"
5/16Z.3

2.56"
3/8Z.3

2.56"
1/2Z.3

2.56"
5/8Z.3

2.56"
3/4Z.3

METRIC

Clamping D1 [mm]
D2 [mm] ultrashort
L [mm] ultrashort

Gage length A [inch]


Order No.

ultrashort
40.845

65
06.3

INCH

Clamping D1 [inch]
D2 [inch]
L [inch]

Gage length A [inch]


Order No.

06
22
22

08
22
22

10
26.5
31

12
26.5
36

16
29.5
51

20
35.5
56.5

65
08.3

65
10.3

65
12.3

65
16.3

65
20.3

1/4"
0.83"
1.42"

5/16"
0.83"
1.42"

3/8"
0.94"
1.65"

1/2"
0.94"
1.85"

5/8"
1.06"
1.97"

3/4"
1.30"
2.05"

ZG 130
40.844

5.12"
1/4Z.3

5.12"
5/16Z.3

5.12"
3/8Z.3

5.12"
1/2Z.3

5.12"
5/8Z.3

5.12"
3/4Z.3

Gage length A [inch]


Order No.

extra long
40.842

6.30"
1/4Z.3

6.30"
5/16Z.3

6.30"
3/8Z.3

6.30"
1/2Z.3

6.30"
5/8Z.3

6.30"
3/4Z.3

METRIC

Clamping D1 [mm]
D2 [mm] ultrashort
L [mm] ultrashort

Gage length A [mm]


Order No.

ZG 130
40.844

130
06.3

130
08.3

130
10.3

130
12.3

130
16.3

130
20.3

Gage length A [mm]


Order No.

extra long
40.842

160
06.3

160
08.3

160
10.3

160
12.3

160
16.3

160
20.3

ZG 130/Oversize

06
21
36

08
21
36

10
24
42

12
24
47

16
27
50

20
33
52

Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

15

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Page 16

ER COLLET CHUCK
C AT 4 0 / A S M E B 5 . 5 0

Certificate of Quality

 Chuck fine balanced
 G2.5 25.000 1/min
or U<1gmm

 All functional surfaces machined

 Taper tolerance AT3


 Coolant supply form ADB

Use:
For clamping tools with cylindrical shank in ER collets

Balanced chuck nuts with special slide coating for low friction and
high clamping forces
Included in delivery: ER collet chuck with pre-balanced chuck nut

CAT 40 FORM ADB


Form ADB means: central-coolant supply and coolant channels
through the flange which can be sealed again

INCH

ER
D [inch]
Clamping range [inch]
Clamping range [mm]

L [inch]
Gage length A [inch]
Order No.

short
40.720

L [inch]
Gage length A [inch]
Order No.

long100
40.721

L [inch]
Gage length A [inch]
Order No.

extralong160
40.722

L [inch]
Gage length A [inch]
Order No.

ZG200
40.726

ER11
0.75"
0.02"0.28"
0.57

ER16
1.1"
0.02"0.39"
0.510

ER20
1.34"
0.04"0.51"
113

ER25
1.65"
0.04"0.63"
116

ER32
1.97"
0.04"0.79"
120

ER40
2.48"
0.08"1.02"
226

2)

2)

2.76"
11

2.76"
16

1.63"
2.76"
20

2.24"
2.76"
25

2.52"
2.76"
32

2.87"
2.76"
40

2)

2)

3.94"
11

3.94"
16

1.63"
3.94"
20

2.24"
3.94"
25

2.52"
3.94"
32

2.87"
3.94"
40

2)

1.63"
6.30"
20

2.24"
6.30"
25

2.52"
6.30"
32

2.87"
6.30"
40

1.63"
7.87"
20

2.24"
7.87"
25

2.52"
7.87"
32

2.87"
7.87"
40

6.30"
16
2)

7.87"
16

Accessories

See also accessories

Spare parts Chuck nut, Pre-balanced


ER
Order No.
83.912
Spare parts Chuck nut HS (High-Speed), Fine-balanced
ER
Order No.
83.912
Spare parts Wrench
ER
Order No.
84.200
Spare parts Wrench
ER
Order No.
84.200
Spare parts Balancing index rings
ER
Order No.
79.350
Spare parts Collet
ER
See accessories
Spare parts Pull Studs
ER
See accessories
1) Not for 40.720.40

16
16

2) Drilled through

ER11
11

ER16
16

ER20
20

ER25
25

ER32
32

ER40
40

ER11
11.HS

ER16
16.HS

ER20
20.HS

ER25
25.HS

ER32
32.HS

ER40
40.HS

ER11
11

ER16
16

ER20
20

ER25
25

ER32
32

ER40
40

ER11
19

ER16
28

ER20
34

ER25
42

ER32
1.71Z

ER401)
50

Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

16090 11-18.qxd:11-18_CAT40_USA

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Page 17

HG COLLET CHUCK
C AT 4 0 / A S M E B 5 . 5 0

Certificate of Quality

 Chuck fine balanced
 G2.5 25,0001/min
or U<1gmm

 All functional surfaces machined

 Taper tolerance AT3


 Coolant supply form ADB

Use:
Newly developed TiN coated collets allow for extremely accurate
clamping in HG chucks, making them very useful for high-speed cutting
CAT 40 FORM ADB
Form ADB means: central-coolant supply and coolant channels through
the flange which can be sealed again
Included in delivery: HG chuck with clamping screw and pull out hook

INCH

HG
D [inch]
Clamping range [inch] shank tolerance h6

01
1.18"
0.080.35"

02
1.38"
0.3750.57"

03
1.89"
0.6250.79"

Gage length A [inch]


Order No.

short
40.820

2.56"
01

2.76"
02

2.95"
03

Gage length A [inch]


Order No.

ZG130
40.824

5.12"
01

5.12"
02

5.12"
03

Gage length A [inch]


Order No.

extralong160
40.822

6.3"
01

6.3"
02

6.3"
03

Accessories

See also accessories

Spare parts Collet


HG
See accessories
Spare parts Clamping Screw
HG
short
Order No.
82.560

HG 01
21

HG 02
24

HG 03
24

HG
Order No.

HG 01
22

HG 02
25

HG 03
27

HG 01
23

HG 02
26

HG 03
28

HG 01
00

HG 02
00

HG 03
00

HG 01
30

HG 02
35

HG 03
48

ZG130
82.560

HG
extralong160
Order No.
82.560
Pull-out hook
HG
Order No.
82.570
Spare parts Balancing index rings
HG
Order No.
79.350
Spare parts Pull Studs
HG
See accessories

Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

17

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Page 18

FA C E M I L L H O L D E R
C AT 4 0 / A S M E B 5 . 5 0

D1
D2

Certificate of Quality

 Chuck fine balanced
 G2.5 22,000 1/min
or U<1gmm

 All functional surfaces machined

Use:
For clamping face-mill cutters


 Taper tolerance AT3


 Coolant supply form ADB

CAT 40 FORM ADB


Form ADB means: central-coolant supply and coolant channels
through the flange which can be sealed again
Included in delivery: Face mill holder and clamping screw

INCH

D1 [inch]
L [inch]
D2 [inch]

3/4"
0.70"
1.71"

1"
0.70"
2.17"

1 1/4"
0.70"
2.75"

1 1/2"
0.94"
3.78"

Gage length A [inch]


Order No.

short
40.750

1.38"
3/4Z

1.97"
1Z

1.97"
1 1/4Z

1.97"
1 1/2Z

Gage length A [inch]


Order No.

long100
40.751

3.94"
3/4Z

3.94"
1Z

3.94"
1 1/4Z

3.94"
1 1/2Z

Gage length A [inch]


Order No.

extralong160
40.752

6.30"
3/4Z

6.30"
1Z

6.30"1)
1 1/4Z

6.30"1)
1 1/2Z

METRIC

D1 [mm]
L [mm]
D2 [mm]

Gage length A [mm]


Order No.

short
40.750

35
22

50
27

Gage length A [mm]


Order No.

ZG130
40.751

100
22

100
27

Gage length A [mm]


Order No.

extralong160
40.752

160
22

160
27

22
19
43.45

27
21
60

Accessories
Spare parts
D1 [inch]
Order No.
Spare parts
D1 [inch]
Order No.
Spare parts
D1 [inch]
Order No.
Spare parts
D1 [inch]

See also accessories


Clamping Screw
85.300

3/4"
3/4Z

1"
1Z

1 1/4"
11/4Z

1 1/2"
11/2Z

3/4"
3/4Z

1"
1Z

1 1/4"
11/4Z

1 1/2"
11/2Z

3/4"
1.71Z

1"
55

Wrench
84.400
Balancing index rings
79.350
Pull Studs
See accessories

Accessories
Spare parts
D1 [mm]
Order No.
Spare parts
D1 [mm]
Order No.
Spare parts
D1 [mm]
Order No.
Spare parts
D1 [mm]
1) On request

18

See also accessories


Clamping Screw
85.300

22
22

27
27

22
22

27
27

22
1.71Z

27
60

Wrench
84.400
Balancing index rings
79.350
Pull Studs
See accessories

Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

16090 19-24.qxd:19-24_CAT50_USA

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4:06 PM

Page 19

CAT 50

With pilot

Ground pilot contacts directly on the


Pull stud for optimal positioning in the
HAIMER tool holder

Without pilot

With no pilot:
Pull stud only locates on the thread,
possibly causing misalignment

Haimer goes far beyond the requirements of CAT 50 tooling. Our


experience with tool holders and balancing have merged together
to successfully create far superior CAT tapered tooling.
In addition to our unsurpassed taper contact and 100% inspection
process of our tapers, Haimer has developed a special feature to
greatly increase your tool holder balance repeatability and your
machine tool spindle draw mechanism repeatability.
We have added a ground pilot in the rear of all our CAT 50 tool
holders. This ground pilot fits perfectly with the special Haimer
pull stud to maximize your tool holder to machine tool connection.
The weight of a standard CAT 50 pull-stud can easily throw out the
balance of a pre-balanced tool holder, especially if it is locating only
on the threads of the pull stud. The special Haimer pull stud in
conjunction with a CAT 50 Haimer holder can greatly reduce this
inconsistency in balance.
The ground pilot is larger than the standard ANSI dimension, so
you can easily use any pull stud from any manufacturer. However,
for those serious about balance and machine tool spindle draw
repeatability, Haimer has the answer for you!

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

19

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Page 20

SHRINK FIT CHUCK


C AT 5 0 / A S M E B 5 . 5 0

Certificate of Quality

 Chuck body fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

 Taper tolerance AT3


 Coolant supply form ADB

Use:
Suitable for all shrinking units
CAT 40 FORM ADB
Form ADB means: central-coolant supply and coolant channels
through the flange which can be sealed again

20

Heat resistant hot-working steel


Hardened 54-2 HRC
For HSS and solid carbide tools
Shank tolerance h6
Tapped holes for balancing with set screws
Fine-balancing by set screws possible
Cool Jet option available upon request

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

16090 19-24.qxd:19-24_CAT50_USA

9/28/06

4:06 PM

Page 21

ER COLLET CHUCK
C AT 5 0 / A S M E B 5 . 5 0

Certificate of Quality

 Chuck body fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

 Taper tolerance AT3


 Coolant supply form ADB

Use:
For clamping tools with cylindrical shank in ER collets

Balanced chuck nuts with special slide coating for low friction and
high clamping forces
Included in delivery: ER collet chuck with pre-balanced chuck nut

CAT 50 FORM ADB


Form ADB means: central-coolant supply and coolant channels
through the flange which can be sealed again

INCH

ER
D [inch]
Clamping range [inch]
Clamping range [mm]

ER16
1.1"
0.02"0.39"
0.510

ER20
1.34"
0.04"0.51"
113

ER25
1.65"
0.04"0.63"
116

ER32
1.97"
0.04"0.79"
120

ER40
2.48"
0.08"1.02"
226

L [inch]
Gage length A [inch]
Order No.

4)

short
50.720

2.76"
16

1.63"
2.76"
20

2.24"
2.76"
25

2.52"
2.76"
32

2.87"
2.76"
40

L [inch]
Gage length A [inch]
Order No.

long100
50.721

3.94"
16

1.63"
3.94"
20

2.24"
3.94"
25

2.52"
3.94"
32

2.87"
3.94"
40

L [inch]
Gage length A [inch]
Order No.

ZG130
50.724

5.12"
16

1.63"
5.12"
20

2.24"
5.12"
25

2.52"
5.12"
32

2.87"
5.12"
40

L [inch]
Gage length A [inch]
Order No.

extralong160
50.722

6.30"
16

1.63"
6.30"
20

2.24"
6.30"
25

2.52"
6.30"
32

2.87"
6.30"
40

L [inch]
Gage length A [inch]
Order No.

ZG200
50.726

7.87"
16

1.63"
7.87"
20

2.24"
7.87"
25

2.52"
7.87"
32

2.87"
7.87"
40

4)

4)

4)

4)

Accessories

See also accessories

Spare parts Chuck nut, Pre-balanced


ER
Order No.
83.912
Spare parts Chuck nut HS (Highspeed), Fine-balanced
ER
Order No.
83.912
Spare parts Wrench
ER
Order No.
84.200
Spare parts Wrench
ER
Order No.
84.200
Spare parts Balancing index rings
ER
Order No.
79.350
Spare parts Collet
ER
See accessories
Spare parts Pull Studs
ER
See accessories
1) Not for 50.720.25

2) Not for 50.720.32

3) Not for 50.720.40

ER16
16

ER20
20

ER25
25

ER32
32

ER40
40

ER16
16.HS

ER20
20.HS

ER25
25.HS

ER32
32.HS

ER40
40.HS

ER16
16

ER20
20

ER25
25

ER32
32

ER40
40

ER16
28

ER20
34

ER251)
42

ER322)
48

ER403)
63

4) Drilled through

Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

21

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Page 22

HG COLLET CHUCK
C AT 5 0 / A S M E B 5 . 5 0

Certificate of Quality

 Chuck body fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

 Taper tolerance AT3


 Coolant supply form ADB

Use:
Newly developed TiN coated collets allow for extremely accurate
clamping in HG chucks, making them very useful for high-speed cutting
CAT 50 FORM ADB
Form ADB means: central-coolant supply and coolant channels through
the flange which can be sealed again
Included in delivery: HG chuck with clamping screw and pull out hook

INCH

HG
D [inch]
Clamping range [inch] shank tolerance h6

01
1.18"
0.080.35"

02
1.38"
0.3750.57"

03
1.89"
0.6250.79"

Gage length A [inch]


Order No.

short
50.820

2.56"
01

2.76"
02

2.95"
03

Gage length A [inch]


Order No.

ZG130
50.824

5.12"
01

5.12"
02

5.12"
03

Gage length A [inch]


Order No.

extralong160
50.822

6.30"
01

6.30"
02

6.30"
03

Accessories

See also accessories

Spare parts Collet


HG
See accessories
Spare parts Clamping Screw
HG
short
Order No.
82.560

HG 01
3

HG 02
2

HG 03
2

HG
Order No.

HG 01
20

HG 02
29

HG 03
29

HG 01
8

HG 02
6

HG 03
7

HG 01
00

HG 02
00

HG 03
00

HG 01
30

HG 02
35

HG 03
48

ZG130
82.560

HG
extralong160
Order No.
82.560
Pull-out hook
HG
Order No.
82.570
Spare parts Balancing index rings
HG
Order No.
79.350
Spare parts Pull Studs
HG
See accessories

Technical data subject to change without prior notice

22

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

16090 19-24.qxd:19-24_CAT50_USA

9/28/06

4:06 PM

Page 23

D1

Certificate of Quality

 Chuck body fine balanced
 G2.5 22,000 1/min
or U<1gmm

D2

FA C E M I L L H O L D E R
C AT 5 0 / A S M E B 5 . 5 0


 All functional surfaces machined

 Taper tolerance AT3


 Coolant supply form ADB

Use:
For clamping face-mill cutters

CAT 50 FORM ADB


Form ADB means: central coolant supply and coolant channels
through the flange which can be sealed again
Included in delivery: Face mill holder and clamping screw

INCH

D1 [inch]
L [inch]
D2 [inch]

3/4"
0.70"
1.71"

1"
0.70"
2.17"

1 1/4"
0.70"
2.71"

1 1/2"
0.94"
3.78"

2"
0.94"
4.84"

Gage length A [inch]


Order No.

short
50.750

1.38"
3/4Z

1.38"
1Z

1.38"
1 1/4Z

2.36"
1 1/2Z

2.36"
2Z

Gage length A [inch]


Order No.

long100
50.751

3.94"
3/4Z

3.94"
1Z

3.94"
1 1/4Z

3.94"
1 1/2Z

3.94"
2Z

Gage length A [inch]


Order No.

extralong160
50.752

6.30"
3/4Z

6.30"
1Z

6.30"1)
1 1/4Z

6.30"1)
1 1/2Z

METRIC

D1 [mm]
L [mm]
D2 [mm]

Gage length A [mm]


Order No.

short
50.750

Gage length A [mm]


Order No.
Gage length A [mm]
Order No.

22
19
43.45

27
21
60

32
24
78

35
22

35
27

50
32

long100
50.751

100
22

100
27

100
32

extralong160
50.752

160
22

160
27

160
32

Accessories
Spare parts
D1 [inch]
Order No.
Spare parts
D1 [inch]
Order No.
Spare parts
D1 [inch]
Order No.
Spare parts
D1 [inch]

See also accessories


Clamping Screw
85.300

3/4"
3/4Z

1"
1Z

1 1/4"
11/4Z

1 1/2"
11/2Z

2"
2Z

3/4"
3/4Z

1"
1Z

1 1/4"
11/4Z

1 1/2"
11/2Z

2"
2Z

3/4"
1.71Z

1"
55

Wrench
84.400
Balancing index rings
79.350
Pull Studs
See accessories

Accessories
Spare parts
D1 [mm]
Order No.
Spare parts
D1 [mm]
Order No.
Spare parts
D1 [mm]
Order No.
Spare parts
D1 [mm]
1) On request

See also accessories


Clamping Screw
85.300

22
22

27
27

32
32

22
22

27
27

32
32

22
1.71Z

27
60

32
78

Wrench
84.400
Balancing index rings
79.350
Pull Studs
See accessories

Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

23

16090 19-24.qxd:19-24_CAT50_USA

24

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4:06 PM

Page 24

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

16090 25-31.qxd:25-31_BT30-40_USA

9/28/06

4:28 PM

Page 25

BT 30
BT 40
BT 50
BT 30/JIS B 6339
Shrink Fit Chuck

26

ER Collet Chuck

27

BT 40/JIS B 6339
Shrink Fit Chuck

28

ER Collet Chuck

29

HG Collet Chuck

30

Face Mill Holder

31

BT 50/JIS B 6339
Shrink Fit Chuck

32

ER Collet Chuck

33

HG Collet Chuck

34

Face Mill Holder

35

25

16090 25-31.qxd:25-31_BT30-40_USA

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Page 26

SHRINK FIT CHUCK


BT 30/JIS B 6339

D3

D1

D2

4.5

Certificate of Quality

 Chuck fine balanced
 G2.5 25,000 1/min
or U<1gmm

10 mm
L


 All functional surfaces machined

 Taper tolerance AT3

Use:
Suitable for all inductive, contact and hotair shrink fit units

Heat resistant hot-working steel


Hardened 54-2 HRC
For HSS and solid carbide tools
Shank tolerance h6
Included in delivery: with back-up screw
Cool Jet option available upon request

JIS B 6339 BT 30 FORM AD

Short
INCH

Clamping D1 [inch]
D2 [inch]
D3 [inch]
L [inch]

1/8"
0.39"

0.35"

3/16"
0.39"

0.59"

1/4"
0.83"
1.06"
1.42"

Length A [inch]
Order No.

short
30.640

3.15''1)
1/8Z

3.15''1) 3.15''
3/16Z 1/4Z

5/16"
0.83"
1.06"
1.42"

3/8"
0.94"
1.26"
1.65"

3.15''
3.15''
5/16Z 3/8Z

7/16"
0.94"
1.26"
1.65"

1/2"
0.94"
1.26"
1.85"

5/8"
1.06"
1.34"
1.97"

3/4"
1.30"
1.65"
2.05"

3.15''
3.15''
7/16Z 1/2Z

3.15''
5/8Z

3.54"
3/4Z

Standard version, similar to DIN 69882-8


METRIC

Clamping D1 [mm]
D2 [mm]
D3 [mm]
L [mm]

Length A [mm]
Order No.

short
30.640

03
10

09

04
10

12

05
10

15

06
21
27
36

08
21
27
36

10
24
32
42

12
24
32
47

14
27
34
47

16
27
34
50

18
33
42
50

20
33
42
52

80 1)
03

80 1)
04

80 1)
05

80
06

80
08

80
10

80
12

80
14

80
16

90
18

90
20

1/4"
0.91"
1.42"

5/16"
0.91"
1.42"

3/8"
1.06"
1.65"

7/16"
1.06"
1.65"

1/2"
1.06"
1.85"

5/8"
1.18"
1.96"

3/4"
1.39"
1.96"

2.36''
2.36''
7/16Z 1/2Z

2.56''
5/8Z

2.75''
3/4Z

Ultra Short
INCH

Clamping D1 [inch]
D2 [inch]
L [inch]

1/8"
0.39"
0.35"

3/16"
0.39"
0.59"

Length A [inch]
Order No.

ultra short
30.645

2.36''1)
1/8Z

2.36''1) 2.36''
3/16Z 1/4Z

2.36''
2.36''
5/16Z 3/8Z

Ultra Short
METRIC

Clamping D1 [mm]
D2 [mm]
L [mm]

Length A [mm]
Order No.

ultra short
30.645

03
10
09

04
10
12

05
10
15

06
23
36

08
23
36

10
27
42

12
27
47

14
30
47

16
30
50

18
35.5
50

20
35.5
52

60 1)
03

60 1)
04

60 1)
05

60
06

60
08

60
10

60
12

65
14

65
16

70
18

70
20

1) With slits along the clamping bore for cooling from outside, without back-up screw

26

Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

16090 25-31.qxd:25-31_BT30-40_USA

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4:28 PM

Page 27

ER_

Certificate of Quality

 Chuck fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

ER COLLET CHUCK
BT 30/JIS B 6339


 Taper tolerance AT3

Use:
For clamping tools with cylindrical shank in ER collets

Included in delivery: locknut (balanced, with slide coating for


higher clamping forces);
locknut type HS (High-Speed, fine balanced, with slide coating
for higher clamping forces) at extra charge

JIS B 6339 BT 30

INCH

ER
D [inch]
Clamping range [inch]
L [inch]

11
0.75"
0.02"-0.28"
1.05"

16
20
1.10"
1.34"
0.02"-0.39" 0.04"-0.51"
1.28"
1.52"

25
1.65"
0.04"-0.63"
1.61"

Length A [inch]
Order No.

ultrashort
30.525

1.97''
11

1.97''
16

1.97''
20

Length A [inch]
Order No.

short
30.520

2.36''
11

2.36''
16

2.36''
20

2.36''
25

Length A [inch]
Order No.

long
30.521

3.94''
11

3.94''
16

3.94''
20

3.94''
25

Accessories
Spare parts Chuck nut, Pre-balanced
ER
Order No.
83.912
Spare parts Chuck nut HS (High-Speed), Fine-balanced
ER
Order No.
83.912
Spare parts Wrench
ER
Order No.
84.200
Spare parts Wrench
ER
Order No.
84.200
Spare parts Collet
ER
See accessories
Spare parts Pull Studs
ER
See accessories

See also accessories


ER11
11

ER16
16

ER20
20

ER25
25

ER11
11.HS

ER16
16.HS

ER20
20.HS

ER25
25.H

ER11
11

ER16
16

ER20
20

ER25
25

Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

27

16090 25-31.qxd:25-31_BT30-40_USA

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4:28 PM

Page 28

SHRINK FIT CHUCK


BT 40/JIS B 6339

Certificate of Quality

 Chuck body fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

 Taper tolerance AT3


 Coolant supply form ADB

Use:
Suitable for all shrinking units

Heat resistant hot-working steel


Hardened 54-2 HRC
For HSS and solid carbide tools
Shank tolerance h6
Included in delivery: Shrink fit chuck with back-up screw
Tapped holes for balancing with set screws
Cool Jet option available upon request

JIS B 6339 BT 40 FORM ADB


Form ADB means: central coolant supply and coolant channels
through the flange which can be sealed again

Standard version
INCH

Clamping D1 [inch]
D2 [inch]
D3 [inch]
L [inch]

1/8"
0.39"

0.35"

3/16"
0.39"

0.59"

1/4"
0.83"
1.06"
1.42"

5/16"
0.83"
1.06"
1.42"

3/8"
0.94"
1.26"
1.65"

7/16"
0.94"
1.26"
1.65"

1/2"
0.94"
1.26"
1.85"

5/8"
1.06"
1.34"
1.97"

3/4"
1.30"
1.65"
2.05"

7/8"
1.30"
1.65"
2.05"

1"
1.73"
2.09"
2.28"

1 1/4"
1.73"
2.09"
2.28"

Length A [inch]
Order No.

short
40.640

3.54"1)
1/8Z

3.54"1) 3.54"
3/16Z 1/4Z

3.54"
3.54"
5/16Z 3/8Z

3.54"
3.54"
7/16Z 1/2Z

3.54"
5/8Z

3.54"
3/4Z

3.54"
7/8Z

3.94"
1Z

3.94"
1 1/4Z

Length A [inch]
Order No.

ZG 130
40.644

5.12"
1/4Z

5.12"
5.12"
5/16Z 3/8Z

5.12"
5.12"
7/16Z 1/2Z

5.12"
5/8Z

5.12"
3/4Z

5.12"
7/8Z

5.12"
1Z

5.12"
1 1/4Z

Length A [inch]
Order No.

Oversize
40.642

6.30"
1/4Z

6.30"
6.30"
5/16Z 3/8Z

6.30"
6.30"
7/16Z 1/2Z

6.30"
5/8Z

6.30"
3/4Z

6.30"
7/8Z

6.30"
1Z

6.30"
1 1/4Z

Standard version, similar to DIN 69882-8


METRIC

Clamping D1
D2 [mm]
D3 [mm]
L [mm]

Length A [mm]
short
Order No. 40.640

03
10

09

04
10

12

05
10

15

06
21
27
36

08
21
27
36

10
24
32
42

12
24
32
47

14
27
34
47

16
27
34
50

18
33
42
50

20
33
42
52

25
44
53
58

901)
03

901)
04

901)
05

90
06

90
08

90
10

90
12

90
14

90
16

90
18

90
20

100
25

Length A [mm]
ZG130
Order No. 40.644

130
06

130
08

130
10

130
12

130
14

130
16

130
18

130
20

130
25

Length A [mm]
extralong
Order No. 40.642

160
06

160
08

160
10

160
12

160
14

160
16

160
18

160
20

160
25

Length A [mm]
ZG200
Order No. 40.646

200
06

200
08

200
10

200
12

200
14

200
16

200
18

200
20

200
25

Accessories

See also accessories

Spare parts Pull Studs


See accessories
Spare parts Reduction Sleeves for small shanks
See accessories
Spare parts Balance Screws
See accessories
Spare parts Back-up screws
See accessories
1) Without back-up screw, without threads for balancing screws, with slits along the clamping bore for cooling from outside

28

Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

28

16090 25-31.qxd:25-31_BT30-40_USA

10/4/06

2:00 PM

Page 29

ER COLLET CHUCK
BT 40 / JIS B 6339

Certificate of Quality
 Chuck body fine balanced

 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined



 Taper tolerance AT3

 Coolant supply form ADB


Use:
For clamping tools with cylindrical shank in ER collets

Included in delivery: ER collet chuck with pre balanced chuck nut


Balanced Chuck nuts with special slide coating for low friction
and high clamping forces

BT 40 FORM ADB
Form ADB means: central-coolant supply and coolant channels
through the flange which can be sealed again

INCH

ER
D [inch]
Clamping range [inch]
Clamping range [mm]

ER16
1.1"
0.02"0.39"
0.510

ER20
1.34"
0.04"0.51"
1 13

ER25
1.65"
0.04"0.63"
116

ER32
1.97"
0.04"0.79"
120

ER40
2.48"
0.08"1.02"
226

L [inch]
Gage length A [inch]
Order No.

1)

short
40.520

2.76"
16

1.63"
2.76"
20

2.24"
2.76"
25

2.52"
2.76"
32

2.87"
2.76"
40

L [inch]
Gage length A [inch]
Order No.

long100
40.521

3.94"
16

1.63"
3.94"
20

2.24"
3.94"
25

2.52"
3.94"
32

2.87"
3.94"
40

L [inch]
Gage length A [inch]
Order No.

extralong160
40.522

6.30"
16

1.63"
6.30"
20

2.24"
6.30"
25

2.52"
6.30"
32

2.87"
6.30"
40

1)

1)

Accessories
Spare parts Chuck nut, Pre-balanced
ER
Order No.
83.912
Chuck nut HS (Highspeed), Fine-balanced
ER
Order No.
83.912
Spare parts Wrench
ER
Order No.
84.200
Spare parts Wrench
ER
Order No.
84.200
Spare parts Balancing index rings
ER long/extra long
Order No.
79.350
pare parts Collet

See also accessories


ER16
16

ER20
20

ER25
25

ER32
32

ER40
40

ER16
16.HS

ER20
20.HS

ER25
25.HS

ER32
32.HS

ER40
40.HS

ER16
16

ER20
20

ER25
25

ER32
32

ER40
40

ER16
28

ER20
34

ER25
42

ER32
48

ER40
52

See accessories
Spare parts Pull Studs
See accessories
1) Drilled through

Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

29

16090 25-31.qxd:25-31_BT30-40_USA

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4:28 PM

Page 30

HG COLLET CHUCK
BT 40 / JIS B 6339

Certificate of Quality

 Chuck body fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

 Taper tolerance AT3


 Coolant supply form ADB

Use:
Newly developed TiN coated collets allow for extremely accurate
clamping in HG chucks, making them very useful for high-speed cutting
BT 40 FORM ADB
Form ADB means: central-coolant supply and coolant channels through
the flange which can be sealed again
Included in delivery: HG chuck with clamping screw and pull out hook
INCH

Gage length A [inch]


Order No.

HG
D [inch]
Clamping shank tolerance h6 [inch]
short
40.620

01
1.18"
0.08"0.35"
2.56"
01

02
1.38"
0.375"0.57"
2.76"
02

03
1.89"
0.625"0.79"
2.95"
03

Gage length A [inch]


Order No.

long
40.621

3.94"
01

3.94"
02

3.94"
03

Gage length A [inch]


Order No.

extralong160
40.622

6.30"
01

6.30"
02

6.30"
03

Accessories

See also accessories

Spare parts Collet


See accessories
Spare parts Locking Screw
HG
short
Order No.
82.560

01
3

02
2

03
2

HG
Order No.

01
4

02
1

03
5

01
8

02
6

03
7

HG 01
00

HG 02
00

HG 03
00

01
30

02
35

03
48

ZG130
82.560

HG
extralong160
Order No.
82.560
Pull-out hook
HG
Order No.
82.570
Spare parts Balancing index rings
HG
Order No.
79.350
Spare parts Pull Studs
HG
See accessories

Technical data subject to change without prior notice

30

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

16090 25-31.qxd:25-31_BT30-40_USA

9/28/06

4:28 PM

Page 31

FA C E M I L L H O L D E R
BT 40 / JIS B 6339

D1
D2

Certificate of Quality
 Chuck body fine balanced

 G2.5 22,000 1/min
or U<1gmm

 All functional surfaces machined



 Taper tolerance AT3

 Coolant supply form ADB


Use:
For clamping face-mill cutters

CAT 40 FORM ADB


Form ADB means: central-coolant supply and coolant channels
through the flange which can be sealed again
Included in delivery: Face mill holder and clamping screw

INCH

Gage length A [inch]


Order No.
METRIC

Gage length A [mm]


Order No.

Clamping D1 [inch]
D2 [inch]
L [inch]
short
40.550

3/4"
1.71"
0.70"
1.38"
3/4Z

1"
2.17"
0.70"
1.97"
1Z

1 1/4"
2.75"
0.70"
2.36"
1 1/4Z

D1 [mm]
D2 [mm]
L [mm]
short
40.550

22
48
19
35
22

27
48
21
35
27

32
78
24
50
32

Accessories
Spare parts
D1 [inch]
Order No.
Spare parts
D1 [inch]
Order No.
Spare parts
D1 [inch]
Order No.
Spare parts
D1 [inch]

See also accessories


Clamping Screw
85.300

3/4"
3/4Z

1"
1Z

1 1/4"
11/4Z

3/4"
3/4Z

1"
1Z

1 1/4"
11/4Z

3/4"
1.71Z

1"
55

Wrench
84.400
Balancing index rings
79.350
Pull Studs
See accessories

Accessories
Spare parts
D1 [mm]
Order No.
Spare parts
D1 [mm]
Order No.
Spare parts
D1 [mm]
Order No.
Spare parts

40
87
27
60
40

See also accessories


Clamping Screw
85.300

22
22

27
27

32
32

40
40

22
22

27
27

32
32

40
40

22
48

27
48

32
78

401)
87

Wrench
84.400
Balancing index ring
79.350
Pull Studs

See accessories
1) Not for 40.550.40

Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

31

16090 32-36.qxd:32-36_BT50_USA

9/28/06

5:02 PM

Page 32

SHRINK FIT CHUCK


BT 50 /JIS B 6339

Certificate of Quality

 Chuck body fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

 Taper tolerance AT3


 Coolant supply form ADB

Use:
Suitable for all shrinking units

Heat resistant hot-working steel


Hardened 54-2 HRC
For HSS and solid carbide tools
Shank tolerance h6
Included in delivery: Shrink fit chuck with back-up screw
Tapped holes for balancing with set screws
Cool Jet option available upon request

JIS B 6339 BT 50 FORM ADB


Form ADB means: central coolant supply and coolant channels
through the flange which can be sealed again

Standard version, similar to DIN 69882-8


METRIC

Clamping D1 [mm]
D2 [mm]
D3 [mm]
L [mm]

06
21
27
36

08
21
27
36

10
24
32
42

12
24
32
47

14
27
34
47

16
27
34
50

18
33
42
50

20
33
42
52

25
44
53
58

32
44
53
58

Length A [mm]
Order No.

short
50.640

100
06

100
08

100
10

100
12

100
14

100
16

100
18

100
20

100
25

100
32

Length A [mm]
Order No.

extralong
50.642

160
06

160
08

160
10

160
12

160
14

160
16

160
18

160
20

160
25

160
32

Length A [mm]
Order No.

ZG200
50.646

200
06

200
08

200
10

200
12

200
14

200
16

200
18

200
20

200
25

200
32

Accessories

See also accessories

Spare parts Pull Studs


Spare parts Reduction Sleeves for small shanks
Spare parts Balance Screws
Spare parts Back-up screws
Shrink fit extensions
Technical data subject to change without prior notice

32

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

16090 32-36.qxd:32-36_BT50_USA

9/28/06

5:02 PM

Page 33

Certificate of Quality
 Chuck body fine balanced


ER

ER COLLET CHUCK
BT 50 / JIS B 6339

 G2.5 25,000 1/min


or U<1gmm

 All functional surfaces machined



 Taper tolerance AT3

 Coolant supply form ADB


L
A

Use:
For clamping tools with cylindrical shank in ER collets

Included in delivery: ER collet chuck with pre-balanced chuck nut


Balanced Chuck nuts with special slide coating for low friction
and high clamping forces

BT 50 FORM ADB
Form ADB means: central-coolant supply and coolant channels
through the flange which can be sealed again

INCH

ER
D [inch]
Clamping range [inch]
Clamping range [mm]

ER16
1.1"
0.02"0.39"
0.510

ER25
1.65"
0.04"0.63"
116

ER32
1.97"
0.04"0.79"
120

ER40
2.48"
0.08"1.02"
226

L [inch]
Gage length A [inch]
Order No.

1)

short
50.520

2.76"
16

2.24"
2.76"
25

2.52"
2.76"
32

2.87"
3.15"
40

L [inch]
Gage length A [inch]
Order No.

long100
50.521

3.94"
16

2.24"
3.94"
25

2.52"
3.94"
32

2.87"
3.94"
40

L [inch]
Gage length A [inch]
Order No.

extralong160
50.522

6.30"
16

2.24"
6.30"
25

2.52"
6.30"
32

2.87"
6.30"
40

1)

1)

Accessories
Spare parts Chuck nut, Pre-balanced
ER
Order No.
83.912
Chuck nut HS (Highspeed), Fine-balanced
ER
Order No.
83.912
Spare parts Wrench
ER
Order No.
84.200
Spare parts Wrench
ER
Order No.
84.200
Spare parts Balancing index rings
ER long/extralong
Order No.
79.350
Spare parts Collet

See also accessories


ER16
16

ER25
25

ER32
32

ER40
40

ER16
16.HS

ER25
25.HS

ER32
32.HS

ER40
40.HS

ER16
16

ER25
25

ER32
32

ER40
40

ER16
28

ER25
42

ER32
48

ER40
52

See accessories
Spare parts Pull Stud
See accessories
1) Drilled through

Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

33

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Page 34

HG COLLET CHUCK
BT 50 / JIS B 6339

Certificate of Quality
 Chuck body fine balanced

 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined



 Taper tolerance AT3

 Coolant supply form ADB


Use:
Newly developed TiN coated collets allow for extremely accurate
clamping in HG chucks, making them very useful for high-speed cutting
BT 50 FORM ADB
Form ADB means: central-coolant supply and coolant channels through
the flange which can be sealed again
Included in delivery: HG chuck with clamping screw and pull out hook
INCH

Gage length A [inch]


Order No.

HG
D [inch]
Clamping shank tolerance h6 [inch]
long
50.621

01
1.18"
0.08"0.35"
3.94"
01

02
1.38"
0.375"0.57"
3.94"
02

03
1.89"
0.625"0.79"
4.13"
03

Gage length A [inch]


Order No.

extralong160
50.622

6.30"
01

6.30"
02

6.30"
03

Accessories

See also accessories

Spare parts Collet


See accessories
Spare parts Clamping Screw
HG
long
Order No.
82.560
HG
extralong160
Order No.
82.560
Pull-out hook
HG
Order No.
82.570
Spare parts Balancing index rings
HG
Order No.
79.350
Spare parts Pull Studs

01
4

02
1

03
5

01
8

02
6

03
7

HG 01
00

HG 02
00

HG 03
00

01
30

02
35

03
48

See accessories
Technical data subject to change without prior notice

34

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

16090 32-36.qxd:32-36_BT50_USA

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Page 35

D1

Certificate of Quality
 Chuck body fine balanced

 G2.5 22,000 1/min
or U<1gmm

 All functional surfaces machined



 Taper tolerance AT3

 Coolant supply form ADB


D2

FA C E M I L L H O L D E R
BT 50 / JIS B 6339

Use:
For clamping face-mill cutters
BT 50 FORM ADB
Form ADB means: central-coolant supply and coolant channels
through the flange which can be sealed again
Included in delivery: Face mill holder with clamping screw
METRIC

Gage length A [mm]


Order No.

D1 [mm]
L [mm]
D2 [mm]
short
50.550

22
19
48
55
22

27
21
60
55
27

32
24
78
55
32

40
27
89
55
40

Gage length A [mm]


Order No.

long 100
50.551

100
22

100
27

100
32

100
40

Accessories
Spare parts
D1 [mm]
Order No.
Spare parts
D1 [mm]
Order No.
Spare parts
D1 [mm]
Order No.
Spare parts

See accessories
Clamping Screw
85.300

22
22

27
27

32
32

40
40

22
22

27
27

32
32

40
40

221)
48

272)
60

32
78

40
89

Wrench
84.400
Balancing index ring
79.350
Pull Studs

See accessories
1) Not for 50.550.22

2) Not for 50.550.27

Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

35

16090 32-36.qxd:32-36_BT50_USA

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5:02 PM

Page 36

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

16090 37-66.qxd:37-66_HSK_A-F_USA

9/29/06

4:33 PM

Page 37

HSK

HSK-A 32/DIN 69893-1


Shrink Fit Chuck

38

HSK-A 40/DIN 69893-1


Shrink Fit Chuck

39

ER Collet Chuck

40

Face Mill Holder

42

HSK-A 50/DIN 69893-1


Shrink Fit Chuck

43

HSK-A 63/DIN 69893-1


Power Shrink Chuck

44

Shrink Fit Chuck

45

ER Collet Chuck

46

HG Collet Chuck

47

Face Mill Holder

48

HSK-A 100/DIN 69893-1


Shrink Fit Chuck

49

ER Collet Chuck

50

HG Collet Chuck

51

Face Mill Holder

52

HSK-E 32/DIN 69893-5


Shrink Fit Chuck

53

HSK-E 40/DIN 69893-5


Mini Shrink

54

Shrink Fit Chuck

55

ER Collet Chuck

56

Face Mill Holder

57

HSK-E 50/DIN 69893-5


Mini Shrink

58

Shrink Fit Chuck

59

ER Collet Chuck

60

Face Mill Holder

61

HSK-F 63/DIN 69893-6


Shrink Fit Chuck

For additional HSK tapers and


tool holder styles, please call
the office for availability.

62

ER Collet Chuck

63

HG Collet Chuck

64

Face Mill Holder

65
37

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Page 38

SHRINK FIT CHUCK


HSK-A 32/ DIN 69893-1

Form A

Certificate of Quality

 Chuck body fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

 More accurate than DIN

Use:
Suitable for all shrinking units
DIN 69893-1

Included in delivery: Shrink fit chuck with backup screw,


without coolant tube
Heat resistant hot-working steel
Hardened 54-2 HRC
For HSS and solid carbide tools
Shank tolerance h6

Standard version, similar to DIN 69882-8


METRIC

Clamping D1 [mm]
D2 [mm]
D3 [mm]
L [mm]

03
10

04
10

05
10

09

12

15

06
21
27
36

08
21
27
36

10
24
32
42

12
24
32
47

Form A 32
Length A [mm]
Order No.

short
A32.140

601) 601) 601) 70


70
80
90
03 04 05 06 08 10 12

Length A [mm]
Order No.

long
A32.141

Accessories

100 100
06 08

See also accessories

Spare parts Coolant Tube


Order No.
85.700
Spare parts Set of Balance Screws

40

40

40

40

40

40

40

40

40

See accessories
Spare parts Back up Screws
See accessories
1) Without back-up screw, without threads for balancing screws, with slits along the clamping bore for cooling from outside

38

Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

16090 37-66.qxd:37-66_HSK_A-F_USA

9/29/06

4:33 PM

Page 39

SHRINK FIT CHUCK


HSK-A 40/ DIN 69893-1

Form A

Certificate of Quality

 Chuck body fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

 More accurate than DIN

Use:
Suitable for all shrinking units
DIN 69893-1

INCH

Form A 40
Length A [inch]
Order No.

METRIC

Tapped holes for balancing with set screws


Included in delivery: Shrink fit chuck with backup screw,
without coolant tube
Heat resistant hot-working steel
Hardened 54-2 HRC
For HSS and solid carbide tools
Shank tolerance h6

Clamping D1 [inch]
Nose D2 [inch]
O.D. D3 [inch]

1/8"
0.39"

3/16"
0.39"

short
A40.140

2.36"1)

2.36"1)

3.15"

3.15"

3.15"

3.15"

3.54"

3.54"

1/8Z

3/16Z

1/4Z

5/16Z

3/8Z

7/16Z

1/2Z

5/8Z

Clamping D1 [mm]
D2 [mm]
D3 [mm]
L [mm]

1/4"
0.83"
1.06"

03
10

5/16"
0.83"
1.06"

04
10

09

05
10

12

15

3/8"
0.94"
1.26"

06
21
27
36

08
21
27
36

7/16"
0.94"
1.26"

10
24
32
42

1/2"
0.94"
1.26"

12
24
32
47

5/8"
1.06"
1.34"

14
27
34
47

16
27
34
50

Form A 40
Length A [mm]
Order No.

short
A 40.140

601) 601) 601) 80


80
80
90
90
90
03 04 05 06 08 10 12 14 16

Length A [mm]
Order No.

ZG130
A 40.144

130 130 130 130 130 130


06 08 10 12 14 16

Accessories

See also accessories

Spare parts Coolant Tube


Order No.
85.700
Spare parts Set of Balance Screws

40

40

40

40

40

40

40

40

40

See accessories
Spare parts Back up Screws
See accessories
1) Without back-up screw, without threads for balancing screws, with slits along the clamping bore for cooling from outside

Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

39

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Page 40

ER COLLET CHUCK
HSK-A 40 / DIN 69893-1

Certificate of Quality

 Chuck body fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

 More accurate than DIN

Use:
For clamping tools with cylindrical shank in ER collets
Included in delivery: ER collet chuck with pre-balanced chuck nut
Balanced chuck nuts with special slide coating for low friction and
high clamping forces

INCH

ER
D [inch]
Clamping range [inch]
Clamping range [mm]

ER11
0.75"
0.02"0.28"
0.57

ER16
1.1"
0.02"0.39"
0.510

ER25
1.65"
0.04"0.63"
116

ER32
1.97"
0.04"0.79"
120

L [inch]
Gage length A [inch]
Order No.

2)

ultrashort
A40.025

2.36"1)
11

1.28"
2.36"1)
16

1.61"
2.76"1)
25

1.85"
2.76"1)
32

L [inch]
Gage length A [inch]
Order No.

short
A40.020

16

1.28"
3.15"
25

1.61"
3.15"

Accessories

See also accessories

Spare parts Chuck nut, Pre-balanced


ER
Order No.
83.912
Spare parts Chuck nut HS (Highspeed), Fine-balanced
ER
Order No.
83.912
Spare parts Wrench
ER
Order No.
84.200
Spare parts Wrench
ER
Order No.
84.200
Spare parts Balancing index rings
ER
Order No.
79.350
Spare parts Collet
ER
See accessories
Spare parts back-up screw
ER
Order No.
85.800
Spare parts Coolant Tube
ER
Order No.
85.700
1) Without thread for back-up screw

40

2) Drilled through

ER11
11

ER16
16

ER25
25

ER32
32

ER11
11.HS

ER16
16.HS

ER25
25.HS

ER32
32.HS

ER11
11

ER16
16

ER25
25

ER32
32

ER11
19

ER16
28

ER25
32

ER32
40

ER16
34

ER25
34

ER32
35

ER11
40

ER16
40

ER25
40

ER32
40
Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

16090 37-66.qxd:37-66_HSK_A-F_USA

9/29/06

4:33 PM

Page 41

HG Collet Chuck

Nutless collet chuck


provides fantastic run-out
accuracy and a slim profile.

Maintenance free
alternative to Hydraulic
chucks or press collet
systems.

No coolant accessories
needed for coolant through
cutting tools.

Cool-jet option available


for coolant around the
cutting tool.

Excellent for high precision


drilling, reaming or high
speed machining.

16090 37-66.qxd:37-66_HSK_A-F_USA

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Page 42

D1
A

D2

FA C E M I L L H O L D E R
HSK-A 40 / DIN 69882

Certificate of Quality

 Chuck body fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

 More accurate than DIN

Use:
For clamping face-mill cutters
Included in delivery: Face mill holder and clamping screw

METRIC

D1 [mm]
L [mm]
D2 [mm]

16
17
40

22
19
50

Gage length A [mm]


Order No.

short
A40.050

50
16

60
22

Accessories
Spare parts
D1 [mm]
Order No.
Spare parts
D1 [mm]
Order No.
Spare parts
D1 [mm]
Order No.
Spare parts
D1 [mm]
Order No.

See also accessories


Clamping Screw
85.300

16
16

22
22

16
16

22
22

16
40

22
50

16
40

22
40

Wrench
84.400
Balancing index rings
79.350
Coolant Tube
85.700

Technical data subject to change without prior notice

42

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

16090 37-66.qxd:37-66_HSK_A-F_USA

9/29/06

4:33 PM

Page 43

SHRINK FIT CHUCK


HSK-A 50/ DIN 69893-1

Form A

Certificate of Quality

 Chuck body fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

 More accurate than DIN

Use:
Suitable for all shrinking units

Tapped holes for balancing with set screws


Included in delivery: Shrink fit chuck with backup screw,
without coolant tube
Heat resistant hot-working steel
Hardened 54-2 HRC
For HSS and solid carbide tools
Shank tolerance h6
Cool Jet option available upon request

DIN 69893-1

Standard version, similar to DIN 69882-8


METRIC

Clamping D1 [mm]
D2 [mm]
D3 [mm]
L [mm]

03
10

04
10

05
10

09

12

15

06
21
27
36

08
21
27
36

10
24
32
42

12
24
32
47

14
27
34
47

16
27
34
50

18
33
42
50

20
33
42
52

25
44
53
58

32
44
53
58

Form A 50
Length A [mm]
Order No.

short
A50.140

601) 601) 601) 80


80
85
90
90
95
03 04 05 06 08 10 12 14 16

Length A [mm]
Order No.

ZG130
A50.144

130 130 130 130 130 130


06 08 10 12 14 16

Length A [mm]
Order No.

oversize
A50.142

160 160 160 160 160 160


06 08 10 12 14 16

Accessories

See also accessories

Spare parts Coolant Tube


Order No.
85.700
Spare parts Set of Balance Screws

40

40

40

40

40

40

40

40

40

See accessories
Spare parts Back up Screws
See accessories
1) Without back-up screw, without threads for balancing screws, with slits along the clamping bore for cooling from outside

Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

43

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Page 44

SHRINK FIT CHUCK


HSK-A 63 / DIN 69893-1

Form A

Certificate of Quality

 Chuck body fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

 More accurate than DIN

Use:
Suitable for all shrinking units

INCH

Heat resistant hot-working steel


Hardened 54-2 HRC
For HSS and solid carbide tools
Shank tolerance h6

Clamping D1 [inch] for shank tolerance h6


D2 [inch]
D3 [inch]
L [inch]

1/8"
0.39"

3/16"
0.39"

1/4"
0.83"
1.06"
1.42"

Tapped holes for balancing with set screws


Fine-balancing by set screws possible
Cool Jet option available upon request

5/16"
0.83"
1.06"
1.42"

3/8"
0.94"
1.26"
1.65"

7/16"
0.94"
1.26"
1.65"

1/2"
0.94"
1.26"
1.85"

5/8"
1.06"
1.34"
1.97"

3/4"
1.3"
1.65"
2.05"

1"
1.73"
2.09"
2.28"

1 1/4"
1.73"
2.09"
2.28"
4.72"

Gage length A [inch]


Order No.

short
A63.140

3.15"1) 3.15"1) 3.15"

3.15"

3.35"

3.35"

3.54"

3.74"

3.94"

4.53"

1/8Z

3/16Z

1/4Z

5/16Z

3/8Z

7/16Z

1/2Z

5/8Z

3/4Z

1Z

1 1/4Z

Gage length A [inch]


Order No.

ZG130
A63.144

5.12"

5.12"

5.12"

5.12"

5.12"

5.12"

5.12"

1/4Z

5/16Z

3/8Z

7/16Z

1/2Z

5/8Z

3/4Z

Gage length A [inch]


Order No.

extralong160
A63.142

6.30"

6.30"

6.30"

6.30"

6.30"

6.30"

6.30"

6.30"

6.30"

1/4Z

5/16Z

3/8Z

7/16Z

1/2Z

5/8Z

3/4Z

1Z

1 1/4Z

06
21
27
36

08
21
27
36

10
24
32
42

12
24
32
47

16
27
34
50

20
33
42
52

25
44
53
58

32
44
53
58

115
25

120
32

METRIC Clamping D1 [mm] for shank tolerance h6


D2 [mm]
D3 [mm]
L [mm]

03
10
19.6
9

04
10
19.6
12

05
10
19.6
15

Gage length A [mm]


Order No.

short
A63.140

801)
03

801)
04

801)
05

80
06

80
08

85
10

90
12

95
16

100
20

Gage length A [mm]


Order No.

ZG130
A63.144

130
06

130
08

130
10

130
12

130
16

130
20

Gage length A [mm]


Order No.

extralong160
A63.142

160
06

160
08

160
10

160
12

160
16

160
20

5/8"
1.3"
1.65"
1.97"

3/4"
1.73"
2.09"
2.05"

Super Chuck: reinforced shrink fit chucks with bigger wall thickness for heavy milling
Super chuck

Clamping D1 [inch] for shank tolerance h6


D2 [inch]
D3 [inch]
L [inch]

1/2"
1.06"
1.34"
1.85"

Gage length A [inch]


Order number

short
A63.150

3.54"1) 3.74"1) 3.94"


1/2" 5/8" 3/4"

Super chuck

Clamping D1 [mm] for shank tolerance h6


D2 [mm]
D3 [mm]
L [mm]

Gage length A [mm]


Order number

short
A63.150

12
27
34
47

16
33
42
50

20
44
53
52

90
12

95
16

100
20

Accessories
Spare parts Coolant Tube
Order No.
85.700
Spare parts Set of Balance Screws
See accessories
Spare parts Back up screws
See accessories

44

See also accessories


63

63

63

63

63

63

63

63

63

63

63

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

16090 37-66.qxd:37-66_HSK_A-F_USA

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Page 45

POWER SHRINK CHUCK


HSK-A 63/DIN 69893-1

Thread M6 for balancing screws

Certificate of Quality

 Chuck fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

ultra short


 More accurate than DIN

 Cool Jet, can be sealed

ZG 130/oversize

The Power Shrink Chuck is the shrink fit chuck for maximum
capacity in High Speed Machining. The optimized design
combines high rigidity with vibration dampening, therefore
giving more protection to machines, spindles and tools.
Increased machining capacity due to higher spindle speed,
higher feed and larger cutting depth
Shorter processing times
Quieter running, therefore better surface quality and protection
of tools, spindles and machines
Higher machining accuracy
Cool Jet bores are standard and can be re-sealed

The long versions (A = 130 and 160) with slim tips are
especially versatile to use.
High rigidity
Slim at the tip
Vibration dampening
High clamping force
Equally suited to High Speed Machining and heavy milling
operations
Universal usage, saves space in tool magazine

INCH

Ultra short Clamping D1 [inch]


D2 [inch]
L [inch]

1/4"
0.87"
1.50"

5/16"
0.87"
1.50"

3/8"
1.04"
1.69"

1/2"
1.04"
1.81"

Gage Length A [inch]


Order No.

ultra short
A63.145

2.76"

2.76"

2.76"

2.76"

2.95"

2.95"

3.35"

3.35"

1/4Z.3

5/16Z.3 3/8Z.3

1/2Z.3

5/8Z.3

3/4Z.3

1Z.3

1 1/4Z.3

INCH

ZG 130 Oversize Clamping D1 [inch]


D2 [inch]
L [inch]

1/4"
0.83"
1.42"

5/16"
0.83"
1.42"

3/8"
0.94"
1.65"

1/2"
0.94"
1.85"

5/8"
1.06"
1.97"

3/4"
1.30"
2.05"

Gage Length A [mm]


Order No.

ZG130
A63.144

5.12"

5.12"

5.12"

5.12"

5.12"

5.12"

1/4Z.3

5/16Z.3 3/8Z.3

1/2Z.3

5/8Z.3

3/4Z.3

Gage Length A [inch]


Order No.

ZG 130
A63.142

6.30"

6.30"

1/4Z.3

5/16Z.3 3/8Z.3

METRIC

Ultra short Clamping D1 [mm] 06


D2 [mm] ultrashort
22
L [mm] ultrashort
38

Length A [mm]
Order No.

ultra short
A63.145

METRIC

ZG 130 Oversize Clamping D1 [mm]


D2 [mm]
L [mm]

08
22
38

10
26.5
43

12
26.5
46

6.30"

14
29.5
46

5/8"
1.16"
1.93"

3/4"
1.40"
1.93"

6.30"

6.30"

6.30"

1/2Z.3

5/8Z.3

3/4Z.3

16
29.5
49

18
35.5
49

20
35.5
49

1"
1.77"
2.24"

25
45
57

1 1/4"
1.77"
2.32"

32
45
59

70
70
70
70
70
75
75
75
85
85
06.3 08.3 10.3 12.3 14.3 16.3 18.3 20.3 25.3 32.3
06
21
36

08
21
36

10
24
42

12
24
47

14
27
47

16
27
50

18
33
50

20
33
52

25
44
58

32
44
58

Length A [mm]
Order No.

ZG130
A63.144

130
130
130
130
130
130
130
130
130
130
06.3 08.3 10.3 12.3 14.3 16.3 18.3 20.3 25.3 32.3

Length A [mm]
Order No.

oversize
A63.142

160
160
160
160
160
160
160
160
160
160
06.3 08.3 10.3 12.3 14.3 16.3 18.3 20.3 25.3 32.3
Technical data subject to change without prior notice

1) Without back-up screw, without threads for balancing screws, with slits along the clamping bore for cooling from outside

Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

45

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Page 46

ER COLLET CHUCK
HSK-A 63 / DIN 69893-1

Form A

Certificate of Quality

 Chuck body fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

 More accurate than DIN

Use:
For clamping tools with cylindrical shank in ER collets
Included in delivery: ER collet chuck with pre-balanced chuck nut
Balanced chuck nuts with special slide coating for low friction and
high clamping forces

INCH

ER
D [inch]
Clamping range [inch]
Clamping range [mm]

ER11
0.75"
0.02"0.28"
0.57

ER16
1.1"
0.02"0.39"
0.510

ER20
1.34"
0.04"0.51"
113

ER25
1.65"
0.04"0.63"
116

ER32
1.97"
0.04"0.79"
120

ER40
2.48"
0.08"1.02"
226

L [inch]
Gage length A [inch]
Order No.

extrashort
A63.025

0.79"
2.95"
11

1.42"
2.95"
16

2.95"
20

1.42"
2.95"
25

1.34"
2.95"
32

1.50"
3.35"
40

L [inch]
Gage length A [inch]
Order No.

short
A63.020

3.94"
11

0.87"
3.94"
16

3.94"
20

1.14"
3.94"
25

1.34"
3.94"
32

1.50"
4.72"
40

L [inch]
Gage length A [inch]
Order No.

extralong160
A63.022

0.87"
6.30"
16

6.30"
20

1.14"
6.30"
25

1.34"
6.30"
32

1.50"
6.30"
40

Accessories
Spare parts Chuck nut, Pre-balanced
ER
Order No.
83.912
Spare parts Chuck nut HS (Highspeed), Fine-balanced
ER
Order No.
83.912
Spare parts Wrench
ER
Order No.
84.200
Spare parts Wrench
ER
Order No.
84.200
Spare parts Balancing index rings
ER
Order No.
79.350
Spare parts Collet
ER
See accessories
Spare parts Adjusting Screw
ER
Order No.
85.800
Spare parts Coolant Tube
ER
Order No.
85.700

See also accessories


ER11
11

ER16
16

ER20
20

ER25
25

ER32
32

ER40
40

ER11
11.HS

ER16
16.HS

ER20
20.HS

ER25
25.HS

ER32
32.HS

ER40
40.HS

ER11
11

ER16
16

ER20
20

ER25
25

ER32
32

ER40
40

ER11
19

ER16
28

ER20
34

ER25
42

ER32
48

ER40
50

ER16
34

ER20
34

ER25
34

ER32
35

ER40
35

ER11
63

ER16
63

ER20
63

ER25
63

ER32
63

ER40
63

Technical data subject to change without prior notice

46

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

16090 37-66.qxd:37-66_HSK_A-F_USA

9/29/06

4:34 PM

Page 47

HG COLLET CHUCK
HSK-A 63 / DIN 69893-1

Form A

Certificate of Quality

 Chuck body fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

 More accurate than DIN

Use:
Newly developed TiN coated collets allow for extremely accurate
clamping in HG chucks, making them very useful for high-speed cutting
Included in delivery: HG chuck with clamping screw and pull out hook

INCH

HG
D [inch]
Clamping range [inch] shank tolerance h6

01
1.18"
0.08"0.35"

02
03
1.38"
1.89"
0.375"0.57" 0.625"0.79"

Gage length A [inch]


Order No.

short
A63.120

4.72"
01

4.72"
02

4.72"
03

Gage length A [inch]


Order No.

extralong160
A63.122

6.30"
01

6.30"
02

6.30"
03

Accessories
Spare parts Collet
HG
See accessories
Spare parts Locking Screw
HG
short
Order No.
82.560
HG
extralong160
Order No.
82.560
Spare parts Balancing index rings
HG
Order No.
79.350
Spare parts Coolant Tube
HG
Order No.
85.700

See also accessories

HG 01
2

HG 02
14

HG 03
14

HG 01
4

HG 02
1

HG 03
1

HG 01
30

HG 02
35

HG 03
48

HG 01
63

HG 02
63

HG 03
63
Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

47

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Page 48

FA C E M I L L H O L D E R
HSK-A 63 / DIN 69893-1

D1
D2

Form A

Use:
For clamping face-mill cutters

Certificate of Quality

 Chuck body fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

 More accurate than DIN

Included in delivery: Face mill holder with clamping screw

INCH

D1 [inch]
L [inch]
D2 [inch]

3/4"
0.70"
1.71"

1"
0.70"
2.17"

1 1/4"
0.70"
2.75"

1 1/2"
0.94"
3.78"

Gage length A [inch]


Order No.

short
A63.050

1.97"
3/4Z

2.36"
1Z

2.36"
1 1/4Z

2.36"
1 1/2Z

Gage length A [inch]


Order No.

long100
A63.051

3.94"
3/4Z

3.94"
1Z

3.94"
1 1/4Z

3.94"
1 1/2Z

Gage length A [inch]


Order No.

extralong160
A63.052

6.30"
3/4Z

6.30"
1Z

6.30"
1 1/4Z

6.30"
1 1/2Z

METRIC

D1 [mm]
L [mm]
D2 [mm]

16
17
40

22
19
50

27
21
60

32
24
78

40
27
87

Gage length A [mm]


Order No.

short
A63.050

50
16

50
22

60
27

60
32

60
40

Gage length A [mm]


Order No.

long100
A63.051

100
22

100
27

100
32

100
40

Gage length A [mm]


Order No.

extralong160
A63.052

160
22

160
27

160
32

160
40

Accessories
Spare parts
D1 [inch]
Order No.
Spare parts
D1 [inch]
Order No.
Spare parts
D1 [inch]
Order No.
Spare parts
D1 [inch]
Order No.

See also accessories


Clamping Screw
85.300

3/4"
3/4Z

1"
1Z

1 1/4"
11/4Z

1 1/2"
11/2Z

3/4"
3/4Z

1"
1Z

1 1/4"
11/4Z

1 1/2"
11/2Z

3/4"
1.71Z

1"
55

3/4"
63

1"
63

1 1/4"
63

1 1/2"
63

Wrench
84.400
Balancing index ring
79.350
Coolant Tube
85.700

Accessories
Spare parts
D1 [mm]
Order No.
Spare parts
D1 [mm]
Order No.
Spare parts
D1 [mm]
Order No.
Spare parts
D1 [mm]
Order No.

See also accessories


Clamping Screw
85.300

16
16

22
22

27
27

32
32

40
40

16
16

22
22

27
27

32
32

40
40

16
40

22
50

27
60

32
78

40
87

16
63

22
63

27
63

32
63

40

Wrench
84.400
Balancing index ring
79.350
Coolant Tube
85.700

Technical data subject to change without prior notice

48

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

16090 37-66.qxd:37-66_HSK_A-F_USA

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Page 49

SHRINK FIT CHUCK


HSK-A 100 / DIN 69893-1

Form A

Certificate of Quality

 Chuck body fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

 More accurate than DIN

Use:
Suitable for all shrinking units
Heat resistant hot-working steel
Hardened 54-2 HRC

For HSS and solid carbide tools


Shank tolerance h6
Tapped holes for balancing with set screws
Fine-balancing by set screws possible
Cool Jet option available upon request

INCH

Clamping D1 [inch] for shank tolerance h6


D2 [inch]
D3 [inch]
L [inch]

1/4"
0.83"
1.06"
1.42"

5/16"
0.83"
1.06"
1.42"

Gage length A [inch]


Order No.

short
A10.140

3.35"
1/4Z

Gage length A [inch]


Order No.

ZG130
A10.144

Gage length A [inch]


Order No.

3/8"
0.94"
1.26"
1.65"

1/2"
0.94"
1.26"
1.85"

5/8"
1.06"
1.34"
1.97"

3/4"
1.30"
1.65"
2.05"

1"
1.73"
2.09"
2.28"

1 1/4"
1.73"
2.09"
2.28"

3.35" 3.54"
5/16Z 3/8Z

3.54" 3.74"
7/16Z 1/2Z

3.94"
5/8Z

4.13"
3/4Z

4.53"
1Z

4.72"
1 1/4Z

5.12"
1/4Z

5.12" 5.12"
5/16Z 3/8Z

5.12" 5.12"
7/16Z 1/2Z

5.12"
5/8Z

5.12"
3/4Z

5.12"
1Z

5.12"
1 1/4Z

extralong160
A10.142

6.30"
1/4Z

6.30" 6.30"
5/16Z 3/8Z

6.30" 6.30"
7/16Z 1/2Z

6.30"
5/8Z

6.30"
3/4Z

6.30"
1Z

6.30"
1 1/4Z

Gage length A [inch]


Order No.

200
A10.146

7.87"
1/4Z

7.87"
1/2Z

7.87"
5/8Z

7.87"
3/4Z

7.87"
1Z

7.87"
1 1/4Z

METRIC

Clamping D1 [mm] for shank tolerance h6


D2 [mm]
D3 [mm]
L [mm]

Gage length A [mm]


Order No.

7.87"
3/8Z

7/16"
0.94"
1.26"
1.65"

06
21
27
36

08
21
27
36

10
24
32
42

12
24
32
47

16
27
34
50

20
33
42
52

25
44
53
58

32
44
53
58

short
A10.140

85
06

85
08

90
10

95
12

100
16

105
20

115
25

120
32

Gage length A [mm]


Order No.

ZG130
A10.144

130
06

130
08

130
10

130
12

130
16

130
20

1301)
25

1301)
32

Gage length A [mm]


Order No.

extralong160
A10.142

160
06

160
08

160
10

160
12

160
16

160
20

160
25

160
32

5/8"
1.3"
1.65"
1.97"

3/4"
1.73"
2.09"
2.05"

Super Chuck: reinforced shrink fit chucks with bigger wall thickness for heavy milling
Super chuck

Clamping D1 [inch] for shank tolerance h6


D2 [inch]
D3 [inch]
L [inch]

1/2"
1.06"
1.34"
1.85"

Gage length A [inch]


Order No.

short
A10.150

3.74" 3.94" 4.13"


1/2Z 5/8Z 3/4Z

Accessories
Spare parts Coolant Tube
Order No.
85.700
Spare parts Reduction Sleeves for small shanks
See accessories
Spare parts Set of Balance Screws
See accessories
Spare parts Back up screws
See accessories
1) On request

See also accessories


10

10

10

10

10

10

10

10

10

Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

49

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Page 50

ER COLLET CHUCK
HSK-A 100 / DIN 69893-1

Form A

Certificate of Quality

 Chuck body fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

 More accurate than DIN

Use:
For clamping tools with cylindrical shank in ER collets
Included in delivery: ER collet chuck with pre-balanced chuck nut
Balanced chuck nuts with special slide coating for low friction and
high clamping forces

INCH

ER
D [inch]
Clamping range [inch]
Clamping range [inch]

ER16
1.1"
0.02"0.39"
0.510

ER20
1.34"
0.04"0.51"
113

ER25
1.65"
0.04"0.63"
116

ER32
1.97"
0.04"0.79"
120

ER40
2.48"
0.08"1.02"
226

L [inch]
Gage length A [inch]
Order No.

short
A10.020

0.87"
3.94"
16

3.94"1)
20

1.14"
3.94"
25

1.34"
3.94"
32

1.50"
4.72"
40

L [inch]
Gage length A [inch]
Order No.

extralong160
A10.022

0.87"
6.30"
16

6.30"1)
20

1.14"
6.30"
25

1.34"
6.30"
32

1.50"
6.30"
40

Accessories
Spare parts Chuck nut, Pre-balanced
ER
Order No.
83.912
Spare parts Chuck nut HS (Highspeed), Fine-balanced
ER
Order No.
83.912
Spare parts Wrench
ER
Order No.
84.200
Spare parts Wrench
ER
Order No.
84.200
Spare parts Balancing index rings
ER
Order No.
79.350
Spare parts Collet
ER
See accessories
Spare parts Adjusting Screw
ER
Order No.
85.800
Spare parts Coolant Tube
ER
Order No.
85.700
1) On request

50

See also accessories


ER16
16

ER20
20

ER25
25

ER32
32

ER40
40

ER16
16.HS

ER20
20.HS

ER25
25.HS

ER32
32.HS

ER40
40.HS

ER16
16

ER20
20

ER25
25

ER32
32

ER40
40

ER16
28

ER20
34

ER25
42

ER32
48

ER40
60

ER16
34

ER20
34

ER25
34

ER32
35

ER40
35

ER16
10

ER20
10

ER25
10

ER32
10

ER40
10

Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

16090 37-66.qxd:37-66_HSK_A-F_USA

9/29/06

4:34 PM

Page 51

HG COLLET CHUCK
HSK-A 100 / DIN 69893-1

Form A

Certificate of Quality

 Chuck body fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

 More accurate than DIN

Use:
Newly developed TiN coated collets allow for extremely accurate
clamping in HG chucks, making them very useful for high-speed cutting
Included in delivery: HG chuck with clamping screw and pull out hook

INCH

HG
D [inch]
Clamping [inch] shank tolerance h6

01
1.18"
0.08"0.35"

02
1.38"
0.39"0.57"

03
1.89"
0.63"0.79"

Gage length A [inch]


Order No.

short
A10.120

4.72"
01

4.72"
02

5.12"
03

Gage length A [inch]


Order No.

extralong160
A10.122

6.30"
01

6.30"
02

6.30"
03

Accessories
Spare parts Collet
HG
See accessories
Spare parts Locking Screw
HG
short
Order No.
82.560
HG
extralong160
Order No.
82.560
Spare parts Balancing index rings
HG
Order No.
79.350
Spare parts Coolant Tube
HG
Order No.
85.700

See also accessories

HG 01
2

HG 02
14

HG 03
14

HG 01
4

HG 02
5

HG 03
5

HG 01
30

HG 02
35

HG 03
48

HG 01
10

HG 02
10

HG 03
10
Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

51

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Page 52

FA C E M I L L H O L D E R
HSK-A 100 / DIN 69893-1

D1
D2

Form A

Certificate of Quality

 Chuck body fine balanced
 G2.5 25,000 1/min
or U<1gmm

Use:
For clamping face-mill cutters


 All functional surfaces machined


 More accurate than DIN

Included in delivery: Face mill holder with clamping screw

INCH

D1 [inch]
L [inch]
D2 [inch]

3/4"
0.70"
1.71"

1"
0.70"
2.17"

1 1/4"
0.70"
2.75"

1 1/2"
0.94"
3.78"

2"
0.93"
4.84"

Gage length A [inch]


Order No.

short
A10.050

1.97"
3/4Z

2.36"
1Z

2.36"
1 1/4Z

2.36"
1 1/2Z

2.36"
2Z

Gage length A [inch]


Order No.

long100
A10.051

3.94"
3/4Z

3.94"
1Z

3.94"
1 1/4Z

3.94"
1 1/2Z

3.94"
2Z

Gage length A [inch]


Order No.

extralong160
A10.052

6.30"
3/4Z

6.30"
1Z

6.30"
1 1/4Z

6.30"
1 1/2Z

6.30"
2Z

METRIC

D1 [mm]
L [mm]
D2 [mm]

16
17
40

22
19
50

27
21
60

32
24
78

40
27
87

50
30
120

Gage length A [mm]


Order No.

short
A10.050

50
16

50
22

50
27

50
32

60
40

70
50

Gage length A [mm]


Order No.

ZG130
A10.051

100
16

100
22

100
27

100
32

100
40

100
50

Gage length A [mm]


Order No.

extralong160
A10.052

160
16

160
22

160
27

160
32

160
40

160
50

Accessories
Spare parts
D1 [inch]
Order No.
Spare parts
D1 [inch]
Order No.
Spare parts
D1 [inch]
Order No.
Spare parts
D1 [inch]
Order No.

See also accessories


Clamping Screw
85.300

3/4"
3/4Z

1"
1Z

1 1/4"
11/4Z

1 1/2"
11/2Z

2"
2Z

3/4"
3/4Z

1"
1Z

1 1/4"
11/4Z

1 1/2"
11/2Z

2Z

3/4"
1.71Z

1"
55

3/4"
10

1"
10

1 1/4"
10

1 1/2"
10

2"
10

Wrench
84.400
Balancing index ring
79.350
Coolant Tube
85.700

Accessories
Spare parts
D1 [mm]
Order No.
Spare parts
D1 [mm]
Order No.
Spare parts
D1 [mm]
Order No.
Spare parts
D1 [mm]
Order No.

See also accessories


Clamping Screw
85.300

16
16

22
22

27
27

32
32

40
40

50
50

16
16

22
22

27
27

32
32

40
40

50
50

16
40

22
50

27
60

32
78

40
87

16
10

22
10

27
10

32
10

40
10

50
10

Wrench
84.400
Balancing index ring
79.350
Coolant Tube
85.700

Technical data subject to change without prior notice

52

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

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Page 53

SHRINK FIT CHUCK


HSK-E 32/ DIN 69893-5

Form E

Certificate of Quality

 Chuck body fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

 More accurate than DIN

Use:
Suitable for all shrinking units
DIN 69893-5

Tapped holes for balancing with set screws


Included in delivery: Shrink fit chuck with backup screw, without
coolant tube
Heat resistant hot-working steel
Hardened 54-2 HRC
For HSS and solid carbide tools
Shank tolerance h6
Cool Jet option available upon request

Standard version, similar to DIN 69882-8


INCH

Form E 32 Clamping D1 [inch] for shank tolerance h6


D2 [inch]
L [inch]

1/8" 3/16" 1/4" 3/8"


0.39" 0.39" 0.83" 0.94"

1.42" 1.65"

Gage length A [inch]


Order No.

short
E32.140

2.36"1) 2.36"1) 3.15"

3.15"

1/8Z

3/8Z

METRIC

Form E 32 Clamping D1 [mm]


D2 [mm]
D3 [mm]
L [mm]

Length A [mm]
Order No.

short
E 32.140

601) 601) 601) 70


70
80
03 04 05 06 08 10

Length A [mm]
Order No.

long
E 32.141

1) Without back-up screw, with slits along the clamping bore for cooling from outside

03
10

04
10

05
10

09

12

15

06
21
27
36

3/16Z 1/4Z

08
21
27
36

100 100
06 08

10
24
32
42

12
24
32
47

14
27
34
47

16
27
34
50

Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

53

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Page 54

MINI SHRINK
HSK-E 40/DIN 69893-5
It is imperative that the correct adapter be used for both heating and cooling with all Mini Shrink chucks, in order to
prevent overheating of the chuck. Please see page 70 for more details.

Form E

Certificate of Quality

 Chuck body fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

 More accurate than DIN

HSK-E 40
Extreme slim design
No disturbing edges
Runout accuracy: 3 m Maximum
Ideal for the Haimer Power Clamp
For all solid carbide tools with shank tolerance h6
With 3 slope for dies and molds

Standard version: with high clamping force


Extra slim version: extremely slim for fine machining
and for jobs very difficult to reach
Tool holders fine balanced
Delivery without coolant tube
Attention: Heating and cooling only with shrink and cooling sleeves
(see accessories)

HSK-E 40
INCH

Clamping D1
D2 standard [inch]
D2 extra slim [inch]

1/8"
0.35"
0.24"

3/16"
0.43"
0.32"

1/4"
0.47"
0.35"

3/8"
0.63"
0.51"

1/2"
0.71"
0.59"

Gage length A [inch]


Order No.
Order No.

ultra short
Standard E40.185
Extra slim E40.175

2.24"

2.24"

2.24"

2.24"

2.24"

1/8Z

3/16Z

1/4Z

3/8Z

1/2Z

1/8Z

3/16Z

1/4Z

3/8Z

1/2Z

Gage length A [inch]


Order No.
Order No.

short
Standard E40.180
Extra slim E40.170

2.76"

2.76"

2.76"

2.76"

2.76"

1/8Z

3/16Z

1/4Z

3/8Z

1/2Z

1/8Z

3/16Z

1/4Z

3/8Z

1/2Z

Gage length A [inch]


Order No.
Order No.

ZG 100
Standard E40.181
Extra slim E40.171

3.94"

3.94"

3.94"

3.94"

3.94"

1/8Z

3/16Z

1/4Z

3/8Z

1/2Z

1/8Z

3/16Z

1/4Z

3/8Z

1/2Z

METRIC

Clamping D1 [mm]
D2 standard [mm]
D2 extra slim [mm]

Length A [mm]
Order No.
Order No.

03
09
06

04
10
07

05
11
08

06
12
09

08
14
11

10
16
13

12
18
15

ultra short
Standard E40.185
extra slim E40.175

60
03
03

60
04
04

60
05
05

60
06
06

60
08
08

60
10
10

60
12
12

Length A [mm]
Order No.
Order No.

short
Standard E40.180
extra slim E40.170

70
03
03

70
04
04

70
05
05

70
06
06

70
08
08

70
10
10

70
12
12

Length A [mm]
Order No.
Order No.

ZG 80
Standard E40.183
extra slim E40.173

80
03
03

80
04
04

80
05
05

80
06
06

80
08
08

80
10
10

80
12
12

Length A [mm]
Order No.
Order No.

ZG 100
Standard E40.181
extra slim E40.171

100
03
03

100
04
04

100
05
05

100
06
06

100
08
08

100
10
10

100
12
12

Length A [mm]
Order No.
Order No.

long
Standard E40.187
extra slim E40.177

120
03
03

120
04
04

120
05
05

120
06
06

120
08
08

120
10
10

120
12
12

Technical data subject to change without prior notice

Shrinking and cooling sleeves Mini Shrink chucks


Extra slim
Size [mm]
Order No. 80.105.14

54

03
2.01

Order No.
04
2.02

05
2.03

06
2.04

08
2.05

10
2.06

12
2.07

Standard
Size [mm]
03
04
05
06
08
10
12
Order No. 80.105.14
2.04
2.08
2.05
2.09
2.10
2.11
2.12
Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com
Wood base
80.105.14.2.99
Set with wood base (12 pcs)

80.105.14.2.00

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Page 55

SHRINK FIT CHUCK


HSK-E 40 / DIN 69893-5

Form E

Certificate of Quality

 Chuck body fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

 More accurate than DIN

Use:
Suitable for all shrinking units
Fine-Balancing by balance screws. See accessories
Included in delivery: Shrink fit chuck with back-up screw

INCH

Clamping D1 [inch] for shank tolerance h6


D2 [inch]
D3 [inch]
L [inch]

1/8"
0.39"

3/16"
0.39"

Gage length A [inch]


Order No.

short
E40.140

2.36"1) 2.36"1) 3.15"


1/8Z 3/16Z 1/4Z

Gage length A [inch]


Order No.

ZG130
E40.144

METRIC

Clamping D1 [mm] for shank tolerance h6


D2 [mm]
D3 [mm]
L [mm]

03
10

1/4"
0.83"
1.06"
1.42"

5.12"
1/4Z
04
10

05
10

5/16"
0.83"
1.06"
1.42"

3/8"
0.94"
1.26"
1.65"

7/16"
0.94"
1.26"
1.65"

1/2"
0.94"
1.26"
1.85"

5/8"
1.06"
1.34"
1.97"

3.15" 3.15"
5/16Z 3/8Z

3.15" 3.54"
7/16Z 1/2Z

3.54"
5/8Z

5.12" 5.12"
5/16Z 3/8Z

5.12" 5.12"
7/16Z 1/2Z

5.12"
5/8Z

06
21
27
36

08
21
27
36

10
24
32
42

12
24
32
47

14
27
34
47

16
27
34
50

Gage length A [mm]


Order No.

extrashort
E40.145

60
06

60
08

60
10

60
12

60
14

60
16

Gage length A [mm]


Order No.

short
E40.140

601)
03

601)
04

601)
05

80
06

80
08

80
10

90
12

90
14

90
16

Gage length A [mm]


Order No.

ZG130
E40.144

130
06

130
08

130
10

130
12

130
14

130
16

Gage length A [mm]


Order No.

extralong160
E40.142

160
06

160
08

160
10

160
12

160
14

160
16

Accessories

See also accessories

Spare parts Coolant Tube


Order No.
85.700
Spare parts Set of Balance Screws

40

40

40

40

40

40

40

40

See accessories
Spare parts Back up Screws
See accessories
1) Without back-up screw, without threads for balancing screws, with slits along the clamping bore for cooling from outside

Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

55

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Page 56

ER COLLET CHUCK
HSK-E 40 / DIN 69893-5

Certificate of Quality

 Chuck body fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

 More accurate than DIN

Use:
For clamping tools with cylindrical shank in ER collets
Included in delivery: ER collet chuck with pre-balanced chuck nut
Balanced chuck nuts with special slide coating for low friction and
high clamping forces

INCH

ER
D [inch]
Clamping range [inch]
Clamping range [mm]

ER11
0.75"
0.02"0.28"
0.57

ER16
1.1"
0.02"0.39"
0.510

ER20
1.34"
0.04"0.51"
113

ER25
1.65"
0.04"0.63"
116

ER32
1.97"
0.04"0.79"
120

L [inch]
Gage length A [inch]
Order No.

extrashort
E40.025

0.79"
2.36"
11

0.87"
2.36"
16

1.14"
2.76
25

1.34"
2.76"
32

L [inch]
Gage length A [inch]
Order No.

short
E40.020

0.79"

0.87"
3.15"
16

3.15"1)
20

1.14"
3.15"
25

1.34"
3.94"
32

Accessories
Spare parts Chuck nut, Pre-balanced
ER
Order No.
83.912
Spare parts Chuck nut HS (Highspeed), Fine-balanced
ER
Order No.
83.912
Spare parts Wrench
ER
Order No.
84.200
Spare parts Wrench
ER
Order No.
84.200
Spare parts Balancing index rings
ER
Order No.
79.350
Spare parts Collet
ER
See accessories
Spare parts Adjusting Screw
ER
Order No.
85.800
Spare parts Coolant Tube
ER
Order No.
85.700
1) On request

56

See also accessories


ER11
11

ER16
16

ER20
20

ER25
25

ER32
32

ER11
11.HS

ER16
16.HS

ER20
20.HS

ER25
25.HS

ER32
32.HS

ER11
11

ER16
16

ER20
20

ER25
25

ER32
32

ER11
19

ER16
28

ER20
32

ER25
32

ER32
40

ER16
34

ER20
34

ER25
34

ER32
35

ER11
40

ER16
40

ER20
40

ER25
40

ER32
40

Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

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Page 57

D1
D2

FA C E M I L L H O L D E R
HSK-E 40 / DIN 69882

Certificate of Quality

 Chuck body fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

 More accurate than DIN

Use:
For clamping face-mill cutters
Included in delivery: Face mill holder and clamping screw

METRIC

D1 [mm]
L [mm]
D2 [mm]

16
17
40

22
19
50

Gage length A [mm]


Order No.

short
E40.050

50
16

60
22

Accessories
Spare parts
D1 [mm]
Order No.
Spare parts
D1 [mm]
Order No.
Spare parts
D1 [mm]
Order No.
Spare parts
D1 [mm]
Order No.

See also accessories


Clamping Screw
85.300

16
16

22
22

16
16

22
22

16
40

22
50

16
40

22
40

Wrench
84.400
Balancing index rings
79.350
Coolant Tube
85.700

Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

57

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Page 58

MINI SHRINK
HSK-E 50/DIN 69893-5
It is imperative that the correct adapter be used for both heating and cooling with all Mini Shrink chucks, in order to
prevent overheating of the chuck. Please see page 70 for more details.

Certificate of Quality

 Chuck body fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

 More accurate than DIN

HSK-E 50
INCH

Clamping D1
D2 standard [inch]
D2 extra slim [inch]

1/8"
0.35"
0.24"

3/16"
0.43"
0.31"

1/4"
0.47"
0.35"

3/8"
0.63"
0.51"

1/2"
0.71"
0.59"

Gage length A [inch]


Order No.
Order No.

short
Standard E50.180
extra slim E50.170

2.76"

2.76"

2.76"

2.76"

2.76"

1/8Z

3/16Z

1/4Z

3/8Z

1/2Z

1/8Z

3/16Z

1/4Z

3/8Z

1/2Z

Gage length A [inch]


Order No.
Order No.

ZG 100
Standard E50.181
extra slim E50.171

3.94"

3.94"

3.94"

3.94"

3.94"

1/8Z

3/16Z

1/4Z

3/8Z

1/2Z

1/8Z

3/16Z

1/4Z

3/8Z

1/2Z

METRIC

Clamping D1 [mm]
D2 standard [mm]
D2 extra slim [mm]

Length A [mm]
Order No.
Order No.

03
09
06

04
10
07

05
11
08

06
12
09

08
14
11

10
16
13

12
18
15

short
Standard E50.180
extra slim E50.170

70
03
03

70
04
04

70
05
05

70
06
06

70
08
08

70
10
10

70
12
12

Length A [mm]
Order No.
Order No.

ZG 80
Standard E50.183
extra slim E50.173

80
03
03

80
04
04

80
05
05

80
06
06

80
08
08

80
10
10

80
12
12

Length A [mm]
Order No.
Order No.

ZG 100
Standard E50.181
extra slim E50.171

100
03
03

100
04
04

100
05
05

100
06
06

100
08
08

100
10
10

100
12
12

Length A [mm]
Order No.
Order No.

long
Standard E50.187
extra slim E50.177

120
03
03

120
04
04

120
05
05

120
06
06

120
08
08

120
10
10

120
12
12

Shrink and cooling sleeve


Protects Mini Shrink chucks from overheating
Extends lifetime of shrink fit chucks
Secure and user friendly handling
Only one parameter setting needed for all Mini Shrink chucks
Cooling with standard cooling body

Shrinking and cooling sleeves for Mini Shrink chucks

Order No.

Extra slim
Size [mm]
Order No. 80.105.14

03
2.01

04
2.02

05
2.03

06
2.04

08
2.05

10
2.06

12
2.07

Standard
Size [mm]
Order No. 80.105.14

03
2.04

04
2.08

05
2.05

06
2.09

08
2.10

10
2.11

12
2.12

Wood base

80.105.14.2.99

Set with wood base (12 pcs)

80.105.14.2.00
Technical data subject to change without prior notice

58

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

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Page 59

SHRINK FIT CHUCK


HSK-E 50/ DIN 69893-5

Form E

Certificate of Quality

 Chuck body fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

 More accurate than DIN

Use:
Suitable for all shrinking units
DIN 69893-5

Tapped holes for balancing with set screws


Included in delivery: Shrink fit chuck with backup screw, without
coolant tube
Heat resistant hot-working steel
Hardened 54-2 HRC
For HSS and solid carbide tools
Shank tolerance h6
Cool Jet option available upon request

INCH

Clamping D1 [inch] for shank tolerance h6


D2 [inch]
D3 [inch]
L [inch]

1/8"
0.39"

Gage length A [inch]


Order No.

short
E50.140

Gage length A [inch]


Order No.

ZG130
E50.144

3/16"
0.39"

1/4"
0.83"
1.06"
1.42"

5/16"
0.83"
1.06"
1.42"

3/8"
0.94"
1.26"
1.65"

7/16"
0.94"
1.26"
1.65"

1/2"
0.94"
1.26"
1.85"

5/8"
1.06"
1.34"
1.97"

2.36"1) 2.36"1) 3.15"

3.15"

3.35"

3.35"

3.54"

3.74"

1/8Z

3/16Z

1/4Z

5/16Z

3/8Z

7/16Z

1/2Z

5/8Z

5.12"

5.12"

5.12"

5.12"

5.12"

5.12"

1/4Z

5/16Z

3/8Z

7/16Z

1/2Z

5/8Z

08
21
27
36

10
24
32
42

12
24
32
47

14
27
34
47

16
27
34
50

Standard version, similar to DIN 69882-8


METRIC

Clamping D1 [mm]
D2 [mm]
D3 [mm]
L [mm]

03
10
09

12

15

06
21
27
36

04
10

05
10

Form E 50
Length A [mm]
Order No.

short
E 50.140

601)
03

601)
04

601)
05

80
06

80
08

85
10

90
12

90
14

95
16

Length A [mm]
Order No.

ZG130
E 50.144

130
06

130
08

130
10

130
12

130
14

130
16

Length A [mm]
Order No.

oversize
E 50.142

160
06

160
08

160
10

160
12

160
14

160
16

Accessories

See also accessories

Shrink fit extensions


Set of Balance Screws
Coolant tube

Order No. 85.7002)

Reduction sleeves
Back up Screws
1) Without back-up screw, without threads for balancing screws, with slits along the clamping bore for cooling from outside
2) Taper Size (32 = HSK 32)

Technical data subject to change


without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

59

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Page 60

ER COLLET CHUCK
HSK-E 50 / DIN 69893-5

Form E

Certificate of Quality

 Chuck body fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

 More accurate than DIN

Use:
For clamping tools with cylindrical shank in ER collets
Included in delivery: ER collet chuck with pre-balanced chuck nut
Balanced chuck nuts with special slide coating for low friction and
high clamping forces

INCH

ER
D [inch]
Clamping range [inch]
Clamping range [mm]

ER11
0.75"
0.02"0.28"
0.57

ER16
1.1"
0.02"0.39"
0.510

ER20
1.34"
0.04"0.51"
113

ER25
1.65"
0.04"0.63"
116

ER32
1.97"
0.04"0.79"
120

ER40
2.48"
0.08"1.02"
226

L [inch]
Gage length A [inch]
Order No.

extrashort
E50.025

0.79"
2.36"
11

0.87"
2.36"
16

1.26"
2.76"
20

1.24"
2.76"
25

1.34"
3.15"
32

1.50"
3.15"
40

L [inch]
Gage length A [inch]
Order No.

short
E50.020

0.79"
3.15"
11

0.87"
3.94"
16

1.24"
3.94"
25

1.34"
3.94"
32

1.50"
4.72"
40

Accessories
Spare parts Chuck nut, Pre-balanced
ER
Order No.
83.912
Spare parts Chuck nut HS (Highspeed), Fine-balanced
ER
Order No.
83.912
Spare parts Wrench
ER
Order No.
84.200
Spare parts Wrench
ER
Order No.
84.200
Spare parts Balancing index rings
ER
Order No.
79.350
Spare parts Collet
ER
See accessories
Spare parts Adjusting Screw
ER
Order No.
85.800
Spare parts Coolant Tube
ER
Order No.
85.700

See also accessories


ER11
11

ER16
16

ER20
20

ER25
25

ER32
32

ER40
40

ER11
11.HS

ER16
16.HS

ER20
20.HS

ER25
25.HS

ER32
32.HS

ER40
40.HS

ER11
11

ER16
16

ER20
20

ER25
25

ER32
32

ER40
40

ER11
19

ER16
28

ER20
34

ER25
32

ER32
40

ER40
50

ER16
34

ER20
34

ER25
34

ER32
35

ER40
35

ER11
50

ER16
50

ER20
50

ER25
50

ER32
50

ER40
50

Technical data subject to change without prior notice

60

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

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Page 61

FA C E M I L L H O L D E R
HSK-E 50 / DIN 69893-5

D1

Certificate of Quality

D2

Form E


 Chuck body fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

 More accurate than DIN

Use:
For clamping face-mill cutters
Included in delivery: Face mill holder and clamping screw

INCH

D1 [inch]
L [inch]
D2 [inch]

3/4"
0.67"
1.71"

1"
0.67"
2.17"

Gage length A [inch]


Order No.

short
E50.050

1.97"
3/4Z

2.36"
1Z

METRIC

D1 [mm]
L [mm]
D2 [mm]

16
17
40

22
19
50

27
21
60

Gage length A [mm]


Order No.

short
E50.050

50
16

60
22

60
27

Accessories
Spare parts
D1 [inch]
Order No.
Spare parts
D1 [inch]
Order No.
Spare parts
D1 [inch]
Order No.
Spare parts
D1 [inch]
Order No.

See also accessories


Clamping Screw
85.300

3/4"
3/4Z

1"
1Z

3/4"
3/4Z

1"
1Z

3/4"
1.71Z

1"
55

3/4"
50

1"
50

Wrench
84.400
Balancing index rings
79.350
Coolant Tube
85.700

Accessories
Spare parts
D1 [mm]
Order No.
Spare parts
D1 [mm]
Order No.
Spare parts
D1 [mm]
Order No.
Spare parts
D1 [mm]
Order No.

See also accessories


Clamping Screw
85.300

16
16

22
22

27
27

16
16

22
22

27
27

16
40

22
50

27
60

16
50

22
50

27
50

Wrench
84.400
Balancing index rings
79.350
Coolant Tube
85.700

Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

61

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Page 62

SHRINK FIT CHUCK


HSK-F 63 / DIN 69893-6

Certificate of Quality

 Chuck body fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

 More accurate than DIN

Use:
Suitable for all shrinking units
Fine-Balancing by balance screws. See accessories
Included in delivery: Shrink fit chuck with back-up screw

INCH

Clamping D1 [inch] for shank tolerance h6


D2 [inch]
D3 [inch]
L [inch]

1/8"
0.39"

3/16"
0.39"

1/4"
0.83"
1.06"
1.42"

5/16"
0.83"
1.06"
1.42"

3/8"
0.94"
1.26"
1.65"

7/16"
0.94"
1.26"
1.65"

1/2"
0.94"
1.26"
1.85"

5/8"
1.06"
1.34"
1.97"

3/4"
1.3"
1.65"
2.05"

1"
1.73"
2.09"
2.28"

Gage length A [inch]


Order No.

short
F63.140

3.15"1) 3.15"1) 3.15"


1/8Z 3/16Z 1/4Z

3.15" 3.35"
5/16Z 3/8Z

3.35" 3.54"
7/16Z 1/2Z

3.54"
5/8Z

3.94"
3/4Z

4.53"
1Z

Gage length A [inch]


Order No.

ZG130
F63.144

5.12" 5.12"
5/16Z 3/8Z

5.12" 5.12"
7/16Z 1/2Z

5.12"
5/8Z

5.12"
3/4Z

5.12"
1Z

METRIC Clamping D1 [mm] for shank tolerance h6


D2 [mm]
D3 [mm]
L [mm]

Gage length A [mm]


Order No.

short
F63.140

Gage length A [mm]


Order No.

ZG130
F63.144

03
10

5.12"
1/4Z
04
10

05
10

06
21
27
36

08
21
27
36

10
24
32
42

12
24
32
47

16
27
34
50

20
33
42
52

25
44
53
58

801)
03

801)
04

801)
05

80
06

80
08

85
10

90
12

95
16

100
20

115
25

130
06

130
08

130
10

130
12

130
16

130
20

130
25

Accessories

See also accessories

Spare parts Set of Balance Screws


See accessories
Spare parts Back up screws
See accessories
1) Without back-up screw, without threads for balancing screws, with slits along the clamping bore for cooling from outside

62

Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

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Page 63

ER COLLET CHUCK
HSK-F 63 / DIN 69893-6

Certificate of Quality

 Chuck body fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

 More accurate than DIN

Use:
For clamping tools with cylindrical shank in ER collets
Included in delivery: ER collet chuck with pre-balanced chuck nut
Balanced chuck nuts with special slide coating for low friction and
high clamping forces

INCH

ER
D [inch]
Clamping range [inch]
Clamping range [mm]

ER11
0.75"
0.02"0.28"
0.57

ER16
1.1"
0.02"0.39"
0.510

ER20
1.34"
0.04"0.51"
113

ER25
1.65"
0.04"0.63"
116

ER32
1.97"
0.04"0.79"
120

ER40
2.48"
0.08"1.02"
226

L [inch]
Gage length A [inch]
Order No.

extrashort
F63.025

1.65"
2.95"
11

1.50"
2.95"
16

1.46"
2.95"
20

0.98"
2.95"
25

1.26"
2.95"
32

1.50"
2.95"
40

L [inch]
Gage length A [inch]
Order No.

short
F63.020

0.67"
3.94"
11

0.87"
3.94"
16

1.06"
3.94"
20

1.14"
3.94"
25

1.34"
3.94"
32

1.50"
4.72"
40

L [inch]
Gage length A [inch]
Order No.

extralong160
F63.022

0.67"

1.34"
6.30"
32

1.50"
6.30"
40

Accessories
Spare parts Chuck nut, Pre-balanced
ER
Order No.
83.912
Spare parts Chuck nut HS (Highspeed), Fine-balanced
ER
Order No.
83.912
Spare parts Wrench
ER
Order No.
84.200
Spare parts Wrench
ER
Order No.
84.200
Spare parts Balancing index rings
ER
Order No.
79.350
Spare parts Collet
ER
See accessories
Spare parts Adjusting Screw
ER
Order No.
85.800

See also accessories


ER11
11

ER16
16

ER20
20

ER25
25

ER32
32

ER40
40

ER11
11.HS

ER16
16.HS

ER20
20.HS

ER25
25.HS

ER32
32.HS

ER40
40.HS

ER11
11

ER16
16

ER20
20

ER25
25

ER32
32

ER40
40

ER11
19

ER16
28

ER20
34

ER25
42

ER32
48

ER40
50

ER16
34

ER20
34

ER25
34

ER32
35

ER40
35

Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

63

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Page 64

HG COLLET CHUCK
HSK-F 63 / DIN 69893-6

Certificate of Quality

 Chuck body fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

 More accurate than DIN

Use:
Newly developed TiN coated collets allow for extremely accurate
clamping in HG chucks, making them very useful for high-speed cutting
Included in delivery: HG chuck with clamping screw and pull out hook

INCH

HG
D [inch]
Clamping [inch] shank tolerance h6

Gage length A [inch]


Order No.

short
F63.120

01
1.18"
0.08"0.35"

02
03
1.38"
1.89"
0.375"0.57" 0.625"0.79"

4.72"
01

4.72"
02

4.72"
03

Accessories
Spare parts Collet
HG
See accessories
Spare parts Locking Screw
HG
short
Order No.
82.560
Spare parts Balancing index rings
HG
Order No.
79.350

See also accessories

HG 01
2

HG 02
14

HG 03
14

HG 01
30

HG 02
35

HG 03
48
Technical data subject to change without prior notice

64

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

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Page 65

D1
D2

FA C E M I L L H O L D E R
HSK-F 63 / DIN 69893-6

Certificate of Quality

 Chuck body fine balanced
 G2.5 25,000 1/min
or U<1gmm

 All functional surfaces machined

 More accurate than DIN

Use:
For clamping face-mill cutters
Included in delivery: Face mill holder with clamping screw

INCH

D1 [inch]
L [inch]
D2 [inch]

3/4"
0.67"
1.71"

1"
0.67"
2.17"

Gage length A [inch]


Order No.

short
F63.050

1.97"
3/4Z

2.36"
1Z

Gage length A [inch]


Order No.

long
F63.051

3.94"
3/4Z

3.94"
1Z

METRIC

D1 [mm]
L [mm]
D2 [mm]

16
17
40

22
19
50

27
21
60

Gage length A [mm]


Order No.

short
F63.050

50
16

50
22

60
27

Accessories
Spare parts Lock Screw
D1 [inch]
Order No.
85.300
Spare parts Wrench
D1 [inch]
Order No.
84.400
Spare parts Balancing index ring
D1 [inch]
Order No.
79.350

See also accessories


3/4"
3/4Z

1"
1Z

3/4"
3/4Z

1"
1Z

3/4"
1.71Z

1"
55

Accessories
Spare parts Lock Screw
D1 [mm]
Order No.
85.300
Spare parts Wrench
D1 [mm]
Order No.
84.400
Spare parts Balancing index ring
D1 [mm]
Order No.
79.350

See also accessories


16
16

22
22

27
27

16
16

22
22

27
27

16
40

22
50

27
60
Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

65

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Page 66

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

16090 67-86.qxd:67-86_Accessories_USA

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11:47 AM

Page 67

Accessories

Shrinking Extension

68

Reduction Sleeves

70

Cool Jet

71

ER Collets

72

HG Collets & HG Cone wiper

74

Pull Stud CAT 40/CAT 50

75

Coolant Tubes

78

Balancing Index Rings

79

Balancing Screw Set

79

Shrink Fit Brush

80

Cone Wiper

81

Backup screws

82

67

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Page 68

SHRINK FIT
Telescope

Telescope version (drilled through, without back-up screw)


For shank tolerance h6
Order no. 78.XXX.2 with slits along the clamping bore (diameter D1)
for proper clamping and coolant around the cutting tool
INCH

D3

D2

Clamping D1

Gage length A

Cooling body

Adapter

Order No.

78.1/2Z0.1/8Z.2

1/2"

0.31"

1/8"

6.30"

1416

80.105.14.1.1

Order No.

78.1/2Z0.3/16Z.2

1/2"

0.31"

3/16"

6.30"

1416

80.105.14.1.1

Order No.

78.5/8Z0.1/8Z.2

5/8"

0.39"

1/8"

6.30"

1416

80.105.14.1.1

Order No.

78.5/8Z0.3/16Z.2

5/8"

0.39"

3/16"

6.30"

1416

80.105.14.1.1

Order No.

78.5/8Z0.1/4Z.1

5/8"

0.39"

1/4"

6.30"

1416

80.105.14.1.1

Order No.

78.3/4Z0.1/4Z.1

3/4"

0.55"

1/4"

6.30"

1416

80.105.14.1.2

Order No.

78.3/4Z0.3/8Z.1

3/4"

0.55"

3/8"

6.30"

1416

80.105.14.1.2

Order No.

78.1Z0.3/8Z.1

1"

0.79"

3/8"

6.30"

68

Order No.

78.1Z0.1/2Z.1

1"

0.79"

1/2"

6.30"

68

Order No.

78.1Z0.5/8Z.1

1"

0.87"

5/8"

6.30"

1012

Order No.

78.11/4Z0.3/8Z.1

1 1/4"

0.94"

3/8"

6.30"

1416

Order No.

78.11/4Z0.1/2Z.1

1 1/4"

0.94"

1/2"

6.30"

1416

Order No.

78.11/4Z0.5/8Z.1

1 1/4"

1.06"

5/8"

6.30"

1416

METRIC [mm]

D3

D2

Clamping D1

Gage length A

Cooling body

Adapter

Order No.

78.120.03.2

12

160

1416

80.105.14.1.1

Order No.

78.120.04.2

12

160

1416

80.105.14.1.1

Order No.

78.160.03.2

16

10

160

1416

80.105.14.1.1

Order No.

78.160.04.2

16

10

160

1416

80.105.14.1.1

Order No.

78.160.05.2

16

10

160

1416

80.105.14.1.1

Order No.

78.160.06.1

16

10

160

1416

80.105.14.1.1

Order No.

78.200.05.2

20

14

160

1416

80.105.14.1.2

Order No.

78.200.06.1

20

14

160

1416

80.105.14.1.2

Order No.

78.200.08.1

20

14

160

1416

80.105.14.1.2

Order No.

78.250.08.1

25

19

160

68

Order No.

78.250.10.1

25

20

10

160

68

Order No.

78.250.12.1

25

20

12

160

68

Order No.

78.250.14.1

25

20

14

160

68

Order No.

78.250.16.1

25

22

16

160

1012

Order No.

78.320.10.1

32

27

10

160

1416

Order No.

78.320.12.1

32

27

12

160

1416

Order No.

78.320.14.1

32

27

14

160

1416

Order No.

78.320.16.1

32

27

16

160

1416

Order No.

78.320.20.1

32

27

20

160

1416

The external contour of the shrinking extensions can be modified later as required

68

Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

16090 67-86.qxd:67-86_Accessories_USA

9/29/06

11:47 AM

Page 69

MINI SHRINK EXTENSION


It is imperative that the correct adapter be used for both heating and cooling with all Mini Shrink
chucks, in order to prevent overheating of the chuck. Please see page 70 for more details.
Telescope
extra slim

Standard

Extreme slim design


No disturbing edges
Ideal for the Haimer Power Clamp
For all solid carbide tools with shank tolerance h6
With 3 slope for dies and molds

Standard version: with high clamping force


Extra slim version: extremely slim for fine machining
and for jobs very difficult to reach
Attention: Heating and cooling only with shrink and cooling sleeves
(see accessories)

Standard version
Order No.
77.5/8Z2.1/8Z
77.5/8Z2.3/16Z
77.5/8Z2.1/4Z
77.5/8Z2.3/8Z
77.3/4Z2.1/4Z
77.3/4Z2.3/8Z
77.3/4Z2.1/2Z
Extra slim
77.5/8Z0.1/8Z
77.5/8Z0.3/16Z
77.5/8Z0.1/4Z
77.5/8Z0.3/8Z
77.3/4Z0.1/4Z
77.3/4Z0.3/8Z
77.3/4Z0.1/2Z

Length A
[inch]
6.30"
6.30"
6.30"
6.30"
7.87"
7.87"
7.87"

Outer
D3 [inch]
5/8"
5/8"
5/8"
5/8"
3/4"
3/4"
3/4"

Shank tolerance

6.30"
6.30"
6.30"
6.30"
7.87"
7.87"
7.87"

Standard version
Order No.
77.162.03
77.162.04
77.162.05
77.162.061)
77.162.081)
77.162.101)
77.202.06
77.202.08
77.202.10
77.202.12
Extra slim
77.160.03
77.160.04
77.160.05
77.160.061)
77.160.081)
77.160.101)
77.200.06
77.200.08
77.200.10
77.200.12
1) With adjustment screw

D2 [inch]
0.35"
0.43"
0.47"
0.63"
0.47"
0.63"
0.71"

Cooling body

Adapter

h6
h6
h6
h6
h6
h6
h6

Clamping
D1 [inch]
1/8"
3/16"
1/4"
3/8"
1/4"
3/8"
1/2"

68
68
68
68
68
68
68

80.105.14.2.04
80.105.14.2.05
80.105.14.2.09
80.105.14.2.11
80.105.14.2.09
80.105.14.2.11
80.105.14.2.12

5/8"
5/8"
5/8"
5/8"
3/4"
3/4"
3/4"

h6
h6
h6
h6
h6
h6
h6

1/8"
3/16"
1/4"
3/8"
1/4"
3/8"
1/2"

0.24"
0.32"
0.35"
0.51"
0.35"
0.51"
0.59"

68
68
68
68
68
68
68

80.105.14.2.01
80.105.14.2.03
80.105.14.2.04
80.105.14.2.06
80.105.14.2.04
80.105.14.2.06
80.105.14.2.07

Length A
[mm]
160
160
160
160
160
160
200
200
200
200

Outer
D3 [mm]
16
16
16
16
16
16
20
20
20
20

Shank tolerance

D2 [mm]
9
10
11
12
14
16
12
14
16
18

Cooling body

Adapter

h6
h6
h6
h6
h6
h6
h6
h6
h6
h6

Clamping
D1 [mm]
3
4
5
6
8
10
6
8
10
12

68
68
68
68
68
68
68
68
68
68

80.105.14.2.04
80.105.14.2.08
80.105.14.2.05
80.105.14.2.09
80.105.14.2.10
80.105.14.2.11
80.105.14.2.09
80.105.14.2.10
80.105.14.2.11
80.105.14.2.12

160
160
160
160
160
160
200
200
200
200

16
16
16
16
16
16
20
20
20
20

h6
h6
h6
h6
h6
h6
h6
h6
h6
h6

3
4
5
6
8
10
6
8
10
12

6
7
8
9
11
13
9
11
13
15

68
68
68
68
68
68
68
68
68
68

80.105.14.2.01
80.105.14.2.02
80.105.14.2.03
80.105.14.2.04
80.105.14.2.05
80.105.14.2.06
80.105.14.2.04
80.105.14.2.05
80.105.14.2.06
80.105.14.2.07

Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

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REDUCTION SLEEVES

Reduction
Sleeve
D
D1

30.5 mm / 1.2"

Use:
For clamping small shanks in chucks with 5/16" or 8 mm IDs.
First step: press reduction sleeve into bore of chuck
Second step: clamp tool shank in reduction sleeve.

INCH

For all chucks for reduction


For use in
HG-chucks
Shrink fit chucks
Collet chucks
Hydraulic chucks

D1

Order No.

79.100.3/32Z

3/32"

5/16"

0.27"

Order No.

79.100.1/8Z

1/8"

5/16"

0.35"

Order No.

79.100.5/32Z

5/32"

5/16"

0.47"

Order No.

79.100.3/16Z

3/16"

5/16"

0.56"

Order No.

79.100.7/32Z

7/32"

5/16"

0.65"

D1

Order No.

79.100.2.5

2.5

7.5

Order No.

79.100.3

Order No.

79.100.3.5

3.5

10.5

Order No.

79.100.4

12

Order No.

79.100.4.5

4.5

13.5

Order No.

79.100.5

15

Order No.

79.100.5.5

5.5

16.5

METRIC [mm]

Shrink and cool sleeves


for Mini Shrink
Protects Mini Shrink chucks from
overheating
Extends lifetime of shrink fit chucks
Secure and user friendly handling
Only one parameter setting for all
Mini Shrink chucks
Cooling with standard
cooling body

Fitting sleeves for Mini Shrink chucks


Extra slim
Size [mm]
Order No. 80.105.14
Standard
Size [mm]
Order No. 80.105.14
Wood base
Set with wood base (12 pcs)

Cool down
With shrink and
cooling sleeve
and cooling body
6 8 mm

Heat up
With shrink and
cooling sleeve

03
2.01
03
2.04

04
2.02
04
2.08

05
2.03
05
2.05

06
2.04
06
2.09

08
2.05
08
2.10

10
2.06
10
2.11

Order No.
12
2.07
12
2.12
80.105.14.2.99
80.105.14.2.00

Technical data subject to change without prior notice

70

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

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Page 71

C O O L J E T C U T T H E C H I P O N LY O N C E !

Centrifugal
force

Centrifugal
force

Standard

Coolant directly to the cutting edge


Extended toollife up to 100%
Higher reliability of cutting process
No more balls of chips on tool

Cool Jet

straight

Cool Jet

Function at high spindle speed


Previous coolant bores: straight
Optimized coolant bores: aimed at center

COOL JET
Order No. 91.100.24

Examples
For use in:
Shrink fit chuck
HG chuck
Face mill holder
Weldon

Shrink fit chuck

Coolant bores aimed at center


Cool Jet by Haimer

Weldon

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

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Page 72

HIGH PRECISION ER COLLETS

High polished finish for extra accuracy and long life,


especially when clamped in HAIMER ER chucks
Superior clamping strength
Fits all brands of ER holders
Sealed collets available upon request

ER 11 Clamping
Order No.

metric [mm]

inch

inch

ER 16 Clamping
Order No.

metric [mm]

inch

inch

81.110.1

0.50 1.00

0.0197 0.0394

1/32"

81.160.1

0.50 1.00

0.0197 0.0394

1/32"

81.110.2

1.50 2.00

0.0591 0.0787

1/16"

81.160.2

1.50 2.00

0.0591 0.0787

1/16"

81.110.3

2.50 3.00

0.0984 0.1181

81.160.3

2.50 3.00

0.0984 0.1181

81.110.3.5

3.00 3.50

0.1181 0.1378

1/8"

81.160.4

3.00 4.00

0.1181 0.1575

1/8"

81.110.4

3.50 4.00

0.1378 0.1575

5/32"

81.160.5

4.00 5.00

0.1575 0.1969

3/16"

81.110.4.5

4.00 4.50

0.1575 0.1772

81.160.6

5.00 6.00

0.1969 0.2362

7/32"

81.110.5

4.50 5.00

0.1772 0.1969

81.160.7

6.00 7.00

0.2362 0.2756

1/4"

81.110.5.5

5.00 5.50

0.1969 0.2165

81.160.8

7.00 8.00

0.2756 0.3150

5/16"

81.110.6

5.50 6.00

0.2165 0.2362

7/32"

81.160.9

8.00 9.00

0.3150 0.3543

11/32"

81.110.6.5

6.00 6.50

0.2362 0.2559

1/4"

81.160.10

9.00 10.00

0.3543 0.3937

3/8"

81.110.7

6.50 7.00

0.2559 0.2756

ER 20 Clamping
Order No.

metric [mm]

inch

inch

ER 25 Clamping
Order No.

metric [mm]

inch

inch

3/16"

81.200.2

1.00 2.00 0.0394 0.0787

1/16"

81.250.1.5

1.00 1.50 0.0394 0.0591

81.200.3

2.00 3.00 0.0787 0.1181

3/37"

81.250.2

1.00 2.00 0.0394 0.0787

1/16"

81.200.4

3.00 4.00 0.1181 0.1575

1/8"

81.250.2.5

1.50 2.50 0.0591 0.0984

3/37"

81.200.5

4.00 5.00 0.1575 0.1969

3/16"

81.250.3

2.00 3.00 0.0787 0.1181

81.200.6

5.00 6.00 0.1969 0.2362

7/32"

81.250.4

3.00 4.00 0.1181 0.1575

1/8"

81.200.7

6.00 7.00 0.2362 0.2756

1/4"

81.250.5

4.00 5.00 0.1575 0.1969

3/16"

81.200.8

7.00 8.00 0.2756 0.3150

5/16"

81.250.6

5.00 6.00 0.1969 0.2369

7/32"

81.200.9

8.00 9.00 0.3150 0.3543

11/32"

81.250.7

6.00 7.00 0.2369 0.2756

1/4"

81.200.10

9.00 10.00 0.3543 0.3937

3/8"

81.250.8

7.00 8.00 0.2756 0.3150

5/16"

81.200.11

10.00 11.00 0.3937 0.4330

13/37"

81.250.9

8.00 9.00 0.3150 0.3543

11/32"

81.200.12

11.00 12.00 0.4330 0.4724

7/16"

81.250.10

9.00 10.00 0.3543 0.3937

3/8"

81.200.13

12.00 13.00 0.4724 0.5118

1/2"

81.250.11

10.00 11.00 0.3937 0.4330

7/16"

81.250.12

11.00 12.00 0.4330 0.4724

15/37"

81.250.13

12.00 13.00 0.4724 0.5118

1/2"

81.250.14

13.00 14.00 0.5118 0.5512

17/37"

81.250.15

14.00 15.00 0.5512 0.5905

9/16"

81.250.16

15.00 16.00 0.5905 0.6300

5/8"

Technical data subject to change without prior notice

72

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

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Page 73

HIGH PRECISION ER COLLETS

ER 32 Clamping
Order No.

metric [mm]

inch

inch

ER 40 Clamping
Order No.

metric [mm]

inch

inch

81.320.2

1.00 2.00 0.0394 0.0787

1/16"

81.400.3

2.00 3.00

0.0787 0.1181

81.320.2.5

1.50 2.50 0.0591 0.0984

3/37"

81.400.4

3.00 4.00

0.1181 0.1575

1/8"

81.320.3

2.00 3.00 0.0787 0.1181

81.400.5

4.00 5.00

0.1575 0.1969

3/16"

81.320.4

3.00 4.00 0.1181 0.1575

1/8"

81.400.6

5.00 6.00

0.1969 0.2362

7/32"

81.320.5

4.00 5.00 0.1575 0.1969

3/16"

81.400.7

6.00 7.00

0.2362 0.2756

1/4"

81.320.6

5.00 6.00 0.1969 0.2362

7/32"

81.400.8

7.00 8.00

0.2756 0.3150

5/16"

81.320.7

6.00 7.00 0.2362 0.2756

1/4"

81.400.9

8.00 9.00

0.3150 0.3543

11/37"

81.320.8

7.00 8.00 0.2756 0.3150

5/16"

81.400.10

9.00 10.00

0.3543 0.3937

3/8"

81.320.9

8.00 9.00 0.3150 0.3543

11/37"

81.400.11

10.00 11.00 0.3937 0.4330

13/37"

81.320.10

9.00 10.00 0.3543 0.3937

3/8"

81.400.12

11.00 12.00 0.4330 0.4724

7/16"

81.320.11

10.00 11.00 0.3937 0.4330

13/37"

81.400.13

12.00 13.00 0.4724 0.5118

1/2"

81.320.12

11.00 12.00 0.4330 0.4724

7/16"

81.400.14

13.00 14.00 0.5118 0.5512

17/37"

81.320.13

12.00 13.00 0.4724 0.5118

1/2"

81.400.15

14.00 15.00 0.5512 0.5905

9/16"

81.320.14

13.00 14.00 0.5118 0.5512

17/37"

81.400.16

15.00 16.00 0.5905 0.6300

5/8"

81.320.15

14.00 15.00 0.5512 0.5905

9/16"

81.400.17

16.00 17.00 0.6300 0.6693

21/37"

81.320.16

15.00 16.00 0.5905 0.6300

5/8"

81.400.18

17.00 18.00 0.6693 0.7087

11/16"

81.320.17

16.00 17.00 0.6300 0.6693

21/37"

81.400.19

18.00 19.00 0.7087 0.7480

23/32"

81.320.18

17.00 18.00 0.6693 0.7087

11/16"

81.400.20

19.00 20.00 0.7480 0.7874

3/4"

81.320.19

18.00 19.00 0.7087 0.7480

23/37"

81.400.21

20.00 21.00 0.7874 0.8268

13/16"

81.320.20

19.00 20.00 0.7480 0.7874

3/4"

81.400.22

21.00 22.00 0.8268 0.8661

22/37"

81.400.23

22.00 23.00 0.8661 0.9055

7/8"

81.400.24

23.00 24.00 0.9055 0.9449

15/16"

81.400.25

24.00 25.00 0.9449 0.9843

31/32"

81.400.26

25.00 26.00 0.9843 1.0236

1"

Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

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Page 74

HG COLLETS AND HG CONE WIPER

HG Collets
For clamping tools with cylindrical shank with utmost precision in HG chucks

INCH
HG
HG 01 D [inch]
Order No.

82.510

HG 02 D [inch]
Order No.

82.520

HG 03 D [inch]
Order No.

5/8"

3/4"

82.530

5/8Z

3/4Z

METRIC HG
HG 01 D [mm]
Order No.

82.510

2
2

2.5
2.5

3
3

4
4

HG 02 D [mm]
Order No.

82.520

10
10

11
11

12
12

12.5
14
12.5 14

HG 03 D [mm]
Order No.

82.530

16
16

18
18

20
20

1/8"

3/16"

1/8Z

3/16Z 1/4Z

1/4"

3/8"

7/16"

3/8Z

7/16Z 1/2Z

1/2"

5/16"
5/16Z

9/16"
9/16Z

4.5
4.5

5
5

Accessories

5.5
5.5

6
6

7
7

8
8

9
9

See also accessories

Spare parts Pull-out hook


HG
Order No.
82.570.00

Cone wiper
For cleaning tool holder I.D. of HG chuck

HG
Order No.
1) On request

74

82.590

for HG 01

for HG 02

for HG 03

01

02

03
Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

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Page 75

C AT 4 0 / C AT 5 0
P U L L S T U D I N F O R M AT I O N

With pilot

Without pilot

Ground pilot contacts directly on the


Pull stud for optimal positioning in the
HAIMER tool holder

With no pilot:
Pull stud only locates on the thread,
possibly causing misalignment

Haimer goes far beyond the requirements of CAT 40 tooling.


Our experience with tool holders and balancing have merged
together to successfully create far superior CAT tapered tooling.
In addition to our contact and 100% inspection process of our
tapers, Haimer has developed a spezial feature to greatly increase
your tool holder balance repeatability ad your machine tool spindle
draw mechanismen repeatability.
We have added a ground pilot in the rear of all our CAT 40 tool
holders. This ground pilot fits perfectly with the spezial Haimer
pull stud to maximize your tool holder to machine tool connection.
The ground pilot is larger than the standard ANSI dimension, so
you can easily use any pull stud from any manufacturer. However,
for those serious about balance and machine tool spindle draw
repeatability, Haimer has the answer for you with our spezial pull
stud/pilot connection!

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

75

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Page 76

C AT 4 0
PULL STUD

L1

L1
L2

D1

D2

D3

L1

L2

L3

G1

L3

D2
D1

G1

D3

L3

D2
D1

L2

Version with ground pilot is used to help consistently locate the


pull stud in the tool holder. Great for run out accuracy, balance
repeatability and machine tool draw bar consistency.
All HAIMER tool holders are provided with ground center-bore to
match pull stud pilot (all standard pull studs can be used as well).

Without coolant
through hole

With coolant
through hole

G1

Order No.
MAS 45
88.601.40
88.611.40
88.621.40

88.603.40
88.613.40
88.623.40

M16
0.39"
5/8"11UNC"
0.39"
5/8"11UNC" + pilot 0.39"

0.59"
0.59"
0.59"

0.67"

0.67"

2.36"
2.25"
2.25"

1.38"
1.27"
1.27"

1.10"
0.99"
0.99"

45
45
45

MAS 30
88.604.40
88.614.40
88.624.40

88.605.40
88.615.40
88.625.40

M16
0.39"
5/8"11UNC"
0.39"
5/8"11UNC" + pilot 0.39"

0.59"
0.59"
0.59"

0.67"

0.67"

2.36"
2.25"
2.25"

1.38"
1.27"
1.27"

1.10"
0.99"
0.99"

30
30
30

JIS 6339 Makino

88.700.40
88.710.40
88.720.40

M16
0.55"
5/8"11UNC"
0.55"
5/8"11UNC" + pilot 0.55"

0.75"
0.75"
0.75"

0.67"

0.67"

2.13"
2.01"
2.01"

1.14"
1.03"
1.03"

0.91"
0.79"
0.79"

15
15
15

ANSI B5.5 Mazak

88.500.40
88.510.40
88.520.40

M16
0.49"
5/8"11UNC"
0.49"
5/8"11UNC" + pilot 0.49"

0.74"
0.74"
0.74"

0.67"

0.67"

1.62"
1.62"
1.62"

0.64"
0.64"
0.64"

0.44"
0.44"
0.44"

45
45
45

MAS 90 Mori Seiki


88.101.40
88.111.40
88.121.40

M16
0.39"
5/8"11UNC"
0.39"
5/8"11UNC" + pilot 0.39"

0.59"
0.59"
0.59"

0.67"

0.67"

2.36"
2.25"
2.25"

1.38"
1.27"
1.27"

1.10"
0.99"
0.99"

90
90
90

Technical data subject to change without prior notice

76

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

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Page 77

C AT 5 0
PULL STUD

L1

L1
L2
L3

G1

L3

D2
D1

G1

D3

D2
D1

L2

Version with ground pilot is used to help consistently locate the


pull stud in the tool holder. Great for run out accuracy, balance
repeatability and machine tool draw bar consistency.
All HAIMER tool holders are provided with ground center-bore to
match pull stud pilot (all standard pull studs can be used as well).

Without coolant
through hole

With coolant
through hole

G1

D1

D2

D3

L1

L2

L3

Order No.
MAS 45
88.601.50
88.611.50
88.621.50

88.613.50
88.623.50

M24
1"8UNC"
1"8UNC" + pilot

0.67"
0.67"
0.67"

0.91"
0.91"
0.91"

0.98"

1.06"

3.35"
3.35"
3.35"

1.77"
1.78"
1.78"

1.38"
1.39"
1.39"

45
45
45

MAS 30
88.604.50
88.614.50
88.624.50

88.615.50
88.625.50

M24
1"8UNC"
1"8UNC" + pilot

0.67"
0.67"
0.67"

0.91"
0.91"
0.91"

0.98"

1.06"

3.35"
3.35"
3.35"

1.77"
1.78"
1.78"

1.38"
1.39"
1.39"

30
30
30

JIS 6339 Makino

88.700.50
88.710.50
88.720.50

M24
1"8UNC"
1"8UNC" + pilot

0.83"
0.83"
0.83"

1.1"
1.1"
1.1"

0.98"

1.06"

2.91"
2.92"
2.92"

1.34"
1.35"
1.35"

0.98"
0.99"
0.99"

15
15
15

Ansi B5.50 Mazak

88.500.50
88.510.50
88.520.50

M24
1"8UNC"
1"8UNC" + pilot

0.82"
0.82"
0.82"

1.14"
1.14"
1.14"

0.98"

1.06"

2.57
2.57
2.57"

1"
1"
1"

7/10"
7/10"
7/10"

45
45
45

MAS 90 Mori Seiki


88.101.50
88.111.50
88.121.50

M24
1"8UNC"
1"8UNC" + pilot

0.67"
0.67"
0.67"

0.91"
0.91"
0.91"

0.98"

1.06"

3.35"
3.35"
3.35"

1.77"
1.78"
1.78"

1.38"
1.39"
1.39"

90
90
90

Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

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Page 78

COOLANT TUBES

Dual o-ring design makes tube slightly movable


Coated steel with smooth surface for trouble free insertion
into machine spindle
Fits all brands of HSK holders
Must be used with all coolant through HSK spindles

Coolant tube with 2 o-rings

for HSK A 32
for HSK E 32

for HSK A 40
for HSK E 40

for HSK A 50
for HSK E 50

for HSK A 63

for HSK A 80

for HSK A 100

Order No.

85.700

32

40

50

63

80

100

84.500

HSK 32
32

HSK 40
40

HSK 50
50

HSK 63
63

HSK 80
80

HSK 100
100

Accessories
Wrench
Order No.

Technical data subject to change without prior notice

78

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

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Page 79

BALANCING INDEX RINGS


SET OF BALANCING SCREWS

+0.14
+0.10
fl A

5 mm/0.2"

7 mm/0.28"

M4

Make your standard tool holder a balanceable tool holder quick and easily
Included in delivery: 2 balancing index rings with screws
Tightening torque: 1 ft lb (1.4 Nm)

Set of balancing screws comprising


11 x 10 screws and screw driver
Order No. 80.203.00

Order No.

A [mm] A [inch] ca. unbalance

Order No.

A [mm] A [inch] ca. unbalance

79.350.15

15

0.59"

9 gmm

79.350.55

55

2.17"

94 gmm

79.350.17

17

0.67"

12 gmm

79.350.56

56

2.20"

100 gmm

79.350.19

19

0.75"

16 gmm

79.350.58

58

2.28"

106 gmm

79.350.20

20

0.79"

17 gmm

79.350.60

60

2.36"

110 gmm

79.350.22

22

0.87"

20 gmm

79.350.62

62

2.44"

120 gmm

79.350.24

24

0.94"

27 gmm

79.350.63

63

2.48"

123 gmm

79.350.25

25

0.98"

32 gmm

79.350.64

64

2.52"

126 gmm

79.350.26

26

1.02"

33 gmm

79.350.65

65

2.56"

129 gmm

79.350.27

27

1.06"

33 gmm

79.350.66

66

2.60"

120 gmm

79.350.28

28

1.10"

40 gmm

79.350.68

68

2.68"

135 gmm

79.350.30

30

1.18"

45 gmm

79.350.70

70

2.76"

145 gmm

79.350.32

32

1.26"

36 gmm

79.350.72

72

2.83"

152 gmm

79.350.34

34

1.34"

40 gmm

79.350.74

74

2.91"

160 gmm

79.350.35

35

1.38"

48 gmm

79.350.76

76

2.99"

168 gmm

79.350.36

36

1.42"

47 gmm

79.350.78

78

3.07"

178 gmm

79.350.38

38

1.50"

53 gmm

79.350.80

80

3.15"

186 gmm

79.350.40

40

1.57"

57 gmm

79.350.82

82

3.23"

199 gmm

79.350.42

42

1.65"

65 gmm

79.350.84

84

3.31"

215 gmm

79.350.43

43

1.69"

65 gmm

79.350.86

86

3.39"

224 gmm

79.350.1.71Z

43.45

1.71"

68 gmm

79.350.87

87

3.43"

225 gmm

79.350.44

44

1.73"

68 gmm

79.350.88

88

3.46"

226 gmm

79.350.46

46

1.81"

75 gmm

79.350.89

89

3.50"

231 gmm

79.350.48

48

1.89"

81 gmm

79.350.90

90

3.54"

237 gmm

79.350.50

50

1.97"

87 gmm

79.350.92

92

3.62"

247 gmm

79.350.52

52

2.05"

94 gmm

79.350.94

94

3.70"

253 gmm

79.350.53

53

2.09"

86 gmm

79.350.96

96

3.78"

267 gmm

79.350.54

54

2.13"

91 gmm

79.350.98

98

3.86"

277 gmm

79.350.100

100

3.94"

285 gmm

2 m hex wrench not included

Technical data subject to change without prior notice

HAIMER rings will work on many brands of tool holders

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

79

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Page 80

SHRINK FIT BRUSH

In order to achieve the best possible shrink fit connection, a grease


free socket and shank is necessary. The cleaning can be done by a
cold solvent (e.g. brake cleaner). An appropriate cleaning brush is
necessary to clean the socket of the Shrink Fit Chuck.

Shrink Fit Chuck


Order No.

[inch]

Shrink Fit Chuck


Order No.

86.200.01

1/8" (3.175)

86.200.01

86.200.02

3/16" (4.762)

86.200.02

3.5

86.200.03

1/4" (6.35)

86.200.02

86.200.03

5/16" (7.93)

86.200.02

4.5

86.200.04

3/8" (9.525)

86.200.02

86.200.04

7/16" (11.112)

86.200.03

86.200.05

1/2" (12.7)

86.200.03

86.200.06

5/8" (15.875)

86.200.04

10

86.200.07

3/4" (19.05)

86.200.04

12

86.200.08

1"

86.200.06

14

86.200.06

16

86.200.07

18

86.200.07

20

86.200.08

25

(25.4)

[mm]

Technical data subject to change without prior notice

80

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

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Page 81

CONE WIPER

For cleaning tool holders


Cone wiper HSK

for HSK 32

for HSK 40

for HSK 50

for HSK 63

for HSK 80

for HSK 100

32

40

50

63

80

100

Cone wiper SK, BT, CAT

for SK 40

for BT 40

for CAT 40

for SK 50

for BT 50

for CAT 50

Order No.

40

40

40

50

50

50

for HG 01

for HG 02

for HG 03

01

02

03

Order No.

85.820

86.100

Cone wiper HG
Order No.

82.590

Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

81

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Page 82

Sw2

Sw1

BACK UP SCREWS FOR SHRINK FIT CHUCKS

Hexagon socket on each end can always be reached


Flats on sides for optimized coolant drainage
Fine thread for maximum accuracy

[mm]

CAT 40/50
SK 40/50
BT 40/50

HSK-A 32/E 32 HSK-A 50/


A 40/E 40
E 50

HSK-A 63

HSK-F 63

HSK-A 80

HSK-A 100

Clamping Lenght
Order No.
6
85.810

12.1

12.1

12.1

12.1

12.1

12.1

12.1

15.1

15.1

15.1

15.1

15.1

15.1

15.1

10

short
other

18.2
18.2

18.2
36.2

18.2
36.2

18.2
36.2

18.2
36.2

18.2
36.2

18.2
36.2

12

short
other

24.2
24.2

24.22)
24.2

39.2
24.2

39.2
24.2

39.2
24.2

21.2
24.2

21.2
24.2

14

short
ZG130/oversize

24.2
24.2

24.2
24.2

39.2
24.2

39.2
24.2

21.2
24.2

21.2
24.2

16

short
ZG130/oversize

46.2
46.2

27.2
27.2

25.2
38.2

25.2
46.2

25.2
46.2

27.2
46.2

40.1
46.2

18

short
ZG130/oversize

46.2
46.21)

25.2
38.2

25.2
46.2

27.2
46.2

40.1
46.2

20

short
ZG130/oversize

52.2 (37.2)3)
52.2 (37.2)3)

51.2 (43.2)3) 51.2 (43.2)3) 51.2 (43.2)3) 51.2 (46.2)3) 51.2 (45.2)3)
52.2 (44.2)3) 52.2 (37.2)3) 52.2 (37.2)3) 52.2 (37.2)3) 52.2 (37.2)3)

25

short
ZG130/oversize

52.2 (37.2)3)
52.2 (37.2)3)

52.2 (37.2)3) 52.2 (37.2)3) 52.2 (37.2)3) 52.2 (46.2)3)


52.2 (37.2)3) 52.2 (37.2)3) 52.2 (37.2)3) 52.2 (37.2)3)

32

short
ZG130/oversize

52.2 (37.2)3)
52.2 (37.2)3)

52.2 (37.2)3)
52.2 (37.2)3)

Order No.

SW1

SW2

Thread

Order No.

SW1

SW2

Thread

85.810.12.1

SW2.5

SW2.5

M5x0.8x16

85.810.21.2

SW4

SW5

M10x1x16

85.810.15.1

SW3

SW3

M6x1x16

85.810.38.2

SW5

SW6

M12x1x22

85.810.18.2

SW3

SW4

M8x1x16

85.810.39.2

SW4

SW5

M10x1x18

85.810.24.2

SW4

SW5

M10x1x20

85.810.40.1

SW6

SW6

M12x1x16

85.810.37.2

SW6

SW8

M12x1x22

85.810.43.2

SW5

SW8

M12x1x18

85.810.46.2

SW6

SW8

M12x1x20

85.810.44.2

SW5

SW8

M12x1x22

85.810.25.2

SW5

SW6

M12x1x18

85.810.45.2

SW6

SW8

M12x1x18

85.810.27.2

SW4

SW6

M12x1x18

85.810.51.2

SW5

SW8

M16x1x18

85.810.36.2

SW3

SW4

M8x1x20

85.810.52.2

SW6

SW8

M16x1x22

1) BT 40 18 ZG130 = Order No. 85.810.37.2


2) HSK-32 12 = Order No. 85.810.36.2
3) Pos. in ( ) for old Standard

82

52.2 (37.2)3) 52.2 (37.2)3)


52.2 (37.2)3) 52.2 (37.2)3)

Technical data subject to change without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

16090 67-86.qxd:67-86_Accessories_USA

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Page 83

Sw2

Sw1

BACK UP SCREWS LONG FOR SHRINK FIT CHUCKS

Hexagon socket on each end can always be reached


Flats on sides for optimized coolant drainage
Fine thread for maximum accuracy

[mm]

CAT 40/50
SK 40/50
BT 40/50

HSK-A 32/E 32 HSK-A 50


A 40/E 40
E 50

HSK-A 63

HSK-F 63

HSK-A 80

HSK-A 100

Clamping Length
Order No.
6
85.810

12.4

12.4

12.4

12.4

12.4

12.4

12.4

15.4

15.4

15.4

15.4

15.4

15.4

15.4

10

18.4

18.4

18.4

18.4

18.4

18.4

18.4

12

21.4

21.41)

21.4

21.4

21.4

21.4

21.4

14

21.4

21.4

21.4

21.4

21.4

21.4

21.4

16

short
ZG130/oversize

37.4
37.4

27.4
27.4

25.4
25.4

25.4
37.4

25.4
37.4

27.4
37.4

40.4
37.4

18

short
ZG130/oversize

37.4
37.4

25.4
25.4

25.4
37.4

25.4
37.4

27.4
37.4

40.4
37.4

20

short
ZG130/oversize

52.4 (37.4)2)
52.4 (37.4)2)

52.4 (43.4)2) 52.4 (43.4)2) 52.4 (43.4)2) 52.4 (37.4)2) 52.4 (37.4)2)
52.4 (43.4)2) 52.4 (37.4)2) 52.4 (37.4)2) 52.4 (37.4)2) 52.4 (37.4)2)

52.4 (37.4)2)

52.4 (37.4)2) 52.4 (37.4)2) 52.4 (37.4)2) 52.4 (37.4)2)

52.4 (37.4)2) 52.4 (37.4)2) 52.4 (37.4)2) 52.4 (37.4)2)

25
32

52.4 (37.4)

2)

Order No.

SW1

SW2

Thread

85.810.12.4

SW2.5

SW2.5

M5x0.8x24

85.810.15.4

SW3

SW3

M6x1x24

85.810.18.4

SW3

SW4

M8x1x24

85.810.21.4

SW4

SW5

M10x1x28

85.810.37.4

SW6

SW8

M12x1x34

85.810.43.4

SW5

SW8

M12x1x34

85.810.25.4

SW5

SW6

M12x1x34

85.810.27.4

SW4

SW6

M12x1x34

85.810.52.4

SW6

SW8

M16x1x34

1) HSK-A 32 12 = Order No. 85.810.18.4Technical data subject to change


2) Pos. in ( ) for old Standard
without prior notice

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

83

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HAIMER

Page 84

- Quality Wins!

Shrink Fit Chucks Advantages


Competitors Shrink fit chuck

HAIMER

Shrink fit chuck

Short chamfer
Long chamfer for
inserting tool

Water can not pass


by screw

Short
fit

Water can drain


by flattened
screw

Long fit

Hexagon
socket can not
be reached

Hexagon
socket can be
reached

Clam ping torque, percentage


(Haim er = 100% )

Clamping torque, absolute values


600,0

100,0

100,0

90,0

500,0

80,0

400,0
300,0
188,0

200,0
64,0

100,0

243,0
214,0

95,0

60,0
50,0

50,5

48,6

43,5

42,8

40,0

34,0

30,0

10,0

0,0
6

12

20

Clamping diam.
Competitor 1

made by Haimer

67,5

70,0

20,0

8,7 13,5 20,0

HAIMER

Clamping torque
[%]

Clamping torque
[Nm]

100,0

100,0

500,0

Competitor 2

0,0
6

12

20

Clamping diam.

Haimer

Com petitor 1

Competitor 2

Haim er

134 E. Hill Street, Villa Park, IL 60181


Phone(630) 833-1500, Fax (630) 833-1507
Www.haimer-usa.com

16090 67-86.qxd:67-86_Accessories_USA

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11:47 AM

HAIMER

Page 85

- Quality Wins!

Shrink Fit Chucks Advantages


Total quality control all shrink chucks built by Haimer in house
Haimer is a true innovator making shrink fit an even better solution for everyone
Shrinking of carbide and HSS tools from diameter. 3 to diameter. 50 mm (1/8 to 2) in tolerance h6
Even small clamping diameter. 3 5 mm (1/8, 3/16) suitable for HSS tools with shank tolerance h6
-

Highest clamping force due to extreme pressure on shank


highest pull out force
highest torque (see diagram)
secure clamping even when tool shank is at lower range of tolerance
optimum security of process

Optimum support of tool


short chamfer for inserting tool clamping up to the top (see sketch)
long fit support of tool on whole length (see sketch)
extreme rigidity
long tool life
no movement of tool in tool holder

Patented security set screw (see sketch)


no dangerous development of steam when heating due to total drainage of water
precise length adjustment due to fine pitch thread (small clearance)
hexagon socket on both ends
simple removing of tool after breakage (on hexagon socket always can be reached)

Long life of tool holder


high-temperature resistant special steel (tested more than 2000 times)
no wearing of clamping bore due to high clamping forces and short chamfer
no distortion due to special hardening method
For heavy-duty machining reinforced chucks type "S" Super Chucks
Flexible tool length with shrink fit extensions no more special tool holders
Optimum coolant supply by Cool Jet system (no interruption of the bore)
Balanced to G 2.5 at 25,000 rpm or under 1 gmm of unbalance (dependant upon taper)
Fine balancing with set screws possible
Several lengths on stock
Slender shape Mini-Shrink available
Outer shape can be machined by user
Dimensions according to DIN 69882-8 - Inch and metric bore diameters standard
T. I. R.d 0,003 mm at 3 times diameter (0.00012)
Steep taper in tolerance AT 3, form ADB (coolant through center and through collar)
All DIN and HSK including data chip bore
CAT40 and CAT50 holders have ground pilot for pull-stud connection
CAT40 and CAT50 standard with DIN-B coolant delivery option

HAIMER
made by Haimer

134 E. Hill Street, Villa Park, IL 60181


Phone(630) 833-1500, Fax (630) 833-1507
Www.haimer-usa.com

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11:47 AM

Page 86

F O R G O O D C O M M U N I C AT I O N

To ensure fast service and smooth


processing of purchase orders,
please include your Haimer
customer number with all orders
and inquiries.

Your Haimer customer number:


Customer-Nr.

Phone
Fax
Email
Internet

(630) 833-1500
(630) 833-1507
haimer@haimer-usa.com
www.haimer-usa.com

Haimer USA, LLC


134 E. Hill Street Villa Park, IL 60181 USA
Phone (630) 833-1500 Fax (630) 833-1507
haimer@haimer-usa.com www.haimer-usa.com

86

Haimer GmbH
Weiherstr. 21 86568 Igenhausen Germany
Phone +49-8257-9988-0 Fax +49-8257-1850
haimer@haimer.de www.haimer.com

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

Haimer manufacturing - Igenhausen, Germany

Haimer USA

USA Warehouse for same day shipping

USA Showroom and Training Facility

back_page.indd 1

9/28/06 11:28:15 AM

16090 Cover.qxd:Cover_WA2006_USA

9/28/06

2:24 PM

Page 4

Decide on Quality.
Since 1977 we have produced ultra-precise tool holders and special machines designed for many industries. Products from Haimer are made of the
highest quality, based on the most modern engineering and perfect construction. This follows our corporate philosophy: Quality wins!

Made by Haimer:
Tool Holders

Made by Haimer:
Balancing Machines

Made by Haimer:
Shrink Fit Machines

Made by Haimer:
3 Dimensional Edge Finders

Highest precision at fair prices


ASME B5.50 CAT 40, CAT 50
DIN 69871 SK 40, SK 50
JIS B 6339 BT 40, BT 50
DIN 69893 HSK-A, HSK-E,
HSK-F, HSK-C
Shrink fit chucks, ER/HG collet
chucks and face-mill arbors
Shrink fit extensions
Specials available upon request

Modular balancing machine for


tool holders, grinding wheels,
and cutting tools
Measuring in one or two planes
Fast and easy handling

Inductive shrink fit machine for


the shortest tool changes
Tool change by just pressing
a button
For shrinking steel and carbide
tools from diam. 3 to diam.
32 mm

For centering bores and shafts


Different versions available
High measuring accuracy

Haimer USA, LLC 134 E. Hill Street Villa Park, IL 60181 USA
Phone (630) 833-1500 Fax (630) 833-1507 haimer@haimer-usa.com www.haimer-usa.com

3.0 XX 1st edition 08/06 Printed in United States on 100% chlorine-free bleached paper 13906 US

Visit our website: www.haimer-usa.com and see all that we can offer.

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