Production Part Approval Performance Test Results

ORGANIZATION: LEAR

PAGE: 1 OF: 7

CORPORATION PIEDRAS NEGRAS 299

SUPPLIER / VENDOR CODE:

PART NUMBER: SEE PAGE 7 PART NAME: SEE PAGE 7 DESIGN RECORD CHANGE LEVEL: SEE PAGE 7 ENGINEERING CHANGE DOCUMENTS: DOES NOT APPLIED

NAME of LABORATORY: *CUSTOMER SPECIFIED SUPPLIER / VENDOR CODE: *If source approval is req'd. include the Supplier ( Source ) & Customer assigned code
TEST SPECIFICATION / REV. / DATE SPECIFICATION / LIMITS TEST DATE QTY TESTED

SUPPLIER TEST RESULTS ( DATA ) / TEST CONDITIONS

OK

NOT OK

GM4350M Material Specification Paint N - FEB 2006 Painted Part Performance Requirements 1 Scope 1.1 Material Description. This standard covers laboratory test requirements for a number of classes of paint finishes commonly used for automobile components. This standard does not cover appearance requirements or processing parameters (exception: see 3.1.1) which are expected to be specified in material specifications (998XXXX) and is not intended to cover paint finishes as used in connection with vacuum deposited metal coatings and hot stamped coatings. For painted plastic parts only, the combinations of substrate, surface preparation and applied paints shall use that which are shown in GM Approved Paint on Parts Systems (APOPS) database. When APOPS testing is performed each test must be completed on a minimum of three (3) samples, each obtained from separate parts.

OK CONSIDERED

Parts which are source primed and subsequently top-coated at assembly plants shall be capable of accepting the specified topcoat paint system and meet all the test requirements of this standard. 1.2 Typical Application. The following examples show where some code classes have been utilized in the past or are currently in use. Consult your materials engineer for assistance in specifying codes for your applications. Typical applications for the classes of finishes are as follows: A336-xxx (refers to the appropriate Test Class Suffix from Table 4). Normally applicable to chassis and exterior vehicle parts having a corrodible substrate, such as unplated cold rolled steel, precoated steel, die cast zinc, aluminum or magnesium. Sometimes used for metal underhood parts. A168-xxx (refers to the appropriate Test Class Suffix from Table 4). Frequently applicable to metal underhood parts. Sometimes applicable to metal chassis components.

OK CONSIDERED

OK CONSIDERED

DOES NOT APPLY

DOES NOT APPLY

A96. Previously utilized on exterior vehicle parts having paint on a bright substrate such as stainless steel, anodized aluminum and chromium plated metal or plastic. Note that paint normally does not adhere well to bright surfaces, and passing the A96 requirement does not assure satisfactory performance in the field. Therefore, specifying paint on bright substrates is not recommended. A0. Normally applicable to exterior vehicle parts having plastic or other nonmetallic substrates.

DOES NOT APPLY

DOES NOT APPLY

C96-xxx (refers to the appropriate Test Class Suffix from Table 4). Normally applicable to visible metal parts in the trunk and vehicle interior which may be exposed to moisture.

DOES NOT APPLY

C24. Normally applicable to interior vehicle parts having metallic substrates which are not exposed to moisture. C0. Normally applicable to interior vehicle parts having plastic or other nonmetallic substrates.

DOES NOT APPLY

DOES NOT APPLY

Blanket statements of conformance are unacceptable for any test results

March 2006 CGF-1005

SIGNATURE GUADALUPE MARTINEZ

TITLE APQP ENG.

DATE 11/4/2007

Production Part Approval Performance Test Results

ORGANIZATION: LEAR

PAGE: 2 OF: 7

CORPORATION PIEDRAS NEGRAS 299

SUPPLIER / VENDOR CODE:

PART NUMBER: PART NAME: DESIGN RECORD CHANGE LEVEL: ENGINEERING CHANGE DOCUMENTS:

NAME of LABORATORY: *CUSTOMER SPECIFIED SUPPLIER / VENDOR CODE: *If source approval is req'd. include the Supplier ( Source ) & Customer assigned code
TEST SPECIFICATION / REV. / DATE SPECIFICATION / LIMITS TEST DATE QTY TESTED

SUPPLIER TEST RESULTS ( DATA ) / TEST CONDITIONS

OK

NOT OK

OK CONSIDERED

1.3 Remarks. 1.3.1 The tests specified herein are intended for both routine quality control (Section 3) and paint development (Section 3 and Appendix A). Additional test requirements shall be specified by Z suffixed to the class number, and the additional test requirements shall be outlined on the engineering drawing and/or material specifications. Examples are shown in Table 1. 1.3.2 Table 2 depicts deleted classes and their current applicable equivalents. For new drawing callouts, see 1.2.

OK CONSIDERED

OK CONSIDERED

3 Requirements

Blanket statements of conformance are unacceptable for any test results

March 2006 CGF-1005

SIGNATURE GUADALUPE MARTINEZ

TITLE APQP ENG.

DATE 11/4/2007

Production Part Approval Performance Test Results

ORGANIZATION: LEAR

PAGE: 3 OF: 7

CORPORATION PIEDRAS NEGRAS 299

SUPPLIER / VENDOR CODE:

PART NUMBER: PART NAME: DESIGN RECORD CHANGE LEVEL: ENGINEERING CHANGE DOCUMENTS:

NAME of LABORATORY: *CUSTOMER SPECIFIED SUPPLIER / VENDOR CODE: *If source approval is req'd. include the Supplier ( Source ) & Customer assigned code
TEST SPECIFICATION / REV. / DATE SPECIFICATION / LIMITS TEST DATE QTY TESTED

SUPPLIER TEST RESULTS ( DATA ) / TEST CONDITIONS

OK

NOT OK

3.1 Requirements on Delivery. For painted parts, prime and topcoat applications are limited per Table 3.

OK CONSIDERED

1Wet-on-wet applications are considered as only one (1) application (still limited by total film build of given layer requirement). 2Total film for topcoat only, including two-tone applications. Parts that are unsatisfactory after a spot repair (for either primer or topcoat) must be scrapped. Topcoats are to be repaired with the OEM or two-tone color only (i.e., white over white, red over red, etc.).

OK CONSIDERED

OK CONSIDERED

Unless otherwise specified, painted parts shall be subjected to the testing after a minimum aging period of 72 h following the baking or drying cycle. A shorter aging period may be used, provided it is recognized that this represents a more severe condition of test and that results obtained at different aging times under 72 h are not a good basis for comparing the relative performance characteristics of paint finishes. 3.1.1 Chemical Requirements. Effective model year 2006, all sealed phosphated parts, both new and carryover, must use a sealer approved to 9984303. 3.1.2 Physical Requirements. Parts furnished to this standard shall meet the test requirements shown in Table 5 for the class of finish specified. These tests are to be run on production parts for PPAP submissions and routine quality control. Frequency of testing shall be based on a statistical sampling plan determined by the supplier or at minimum as specified in this specification These tests shall also be performed during the initial qualification process for paint materials. 3.1.2.1 Cyclic Corrosion GM9540P. Accelerated corrosion testing is required to be performed on normally processed parts, or representative sections of parts, for the Production Part Approval Process (PPAP). Also, applicators are required to perform this test (GM9540P) a minimum of two (2) times per year on processed parts representing each substrate type that is being processed for GM (i.e. Bare steel, hot dipped galvanized, electrogalvanized, aluminum, zinc die cast, galvanneal...). After exposure the parts must have a corrosion rating of 8 or better per the GM Engineering Corrosion Standards Rating Scale (See Table 4 below for appropriate rating scale specification). Part performance records shall be kept for reference and be available for review. The most recently tested parts should be retained for potential review. REPRT HENKEL 6-Mar-07 19 PIECES

OK AS REQUIRED SEE REPORTS

OK CONSIDERED

OK CONSIDERED

THE RESULTS WAS 9P, SEE REPORT ATTACHMENT

Blanket statements of conformance are unacceptable for any test results

March 2006 CGF-1005

SIGNATURE GUADALUPE MARTINEZ

TITLE APQP ENG.

DATE 11/4/2007

Production Part Approval Performance Test Results

ORGANIZATION: LEAR

PAGE: 4 OF: 7

CORPORATION PIEDRAS NEGRAS 299

SUPPLIER / VENDOR CODE:

PART NUMBER: PART NAME: DESIGN RECORD CHANGE LEVEL: ENGINEERING CHANGE DOCUMENTS:

NAME of LABORATORY: *CUSTOMER SPECIFIED SUPPLIER / VENDOR CODE: *If source approval is req'd. include the Supplier ( Source ) & Customer assigned code
TEST SPECIFICATION / REV. / DATE SPECIFICATION / LIMITS TEST DATE QTY TESTED

SUPPLIER TEST RESULTS ( DATA ) / TEST CONDITIONS

OK

NOT OK

Records shall indicate the part performance and the coupon mass loss at regular intervals (i.e. 8 cycles, 16 cycles, etc.). SAE J2334 test procedure may be substituted for GM9540P, provided GM9540P coupon mass loss requirements are met. Note: At a PPAP submission of a part, the latest test results (not older than 6 months) of GM9540P test can be submitted for approval, if run on an equivalent part with GM agreement.

OK AS REQUIRED

OK CONSIDERED

AFTER 16 CYCLES RUST IS MINIMUM (LEVEL 9P IS ALMOST PERFECT) SEE REPORT OF HENKEL

Note: The Performance Criteria will be indicated by the Test Class Suffix (i.e. GM4350M A336 U/B). When the Test Class Suffix is not indicated (i.e. GM4350M A336), the Performance Criteria will be based on the parts location on the vehicle per the following: Exterior/Secondary Surface Parts Duration C Underhood Parts Duration B Underbody Parts Duration A with Gravelometer Interior (Floor low mount location) Option XI, 12 cycles Interior (Underdash mid to high mount) Option XI, 4 cycles (a) If SAE J2334 is run, use the GM9540P coupon mass loss requirements. (b) Maximum allowable creepback is 6 mm on bare steel and cast iron substrates and 3 mm creepback on all other substrates.

SEE REPORT 003 100% PAINT RETENTION SEE REPORT ATTACHMENT

X X

WE RAN 480h SEE REPORTS TLAHUAC & HENKEL

CURE 10 DOUBLE RUBS W/NO PAINT TRANSFER REPORT 006

14 - 18 mm SEE REPORT ATTACHMENT 004 (a) Minimum of 99% paint retention in as received condition. (b) No evidence of blistering or other appearance changes at the end of the h indicated. (c) Minimum of 99% paint retention. (d) Maximum allowable creepback is 6 mm on bare steel and cast iron substrates and 3 mm creepback on all other substrates OK AS REQUIRED OK AS REQUIRED OK AS REQUIRED OK AS REQUIRED

X X X X X

Blanket statements of conformance are unacceptable for any test results

March 2006 CGF-1005

SIGNATURE GUADALUPE MARTINEZ

TITLE APQP ENG.

DATE 11/4/2007

Production Part Approval Performance Test Results

ORGANIZATION: LEAR

PAGE: 5 OF: 7

CORPORATION PIEDRAS NEGRAS 299

SUPPLIER / VENDOR CODE:

NAME of LABORATORY: *CUSTOMER SPECIFIED SUPPLIER / VENDOR CODE: *If source approval is req'd. include the Supplier ( Source ) & Customer assigned code
TEST SPECIFICATION / REV. / DATE SPECIFICATION / LIMITS TEST DATE QTY TESTED

PART NUMBER: PART NAME: DESIGN RECORD CHANGE LEVEL: ENGINEERING CHANGE DOCUMENTS:

SUPPLIER TEST RESULTS ( DATA ) / TEST CONDITIONS

NOT OK OK

(e) Less than 10% of surface shall be corroded (exclusive of scribes and/or within 3 mm of sharp edges). (f) Minimum rating of 6 (metallic substrates). (g) Minimum rating of 7 (rigid plastics, flexural modulus >800 MPa). (h) Minimum rating of 8 (flexible plastics, flexural modulus <800 MPa). (i) No evidence of brittleness. Paint removal shall be confined to an area less than the width of the furrow made by the dime. (j) No marring or paint removal of the surface (i.e., no paint removal or change in appearance). (k) Rating of 0 or 1. (l) Minimum rating of 8. (m) Minimum of 8 (minimal cracking). (n) No color change or paint removal to previous surface or lifting or peeling of paint film. (o) No visible defect in paint film. (p) No perceptible color or gloss change, loss of adhesion, distortion or exudation (q) For APOPS submissions only, impact resistance of painted test panels with one surface painted and the reverse surface unpainted must be at least 80% of the impact resistance of identical but unpainted test panels. (r) Record and report all layers independently

OK AS REQUIRED OK AS REQUIRED OK AS REQUIRED OK AS REQUIRED OK AS REQUIRED OK AS REQUIRED OK AS REQUIRED OK AS REQUIRED OK AS REQUIRED OK AS REQUIRED OK AS REQUIRED OK AS REQUIRED OK AS REQUIRED OK AS REQUIRED

X X X X X X X X X X X X X X X X X

4 Manufacturing Process Not applicable. 5 Rules and Regulations 5.1 All materials supplied to this specification must comply with the requirements of GMW3001, Rules and Regulations for Material Specifications.

OK CONSIDERED

OK AS REQUIRED

5.2 All materials supplied to this specification must comply with the requirements of GMW3059, Restricted and Reportable Substances for Parts.

OK AS REQUIRED

6 Approved Sources Engineering qualifications of an approved source is required for this specification. Only sources listed in the GM Materials File (i.e., MATSPC) under this specification number have been qualified by engineering as meeting the requirements of this specification. 7 Notes 7.1 Glossary. Not applicable. 7.2 Acronyms, Abbreviations, and Symbols. APOPS Approved Paint on Parts Systems PPAP Production Part Approval Process 8 Coding System This material specification shall be referenced in other documents, drawings, VTS, CTS, etc. as follows: Material per GM4350M The following examples are for paint performance requirements only and do not include any additional material specifications that may be called out on the drawing. Examples: GM4350M CLASS A336-EXT GM4350M CLASS A336-U/B GM4350M CLASS A168-U/H GM4350M CLASS A168-U/B GM4350M CLASS C96-INT-LO GM4350M CLASS C96-INT-HI GM4350M CLASS C24 GM4350M CLASS A0 GM4350M CLASS C0 Refer to 1.2 Typical Application for the appropriate test class.

OK AS REQUIRED

OK CONSIDERED

OK CONSIDERED

Blanket statements of conformance are unacceptable for any test results

March 2006

CGF-1005

SIGNATURE GUADALUPE MARTINEZ

TITLE APQP ENG.

DATE 11/4/2007

Production Part Approval Performance Test Results

ORGANIZATION: LEAR

PAGE: 6 OF: 7

CORPORATION PIEDRAS NEGRAS 299

SUPPLIER / VENDOR CODE:

NAME of LABORATORY: *CUSTOMER SPECIFIED SUPPLIER / VENDOR CODE: *If source approval is req'd. include the Supplier ( Source ) & Customer assigned code
TEST SPECIFICATION / REV. / DATE SPECIFICATION / LIMITS TEST DATE QTY TESTED

PART NUMBER: PART NAME: DESIGN RECORD CHANGE LEVEL: ENGINEERING CHANGE DOCUMENTS:

SUPPLIER TEST RESULTS ( DATA ) / TEST CONDITIONS

NOT OK OK

9 Release and Revisions 9.1 Release. The specification was first approved and published in December 1960.

OK CONSIDERED

Appendix A A1 Paint Development Tests. Paint development tests are, in most cases, long term tests which are to be used by engineering for qualification of paint materials. For exterior, Paint Engineering should be contacted to determine the development tests required for a specific material and application. For windshield wipers, mast antennas, chassis, underhood, and interior parts, Materials Engineering should be contacted to determine the development tests required for a specific material and applications. In most cases, these tests are not used for routine quality control. Note: It is important to note that there are additional development type tests that can be used to qualify paint materials. The tests listed below illustrate some of the more common paint development tests that are used. Additional tests may be required depending upon the environment that a paint material will be exposed to in service. A1.1 Outdoor Weathering test requirements (GM9163P) are defined in the individual specifications. A1.2 Xenon Arc Weatherometer Test (GM9125P) requirements are defined in the individual specifications. A1.3 Scab Corrosion Test shall be conducted according to GM9511P. A1.4 Cold Crack/Corrosion Cycle Tests shall be conducted according to GM9505P Cycle J. A1.5 Color Crock Test shall be conducted according to GM9033P. A1.6 Oven Aging Test shall be conducted according to GM9504P. A1.7 Abrasion Resistance Test of organic coatings shall be conducted according to GM9515P. A1.8 Wear Resistance Test (Canvas Belt Wear Test) shall be conducted according to GM9516P.

OK CONSIDERED

OK CONSIDERED

OK CONSIDERED

OK CONSIDERED

X X X X X

OK CONSIDERED

OK CONSIDERED

OK CONSIDERED

OK CONSIDERED

OK CONSIDERED

A1.9 Pencil Hardness Test shall be conducted according to ASTM D3363.

OK CONSIDERED

Blanket statements of conformance are unacceptable for any test results

March 2006

CGF-1005

SIGNATURE GUADALUPE MARTINEZ

TITLE APQP ENG.

DATE 11/4/2007

Production Part Approval Performance Test Results

ORGANIZATION: LEAR

PAGE: 7 OF: 7

CORPORATION PIEDRAS NEGRAS 299

SUPPLIER / VENDOR CODE:

NAME of LABORATORY: *CUSTOMER SPECIFIED SUPPLIER / VENDOR CODE: *If source approval is req'd. include the Supplier ( Source ) & Customer assigned code
TEST SPECIFICATION / REV. / DATE SPECIFICATION / LIMITS TEST DATE QTY TESTED

PART NUMBER: PART NAME: DESIGN RECORD CHANGE LEVEL: ENGINEERING CHANGE DOCUMENTS:

SUPPLIER TEST RESULTS ( DATA ) / TEST CONDITIONS

NOT OK OK

A1.10 Cyclic Corrosion Test shall be conducted according to GM9540P (SAE J2334 test procedure may be substituted for GM9540P, provided GM9540P coupon mass loss requirements are met). Length of test is defined in the individual specifications, or will be determined by Materials Engineering or Paint Engineering.

OK CONSIDERED

Appendix B B1 Oil Immersion Test Procedure. Oil Immersion Test shall be conducted as follows: Immerse the painted specimen in a bath of current production automotive engine oil maintained at 70 to 75C for the specified number of hours. Remove specimen from the bath. Attempt to press a sturdy thumbnail into painted surface. While holding the nail in a vertical position and maintaining heavy pressure thereon, drag the nail across the surface so as to cause a maximum marring and/or loosening effect. Visually examine the tested area and record the results as marred or not marred. (A finish is considered marred if any paint has been removed and/or the appearance of the surface has been significantly changed.)

OK CONSIDERED

GMT900
Part number
L0075689AA01 L0023178AA05 L0023179AA03 L0023176AA05 L0023117AA03 L0074815AA03 L0070886AA04 L0035111AA04 L0035110AA04 L0035112AA04 L0035109AA04 L0023152AA10 L0023149AB11 L0023151AB12 L0023153AA11 L0023116AA05

Description
Soporte frontal Interior Cond. Soporte frontal Exterior Pasajero Soporte Trasero Ext. Pasajero Soporte Frontal Int. Pasajero Soporte Trasero Ext. Cond. Soporte Trasero Int. Pasajero Soporte Trasero Int. Cond. Soporte Frontal Pasajero Soporte Trasero Cond. Soporte Trasero Pasajero Soporte Frontal Cond. Barra de torsin trasera Pass. Barra de torsin trasera Cond. Barra de torsin Frontal Cond. Barra de torsin Frontal Pass. Soporte Frontal Ext. Cond.

Numero de parte final

L0023142AB27 L0023109AB29 L0023139AA27

Blanket statements of conformance are unacceptable for any test results

March 2006

CGF-1005

SIGNATURE GUADALUPE MARTINEZ

TITLE APQP ENG.

DATE 11/4/2007