Engine Hood Door

ENGINE HOOD / DOOR HOOD (for Sedan)
ED1
HOOD (for Sedan)

ADJUSTMENT
HINT: Centering bolts are used to mount the hood hinge and hood lock. The hood and hood lock cannot be adjusted with the centering bolts on. Substitute standard bolts (with washers) for the centering bolts when making adjustments. For bolts without torque specifications, check the standard bolt chart (see page SS-2). 1. INSPECT HOOD (a) Check that the clearance measurements are within the standard ranges.
Centering Bolt
Standard Bolt
B104980E01
A B C
ED
B140679E01
Standard
Area A B Measurement 2.35 to 6.35 mm (0.092 to 0.250 in.) -2 to 2 mm (-0.079 to 0.079 in.) Area C Measurement 2.0 to 5.0 mm (0.079 to 0.197 in.) -
ED2
ENGINE HOOD / DOOR HOOD (for Sedan)
2.
ADJUST HOOD (a) Loosen the hood side hinge bolts. (b) Move the hood to adjust the clearance to within the standard range. (c) Tighten the hood side hinge bolts after the adjustment. Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)
B136202
(d) Adjust the height of the hood front end by turning the cushion rubber. HINT: The cushion rubber can be raised and lowered by turning it.
B136203
(e) Adjust the hood lock. (1) Loosen the 3 bolts. (2) Adjust the hood lock position so that the striker can enter it smoothly. (3) Tighten the 3 bolts after the adjustment. Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf)
B136204
ED
ENGINE HOOD / DOOR HOOD (for Hatchback)
ED3
HOOD (for Hatchback)

ADJUSTMENT
HINT: Centering bolts are used to mount the hood hinge and hood lock. The hood and hood lock cannot be adjusted with the centering bolts on. Substitute standard bolts (with washers) for the centering bolts when making adjustments. For bolts without torque specifications, check the standard bolt chart. 1. INSPECT HOOD (a) Check that the clearance measurements are within the standard ranges.
Centering Bolt
Standard Bolt
B104980E01
C D H I E J
ED
G A B
B118065E01
Standard
Area A B C D E Measurement 1.7 to 5.7 mm (0.067 to 0.224 in.) -2 to 2 mm (-0.079 to 0.079 in.) 4.45 to 10.45 mm (0.175 to 0.411 in.) -0.95 to 5.05 mm (-0.037 to 0.199 in.) 7.55 to 13.55 mm (0.297 to 0.533 in.) Area G H I J K Measurement -1.55 to 2.45 mm (-0.061 to 0.096 in.) 1.75 to 5.75 mm (0.067 to 0.226 in.) -1.25 to 2.75 mm (-0.049 to 0.108 in.) -1.5 to 1.5 mm (-0.059 to 0.059 in.) 2.0 to 5.0 mm (0.079 to 0.197 in.)
ED4
Area F
ENGINE HOOD / DOOR HOOD (for Hatchback)

Measurement 1.65 to 5.65 mm (0.065 to 0.222 in.) Area Measurement -
2.
ADJUST HOOD (a) Loosen the hood side hinge bolts. (b) Move the hood to adjust the clearance to within the standard range. (c) Tighten the hood side hinge bolts after the adjustment. Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)
B106963
(d) Adjust the height of the hood front end by turning the cushion rubber. HINT: The cushion rubber can be raised and lowered by turning it.
B106965
(e) Adjust the hood lock. (1) Loosen the 3 bolts. (2) Adjust the hood lock position so that the striker can enter it smoothly. (3) Tighten the 3 bolts after the adjustment. Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf)
ED
B106964
ENGINE HOOD / DOOR FRONT DOOR (for Sedan)
ED5
FRONT DOOR (for Sedan)

ENGINE BODY HOOD / DOOR
COMPONENTS
w/ Power Window:
for Front Passenger Side: FRONT ARMREST BASE UPPER PANEL
DOOR CONTROL SWITCH POWER WINDOW REGULATOR SWITCH ASSEMBLY RIVET FRONT DOOR GLASS WEATHERSTRIP INNER FRONT NO.1 SPEAKER ASSEMBLY
FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY
FRONT DOOR LOWER FRAME BRACKET GARNISH
CLIP FRONT DOOR TRIM BOARD SUB-ASSEMBLY for Driver Side: FRONT ARMREST BASE UPPER PANEL x3 w/o Power Mirror: FRONT DOOR LOWER FRAME BRACKET GARNISH
ED
POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY
Non-reusable part
B141922E01
ED6
w/o Power Window:
FRONT ARMREST BASE UPPER PANEL
w/ Power Door Lock: DOOR CONTROL SWITCH
RIVET
FRONT NO.1 SPEAKER ASSEMBLY
FRONT DOOR GLASS WEATHERSTRIP INNER
ED
FRONT DOOR LOWER FRAME BRACKET GARNISH
CLIP FRONT DOOR TRIM BOARD SUB-ASSEMBLY
w/o Power Window: FRONT DOOR WINDOW REGULATOR HANDLE ASSEMBLY FRONT DOOR LOWER FRAME BRACKET GARNISH Non-reusable part
B141923E01
ED7
FRONT DOOR TRIM BRACKET FRONT DOOR GLASS RUN
FRONT DOOR BELT MOULDING
w/ Power Mirror: OUTER REAR VIEW MIRROR
CLIP w/o Power Mirror: CLIP OUTER REAR VIEW MIRROR
FRONT DOOR WEATHERSTRIP
8.0 (82, 71 in.*lbf)
x3
5.5 (56, 49 in.*lbf)
w/ Power Window: FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY
FRONT DOOR CHECK ASSEMBLY
30 (306, 22)
FRONT DOOR GLASS SUB-ASSEMBLY w/o Power Window:

8.0 (82, 71 in.*lbf)
x2
8.0 (82, 71 in.*lbf)
x3 x2
8.0 (82, 71 in.*lbf)
5.4 (55, 48 in.*lbf)
x2
ED
x3 FRONT DOOR WINDOW REGULATOR SUBASSEMBLY
x4
x2
8.0 (82, 71 in.*lbf)
POWER WINDOW REGULATOR MOTOR ASSEMBLY FRONT
8.0 (82, 71 in.*lbf)
N*m (kgf*cm, ft*lbf) : Specified torque Non-reusable part
FRONT DOOR SERVICE HOLE COVER

B141924E01
ED8
FRONT DOOR OUTSIDE HANDLE COVER FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY
FRONT DOOR OUTSIDE HANDLE ASSEMBLY
FRONT DOOR OUTSIDE HANDLE PAD REAR
FRONT DOOR OUTSIDE HANDLE PAD FRONT
5.0 (51, 44 in.*lbf)
x3
FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY FRONT DOOR LOCK
DOOR OUTSIDE HANDLE PROTECTOR
DOOR LOCK WIRE HARNESS SEAL
FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY
FRONT DOOR FRAME SUBASSEMBLY REAR LOWER
FRONT DOOR FRAME SUB-ASSEMBLY FRONT LOWER
6.2 (63, 54 in.*lbf)
6.2 (63, 54 in.*lbf)
HOLE PLUG
ED
x2 CUSHION
8.0 (82, 71 in.*lbf)
FRONT DOOR STIFFENER CUSHION
N*m (kgf*cm, ft.*lbf) : Specified torque Non-reusable part

B136201E01
ED9
DISASSEMBLY
HINT: Use the same procedure for both the RH and LH sides. The procedure described below is for the LH side. 1. 2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE FRONT DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window) (a) Insert a clip remover between the plate and door trim. (b) Turn the handle with the clip remover inserted, as shown in the illustration. (c) Remove the front door window regulator handle and clip. (d) Remove the window regulator handle plate.
B136189
3.
w/ Power Mirror:
REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH (a) Disengage the claw and clip and remove the front door lower frame bracket garnish.
w/o Power Mirror:
ED
B136157E01
4.
REMOVE FRONT ARMREST BASE UPPER PANEL (a) for Driver side with power window: (1) Remove the screw. (2) Disengage the 7 claws and 2 clips and remove the front armrest base upper panel. (3) Disconnect the connector.
B136158
ED10
(b) for Front passenger side with power window: (1) Remove the screw. (2) Disengage the 7 claws and 2 clips and remove the front armrest base upper panel. (3) Disconnect the connector.
B141925
(c) w/o Power window: (1) Remove the screw. (2) Disengage the 5 claws and 2 clips and remove the front armrest base upper panel.
B141926
5.
REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY (w/ Power Window) (a) Remove the 3 screws and the power window regulator master switch.
B136183
6.
ED
REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY (w/ Power Window) (a) Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the power window regulator switch.
B141906
7.
REMOVE DOOR CONTROL SWITCH (w/ Power Door Lock) (a) Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the door control switch.
B141927
ED11
8.
REMOVE FRONT DOOR TRIM BOARD SUBASSEMBLY (a) w/ Power window: (1) Remove the screw.
B136159
(2) Disengage the 9 clips.
B136160
(3) Disconnect the front door lock remote control cable and front door inside locking cable and remove the front door trim board.
B136161
(b) w/o Power window: (1) Remove the screw.
ED
B136193
(2) Disengage the 9 clips.
B136192
ED12
(3) Disconnect the front door lock remote control cable and front door inside locking cable and remove the front door trim board.
B136194
9.
REMOVE FRONT DOOR INSIDE HANDLE SUBASSEMBLY (a) Using a screwdriver with its tip wrapped in protective tape, disengage the 4 claws and remove the front door inside handle.
10. REMOVE FRONT DOOR GLASS WEATHERSTRIP INNER (a) Remove the front door glass weatherstrip inner from the front door trim board.
B136188
11. REMOVE FRONT NO.1 SPEAKER ASSEMBLY (See page AV-164) 12. REMOVE OUTER REAR VIEW MIRROR (See page MI8) 13. REMOVE FRONT DOOR BELT MOULDING (See page ET-85) 14. REMOVE FRONT DOOR TRIM BRACKET (a) Remove the 2 screws and front door trim bracket.
ED
B136164
15. REMOVE FRONT DOOR SERVICE HOLE COVER (a) Disconnect the connectors and clamps, then remove the front door service hole cover. NOTICE: Remove any tape remaining on the door side. 16. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY (a) w/ Power window: (1) Driver side: Provisionally install the power window regulator master switch. (2) Passenger side: Provisionally install the power window regulator switch.
B136163
ED13
(b) w/o Power window: (1) Provisionally install the front door window regulator handle. (c) Move the front door glass until the 2 bolts can be seen through the service holes. (d) Remove the 2 bolts. NOTICE: Do not drop or damage the front door glass when removing the bolts.
B136165
B136166
(e) Remove the front door glass in the direction indicated by the arrows in the illustration. NOTICE: Do not damage the glass. (f) w/ Power window: (1) Driver side: Remove the power window regulator master switch. (2) Passenger side: Remove the power window regulator switch. (g) w/o Power window: (1) Remove the front door window regulator handle. 17. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY (a) w/ Power window: (1) Disconnect the connector. (2) Loosen bolt A. (3) Remove the 5 bolts, then remove the front door window regulator. NOTICE: Do not drop or damage the window regulator when removing the bolts. HINT: Remove the window regulator through the service hole. (b) w/o Power window: (1) Loosen bolt A. (2) Remove the 5 bolts, then remove the front door window regulator. NOTICE: Do not drop or damage the window regulator when removing the bolts. HINT: Remove the window regulator through the service hole.
ED
B136167E01
B136195E01
ED14
18. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY FRONT (w/ Power Window) (a) Using "Torx" socket wrench T25, remove the 3 screws and power window regulator motor.
B127213
19. REMOVE FRONT DOOR GLASS RUN (a) Disengage the clip, then remove the front door glass run.
B136168
B136170
20. REMOVE FRONT DOOR FRAME SUB-ASSEMBLY REAR LOWER (a) Remove the bolt, then remove the front door frame sub-assembly rear lower. NOTICE: Do not drop or damage the front door frame sub-assembly rear lower when removing the bolt. HINT: Remove the front door frame sub-assembly rear lower through the service hole. 21. REMOVE FRONT DOOR FRAME SUB-ASSEMBLY FRONT LOWER (a) Remove the bolt, then remove the front door frame sub-assembly front lower. NOTICE: Do not drop or damage the front door frame sub-assembly front lower when removing the bolts. HINT: Remove the front door frame sub-assembly front lower through the service hole.
ED
B136171
ED15
22. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (a) Remove the hole plug. (b) Using "Torx" socket wrench T30, loosen the screw and remove the cover with the door lock key cylinder installed.
B136172
B136169
23. REMOVE FRONT DOOR LOCK (a) Using "Torx" socket wrench T30, remove the 3 screws. (b) Move the front door lock downward, remove the outside handle frame link and remove the front door lock. NOTICE: Do not drop or damage the front door lock when removing the screws. HINT: Remove the front door lock through the service hole. (c) Open the cover.
B121552
(d) Disconnect the front door lock remote control cable and front door inside locking cable. (e) Remove the door lock wire harness seal.
ED
B121553
ED16
24. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY (a) Remove the handle by sliding and pulling it in the direction indicated by the arrow mark in the illustration.
B136173
25. REMOVE FRONT DOOR OUTSIDE HANDLE PAD REAR (a) Disengage the 2 claws and remove the front door outside handle pad rear.
B136175
26. REMOVE FRONT DOOR OUTSIDE HANDLE PAD FRONT (a) Disengage the 2 claws and remove the front door outside handle pad front.
B136176
ED
27. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY (a) Using "Torx" socket wrench T30, loosen the screw. (b) Slide the front outside handle frame to remove it.
B136177
28. REMOVE DOOR OUTSIDE HANDLE PROTECTOR (a) Slide the door outside handle protector to remove it.
B136184
ED17
29. REMOVE FRONT DOOR CHECK ASSEMBLY (a) Remove the 3 bolts, then remove the front door check. NOTICE: Do not drop or damage the door check when removing the bolts. HINT: Remove the door check through the service hole.
B136180
30. REMOVE FRONT DOOR WEATHERSTRIP (a) Disengage the 35 clips and remove the front door weatherstrip. NOTICE: Remove any tape remaining on the door side.
B136181
31. REMOVE FRONT DOOR STIFFENER CUSHION (a) Remove the bolt and front door stiffener cushion.
ED
B136190
32. REMOVE CUSHION (a) Remove the 2 cushions from the door panel.
B136182
ED18
ADJUSTMENT
HINT: Before adjusting the door position on vehicles equipped with side airbags and curtain shield airbags, be sure to disconnect the battery. After the adjustment, inspect the SRS warning light, the side airbag system and the curtain shield airbag system for normal operation. Then initialize both airbag systems. Use the same procedure for the RH and LH sides. The procedures described below are for the LH side. Centering bolts are used to mount the door hinge onto the vehicle body and door. The door cannot be adjusted with the centering bolts on. Substitute standard bolts (with washers) for the centering bolts when making adjustments. For bolts without torque specifications, check the standard bolt chart (see page SS-2). 1. INSPECT FRONT DOOR (a) Check that the clearance measurements are within the standard ranges.
Centering Bolt
Standard Bolt
B104980E01
C D
E F
ED
B A
B140680E01
Standard
Area A B Measurement 2.5 to 5.5 mm (0.098 to 0.217 in.) -1.5 to 1.5 mm (-0.059 to 0.059 in.) Area E F Measurement 3.3 to 6.3 mm (0.130 to 0.248 in.) -1.5 to 1.5 mm (-0.059 to 0.059 in.)

Area C D Measurement 3.2 to 6.2 mm (0.126 to 0.244 in.) 1.3 to 4.3 mm (0.051 to 0.169 in.) Area G Measurement
ED19
4.2 to 7.2 mm (0.165 to 0.283 in.) -
2.
ADJUST FRONT DOOR (a) Disconnect the cable from the negative battery terminal. Wait for at least 90 seconds after disconnecting the cable to prevent the airbag from working. (b) Using SST, adjust the door horizontally and vertically by loosening the body side hinge bolts. SST 09812-00010 (c) Tighten the body side hinge bolts after the adjustment. Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)
B140683
(d) Adjust the door horizontally and vertically by loosening the door side hinge bolts. (e) Tighten the door side hinge bolts after the adjustment. Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)
B140684
(f)
Using "Torx" socket wrench T40, adjust the striker position by slightly loosening the striker mounting screws and hitting the striker with a plastic-faced hammer. (g) Using "Torx" socket wrench T40, tighten the striker mounting screws after the adjustment. Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf) (h) Connect the cable to the negative battery terminal. Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
B106966
ED
REASSEMBLY
1. INSTALL CUSHION (a) Install the 2 cushions onto the door panel.
B136182
ED20
2.
INSTALL FRONT DOOR STIFFENER CUSHION (a) Install the front door stiffener cushion with the bolt. Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
B136190
3.
INSTALL FRONT DOOR WEATHERSTRIP (a) Engage the 35 clips and install the front door weatherstrip.
B136181
ED
4.
B136180
INSTALL FRONT DOOR CHECK ASSEMBLY (a) Apply MP grease to the sliding areas of the door check. (b) Install the front door check onto the door panel with the 2 bolts. Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) (c) Apply adhesive to the threads of the bolt. Adhesive: Toyota Genuine Adhesive 1324, Three Bond 1324 or the equivalent. (d) Install the front door check onto the body panel with the bolt. Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf)
ED21
5.
INSTALL DOOR OUTSIDE HANDLE PROTECTOR (a) Slide the door outside handle protector to install it.
B136185
6.
INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY (a) Using "Torx" socket wrench T30, install the front outside handle frame with the screw. Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf)
B136178
7.
INSTALL FRONT DOOR OUTSIDE HANDLE PAD FRONT (a) Engage the 2 claws and install the front door outside handle pad front.
B136176
8.
INSTALL FRONT DOOR OUTSIDE HANDLE PAD REAR (a) Engage the 2 claws and install the front door outside handle pad rear.
ED
B136175
9.
INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY (a) Pushing the front door outside handle in the direction of the arrow mark shown in the illustration, install the front door outside handle.
B136174
10. INSTALL FRONT DOOR LOCK NOTICE: If reusing a door lock that has been removed, replace the packing in the connecting part with new.
ED22
Make sure that no grease or dirt adheres to the packing surface in the connecting part. (a) Apply MP grease to the sliding and rotating areas of the front door lock. (b) Connect the front door lock remote control cable and front door inside locking cable.
B121553
(c) Close the cover.
B121552
(d) Insert the door lock open rod into the front door lock, then set it to the door panel. NOTICE: Make sure that the outside handle link is securely engaged with the door lock.
ED
B116845
(e) Apply adhesive to the threads of the screws. Adhesive: Toyota Genuine Adhesive 1324, Three Bond 1324 or the equivalent. (f) Using "Torx" socket wrench T30, install the front door lock with the 3 screws. Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
B136169
ED23
11. INSTALL FRONT DOOR OUTSIDE HANDLE COVER (a) Using "Torx" socket wrench T30, install the cover with the door lock key cylinder. Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf) HINT: Make sure that the door lock key cylinder rod is inserted. (b) Install the hole plug.
B136172
12. INSTALL FRONT DOOR FRAME SUB-ASSEMBLY FRONT LOWER (a) Install the front door frame sub-assembly front lower with the bolt. Torque: 6.2 N*m (63 kgf*cm, 54 in.*lbf)
B136171
13. INSTALL FRONT DOOR FRAME SUB-ASSEMBLY REAR LOWER (a) Install the front door frame sub-assembly rear lower with the bolt. Torque: 6.2 N*m (63 kgf*cm, 54 in.*lbf)
B136170
14. INSTALL FRONT DOOR GLASS RUN (a) Install the front door glass run, then engage the clip.
ED
B136168
15. INSTALL POWER WINDOW REGULATOR MOTOR ASSEMBLY FRONT (w/ Power Window) (a) Apply MP grease to the sliding and rotating areas of the regulator motor. (b) Using "Torx" socket wrench T25, install the power window regulator motor assembly front with the 3 screws. Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
B127213
ED24
16. INSTALL FRONT DOOR WINDOW REGULATOR SUBASSEMBLY (a) Apply MP grease to the sliding and rotating areas of the front door window regulator. NOTICE: Do not apply grease to the window regulator spring. (b) w/ Power window: (1) Loosely screw bolt A onto the front door window regulator. (2) Insert the front door window regulator into the door panel. Use bolt A to hang the front door window regulator on the door panel. NOTICE: Do not drop the window regulator as it may be damaged. (3) Install the front door window regulator with the 5 bolts, and tighten bolt A. Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) (4) Connect the connector. (c) w/o Power window: (1) Loosely screw bolt A onto the front door window regulator. (2) Insert the front door window regulator into the door panel. Use bolt A to hang the front door window regulator on the door panel. NOTICE: Do not drop the window regulator as it may be damaged. (3) Install the front door window regulator with the 5 bolts, and tighten bolt A. Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) (4) Connect the connector. 17. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY (a) Insert the door glass into the door panel along the glass run as indicated by the arrows in the illustration. NOTICE: Do not damage the glass.
B136167E01
B136195E01
ED
B136186
ED25
(b) Install the front door glass onto the front door window regulator with the 2 bolts. Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
B136165
18. INSTALL FRONT DOOR SERVICE HOLE COVER (a) Apply butyl tape to the door panel, then install a new front door service hole cover as shown in the illustration. Adhesive: Part No. 08850-00065, Butyl Tape Set or the equivalent Specification
Area A B Dimension 2.0 mm (0.079 in.) or more 6.0 mm (0.236 in.) or more
B A
B136187E01
HINT: When installing the service hole cover, pull the links and connectors out through the service hole. There should be no wrinkles or folds after attaching the service hole cover. After attaching the service hole cover, check the quality of the seal. 19. INSTALL FRONT DOOR TRIM BRACKET (a) Install the front door trim bracket with the 2 screws. 20. INSTALL FRONT DOOR BELT MOULDING (See page ET-86) 21. INSTALL OUTER REAR VIEW MIRROR (See page MI11) 22. INSTALL FRONT NO.1 SPEAKER ASSEMBLY (See page AV-160)
ED
B136164
23. INSTALL FRONT DOOR GLASS WEATHERSTRIP INNER (a) Install the front door glass weatherstrip inner onto the front door trim board.
ED26
24. INSTALL FRONT DOOR INSIDE HANDLE SUBASSEMBLY (a) Engage the 4 claws and install the front door inside handle.
B136237
25. INSTALL FRONT DOOR TRIM BOARD SUBASSEMBLY (a) w/ Power window: (1) Connect the front door lock remote control cable and front door inside locking cable.
B136161
(2) Engage the 9 clips and install the front door trim board.
B136160
(3) Tighten the screw.
ED
B136159
(b) w/o Power window: (1) Connect the front door lock remote control cable and front door inside locking cable.
B136194
ED27
(2) Engage the 9 clips and install the front door trim board.
B136192
(3) Tighten the screw.
B136193
26. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY (w/ Power Window) (a) Install the power window regulator master switch with the 3 screws.
B136183
27. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY (w/ Power Window) (a) Engage the 2 claws and install the power window regulator switch.
ED
B141906
28. INSTALL DOOR CONTROL SWITCH (w/ Power Door Lock) (a) Engage the 2 claws and install the door control switch.
B141927
ED28
29. INSTALL FRONT ARMREST BASE UPPER PANEL (a) for Driver side with power window: (1) Connect the connector. (2) Engage the 7 claws and 2 clips and install the front armrest base upper panel. (3) Tighten the screw.
B136158
(b) for Front passenger side with power window: (1) Connect the connector. (2) Engage the 7 claws and 2 clips and install the front armrest base upper panel. (3) Tighten the screw.
B141925
(c) w/o Power window: (1) Engage the 5 clips and 2 clips and install the front armrest base upper panel. (2) Tighten the screw.
B141926
ED
w/ Power Mirror:
30. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH (a) Engage the claw and clip and install the front door lower frame bracket garnish.
w/o Power Mirror:
B136157E01
ED29
Inside
31. INSTALL FRONT DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window) (a) Install the window regulator handle plate. (b) Open all the windows.
B136196E01
0 to 60
(c) Install the front door window regulator handle with the clip at the angle shown in the illustration. 32. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
Front Side
B129030E01
ED
ED30
ENGINE HOOD / DOOR FRONT DOOR (for Hatchback with Power Window)
FRONT DOOR (for Hatchback with Power Window)

COMPONENTS
FRONT DOOR GLASS WEATHERSTRIP INNER
RIVET FRONT NO.1 SPEAKER ASSEMBLY
ED
DOOR ARMREST COVER
FRONT DOOR TRIM BOARD SUB-ASSEMBLY
FRONT ARMREST BASE PANEL UPPER for Passenger Side: FRONT ARMREST BASE PANEL UPPER x2 POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY
POWER WINDOW REGULATOR SWITCH ASSEMBLY Non-reusable part

B116968E01
ED31
for 3 Door: FRONT DOOR WINDOW FRAME REAR MOULDING FRONT DOOR GLASS RUN
FRONT DOOR BELT MOULDING
OUTER REAR VIEW MIRROR ASSEMBLY
FRONT DOOR WINDOW FRAME FRONT MOULDING
x3
8.0 (82, 71 in.*lbf)
5.5 (56, 49 in.*lbf)

30 (306, 22)
FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY FRONT DOOR GLASS SUB-ASSEMBLY
ED
x2
8.0 (82, 71 in.*lbf)
x3
5.4 (55, 48 in.*lbf)
x2
8.0 (82, 71 in.*lbf)
x3
8.0 (82, 71 in.*lbf)
POWER WINDOW REGULATOR MOTOR ASSEMBLY FRONT

B127218E01
ED32
FRONT DOOR OUTSIDE HANDLE COVER
5.0 (51, 44 in.*lbf)
FRONT DOOR HANDLE ASSEMBLY OUTSIDE
FRONT DOOR LOCK ASSEMBLY
FRONT DOOR LOCK REMOTE CONTROL CABLE
x3 FRONT DOOR FIX WINDOW GLASS FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY
FRONT DOOR INSIDE LOCKING CABLE
FRONT DOOR FRAME SUB-ASSEMBLY REAR LOWER
6.2 (63, 54 in.*lbf) 6.2 (63, 54 in.*lbf)
FRONT DOOR FIX WINDOW WEATHERSTRIP
HOLE PLUG
ED
x2 CUSHION

8.0 (82, 71 in.*lbf)

B116973E01
ED33
DISASSEMBLY
HINT: Use the same procedure for both the RH and LH sides. The procedure described below is for the LH side. 1. 2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE DOOR ARMREST COVER (a) for 5 Door: Using a screwdriver with its tip wrapped in protective tape, disengage the 8 claws and 3 clips and remove the door armrest cover.
B116818
(b) for 3 Door: Disengage the 12 claws and 4 clips and remove the door armrest cover.
B116851
3.
REMOVE FRONT ARMREST BASE PANEL UPPER (a) Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws and clip and remove the front armrest base panel upper. (b) Disconnect the connector.
ED
B116819
ED34
4.
w/ Rear Power Window:
REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY (a) Remove the 3 screws and the power window regulator master switch.
w/o Rear Power Window:
B118070E01
5.
REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY (a) Disengage the 2 claws and remove the power window regulator switch.
ED
B118071
6.
REMOVE FRONT DOOR TRIM BOARD SUBASSEMBLY (a) Remove the 4 screws.
B107840
ED35
(b) 5 Door: Disengage the 8 clips.
B116821
(c) 3 Door: Disengage the 9 clips.
B116822
(d) Disconnect the front door lock remote control cable and front door inside locking cable and remove the front door trim board.
B127219
7.
REMOVE FRONT DOOR INSIDE HANDLE SUBASSEMBLY (a) Disengage the 6 claws and remove the front door inside handle. REMOVE FRONT DOOR GLASS WEATHERSTRIP INNER (a) Remove the front door glass weatherstrip inner from the front door trim board. REMOVE FRONT NO.1 SPEAKER ASSEMBLY (See page AV-164)
ED
8.
B116945
9.
10. REMOVE FRONT DOOR WINDOW FRAME FRONT MOULDING (See page ET-114) 11. REMOVE FRONT DOOR WINDOW FRAME REAR MOULDING (for 3 Door) (See page ET-114) 12. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY (See page MI-13) 13. REMOVE FRONT DOOR BELT MOULDING (See page ET-91)
ED36
14. REMOVE FRONT DOOR SERVICE HOLE COVER (a) for 5 Door: Disconnect the connectors and clamps, then remove the front door service hole cover. NOTICE: Remove any tape remaining on the door side.
B116823
(b) for 3 Door: Disconnect the connectors and clamps, then remove the front door service hole cover. NOTICE: Remove any tape remaining on the door side. 15. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY (a) Driver side: Provisionally install the power window regulator master switch. (b) Passenger side: Provisionally install the power window regulator switch. (c) Move the front door glass until the 2 bolts appear in the service holes. (d) Remove the 2 bolts. NOTICE: Do not drop or damage the front door glass when removing the 2 bolts.
B116824
B116825
ED
(e) Remove the front door glass in the direction indicated by the arrows in the illustration. NOTICE: Do not damage the glass. (f) Driver side: Remove the power window regulator master switch. (g) Passenger side: Remove the power window regulator switch.
B116827
ED37
16. REMOVE FRONT DOOR GLASS RUN (a) Remove the front door glass run.
B116826
B116828E01
17. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY (a) Disconnect the connector. (b) Loosen bolt A. (c) Remove the 5 bolts, then remove the front door window regulator. NOTICE: Do not drop or damage the window regulator when removing the bolts. HINT: Remove the window regulator through the service hole. 18. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY FRONT (a) Using "Torx" socket wrench T25, remove the 3 screws and power window regulator motor.
B127213
19. REMOVE FRONT DOOR CHECK ASSEMBLY (a) Remove the 3 bolts, then remove the front door check. NOTICE: Do not drop or damage the door check when removing the bolts. HINT: Remove the door check through the service hole.
B116830
ED
ED38
20. REMOVE FRONT DOOR WEATHERSTRIP (a) for 5 Door: Disengage the 35 clips and remove the front door weatherstrip. NOTICE: Remove any tape remaining on the door side.
B116833
(b) for 3 Door: Disengage the 37 clips and remove the front door weatherstrip. NOTICE: Remove any tape remaining on the door side.
ED
B116834
21. REMOVE FRONT DOOR FRAME SUB-ASSEMBLY REAR LOWER (a) Remove the bolt, then remove the front door frame sub-assembly rear lower. NOTICE: Do not drop or damage the front door frame sub-assembly rear lower when removing the bolt.
B116831
ED39
HINT: Remove the front door frame sub-assembly rear lower through the service hole. 22. REMOVE FRONT DOOR FRAME SUB-ASSEMBLY FRONT LOWER (a) Remove the 2 bolts and screw, then remove the front door frame sub-assembly front lower. NOTICE: Do not drop or damage the front door frame sub-assembly front lower when removing the bolts and screw. HINT: Remove the front door frame sub-assembly front lower through the service hole. 23. REMOVE FRONT DOOR FIX WINDOW WEATHERSTRIP (a) Slide the front door fix window weatherstrip, in the direction indicated by the arrow in the illustration, to remove them. (b) Remove the front door fix window glass from the front door fix window weatherstrip.
B116832
B116835
B116837
ED
25. REMOVE FRONT DOOR LOCK ASSEMBLY (a) Using "Torx" socket wrench T30, remove the 3 screws. (b) Move the front door lock downward, remove the outside handle frame link and remove the front door lock. NOTICE: Do not drop or damage the door lock when removing the screws. HINT: Remove the front door lock through the service hole.
B116836
ED40
(c) Disengage the 5 claws and open the cover.
B121552
B121553
26. REMOVE FRONT DOOR HANDLE ASSEMBLY OUTSIDE (a) Remove the handle by sliding and pulling it in the direction indicated by the arrow mark in the illustration.
B116859
ED
B116839
B116840
ED41
29. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY (a) Using "Torx" socket wrench T30, loosen the screw. (b) Slide the front outside handle frame to remove it. 30. REMOVE CUSHION (a) Remove the 2 cushions from the door panel.
B116861
B121536
ADJUSTMENT
HINT: Before adjusting the door position on vehicles equipped with side airbags and curtain shield airbags, be sure to disconnect the battery. After adjustment, inspect the SRS warning light, the side airbag system and the curtain shield airbag system for normal operation. Then initialize both airbag systems. Use the same procedure for the RH and LH sides. The procedures described below are for the LH side. Centering bolts are used to mount the door hinge onto the vehicle body and door. The door cannot be adjusted with the centering bolts on. Substitute standard bolts (with washers) for the centering bolts when making adjustments. For bolts without torque specifications, check the standard bolt chart.
Centering Bolt
Standard Bolt
B104980E01
ED
ED42
1.
INSPECT FRONT DOOR (for 5 Door) (a) Check that the clearance measurements are within the standard ranges.
D E
H C I
B118066E01
Standard
Area Measurement 2.5 to 5.5 mm (0.098 to 0.217 in.) -1.5 to 1.5 mm (-0.059 to 0.059 in.) 4.1 to 7.1 mm (0.161 to 0.280 in.) 3.5 to 6.5 mm (0.138 to 0.256 in.) 2.8 mm (0.110 in.) Area F G H I Measurement 3.3 to 6.3 mm (0.130 to 0.248 in.) -1.5 to 1.5 mm (-0.059 to 0.059 in.) 3.3 to 6.3 mm (0.130 to 0.248 in.) -1.5 to 1.5 mm (-0.059 to 0.059 in.) -
ED
A B C D E
ED43
2.
C D
F H G
B118067E01
Standard
Area A B C D Measurement 2.5 to 5.5 mm (0.098 to 0.217 in.) -1.5 to 1.5 mm (-0.059 to 0.059 in.) 3.5 to 6.5 mm (0.138 to 0.256 in.) 2.8 mm (0.110 in.) Area E F G H Measurement 2.8 to 5.8 mm (0.110 to 0.228 in.) 2.5 to 5.5 mm (0.098 to 0.217 in.) -1.5 to 1.5 mm (-0.059 to 0.059 in.) 4.1 to 7.1 mm (0.161 to 0.280 in.)
ED
3.
ADJUST FRONT DOOR (a) Disconnect the cable from the negative battery terminal. Wait for at least 90 seconds after disconnecting the cable to prevent the airbag from working.
ED44
(b) Using SST, adjust the door horizontally and vertically by loosening the body side hinge bolts. SST 09812-00010 (c) Tighten the body side hinge bolts after the adjustment. Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)
B118072
B118073
(f)
B106966
REASSEMBLY
ED
1.
INSTALL FRONT DOOR STIFFENER CUSHION (a) Install the front door stiffener cushion with the bolt. Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) INSTALL CUSHION (a) Install the 2 cushions onto the door panel.
2.
B121536
3.
B116862
ED45
4.
B116840
5.
B116839
6.
INSTALL FRONT DOOR HANDLE ASSEMBLY OUTSIDE (a) Pushing the front door handle assembly outside in the direction of the arrow mark shown in the illustration, install the front door handle assembly outside. INSTALL FRONT DOOR LOCK ASSEMBLY NOTICE: If reusing a door lock that has been removed, replace the packing in the connecting part with new. Make sure that no grease and dirt adheres to the packing surface in the connecting part. (a) Apply MP grease to the sliding and rotating areas of the front door lock. (b) Connect the front door lock remote control cable and front door inside locking cable.
7.
B116860
ED
B121553
ED46
(c) Engage the 5 claws and close the cover.
B121552
B116845
(e) Apply adhesive to the threads of the screws. Adhesive: Part No. 08833-00070, THREE BOND 1324 or the equivalent (f) Using "Torx" socket wrench T30, install the front door lock with the 3 screws. Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
B116836
8.
ED
INSTALL FRONT DOOR OUTSIDE HANDLE COVER (a) Using "Torx" socket wrench T30, install the cover with the door lock key cylinder. Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf) HINT: Make sure that the door lock key cylinder rod is inserted. (b) Install the hole plug. INSTALL FRONT DOOR FIX WINDOW WEATHERSTRIP (a) Install the front door fix window glass onto the front door fix window weatherstrip.
9.
B116837
ED47
(b) Slide the front door fix window weatherstrip, in the direction indicated by the arrow in the illustration, to install it.
B116846
10. INSTALL FRONT DOOR FRAME SUB-ASSEMBLY FRONT LOWER (a) Install the front door frame sub-assembly front lower with the 2 bolts and screw. Torque: 6.2 N*m (63 kgf*cm, 54 in.*lbf)
B116832
B116831
12. INSTALL FRONT DOOR WEATHERSTRIP (a) for 5 Door: Engage the 35 clips and install the front door weatherstrip.
ED
B116833
ED48
(b) for 3 Door: Engage the 37 clips and install the front door weatherstrip.
B116834
B116830
ED
13. INSTALL FRONT DOOR CHECK ASSEMBLY (a) Apply MP grease to the sliding areas of the door check. (b) Install the front door check onto the door panel with the 2 bolts. Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) (c) Apply adhesive to the threads of the bolt. Adhesive: Part No. 08833-00070, THREE BOND 1324 or the equivalent (d) Install the front door check onto the body panel with the bolt. Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 14. INSTALL POWER WINDOW REGULATOR MOTOR ASSEMBLY FRONT (a) Apply MP grease to the sliding and rotating areas of the regulator motor. (b) Using "Torx" socket wrench T25, install the power window regulator motor assembly front with the 3 screws. Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
B127213
15. INSTALL FRONT DOOR WINDOW REGULATOR SUBASSEMBLY (a) Apply MP grease to the sliding and rotating areas of the front door window regulator. NOTICE: Do not apply grease to the window regulator spring.
ED49
B116828E01
(b) Loosely screw bolt A onto the front door window regulator. (c) Insert the front door window regulator into the door panel. Use bolt A to hang the front door window regulator on the door panel. NOTICE: Do not drop the window regulator as it may be damaged. (d) Install the front door window regulator with the 5 bolts, and tighten bolt A. Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) (e) Connect the connector. 16. INSTALL FRONT DOOR GLASS RUN (a) Install the front door glass run.
B116826
17. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY (a) Insert the door glass into the door panel along the glass run as indicated by the arrows in the illustration. NOTICE: Do not damage the glass.
B116847
ED
B116825
ED50
18. INSTALL FRONT DOOR SERVICE HOLE COVER (a) for 5 Door: Apply butyl tape to the door panel, then install the front door service hole cover as shown in the illustration. Adhesive: Part No. 08850-00065, Butyl Tape Set or the equivalent Specification
Area Dimension 2.0mm (0.079 in.) or more 6.0mm (0.236 in.) or more
B A
A B
B116848E01
HINT: When installing the service hole cover, pull the links and connectors out through the service hole. There should be no wrinkles or folds after attaching the service hole cover. After attaching the service hole cover, check the quality of the seal. (b) for 3 Door: Apply butyl tape to the door panel, then install the front door service hole cover as shown in the illustration. Adhesive: Part No. 08850-00065, Butyl Tape Set or the equivalent Specification
Area Dimension 2.0mm (0.079 in.) or more 6.0mm (0.236 in.) or more A B
ED
B116849E01
HINT: When installing the service hole cover, pull the links and connectors out through the service hole. There should be no wrinkles or folds after attaching the service hole cover. After attaching the service hole cover, check the quality of the seal. 19. INSTALL FRONT DOOR BELT MOULDING (See page ET-92) 20. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY (See page MI-13) 21. INSTALL FRONT DOOR WINDOW FRAME REAR MOULDING (for 3 Door) (See page ET-114) 22. INSTALL FRONT DOOR WINDOW FRAME FRONT MOULDING (See page ET-115) 23. INSTALL FRONT NO.1 SPEAKER ASSEMBLY (See page AV-164)
ED51
24. INSTALL FRONT DOOR GLASS WEATHERSTRIP INNER (a) Install the front door glass weatherstrip inner onto the front door trim board. 25. INSTALL FRONT DOOR INSIDE HANDLE SUBASSEMBLY (a) Engage the 6 claws and install the front door inside handle.
B116945
26. INSTALL FRONT DOOR TRIM BOARD SUBASSEMBLY (a) Connect the front door lock remote control cable and front door inside locking cable.
B127219
(b) 5 Door: Engage the 8 clips and install the front door trim board.
ED
B116821
(c) 3 Door: Engage the 9 clips and install the front door trim board.
B116822
ED52
(d) Tighten the 4 screws.
B107840
w/ Rear Power Window:
27. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY (a) Install the power window regulator master switch with the 3 screws.
w/o Rear Power Window:
ED
B118070E01
28. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY (a) Engage the 2 claws and install the power window regulator switch.
B118071
ED53
29. INSTALL FRONT ARMREST BASE PANEL UPPER (a) Connect the connector. (b) Engage the 5 claws and clip and install the front armrest base panel upper.
B116819
30. INSTALL DOOR ARMREST COVER (a) for 5 Door: Engage the 8 claws and 3 clips and install the door armrest cover.
B116818
(b) for 3 Door: Engage the 12 claws and 4 clips and install the door armrest cover. 31. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
B116851
ED
ED54
ENGINE HOOD / DOOR FRONT DOOR (for Hatchback without Power Window)
FRONT DOOR (for Hatchback without Power Window)

COMPONENTS
DOOR ARMREST COVER
FRONT ARMREST BASE PANEL UPPER
RIVET FRONT NO.1 SPEAKER ASSEMBLY FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY FRONT DOOR GLASS WEATHERSTRIP INNER
ED
FRONT DOOR TRIM BOARD SUB-ASSEMBLY
DOOR WINDOW REGULATOR HANDLE ASSEMBLY
Non-reusable part
B116971E01
ED55
for 3 Door:
FRONT DOOR WINDOW FRAME REAR MOULDING
FRONT DOOR GLASS RUN FRONT DOOR BELT MOULDING
OUTER REAR VIEW MIRROR ASSEMBLY

8.0 (82, 71 in.*lbf)
FRONT DOOR WINDOW FRAME FRONT MOULDING
x3
5.5 (56, 49 in.*lbf)
30 (306, 22)
FRONT DOOR WINDOW REGULATOR
FRONT DOOR GLASS SUB-ASSEMBLY
ED
8.0 (82, 71 in.*lbf)
x2 x3
8.0 (82, 71 in.*lbf)
x2
8.0 (82, 71 in.*lbf)
B116972E01
ED56
FRONT DOOR OUTSIDE HANDLE COVER
5.0 (51, 44 in.*lbf)
FRONT DOOR HANDLE ASSEMBLY OUTSIDE
FRONT DOOR LOCK ASSEMBLY
FRONT DOOR LOCK REMOTE CONTROL CABLE
x3 FRONT DOOR FIX WINDOW GLASS FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY
FRONT DOOR INSIDE LOCKING CABLE
FRONT DOOR FRAME SUB-ASSEMBLY REAR LOWER
6.2 (63, 54 in.*lbf) 6.2 (63, 54 in.*lbf)
FRONT DOOR FIX WINDOW WEATHERSTRIP
HOLE PLUG
ED
x2 CUSHION

8.0 (82, 71 in.*lbf)

B116973E01
ED57
DISASSEMBLY
HINT: Use the same procedure for both the RH and LH sides. The procedure described below is for the LH side. 1. 2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE DOOR WINDOW REGULATOR HANDLE ASSEMBLY (a) Insert a clip remover between the plate and door trim. (b) Turn the handle with the clip remover inserted, as shown in the illustration. (c) Remove the front door window regulator handle and clip. (d) Remove the window regulator handle plate.
B116850
3.
REMOVE DOOR ARMREST COVER (a) for 5 Door: Using a screwdriver with its tip wrapped in protective tape, disengage the 8 claws and 3 clips and remove the door armrest cover.
B116852
(b) for 3 Door: Disengage the 12 claws and 4 clips and remove the door armrest cover.
ED
B116853
4.
REMOVE FRONT ARMREST BASE PANEL UPPER (a) Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws and clip and remove the front armrest base panel upper.
B116854
ED58
5.
REMOVE FRONT DOOR TRIM BOARD SUBASSEMBLY (a) Remove the 4 screws.
B107840
(b) for 5 Door: Disengage the 8 clips.
B116856
(c) for 3 Door: Disengage the 9 clips.
B116855
ED
(d) Disconnect the front door lock remote control cable and front door inside locking cable and remove the front door trim board.
B127219
6.
REMOVE FRONT DOOR INSIDE HANDLE SUBASSEMBLY (a) Disengage the 6 claws and remove the front door inside handle. REMOVE FRONT DOOR GLASS WEATHERSTRIP INNER (a) Remove the front door glass weatherstrip inner from the front door trim board. REMOVE FRONT NO.1 SPEAKER ASSEMBLY (See page AV-164)
7.
B116945
8.
ED59
9.
REMOVE FRONT DOOR WINDOW FRAME FRONT MOULDING (See page ET-114)
10. REMOVE FRONT DOOR WINDOW FRAME REAR MOULDING (for 3 Door) (See page ET-114) 11. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY (See page MI-13) 12. REMOVE FRONT DOOR BELT MOULDING (See page ET-91) 13. REMOVE FRONT DOOR SERVICE HOLE COVER (a) for 5 Door: Disconnect the connectors and clamps, then remove the front door service hole cover. NOTICE: Remove any tape remaining on the door side.
B116823
(b) for 3 Door: Disconnect the connectors and clamps, then remove the front door service hole cover. NOTICE: Remove any tape remaining on the door side. 14. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY (a) Provisionally install the front door window regulator handle.
B116824
(b) Move the front door glass until the 2 bolts appear in the service holes. (c) Remove the 2 bolts. NOTICE: Do not drop or damage the front door glass when removing the 2 bolts.
ED
B116825
(d) Remove the front door glass in the direction indicated by the arrows in the illustration. NOTICE: Do not damage the glass. (e) Remove the front door window regulator handle.
B116827
ED60
15. REMOVE FRONT DOOR GLASS RUN (a) Remove the front door glass run.
B116826
B116857E01
16. REMOVE FRONT DOOR WINDOW REGULATOR (a) Loosen bolt A. (b) Remove the 4 bolts, then remove the front door window regulator. NOTICE: Do not drop or damage the window regulator when removing the bolts. HINT: Remove the window regulator through the service hole. 17. REMOVE FRONT DOOR CHECK ASSEMBLY (a) Remove the 3 bolts, then remove the front door check. NOTICE: Do not drop or damage the door check when removing the bolts. HINT: Remove the door check through the service hole.
B116830
ED
18. REMOVE FRONT DOOR WEATHERSTRIP (a) for 5 Door: Disengage the 35 clips and remove the front door weatherstrip. NOTICE: Remove any tape remaining on the door side.
B116833
ED61
(b) for 3 Door: Disengage the 37 clips and remove the front door weatherstrip. NOTICE: Remove any tape remaining on the door side.
B116834
B116831
19. REMOVE FRONT DOOR FRAME SUB-ASSEMBLY REAR LOWER (a) Remove the bolt, then remove the front door frame sub-assembly rear lower. NOTICE: Do not drop or damage the front door frame sub-assembly rear lower when removing the bolt. HINT: Remove the front door frame sub-assembly rear lower through the service hole. 20. REMOVE FRONT DOOR FRAME SUB-ASSEMBLY FRONT LOWER (a) Remove the 2 bolts and screw, then remove the front door frame sub-assembly front lower. NOTICE: Do not drop or damage the front door frame sub-assembly front lower when removing the bolts and screw. HINT: Remove the front door frame sub-assembly front lower through the service hole.
ED
B116832
ED62
21. REMOVE FRONT DOOR FIX WINDOW WEATHERSTRIP (a) Slide the front door fix window weatherstrip, in the direction indicated by the arrow in the illustration, to remove it. (b) Remove the front door fix window glass from the front door fix window weatherstrip.
B116835
B116858
B116836
ED
23. REMOVE FRONT DOOR LOCK ASSEMBLY (a) Using "Torx" socket wrench T30, remove the 3 screws. (b) Move the front door lock downward, remove the outside handle frame link and remove the front door lock. NOTICE: Do not drop or damage the door lock when removing the screws. HINT: Remove the front door lock through the service hole. (c) Disengage the 5 claws and open the cover.
B121552
ED63
B121553
24. REMOVE FRONT DOOR HANDLE ASSEMBLY OUTSIDE (a) Remove the handle by sliding and pulling it in the direction indicated by the arrow mark in the illustration.
B116859
B116839
ED
B116840
27. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY (a) Using "Torx" socket wrench T30, loosen the screw. (b) Slide the outside handle frame to remove it. 28. REMOVE CUSHION (a) Remove the 2 cushions from the door panel.
B116861
ED64
B121536
ADJUSTMENT
Centering Bolt
Standard Bolt
B104980E01
ED
ED65
1.
D E
H C I
B118066E01
Standard
Area A B C D E Measurement 2.5 to 5.5 mm (0.098 to 0.217 in.) -1.5 to 1.5 mm (-0.059 to 0.059 in.) 4.1 to 7.1 mm (0.161 to 0.280 in.) 3.5 to 6.5 mm (0.138 to 0.256 in.) 2.8 mm (0.110 in.) Area F G H I Measurement 3.3 to 6.3 mm (0.130 to 0.248 in.) -1.5 to 1.5 mm (-0.059 to 0.059 in.) 3.3 to 6.3 mm (0.130 to 0.248 in.) -1.5 to 1.5 mm (-0.059 to 0.059 in.) -
ED
ED66
2.
REMOVE FRONT DOOR (for 3 Door) (a) Check that the clearance measurements are within the standard ranges.
C D
F H G
B118067E01
Standard
Area Measurement 2.5 to 5.5 mm (0.098 to 0.217 in.) -1.5 to 1.5 mm (-0.059 to 0.059 in.) 3.5 to 6.5 mm (0.138 to 0.256 in.) 2.8 mm (0.110 in.) Area E F G H Measurement 2.8 to 5.8 mm (0.110 to 0.228 in.) 2.5 to 5.5 mm (0.098 to 0.217 in.) -1.5 to 1.5 mm (-0.059 to 0.059 in.) 4.1 to 7.1 mm (0.161 to 0.280 in.)
ED
A B C D
3.
ADJUST FRONT DOOR (a) Disconnect the cable from the negative battery terminal. Wait for at least 90 seconds after disconnecting the cable to prevent the airbag from working.
ED67
B118072
B118073
(f)
B106966
REASSEMBLY
1. INSTALL FRONT DOOR STIFFENER CUSHION (a) Install the front door stiffener cushion with the bolt. Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) INSTALL CUSHION (a) Install the cushion onto the door panel.
ED
2.
B121536
3.
B116862
ED68
4.
B116840
5.
B116839
6.
INSTALL FRONT DOOR HANDLE ASSEMBLY OUTSIDE (a) Pushing the front door handle assembly outside in the direction of the arrow mark shown in the illustration, install the front door handle assembly outside. INSTALL FRONT DOOR LOCK ASSEMBLY NOTICE: If reusing a door lock that has been removed, replace the packing in the connecting part with new. Make sure that no grease and dirt adheres to the packing surface in the connecting part. (a) Apply MP grease to the sliding and rotating areas of the front door lock. (b) Connect the front door lock remote control cable and front door inside locking cable.
7.
B116860
ED
B121553
ED69
(c) Engage the 5 claws and close the cover.
B121552
B116845
(e) Apply adhesive to the threads of the screws. Adhesive: Part No. 08833-00070, THREE BOND 1324 or the equivalent (f) Using "Torx" socket wrench T30, install the front door lock with the 3 screws. Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
B116836
8.
INSTALL FRONT DOOR OUTSIDE HANDLE COVER (a) Using "Torx" socket wrench T30, install the cover with the door lock key cylinder. Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf) HINT: Make sure that the door lock key cylinder rod is inserted. (b) Install the hole plug. INSTALL FRONT DOOR FIX WINDOW WEATHERSTRIP (a) Install the front door fix window glass onto the front door fix window weatherstrip.
ED
9.
B116858
ED70
(b) Slide the front door fix window weatherstrip, in the direction indicated by the arrow in the illustration, to install it.
B116846
10. INSTALL FRONT DOOR FRAME SUB-ASSEMBLY FRONT LOWER (a) Install the front door frame sub-assembly front lower with the 2 bolts and screw. Torque: 6.2 N*m (63 kgf*cm, 54 in.*lbf)
B116832
B116831
ED
12. INSTALL FRONT DOOR WEATHERSTRIP (a) for 5 Door: Engage the 35 clips and install the front door weatherstrip.
B116833
ED71
(b) for 3 Door: Engage the 37 clips and install the front door weatherstrip.
B116834
B116830
13. INSTALL FRONT DOOR CHECK ASSEMBLY (a) Apply MP grease to the sliding areas of the door check. (b) Install the front door check onto the door panel with the 2 bolts. Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) (c) Apply adhesive to the threads of the bolt. Adhesive: Part No. 08833-00070, THREE BOND 1324 or the equivalent (d) Install the front door check onto the body panel with the bolt. Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 14. INSTALL FRONT DOOR WINDOW REGULATOR (a) Apply MP grease to the sliding and rotating areas of the front door window regulator sub-assembly. NOTICE: Do not apply grease to the window regulator spring.
ED
B116857E01
(b) Loosely screw bolt A onto the front door window regulator sub-assembly. (c) Insert the front door window regulator into the door panel. Use bolt A to hang the front door window regulator on the door panel. NOTICE: Do not drop the window regulator as it may be damaged. (d) Install the front door window regulator with the 4 bolts, and tighten bolt A. Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
ED72
15. INSTALL FRONT DOOR GLASS RUN (a) Install the front door glass run.
B116826
16. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY (a) Insert the door glass into the door panel along the glass run as indicated by the arrows in the illustration. NOTICE: Do not damage the glass.
B116847
B116825
ED
17. INSTALL FRONT DOOR SERVICE HOLE COVER (a) for 5 Door: Apply butyl tape to the door panel, then install the front door service hole cover as shown in the illustration. Adhesive: Part No. 08850-00065, Butyl Tape Set or the equivalent Specification
Area Dimension 2.0 mm (0.079 in.) or more 6.0 mm (0.236 in.) or more
B A
A B
B116848E01
HINT: When installing the service hole cover, pull the links and connectors out through the service hole. There should be no wrinkles or folds after attaching the service hole cover. After attaching the service hole cover, check the quality of the seal.
ED73
(b) for 3 Door: Apply butyl tape to the door panel, then install the front door service hole cover as shown in the illustration. Adhesive: Part No. 08850-00065, Butyl Tape Set or the equivalent Specification
Area Dimension 2.0 mm (0.079 in.) or more 6.0 mm (0.236 in.) or more A B
B A
B116849E01
HINT: When installing the service hole cover, pull the links and connectors out through the service hole. There should be no wrinkles or folds after attaching the service hole cover. After attaching the service hole cover, check the quality of the seal. 18. INSTALL FRONT DOOR BELT MOULDING (See page ET-92) 19. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY (See page MI-16) 20. INSTALL FRONT DOOR WINDOW FRAME REAR MOULDING (for 3 Door) (See page ET-114) 21. INSTALL FRONT DOOR WINDOW FRAME FRONT MOULDING (See page ET-115) 22. INSTALL FRONT NO.1 SPEAKER ASSEMBLY (See page AV-164) 23. INSTALL FRONT DOOR GLASS WEATHERSTRIP INNER (a) Install the front door glass weatherstrip inner onto the front door trim board. 24. INSTALL FRONT DOOR INSIDE HANDLE SUBASSEMBLY (a) Engage the 6 claws and install the front door inside handle.
ED
B116945
ED74
25. INSTALL FRONT DOOR TRIM BOARD SUBASSEMBLY (a) Connect the front door lock remote control cable and front door inside locking cable.
B127219
(b) for 5 Door: Engage the 8 clips and install the front door trim board.
B116856
(c) for 3 Door: Engage the 9 clips and install the front door trim board.
B116822
ED
B107840
26. INSTALL FRONT ARMREST BASE PANEL UPPER (a) Engage the 5 claws and clip and install the front door armrest base panel upper.
B116854
ED75
27. INSTALL DOOR ARMREST COVER (a) for 5 Door: Engage the 8 claws and 3 clips and install the door armrest cover.
B116852
(b) for 3 Door: Engage the 12 claws and 4 clips and install the door armrest cover.
B116853
28. INSTALL DOOR WINDOW REGULATOR HANDLE ASSEMBLY (a) Install the window regulator handle plate. (b) Open all the windows.
B116863
(c) Install the front door window regulator handle with the clip at the angle shown in the illustration.
0 to 60
ED
29. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
Front Side
B116947E01
ED76
ENGINE HOOD / DOOR REAR DOOR (for Sedan)
REAR DOOR (for Sedan)

COMPONENTS
REAR DOOR ARMREST BASE UPPER PANEL
REAR DOOR GLASS WEATHERSTRIP INNER
ED
REAR DOOR INSIDE HANDLE SUB-ASSEMBLY
REAR DOOR TRIM BOARD SUB-ASSEMBLY
w/o Power Window: w/ Power Window: POWER WINDOW REGULATOR SWITCH ASSEMBLY REAR REAR DOOR WINDOW REGULATOR HANDLE ASSEMBLY
B136238E01
ED77
REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY

6.2 (63, 54 in.*lbf)
REAR DOOR QUARTER WINDOW GLASS
REAR DOOR BELT MOULDING
REAR DOOR QUARTER WINDOW WEATHERSTRIP
REAR DOOR GLASS RUN
CLIP REAR DOOR WEATHERSTRIP REAR DOOR CHECK ASSEMBLY
5.5 (56, 49 in.*lbf)
30 (306, 22)
ED
REAR DOOR TRIM BRACKET
REAR DOOR SERVICE HOLE COVER

B141930E01
ED78
REAR DOOR OUTSIDE HANDLE COVER
REAR DOOR OUTSIDE HANDLE ASSEMBLY
REAR DOOR OUTSIDE HANDLE PAD REAR
REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY
5.0 (51, 44 in.*lbf)
REAR DOOR OUTSIDE HANDLE PAD FRONT
REAR DOOR LOCK
REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY
REAR DOOR INSIDE LOCKING CABLE ASSEMBLY REAR DOOR GLASS SUB-ASSEMBLY
ED
w/o Power Window: REAR DOOR WINDOW REGULATOR SUBASSEMBLY
w/ Power Window:
5.4 (55, 48 in.*lbf)
POWER WINDOW REGULATOR MOTOR ASSEMBLY REAR

8.0 (82, 71 in.*lbf)
x3
x3
x4
8.0 (82, 71 in.*lbf)
N*m (kgf*cm, ft.*lbf) : Specified torque Non-reusable part
REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY
B136240E01
ED79
DISASSEMBLY
HINT: Use the same procedure for both the RH and LH sides. The procedure described below is for the LH side. 1. 2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window) (a) Insert a clip remover between the plate and door trim. (b) Turn the handle with the clip remover inserted, as shown in the illustration. (c) Remove the rear door window regulator handle assembly and clip. (d) Remove the window regulator handle plate.
B140700
3.
REMOVE REAR DOOR ARMREST BASE UPPER PANEL (a) Disengage the 4 claws and remove the rear door armrest base upper panel.
B136205
4.
REMOVE REAR DOOR TRIM BOARD SUBASSEMBLY (a) Remove the screw.
ED
B136206
(b) Disengage the 7 clips. (c) w/ Power window: Disconnect the connector.
B136207
ED80
(d) Disconnect the rear door lock remote control cable and rear door inside locking cable and remove the rear door trim board.
B136208
5.
REMOVE REAR DOOR INSIDE HANDLE SUBASSEMBLY (a) Using a screwdriver with its tip wrapped in protective tape, disengage the 4 claws and remove the rear door inside handle. REMOVE REAR DOOR GLASS WEATHERSTRIP INNER (a) Remove the rear door glass weatherstrip inner from the rear door trim board. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY REAR (w/ Power Window) (a) Disengage the set plate and remove the power window regulator switch.
6.
B136235
7.
B136233
8.
ED
REMOVE REAR DOOR TRIM BRACKET (a) Remove the 2 screws and the rear door trim bracket.
B136209
9.
REMOVE REAR DOOR SERVICE HOLE COVER (a) Disconnect the connectors and clamps, then remove the rear door service hole cover. NOTICE: Remove any tape remaining on the door side.
B136210
ED81
10. REMOVE REAR DOOR CHECK ASSEMBLY (a) Remove the 3 bolts, then remove the rear door check. NOTICE: Do not drop or damage the door check when removing the bolts. HINT: Remove the door check through the service hole.
B136211
11. REMOVE REAR DOOR WEATHERSTRIP (a) Disengage the 32 clips and remove the rear door weatherstrip. NOTICE: Remove any tape remaining on the door side. 12. REMOVE REAR DOOR BELT MOULDING (See page ET-95)
B136212
13. REMOVE REAR DOOR GLASS RUN (a) Remove the rear door glass run.
ED
B136213
14. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY (a) Remove the 2 bolts, screw and rear door window division bar. NOTICE: Do not drop or damage the rear door window division bar when removing the bolts and screw.
B136214
ED82
15. REMOVE REAR DOOR QUARTER WINDOW WEATHERSTRIP (a) Slide the rear door quarter window weatherstrip, in the direction indicated by the arrow in the illustration, to remove it.
B136215
(b) Remove the rear door quarter window glass from the rear door quarter window weatherstrip.
B136219
16. REMOVE REAR DOOR GLASS SUB-ASSEMBLY (a) w/ Power window: (1) Remove the rear door glass from the rear door window regulator.
B136216
ED
(b) w/o Power window: (1) Remove the rear door glass from the rear door window regulator.
B136231
B136217E01
17. REMOVE REAR DOOR WINDOW REGULATOR SUBASSEMBLY (a) w/ Power window: (1) Disconnect the connector. (2) Loosen bolt A. (3) Remove the 3 bolts, then remove the rear door window regulator. NOTICE: Do not drop or damage the rear door window regulator when removing the bolts.
ED83
HINT: Remove the window regulator through the service hole. (b) w/o Power window: (1) Remove the 3 bolts, then remove the rear door window regulator. NOTICE: Do not drop or damage the rear door window regulator when removing the bolts. HINT: Remove the window regulator through the service hole.
B136232
18. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY REAR (w/ Power Window) (a) Using "Torx" socket wrench T25, remove the 3 screws and power window regulator motor.
B116929
B136218
19. REMOVE REAR DOOR LOCK (a) Using "Torx" socket wrench T30, remove the 3 screws. (b) Move the rear door lock downward, remove the outside handle frame release plate and remove the rear door lock. NOTICE: Do not drop or damage the rear door lock when removing the screws. HINT: Remove the rear door lock through the service hole. (c) Open the 2 covers.
ED
B121554
ED84
(d) Disconnect the rear door lock remote control cable and rear door inside locking cable. (e) Remove the door lock wire harness seal.
B127211
20. REMOVE REAR DOOR OUTSIDE HANDLE COVER (a) Using "Torx" socket wrench T30, remove the screw and rear door outside handle cover.
B136220
21. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY (a) Remove the handle by sliding and pulling it in the direction indicated by the arrow mark in the illustration.
B136221
ED
22. REMOVE REAR DOOR OUTSIDE HANDLE PAD REAR (a) Disengage the 2 claws and remove the rear door outside handle pad rear.
B136223
23. REMOVE REAR DOOR OUTSIDE HANDLE PAD FRONT (a) Using "Torx" socket wrench T30, loosen the screw.
B136224
ED85
(b) Disengage the 2 claws and remove the rear door outside handle pad front.
B136225
24. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY (a) Slide the outside handle frame to remove it.
B136226
ADJUSTMENT
HINT: Before adjusting the door position on vehicles equipped with side airbags and curtain shield airbags, be sure to disconnect the battery. After the adjustment, inspect the SRS warning light, the side airbag system and the curtain shield airbag system for normal operation. Then initialize both airbag systems. Use the same procedure for the RH and LH sides. The procedures described below are for the LH side. Centering bolts are used to mount the door hinge onto the vehicle body and door. The door cannot be adjusted with the centering bolts on. Substitute standard bolts (with washers) for the centering bolts when making adjustments. For bolts without torque specifications, check the standard bolt chart (see page SS-2).
Centering Bolt
Standard Bolt
B104980E01
ED
ED86
1.
INSPECT REAR DOOR (a) Check that the clearance measurements are within the standard ranges.
E D
F G A B
B140681E01
Standard
Area Measurement 3.3 to 6.3 mm (0.130 to 0.248 in.) -1.5 to 1.5 mm (-0.059 to 0.059 in.) 3.2 to 6.2 mm (0.126 to 0.244 in.) 1.3 to 4.3 mm (0.051 to 0.169 in.) Area E F G H Measurement 2.5 to 5.5 mm (0.098 to 0.217 in.) 2.5 to 5.5 mm (0.098 to 0.217 in.) -1.5 to 1.5 mm (-0.059 to 0.059 in.) 4.2 to 7.2 mm (0.165 to 0.283 in.)
ED
A B C D
2.
ADJUST REAR DOOR (a) Disconnect the cable from the negative battery terminal. Wait for at least 90 seconds after disconnecting the cable to prevent the airbag from working.
ED87
(b) Adjust the door horizontally and vertically by loosening the body side hinge bolts. (c) Tighten the body side hinge bolts after the adjustment. Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)
B140685
B140686
(f)
B106967
ED
ED88
REASSEMBLY
1. INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY (a) Apply MP grease to the sliding areas of the rear door outside handle frame. (b) Slide the outside handle frame to install it.
B136227
2.
INSTALL REAR DOOR OUTSIDE HANDLE PAD FRONT (a) Engage the 2 claws and install the rear door outside handle pad front.
B136225
(b) Using "Torx" socket wrench T30, tighten the screw. Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf)
ED
B136224
3.
INSTALL REAR DOOR OUTSIDE HANDLE PAD REAR (a) Engage the 2 claws and install the rear door outside handle pad rear.
B136223
ED89
4.
INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY (a) Pushing the rear door outside handle in the direction of the arrow mark shown in the illustration, install the rear door outside handle.
B136222
5.
INSTALL REAR DOOR OUTSIDE HANDLE COVER (a) Using "Torx" socket wrench T30, install the rear door outside handle cover with the screw. Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf) INSTALL REAR DOOR LOCK NOTICE: If reusing a door lock that has been removed, replace the packing in the connecting part with new. Make sure that no grease or dirt adheres to the packing surface in the connecting part. (a) Apply MP grease to the sliding and rotating areas of the front door lock. (b) Connect the rear door lock remote control cable and rear door inside locking cable.
6.
B136220
B127211
ED
(c) Close the 2 covers. (d) Insert the door lock into the outside handle frame release plate, then set it onto the door panel. (e) Make sure that the outside handle frame link is securely engaged with the door lock. (f) Apply adhesive to the threads of the screws. Adhesive: Toyota Genuine Adhesive 1324, Three Bond 1324 or the equivalent.
B121554
ED90
(g) Using "Torx" socket wrench T30, install the rear door lock with the 3 screws. Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
B136218
7.
INSTALL POWER WINDOW REGULATOR MOTOR ASSEMBLY REAR (w/ Power Window) (a) Apply MP grease to the sliding and rotating areas of the regulator motor. (b) Using "Torx" socket wrench T25, install the power window regulator motor with the 3 screws. Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) INSTALL REAR DOOR WINDOW REGULATOR SUBASSEMBLY (a) w/ Power window: (1) Apply MP grease to the sliding and rotating areas of the rear door window regulator. NOTICE: Do not apply grease to the window regulator spring. (2) Loosely screw bolt A onto the rear door window regulator. (3) Insert the rear door window regulator into the door panel. Use bolt A to hang the rear door window regulator on the door panel. NOTICE: Do not drop the window regulator as it may be damaged. (4) Install the rear door window regulator with the 4 bolts, and tighten bolt A. Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) (5) Connect the connector. (b) w/o Power window: (1) Apply MP grease to the sliding and rotating areas of the rear door window regulator. NOTICE: Do not apply grease to the window regulator spring.
8.
B116929
ED
B136217E01
ED91
(2) Install the rear door window regulator with the 3 bolts. Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
B136232
9.
INSTALL REAR DOOR GLASS SUB-ASSEMBLY (a) w/ Power window: (1) Install the rear door glass onto the rear door window regulator.
B136216
(b) w/o Power window: (1) Install the rear door glass onto the rear door window regulator.
B136231
10. INSTALL REAR DOOR QUARTER WINDOW WEATHERSTRIP (a) Install the rear door quarter window glass onto the rear door quarter window weatherstrip.
ED
B136219
(b) Slide the rear door quarter window weatherstrip, in the direction indicated by the arrow in the illustration, to install it.
B136228
ED92
11. INSTALL REAR DOOR WINDOW DIVISION BAR SUBASSEMBLY (a) Install the rear door window division bar with the 2 bolts and screw. Torque: 6.2 N*m (63 kgf*cm, 54 in.*lbf)
B136214
12. INSTALL REAR DOOR GLASS RUN (a) Install the rear door glass run. 13. INSTALL REAR DOOR BELT MOULDING (See page ET-95)
B136213
14. INSTALL REAR DOOR WEATHERSTRIP (a) Engage the 32 clips and install the rear door weatherstrip.
ED
B136212
B136211
15. INSTALL REAR DOOR CHECK ASSEMBLY (a) Apply MP grease to the sliding areas of the door check. (b) Install the rear door check onto the door panel with the 2 bolts. Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) (c) Apply adhesive to the threads of the bolt. Adhesive: Toyota Genuine Adhesive 1324, Three Bond 1324 or the equivalent.
ED93
(d) Install the rear door check onto the body panel with the bolt. Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 16. INSTALL REAR DOOR SERVICE HOLE COVER (a) Apply butyl tape to the door panel, then install the rear door service hole cover as shown in the illustration. Adhesive: Part No. 08850-00065, Butyl Tape Set or the equivalent Specification
Area A Dimension 2.0 mm (0.079 in,) or more 6.0 mm (0.236 in.) or more
B A
B136230E01
HINT: When installing the service hole cover, pull the links and connectors out through the service hole. There should be no wrinkles or folds after attaching the service hole cover. After attaching the service hole cover, check the quality of the seal. 17. INSTALL REAR DOOR TRIM BRACKET (a) Install the rear door trim bracket with the 2 screws.
B136209
18. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY REAR (w/ Power Window) (a) Engage the set plate and install the power window regulator switch. 19. INSTALL REAR DOOR GLASS WEATHERSTRIP INNER (a) Install the rear door glass weatherstrip inner onto the rear door trim board.
B136234
ED
ED94
20. INSTALL REAR DOOR INSIDE HANDLE SUBASSEMBLY (a) Engage the 4 claws and install the rear door inside handle.
B136236
21. INSTALL REAR DOOR TRIM BOARD SUBASSEMBLY (a) Connect the rear door lock remote control cable and rear door inside locking cable. (b) w/ Power window: Connect the connector.
B136208
(c) Engage the 7 clips and install the rear door trim board.
B136207
(d) Tighten the screw.
ED
B136206
22. INSTALL REAR DOOR ARMREST BASE UPPER PANEL (a) Engage the 4 claws and install the rear door armrest base upper panel.
B136205
ED95
Inside
23. INSTALL REAR DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window) (a) Install the window regulator handle plate. (b) Open all the windows.
B136197E01
0 to 60
(c) Install the rear door window regulator handle with the clip at the angle shown in the illustration. 24. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
Front Side
B129030E01
ED
ENGINE HOOD / DOOR REAR DOOR (for Hatchback with Power Window)
ED95
REAR DOOR (for Hatchback with Power Window)

COMPONENTS
w/ Rear Speaker: RIVET REAR SPEAKER ASSEMBLY RIVET
ED
REAR DOOR ARMREST PLUG REAR DOOR INSIDE HANDLE SUB-ASSEMBLY
POWER WINDOW REGULATOR SWITCH ASSEMBLY REAR
Non-reusable part
B116974E01
ED96

6.2 (63, 54 in.*lbf)
REAR DOOR GLASS RUN
5.5 (56, 49 in.*lbf)
REAR DOOR WEATHERSTRIP

30 (306, 22)
ED
w/ Rear Speaker: w/o Rear Speaker:
REAR DOOR CHECK ASSEMBLY

B116975E01
ED97
REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY
REAR DOOR OUTSIDE HANDLE PAD FRONT
5.0 (51, 44 in.*lbf)
REAR DOOR LOCK ASSEMBLY
REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY
REAR DOOR INSIDE LOCKING CABLE ASSEMBLY
REAR DOOR GLASS SUB-ASSEMBLY
ED
5.4 (55, 48 in.*lbf)
POWER WINDOW REGULATOR MOTOR ASSEMBLY REAR
x3
x4 N*m (kgf*cm, ft*lbf) : Specified torque Non-reusable part

B116976E01
8.0 (82, 71 in.*lbf)
ED98
DISASSEMBLY
HINT: Use the same procedure for both the RH and LH side. The procedure described below is for the LH side. 1. 2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE REAR DOOR TRIM BOARD SUBASSEMBLY (a) Using a screwdriver with its tip wrapped in protective tape, disengage the 3 claws and remove the rear door armrest plug.
B116864
(b) Remove the 2 screws.
B116866
(c) Disengage the 7 clips. (d) Disconnect the connector.
ED
B116867
(e) Disconnect the rear door lock remote control cable and rear door inside locking cable and remove the rear door trim board.
B116868
ED99
3.
REMOVE REAR DOOR INSIDE HANDLE SUBASSEMBLY (a) Disengage the 6 claws and remove the rear door inside handle. REMOVE REAR DOOR GLASS WEATHERSTRIP INNER (a) Remove the rear door glass weatherstrip inner from the rear door trim board.
4.
B116946
5.
REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY REAR (a) Disengage the set plate and remove the power window regulator switch. REMOVE REAR SPEAKER ASSEMBLY (w/ Rear Speaker) (See page AV-178)
6.
B116869
7.
REMOVE REAR DOOR SERVICE HOLE COVER (a) w/ Rear speaker: Disconnect the connectors and clamps, then remove the rear door service hole cover. NOTICE: Remove any tape remaining on the door side.
B116871
(b) w/o Rear speaker: Disconnect the connectors and clamps, then remove the rear door service hole cover. NOTICE: Remove any tape remaining on the door side.
ED
B116872
8.
REMOVE REAR DOOR CHECK ASSEMBLY (a) Remove the 3 bolts, then remove the rear door check. NOTICE: Do not drop or damage the door check when removing bolts. HINT: Remove the door check through the service hole.
B116875
ED100
9.
REMOVE REAR DOOR WEATHERSTRIP (a) Disengage the 32 clips and remove the rear door weatherstrip. NOTICE: Remove any tape remaining on the door side.
10. REMOVE REAR DOOR BELT MOULDING (See page ET-97)
B116876
B116877
ED
12. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY (a) Remove the 2 bolts and screw and rear door window division bar. NOTICE: Do not drop or damage the rear door window division bar when removing the bolts and screw.
B116924
13. REMOVE REAR DOOR QUARTER WINDOW WEATHERSTRIP (a) Slide the rear door quarter window weatherstrip, in the direction indicated by the arrow in the illustration, to remove it. (b) Remove the rear door quarter window glass from the rear door quarter window weatherstrip.
B116925
ED101
14. REMOVE REAR DOOR GLASS SUB-ASSEMBLY (a) Remove the rear door glass from the rear door window regulator.
B116927
B116928E01
15. REMOVE REAR DOOR WINDOW REGULATOR SUBASSEMBLY (a) Disconnect the connector. (b) Loosen bolt A. (c) Remove the 3 bolts, then remove the rear door window regulator. NOTICE: Do not drop or damage the window regulator when removing the bolts. HINT: Remove the window regulator through the service hole. 16. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY REAR (a) Using "Torx" socket wrench T25, remove the 3 screws and power window regulator motor.
B116929
B116930
17. REMOVE REAR DOOR LOCK ASSEMBLY (a) Using "Torx" socket wrench T30, remove the 3 screws. (b) Move the rear door lock downward, remove the outside handle frame release plate and remove the rear door lock. NOTICE: Do not drop or damage the door lock when removing the screws. HINT: Remove the rear door lock through the service hole.
ED
ED102
(c) Disengage the 7 claws and open the 2 covers.
B121554
B127211
18. REMOVE REAR DOOR OUTSIDE HANDLE COVER (a) Using "Torx" socket wrench T30, remove the screw and rear door outside handle cover.
B116931
ED
B116932
B116934
ED103
B116935
B116936
B116937
ADJUSTMENT
ED
Centering Bolt
Standard Bolt
B104980E01
ED104
1.
G I J H
E D F
K L A
C
B118068E01
Standard
Area Measurement 4.1 to 7.1 mm (0.161 to 0.280 in.) 2.5 to 5.5mm (0.098 to 0.217 in.) -1.5 to 1.5mm (-0.059 to 0.059 in.) 2.5 to 5.5mm (0.098 to 0.217 in.) 3.5 to 6.5mm (0.138 to 0.256 in.) 1.9 mm (0.075 in.) Area G H I J K L Measurement 3.5 to 6.5mm (0.138 to 0.256 in.) 2.6 mm (0.102 in.) 3.3 to 6.3mm (0.130 to 0.248 in.) -1.5 to 1.5mm (-0.059 to 0.059 in.) 3.3 to 6.3mm (0.130 to 0.248 in.) -1.5 to 1.5mm (-0.059 to 0.059 in.)
ED
A B C D E F
2.
ED105
B118074
B118075
(f)
B106967
ED
ED106
REASSEMBLY
B116938
2.
INSTALL REAR DOOR OUTSIDE HANDLE PAD FRONT (a) Engage the 2 claws and install the rear door outside pad front.
B116936
ED
B116935
3.
INSTALL REAR DOOR OUTSIDE HANDLE PAD REAR (a) Engage the 2 claws and install the rear door outside pad rear.
B116934
ED107
4.
INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY (a) Pushing the rear door outside handle in the direction of the arrow mark shown in the illustration, install the rear door outside handle. INSTALL REAR DOOR LOCK ASSEMBLY NOTICE: If reusing a door lock that has been removed, replace the packing in the connecting part with new. Make sure that no grease and dirt adheres to the packing surface in the connecting part. (a) Apply MP grease to the sliding and rotating areas of the front door lock. (b) Connect the rear door lock remote control cable and rear door inside locking cable.
5.
B116933
B127211
(c) Engage the 7 claws and close the 2 covers. (d) Insert the door lock into the outside handle frame release plate, then set it onto the door panel. (e) Make sure that the outside handle frame link is securely engaged with the door lock. (f) Apply adhesive to the threads of the screws. Adhesive: Part No. 08833-00070, THREE BOND 1324 or the equivalent
B121554
ED
B116930
ED108
6.
INSTALL REAR DOOR OUTSIDE HANDLE COVER (a) Using "Torx" socket wrench T30, install the rear door outside handle cover with the screw. Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf)
B116931
7.
INSTALL POWER WINDOW REGULATOR MOTOR ASSEMBLY REAR (a) Apply MP grease to the sliding and rotating areas of the regulator motor. (b) Using "Torx" socket wrench T25, install the power window regulator motor with the 3 screws. Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) INSTALL REAR DOOR WINDOW REGULATOR SUBASSEMBLY (a) Apply MP grease to the sliding and rotating areas of the rear door window regulator. NOTICE: Do not apply grease to the window regulator spring. (b) Loosely screw bolt A onto the rear door window regulator. (c) Insert the rear door window regulator into the door panel. Use bolt A to hang the rear door window regulator on the door panel. NOTICE: Do not drop the window regulator as it may be damaged. (d) Install the rear door window regulator with the 4 bolts, and tighten bolt A. Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) (e) Connect the connector.
8.
B116929
ED
B116928E01
9.
INSTALL REAR DOOR GLASS SUB-ASSEMBLY (a) Install the rear door glass onto the rear door window regulator.
10. INSTALL REAR DOOR QUARTER WINDOW WEATHERSTRIP (a) Install the rear door quarter window glass onto the rear door quarter window weatherstrip.
B116927
ED109
B116926
B116924
B116877
ED
B116876
ED110
B116875
15. INSTALL REAR DOOR CHECK ASSEMBLY (a) Apply MP grease to the sliding areas of the door check. (b) Install the rear door check onto the door panel with the 2 bolts. Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) (c) Apply adhesive to the threads of the bolt. Adhesive: Part No. 08833-00070, THREE BOND 1324 or the equivalent (d) Install the rear door check onto the body panel with the bolt. Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 16. INSTALL REAR DOOR SERVICE HOLE COVER (a) w/ Rear speaker: Apply butyl tape to the door panel, then install the rear door service hole cover as shown in the illustration. Adhesive: Part No. 08850-00065, Butyl Tape Set or the equivalent Specification
B A
B116873E01
ED
HINT: When installing the service hole cover, pull the links and connectors out through the service hole. There should be no wrinkles or folds after attaching the service hole cover. After attaching the service hole cover, check the quality of the seal. (b) w/o Rear speaker: Apply butyl tape to the door panel, then install the rear door service hole cover as shown in the illustration. Adhesive: Part No. 08850-00065, Butyl Tape Set or the equivalent Specification
B A
Area A B
Dimension 2.0 mm (0.079 in.) or more 6.0 mm (0.236 in.) or more
B116874E01
HINT: When installing the service hole cover, pull the links and connectors out through the service hole. There should be no wrinkles or folds after attaching the service hole cover. After attaching the service hole cover, check the quality of the seal.
ED111
17. INSTALL REAR SPEAKER ASSEMBLY (w/ Rear Speaker) (See page AV-178) 18. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY REAR (a) Engage the set plate and install the power window regulator switch. 19. INSTALL REAR DOOR GLASS WEATHERSTRIP INNER (a) Install the rear door glass weatherstrip inner onto the rear door trim board.
B116870
B116946
21. INSTALL REAR DOOR TRIM BOARD SUBASSEMBLY (a) Connect the rear door lock remote control cable and rear door inside locking cable. (b) Connect the connector.
B116868
ED
(c) Engage the 7 clips and install the rear door trim board.
B116867
ED112
B116866
(e) Engage the 3 claws and install the rear door armrest plug. 22. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
B116865
ED
ED112
ENGINE HOOD / DOOR REAR DOOR (for Hatchback without Power Window)
REAR DOOR (for Hatchback without Power Window)

COMPONENTS
w/ Rear Speaker: RIVET
REAR SPEAKER ASSEMBLY
ED
RIVET
REAR DOOR INSIDE HANDLE SUB-ASSEMBLY
REAR DOOR ARMREST PLUG
DOOR WINDOW REGULATOR HANDLE ASSEMBLY
Non-reusable part
B116977E01
ED113

6.2 (63, 54 in.*lbf)
REAR DOOR GLASS RUN
5.5 (56, 49 in.*lbf)
REAR DOOR WEATHERSTRIP

30 (306, 22)
REAR DOOR CHECK ASSEMBLY
ED
w/ Rear Speaker:
w/o Rear Speaker:

B116975E01
ED114
REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY REAR DOOR OUTSIDE HANDLE PAD FRONT
5.0 (51, 44 in.*lbf)
REAR DOOR LOCK ASSEMBLY REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY
REAR DOOR INSIDE LOCKING CABLE ASSEMBLY
ED
REAR DOOR GLASS SUB-ASSEMBLY
x3 N*m (kgf*cm, ft*lbf) : Specified torque Non-reusable part
8.0 (82, 71 in.*lbf)
B116978E01
ED115
DISASSEMBLY
HINT: Use the same procedure for both the RH and LH side. The procedure described below is for the LH side. 1. 2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE DOOR WINDOW REGULATOR HANDLE ASSEMBLY (a) Insert a clip remover between the plate and door trim. (b) Turn the handle with the clip remover inserted, as shown in the illustration. (c) Remove the rear door window regulator handle assembly and clip. (d) Remove the window regulator handle plate.
B116942
3.
REMOVE REAR DOOR TRIM BOARD SUBASSEMBLY (a) Using a screwdriver with its tip wrapped in protective tape, disengage the 3 claws and remove the rear door armrest plug.
B116864
(b) Remove the 2 screws.
ED
B116939
(c) Disengage the 7 clips. (d) Disconnect the connector.
B116940
ED116
(e) Disconnect the rear door lock remote control cable and rear door inside locking cable and remove the rear door trim board.
B116941
4.
REMOVE REAR DOOR INSIDE HANDLE SUBASSEMBLY (a) Disengage the 6 claws and remove the rear door inside handle. REMOVE REAR DOOR GLASS WEATHERSTRIP INNER (a) Remove the rear door glass weatherstrip inner from the rear door trim board. REMOVE REAR SPEAKER ASSEMBLY (w/ Rear Speaker) (See page AV-178) REMOVE REAR DOOR SERVICE HOLE COVER (a) w/ Rear speaker: Disconnect the connectors and clamps, then remove the rear door service hole cover. NOTICE: Remove any tape remaining on the door side.
5.
B116946
6. 7.
B116871
ED
(b) w/o Rear speaker: Disconnect the connectors and clamps, then remove the rear door service hole cover. NOTICE: Remove any tape remaining on the door side.
B116872
8.
REMOVE REAR DOOR CHECK ASSEMBLY (a) Remove the 3 bolts, then remove the rear door check. NOTICE: Do not drop or damage the door check when removing the bolts. HINT: Remove the door check through the service hole.
B116875
ED117
9.
REMOVE REAR DOOR WEATHERSTRIP (a) Disengage the 32 clips and remove the rear door weatherstrip. NOTICE: Remove any tape remaining on the door side.
10. REMOVE REAR DOOR BELT MOULDING (See page ET-97)
B116876
B116877
12. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY (a) Remove the 2 bolts and screw and rear door window division bar. NOTICE: Do not drop or damage the rear door window division bar when removing the bolts and screw.
ED
B116924
13. REMOVE REAR DOOR QUARTER WINDOW WEATHERSTRIP (a) Slide the rear door quarter window weatherstrip, in the direction indicated by the arrow in the illustration, to remove it. (b) Remove the rear door quarter window glass from the rear door quarter window weatherstrip.
B116925
ED118
14. REMOVE REAR DOOR GLASS SUB-ASSEMBLY (a) Remove the rear door glass from the rear door window regulator.
B116944
B116943E01
15. REMOVE REAR DOOR WINDOW REGULATOR SUBASSEMBLY (a) Loosen bolt A. (b) Remove the 2 bolts, then remove the rear door window regulator. NOTICE: Do not drop or damage the window regulator when removing the bolts. HINT: Remove the window regulator through the service hole. 16. REMOVE REAR DOOR OUTSIDE HANDLE COVER (a) Using "Torx" socket wrench T30, remove the screw and rear door outside handle cover.
B116931
ED
B116930
17. REMOVE REAR DOOR LOCK ASSEMBLY (a) Using "Torx" socket wrench T30, remove the 3 screws. (b) Move the rear door lock downward, remove the outside handle frame release plate and remove the rear door lock. NOTICE: Do not drop or damage the door lock when removing the bolts. HINT: Remove the rear door lock through the service hole.
ED119
(c) Disengage the 7 claws and open the 2 covers.
B121554
B127211
B116932
ED
B116934
B116935
ED120
B116936
B116937
ADJUSTMENT
Centering Bolt
Standard Bolt
B104980E01
ED
ED121
1.
G I J H
E D F
K L A
C
B118068E01
Standard
Area A B C D E F Measurement 4.1 to 7.1 mm (0.161 to 0.280 in.) 2.5 to 5.5 mm (0.098 to 0.217 in.) -1.5 to 1.5 mm (-0.059 to 0.059 in.) 2.5 to 5.5 mm (0.098 to 0.217 in.) 3.5 to 6.5 mm (0.138 to 0.256 in.) 1.9 mm (0.075 in.) Area G H I J K L Measurement 3.5 to 6.5 mm (0.138 to 0.256 in.) 2.6 mm (0.102 in.) 3.3 to 6.3 mm (0.130 to 0.248 in.) -1.5 to 1.5 mm (-0.059 to 0.059 in.) 3.3 to 6.3 mm (0.130 to 0.248 in.) -1.5 to 1.5 mm (-0.059 to 0.059 in.)
ED
2.
ED122
B118074
B118075
(f)
B106967
ED
ED123
REASSEMBLY
B116938
2.
INSTALL REAR DOOR OUTSIDE HANDLE PAD FRONT (a) Engage the 2 claws and install the rear door outside pad front.
B116936
ED
B116935
3.
INSTALL REAR DOOR OUTSIDE HANDLE PAD REAR (a) Engage the 2 claws and install the rear door outside pad rear.
B116934
ED124
4.
INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY (a) Pushing the rear door outside handle in the direction of the arrow mark shown in the illustration, install the rear door outside handle. INSTALL REAR DOOR LOCK ASSEMBLY NOTICE: If reusing a door lock that has been removed, replace the packing in the connecting part with new. Make sure that no grease and dirt adheres to the packing surface in the connecting part. (a) Apply MP grease to the sliding and rotating areas of the front door lock. (b) Connect the rear door lock remote control cable and rear door inside locking cable.
5.
B116933
B127211
ED
B121554
(c) Engage the 7 claws and close the 2 covers. (d) Insert the door lock into the outside handle frame release plate, then set it onto the door panel. (e) Make sure that the outside handle frame link is securely engaged with the door lock. (f) Apply adhesive to the threads of the screws. Adhesive: Part No. 08833-00070, THREE BOND 1324 or the equivalent
B116930
ED125
6.
INSTALL REAR DOOR OUTSIDE HANDLE COVER (a) Using "Torx" socket wrench T30, install the rear door outside handle cover with the screw. Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf) INSTALL REAR DOOR WINDOW REGULATOR SUBASSEMBLY (a) Apply MP grease to the sliding and rotating areas of the rear door window regulator. NOTICE: Do not apply grease to the window regulator spring. (b) Loosely screw bolt A onto the rear door window regulator. (c) Install the rear door window regulator into the door panel. Use bolt A to hang the rear door window regulator on the door panel. NOTICE: Do not drop the window regulator as it may be damaged. (d) Install the rear door window regulator with the 2 bolts, and tighten bolt A. Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
7.
B116931
B116943E01
8.
INSTALL REAR DOOR GLASS SUB-ASSEMBLY (a) Install the rear door glass onto the rear door window regulator. INSTALL REAR DOOR QUARTER WINDOW WEATHERSTRIP (a) Install the rear door quarter window glass onto the rear door quarter window weatherstrip.
9.
B116944
ED
B116926
ED126
B116924
B116877
ED
B116876
B116875
14. INSTALL REAR DOOR CHECK ASSEMBLY (a) Apply MP grease to the sliding areas of the door check. (b) Install the rear door check onto the door panel with the 2 bolts. Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) (c) Apply adhesive to the threads of the bolt. Adhesive: Part No. 08833-00070, THREE BOND 1324 or the equivalent
ED127
(d) Install the rear door check onto the body panel with the bolt. Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 15. INSTALL REAR DOOR SERVICE HOLE COVER (a) w/ Rear speaker: Apply butyl tape to the door panel, then install the rear door service hole cover as shown in the illustration. Adhesive: Part No. 08850-00065, Butyl Tape Set or the equivalent Specification
B A
B116873E01
HINT: When installing the service hole cover, pull the links and connectors out through the service hole. There should be no wrinkles or folds after attaching the service hole cover. After attaching the service hole cover, check the quality of the seal. (b) w/o Rear speaker: Apply butyl tape to the door panel, then install the rear door service hole cover as shown in the illustration. Adhesive: Part No. 08850-00065, Butyl Tape Set or the equivalent Specification
B A
Area A B
Dimension 2.0 mm (0.079 in.) or more 6.0 mm (0.236 in.) or more
ED
B116874E01
HINT: When installing the service hole cover, pull the links and connectors out through the service hole. There should be no wrinkles or folds after attaching the service hole cover. After attaching the service hole cover, check the quality of the seal. 16. INSTALL REAR SPEAKER ASSEMBLY (w/ Rear Speaker) (See page AV-178) 17. INSTALL REAR DOOR GLASS WEATHERSTRIP INNER (a) Install the rear door glass weatherstrip inner onto the rear door trim board.
ED128
B116946
19. INSTALL REAR DOOR TRIM BOARD SUBASSEMBLY (a) Connect the rear door lock remote control cable and rear door inside locking cable. (b) Connect the connector.
B116941
(c) Engage the 7 clips and install the rear door trim board. (d) Tighten the 2 screws.
B116940
ED
(e) Engage the 3 claws and install the rear door armrest plug.
B116865
20. INSTALL DOOR WINDOW REGULATOR HANDLE ASSEMBLY (a) Install the window regulator handle plate. (b) Open all the windows.
B116863
ED129
(c) Install the rear door window regulator handle with the clip at the angle shown in the illustration. 21. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
Front Side 0 to 60
B121530E01
ED
ENGINE HOOD / DOOR LUGGAGE COMPARTMENT DOOR (for Sedan)
ED129
LUGGAGE COMPARTMENT DOOR (for Sedan)

COMPONENTS
w/ Rear Spoiler: REAR SPOILER SUB-ASSEMBLY REAR SPOILER PROTECTOR SIDE RH
REAR SPOILER PROTECTOR SIDE LH
REAR SPOILER LOWER TAPE RH
REAR SPOILER LOWER TAPE LH
x2
HIGH MOUNTED STOP LIGHT
x2
ED
Non-reusable part
B140699E01
ED130
NO. 2 LUGGAGE COMPARTMENT DOOR NAME PLATE
SYMBOL EMBLEM NO. 6 LUGGAGE COMPARTMENT DOOR NAME PLATE

4.9 (50, 43 in.*lbf)
w/ Theft Deterrent System: x2
ED
DOOR UNLOCK SWITCH
LUGGAGE COMPARTMENT LOCK CYLINDER
5.5 (56, 49 in.*lbf)
LICENSE PLATE LIGHT ASSEMBLY

4.9 (50, 43 in.*lbf)
LUGGAGE COMPARTMENT DOOR LOCK ASSEMBLY
LICENSE PLATE LIGHT ASSEMBLY
x2
BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY
B144416E01
ED131
for Cold Area Specification Vehicles: CLIP x5 LUGGAGE COMPARTMENT DOOR COVER
CLIP CLIP x4 x4 LUGGAGE COMPARTMENT TRIM COVER INNER RH
CLIP
CLIP
LUGGAGE COMPARTMENT DOOR WEATHERSTRIP
w/ Grand Spare Tire: LUGGAGE COMPARTMENT TRIM INNER PAD
LUGGAGE COMPARTMENT TRIM COVER INNER LH
w/o Grand Spare Tire: DECK SIDE BOX DOOR RH LUGGAGE COMPARTMENT TRIM INNER PAD DECK SIDE BOX DOOR LH DECK FLOOR BOX LH DECK FLOOR BOX RH
ED
REAR FLOOR FINISH PLATE
SPARE WHEEL COVER ASSEMBLY
CLIP
x2 LUGGAGE COMPARTMENT FLOOR MAT
B140678E01
ED132
DISASSEMBLY
1. 2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE LUGGAGE COMPARTMENT DOOR COVER (for Cold Area Specification Vehicles) (a) Disengage the 5 clips and remove the luggage compartment door cover. REMOVE REAR SPOILER SUB-ASSEMBLY (w/ Rear Spoiler) (See page ET-77) REMOVE HIGH MOUNTED STOP LIGHT (w/ Rear Spoiler) (See page ET-78) REMOVE LUGGAGE COMPARTMENT DOOR LOCK ASSEMBLY (See page LI-188) REMOVE LUGGAGE COMPARTMENT LOCK CYLINDER (a) w/ Theft deterrent system: Disconnect the connector. (b) Disconnect the luggage compartment door lock link, then remove the 2 nuts and the luggage compartment lock cylinder.
3. 4.
B140675
5. 6.
B144406
(c) w/o Theft deterrent system: Disconnect the luggage compartment door lock link, then remove the 2 nuts and the luggage compartment lock cylinder. 7. REMOVE DOOR UNLOCK SWITCH (w/ Theft Deterrent System) (See page TD-56) REMOVE BACK DOOR OUTSIDE GARNISH SUBASSEMBLY (See page ET-117) REMOVE LICENSE PLATE LIGHT ASSEMBLY (See page LI-133)
ED
B140689
8. 9.
10. REMOVE NO. 6 LUGGAGE COMPARTMENT DOOR NAME PLATE (See page ET-57) 11. REMOVE NO. 2 LUGGAGE COMPARTMENT DOOR NAME PLATE (See page ET-57) 12. REMOVE SYMBOL EMBLEM (See page ET-58)
ED133
13. REMOVE LUGGAGE COMPARTMENT FLOOR MAT (a) Remove the luggage compartment floor mat.
B136269
14. REMOVE SPARE WHEEL COVER ASSEMBLY (a) Remove the spare wheel cover.
B136270
15. REMOVE DECK SIDE BOX DOOR RH (w/ Grand Spare Tire) (a) Remove the deck side box door RH. 16. REMOVE DECK SIDE BOX DOOR LH (w/ Grand Spare Tire) HINT: Use the same procedure as described for the RH side.
B136271
17. REMOVE DECK FLOOR BOX RH (w/ Grand Spare Tire) (a) Remove the deck floor box RH. 18. REMOVE DECK FLOOR BOX LH (w/ Grand Spare Tire) HINT: Use the same procedure as described for the RH side.
B136273
ED
19. REMOVE REAR FLOOR FINISH PLATE (a) Disengage the 8 claws and 2 clips and remove the rear floor finish plate.
B136276
ED134
20. REMOVE LUGGAGE COMPARTMENT TRIM COVER INNER RH (a) Disengage the 5 clips and remove the luggage compartment trim cover inner RH. 21. REMOVE LUGGAGE COMPARTMENT TRIM COVER INNER LH HINT: Use the same procedure as described for the RH side.
B140673
22. REMOVE LUGGAGE COMPARTMENT TRIM INNER PAD (a) w/ Grand Spare Tire: Remove the luggage compartment trim inner pad.
B136275
(b) w/o Grand Spare Tire: Remove the luggage compartment trim inner pad.
B140674
ED
23. REMOVE LUGGAGE COMPARTMENT DOOR WEATHERSTRIP (a) Remove the luggage compartment door weatherstrip.
B140676
ADJUSTMENT
HINT: Centering bolts are used to mount the door hinge onto the vehicle body and door. The door cannot be adjusted with the centering bolts on. Substitute standard bolts (with washers) for the centering bolts when making adjustments. For bolts without torque specifications, check the standard bolt chart (see page SS-2).
Centering Bolt
Standard Bolt
B104980E01
ED135
1.
INSPECT LUGGAGE COMPARTMENT DOOR (a) Check that the clearance measurements are within the standard ranges.
A C B
B140682E01
Standard
Area A B Measurement 2.6 to 5.6 mm (0.102 to 0.220 in.) -0.6 to 1.4 mm (-0.023 to 0.055 in.) Area C Measurement 6.45 mm (0.254 in.) -
ED
2. 3.
REMOVE REAR FLOOR FINISH PLATE (See page ED-133) ADJUST LUGGAGE COMPARTMENT DOOR (a) Adjust the door position. (1) Horizontally and vertically adjust the door by loosening the door side hinge bolts. Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
B140687
ED136
(b) Adjust the striker position. (1) Adjust the striker position by slightly loosening the striker mounting bolts and hitting the striker with a plastic hammer. (2) Tighten the striker mounting bolts after the adjustment. Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 4.
B140688
INSTALL REAR FLOOR FINISH PLATE (See page ED137)
INSTALLATION
1. INSTALL LUGGAGE COMPARTMENT DOOR WEATHERSTRIP (a) Install the luggage compartment door weatherstrip.
B140676
2.
INSTALL LUGGAGE COMPARTMENT TRIM INNER PAD (a) w/ Grand Spare Tire: Install the luggage compartment trim inner pad.
B136275
ED
(b) w/o Grand Spare Tire: Install the luggage compartment trim inner pad.
B140674
3.
INSTALL LUGGAGE COMPARTMENT TRIM COVER INNER RH (a) Engage the 5 clips and install the luggage compartment trim cover inner RH. INSTALL LUGGAGE COMPARTMENT TRIM COVER INNER LH HINT: Use the same procedure as described for the RH side.
4.
B140673
ED137
5.
INSTALL REAR FLOOR FINISH PLATE (a) Engage the 8 claws and 2 clips and install the rear floor finish plate.
B136276
6.
INSTALL DECK FLOOR BOX RH (w/ Grand Spare Tire) (a) Install the deck floor box RH. INSTALL DECK FLOOR BOX LH (w/ Grand Spare Tire) HINT: Use the same procedure as described for the RH side.
7.
B136273
8.
INSTALL DECK SIDE BOX DOOR RH (w/ Grand Spare Tire) (a) Install the deck floor box RH. INSTALL DECK SIDE BOX DOOR LH (w/ Grand Spare Tire) HINT: Use the same procedure as described for the RH side.
9.
B136271
10. INSTALL SPARE WHEEL COVER ASSEMBLY (a) Install the spare wheel cover.
ED
B136270
11. INSTALL LUGGAGE COMPARTMENT FLOOR MAT (a) Install the luggage compartment floor mat. 12. INSTALL SYMBOL EMBLEM (See page ET-58) 13. INSTALL NO. 2 LUGGAGE COMPARTMENT DOOR NAME PLATE (See page ET-59) 14. INSTALL NO. 6 LUGGAGE COMPARTMENT DOOR NAME PLATE (See page ET-60)
B136269
15. INSTALL LICENSE PLATE LIGHT ASSEMBLY (See page LI-134)
ED138
16. INSTALL BACK DOOR OUTSIDE GARNISH SUBASSEMBLY (See page ET-117) 17. INSTALL DOOR UNLOCK SWITCH (w/ Theft Deterrent System) (See page TD-56) 18. INSTALL LUGGAGE COMPARTMENT LOCK CYLINDER (a) w/ Theft deterrent system: Install the luggage compartment lock cylinder with the 2 nuts. Torque: 4.9 N*m (50 kgf*cm, 43 in.*lbf) (b) Connect the luggage compartment door lock link and connector.
B144408
(c) w/o Theft deterrent system: Install the luggage compartment lock cylinder with the 2 nuts. Torque: 4.9 N*m (50 kgf*cm, 43 in.*lbf) (d) Connect the luggage compartment door lock link. 19. INSTALL LUGGAGE COMPARTMENT DOOR LOCK ASSEMBLY (See page LI-189)
B140690
20. INSTALL HIGH MOUNTED STOP LIGHT (w/ Rear Spoiler) (See page ET-78) 21. INSTALL REAR SPOILER PROTECTOR SIDE LH (w/ Rear Spoiler) (See page ET-78) 22. INSTALL REAR SPOILER PROTECTOR SIDE RH (w/ Rear Spoiler) (See page ET-78) 23. INSTALL REAR SPOILER SUB-ASSEMBLY (w/ Rear Spoiler) (See page ET-78)
ED
24. INSTALL LUGGAGE COMPARTMENT DOOR COVER (for Cold Area Specification Vehicles) (a) Engage the 5 clips and install the luggage compartment door cover. 25. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
B140675
ENGINE HOOD / DOOR BACK DOOR (for Hatchback)
ED139
BACK DOOR (for Hatchback)

COMPONENTS
BACK DOOR TRIM BOARD ASSEMBLY
REAR WIPER MOTOR

5.5 (56, 49 in.*lbf)
x2
5.5 (56, 49 in.*lbf)
REAR WIPER MOTOR GROMMET
5.5 (56, 49 in.*lbf)
ED
REAR WIPER ARM AND BLADE ASSEMBLY REAR WIPER ARM HEAD CAP
N*m (kgf*cm, ft*lbf) : Specified torque

E117636E01
ED140
HIGH MOUNTED STOP LIGHT ASSEMBLY CENTER STOP LIGHT COVER BACK DOOR PANEL NO.1 PROTECTOR REAR LIGHT COVER
BACK DOOR PANEL NO.2 PROTECTOR
SYMBOL EMBLEM
7.0 (71, 62 in.*lbf)
ED
BACK DOOR LOCK CYLINDER ASSEMBLY
BACK DOOR OUTSIDE HANDLE
7.0 (71, 62 in.*lbf)
BACK DOOR LOCK ASSEMBLY
7.5 (76, 66 in.*lbf)
BACK DOOR LOCK ACTUATOR ASSEMBLY N*m (kgf*cm, ft*lbf) : Specified torque Non-reusable part
B121538E01
ED141
REAR SPOILER
REAR SPOILER COVER RH
REAR SPOILER COVER LH
ED
B117717E03
ED142
DISASSEMBLY
1. 2. 3. 4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE CENTER STOP LIGHT COVER (See page LI-144) REMOVE HIGH MOUNTED STOP LIGHT ASSEMBLY (See page LI-144) REMOVE BACK DOOR TRIM BOARD ASSEMBLY (a) Using a screwdriver with its tip wrapped in protective tape, slide the handle plate of the back door trim board to disengage it.
B104993
(b) Disengage the 3 claws and 9 clips and remove the back door trim board. 5. 6. 7. REMOVE REAR WIPER ARM AND BLADE ASSEMBLY (See page WW-28) REMOVE REAR WIPER MOTOR GROMMET (See page WW-28) REMOVE REAR WIPER MOTOR (See page WW-29)
ED
B118076
8.
REMOVE BACK DOOR PANEL NO.2 PROTECTOR (a) Disengage the claw and clip, then remove back door panel protector No. 2. NOTICE: Remove any tape remaining on the back door side. REMOVE BACK DOOR PANEL NO.1 PROTECTOR HINT: Use the same procedure as described for the No. 2 side.
9.
B127220
10. REMOVE BACK DOOR LOCK ASSEMBLY (See page DL-152)
ED143
11. REMOVE BACK DOOR LOCK CYLINDER ASSEMBLY (a) Remove the bolt and back door lock cylinder assembly.
B107039
12. REMOVE BACK DOOR OUTSIDE HANDLE (a) Remove the back door outside handle from the back door panel.
B107040
13. REMOVE BACK DOOR LOCK ACTUATOR ASSEMBLY (a) Disconnect the connector. (b) Remove the 2 bolts and the back door lock actuator. 14. REMOVE REAR SPOILER COVER LH (See page ET81) 15. REMOVE REAR SPOILER COVER RH (See page ET81)
B107041
16. REMOVE REAR SPOILER (See page ET-81) 17. REMOVE NO. 1 LUGGAGE COMPARTMENT DOOR NAME PLATE (See page ET-68) 18. REMOVE NO. 2 LUGGAGE COMPARTMENT DOOR NAME PLATE (See page ET-69) 19. REMOVE SYMBOL EMBLEM (See page ET-68)
ED
ADJUSTMENT
HINT: Centering bolts are used to mount the door hinge onto the vehicle body and door. The door cannot be adjusted with the centering bolts on. Substitute standard bolts (with washers) for the centering bolts when making adjustments. For bolts without torque specifications, check the standard bolt chart.
Centering Bolt
Standard Bolt
B104980E01
ED144
1.
INSPECT BACK DOOR (a) Check that the clearance measurements are within the standard ranges.
A B
C D
E F
H G J I
B118069E01
Standard
Area Measurement 4.5 to 7.5 mm (0.177 to 0.295 in.) -0.5 to 2.5 mm (-0.020 to 0.098 in.) 4.5 to 7.5mm (0.177 to 0.295 in.) -0.6 to 2.4 mm (-0.024 to 0.094 in.) 3.6 to 6.6 mm (0.142 to 0.260 in.) Area F G H I J Measurement -1.5 to 1.5 mm (-0.059 to 0.059 in.) 3.05 to 7.05 mm (0.120 to 0.278 in.) -1.5 to 1.5 mm (-0.059 to 0.059 in.) 4.05 to 8.05 mm (0.159 to 0.317 in.) 4.15 to 8.15 mm (0.163 to 0.321 in.)
ED
A B C D E
2.
ADJUST BACK DOOR (a) Adjust the door position. (1) Horizontally and vertically adjust the door by loosening the door side hinge bolts. Torque: 12 N*m (122 kgf*cm, 8.9 ft.*lbf)
B121532
ED145
(b) Adjust the striker position. (1) Adjust the striker position by slightly loosening the striker mounting bolts and hitting the striker with a plastic hammer. (2) Tighten the striker mounting bolts after the adjustment. Torque: 12 N*m (122 kgf*cm, 8.9 in.*lbf)
B121533
ED
ED146
REASSEMBLY
1. 2. 3. 4. 5. 6. 7. INSTALL SYMBOL EMBLEM (See page ET-72) INSTALL NO. 2 LUGGAGE COMPARTMENT DOOR NAME PLATE (See page ET-70) INSTALL NO. 1 LUGGAGE COMPARTMENT DOOR NAME PLATE (See page ET-71) INSTALL REAR SPOILER (See page ET-81) INSTALL REAR SPOILER COVER LH (See page ET82) INSTALL REAR SPOILER COVER RH (See page ET82) INSTALL BACK DOOR LOCK ACTUATOR ASSEMBLY (a) Install the back door lock actuator with the 2 bolts. Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) (b) Connect the connector.
B107041
8.
INSTALL BACK DOOR OUTSIDE HANDLE (a) Install the back door outside handle onto the back door panel.
ED
B107040
9.
INSTALL BACK DOOR LOCK CYLINDER ASSEMBLY (a) Install back door lock cylinder with the bolt. Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
10. INSTALL BACK DOOR LOCK ASSEMBLY (See page DL-153)
B107039
ED147
B127220
11. INSTALL BACK DOOR PANEL NO.2 PROTECTOR (a) Apply Primer G to the installation part of back door panel protector No. 2. NOTICE: Allow the primer to dry for 3 minutes or more. Throw away any leftover Primer G. Do not apply too much Primer G. (b) Engage the claw and clip and install the protector onto the back door panel, as shown in the illustration. 12. INSTALL BACK DOOR PANEL NO.1 PROTECTOR HINT: Use the same procedure as described for the No. 2 side. 13. INSTALL REAR WIPER MOTOR (See page WW-29) 14. INSTALL REAR WIPER MOTOR GROMMET (See page WW-29) 15. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY (See page WW-30) 16. INSTALL BACK DOOR TRIM BOARD ASSEMBLY (a) Engage the 3 claws and 9 clips and install the back door trim board.
ED
B118076
(b) Slide the handle plate of the back door trim board to engage it. 17. INSTALL HIGH MOUNTED STOP LIGHT ASSEMBLY (See page LI-145) 18. INSTALL CENTER STOP LIGHT COVER (See page LI145) 19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
B104995
ENGINE HOOD / DOOR BACK DOOR SUPPORT (for Hatchback)
ED147
BACK DOOR SUPPORT (for Hatchback)

COMPONENTS
STOP RING BACK DOOR STAY ASSEMBLY
STOP RING
ED
B127223E01
ED148
REMOVAL
HINT: Use the same procedure for both the RH and LH sides. The procedure described below is for the LH side. 1. REMOVE BACK DOOR STAY ASSEMBLY (a) Using a screwdriver with its wrapped in protective tape, remove the 2 stop rings and stay. NOTICE: Do not touch the rod of the stay with gloves to avoid fibers from adhering. When foreign matter adheres to the rod, it prevents the rod from moving smoothly and reduces its holding power. HINT: Support the back door by hand while removing the door stay. INSTALL BACK DOOR STAY ASSEMBLY (a) Install the 2 stop rings onto the stay. (b) Install the stay.
B116957
INSTALLATION
1.
B121531
ED
ED149
DISPOSAL
HINT: Use the same procedure for both the RH and LH sides. The procedure described below is for the LH side. 1. DISPOSE OF BACK DOOR STAY ASSEMBLY (a) Horizontally fix the stay in a vise with the piston-rod pulled out. (b) Wearing protective glasses, gradually cut the shaded part between A and B, shown in the illustration, using a metal saw to gradually release the gas. Specification
Area a b Measurement 80 mm (3.15 in.) 20 mm (0.80 in.)
a A
b B
B065104E02
CAUTION: Cover the area that is being cut with a shop rag or a piece of cloth because there is a possibility that metal shards may be dispersed by the gas. The gas is colorless, odorless and harmless.
ED

Engine Hood Door

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Engine Hood Door

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ENGINE HOOD / DOOR HOOD (for Sedan)

HOOD (for Sedan)

ENGINE HOOD / DOOR HOOD (for Sedan)

ENGINE HOOD / DOOR HOOD (for Hatchback)

HOOD (for Hatchback)

ENGINE HOOD / DOOR HOOD (for Hatchback)

ENGINE HOOD / DOOR FRONT DOOR (for Sedan)

FRONT DOOR (for Sedan)

for Front Passenger Side: FRONT ARMREST BASE UPPER PANEL

FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY

FRONT DOOR LOWER FRAME BRACKET GARNISH

POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY

ENGINE HOOD / DOOR FRONT DOOR (for Sedan)

w/o Power Window:

FRONT ARMREST BASE UPPER PANEL

w/ Power Door Lock: DOOR CONTROL SWITCH

FRONT NO.1 SPEAKER ASSEMBLY

FRONT DOOR GLASS WEATHERSTRIP INNER

FRONT DOOR LOWER FRAME BRACKET GARNISH

CLIP FRONT DOOR TRIM BOARD SUB-ASSEMBLY

ENGINE HOOD / DOOR FRONT DOOR (for Sedan)

FRONT DOOR TRIM BRACKET FRONT DOOR GLASS RUN

FRONT DOOR BELT MOULDING

w/ Power Mirror: OUTER REAR VIEW MIRROR

CLIP w/o Power Mirror: CLIP OUTER REAR VIEW MIRROR

FRONT DOOR WEATHERSTRIP

8.0 (82, 71 in.*lbf)

w/ Power Window: FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY

FRONT DOOR CHECK ASSEMBLY

FRONT DOOR GLASS SUB-ASSEMBLY w/o Power Window:

5.4 (55, 48 in.*lbf)

8.0 (82, 71 in.*lbf)

POWER WINDOW REGULATOR MOTOR ASSEMBLY FRONT

8.0 (82, 71 in.*lbf)

N*m (kgf*cm, ft*lbf) : Specified torque Non-reusable part

FRONT DOOR SERVICE HOLE COVER

ENGINE HOOD / DOOR FRONT DOOR (for Sedan)

FRONT DOOR OUTSIDE HANDLE ASSEMBLY

FRONT DOOR OUTSIDE HANDLE PAD REAR

FRONT DOOR OUTSIDE HANDLE PAD FRONT

5.0 (51, 44 in.*lbf)

FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY FRONT DOOR LOCK

DOOR OUTSIDE HANDLE PROTECTOR

DOOR LOCK WIRE HARNESS SEAL

FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY

FRONT DOOR FRAME SUBASSEMBLY REAR LOWER

FRONT DOOR FRAME SUB-ASSEMBLY FRONT LOWER

6.2 (63, 54 in.*lbf)

6.2 (63, 54 in.*lbf)

8.0 (82, 71 in.*lbf)

FRONT DOOR STIFFENER CUSHION

N*m (kgf*cm, ft.*lbf) : Specified torque Non-reusable part

ENGINE HOOD / DOOR FRONT DOOR (for Sedan)

w/o Power Mirror:

ENGINE HOOD / DOOR FRONT DOOR (for Sedan)

ENGINE HOOD / DOOR FRONT DOOR (for Sedan)

(2) Disengage the 9 clips.

(b) w/o Power window: (1) Remove the screw.

(2) Disengage the 9 clips.

ENGINE HOOD / DOOR FRONT DOOR (for Sedan)

ENGINE HOOD / DOOR FRONT DOOR (for Sedan)

ENGINE HOOD / DOOR FRONT DOOR (for Sedan)

ENGINE HOOD / DOOR FRONT DOOR (for Sedan)

Nm (kgfcm, ft*lbf) : Specified torque Non-reusable part

Nm (kgfcm, ft.*lbf) : Specified torque Non-reusable part

Nm (kgfcm, ft*lbf) : Specified torque Non-reusable part

6.2 (63, 54 in.lbf) 6.2 (63, 54 in.lbf)

Nm (kgfcm, ft*lbf) : Specified torque Non-reusable part