Sapa Profiles India An Introduction

Extrusions unit, Kuppam

The Plant

Sapa Profiles India Pvt. Ltd. acquired the extrusions division of Alufit India in Q1, 2011 The plant is located at Kuppam, Andhra Pradesh The plant covers a total area of 146,000 sq. m.

Extrusion process

Extrusions Press

The extrusions unit currently has one UBE press installed in 2008 The press has a cylinder size of 8 inches and a press force of 2,250 MT Annual capacity at the plant is 10,000 tonnes Currently the plant extrudes sections in alloys 6063, 6060, 6061, 6082 and 6101

Finishing Capabilities
Powder Coating unit

Capacity of 4,000 tonnes per annum Thickness

Powder coating 60 to 80 microns PVDF 35 to 45 microns

Anodising unit

17 tank process Capacity of 3,000 tonnes per annum Thickness 5 to 25 microns 4 shades

Client Portfolio
Sapa Profiles India already supplies to various companies, both in the building & construction sector as well as in the Industrial sector A few of our major customers are
Building & Construction S P FAB Raheja Constructions Indialand Properties Permasteelisa

Industrial Saira Alluminio Amphenol BHEL CPS Colour Lab SLV Engineers SkyFuel

Sapa Profiles India has recently extruded heat sink sections for Nokia Seimens Network and test samples have been delivered to the client for approval
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Future Investements

With a strong vision for India and the understanding that constant investments are needed to service customers better, Sapa Profiles India has decided on various investements plans over the next few years Some of them are: Fabrication equipment at the Kuppam Plant (Double saw, Miter cut saw) New stretching equipment Fabrication equipment for solar mounting systems

Fabrication Unit, Bangalore

Fabrication Unit

Sapa Profiles India Private Limited, incorporated in June 2010. Located in Bommasandra Industrial Area Bangalore, with an initial investment of Rs. 10_crores with plant size 1,600 sq m. Commenced commissioning of machines and trial production from December 13, 2010
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Capabilities Planned for Sapa India: Machining and fabrication

CNC machining, welding, Friction Stir Welding, bending, punching, drilling, cutting, milling

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Capabilities Planned for Sapa India: Surface treatment

Painting, Anodising, Decoral

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Process and Machines

125 KVA DG set for backup power

CNC: Hass MDC 500 6 machines

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Process and Machines

Friction Stir Welding Planned for FY12: Cutting Machine Emmegi Single head Our plant will be the first plant to introduce FSW technology in India

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Sapa Profiles India Process and Machines

CMM - Brown and Sharp Capable of measuring parts upto size 900mm x 2000mm x 800mm upto a wt. of 1800kg

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