Mancais Deva

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DEVA Product range

Engineering Services
Our bearing service
Profit from more than 60 years of experience in self-lubricating sliding bearings. Make use of our extensive material and application expertise spanning a very wide range of industries. Let our application engineering team assist you in the: selection of the bearing materials, design, purpose-built to your requirements, assembly and installation, calculation of estimated life time. Benefit from the latest material developments, tested using state of the art facilities. Ask for a simulation of your bearing application on our test rigs. Let us analyse your bearing problem by FEM. Expect the highest quality standards, certified to DIN ISO 9001:2000, ISO/TS 16949:2002 and DIN EN ISO 14001.

World class bearings from DEVA save time and money.

deva.metal
maintenance-free

Where to use
deva.metal is a self-lubricating bearing material manufactured by advanced powder metallurgy. It is fully compacted, unlike oil-impregnated porous bronze materials that are weak by comparison. deva.metal is provided with an evenly distributed solid lubricant throughout its metallic matrix. deva.metal - is suitable for dry running at slow sliding speeds and high loads, - is stick-slip free, - has high resistance to temperature and corrosion, - is insensitive to contamination and edge pressures, - can be easily machined if required.
deva.metal

Reference applications Iron and steel works, furnace construction, fans, foundry machinery, waste water cleaning plants, water-, steam- and gas-turbines, pumps and compressors, food and beverage industry machinery, packing machinery, apparatus engineering, mechanical handling equipment, etc.

Material properties
Material property
(depending on alloy and operating conditions)

Unit
MPa MPa m/s MPa m/s C

Value
260 130 0.4 1.5 0.09 to 0.49 -200 to +800

Tolerances
Housing bore Bearing outer Bearing inner Shaft Counter material Shaft surface finish H7 r6/s6 C7 for D8 after inst. h7 hardness > 180 HB Ra 0.2 to 0.8 m

Max. permitted static load ( p ) Max. permitted dynamic load ( p ) Max. sliding speed (U) Max. pU-value Friction coefficient Temperature range

Tolerances
Other installation tolerances are possible, provided that a safe fit in the housing and the necessary running clearance are maintained.

Installation
The recommended method for installing bushes is supercooling (bronze alloys only) or press-fit.

Structure

Basic forms

Flanged bearings

Cylindrical bearings

Sliding plates

Bronze, iron or nickel matrix Solid lubricant (Graphite, WS2, MoS2 and other) Microsection deva.metal
Other forms and variants on request.

Thrust washers

Machinable blanks

Spherical bearings

deva.bm
maintenance-free

Where to use
deva.bm is a thin-walled self-lubricating composite sliding material. It consists of a backing made of standard steel, stainless steel or bronze with a deva.metal layer applied in a combined rolling/ sintering process. deva.bm offers basically the same bearing characteristics as deva.metal but is capable of handling even higher loads and offers an economic solution to many bearing problems. Reference applications Water turbines, injection molding machinery, food and beverage industry machinery, packing machinery, printing machinery, apparatus engineering, shut-off valves, tire molds, etc.

deva.bm

Material properties
used Material property (depending on cond.)material and operating

Unit
MPa MPa m/s MPa m/s C

Value
320 150 1.0 1.5 0.10 to 0.18 -150 to +280

Tolerances
Housing bore Bearing inner Shaft Counter material Shaft surface finish H7 H8/H9 after inst. d7/ e7 hardness > 180 HB Ra 0.2 to 0.8 m

Max. permitted static load ( p ) Max. permitted dynamic load ( p ) Max. sliding speed (U) Max. pU-value Friction coefficient Temperature range

Tolerances
Other installation tolerances are possible, provided that a safe fit in the housing and the necessary running clearance are maintained.

Installation
Press-fit installation or supercooling.

Structure

Basic forms

Cylindrical bearings

Cyl. bearings with grooves

Sliding strips

Sliding surface Sliding layer (bronze) Solid lubricant (graphite) Backing Microsection deva.bm Custom parts Sliding plates Thrust washers
Other forms and variants on request.

deva.bm/9P
maintenance-free

Where to use
deva.bm/9P is a thin-walled, selflubricating composite sliding material. The sliding layer is applied to a stainless steel backing in a combined rolling/sintering process. PTFE serves as lubricant and offers very low friction and wear rates. An optional running-in film can extend the bearing lifetime under certain operating conditions. Reference applications Water turbines, injection molding machinery, packing machinery, food and beverage industry machinery, printing machinery, shut-off valves, hydro-mechanical engineering, tire molds, apparatus engineering, etc.

Material properties
Material property
Max. permitted static load ( p ) Max. permitted dynamic load ( p ) Max. sliding speed (U) Max. pU-value Friction coefficient (dep. on operating cond.) Temperature range

Unit
MPa MPa m/s MPa m/s C

Value
320 150 1.0 2 0.05 to 0.15 -260 to +260

Tolerances
Housing bore Bearing inner Shaft Counter material Shaft surface finish H7 H8/H9 after inst. d7 / e7 hardness > 180 HB Ra 0.2 to 0.8 m

Tolerances
Other installation tolerances are possible, provided that a safe fit in the housing and the necessary running clearance are maintained.

Installation
Press-fit installation or supercooling.

Structure

Basic forms

Cylindrical bearings

Cyl. bearings with grooves

Sliding strips

Sliding surface Sliding layer (bronze) Solid lubricant (PTFE) Stainless-steel backing Microsection deva.bm/9P
Other forms and variants on request.

Custom parts

Sliding plates

Thrust washers

deva.bm/9P

deva.glide
maintenance-free

Where to use
deva.glide is a self-lubricating bearing material that consists of a high-quality bearing bronze with solid lubricant pockets. A thin film of solid lubricant aids the running-in process if required. deva.glide allows to replace lubricated bronze bearings with a maintenance-free alternative and - is suitable for large dimensions, - has a low friction coefficient, - has a high wear resistance, - allows a high durability. Reference applications Hydromechanical engineering, offshore industry, iron foundries and steel works, heavy machinery, cranes and conveyors, deep and open cast mining machinery, construction and earth-moving machinery, etc.

deva.glide

Material properties
Material property
Max. permitted static load ( p ) Max. permitted dynamic load ( p ) Max. silding speed (U) Max. pU-value Friction coefficient (dep. on operating cond.) Temperature range

Unit
MPa MPa m/s MPa m/s C

Value
150 90 0.4 1.5 0.10 to 0.15 -100 to +250

Tolerances
Housing bore Bearing outer Bearing inner Shaft Counter material Shaft surface finish H7 s6 E8 for H10 after install. c8 / d8 hardness > 180 HB Ra 0.2 to 0.8 m

Tolerances
Other installation tolerances are possible, provided that a safe fit in the housing and the necessary running clearance are maintained.

Installation
Press-fit installation or supercooling.

Structure

Basic forms

Flanged bearings

Thrust washers

Spherical bearings, floating

Sliding surface Solid lubricant ingots Bearing material (bronze) Microsection deva.glide Cylindrical bearings Sliding plates Spherical bearings, fixed
Other forms and variants on request.

deva.tex
maintenance-free

Where to use
deva.tex is a high performance selflubricating sliding material with a glass-fibre reinforced carrying layer. The machinable sliding layer consists of fibres which are embedded in epoxy resin. The resin carries PTFE as lubricant for excellent tribological performance. deva.tex bearings are available in standard dimensions up to 200 mm according to DIN 1850 and are characterized by a very high corrosion and wear resistance. They are insensitive to contamination as well as to vibrations and shock loads. Custom dimensions are also available due to the machinable inner and outer layer.
deva.tex

Reference applications Water turbines, hydromechanical engineering, agricultural machines, earth moving equipment, railroad vehicles, shut-off valves, chemical industry, apparatus engineering, wind turbines, etc.

Material properties
Material property
Max. permitted static load ( p ) Max. permitted dynamic load ( ) p Max. sliding speed (U) Max. pU-value Friction coefficient (dep. on operating cond.) Temperature range

Unit
MPa MPa m/s MPa m/s C

Value
220 120 0.3 1.8 0.03 to 0.12 -100 to +160

Tolerances
Housing bore Bearing inner Shaft Counter material Shaft surface H7 see techn. manual see techn. manual hardness > 180 HB Ra 0.2 to 0.8 m

Tolerances
As the outer and inner diameters are machinable, other tolerances are possible.

Installation
Press-fit installation. Supercooling in liquid nitrogen possible for inner diameters above 150 mm.

Structure

Basic forms

Cylindrical bearings

Sliding plates

Glass-fibre reinforced carrying layer Sliding layer: Glass-fibre reinforced epoxy resin with PTFE additive Microsection deva.tex
Other forms and variants on request.

Machined cyl. bearings

Machined cyl. bearings

Data relevant to the design of DEVA bearings

Description of application:
Design data

Project / No.

New design

Existing design

Spherical bearing Plain bearing Shaft rotates Item 1 Quantity Dimensions (in mm) Inner diameter D 1 (D5) Outer diameter D 2 (D6) Bearing width B1 Outer ring width BF Flange outer dia. D 3 Flange thickness SF Wall thickness ST Plate length L Plate width W Plate thickness SS Loading Static Dynamic Alternating Impact Radial load in kN Axial load in kN Surface pressure Radial in MPa Axial in MPa Mating material Material No./type Hardness in HB/HRC Roughness Ra in m Lubrication Dry running Permanent lubrication Medium lubrication Medium Lubricant Assembly lubrication Hydrodyn. lubrication Dynamic viscosity Item 1 Item 2 Item 3 Item 1 Item 2 Item 3 Item 1 Item 1 Item 2 Item 3 Flanged bearing Thrust washer
Floating bearing Fixed bearing

Sliding plate Axial motion

Bearing rotates Item 2 Item 3 Motion

Angular motion Item 1

Item 2

Item 3

Speed in rpm Sliding speed in m/s Stroke length in mm Double strokes/ min Angle Frequency in n/ min Operating time Continuous operation Intermittent operation Duty cycle Days/years 1750 A1 Frictional distance in km Fits and tolerances Shaft Bearing holder Environm. conditions Temperature at bearing Contact medium Other influences Item 1 C Item 2 C Item 3 C Item 1 Item 2 Item 3

% /h

% /h

% /h

BM 1 0 003 201
Item 2 Item 3

Item 1

Item 2

Item 3

Lifetime Desired operating time Permissible wear

Item 1 h mm

Item 2 h mm

Item 3 h mm

Company address / contact

The information in this bulletin should be used as an informational guide for your consideration, investigatian and verification. This information does not constitute a warranty or representation, and we assume no legal responsibility or obligation with respect thereto and the use to which such information may be put. GGB generally warrants, as set forth below, that products described in this brochure are free from defects in workmanship and material, but unless expressly agreed in writing GGB gives no warranty that these products are suitable for any particular purpose or for use under any specific conditions notwithstanding that such purpose would appear to be covered by this publication. GGB STANDARD WARRANTY AND LIMITATION OF LIABILITY. Seller warrants that if any product of its manufacture upon examination is found by a Seller's representative to be defective in either workmanship or material under normal use and service Seller, at its option, will repair or replace same free of charge including lowest transportation charges but not cost of installation or removal or will refund the purchase price thereof, provided that Seller receives written notification of a claim specifying the defect within ninety (90) days from date of distributor sale or one (1) year from date of factory shipment, whichever occurs first. In no event shall Seller be liable for any claims, whether arising from breach of contract or warranty or claims of negligence or negligent manufacture, in excess of the purchase price. ALL OTHER WARRANTIES EXPRESSED AND IMPLIED INCLUDING ANY WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR USE ARE HEREBY DISCLAIMED. The foregoing expresses all of Seller's obligations and liabilities with respect to the quality of items furnished by it and it shall under no circumstances be liable for consequential, collateral or special losses or damages. GGB is a trademark of GGB. DEVA, deva.metal, deva.bm, deva.bm/9P, deva.glide and deva.tex are registered trademarks of Federal-Mogul Deva GmbH, D-35260 Stadtallendorf, Germany.

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