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PDS S-Series Electronic Marshalling
PDS S-Series Electronic Marshalling
I/O Anywhere you need it Single Channel granularity Reduces installed cost of system Fully redundant architecture Field mounted capable hardware Plug and Play I/O
Introduction
DeltaVs S-series Electronic Marshalling delivers a new level of control system I/O performance with unprecedented flexibility and ease of use. The CHARM I/O card (CIOC) supports up to 96 individually configurable channels and is designed specifically for multi-core home run cables in centrally located marshalling cabinets. It can also be installed in field junction boxes to further reduce system design and installation costs. All communications are completely redundant from the channel (CHARM) to the DeltaV S-series controller.
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Benefits
I/O Anywhere you need it. DeltaV CHARM I/O
Card (CIOC) provides an unprecedented flexibility in control system I/O topology. Using standard Ethernet infrastructure hardware you can add I/O anywhere you need it. From a local I/O cabinet to remote enclosures miles away, simply install the hardware and connect it to the DeltaV control network. Each I/O card can serve I/O signals to any four controllers in the system with 50 ms updates for fast, reliable control.
CHARM and Terminal Block installation. Field power is provided through a redundant 24VDC bus to each CHARM, with up to 100 mA per CHARM. Higher current Discrete Channels can be powered through integrated power injection bus local to each CHARM Baseplate.
Product Description
Electronic Marshalling hardware includes:
CHARM I/O Carrier (DIN rail mounted and supports redundant pair of CHARM I/O Cards) CHARM I/O Card (provides communication between CHARMS and the Ethernet I/O network to S-series controllers) CHARM Base plate (DIN rail mounted with interleaving power and bus connectors. Supports 12 CHARMS and their terminal blocks, as well as connection for injected field power) CHARM Terminal Block (removable terminal block providing terminal connections to field wiring and physical latch for CHARM) CHARMs (Characterizing Module for each field signal. Provides basic analog to digital conversion and signal isolation to the redundant communication bus) Bulk AC to 24 VDC power supply for CIOC and field devices. (connected to the CIOC carrier with optional redundant power connections) Cable Extenders that provide flexibility in carrier mounting.
I/O bus termination (provides bus terminations for redundant I/O bus)
CHARMS can be partially ejected to a locked position that disconnects the field wiring from the system to perform field maintenance actions or to remove power to a field device. Activating the CHARM latch ejects the CHARM to the detent position. Closing the latch locks the CHARM in place and isolates the field wiring for field work.. CHARM Latch mechanism The CIOC communicates over Ethernet with up to 4 controllers, allowing great flexibility and ease of system expansion. Additional controllers can be added to accommodate increased control scope and I/O can be reassigned without changing the physical wiring. CHARMs can be added to any existing base plate position and autosensed online. Additional CIOCs can be added on line.
CHARM Types
A variety of analog and discrete CHARMs are available to meet your specific requirements. The following CHARMS are available in v11: AI 0/4-20 mA HART AO-0/4-20 mA HART DI NAMUR DI 24 VDC Low Side Detection DO 24 VDC High Side Thermocouple/mV RTD Voltage 0-10V
In addition, the following CHARMs will be available as isolated channels supporting higher current and voltage ratings. DI 24 VDC Isolated DO 24 VDC Isolated DI 120 VAC Isolated DI 230 VAC Isolated DO 120 VAC Isolated DO 230 VAC Isolated
All CHARMs have a bi-color Power/Integrity LED that indicates the health of the CHARM. The indications follow NE44 guidelines and provide clear, actionable instruction to the maintenance personnel. Green Solid: Normal Operation Green Blink: Normal awaiting configuration Red Blink: Fault detected on wiring Red Solid: Internal Fault detected Discrete CHARMs have a Yellow LED to indicate the state of the field signal. All CHARMs meet ISA G3 corrosion specifications by the careful selection of superior electronic components and the use of conformal coating. Discrete input CHARMS support Pulse Counters with a maximum frequency of 10 KHz.
The Standard Terminal block can be used with all CHARMS types. For traditional wiring of field instrumentation, the CHARMs provide loop power through the internally distributed 24 VDC field power. Refer to specific CHARM specifications for wiring information.
Hardware Specifications
Common Environmental Specifications (all components)
Operating temperature Storage temperature Relative humidity Protection rating Airborne contaminants Shock Vibration
-40 to 70 C (-40 to 158 F) -40 to 85 C (-40 to 185 F) 5 to 95% , non-condensing IP 20, NEMA 12 ISA-S71.04-1985 Airborne Contaminants Class G3 Conformal coating 10 g -sine wave for 11 ms 1 mm peak-to-peak from 5 to 16 Hz; 0.5 g from 16 to 150 Hz
CHARM
Address Plus
Number of I/O Cards per carrier Input power (redundant) Redundant Ethernet connections
2 (redundant pair) 24 VDC 10% at 15 A maximum Fiber-optic: 100BASE-FX with MTRJ connectors; - Full duplex operation; - 2 km nominal distance. Copper twisted pair: 10/100BASE-TX with RJ45 connectors; - Full duplex operation - 100 m distance DIN rail Latch to T-type rail Specifications for CHARM IO Card
Mounting
Number of I/O Channels Number of I/O Clients Number or CIOCs per Controller Number or CIOCs per system I/O update rates User memory CIOC input power (24 VDC) CIOC Heat Dissipation
96 Channels, Individually defined signal types 4 (Controllers) 16 300 50ms N/A 0.28 Amps per Redundant CIOC node (CHARM power requirements are in addition) 6.68 Watts per Redundant CIOC node - 2 Watts per CIOC - 1.34 Watts per Communication module 6.3 VDC redundant power, 24 Watts maximum Non-replaceable Fuse 2-wide CHARM I/O Carrier Redundant Ethernet connections via CHARM I/O Carrier Auto Assigned during commissioning LED Indicators:
CIOC output to CHARMS Fuse Protection (internal) Mounting Communication Network Addressing
Indicates DC power is applied. Indicates an error condition. Indicates operating mode of each CIOC Indicates valid control network communication.
Number of channels per baseplate Number of base plates per CIOC Addressing Terminal blocks Shield connections
Mounting
2 (Shield Drain wire) 2.1 -0.32 mm / 14 22 AWG Screw Cage 9 - 11 mm / 0.36 0.43 in.
2
Number of connections Cross Section Connection type Maximum Current Color Strip length
Number of connections Cross Section Connection type Maximum Current Color Strip length
2 -025 -0.32 mm / 14 22 AWG Screw Cage 1 Amp continuous Black 9 - 11 mm / 0.36 0.43 in. Specifications for Address Plug Terminal Block
* 2
Number of connections Cross Section Connection type Maximum Current Color Strip length
*
2 sets of 2 connections -025 -0.32 mm / 14 22 AWG Screw Cage 10 Amp continuous Black 9 - 11 mm / 0.36 0.43 in.
* 2
Sensor Types
4-20 mA with or without HART 0-20 mA Supports 2-wire and 4-wire device types 4-20 mA, (0-20 mA optional) 0 to 24 mA 17.4 V at 20 mA @ 24 VDC input 0.1% of span (0-60 C) 0.25% of span (over -40 -70 C) 0.05% of span 16 bit A/D converter None required N/A -3dB at 2.7 Hz, -20.5dB at 20 Hz Current Limiting circuit and field wiring disconnect 30 mA max @ 24 VDC 0.35 W HART v7 pass-through for AMS HART v7 variable and device status available to control 500 ms
Nominal signal range (span) Full signal range Field Power (2-wire) Accuracy over temperature range Repeatability Resolution Calibration DC/50/60 Hz Common mode rejection Rolloff Frequency (Anti Aliasing) Field Circuit Protection CHARM power req. CHARM Heat Dissipation HART support HART data update rates
Simplified circuit and connection diagrams for HART AI-Charm 0/ 4 to 20 mA two wire and four wire transmitters
RTD CHARMS
Specifications for RTD Input CHARM Sensor types Sensor Configuration Full Scale signal range Accuracy Repeatability Resolution Calibration Sensor excitation current DC/50/60 Hz Common mode rejection Rolloff Frequency (Anti Aliasing) Isolation Open sensor detection Field Circuit Protection CHARM power req. CHARM Heat Dissipation RTD input (Types listed in Table) 2 wire, 3 wire, or 4 wire See Table next page See Table next page 0.05% of span 24 Bit A/D converter None required 500 A in 2-wire and 4 wire configurations 250 A in 3-wire 90dB -3dB at 2.7 Hz, -20.5dB at 20 Hz Each sensor galvanically isolated and factory tested to 1000 VDC Yes Current Limiting circuit and field wiring disconnect 10 mA max @ 24 VDC 0.25 W
RTD, ohms Sensor Type Specifications Sensor Type Pt100 Pt200 Pt500 Pt1000 Ni120 Ni100 Ni200 Ni500 Ni1000 Cu10 Resistance/user defined Operating Range -200 to 850C -200 to 850C -200 to 850C -200 to 260C -80 to 260C -80 to 260C -80 to 260C -80 to 260C -80 to 150C -200 to 260C 0 to 2,000 25 Reference Accuracy 0.25 C 0.25 C 0.25 C 0.25 C 0.15 C 0.20 C 0.20 C 0.20 C 0.20 C 0.25 C 0.25 Temperature Drift 0.02 C/C 0.02 C/C 0.02 C/C 0.02 C/C 0.01 C/C 0.01 C/C 0.01 C/C 0.01 C/C 0.01 C/C 0.02 C/C 0.03 /C Resolution ~0.02 C ~0.02 C ~0.02 C ~0.01 C ~0.01 C ~0.01 C ~0.01 C ~0.01 C ~0.01 C ~0.01 C ~0.031
Thermocouple/mV CHARMS
Specifications for Thermocouple/mV Input CHARM, Sensor types Thermocouple mV B, E, J, K, N, R, S, T, uncharacterized Low level voltage source See Table next page See Table next page 0.05% of span 24 Bit A/D converter None required 1.0 C -40 to 85 C Local/Remote 90dB -3dB at 2.7 Hz, -20.5dB at 20 Hz Each sensor galvanically isolated and factory tested to 1000 VDC Yes Field wiring disconnect 10 mA max @ 24 VDC 0.25 W
Full Scale signal range Accuracy Repeatability Resolution Calibration Cold junction compensation(CJC) Accuracy Range Location DC/50/60 Hz Common mode rejection Rolloff Frequency (Anti Aliasing) Isolation Open sensor detection Field Circuit Protection CHARM power req. CHARM Heat Dissipation
25 Reference 1 Accuracy 0.8 C 0.4 C 0.6 C 0.4 C 0.6 C 0.8 C 0.8 C 0.5 C 0.025 mV 0.020 mV 0.010 mV
Temperature Drift 0.03 C/ C 0.03 C/ C 0.04 C/ C 0.03 C/ C 0.04 C/ C 0.05 C/ C 0.05 C/ C 0.02 C/ C 0.002 mV/ C 0.001 mV/ C 0.0005 mV/ C
Nominal Resolution ~ 0.024 C ~ 0.018 C ~ 0.022 C ~ 0.025 C ~ 0.024 C ~ 0.028 C ~ 0.028 C ~ 0.01 C ~ 0.0031mV ~ 0.0015mV ~ 0.0006mV
Full Scale 250 to 1810 C -200 to 1000 C -210 to 1200 C -270 to 1372 C -270 to 1300 C -50 to 1768 C -50 to 1768 C -270 to 400 C -100 to 100 mV -50 to 50 mV -20 to 20 mV
Operating Range 500 to 1810 C -200 to 1000 C -190 to 1200 C -200 to 1372 C -190 to 1300 C -50 to 1768 C -40 to 1768 C -200 to 400 C -100 to 100 mV -50 to 50 mV -20 to 20 mV
Total error is made up of the 25 C reference accuracy value, plus the CJC accuracy value, plus the sensor accuracy value
Specifications for DI CHARM 24 VDC, Low Side Detect Sensor Types Detection level for On Detection level for Off Channel Impedance Wetting Voltage Fault Detection capable Configurable channel types: Discrete input Pulse Count Dry contact or discrete state sensor changing <2 Hz Pulse train 0.1 Hz to 10 KHz, 50 sec min pulse width Current Limiting circuit with field disconnect 15 mA max @ 24 VDC 0.30 W 24 VDC Dry Contacts 2.25 mA 1.75 mA 4.8 K (approximate) 22.5Volts ( 5%), current limited to 12.5 mA nominal field resistor pack (optional)
Detection level for On Detection level for Off Wetting Current Output Impedance Field circuit power per card Isolation Internally fused CHARM power req. CHARM Heat Dissipation
1.4 mA 0.56 mA 2 mA @ 24 VDC 60 K (approximately) 15 mA max @ 24 VDC Each channel is optically isolated from the system at 250 VAC 2.0 A 15 mA max @ 24 VDC 0.30 W
TBD
Simplified circuit and connection diagram for DI CHARM, 24 VDC, isolated
Detection level for On Detection level for Off Wetting Current Output Impedance Field circuit power per card Isolation Internally fused CHARM power req. CHARM Heat Dissipation
1.4 mA 0.56 mA 2 mA at 120 VAC 60 K (approximately) 15 mA max at 120 VAC Each channel is optically isolated from the system at 250 VAC 2.0 A 15 mA max @ 24 VDC 0.30 W
TBD
Simplified circuit and connection diagram for DI CHARM, 120 VAC, isolated
Specifications for DI CHARM, 230VAC, Isolated Detection level for On Detection level for Off Wetting Current Input Impedance Field circuit power per card Isolation Internally fused CHARM power req. CHARM Heat Dissipation 84 to 130 VAC 0 to 34 VAC 2 mA at 120 VAC 60 K (approximately) None Each channel is optically isolated from the system at 250 VAC and from other channels at 250 VAC. 2.0 A
TBD
Simplified circuit and connection diagram for DI CHARM 230 VAC, Isolated
Device Type Output range Output rating Off state leakage Configurable channel types: Discrete output Momentary output Continuous pulse output
24 VDC Inductive Load 4 VDC to 32 VDC 1.0 A continuous ( 2 A inrush for < 100 msec) 1 mA maximum Output signal profile Output stays in last state submitted by the control logic. Output remains active for a pre-configured time period. Output is active as a percentage of a pre-configured base time period (100 ms to 100 s). Resolution = 5 ms The output channel is galvanically isolated and factory tested to 1000 VDC. Current Limiting circuitry and field disconnect 10 mA max @ 24 VDC 0.24 W
Specifications for DO CHARM 120/230 VAC, Isolated Sensor types Off state leakage Output range Output rating Configurable channel types: Discrete output Momentary output Continuous pulse output Output signal profile Output stays in last state submitted Output remains active for a pre-configured time period. Output is active as a percentage of a pre-configured base time period (100 ms to 100 s). Resolution = 5 ms Each channel is optically isolated from system at 1500 VDC and from other channels at 1500 VDC Current Limiting circuitry and field disconnect TBD TBD 120 VAC Inductive load 2 mA maximum at 120 VAC 20 to 250 VAC 1.0A maximum continuous per channel; (inrush 5A for < 100 ms: 20A for < 20 ms)
TBD
Simplified circuit and connection diagram for DO CHARM, 120 VAC, Isolated
Voltage Charms
Specifications for Input CHARM 0-10 Volts Isolated Sensor types Full Scale signal range Accuracy Input Impedance Repeatability Resolution Calibration Common mode rejection Isolation Open sensor detection Field Circuit Protection CHARM power req. CHARM Heat Dissipation Voltage device See Table next page See Table next page 10 M 0.05% of span 24 bit A/D converter None required 90dB at 50/60 Hz Each sensor galvanically isolated and factory tested to 1500 VDC Yes Field wiring disconnect 10 mA max @ 24 VDC 0.25 W
25 Reference 1 Accuracy 0.010 mV 0.020 mV 0.025 mV 0.025 mV 0.005 V 0.010 V 0.0005 V 0.0025 V 0.005 V
Temperature Drift 0.0005 mV/ C 0.001 mV/ C 0.002 mV/ C 0.002 mV/ C 0.0002 V/ C 0.0004 V/ C 0.0002 V/ C 0.0002 V/ C 0.0002 V/ C
Nominal Resolution ~ 0.0006mV ~ 0.0015mV ~ 0.0031mV 0.00009 V 0.00016 V 0.00009 V 0.00015 V 0.00017 V 0.0003 V
Total error is made up of the 25 C reference accuracy value, plus the sensor accuracy value
TBD
Simplified circuit diagram of Isolated Voltage CHARM
System Compatibility
CHARM I/O hardware requires:
SX or SD Plus controllers
S-series Controllers with CHARMS I/O and M-series controllers can be installed on the same DeltaV Area Control Network in v11 and beyond. Control modules can be assigned to either series of controller and intercontroller references are fully supported between controller series.
Certifications
The following certifications are pending for CHARM I/O products. Please verify with the appropriate certifying agency for a specific list of approved components.
CE: - EMC- EN 61326-1:2006 - LVD- EN 61010-1:2001 CSA: - CLASS 2252 05 - PROCESS CONTROL EQUIPMENT:
CAN/CSA-C22.2 No. O-M91 General RequirementsCanadian Electrical Code, Part II CAN/CSA-C22.2 No. 61010-1-04 Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use, Part 1: General Requirements
Refer to document TBD "DeltaV Scalable Process System Zone 2 Installation Instructions" FM Approval Class 1 Division 2 Hazardous Locations
Certifying agency: FM Approvals Certificate Number: TBD
Refer to document TBD "DeltaV Scalable Process System Class 1 Division 2 installation Instructions
Ordering Information
CHARM I/O CARD Description Redundant CIOC, includes 2 CHARMS I/O Cards, CHARMS I/O Carrier with screw terminals, two dual port Communications modules for twisted copper, and DIN-Rail Stop with Integrated Bus Terminators Redundant CIOC with fiber optics, includes 2 CHARMS I/O Cards, CHARMS I/O Carrier with screw terminals, two single port Communications modules for multi mode fiber optic cable, and DIN-Rail Stop with Integrated Bus Terminators CHARMS Baseplate Assembly, includes CHARMS Baseplate, CHARM Address Terminal Block with screw terminals, and 12 Standard CHARM Terminal blocks CHARMS Baseplate Assembly with Injected Field Power, includes CHARMS Baseplate, CHARM Address Terminal Block with screw terminals, and 12 Injected Power CHARM Terminal blocks CHARMS Addressing Plugs, includes Address Plugs 1 through 8 CHARMS Baseplate DIN-Rail Stop with Integrated Bus Terminators CHARMS Baseplate DIN-Rail Stop with Cable Connections CHARMS Baseplate DIN-Rail Cap with Integrated Bus Terminators CHARMS Baseplate Cable Extender Low Voltage Instrumentation CHARMS DI NAMUR DI 24 VDC Low Side Detection DO 24 VDC High Side DO 24 VDC Isolated AI 0/4-20 mA HART Thermocouple/mV RTD AO-0/4-20 mA HART DI 24 VDC Isolated High Voltage Instrumentation CHARMS DI 120 VAC Isolated DI 230 VAC Isolated DO 120 VAC Isolated DO 230 VAC Isolated Specialty Instrumentation CHARMS AI 0-10 Volt Isolated RTQ RTQ RTQ RTQ RTQ SE4301T01 SE4301T02 SE4302T01 SE4302T02 SE4303T01 SE4303T02 SE4303T03 SE4304T01 RTQ Model Number SE6501T01
SE6501T02
SE4601T01 SE4601T02
Prerequisites
S-Series Electronic Marshalling hardware requires DeltaV v11.3 or later software.
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