ASSOCIATED POWER STRUCTURES [ PVT. ] LTD.

MANUFACTURING

QUALITY
PLAN

FOR LATTICE TYPE SUB STATION STRUCTURES.

ASSOCIATED POWER STRUCTURES PW.1 LTD. Regd. Office : 90513, G . 1. 0.C., Makarpura, Vadodara - 390 010. Works : Block No : 31,7 th Mile stone Karian. N. H.No. : 8.

MANUFACTURING

PLAN.
MQP NO.

POWER GRID CORPORATION OF INDIA LIMITED.

Valid
Page

Unique Customer

O I l I O I F 1 2 1 3 1

Section : Raw Material Inspection.

SR.

NO.
1

ComponentDperation& Description RAWMATEM.

Shctural Steel (Angle Sections, Plates & Bars)

Sampling Plan with basis

Ref. Document & acceptance norms

Tdng Agency

Remarks.

I .t

Steel as per IS:2062 to be procured from Main Produces i.e SAIL,TISCO, IISCO, Rashtnya lspat N~gam(lloyds,TISCO Thana,

Jindal Vtjaynagar, KarnaWa only far plates, Thickness as per compendium of suppliers) and Power Grid approved sources. For
rerollers specfic approval of Power Grid is to be ensured.

1.1.1 PHYSICAL PROPERTIES

,a)
Test for ultimate Tensile

ae*

One sample for 50 MT IS : 2062 per Section 1 east or Grade A l Grade B part thereof as per Power Gnd Specn. 410 Nlmm2 min. I : 2062 S

APSPLI Re - rotlers.

Verification of Manufac torets Test CertihcElte & A P S P L records, duty

corrdated at the time of Final tnspecbon. In case of Main Producen. In case of rerollers C I P at their works.

(b)

TEST FOR YIELD STRESS.

- 00 -

1 2062 s
Grade A I Grade B Power Grid Specn.

APSPLt Re - roilers.

Verification of Manufac turer's Test Certmcate 8

A P S P L records, duly correlated at the time of

c20 mm,thick. 250 Nlmrn2 min.

20 to 40 mm Thick ' 240 Nirnm2 Min.

Final Inspection. In case of Main Producers.

In case of rerollers C 1 P at their works.

ASSOCIATED POWER STRUCTURES LTD. Regd. Office : 90513, G . 1. 0. C., Makarpura, Vadodara 390 010. Works : Block No : 31, 7 th Mile stone Karjan, N. H. No. : 8,

m.]
-

MANUFACTURING QUALITY PLAN.

4

GALVANISED SUBSTATtON STRUCTURES LATTICE TYPE

MQP NO.

I
unique Customer

OF INDIA LIMITED.

I
1
4

Valid Page
F -

1D 1

I 0 1 2 I O P 1 2 1 3 1

M i o n : Raw Material Inspection.

SR. NO.
CornponenVOperation & Description

hFPf~cv5p
Ref. Document 8 acceptance norms ~ 4 mm thick, 230 0 Nlmm2 min.
Testing Agency

Sampling Plan with basis

Remarks.

(c)

PERCENTAGE ELONGA7K)N TEST

One sample for 50 MT IS : 2062 per Sectjon / heat or Grade A / Grade B part thereof ae per Power Grid Sp@cn. 23 % min Is : 2062

APSPLI Re - rollers.

Verrh-n of Manufac turer$ Test CerWicate & A P S P L records, duly correlated at tho time of
Final Inspecbon In c a a?

of M n Producers. In case of rerollers C I P at their works.

(d)

BEND TEST

One sample for 50 MT IS:2062,Grade A 15 per Section l cast Power Grid specn.

A P S PL1 Re rollers.

Verificahon of Manufac turds Tmt Certificate & A P S P L records, duly

or part thereof as per IS : 2062

. .

Pice at room temp

shall wth stand bending through t 8 8 to an internal
dia not Greather than menlion Mow with both sides parallel,

correlated at the time of Final I n s w o n . In case of Main Producers.

In case of rerollers C I P at their works.

4.1.2 CHEMsCAL COMPOSITION.

without cracking for Grade A - 3 t p r Grade B - 2t for less than or equal 25mm thk. And 3t for more than 25mm thk. One sample for 50 MT IS : 2062 / Grade A16 per Section or part Power Grid Specn. thereof as per As Annexture - i IS : 2062 given Page No :

Manufacturers Verification of Manufac WOWAPSPU turer's Test Certificate & Third party A P S P 1 record, duly Independent lab correiatd at the time of
Final I .

In case

of Main Pradtrears. In case of rerollers C I P at their works.

ASSOCIATED POWER STRUCTURES [PVT.] LTD. Regd. Mc : 90513, G. I. D. C . ,Makarpura, Vadodara 390 010. te Works : Block No : 31, 7 th Mile stone Kajan,N. H. No.: 8,

MANUFACTURING QUALITY PLAN.

GALVANISED Stl8STAT10N
STRUCTURES LATIICE TYPE

MQP NO.

POWER GRID CORPORATION OF INDIA LIMITED.

Valid upto

Unique Customer

[ 2

Section : Raw Materid Inspection.

SR. NO.
(
P

1 7 fipFRo~dj
Ref. Document &
acceptance norms Testing Agency

ComponentlOperation& Description

Sampling Plan with basis

IS 2500 Level II AQL 1.5 as per TaMe - A enclosed

Remah.

.I VISUAL CHECKS FOR .3 SURFACE FINISH.

I 2 W o w e r Grid S
Specn. Material to

A F S PL

free from surFace defects Eke lami nations, rough/ jagged and imper fect edges, cracks, rounded apex.deep ro#marks, pipy and any harmful defect {Removal of minor

Verihcation of Manufac turets Test Certificate & A P S P L records, duly correlated at the time of Final Inspctmn. In case

of Main Producers. In case of rerollers C I P at heir works.

surface M e & as per I 2062 ctause S

7 acceptable)

I .1.4 DIMENSIONAL CHECKS IS 2500 Level ll WflH ROOT RADIUS. AQL 1.5 as per
fP

Table-Aenhd.

IS : 1852 IS : 808 IS: 1730% Power Grid Specn.

APSPL

Vertfication of Manufac turets Test Cwtificate & A P S P L records, duly correlated at the time of Final tnspecbon. In case

of Main Producers. tn case of rerollers C IP at their works.

TOLERANCE FOR LENGTH OF AMGLES.

IS 2500 Level I 1 AQL1.5asper Table A enclosed

IS : 1852 I : 808 S I : 1730 & S

Power Grid Specn.

APSPL

Verification of Manufac -

turer'sTest CerWide & A P S P L records, duly correlated at the time o f Final Inspeetion. In case

of Main Producers. In case of rerollersC I'P

at their w o r k .

ASSOCIATED POWER STRUCTURES PVT.1 LTD. Regd. Office : 90513, G . I. D. C., Mahrpura, Vadodata 390 010. Works : Block No ; 31, 7 th Mile stone Karjan, N. H. No. : 8,

MANUFACTURlNG QUALITY PIAN.

I

GALVANISED SU8STATtON STRUCTURES LATIICE TYPE POWER GRID CORPORATION OF INDIA LIMED.

MQP NO.

Valid upta

Unique Customer

ID I

1
-

pa*

I o I ~ I Q I F I
Testing Agency

Section : Raw Material Inspection.

SR.
NO.
F

r--F fi .

p~6~~fi
Remarks.

CornponentK)peration &

Description

Sampling Plan with basis

Ref. Document 8.
acceptance norms
IS 2I1BZIPower Grid Specn. Material to

,I VISUAL CHECKS FOR .3 SURFACE M H .

I 2500 Lwd It S AQL 1.5 as per Table - A enclosed

APSPL

Verfmiion of Manufac turefs Test CeMcate &

free from suFface

defects like Iami

nations, rough/ jagged and irnper fect edges, cracks, rounded apex.roH marks, pipy and any harmful defect (Removal of minor surface defects as per I 2062 clause S 7 acceptable)

A P S P L rmrds,duty mrrelated at the time of Final Inspection. In ease

of Main Producers. In case of rerollers C I P at their works.

1.I DIMENSIONAL CHECKS IS 2500 Level ll .4 WITH ROOT RADIUS. AQL 1.5 as per
fF

TaMe - A enclosed.

IS : 1852 IS : 808 IS : 1730 &

Power Grid Specn.

APSPL

Verrfication of Manufac turets Test Certificate

A P S P L records, duly correlated at the time of Final Inspeebon. In

of Main Producers. In case of rerollers C I P at their works.

TOLERANCE FOR LENGTH OF AMGLES.

1 IS 2500 Level I AQL1.5asper TaMe A enclosed

IS ; 1852 I : 808 S IS : 1730 &

Power Grid Specn.

APSPL

Verification of Manufac turer's Test Certificate & A P S P L records, duly correlated at the time of Find Inspeetion. In case

of Main Producers. In case of rerollemC at their works.

P P
-

ASSQClATED POWER STRUCTURES [PVT.] LTD. Regd. Office : 90513, G.I. D. C., Makarpura, Vadodara - 390 Works ; Block No : 3 1 , 7 th Mik stone Karjan, N. H. No. : 8,

MANUFACTURING QUALITY PLAN.

MQP NO.

Valid upto

Unique Customer

1
,

1
. . ' - . <

Page
L

I o I ~ I o I F I ~
Tdng Agency

Section : Raw Material Inspectiion.

SR. NO. ComponentlOperation&

Ref. Document & acceptance norms

Remarks.

Description

Sampling Plan wtth basis

. .$ EQUAL i UNEQUAL I ANGLE LENGTH (A)

ti)

Upto 45 mm leg length

IS 2500 Level il AQL 1.5 as per Table - A endosed

+ 1.5 mm

APSPL

Venlkmon of Manulac turefs Test Certificate 8 A P S P 1 records, duly correlated at the time of Find Inspection. In case of Main Producers.

In case of rerollers C I P at their works.

ti4

> 45 to 100 mm leg length.

IS 2500 Level t i AQL 1.5 as per Table A enclosed

f 2.0 mm

APSPL

Verification o Manufac f
turds Test Ceftilicate &

A P S P L recorh, duty correlatd at the time d Final Inspecbon. h case

of Main Producers. In case of rerollers C I P at their r m h .

(iii) > 100 mm leg length.

IS 2500 Level II AQt 1.5 as per f atde - A endwad

+2%ofleglength A P S P L

Difference b N dm leg length of equal Angles shall be

Verihcation of Manufac turer's Test Certificate & A P S P L records, duly correlated al the time of Final Inspe&on. In wse

limited to 75 % of total tolerance (Plus & Minus)

of Main Produce& In case of rerollersCI P at their works.

ASSOCIATED POWER STRUCTURES [PVT.] LTD. Regd. Office : 90513, G. I. D. C., Makarpura, Vadodara 390 Works : Black No : 31, 7 th Mile stone Kajan, N, H. No,: 8,

MANUFACTURING QUALITY PLAN.

MQP NO.

STRUCTURES LAITICE TYPE

POWER GRID CORPORATION OF INDIA LIMITED.

Valid upto

Unique Customer

1
-

Page

I O I ~ I O I
Remarks.
Verilication of Manufac -

Section : Raw Material Inspection.

SR.

NO. 1.1.6

ComponentlOperation & Description

DIAMETER TOIARENCE FOR ROUND BARS.

Sampling Plan with basis IS 2500 Level II AQL 1.5 rn per

Table - A endosed

Ref. Document & Testing acceptance norms Agency I 2062 Gr. A S APSPL IS 1732 & I 1852 S
Upto k 0.50 mrn 25 mm > 25 mrn 0.6mm to 35 mm > 35 mm 0.8mrn to 50 mm >50 m m i l.Omm to 80 m m

turefs T& Certificate & A P S P L records, duty corretated a the time of t Final Inspechon. In case

* *

of Main Producerr.

>80 mrnk 1.3rnm to 100 mm rl00rnm*1.6% ofdia

-.l.1.7 OUT OF Squareness ,a) FOR ANGLE SECTION

IS 2500, Levd I1 AQL-1.5 as per Table - A enclosed

I 2062 Gr.A S
IS 1852 Power Grid Specn. k lo

APSPL

Verification of Manufac tureh Test Certificate &

A P S P L records, duly correlated at the time of

Final Inspectron. In c ~ ~ s e

of Main Producers. In case of rerollers C I P at their works.

(b)

PERMISSIBLE OVALYOFBARS.

I 2500, Level I1 S AQL-1.5asper Table - A enclosed

I 1852 S
Power Grid Specn. 75% of tolerance s@ed in 1.1.6

Verifrcatjon of Manufac -

turer's Test Certmcate &

A P S P L records, duly

above

correlated at the time of Final Inspection. I case n

of in P&.

ASSOCIATED POWER STRUCTURES LTD. Regd. Ofim : 90513, G . I . D.C., Makarpura, Vadodara 390 Works : Block No ; 31, 7 th Mile stone Kajan, N. H.No. ; 8,

v.] -

MANUFACTURING QUALITY PLAN.

GALVANISED SUESTATtON STRUCTURES LAITICE WPE
POWER GRID CORPORATION OF INDIA L I M E D .

MQP NO.

Valid upto

Unique Customer

Page

Section : Raw Material Inspection.

SR.

LPPROVED
Ref. Document 8 acceptance norms Testing Agency

ComponenWOperation&

NO.

Description
For Flange less than 100 mm.

Sampling Plan with basis

IS 2500, Lwel II A Q t l . 5 as per Table A enclo~ed

Remarks.

f .I .8 CAMBER

IS:2062,IS:1852 A P S P L Power Grid. Speci. Upto 1~ m m . More tham 100mm maximum 0.2 % of length.

Verificaon of Manufac turer's Test Certilicate & A P S P L records, duty correlated at C e time of h Final I n s w o n . In case

of Main Producers. In case of rerollers C I P at their works.

Venficaon of Manufac -

For Flange t OO mm L

above.

IS 2500, tevd II AQL-I .5 per as Table - A enclosed

I S : 2062, I S : 1852 A P S P L Power Grid. Speci.

Upb t00mm. More #am 100rnm maximum 0.2 % of

turer's T a t Cerbfrmte & A P S P L records, duly correlated at the time of Find Inspechon. In erne

length.

of Main Producers. In case of rerollersC I P at their works.

1.l.9 WEIGHT TOLERANCE One sample for 20 MT IS 2062. IS 808 8 FOR ANGLE SECTION per Section or part IS 1852
thereof.

A PSP L

Veriftcation o Manufar: f

Power Grid Specn.

k Sqh

mm thick

> 3mm thick

-5 % + - 3%

turefs Test C e W e & A P S P L recorch, duly mrretated at the time of Final Inspection. In case of Main Producers.

Over weight as specified in IS 808

In case of rerollers C I P at their works.

+

1.1. I 0 WEIGHT TOLERANCE FOR PLATES.

One sample for 20 MT IS 2062, IS 1730 &

per Section or part thereof.

APSPL

IS 1852 Power Grid S p n . +5% 2.5% Over weight specified in IS 1732

Verification d M a n h c turer's Test Certificate 8 A P S P L records,Uy condated at t h F~nd lnspeetleh case

of Main Producers.

m I m
IRE

ASSOCIATED POWER STRUCTURES [PW.] LTD. Regd. Office : 90513, G . I. 0. Makarpum, Vadodara 3 010 . C., W works : Block No : 31, 7 th Mile stone -ka , N. H. jan

MANUFACTURING QUALITY PLAN.

Ite

STRUCTURES LATIICE TYPE

MQP NO.

Customer Name

POWER GRID CORPORATION OF INDIA LIMITED.

Valid

unique Customer

2 ( D

1
,K-.:

4
, -

1
,

Page
.
.

Section :Raw Material Inspection.

Ref. Document & Testing ComponenUOperation & Sampling Plan SR. acceptance norms Agency Description with basis NO. A PSPL 1.1.I 1 WEIGHT TOLERANCE One sample for 20 MT IS 1732IS 1852 per Section or part FOR BARS. Power Grid Specn.
thereof.
Upto 10 m m
to 16 rnm

Remarks.
Venlicabon of Manufac -

*7%

turets Test Certmcate 8 A P S P L records, duly correlated at the h e of

Final Inspedon. I case n

tOmrn*S%
>16mrn*3% Over Weights
specified n
IS f 732

of Main Producers.

1. 2 THICKNESS I .f TOLERANCE FOR

IS 2500,Level II AQL-1 5
TaMe - A e n c l o d

IS 2062, IS 1730 8
IS 1652 c 8 mrn thrck + 12.5% - 5.0% 8 m m to 12 mm 7.5O h

APSP L
Internal.

PLATES.

Verification of Manufac turer's Test Certificate 8 A P S P L records, duly correlated at the time of Find Inspe&on. In case

of Main Pmducen.

<

- 5.0O h over I 2 mm k 5.0%

1.2

UNC
( To be procured from

Hindustan Zinc Ltd. or imported or sources approved by Power Grid)

1.2.1 CHEMICAL COMPOSmON

One sample for 50 MT IS : 209

perSetionorpart

Third party PowerGridSpecn. Lab.

the reof

Zinc required for galvanizing shal Ibe Grade in IS :209 - 1992 or IS : 13229 - 1991

Verfmtion of Manufacturefs Test Certificate & A P S P L I Third party records eorelated at the

time of final inspxbon.

Regd. Office : 90513, G , I. D.C., Makarpura, Vadodara - 390 Woks : Block No : 31, 7 th Mile stone Karjan, N. H. No. ; 8,
MANUFACTURlNG QUALITY PLAN.
GALVANISED StlBSTATtON STRUCTURES IAITICE TYPE

ASSOC!ATED POWER STRUCTURES [PVT.] LTD.

MQP NO.

I
Unique Customer

POWER GRID CORPORATtON OF INDM LIMITED.

Valid upto

Section : Raw Material Inspaction.

~~TRCVEC
Ref. Document &

SR.

NO. -----

CornponentlOperation& Description

Sampling Plan with basis

acceptance norms
The molten metal in the galvanking bath shall not contain less than 98.5 % by mass of Zinc.

Testing Agency Third party

Remarks.

One sample every forhigMty.

Lab.

Vwification of Manufae tureh Test CeMtcate & APSPLIThirdparly records corelated at the time of final i n s w o n .

ASSOCIATED POWER STRUCTURES PVT.] LTD. Regd. Office : 90513, G . I. O. C . , Makarpura, Vadodara - 390 010. Works : Block No : 31, 7 th Mile stone Karjan, N. H. No. : 8, MANUFACTURING QUALITY PLAN.
GALVAPIISED SUBSTATION STRUCTURES LATTICE tYPE MQP NO. S L A S

OF INDIA LIMITED.

I
1
4

Valid upto
Page

Unique Customer

IDI

o I O l o l F 1 2 1 3

Section : Inprocess Inspection.

SR.

ComponentlOperation &

INSPECTION.
FABRICATION OF TOWER PARTS.

I
acceptance norms
IS 802 Part It IS 7215 Power Grid Apprd. drg. Shop Sketches.

Sampling Plan with bask

1 Ref. Document &

Testing

Remarks.

APSPL

Records review at the time of final n s w o n

(b)

CROPPING (CUmNG)

1st piece and every 5 t piece 0h

* 2mm The cut

Length Tolerance

APSPL

Records review at the time of final i n s p c b n

surface to be clean,
reasonably square & free from distortion.
, -

,c)

STAMPINO

1st piece and every 5'0th piece

tst piece and every 50th piece

Letter size as per Power Grid Specn.

APSPL

Records review at the time of final i n s w o n

Punching to be done for thickness up to 12 rnm and

Drilling to be done for thickness more than I mm. 2 H o l near bends ~ to be punched/
dnlled after knding

APSPL

Remrck review a? the time of final inspection

Hde should be perpendicular to surface & M e r e n e in dia on both s i d e of Range should not be more than 0.8rnm

ASSOCIATED POWER S f RUCWRES P T1 LTD. V. Regd. Office : 90513, G. I. D. C . , Makarpura, Vadodara - 390 010. Works : Block No : 31, ? th Mile stone Kaym, N. H.No. : 8,

MANUFACTURING QUAUTY PLAN.

I

GALVANISED SUBSTATtON STRUCTURES LAITICE W E POWER GRID CORPORATION OF INDIA LIMITED.

MQP NO.

Valid upto

Unique Customer

[ 2

Page

I l [ O I O l F 1 2 1 3 1

Section: Inprocess Inspection.

Sampling Plan CornponentlOperation& with basis Description NQ. . 1st piece and S (e) EDGE .-

r- - A P P- R C V F ~
Ref. Document & acceptance noms
Testing Agency APSPL

SR.

Remarks.
Records m&w at the time of final inspeEbon

7.

every 50th piece

()

For 13.5 rnm rfia Hole

Shewed M m m min. Rolled 16 rnm rnin. Sheared 23mm min. Rdled 20 mm min. Sheared 28mm min. Rolled 25 rnm min.

(ii) For 17.5m m dia Hole

(iii) For 21.5 m m dia Hole

(iv)

For 25 / 25.5 rnm dia Hole

As per approved
Drawing.

(fl
*.

D R U M 3 & PWCHING HOLE TO HOLE DIST.

Ist piece and

wery 50th piece

Tolerance curnuldve and M w e w consecuWe holee shdl be

APSPL

Records review at the time of find inspection

withi2mm
and
res-ely.

* 1 mrn
A P S PL
Records review at the time of final i n s w o n

(g)

NOTCHING.

Ist piece and every 50th piece

Flange cut. Comer cut Bevel cut

5mm on spedied h g t h of cut operabon by shearing upto 8 mm thick and by gas cutting for material
+

t
(h)

above 8 mm thick.

HEEL CUTTlNG I GRINDING.

1st piece and

every 50th Pete

Power Grid Apprd. drg./shop &etches For members

A P S PL

Records r w k w time of final i s n-

ASSOCIATED POWER STRUCTURES EpVr.1 LTD. Regd. Office : 90513, G . 1. D. C., Mbrpunr, Vadodara 390 010. Works : Block No : 31,7 th Mite done Kajan, N. H. No. :8 ,

MANUFACTUWNG QUAUTY PLAN.

GALVANlSEO SUBSTATtON STRUC~L~RES umcE WE

MQP NO.

1
Unique Customer

Valid upto OF INDIA LIMITED.

SR.
NO.
/-

CornponentlOperation& Description

Sampling Plan with basis

Ref. Document 8. acceptance n o r m

> t a r n thick

Testing hgency

Remark

gas c u h g t u be
a&* f o M surface grkldng.

( i ) RENDING.

100% pieces

IS 802 Part II, I 7215, PM S Gnd Approd. Drg.i Shop sketch=

Process

APSPL

Recorde W r at the rw

time of final inspeckan

(a)

MS Swtbns.

Secbon
upto 75x6 upto toox8

Angle

Cold

upto lo0
upbo so

Cdd
Hat Hat

above 75d

aboveiMlr8

above 7 0 ' &we 5 O

b )

MS Plates.

Cold

Upto12mm

upto%'

Thk.
Hot

Others.

( j ) WELDING.

lstpieeesevery5Mh

AsprPowerGlid

APSPL

Pi-

Technical Specn. /
Apprd. D h g s /

APm. Weldmg
procedure.

Records review at the time of find ins-n. C I P on Random k w

atBlad!stagFi.

Weldefs qualiication.
( i VkusllExamimtin

CIP

taO%

-do-

APSPL

Records r ab the m time offinal ir#pecbon. C I P on Random bimb at Black stage.

ASSOCIATED POWER STRUCTURES [PVT.] LTD. Regd. Office : 90513, G. I. D. C., Makarpurs, Vadodara 380 Works : Block No : 31, 7 th Mile stone Karjan, N. H, No. : 8,

MANUFACTURING QUALlfY PLAN.

GAtVANtSED SUBSTATION STRUCTURES LAlTfCE TYPE
POWER GRID CORPORATION MQP NO.

OF INDIA UMITED.
Unique customer

Valid upto
Page

I2IDID

] D

[ 1 1 2 I Q I F I 2 1 3

Section : Inprocess Inspection.

SR. NO.

,(dl

CornponenWperation& Description DP Test.

Sampling Plan with basis 100%

Ref. Dmment &

acceptance norms
AsperPowerGrid SpeciWon.

Remarks. T ~ w Agency APSPL Records review a the t

time offinal ins-n. C I ? an Random hasrs at Hack atage on 25 % o f pieces

(k)

FINAL INSPECTION OF F m T m PARTS,

Random

8as)s.

All parameters from (a) to (j) above are checked and records mainkind before releasing the materials for
galvanizing.

APSPL

Records review a?the time of final i n s w n

3.0

PROTO (YODEL ASEMBLY) As Per Requimmnt of POWER GRID.

One PROTOfw each type of Stnrchrre.

Power Grid Appmved A P S P L

Stnrctud Dmwhg6 8 Bill o Matenab f To be assernbled & checked for

Rewrds review at the time of final impdon

dimensions, angle
interchangeability of mernbr etc.

Proto assemw to be witnessed by the main contractor of Power Grid

and o h i n proto corrected drawings and BOM approved from Engg. Deptt. Of Power Grid.

size, by b k to verify y,

.L ,

ASSOCIATED POWER STRUCTURES [PVT.] LTD. R q d . Office : 90513, G . I. D. C., Makarpura, Vadodara 390 010. VVocks : Mock No ; 31,7 th Mile stone Karjan, N. H. No. : 8,

QUALITY PLAN.
GALVAMISED SUBSTATION STRUCTURES LAlTICE TYPE

MOP NO.

Unique Customer

I 1

OF INDIA LIMITED.
2

I
1
4

Valid
Page

] D

I 1 1 3 1 O l F 1 2 1 3

Section : Inprocess Inspection.

SR.

G ~ n c ~ ~ ~
Sampling Plan with basis

NO.
4.0
4.1

ComponentK)perdon & Description OALVANUNG.

Ref. Document & acceptance norms

Testing Agency

Remarks.

PROCESS CONTROL.

I ; 2629 1 S
Power Grid S p n . A P S P L Plant Standard

APSPL

Records review at the time of find inspection

(a

Degreasingin csustic solution to be followed by Rinsing in cold water

Strength of solution A P S P L between 4%to12%

Records rwiew at the time of final inspection

Acid based Cold Degreaser.

5% to 15% PH and SP, GR as per A P S P L Plant

Standard
(b)
rC

WKLING.
Acid content.

( I)

One Sample daily.

I 2629/ S
Power Grid Specn.I A P S P L plant Std. 40- IBOgms/ktre.

APSPL

Records review st b e time of final inspdmn

( II)

Iron content.

One Sample daily.

IS 26291
Power Gnd S p n . 1 A P S P L plant Std. 100 120 gmsllitre max.

APSPL

Records review a the t

time of find inspection

(c)

RINSING. ( Only in absence of auto neutralization of pre - flux solution )

One Sample daily.

IS 26291

APSPL

Powr Grid Specn.1 A P S P L plant Std.

Records rwiew at the time of final inspection

ASSOCIATED POWER STRUCTURES PVT-1 LfD. Regd. O f f i c e : 90513, G. I. D. C., Makarpura, Vsdodam 390 Works : Block No : 31, 7 th Mile stone Kaqan, N. H.No. : 8,

MANUFACTUIUNG QUAUTY PUN.

L

..-

STRUCTURES MTTICE MPE

POWER GRID CORPORATION OF INDIA LIMITED.

MQP NO.

Valid upto

Unique Customer
r --

section : Inprocess Inspection.

Az~..c.~-,
; ,

SR.
NO. (d)

ComponentMperation & Sampling Plan Oescriplion with basis One Sample daily. PREFLUXlNG I ZINC N

Ref. Document & acceptance n m

IS 26291 Power Gnd SpecnJ A P S P t plant Std.

T m Agency APSPL

Remarks.
Records review at the time of find inspechon

CHLORIDE AND AMMONIUM CHLORlDE 3OLU7H)M. (i) Concentration. (ii) Specific gravity (iii) pH value

200to 400 gmdltwe

1.18to 1.28 3to4

(e)

PREHEATM.

11
42

IS 26291 Power Grid Specn.1

APSPL

Records review at the time of final inspdion

A P S P L plant SM. 70' c to loo0c

PBPWNG ( GALVANIZING ) H~urly check.

IS 26291

(a)

Zinc bath temperature Continuom Recording by graph and actual vefication

by thermometer.

APSPL

Power Grid Specn.1 A P S P L plant Std. 440' to 40 C 8'

Records review at h e time of And inspection

(b)

Immersion time &

Withdrawal time

I 26291 S Power Grid Specn.)

Articlestoh immersed ti# r a d o n takes p k e which is indicated by
stoppage of bubbling Wt drawl to be rh

APSPL

Records r i at the mm time of final inspecbon

?,,

conudled ~1that tinc drains f r W .

ASSMATED POWER STRUCTURES P T1 LTD. V. Regd. Wc : 90513, G. I. D. C., Makarpura, Vadodara 390 010. te Works ; Block No : 31, 7 th Mile stone Kajan, M. H. No. : 8,

MANUFACTURING QUAUTV P U N .

GALVANlSEO SUBSTATION 1 STRUCTURES LATTiCE TYPE

MQP NO.

POWER GRID CORPORATION OF INDIA LIMIED.

Valid

Unique Customer

I .p.

, .
A

Section : Inprocess Inspection.

SR.

A~PPCVT~ -1.
Sampling Plan with basis

NO. (c)

ComponentlOpePation & Description Quenching in running water.

Dkhromating.

Ref. Document 6 acceptance norms

Testing Agency

Remarks.
I
I

(d)

One sample daily.

IS 2629,
Power Grid Specn.1 A P S P L plant SW.

APSPL

Records r m at the time of final inspection

Strength of solution
to be maintained as 0.2 % to 1.5 % d i m Mromate and 0.5 % of

Sulphuric Acid. Temp. of solulion should be less than 65D C. ( Ph value 4 to 5 )

4.3

I
1

r
(a)

GALVANBING CHECKING.
V~ual Chectdng.
100%
IS 2629AS1367 IS 42181Power Grid Specn. Sutfaee to be free from defects like barel Mack spots, (expect when small and suitable for
patching) heavy ash 8. dux indusions, lumps,pimples,runs

APSPL

Records review at ttie

time of final iwpech

etc.

(b)

T h i i e s s of Zinc Coating

3 sarnpledshm

IS 4759

APSPL

Power Grid S ~ n . 1 min average 86 microns.

Records r w i m at the time of finat inspection

ASSOCIATED POWER STRUCTURES [PVT.] LTD. Regd. M f i : 90513, 0.1.D. C., Makerpura, Vadodam 390 010. Works : Block No : 31, 7 th Mile stone Karjan, N. H. No. : 8,

MANUFACTURING QUAlllY PUN.

I

GAtVANtSED SUBSTATION STRUCTURES tATT1CE TYPE

POWER GRID CORPORATlON OF INDIA LIMITED.

MQP NO.

Vald

Unique Customer

2 [ D

ID

[ 2 ] o

I
$"-

I 1 I 6 l o l F 1 2 1 3 1

M i o n : Inprocess I n s w o n .
SR. NO.
/-

APPROVE~
Ref. Dacument & acceptance norms
lS6745ltS4759
Power Grid S m . min 610 gWm2

ComponentlOperation& Description
Weight of Z mating. n

Sampling Plan withb~sis

3 samphkhii

Testing Agency

Remarks.

,c)

APSPL

Recorda-r at the fime d final i n

id)

Uniformity o Zinc. f Coating.

3 sarnpledsbift

IS2629/lS2633 Power Grid Specn.

APSPL

Record rewirrw at the

time of find inepecbon

Matwid to wrth &and 4 dipe of one minute eech without showing signs of
copper d e p i i s .

(e)

Adhesion tast of Zinc. malhg (Pivot Hammer

3 aarnpleafshdt

IS 2629

APSPL

m)
,---

Power Grid Specn. No.rernwal or Wng

Records rwiw at the time of final inspeebon

of coaling in areas between hammer impressiofis. Coating should not peel off.

ASSOCIATED POWER STRUCTURES [PVT.) LTD. Regd. O f c : 90513, G. I. D. C., Makarpura, Vadodam 390 010. fie Works : Block No : 31, 7 th Mile stone Kajan, N. H. No. ; 8,

MANUFACTUWN

JAUW PLAN.
MQP NO.

Valid

Unique Customer
-on

It I

[ o [ 2 (

Page

r 1 1 7 I o I ~ 1 2 1 3

: Final Inspedon ?L Testing.

Componentloperation & Description FINAL INSPECTION AND TESTING. (Inspection Engineer t o
checkltlnwre cornpbance to noWSeneral Requirement given an pg.23 of MQP

&pg-OmE.
Ref. Document & acceptance norms
TBsting Agency

sR. NO. 5.0

Sampling Plan with bask

Remarks.

Test to be conducted f M n g m e sbndard irefonowed a t R a w Material stage.

a)

PHYSICAL PROPERTIES.
(i) (1)

pi)

One sample for 50 MT Piease refer clause UTSTeSt Ymld Stress Test per M o n or part theid ::; : .c , 1, , 6 ' Percentage Elongation test
Bend Test.

A P S P L in
presence of

CIP

FwrnGd
Representative.

(iv)
p

One sample for 50 MT Please refer clause perS~danorpart No.l.l.I(d) thereof.

A P S P L in

CIP

presence of
Power Grid
Representative.

(c)
(j )

GALVANIZING TESTS
T h i i n e s of Zinc coating
One sample for my r 20MT I section and Part thereof

IS : 2629 1IS : 4759 Power Gi Specn. rd Please refer Clause 4.3 (b)
Please refer Cbuw 4.3 tc), 610 gm I m2

A P S P L in C lP presence of Power Grid Representative.

-doC tP

(11)

Weight of Zinc mating

- do -do-

(14)

Uniformity of Zinc coating

Please refer Clause 4.3 (d)4 tipa of C u S d solution o f 1.186.Sp.Gr. I 1 8 ' ~ 2 2' C (IS : 2633)

- do

C IP

ASSOCIATED POWER STRUCTURES P T] LTD. V . Regd. Office : 90513, G. I. D. C . ,Makarpura, Vadodam 390 010. Works : Block No : 31. 7 th Mile stone Karjan. N. H. No.: 8,

MANUFACTURlNG QUALlTV PLAN.

\.

0
GALVANISED SUBSTATION

MQP NO.

I
Unique Customer

Valid upto

OF INDIA LIMITED.
Page I 1 1 8 1 O I F 1 2 1 3

Section :Final Inspection & Testing. SR.

NO.
7

AWROVZ~ $ ----Ref. Document & acceptance norms

T&ng bency

ComponentlOperation & Description

Sampling Plan with basis

One sample for every 20MT I section and Part thereof

Remarks.

v )

Adhesion of Zinc coating (Hammer Test as per IS)

IS : 2629 refer clause A P S P L in presence of 4.3 (e).

CI P

Power Grid Representative.

(d)

VISUAL INSPECTION
For Galvanization. 8. Fabrication

As per Tabte - "B"

Please refer clause N0.4.3(a)

APSPL in present of Power Grid.

Representative

CI P

(el

DtMENSlONAL INSPECTION.
For Fabrimlion ( As per approval drg. )

As per Tabte B

Please refer Clause No. 4.3 (a)

AP SPL in p r m n t of Power Grid.

Representative

C IP

-6.0

PACKING, STRONG BUNDUNG, HANDUNG.

100%

IS802PowerGrid

APSPL

P i of Light S-ns
to be wire bundled &

Packing L ito be submitted along wth dispatch documents

of heavy d o n s to be suppked b e . Stacking to have proper WM l&n and kept inclined. Damage to gakniration coating to be avoided while handing A P S P L to -re sequential supplies & other d&k. As per Power Grid Specn.

ASSOCIATED POWER STRUCTUES [PVT.] LTD. Regd. OPiice : 90513, G. I. D. C., Makarpum, Vadodara - 390 010. Works : Block No : 31,7 th Mile stone Kajan, N. H. No. : 8,

MANUFACTUWNG QUALITY PLAN.

MQP NO.

i -d

\" CQA /'

STRUCTURES LAlTlCE lYPE

POWER GRID CORPORATION

Vatid upto
Page

Unique Customer

4J
R?. .

PROVE^

NOTES I GENERAL REQUIREMENTS TO BE CHECKED I ENSURED.

F -

1.0

Proper co relation of test certilCmte w.r.t, the material fromthe raw material stage to finished material stage shall be maintained.

2.0

In case steel section are purchased by A P S P C from the rerolles

the following conditions shall be fulfilled :-

(a) The rerollers have to be approved by Power Grid. Copy of MPQ shall be available of suppliers work and identification mark shall be ensured.
@) A P S P L shall ensure and cemr that the billets from the main producers, as per the spedbtions IS :2830 have been used for conversion of MS sections unless specilccally agreed to othemise.

(c) A P S P L shall offer the steel sections at the rerollers works for inspection to Power Grid. Thii shall b CIP in such cases for tests specified in clause 1.Iof MQP. 3.0
+

Nuts & B o b and Step Bolts & Nu6 B other brought out items t k procured from Power Grid approved sources o & C I P et Suppliers Work.
Welding procedure and Weldets performance qualMmtian approved by Power Grid is r q u i r d in case Welding is involved at any stage of fabrication I erection. OP t& More galvanking i nacessary to detech s any w e W i deled and in case any defect e m ,same has to e ground o# and repired before galvanizing.

4.0

5.0

A P S P L confirmed that sample pieces consumed in a testing replenished by A P S P L the time of dispatch. If the materials meet the qualii requirements CIP I MlCC shall be issued for total quantity offered without deducbng the weight of matefials consumed in tesbng.
AH testing and measuring equipment are required to be calibrated and the talibration certificates shalH h reby Power Grid representative at the time of final inspection.

6.0

7.0

Copy of C I P I M I C C I Inspection reports issued to be sent to site alongwith the material.

8.0

Power Grid Specn. Means Power Gnd Technical S p e M m k n . Apprd. Drg. T e c h h i data sheet and LOA provisions applicable for the spedc contract.
7u

/=I
Hem

l-54

ASSOClATED P O M R STRUCTURES [PVT.] LTD. Regd. Offtce : 90513, G.I. D. C . , Makarpum, Vadodara 390 010. Woks : Block No : 31, 7 th Mile stone Kajan,N. H. No, : 8,

MANUFACTUWNG QUAUTY P M .
MQP NO.

\6. / '. TO* 1

1 .:

,J

Valid upto

Unique Customer

I2 IDI

Page

1 2 1 0 I O I

F T 2 1 3

NOTES 1 GENERAL REQUIREMENTS TO BE CHECKED I ENSURED.

r .

3.0

A P S P L shall strip of# galvanizing of rejected material before regahranizing in Ease rejecbon is due to gabniting testing I defects.

10.0

A P S P L strati dispose oB entire wctions rejected in physical testing by gas cutbng or by machine cutting from any and of rejected mark nos.

11.0 In case of any contradiction b e h e n Technical Specificahon 1 approved drawing and SMPP, details menhned in Technical Specification I approved drawings shall be final.

12.0

A P S P L should progressively align their quality system of the requirement of I S 0 : 9000 series quality standards and in due course d time should get their qualrty system ceMied to I S 0 - 9001.

3.0 The Quality Manual should also be submitted to Power Grid.

14.0 A P S P 1 shall ensure that the materiel beer the embossing of Re roller's identification.

15.0

A P S P 1 shaft get the Universal testing machine ( UTM ) calibrated from accredited lab of National accredrtation body for laboratory ( NABL ).

16.0 Only steel plates below 6mm size exclusively used for plates I packing washers produce as per IS : 1079 ( Grade - 0 ) are also acceptable. However if below 6mm Thk. Plates are used as load becrip plates, gusset plates, Suppliers etc. Same shall confirm to IS : 2062 or equivalent Standard. Chequred plates lroed for Piatform produced as per IS : 3502 ( Work tested )

ASSOCIATED POWER STRUCTURES fPVT.1 LTD. Regd. Office : 90513, G. I. O. C., Makarpum, Vedodara 390 010. Works : Block No : 31, 7 th Mile stone Kajan, N. H.No. : 8,

QUALlN PLAN.

ISTRUCTURES LATnCE ~ Y P E ~

MQP NO.

IPOWER GRID CORPORATION^

I
Unique Custonwr

OF INDIA LIMITED.
2

Vald
Page 1 2 ) l I O I F l 2 1 3 1

/-*

TAW-"AW
Sampling Plan for Visual & Dimensional Characteristics of Structural Steel for Raw Material only

Sampling Plan as Per IS : 2500, Level - Il, AQL - 1.5

NUMER OF PIECES.
Lot Site Noa
2
9 8
Acceptance No.

Rejection
No.

siz&
100 % inspection

16

26
51

15 25

a
8 8 8

o
0 0 0

1 1
1

50
90

1 2

91

150
280

32

151
28 1 501
1201

32
50
00

2
3

500
1200

2
3
5

4
6 8

3200 10000

125
200
315

3201
10001

7
10 14 21

35000
150000 above

11 15 22

35001 150007

500
800

and

.Rk
,
, %

,..? .

.'

.
>

ASSOCIATED POWER STRUCTURES PW.1 LTD. Regd. Office : 90513, G. I. D. C., Makarpum, Vadodara 390 010. Works : Block No : 31,7 th Mile stone Ka jan, H.Na : 8, N.

!
1 '

I
7'.

'I

1-

QUAUTY PtAN.

M P NO. Q

Unique Customer

12

page

[ 2 1 2 I O I F 1 2 1 3

TABLE-"0"
Sampling Plan for Visual & Dimensional Characteristics of Stmctumi Steel for final Inspection ( Dimension check ) ( Refer Para 5.d Final Inspection 8 Testing )

Sampling Plan as Per IS : 2500, Level - Il, AQL- 1.5

NUMBER OF PIECES.
Totat Mark Nos. Offered in Nos.

Sample size from M e n d Mark Nos.

No. Of u m p k s when deviation obuwed. To be sorted &

26 51 91 151 281 501 1201 3201 1002 3500 150001 and

m

25 50 90 150 280 500 I200

100 % inspection 8 8
8

&

32 32
50 80

3200
1000 35000 150000 above

125
200 315 500 800

Note : Basis of Sampling is totat mark numbers offered irrespective of no. of pieces in each mark numbers I Lot.

I (

,, .-

ASSOCIATED POWER STRUCTURES [pvr.] LTD. Regd. Office : 90513, G. I. O. C., Makarpura, Vadodara 390 010. Works : Block Mo : 31, 7 th Mile stone Kajan,N. H.No. : 8,

:
,

&

.,
'

.
l?.

l;.,,
1

..
c

1
I

QUAUlY P W .
MQP NO.

Valid

Unique Customer

I2 I

I4 I

Page

1 2 ] 2 I O I F I Z 1 3 1

TABLE-"B"
7-x

Sampling Plan for Visual & Dimensional Characteristics of Structural Steel for final Inspection ( Dimension check) Refer Para 5.d Final Inspection & Testing )

Sampling Plan as Per fS : 2500, Level 11, AQL - 1.5

NUMBER OF PIECES.
Total Mark Nos. Offered in Nos.
Sample size from m m d Mark Nos.
No. Of sampies whem deviation observed. A To be sorted & Reofferred

Rejecbd

to
A

P
26
51
91 151

8 15

281 501 1201 3201 1002 3500 150003 and

25 50 90

100 % inspection 8 8
8

0 0 0 0

0 0 0
0

0
0 0

150 280 500 1200

32
32 50 80 125
200 315 SO0 800

0 1 1

0 I 1 1 1 2 2

2
3

0
0 0 0 0 0

3200
1000 35000

5
7 10 14 21

3 4 6
8 11

150000 above

t5 22

Note : Basis of Sampling is total mark numbers offered irrespective of no. of News in each ma& numbers 1 Lot.

ASSOCIATED POWER STRUCTURES [PVT.] LTD. Regd. Mice : 90513, G. I. 0. Makarpura, Vaddara 390 010. C., Works : Block No : 31, 7 th Mile stone Kajan, N. H. No. : 8,

MANUFACTURlNG QUAUTY PLAN.

GALVANISED SUBSTATION STRUCTURES L A r n c E WE POWER GRID CORPORATION OF INDIA UMRED.

L .

-.

MQP NO.

Valid upto

Unique Customer

Page

I 2 1 3 I O I F 1 2 1 3

Chemicat Composition ( bddk Analysis ) Indigenous

Grade

C % Max

Mn % Max

S
% Max

P
% Max

Si % Max

CEV

%Max

IS : 2062 Grade A-Fe410WA Grade B-Fe410WB

0.23
0.22

1.5 1.5

0.050
0.045

0.050
0.045

0.4
0.4

0.42
0.41

PermissibleV s M n tor Gmde A & B product Analysis for tS :2082.

Grade

Mn

S
% Max

P
%Max

%Max

%Max
0.05

Si % Max

CEV
% Max

IS :2062

0.23

0.005

0.005

0.003