L/M No.

ER2-0804-MC-00

Supplementary Manual

ER2 Series Electric Chain Hoist (7.5t to 20t)

Approved by CSA
Owner's Manual
Suspended with
Hook : ER2
Motorized Trolley : ER2M
Manual Trolley : ER2SG

To Customer
This manual contains specific information related to large capacity models. Before use, please read and comply
with all the content of the "ER2 Series Electric Chain Hoist (125kg to 5t) Owner's Manual" (separate publication) as
well as this manual to ensure proper use of the products.
 Table of Contents

Safety Precautions..........................................................................................................2

Product Specification and Operational Environment..................................................3

•• Standard Specifications. ....................................................................................3

•• Operational Environment. ..................................................................................5

Nameplate and Product Code........................................................................................6

•• Nameplate of Electric Chain Hoist.....................................................................6

•• Nameplate of Manual Trolley..............................................................................7

•• Product Code of Large Capacity. ......................................................................7

Checks on Unpacking . ..................................................................................................8
•• Checking Chain Stamps.....................................................................................8

•• Recording the Product No..................................................................................8

•• Recording the Initial Value. ................................................................................8

Assembling......................................................................................................................9
•• Installing a Chain Container...............................................................................9

•• Checking Power and Power Cable. .................................................................13

•• Connecting Cables............................................................................................15
Regular inspection........................................................................................................20
•• Daily Inspection.................................................................................................20
•• Frequent Inspection..........................................................................................21

•• Periodic Inspection...........................................................................................23

Appendix........................................................................................................................27
•• Specification and Dimension of Large capacity. ...........................................27

•• Wiring Diagram..................................................................................................30

Safety Precautions
CAUTION
This owner’s Manual provides specific information regarding the ER2 electric chain hoist (7.5t to 20t). Before operating the
product, be sure to read and comply with all the contents of this Manual and the ER2 Series Electric Chain Hoist (125kg to 5t)
Owner’s Manual to operate the product correctly.
Mandatory

2
 Product Specifications and Operational Environment
Product Specifications and Operational Environment
The operational environment of the electric chain hoist and motorized trolley is as follows:

■■Standard Specifications
Short-time rating : ER2 (100% of rated load) - 60 minutes,
MR2 (100% of rated load) - 30 minutes
Intermittent rating : ER2 (63% of rated load) - 60% ED, MR2 (63% of rated load) - 40% ED
Hoist classification : ISO-M4,FEM-2m,ASME-H4
Protection : Hoist IP55,Push Button Switch IP65
Push button control : 3-push button switch for hook or manual trolley suspension, / 5 or 7-push button control for
motorized trolley suspension
Lift : 3m (standard)
Power supply method : Cabtyre cable
Color : Munsell 7.5 YR 7/14
Braking capacity : 150% or more
Applicable rail type : I beam, H beam
Applicable rail width : 150mm – 308mm
Power supply cable : Standard length - 10m

Standard Specifications
Voltage & motor :
Motor Insulation Voltage range Operating
Product category
Class 50Hz 60Hz Voltage
230/440V Class 208-230V
B 110V
(230/460V Class) 415-460V
(110V~121V)
500V Class B 500V 575V
* For more information about the operating conditions and environment, refer to the ER2 Series Electric Chain Hoist
(125kg to 5t) Owner’s Manual, and for the standard dimensions refer to the appendixes in this manual.

NOTE
•• Operate the electric chain hoist at the rated voltage.
•• Do not use the electric chain hoist beyond the short time and intermittent ratings.

* Hoist classification
Capacity (t) Code ISO ASME FEM
7.5 ER2-075S
ER2-100L
10
ER2-100S M4 H4 1Am
15 ER2-150S
20 ER2-200S

3
Product Specifications and Operational Environment

●● ISO
ISO 4301 specifies the total operating hour (service life) of gears and bearings according to the loading status. For
example, the total operating hour (service life) of the mechanism for M5 constantly subjected to the rated load is
1,600 hours. The total operating hour reaches 6,300 hours under a medium load.
Total operating hour h
Loading status
800 1600 3200 6300 12500
Light M4 M5
Medium M4 M5
Heavy M4 M5
Ultra heavy M4 M5
*Rate of loading
Light : A case where the capacity is rarely applied. Usually the hoist is used with a light load.
Medium : A case where the capacity is applied considerably frequently. Usually the hoist is used with a medium
load.
Heavy : A case where the capacity is applied considerably frequently. Usually the hoist is used with a heavy load.
Ultra heavy : A case where the capacity is applied constantly.

●● ASME HST
Standard Specifications

Operation time ratings at K=0.65

Unlformly distributed Infrequent
Hoist duty class Typical areas of application work periods work periods
Max. on Max. No. Max. on time from Max. No.
time, min / hr starts / hr cold start, min of starts
Light machine shop fabricating,
service,and maintenance; loads and
H2 7.6 (12.5%) 75 15 100
utilization randomly distributed; capacitys
infrequently handled.
General machine shop fabricating,
H3 assembly, storage, and warehousing; 15 (25%) 150 30 200
loads and utilization randomly distributed.
High volume handing in steel warehouses,
machine shops, fabricationg plants and
mills, and foundries; manual or automatic
H4 30 (50%) 300 30 300
cycling operations in heat treating
and plating; loads at or near capacity
frequently handled.
•• The grade symbols are identical to those of ASME HST-1M. (Performance standard for Electric Chain Hoist)

●● FEM
Relation between ISO-and FEM-Denominations
1 Dm 1 Cm 1 Bm 1 Am 2m 3m 4m 5m Average Calculated
Class of
M1 M2 M3 M4 M5 M6 M7 M8 operating total operating
operating
time per day time
time
Class of operation time (in hours) (in hours)

V0.06 V0.02 V0.25 V0.5 V1 V2 V3 V4 V5 V0.06 T0 0.12 200

Load Cubic V0.12 T1 0.25 400
T0 T1 T2 T3 T4 T5 T6 T7 T8
spectrum mean value V0.25 T2 0.5 800
Average operation time per day in hours
V0.5 T3 1 1,600
0.12 0.25 0.5 1 2 4 8 16 >16
V1 T4 2 3,200
1 L1 K 0.50 – – 1 Dm 1 Cm 1 Bm 1 Am 2m 3m 4m
V2 T5 4 6,300
2 L2 0.50<K 0.63 – 1 Dm 1 Cm 1 Bm 1 Am 2m 3m 4m 5m V3 T6 8 12,500
3 L3 0.63<K 0.80 1 Dm 1 Cm 1 Bm 1 Am 2m 3m 4m 5m – V4 T7 16 25,000
4 L4 0.80<K 1.00 1 Cm 1 Bm 1 Am 2m 3m 4m 5m – – V5 T8 >16 50,000
•• The grade symbols are identical to those of FEM 9.511.
(Rules for Design of Serial Lifting Equipment: Classification of Mechanisms)

4
 Product Specifications and Operational Environment
■■Operational Environment
Ambient temperature : -20°C to +40°C
Slope of rail : No slope of travelling rail (for the hoist with trolley)
Ambient humidity : 85 % or less (no condensation)
Explosion-proof construction : Not applicable to the work environment with explosive gases or explosive vapor
Environment to be avoided : A place with organic solvent or volatile powder, and a place with a plenty of powder
and dust of general substances
: A place with considerable amount of acids and salts
NOTE
When installing the electric chain hoist outdoors or to the place where the hoist is exposed to direct rain, wind and snow,
shelter the hoist under a roof to protect it from rain, wind and snow.

Operational Environment

5
 Nameplate and Product Code
■■Nameplate of Electric Chain Hoist
Nameplate and Product Code

② CODE
③ SERIAL NO. (No.SERIE)
① VOLT (VOLT)
PHASE HEARTZ
④ HOIST MORTOR HP (CV)
(MOTOUR DU PALM) AMP (A)
HP (CV)
AMP (A)
⑤ TROLLEY MORTOR HP (CV)
(MOTOUR DU CHARIOT) AMP (A)
HP (CV)
AMP (A)

MADE IN JAPAN ( FA B R I Q U E A U J A P O N )
Nameplate of Electric Chain Hoist

1 · · · Capacity Ex. 10t

The maximum mass of the load that can be imposed on the product. The mass of the hook is
excluded.
2 CODE · · · Product code Ex. ER2-100S
The code is denotations composed of product model, capacity, lifting speed.
3 SERIAL No.
Serial number to indicate the manufacturing sequence of the product.
4 HOIST MORTOR · · · Lifting motor
5 TROLLEY MORTOR · · · Traversing motor

6
■■Nameplate of Manual Trolley

Nameplate and Product Code

1 · · · Capacity Ex. 10t
The maximum mass of the load that can be imposed
on the product. The mass of the hook is excluded.
2 LOT No.
①
Manufacture No. to identify the time of manufacture
and the quantity of a production unit.
3 SERIAL No.
Serial number to indicate the manufacturing sequence
of the product.
②
③

■■Product Code of Large Capacity

Nameplate of Manual Trolley / Product code of large capacity

Code
Capacity Electric chain hoist Motorized trolley Manual trolley
Body size Standard speed Low speed Low speed (geared trolley)
7.5t ER2-075S - MR2-075L TSG075
10t ER2-100S ER2-100L MR2-100L TSG100
ER2-F
15t ER2-150S - MR2-150L TSG150
20t ER2-200S - MR2-200L TSG200

7
 Checks on Unpacking
DANGER
After unpacking, confirm chain stamp, and make a record of serial number and an inspection as shown below.

Mandatory

■■Checking Chain Stamps

DANGER
Checks on Unpacking

•• Be sure to check that the Load Chain is for the electric chain hoist ER2. The Load Chain of other models
(such as model ES or ER) or for different capacity cannot be used.

Mandatory Failure to use a proper chain may result in death or serious injury due to the drop of the lifted load.

The load chain identification stamp (RH-DAT) is indicated on at intervals of chain links. Make sure that the Load
Chain is of a chain size (wire diameter) appropriate for ER2 referring to the table below.

Load Chain : diameter Stamp interval

Capacity Stamp interval
(mm)
7.5t
RH-DAT 0000 RH-DAT
10t
11.2 12 links Second stamp First stamp Second stamp
15t
Checking Chain Stamps / Recording the Product No. / Recording the Initial Value

20t Front side : RH-DAT Front side : Lot No. of the Load Chain
(4 digits)
Back side : JAPAN Back side : KITO

■■Recording the Product No.

●● Fill in the table in the right with product's Lot Item Electric chain hoist Motorized trolley Manual trolley
No., Serial No. (described in the product
Lot No. ER2A– MR2A– TS2–
nameplate), date of purchase and the name
Serial No.
of the sales shop where you purchased the
Date of purchase
product.
* When requesting repair or ordering a hoist Name of the sales shop
part, please inform us of these pieces of
information together.

■■Recording the Initial Value

●● For later maintenance or inspection, at the Embossed marks Initial dimensions
time of unpacking, fill in the table in the right
Dimension a mm
with the dimension "a" between embossed Top Hook
marks on the Bottom Hook, the width of the Dimension b mm
(For ER2 only)
hook "b" and the thickness of the hook "c". Dimension c mm
a
(These values are used for checking. Please
Dimension a mm
also record the value for the top hook of ER2
c Bottom Hook Dimension b mm
when your product is suspended with a hook.)
Dimension c mm
b

8
 Assembling
DANGER
•• Only qualified maintenance personnel or experts are allowed to assemble and disassemble the electric chain
hoist.

Prohibited Assembly or disassembly of the hoist by incompetent personnel may result in death or serious injury.

■■Installing a Chain Container

■■Preparation for Assembling
•• To facilitate mounting the chain container, hang the hoist body.
•• Check that the stopper and the cushion rubber are attached to the third link from the end of the no-load side chain
(the side without the Bottom Hook).
■■Assembling
The two types of the Chain Container are provided: canvas and steel
This manual describes the method to combine the canvas Chain Container with the body size of the electric chain hoist.
Refer to the separate “Mounting Manual of the Steel Chain Container" for the steel Chain Container.

Assembling
DANGER
•• The each type of Chain Container has the capacity to store the specific amount of the Load Chain. Use the
Chain Container in correct capacity.
An chain overflow from the overstored container or a drop of container improperly installed on the hoist can cause
Mandatory
quite dangerous situation, resulting in fatal or serious injury.
Failure to have the maintenance personnel install the Chain Container may cause fatal or serious injury.
Before installation of the container, please also check the container capacity of the hoist and lifting height as shown
on the container.

Installing a Chain Container

CAUTION
•• When storing the Load Chain into the Chain Container, put the end of no-load side chain first and then store
the rest of the Load Chain in order.

Mandatory Failure to comply with these instructions may causes bodily injury or loss of property.

●● Chain Container Seal

A seal in the right to indicate the hoist capacity and the
maximum lift is attached to the Chain Container. Be sure to
check it before installation.

9
 ●● 7.5t, 10t(L) Lever nut
Plain washer
1) Install 2 container chains to the chain Container
suspension wheel Socket bolt
container with socket bolts, plain
washers, and lever nuts.

2) Install the lug of the container on the

chain guide A at the bottom of the hoist
with the bolts and lever nuts.
Container chain

3) Install 2 container chains to the

container suspender with the socket
bolts, plain washers and lever nuts. Lever nut

Fix with bolt

and lever nut.

Socket bolt
Plain washer

Chain container
Assembling

●● 10t(S), 15t(S), 20t(S)

1) Install 2 container chains to the chain Lever nut

container with socket bolts, plain
washers, and lever nuts. Socket bolt
Connection Yoke
2) Install the lug of the container on the
chain guide A at the bottom of the hoist
Installing a Chain Container

with the bolts and lever nuts.

Container chain
3) Insert the socket bolt through a plate of
the Connection yoke, both end links of Lever nut
container chains and the other plate and
fasten them with plain washers and lever Fix with bolt
nuts. and lever nut.

Socket bolt
Plain washer

Chain container

10
 ■■Checking rails used for the trolley, and adjusting the collar
Although the product is shipped in conjunction as far as the order of the hoist and trolley is made, it is necessary to
adjust the collars to the width of your rail. When a rail width is specified upon order, the collars arrangement is made
at shipment. However, if you change to a different rail width, make correct collar adjustments as explained in this
section.

●● Rail and wheel profile

For I beam For H beam
In the conjunction with the motorized or manual trolley, the profile of
the trolley wheel and the rail should meet. Check the profile of both
the rail and the wheel.

■■Rail spacer arrangement

Improper spacer arrangement could result in missing, irregular running or dropping. Make correct adjustments of the
trolley spacers to the rail width as shown in the following the table.

Assembling
●● Motorized Trolley
Number of Adjusting Spacers
Beam
flange 149 180 184
WLL (t)

(mm) 153 155 160 163 170 175 178 200 203 215 220 229 232 250 254 257 260 264 267 279 283 286 289 295 298 300 302 305
width 150 181 185
Parts
Inner 1+1 1+2 1+2 2+3 3+3 4+4 1+1 1+2 2+2 2+3 1+1 1+2 3+3 4+4 1+1 1+2 4+4 1+1 1+2 2+2 2+3 3+3 1+1 1+2 2+2 2+3 3+4 4+0 4+0 4+1 5+1
Thin spacer
7.5 Outer
6 5 5 3 2 0 6 5 4 3 6 5 2 0 6 5 0 6 5 4 3 2 6 5 4 3 1 4 4 3 2
to Inner 1+1 1+1 1+1 1+1 1+1 1+1 2+2 2+2 2+2 2+2 3+3 3+3 3+3 3+3 1+1 1+1 1+1 2+2 2+2 2+2 2+2 2+2 3+3 3+3 3+3 3+3 3+3 3+4 3+4 3+4 3+4
Thick spacer
20 Outer 4 4 4 4 4 4 2 2 2 2 0 0 0 0 5 5 5 3 3 3 3 3 1 1 1 1 1 0 0 0 0

Installing a Chain Container

Fixing spacer Inner - - - - - - - - - - - - - - 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

Remarks: (1) Take note the numbers on spacers of inner side as follows.
Example 0+1
0 : Number on side plate S
1 : Number on side plate G
(2) Adjustment of trolley width :
Adjust the dimensions by appropriately increasing or decreasing the number of inner or outer
adjusting spacers, without strictly adhering to the number of adjusting spacers shown in the above
table.
(3) Spacers arrangement example.
Number of Adjusting Spacers

Side plate S

Suspension shaft
Left side Right side

Thick spacer Fixing spacer

Thin spacer Inner Outer

Suspender T
Side plate G

11
 ●● Manual Trolley
Number of Adjusting Spacers
Beam
flange 149 180 184
WLL (t)

(mm) 153 155 160 163 170 175 178 200 203 215 220 229 232 250 254 257 260 264 267 279 283 286 289 295 298 300 302 305
width 150 181 185
Parts
Inner 1+1 1+2 1+2 2+3 3+3 4+4 1+1 1+2 2+2 2+3 1+1 1+2 3+3 4+4 1+1 1+2 4+4 1+1 5+1 5+2 2+3 3+3 1+1 1+2 2+2 2+3 3+0 4+0 4+0 4+1 5+1
Thin spacer
7.5 Outer 6 5 5 3 2 0 6 5 4 3 6 5 2 0 6 5 0 6 2 1 3 2 6 5 4 3 5 4 4 3 2
to Inner 2+2 2+2 2+2 2+2 2+2 2+2 3+3 3+3 3+3 3+3 4+4 4+4 4+4 4+4 2+2 2+2 2+2 3+3 2+3 2+3 3+3 3+3 4+4 4+4 4+4 4+4 4+5 4+5 4+5 4+5 4+5
Thick spacer
10 Outer 4 4 4 4 4 4 2 2 2 2 0 0 0 0 5 5 5 3 4 4 3 3 1 1 1 1 0 0 0 0 0
Fixing spacer Inner 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Inner 0 1+0 1+1 1+2 2+2 3+3 0 1+0 1+1 1+2 4+0 4+1 6+2 7+3 1+1 1+2 4+4 1+1 1+2 2+2 2+3 3+3 1+1 1+2 2+2 2+3 3+4 4+4 4+0 4+1 5+1
Thin spacer
15 Outer 10 9 8 7 6 4 10 9 8 7 6 5 2 0 6 5 0 6 5 4 3 2 6 5 4 3 1 0 4 3 2
to Inner 0 0 0 0 0 0 1+1 1+1 1+1 1+1 1+2 1+2 1+2 1+2 3+3 3+3 3+3 4+4 4+4 4+4 4+4 4+4 5+5 5+5 5+5 5+5 5+5 5+5 5+6 5+6 5+6
Thick spacer
20 Outer 3 3 3 3 3 3 1 1 1 1 0 0 0 0 5 5 5 3 3 3 3 3 1 1 1 1 1 1 0 0 0
Fixing spacer Inner

Remarks: (1) Take note the numbers on spacers of inner side as follows.
175 190 Example 0 + 1
Number on side plate S
30

Inner 0 1+1
Number on side plate G
Outer 2 0
Assembling

(2) Adjustment of trolley width :

Adjust the dimensions by appropriately increasing or decreasing the
number of inner or outer adjusting spacers, without strictly adhering to the
number of adjusting spacers shown in the above table.
Installing a Chain Container

12
■■Checking Power and Power Cable
DANGER
•• Check that the source voltage meets the rated voltage of the electric chain hoist.
•• Check that the rating of the breaker meets the specifications of the electric chain hoist.
Failure to comply with this instruction may result in death or serious injury.
Mandatory

●● Hook (ER2) and Manual Trolley (ER2SG) mount

Capacity of fuse and circuit breaker (A)
Code
Cable size
220/440V 500V class
(AWG)
- ER2SG075S
AWG14 30/10 10
- ER2SG100L
ER2-100S ER2SG100S
ER2-150S ER2SG150S AWG10 50/20 15
ER2-200S ER2SG200S

Assembling
●● Motorized Trolley (ER2M) mount
Capacity of fuse and circuit breaker (A)
Code
Cable size
220/440V 500V class
(AWG)
ER2M075S-L
AWG12 30/15 20
ER2M100L-L
ER2M100S-L
ER2M150S-L AWG10 60/30 20
ER2M200S-L

Checking Power and Power Cable

13
 ●● Checking the Power Cable

CAUTION
•• Do not use the cable other than the accompanying cable or optional power cable.
Failure to comply with this instruction causes bodily injury or loss of property.
Prohibited

•• Do not use the power supply cables beyond their maximum length or cable size.
Failure to comply with this instruction causes bodily injury or loss of property.
Mandatory

500V
220/440V
class
Code Cable 60Hz
size2 50Hz
(mm ) 220-230V 415-440V
- ER2SG075S AWG14 16 68 108
Assembling

- ER2SG100L (AWG12) (28) (119) (189)

ER2-100S/IS ER2SG100S
G10 22 93 216
ER2-150S/IS ER2SG150S (AWG8) (32) (136) (378)
ER2-200S/IS ER2SG200S

500V
220/440V
Cable class
Code size2 60Hz
(mm ) 50Hz
220-230V 415-440V
ER2M075S-L AWG12 21 90 138
ER2M100L-L (AWG10) (34) (142) (217)
19 80 182
Checking Power and Power Cable

ER2M100S-L (28) (117) (319)

AWG10
ER2M150S-L (AWG8) 17 71 158
ER2M200S-L (25) (103) (276)

NOTE) Figures in parenthesis ( ) mean the cable one size larger than the standard size.

14
■■Connecting Cables
DANGER
•• Be sure to turn off the power supply before wiring work.
Failure to comply with this instruction causes fatal or serious injury due to electrical shock.
Mandatory

NOTE
•• Do not fastening the cable plugs by using a tool and be sure to fasten them by hand.
Tightening excessively a connector may result in damaging or breaking plastic threads.
•• To prevent the cable from disconnecting or coming off, secure the strain relief wire of the push button cord to the hoist or
trolley body.

■■Hook Suspensions for 10t (S) or more

Assembling
Relay cable
Connection box Cable holder arm
for operation
Relay cable Cable holder
for power Holder B
Power cable

Holder A
Cable packing
Cord chain stopper
Socket (8P)

Connecting Cables
Protection wire
Socket holder
Lock ring Pan head screw
Plug (8P)
Socket (4P) Relay cable for
operation
Plug (4P)
Relay cable
for power

Lock ring

Plug (8P) Electric chain Electric chain

hoist hoist
Socket (8P)

15
 ●● Connecting the relay cable

1) Insert the plugs (4P) of the relay cable for power into the sockets (4P) of each of 2 hoists,
and securely tighten the lock rings.

2) Insert the plugs (8P) of the relay cable for operation into the sockets (8P) of each of 2
hoists, and securely tighten the lock rings.

●● Connecting the push button switch cord

1) Insert the plug (8P) of the push button swtich cord into the socket (8P), and securely tighten the
lock ring.

2) Insert the cord chain stopper into the end ring of the protection wire, and fix the stopper to
the socket holder with a pan head screw.

●● Connecting the power cable

Assembling

1) Remove holder A installed on the connection box.

2) Remove the cable packing from the power cable, and pass holder A through the power
cable.

3) Pass the cable packing through the power cable (see the figure P15), and then insert it
into the connection box.

4) Tighten holder A, and fix the power cable to the connection box.
Connecting Cables

5) Connect the power cable to the terminal panel in the connection box.
(Refer to the wiring diagram on the connection box to perform wiring correctly.)

6) Fix the cable holder on the power cable to the cable holder arm.

16
■■Motorized Trolley

Relay cable
for operation
Connection box
Relay cable
for power Holder B
Power cable

Holder A
Cable packing
Cord chain stopper
Socket (8P) Protection wire
Socket holder Relay cable for operation
Lock ring Pan head screw
Relay cable for power
Plug (8P)
Socket (4P)

Plug (4P)

Lock ring
Plug (8P)
Electric chain hoist Electric chain hoist

Assembling
Socket (8P)

<15t-20t Push Button Switch Cord> <Trolley Power Cable Connection>

Cable holder arm

Connecting Cables
Joining plate
Chain hanging pin B
Pan head screw
Joining plate
Cord-support wire Split pin
stopperr Cord-support wire stopper
Protection wire Slotted nut
Protection wire
Pan head screw Power cable
Cable
holder

<Direct-mount Push Button Switch Cord Connection>

Holder nut Plate D
Holder B
Holder A

17
 ●● Connecting the relay cable
1) Insert the plugs (4P) of the relay cable for power into the sockets (4P) of each of 2 hoists, and
securely tighten the lock rings.
2) Insert the plugs (8P) of the relay cable for operation into the sockets (8P) of each of 2 hoists,
and securely tighten the lock rings.

●● Connecting the push button switch cord

1) Insert the plug (8P) of the push button swtich cord into the socket (8P), and securely tighten
the lock ring.
●● Direct-mount
1) Mount the Holder B, which the Push Button Switch Cord is passed, to the plate D using the
holder nut.
2) Connect the Push Button Switch Cord to the terminal panel of the Connection Box.

2) Insert the cord chain stopper into the end ring of the protection wire, and fix the stopper to the
socket holder with a pan head screw. For 15t and 20t, fix the cord-support wire stopper to the
joining plate with a pan head screw.
Assembling

●● Connecting the power cable

1) Remove holder A installed on the connection box.
2) Remove the cable packing from the power supply cable, and pass holder A through the power
cable.
3) Pass the cable packing through the power cable (see the figure P17), and then insert it into the
connection box.
4) Tighten holder A, and fix the power cable to the connection box.
●● Trolley Type
Connecting Cables

1) Mount the cable holder, which the Power Cable is passed, to the cable holder arm using a chain
hanging pin B, a slotted nut and a split pin.
5) Connect the power cable to the terminal panel on the connection box.
(Refer to the wiring diagram on the connection box to perform wiring correctly.)
6) Fix the cable holder on the power cable to the cable holder arm.

18
■■Manual Trolley Type (7.5t, 10t (L))

Cable holder
Cable holder arm Cable Support L
Connector Socket holder
Pan head
screw
Plug (4P)

Plug (8P)
Cord Support L
Lock Ring
Socket (4P) Pan head screw

Socket (8P) Protection wire

Assembling
●● Connecting the power cable
1) Insert the plugs (4P) of the power cable into the sockets (4P) of each of 2 hoists, and
securely tighten the lock rings.

2) Fix the power cable to the cable holder with a affordable length.

●● Connecting the push button switch cord

1) Insert the plug (8P) of the push button swtich cord into the socket (8P), and securely

Connecting Cables
tighten the lock ring.

2) Insert the cord support L into the end ring of the protection wire and set the wire to
the notch of the cord support L, and fix the cord support L to the hoist body with a pan
head screw.

19
 Regular Inspection
■■Daily Inspection
DANGER
•• Carry out daily inspection before operation.
(When any abnormality is found during inspection, turn off the power, indicate “FAILURE" and ask the maintenance
engineer for repair.)
Mandatory
Failure to comply with this instruction causes fatal or serious injury.

For information about the items not shown in the following table, see the ER2 Series Electric Chain Hoist
(125kg to 5t) Owner’s Manual and perform the inspection.

■■Load chain

Item Check method Criteria When failed

Paint marks •• Check visually. •• No misalignment in position With no load, lower the
on load chain (Misalignment between upper and lower of chains until both limit
(except for paint marks must be within 1m.) switches are triggered.
Regular Inspection

7.5t/10t – (L)) * Some misalignment due to differences in

hoisting/lowering speed and stop distance
between the left and right electric chain blocks
is not a fault.
Daily Inspection

Paint marks

■■Hook, Idle Sheave

Item Check method Criteria When failed

Tilt of bottom •• Check visually and by •• No tilt Move the load chain
hook operation. •• Smooth rotation of the idle sheave and no tilt in or bottom fixture to
Tilt of idle bottom hook when hoisting/lowering remove accidental　
sheave rotation, catching, and
twisting.

20
■■Frequent Inspection
DANGER
•• After completion of the frequent inspection, perform the functional check and make sure that the electric
chain hoist operates correctly.
Failure to comply with this instruction causes fatal or serious injury.
Mandatory

NOTE
•• When performing frequent inspections, also perform daily inspections.
•• When using 2 electric chain blocks (10t or greater), perform inspections on all parts of both units.

For information about the items not shown in the following table, see the ER2 Series Electric Chain Hoist
(125kg to 5t) Owner’s Manual).

■■Load Chain
●● Check the Load Chain after removing all the stain on the chain.
●● Use the needle head caliper (point caliper) to measure the multiple pitches and diameter.

Regular Inspection
●● Lubricate the Load Chain after inspection.
●● Application of lubricant influences on the life of the Load Chain considerably. Use the KITO genuine lubricant or equivalent (industrial lithium
grease: consistency No.0)
●● Under no load, apply the lubricant to the linking part of the Load Chain that engages the Load Sheave and the Idle Sheave and the linking
part of the Load Chain.
●● After application of the lubricant operate the hoist to lift and lower without a load to spread the lubricant on the Load Chain.

Item Check method Criteria When failed

Elongation of •• Measure the sum of pitch for •• Does not exceed the following limit (common Replace the load
pitch 5 links with point caliper. to all capacities) chain.
Standard: 157mm
Limit: 161.7mm

Frequent Inspection
Sum of pitches of 5 links

Wear of chain •• Measure chain diameter with •• Does not lower than the following limit. Replace the load
diameter point caliper. Standard: 11.2mm chain.
Limit: 10.6mm

21
 ■■Hook

Item Check method Criteria When failed

Opening and •• C
 heck visually and measure Measured value Replace the hook.
Limit value
wear of hook with vernier caliper. (mm)
does not exceed the size
Dimension a:
measured at the purchase.
Dimension b:
wear does not exceed 5%
Dimension c:
•• Please be aware that these standard values
shown in the table below include tolerance
because of forging.

Embossed marks
Dimension a (mm) Dimension b (mm) Dimension c (mm)
Capacity
Standard Standard Limit Standard Limit
7. 5t 121 48 45. 6 72. 6 69
Regular Inspection

10t 131 60 57 87 82. 7

a 15t 142 70 66. 5 99. 4 94. 5
20t 181 71 67. 5 112 106. 4

b
Frequent Inspection

22
■■Periodic Inspection
DANGER
•• Put the electric chain hoist on the floor or work bench when inspecting the electric chain hoist.
•• After completion of the periodic inspection, perform the functional check and make sure that the electric
chain hoist operates correctly.
Mandatory
Failure to perform periodic inspections could result in death or serious injury.

NOTE
•• When performing periodic inspections, also perform frequent and daily inspections.
•• When using 2 electric chain hoist (10t or greater), perform inspections on all the parts of both hoists.

For information about the items not shown in the following tables, refer to the Kito ER2 Series Electric Chain
Hoist (125kg to 5t) Owner’s Manual and perform inspection.

■■Electric chain hoist periodic inspection

●● Chain spring

Regular Inspection
Item Check method Criteria When failed
Deformation •• C
 heck visually and measure •• No remarkable deformation Replace the chain
the dimensions. Length of chain spring spring.
Standard : 160 mm
Limit : 152 mm

Dimension standards

Periodic Inspection

23
 ●● Oil

Item Check method Criteria When failed

Oil amount Visual inspection from oil •• Oil does not enter until it approaches the oil Add or change oil.
and stain check hole on the side of the surface position.
hoist •• Gear oil has viscosity but not stained.
•• For more information about changing gear oil,
see the ER2 Series Electric Chain Host (125kg
to 5t) Owner’s Manual .

Gear oil quantity: per hoist

•• Friction clutch: 1900ml
•• Friction clutch with
mechanical brake: 2700ml

* For friction clutch with mechanical brake, insert an oil dipstick into the oil inspection hole on the top of the hoist to check a level of the oil quantity.
The level should be 130mm from the hole. (Please refer to the Kito ER2 Series Electric Chain Hoist (125kg to 5t) Owner’s Manual.)
●● Electromagnetic brake (gap)
Item Check method Criteria When failed
Regular Inspection

Gap M easure the gap with •• Do not exceed the limit Replace the
thickness gauge. Limit: 1.1 mm electromagnetic brake.

Brake
Stator

Brake gap
(enlarged) From
the side
Gap
Periodic Inspection

●● Load sheave/idle sheave

Item Check method Criteria When failed
Wear and Check visually and measure •• To have no significant wear, deformation and Replace the applicable
flaw the dimensions. damage parts.
•• To have neither wear nor run-on flaw on the
sheave pocket.
Should not be below the limit
Standard thickness value: 7.3mm
Abration threshold value: 4.9mm

Worn area

Thickness Initial thickness

24
■■Electric trolley periodic inspection
●● Brake (amount of wear)
Item Check method Criteria When failed
Wear of Disassemble the Brake and •• Should not be below the limit Replace the motor
brake pad measure the size B. Standard for dimension B: 32.5mm cover.
(Measure the size so that the Limit for dimension B: 31mm
break drum is attached to the
motor cover.)
Brake drum B

●● Wheel (amount of wear)

Item Check method Criteria When failed
Amount of Measure outer diameter with •• Should not be below the limit Replace the Wheel.
wear vernier caliper. (For I beam)
Standard for dimension D: 175mm
I beam H beam
Limit for dimension D: 165mm
Standard for dimension d: 166mm

Regular Inspection
Limit for dimension d:
φD

φD

156mm
φd

(For H beam)
Standard for dimension D: 175mm
Limit for dimension D: 165mm
●● Side roller (amount of wear)
Item Check method Criteria When failed
Amount of Measure outer diameter with •• Should not be below the limit Replace the side roller.
wear vernier caliper. Standard: 55mm
Limit: 54mm
External

Periodic Inspection
diameter

25
 ■■Manual trolley periodic inspection
●● Wheel

Item Check method Criteria When failed

Amount of •• Measure outer diameter and •• Should not be below the limit Replace the Wheel.
wear flange with vernier caliper.
(For I beam)
Standard for dimension D: 155mm
H beam I beam Limit: 148mm
t t (For H beam)
Standard for dimension D: 147mm
Limit: 140mm
φD

φD

(Common)
Standard for dimension t: 13mm
Limit: 9mm
Regular Inspection

NOTE
•• For information about the troubleshooting, see Chapter 3 of the KITO ER2 Series Electric Chain Hoist (125kg to 5t) Owner’s Manual.
Periodic Inspection

26
 Appendix
■■Specifications and Dimensions of Large capacity
■■Hook Suspension
[Specifications]
Lifting motor Lifting speed (m/min) Load chain
Additional
Standard Push Button
Capacity Body Intermittent Wire diamter Mass mass per

Grade
Code lift Switch cord Output
(t) Size rating 50Hz 60Hz (mm) (kg) another 1 m
(m) length L(m) (kW)
(%ED) x Number of falls lift (kg)
10 ER2-100L 3.5 1.4 1.7 280
3.4 f11.2x4 M4 11
10 ER2-100S 2.9 3.5 303
F 3 60 1Am
15 ER2-150S 3.5x2 1.9 2.3 f11.2x6 H4 404 17
3.7
20 ER2-200S 1.4 1.7 f11.2x8 476 22
.

w
b a

D
C
L

Appendix
Lift
g

Specifications and Dimensions of Large Capacity

[Dimensions (mm)]

Capacity
(t)
Code Headroom: C D a b w g
10 ER2-100L 1370 1420 736 445 986
80
10 ER2-100S 1370 1210 798 849 956
15 ER2-150S 1595 1520 798 1022 1129 86
20 ER2-200S 1710 1600 798 1198 1305 102
.

27
 ■■Motorized Trolley
[Specifications]

ER2
Push Lifting motor Lifting speed (m/min) Load chain
Button
Capacity

Grade
Code ER2 Body Standard lift Switch Intermittent Wire diamter
(t) Output
series Size (m) cord rating 50Hz 60Hz (mm)
length (kW)
(%ED) x Number of falls
L(m)
7.5 ER2M075S-L ER2-075S 1.9 2.3 f11.2 x 3
3.5 M4
10 ER2M100L-L ER2-100L 1.4 1.7 f11.2 x 4
10 ER2M100S-L ER2-100S F 3 3.3 60 2.9 3.5 f11.2 x 4 1Am
15 ER2M150S-L ER2-150S 3.5×2 1.9 2.3 f11.2 x 6 H4
20 ER2M200S-L ER2-200S 1.4 1.7 f11.2 x 8

MR2 ER2M
Traveling speed
Traverse motor
Capacity (m/min) Minimum
Code MR2 Rail width: Mass Additional mass per
(t) Intermittent radius
series Output (mm) (kg) another 1 m lift (kg)
rating 50Hz 60Hz (mm)
(kW)
(%ED)
7.5 ER2M075S-L MR2-075L 283 8.4
10 ER2M100L-L 0.75 40 2500 378 11
MR2-100L
10 ER2M100S-L 10 12 150 to 305 399 11
15 ER2M150S-L MR2-150L 571 17
20 ER2M200S-L MR2-200L
0.75x2 40 ∞ 628 22

w e B d
b m
n e'
k

j
r
Appendix

t
D
C
L
Specifications and Dimensions of Large Capacity

Lift

[Dimensions (mm)]

Capacity Headroom:
Code D b e e' g j k m n r t w
(t) C
7.5 ER2M075S-L 1165 1230 500 531 223 61 87 175 268 191 153 70 672
10 ER2M100L-L 1180 1210 500 531 223 80 77 175 268 191 153 70 728
10 ER2M100S-L 1180 1020 500 531 223 80 77 175 268 191 520 70 956
15 ER2M150S-L 1310 1230 1020 531 223 86 82 175 268 520 520 70 1129
20 ER2M200S-L 1345 1230 1020 531 223 102 77 175 268 520 520 70 1305

28
■■Motorized Trolley
[Specifications]
ER2
Push Lifting motor Lifting speed (m/min) Load chain
Button
Capacity

Grade
Code ER2 Body Standard lift Switch Intermittent Wire diamter
(t) Output
series Size (m) cord rating 50Hz 60Hz (mm)
length (kW)
(%ED) x Number of falls
L(m)
7.5 ER2SG075S ER2-075S 1.9 2.3 f11.2 x 3
3.5 M4
10 ER2SG100L ER2-100L 1.4 1.7 f11.2 x 4
10 ER2SG100S ER2-100S F 3 3.3 60 2.9 3.5 f11.2 x 4 1Am
15 ER2SG150S ER2-150S 3.5´2 1.9 2.3 f11.2 x 6 H4
20 ER2SG200S ER2-200S 1.4 1.7 f11.2 x 8

TSG (geared trolley)

Capacity
Code MR2 Hand chain Rail width: Minimum
(t)
series length: E(m) B(mm) radius (mm)

7.5 ER2SG075S TSG075

10 ER2SG100L
TSG100
6.2 3000
10 ER2SG100S 150 to 305
15 ER2SG150S TSG150
20 ER2SG200S TSG200
6.7 ∞

w e B d
b m
n e'
h
k

i
u
j
r
t

Appendix
D
C
E
L

Specifications and Dimensions of Large Capacity

Lift
g

[Dimensions (mm)]

Capacity Headroom:
Code D a b e e' g h i j k m n r t u w
(t) C
7.5 ER2SG075S 1165 1230 372 480 531 - 61 185 155 87 171 - 197 153 70 214 662
10 ER2SG100L 1180 1210 372 480 531 - 80 185 155 77 171 - 197 153 70 214 718
10 ER2SG100S 1180 1020 372 480 531 223 80 185 155 77 171 269 197 153 70 214 956
15 ER2SG150S 1310 1230 1012 1000 531 223 86 185 155 82 171 269 520 153 70 214 1129
20 ER2SG200S 1345 1230 1012 1000 531 223 102 185 155 77 171 269 520 153 70 214 1305

29
 Wiring Diagram Appendix

30
Parts No NAME
1 T∼ Transformer
Electric Chain Hoist 2 F∼ Fuse
S1
EM 12 11 3 B∼ Electromagnetic Brake
CABLE 4C X11
Bk Bk 4 CHM Counter/Hour Meter
1 X14 Upper Limit Switch
S2 Rd Rd Rd LS11 5 G11 Rectifier
UP 2 1 NC COM
Motor Thermal TP1 6 M11 Hoist Motor
Rd Rd Rd
4 Protector 2 Lower Limit Switch
S3 Be Wh Rd X115 Wh LS12 7 K∼ Contactor
DN 3 3 NC COM
Gn Or Wh Wh 8 X∼ Plug/Socket/Connector
5 4
Gy X114 9 TP∼ Motor Thermal Protector
6
Push Button Rd X13 10 LS11 Upper Limit Switch
7
4 6 5 3 2 1 11 LS12 Lower Limit Switch
8
Gy Or Wh Rd Bk ※F1：125V/3.15A 12 TB∼ Terminal BlocK
A2 A2 A2 F1
K10 K12 K11
※
CH CHM Bk
Meter A1 A1 A1
Gy Abbreviation
3∼ EM DN UP
X16 Gn／Ye Bk：Black Gn/Ye：Green/Yellow
Power Supply
AC CABLE 4C X12 TB11 U Rd：Red
Rd Rd Rd 1 110V
L1／R W Wh：White
Be 2 Be 2
L2／S 3 U1
Bk Bk Bk 3
L3／T Gn 1 Gn／Ye Bn：Brown
PE E 1 3 5 W1 T1
K10 Gy：Gray
2 4 6 Or：Orange EM：Emergency Stop
■■220/440V class (208-230V) (Plug Connection)

Be：Blue UP：UP
Gn：Green DN：Down
K11 1 3 5 13 K12 1 3 5 13 Ye：Yellow
2 4 6 14 2 4 6 14
Bn

Note
- G11
TB12 1.Capacity：ERSG075S/ERSG(ER)100L
∼ ∼
+ A B C D E F

Bn Bn 2.Operation Type
X15 Hoist: Single Speed
1 2

V1
U1

W1
V2
U2

W2
3.Power Supply
B11 M11 220V,60Hz,3Phese
Electromagnetic Hoist Motor

X1
Y1
Z1
Brake
4.Push Button Connection
Plug Connection
■■Wiring Diagram of Single Speed ER(10tL),ERSG (7.5/10tL)
 Parts No NAME
1 T∼ Transformer
Electric Chain Hoist 2 F∼ Fuse
S1
EM 12 11 3 B∼ Electromagnetic Brake
CABLE 4C X11
Bk Bk 4 CHM Counter/Hour Meter
1 X14 Upper Limit Switch
S2 Rd Rd Rd LS11 5 G11 Rectifier
UP 2 1 NC COM
Motor Thermal TP1 6 M11 Hoist Motor
Rd Rd Rd
4 Protector 2 Lower Limit Switch
S3 Be Wh Rd X115 Wh LS12 7 K∼ Contactor
DN 3 3 NC COM
Gn Or Wh Wh 8 X∼ Plug/Socket/Connector
5 4
Gy X114 9 TP∼ Motor Thermal Protector
6
Push Button Rd X13 10 LS11 Upper Limit Switch
7
4 6 5 3 2 1 11 LS12 Lower Limit Switch
8
Gy Or Wh Rd Bk ※F1：125V/3.15A 12 TB∼ Terminal BlocK
A2 A2 A2 F1
K10 K12 K11
※
CH CHM Bk
Meter A1 A1 A1
Gy Abbreviation
3∼ EM DN UP
X16 Gn／Ye Bk：Black Gn/Ye：Green/Yellow
Power Supply
AC CABLE 4C X12 TB11 U Rd：Red
Rd Rd Rd 1 110V
L1／R W Wh：White
Be 2 Be 2
L2／S 3 U1
Bk Bk Bk 3
L3／T Gn 1 Gn／Ye Bn：Brown
PE E 1 3 5 W1 T1
K10 Gy：Gray
■■220/440V class (415-460V) (Plug Connection)

2 4 6 Or：Orange EM：Emergency Stop

Be：Blue UP：UP
Gn：Green DN：Down
K11 1 3 5 13 K12 1 3 5 13 Ye：Yellow
2 4 6 14 2 4 6 14
Bn

Note
- G11
1.Capacity：ERSG075S/ERSG(ER)100L
∼ ∼
+
TB12
Bn Bn 2.Operation Type
X15
A B C D E F
1 2 Hoist: Single Speed

V1
U1

W1
V2
U2
W2
M11
3.Power Supply
B11
440V,60Hz,3Phese
Electromagnetic Hoist Motor

X1
Y1
Z1
Brake

4.Push Button Connection

Plug Connection

31
Wiring Diagram Appendix
 Wiring Diagram Appendix

32
Parts No NAME
Electric Chain Hoist 1 T∼ Transformer
2 F∼ Fuse
EM S1 CABLE 4C X11
12 11 Bk Bk 3 B∼ Electromagnetic Brake
1 X14 Upper Limit Switch
S2 Rd Rd Rd LS11 4 CHM Counter/Hour Meter
UP 2 1 NC COM
Motor Thermal TP1 5 G11 Rectifier
Rd Rd Rd
4 Protector 2 Lower Limit Switch
S3 Be Wh Rd X115 Wh LS12 6 M11 Hoist Motor
DN 3 3 NC COM
Gn Or Wh Wh 7 K∼ Contactor
5 4
Gy X114 8 X∼ Plug/Socket/Connector
6
Push Button Rd X13 9 TP∼ Motor Thermal Protector
7
4 6 5 3 2 1 10 LS11 Upper Limit Switch
8
Gy Or Wh Rd Bk
■■575V class (Plug Connection)

11 LS12 Lower Limit Switch

A2 A2 A2
CH CHM K10 K12 K11 F1 ※F1：125V/3.15A
Meter ※
A1 A1 A1 Gy Abbreviation
Bk
3∼ X16 EM DN UP Bk：Black Gn/Ye：Green/Yellow
Power Supply 110V
AC CABLE 4C X12 Gn／Ye T1 Rd：Red
L1／R Rd Rd Rd
Be 2 Be Wh：White
L2／S Bk 3 Bk Bk
L3／T Gn 1 Gn／Ye Bn：Brown
PE E 13 5
K10 Gy：Gray
2 4 6 Or：Orange EM：Emergency Stop
Be：Blue UP：UP
Gn：Green DN：Down
K11 1 3 5 13 K12 1 3 5 13 Ye：Yellow
2 4 6 14 2 4 6 14
Bn

Note
- G11
1.Capacity：ERSG075S/ERSG(ER)100L
∼ ∼
+
Bn
Bn 2.Operation Type
X15
1 2 Hoist: Single Speed
WV U

M11 3.Power Supply

B11
Electromagnetic 575V,60Hz,3Phese
Brake Hoist Motor
4.Push Button Connection
Plug Connection
 EM DN UP Push
Button

S1 S3 S2 Electric Chain HoistB

12

X11
11
1

2
Gn Be Rd Bk
4
CABLE 4C 3
X21
5
8 5 7 6 4 3 2 1
※F2：125V/3.15A 6
Or Wh Rd Bk X24
7
8 8 8
X22 CABLE 4C 8
RY20 RY26 RY25
RY20 31
F2 Bk
7 TB21 7 7 ※ 5 3 1 refer to HoistA
Gy RY25 32 Rd
Bk 5 3 2
4
EM DN UP RY26 33 Wh
5 3 3
Gn／Ye 110V 5 Be
T2 4

U W U1 W1 CABLE 4C X12
Rd
Be 2
TB21 Bk 3
3∼ 7 8 9 Gn 1
Power Supply E
TB21 Parts No NAME
AC CABLE 4C
Rd Rd 1 T∼ Transformer
L1／R Be L1 Be
L2／S Bk L2 Bk Electric Chain HoistA 2 F∼ Fuse
L3／T Gn L3
PE 3 B∼ Electromagnetic Brake
X23 CABLE 4C X11
RY20 71 Bk Bk 4 CHM Counter/Hour Meter
6 4 1 1 X14 Upper Limit Switch
RY25 72 Rd Rd Rd LS11 5 G11 Rectifier
6 4 2 2 1 NC COM
RY26 73 Motor Thermal TP1 6 M11 Hoist Motor
Wh Rd Rd Rd
6 4 3 4 Protector 2 Lower Limit Switch
6 Be Wh Rd X115 Wh LS12 7 RY∼ Relay
4 3 3 NC COM
Or Wh Wh 8 K∼ Contactor
5 4
CABLE 4C Gy X114 9 X∼ Plug/Socket/Connector
■■220/440V class (208-230V) (Plug Connection)

Rd 6
Be Rd X13 10 TP∼ Motor Thermal Protector
Bk 7
Gn 4 6 5 3 2 1 11 LS11 Upper Limit Switch
8
Gy Or Wh Rd Bk ※F1：125V/3.15A 12 LS12 Lower Limit Switch
F1 13 TB∼ Terminal Block
A2 A2 A2
K10 K12 K11
※
CH CHM Bk
Meter A1 A1 A1
Gy
Control Box
X16 EM DN UP Abbreviation
Gn／Ye
X12 TB11 U Bk：Black Gn/Ye：Green/Yellow
Rd Rd 1 110V
W Rd：Red
2 Be 2
3 U1
Bk Bk 3
1 Gn／Ye Wh：White
E 1 3 5 W1 T1
K10 Bn：Brown
2 4 6 Gy：Gray
Or：Orange EM：Emergency Stop
Be：Blue UP：UP
K11 1 3 5 13 K12 1 3 5 13 Gn：Green DN：Down
14 14
Ye：Yellow
2 4 6 2 4 6
Bn

- G11
TB12 Note
∼ ∼
+ A B C D E F 1.Capacity：ER(ERSG)100S∼200S
Bn Bn
X15 2.Operation Type
1 2
Hoist: Single Speed
V1
U1

W1
V2
U2

W2

B11 M11 3.Power Supply

Electromagnetic Hoist Motor 220V,60Hz,3Phase
X1
Y1
Z1

Brake

4.Push Button Connection

Plug Connection
■■Wiring Diagram of Single Speed ER (10 to 20t), ERSG (10 to 20t)

33
Wiring Diagram Appendix
 Wiring Diagram Appendix

34
EM DN UP Push
Button

S1 S3 S2 Electric Chain HoistB

12

X11
11
1

2
Gn Be Rd Bk
4
CABLE 4C 3
X21
5
8 5 7 6 4 3 2 1
※F2：125V/3.15A 6
Or Wh Rd Bk X24
7
8 8 8
X22 CABLE 4C 8
RY20 RY26 RY25
RY20 31
F2 Bk
7 TB21 7 7 ※ 5 3 1 refer to HoistA
Gy RY25 32 Rd
Bk 5 3 2
4
EM DN UP RY26 33 Wh
5 3 3
Gn／Ye 110V 5 Be
T2 4

U W U1 W1 CABLE 4C X12
Rd
Be 2
TB21 Bk 3
3∼ 7 8 9 Gn 1
Power Supply E
TB21 Parts No NAME
AC CABLE 4C
Rd Rd 1 T∼ Transformer
L1／R Be L1 Be
L2／S Bk L2 Bk Electric Chain HoistA 2 F∼ Fuse
L3／T Gn L3
PE 3 B∼ Electromagnetic Brake
X23 CABLE 4C X11
RY20 71 Bk Bk 4 CHM Counter/Hour Meter
6 4 1 1 X14 Upper Limit Switch
RY25 72 Rd Rd Rd LS11 5 G11 Rectifier
6 4 2 2 1 NC COM
RY26 73 Motor Thermal TP1 6 M11 Hoist Motor
Wh Rd Rd Rd
6 4 3 4 Protector 2 Lower Limit Switch
6 Be Wh Rd X115 Wh LS12 7 RY∼ Relay
4 3 3 NC COM
Or Wh Wh 8 K∼ Contactor
5 4
CABLE 4C Gy X114 9 X∼ Plug/Socket/Connector
Rd 6
Be Rd X13 10 TP∼ Motor Thermal Protector
Bk 7
Gn 4 6 5 3 2 1 11 LS11 Upper Limit Switch
8
■■220/440V class (415-460V) (Plug Connection)

Gy Or Wh Rd Bk ※F1：125V/3.15A 12 LS12 Lower Limit Switch

F1 13 TB∼ Terminal Block
A2 A2 A2
K10 K12 K11
※
CH CHM Bk
Meter A1 A1 A1
Gy
Control Box
X16 EM DN UP Abbreviation
Gn／Ye
X12 TB11 U Bk：Black Gn/Ye：Green/Yellow
Rd Rd 1 110V
W Rd：Red
2 Be 2
3 U1
Bk Bk 3
1 Gn／Ye Wh：White
E 1 3 5 W1 T1
K10 Bn：Brown
2 4 6 Gy：Gray
Or：Orange EM：Emergency Stop
Be：Blue UP：UP
K11 1 3 5 13 K12 1 3 5 13 Gn：Green DN：Down
14 14
Ye：Yellow
2 4 6 2 4 6
Bn

- G11
Note
∼ ∼
+ 1.Capacity：ER(ERSG)100S∼200S
TB12
Bn Bn
X15
A B C D E F
1 2 2.Operation Type
Hoist: Single Speed
V1
U1

W1
V2
U2
W2

B11 M11
3.Power Supply
Electromagnetic Hoist Motor
X1
Y1
Z1

Brake 440V,60Hz,3Phase

4.Push Button Connection

Plug Connection
 EM DN UP Push
Button

S1 S3 S2
12 Electric Chain HoistB
11 X11
1
Gn Be Rd Bk 2

4
CABLE 4C
X21 3

8 5 7 6 4 3 2 1 5
※F2：125V/3.15A
6
Or Wh Rd Bk X24
7

8 8 8 X22 CABLE 4C 8
RY20 31
RY20 RY26 RY25 F2 Bk
※ 5 3 1 refer to HoistA
7 7 7 Gy RY25 32 Rd
Bk 5 3 2
EM DN UP RY26 33 Wh
5 3 3
5 Be
3∼ Gn／Ye 110V 4
Power Supply T2
AC CABLE 4C TB21 CABLE 4C X12
L1／R Rd Rd Rd
■■575V class (Plug Connection)

Be L1 Be Be 2
L2／S Bk L2 Bk Bk 3
L3／T Gn L3 Gn 1
PE E
Parts No NAME
4
5 1 T∼ Transformer
6 Rd
7 Electric Chain HoistA 2 F∼ Fuse
8 Bk
9 3 B∼ Electromagnetic Brake
10 X23 CABLE 4C X11
RY20 71 Bk Bk 4 CHM Counter/Hour Meter
6 4 1 1 X14 Upper Limit Switch
RY25 72 Rd Rd Rd LS11 5 G11 Rectifier
6 4 2 2 1 NC COM
RY26 73 Motor Thermal TP1 6 M11 Hoist Motor
Wh Rd Rd Rd
6 4 3 4 Protector 2 Lower Limit Switch
6 Be Wh Rd X115 Wh LS12 7 RY∼ Relay
4 3 3 NC COM
Or Wh Wh 8 K∼ Contactor
5 4
CABLE 4C Gy X114 9 X∼ Plug/Socket/Connector
Rd 6
Be Rd X13 10 TP∼ Motor Thermal Protector
Bk 7
Gn 4 6 5 3 2 1 11 LS11 Upper Limit Switch
8
Gy Or Wh Rd Bk 12 LS12 Lower Limit Switch
Control Box 13 TB∼ Terminal Block
A2 A2 A2
CH CHM K10 K12 K11 F1 ※F1：125V/3.15A
Meter ※
A1 A1 A1 Gy Bk
X16 EM DN UP Abbreviation
110V
X12 Gn／Ye T1 Bk：Black Gn/Ye：Green/Yellow
Rd Rd
2 Be Rd：Red
3 Bk Bk
1 Gn／Ye Wh：White
E 13 5
K10 Bn：Brown
2 4 6 Gy：Gray
Or：Orange EM：Emergency Stop
Be：Blue UP：UP
K11 1 3 5 13 K12 1 3 5 13 Gn：Green DN：Down
14 14
Ye：Yellow
2 4 6 2 4 6
Bn

- G11
Note
∼ ∼
+ 1.Capacity：ER(ERSG)100S∼200S
Bn
Bn
X15
1 2 2.Operation Type
Hoist: Single Speed
WV U

M11
B11
Electromagnetic 3.Power Supply
Brake Hoist Motor 575V,60Hz,3Phase

4.Push Button Connection

Plug Connection

35
Wiring Diagram Appendix
 Wiring Diagram Appendix

36
Push
EM Travel DN UP Button

S1 S5 S4 S3 S2
12

11

Gn Ye Bn Be Rd Bk
CABLE 6C

X21
8 4 5 3 6 2 1 7
Or Be Bn Wh Gn Rd Bk
Electric Chain Hoist
TB21
CABLE 6C Parts No NAME
16 10 9 67 5 4 X11
Bk Bk 1 T1 Transformer
1 X14 Upper Limit Switch
Or Be Bn Rd Rd Rd LS11 2 F1 Fuse
2 1 NC COM
Motor Thermal TP1 3 B11 Electromagnetic Brake
Bn Rd Rd Rd
A2 A2 A2 4 Protector 2 Lower Limit Switch
Wh Wh Rd X115 Wh LS12 4 CHM Counter/Hour Meter
K20 K22 K21
3 3 NC COM
A1 A1 A1 Bk K20 Ye Or Wh Wh 5 G11 Rectifier
TB21 13 14 5 4
Gy Be Gy X114 6 M11 Hoist Motor
8 6
Rd X13 7 M21 Trolley Motor
EM
7
Right Left 4 6 5 3 2 1 8 K∼ Contactor
8
Gy Or Wh Rd Bk ※F1：125V/3.15A 9 X∼ Plug/Socket/Connector
Gy Gy F1 10 TP∼ Motor Thermal Protector
A2 A2 A2
K10 K12 K11
※ 11 LS11 Upper Limit Switch
CH CHM Bk
Meter A1 A1 A1
Gy 12 LS12 Lower Limit Switch
X25
3∼ X26 X16 EM DN UP 13 TB∼ Terminal Block
Gn／Ye
Power Supply CABLE 4C
TB21 X12 TB11 U
AC CABLE 4C
Rd Rd Rd Rd 1 110V
L1／R W
Be 1 Be 2 Be 2
L2／S 2 3 U1
Bk Bk Bk Bk 3
L3／T Gn 3 Gn 1 Gn／Ye
PE 2 4 6 E 1 3 5 W1 T1
K20 K10 Abbreviation
■■220/440V class (208-230V) (Plug Connection)

1 3 5 2 4 6 Bk：Black Gn/Ye：Green/Yellow

Rd
Be
Bk
Rd：Red
Wh：White
1 3 5 1 3 5 K11 1 3 5 13 K12 1 3 5 13 Bn：Brown
K21 K22
14 14
Gy：Gray
2 4 6 2 4 6 2 4 6 2 4 6
Bn
Or：Orange EM：Emergency Stop
Be：Blue UP：UP
- G11
TB12 Gn：Green DN：Down
Motorized ∼ ∼
Trolley + A B C D E F
Ye：Yellow
Control Box Bn Bn
X15
CABLE 6C 1 2
Note

Ye
Bn
Bk
Rd
Be
Gn
V1
U1

W1
V2
U2

W2

1.Capacity：ERM075S/ERM100L
B11 M11
TB22 Electromagnetic Hoist Motor 2.Operation Type
X1
Y1
Z1

Brake
X28 1 2 3 4 5 6 Hoist: Single Speed
X27 Trolley: Single Speed
■■Wiring Diagram of Single Speed ERM7.5t/10tL

Rd Rd

U1
V1
W1
3.Power Supply
TP21 U2 X1
V2 Y1 220V,60Hz,3Phase
W2 Z1
M21
4.Push Button Connection
Motor Assy Plug Connection
 Push
EM Travel DN UP Button

S1 S5 S4 S3 S2
12

11

Gn Ye Bn Be Rd Bk
CABLE 6C

X21
8 4 5 3 6 2 1 7
Or Be Bn Wh Gn Rd Bk
Electric Chain Hoist
TB21
CABLE 6C Parts No NAME
16 10 9 67 5 4 X11
Bk Bk 1 T1 Transformer
1 X14 Upper Limit Switch
Or Be Bn Rd Rd Rd LS11 2 F1 Fuse
2 1 NC COM
Motor Thermal TP1 3 B11 Electromagnetic Brake
Bn Rd Rd Rd
A2 A2 A2 4 Protector 2 Lower Limit Switch
Wh Wh Rd X115 Wh LS12 4 CHM Counter/Hour Meter
K20 K22 K21
3 3 NC COM
A1 A1 A1 Bk K20 Ye Or Wh Wh 5 G11 Rectifier
TB21 13 14 5 4
Gy Be Gy X114 6 M11 Hoist Motor
8 6
Rd X13 7 M21 Trolley Motor
EM
7
Right Left 4 6 5 3 2 1 8 K∼ Contactor
8
Gy Or Wh Rd Bk ※F1：125V/3.15A 9 X∼ Plug/Socket/Connector
Gy Gy F1 10 TP∼ Motor Thermal Protector
A2 A2 A2
K10 K12 K11
※ 11 LS11 Upper Limit Switch
CH CHM Bk
Meter A1 A1 A1
Gy 12 LS12 Lower Limit Switch
X25
3∼ X26 X16 EM DN UP 13 TB∼ Terminal Block
Gn／Ye
Power Supply CABLE 4C
TB21 X12 TB11 U
AC CABLE 4C
Rd Rd Rd Rd 1 110V
L1／R W
Be 1 Be 2 Be 2
L2／S 2 3 U1
Bk Bk Bk Bk 3
L3／T Gn 3 Gn 1 Gn／Ye
PE 2 4 6 E 1 3 5 W1 T1
■■220/440V class (415-460V) (Plug Connection)

K20 K10 Abbreviation

1 3 5 2 4 6 Bk：Black Gn/Ye：Green/Yellow

Rd
Be
Bk
Rd：Red
Wh：White
1 3 5 1 3 5 K11 1 3 5 13 K12 1 3 5 13 Bn：Brown
K21 K22
14 14
Gy：Gray
2 4 6 2 4 6 2 4 6 2 4 6
Bn
Or：Orange EM：Emergency Stop
Be：Blue UP：UP
- G11 Gn：Green DN：Down
Motorized ∼ ∼
Trolley + Ye：Yellow
Control Box TB12
Bn Bn
X15
A B C D E F
1 2
CABLE 6C
Note
V1

Ye
Bn
Bk
Rd
Be
Gn
U1

W1
V2
U2
W2

M11
1.Capacity：ERM075S/ERM100L
B11
Electromagnetic Hoist Motor
X1
Y1
Z1

TB22 Brake 2.Operation Type

X28 1 2 3 4 5 6 Hoist: Single Speed
X27 U1 V1 W1 Trolley: Single Speed
U2 X1
V2 Y1
W2 Z1
Rd Rd 3.Power Supply
TP21 M21
440V,60Hz,3Phase

Motor Assy 4.Push Button Connection

Plug Connection

37
Wiring Diagram Appendix
 Wiring Diagram Appendix

38
Push
EM Travel DN UP Button

S1 S5 S4 S3 S2
12

11

Gn Ye Bn Be Rd Bk
CABLE 6C

X21
8 4 5 3 6 2 1 7
Or Be Bn Wh Gn Rd Bk
Electric Chain Hoist
TB21
CABLE 6C Parts No NAME
16 10 9 67 5 4 X11
Bk Bk 1 T1 Transformer
1 X14 Upper Limit Switch
Or Be Bn Rd Rd Rd LS11 2 F1 Fuse
2 1 NC COM
Motor Thermal TP1 3 B11 Electromagnetic Brake
Bn Rd Rd Rd
A2 A2 A2 4 Protector 2 Lower Limit Switch
Wh Wh Rd X115 Wh LS12 4 CHM Counter/Hour Meter
K20 K22 K21
■■575V class (Plug Connection)

3 3 NC COM
A1 A1 A1 Bk K20 Ye Or Wh Wh 5 G11 Rectifier
TB21 13 14 5 4
Gy Be Gy X114 6 M11 Hoist Motor
8 6
EM Rd X13 7 M21 Trolley Motor
7
Right Left 4 6 5 3 2 1 8 K∼ Contactor
8
Gy Or Wh Rd Bk 9 X∼ Plug/Socket/Connector
Gy Gy 10 TP∼ Motor Thermal Protector
A2 A2 A2
CH CHM K10 K12 K11 F1 ※F1：125V/3.15A 11 LS11 Upper Limit Switch
Meter ※
A1 A1 A1 Gy 12 LS12 Lower Limit Switch
X25 Bk
3∼ X26 X16 EM DN UP 13 TB∼ Terminal Block
110V
Power Supply CABLE 4C Gn／Ye
AC CABLE 4C TB21 X12 T1
L1／R Rd Rd Rd Rd
Be 1 Be 2 Be
L2／S Bk 2 Bk 3 Bk Bk
L3／T Gn 3 Gn 1 Gn／Ye
PE 2 4 6 E 13 5
K20 K10 Abbreviation
1 3 5 2 4 6 Bk：Black Gn/Ye：Green/Yellow

Rd
Be
Bk
Rd：Red
Wh：White
1 3 5 1 3 5 K11 1 3 5 13 K12 1 3 5 13 Bn：Brown
K21 K22
14 14
Gy：Gray
2 4 6 2 4 6 2 4 6 2 4 6
Bn
Or：Orange EM：Emergency Stop
Be：Blue UP：UP
- G11 Gn：Green DN：Down
Motorized ∼ ∼
Trolley + Ye：Yellow
Control Box Bn
Bn
X15
1 2
CABLE 6C
Note

Bk
Rd
Be
Gn
Ye Bn WV U

M11 1.Capacity：ERM075S/ERM100L
B11
Electromagnetic
TB22 Brake Hoist Motor 2.Operation Type
X28 2 3 4 Hoist: Single Speed
X27 UV W
Trolley: Single Speed
M21
Rd Rd 3.Power Supply
TP21
Motor Assy 575V,60Hz,3Phase

4.Push Button Connection

Plug Connection
 Push
EM Travel DN UP Button

S1 S5 S4 S3 S2 Electric Chain HoistB

12

X11
11
1

Gn Ye Bn Be Rd Bk 2

4
CABLE 6C
3
X21
5
8 4 5 3 2 6 1 7
Motorized Trolly ※F2：125V/3.15A 6
Or Be Bn Wh Rd Bk
Control Box X26 X24 7
X25 X22 CABLE 4C
A2 8 8 8
Be Bn K20 31
K20 RY26 RY25 F2 Bk
TB21 ※ 74 73 1 refer to HoistA
A1 7 7 Gy RY25 32 Rd
Bk 5 3 2
10
EM A2 A2 DN UP RY26 33 Wh
5 3 3
K22 K21 Gn／Ye 110V 5 Be
A1 A1 T2 4
Gy
Right Left U W U1 W1 CABLE 4C X12
Rd
Be 2
TB21 Bk 3
3∼ Gy 7 8 9 Gn 1
Power Supply E
AC CABLE 4C TB21
L1／R Rd Rd
Be L1 Be
L2／S Bk L2 Bk Electric Chain HoistA Parts No NAME
L3／T Gn L3
PE 1 T∼ Transformer
2 4 6 X23 CABLE 4C X11
K20 K20 71 Bk Bk 2 F∼ Fuse
13 5 84 83 1 1 X14 Upper Limit Switch
RY25 72 Rd Rd Rd LS11 3 B∼ Electromagnetic Brake
6 4 2 2 1 NC COM
RY26 73 Motor Thermal TP1 4 CHM Counter/Hour Meter
Wh Rd Rd Rd
6 4 3 4 Protector 2 Lower Limit Switch
1 3 5 1 3 5 Rd X115 5 G11 Rectifier
6 Be Wh Wh LS12
K21 K22 4 3 3 NC COM
2 4 6 2 4 6 Or Wh Wh 6 M11 Hoist Motor
5 4
CABLE 4C Gy X114 7 M21 Trolley Motor
Rd 6
TB21 Be Rd X13 8 RY∼ Relay
Bk 7
Gn 4 6 5 3 2 1 9 K∼ Contactor
4 5 6
X25 8
Gy Or Wh Rd Bk ※F1：125V/3.15A 10 X∼ Plug/Socket/Connector
X26
F1 11 TP∼ Motor Thermal Protector
■■220/440V class (208-230V) (Plug Connection)

A2 A2 A2
K10 K12 K11
※ 12 LS11 Upper Limit Switch
CH CHM Bk
Meter A1 A1 A1
Gy 13 LS12 Lower Limit Switch
X16 EM DN UP 14 TB∼ Terminal Block
Gn／Ye
CABLE 6C U
X12 TB11
Rd Rd 1 110V

Rd
Be
Bk
W

Gn
Ye
Bn
2 Be 2
3 U1
Bk Bk 3
1 Gn／Ye Abbreviation
E 1 3 5 W1 T1
K10 Bk：Black Gn/Ye：Green/Yellow
TB22
2 4 6 Rd：Red
1 2 3 4 5 6
X28 Wh：White
X27
Bn：Brown
K11 1 3 5 13 K12 1 3 5 13 Gy：Gray
Rd Rd

U1
V1
W1
TP21 U2 X1 14 14
Or：Orange EM：Emergency Stop
2 4 6 2 4 6
■■Wiring Diagram of Single Speed ERM10t

V2 Y1 Bn
W2 Z1 Be：Blue UP：UP
M21 Gn：Green DN：Down
Motor Thermal
Protector - G11
TB12 Ye：Yellow
Motor Assy ∼ ∼
+ A B C D E F

Bn Bn
X15 Note
1 2
1.Capacity：ERM100S
V1
U1

W1
V2
U2

W2

B11 M11 2.Operation Type

Electromagnetic Hoist Motor Hoist: Single Speed
X1
Y1
Z1

Brake
Trolley: Single Speed

3.Power Supply
220V,60Hz,3Phase

4.Push Button Connection

Plug Connection

39
Wiring Diagram Appendix
 Wiring Diagram Appendix

40
Push
EM Travel DN UP Button

S1 S5 S4 S3 S2 Electric Chain HoistB

12

X11
11
1

Gn Ye Bn Be Rd Bk 2

4
CABLE 6C
3
X21
5
8 4 5 3 2 6 1 7
Motorized Trolly ※F2：125V/3.15A 6
Or Be Bn Wh Rd Bk
Control Box X26 X24 7
X25 X22 CABLE 4C
A2 8 8 8
Be Bn K20 31
K20 RY26 RY25 F2 Bk
TB21 ※ 74 73 1 refer to HoistA
A1 7 7 Gy RY25 32 Rd
Bk 5 3 2
10
EM A2 A2 DN UP RY26 33 Wh
Gn／Ye 5 3 3
K22 K21
110V 5 Be
A1 A1 T2 4
Gy
Right Left U W U1 W1 CABLE 4C X12
Rd
Be 2
TB21 Bk 3
3∼ Gy 7 8 9 Gn 1
Power Supply E
AC CABLE 4C TB21
L1／R Rd Rd
Be L1 Be
L2／S Bk L2 Bk Electric Chain HoistA Parts No NAME
L3／T Gn L3
PE 1 T∼ Transformer
2 4 6 X23 CABLE 4C X11
K20 K20 71 Bk Bk 2 F∼ Fuse
13 5 84 83 1 1 X14 Upper Limit Switch
RY25 72 Rd Rd Rd LS11 3 B∼ Electromagnetic Brake
6 4 2 2 1 NC COM
RY26 73 Motor Thermal TP1 4 CHM Counter/Hour Meter
Wh Rd Rd Rd
6 4 3 4 Protector 2 Lower Limit Switch
1 3 5 1 3 5 Rd X115 5 G11 Rectifier
6 Be Wh Wh LS12
K21 K22 4 3 3 NC COM
2 4 6 2 4 6 Or Wh Wh 6 M11 Hoist Motor
5 4
CABLE 4C Gy X114 7 M21 Trolley Motor
Rd 6
TB21 Be Rd X13 8 RY∼ Relay
Bk 7
Gn 4 6 5 3 2 1 9 K∼ Contactor
X25 4 5 6
8
Gy Or Wh Rd Bk ※F1：125V/3.15A 10 X∼ Plug/Socket/Connector
X26
F1 11 TP∼ Motor Thermal Protector
A2 A2 A2
K10 K12 K11
※ 12 LS11 Upper Limit Switch
CH CHM Bk
■■220/440V class (415-460V) (Plug Connection)

Meter A1 A1 A1
Gy 13 LS12 Lower Limit Switch
X16 EM DN UP 14 TB∼ Terminal Block
Gn／Ye
X12 TB11 U
CABLE 6C
Rd Rd 1 110V

Rd
Be
Bk
W
2 Be 2
3 U1
Bk Bk 3
1 Gn／Ye Abbreviation
E 1 3 5 W1 T1
K10 Bk：Black Gn/Ye：Green/Yellow
TB22
X28 2 4 6 Rd：Red
X27 1 2 3 4 5 6 Wh：White
Bn：Brown

U1
V1
W1
Rd Rd U2 X1
TP21 V2 Y1 K11 1 3 5 13 K12 1 3 5 13 Gy：Gray
W2 Z1
14 14
Or：Orange EM：Emergency Stop
M21 2 4 6 2 4 6
Bn
Motor Thermal Be：Blue UP：UP
Protector Gn：Green DN：Down
- G11 Ye：Yellow
Motor Assy ∼ ∼
+
TB12
Bn Bn
X15
A B C D E F
1 2 Note
1.Capacity：ERM100S
V1
U1

W1
V2
U2
W2

B11 M11
2.Operation Type
Electromagnetic Hoist Motor
X1
Y1
Z1

Brake Hoist: Single Speed

Trolley: Single Speed

3.Power Supply
440V,60Hz,3Phase

4.Push Button Connection

Plug Connection
 Push
EM Travel DN UP Button

S1 S5 S4 S3 S2 Electric Chain HoistB

12

X11
11
1

Gn Ye Bn Be Rd Bk 2

4
CABLE 6C
3
X21
5
8 5 4 3 6 2 1 7
Motorized Trolly ※F2：125V/3.15A 6
Or Be Bn Wh Rd Bk
Control Box X26 7
X25 X22 CABLE 4C
Be Bn X24 8
K20 31 Bk
A2 A2 A2 8 8 74 73 1 refer to HoistA
F2 RY25 32 Rd
K20 K22 K21 RY26 RY25
TB21 ※ 5 3 2
A1 A1 A1 7 7 Gy RY26 33 Wh
Bk 5 3 3
EM 10 DN UP 5 Be
Gy Gn／Ye 4
3∼ 24V
Power Supply Right Left
T2
AC CABLE 4C TB21 Gy CABLE 4C X12
Rd Rd Rd
L1／R Be L1 Be Be 2
■■575V class (Plug Connection)

L2／S Bk L2 Bk Bk 3
L3／T Gn L3 Gn 1
PE TB21 E
Rd Bk Parts No NAME
7 8 9 1 T∼ Transformer
Electric Chain HoistA 2 F∼ Fuse
2 4 6 3 B∼ Electromagnetic Brake
K20 X23 CABLE 4C X11
13 5 K20 71 Bk Bk 4 CHM Counter/Hour Meter
84 83 1 1 X14 Upper Limit Switch
RY25 72 Rd Rd Rd LS11 5 G11 Rectifier
6 4 2 2 1 NC COM
X25 RY26 Motor Thermal TP1 6 M11 Hoist Motor
73 Wh Rd Rd Rd
1 3 5 1 3 5 Protector
X26 6 4 3 4 2 Lower Limit Switch
K21 K22 6 Be Wh Rd X115 Wh LS12 7 M21 Trolley Motor
2 4 6 2 4 6 4 3 3 NC COM
Or Wh Wh 8 RY∼ Relay
5 4
CABLE 4C Gy X114 9 K∼ Contactor
TB21 Rd 6
Be Rd X13 10 X∼ Plug/Socket/Connector
4 5 6 Bk 7
Gn 4 6 5 3 2 1 11 TP∼ Motor Thermal Protector
8
Gy Or Wh Rd Bk 12 LS11 Upper Limit Switch
13 LS12 Lower Limit Switch
A2 A2 A2
CH CHM K10 K12 K11 F1 ※F1：125V/3.15A 14 TB∼ Terminal Block
Meter ※
A1 A1 A1 Gy
CABLE 6C Bk
EM DN UP

Rd
Be
Bk

Gn
Ye
Bn
X16 110V
X12 Gn／Ye T1 Abbreviation
TB22 Rd Rd
X28 2 Be Bk：Black Gn/Ye：Green/Yellow
X27 4 3 2 3 Bk Bk
1 Gn／Ye Rd：Red
Rd Rd WV U E 13 5
K10 Wh：White
M21 2 4 6 Bn：Brown
TP21
Motor Thermal Gy：Gray
Protector
Motor Assy
Or：Orange EM：Emergency Stop
K11 1 3 5 13 K12 1 3 5 13 Be：Blue UP：UP
14 14
Gn：Green DN：Down
2 4 6 2 4 6
Bn
Ye：Yellow

- G11
∼ ∼
+ Note
Bn
Bn 1.Capacity：ERM100S
X15
1 2

2.Operation Type
WV U

M11 Hoist: Single Speed

B11
Electromagnetic Trolley: Single Speed
Brake Hoist Motor
3.Power Supply
575V,60Hz,3Phase

4.Push Button Connection

Plug Connection

41
Wiring Diagram Appendix
 Wiring Diagram Appendix

42
Push
EM Travel DN UP Button

S1 S5 S4 S3 S2 Electric Chain HoistB

12

X11
11
1

Gn Ye Bn Be Rd Bk 2

4
CABLE 6C
3
X21
5
8 4 5 3 2 6 1 7
Motorized Trolly ※F2：125V/3.15A 6
Or Be Bn Wh Rd Bk
Control Box X26 X24 7
X25 X22 CABLE 4C
A2 8 8 8
Be Bn K20 31
K20 RY26 RY25 F2 Bk
TB21 ※ 74 73 1 refer to HoistA
A1 7 7 Gy RY25 32 Rd
Bk 5 3 2
10
EM A2 A2 DN UP RY26 33 Wh
5 3 3
K22 K21 Gn／Ye 110V 5 Be
A1 A1 T2 4
Gy
Right Left U W U1 W1 CABLE 4C X12
Rd
Be 2
TB21 Bk 3
3∼ 7 8 9 Gn 1
Power Supply E
AC CABLE 4C TB21
L1／R Rd Rd
Be L1 Be
L2／S Bk L2 Bk Electric Chain HoistA Parts No NAME
L3／T Gn L3
PE 1 T∼ Transformer
2 4 6 Gy X23 CABLE 4C X11
K20 K20 71 Bk Bk 2 F∼ Fuse
13 5 84 83 1 1 X14 Upper Limit Switch
RY25 72 Rd Rd Rd LS11 3 B∼ Electromagnetic Brake
6 4 2 2 1 NC COM
RY26 73 Motor Thermal TP1 4 CHM Counter/Hour Meter
Wh Rd Rd Rd
6 4 3 4 Protector 2 Lower Limit Switch
1 3 5 1 3 5 Rd X115 5 G11 Rectifier
6 Be Wh Wh LS12
K21 K22 4 3 3 NC COM
2 4 6 2 4 6 Or Wh Wh 6 M11 Hoist Motor
5 4
CABLE 4C Gy X114 7 M21,22 Trolley Motor
Rd 6
TB21 Be Rd X13 8 RY∼ Relay
Bk 7
Gn 4 6 5 3 2 1 9 K∼ Contactor
4 5 6 X25
8
X31 Gy Or Wh Rd Bk 10 X∼ Plug/Socket/Connector
※F1：125V/3.15A
X26
F1 11 TP∼ Motor Thermal Protector
A2 A2 A2
K10 K12 K11
※ 12 LS11 Upper Limit Switch
CH CHM Bk
■■220/440V class (208-230V) (Plug Connection)

Meter A1 A1 A1
Gy 13 LS12 Lower Limit Switch
X16 EM DN UP 14 TB∼ Terminal Block
Gn／Ye
CABLE 6C CABLE 6C U
X12 TB11
Rd Rd 1 110V

Rd
Be
Bk
Rd
Be
Bk
W

Gn
Ye
Bn
Gn
Ye
Bn
2 Be 2
3 U1
Bk Bk 3
1 Gn／Ye Abbreviation
E 1 3 5 W1 T1
K10 Bk：Black Gn/Ye：Green/Yellow
TB22 TB23
2 4 6 Rd：Red
1 2 3 4 5 6 1 2 3 4 5 6
X28 X30 Wh：White
X27 X29
Bn：Brown
K11 1 3 5 13 K12 1 3 5 13 Gy：Gray
Rd Rd Rd Rd

U1
V1
W1
U1
V1
W1
TP21 U2 X1 TP22 U2 X1 14 14
Or：Orange EM：Emergency Stop
2 4 6 2 4 6
V2 Y1 V2 Y1 Bn
W2 Z1 W2 Z1 Be：Blue UP：UP
M21 M22 Gn：Green DN：Down
Motor Thermal Motor Thermal
Protector Protector - G11
TB12 Ye：Yellow
Motor Assy Motor Assy ∼ ∼
+ A B C D E F

Bn Bn
■■Wiring Diagram of Single Speed ERM15/20t

X15 Note
1 2
1.Capacity：ERM150S/ERM200S
V1
U1

W1
V2
U2

W2

B11 M11 2.Operation Type

Electromagnetic Hoist Motor Hoist: Single Speed
X1
Y1
Z1

Brake
Trolley: Single Speed

3.Power Supply
220V,60Hz,3Phase

4.Push Button Connection

Plug Connection
 Push
EM Travel DN UP Button

S1 S5 S4 S3 S2 Electric Chain HoistB

12

X11
11
1

Gn Ye Bn Be Rd Bk 2

4
CABLE 6C
3
X21
5
8 4 5 3 2 6 1 7
Motorized Trolly ※F2：125V/3.15A 6
Or Be Bn Wh Rd Bk
Control Box X26 X24 7
X25 X22 CABLE 4C
A2 8 8 8
Be Bn K20 31
K20 RY26 RY25 F2 Bk
TB21 ※ 74 73 1 refer to HoistA
A1 7 7 Gy RY25 32 Rd
Bk 5 3 2
10
EM A2 A2 DN UP RY26 33 Wh
Gn／Ye 5 3 3
K22 K21
110V 5 Be
A1 A1 T2 4
Gy
Right Left U W U1 W1 CABLE 4C X12
Rd
Be 2
TB21 Bk 3
3∼ 7 8 9 Gn 1
Power Supply E
AC CABLE 4C TB21
L1／R Rd Rd
Be L1 Be
L2／S Bk L2 Bk Electric Chain HoistA Parts No NAME
L3／T Gn L3
PE 1 T∼ Transformer
2 4 6 Gy X23 CABLE 4C X11
K20 K20 71 Bk Bk 2 F∼ Fuse
13 5 84 83 1 1 X14 Upper Limit Switch
RY25 72 Rd Rd Rd LS11 3 B∼ Electromagnetic Brake
6 4 2 2 1 NC COM
RY26 73 Motor Thermal TP1 4 CHM Counter/Hour Meter
Wh Rd Rd Rd
6 4 3 4 Protector 2 Lower Limit Switch
1 3 5 1 3 5 Rd X115 5 G11 Rectifier
6 Be Wh Wh LS12
K21 K22 4 3 3 NC COM
2 4 6 2 4 6 Or Wh Wh 6 M11 Hoist Motor
5 4
CABLE 4C Gy X114 7 M21,22 Trolley Motor
Rd 6
TB21 Be Rd X13 8 RY∼ Relay
Bk 7
Gn 4 6 5 3 2 1 9 K∼ Contactor
4 5 6 X25
8
X31 Gy Or Wh Rd Bk 10 X∼ Plug/Socket/Connector
※F1：125V/3.15A
X26
F1 11 TP∼ Motor Thermal Protector
A2 A2 A2
K10 K12 K11
※ 12 LS11 Upper Limit Switch
CH CHM Bk
Meter A1 A1 A1
Gy 13 LS12 Lower Limit Switch
■■220/440V class (415-460V) (Plug Connection)

X16 EM DN UP 14 TB∼ Terminal Block

Gn／Ye
X12 TB11 U
CABLE 6C CABLE 6C
Rd Rd 1 110V

Rd
Be
Bk
Rd
Be
Bk
W
2 Be 2
3 U1
Bk Bk 3
1 Gn／Ye Abbreviation
E 1 3 5 W1 T1
K10 Bk：Black Gn/Ye：Green/Yellow
TB22 TB23
X28 X30 2 4 6 Rd：Red
X27 1 2 3 4 5 6 X29 1 2 3 4 5 6 Wh：White
Bn：Brown

U1
V1
W1
U1
V1
W1
Rd Rd U2 X1 Rd Rd U2 X1
TP21 V2 Y1 TP22 V2 Y1 K11 1 3 5 13 K12 1 3 5 13 Gy：Gray
W2 Z1 W2 Z1
14 14
Or：Orange EM：Emergency Stop
M21 M22 2 4 6 2 4 6
Bn
Motor Thermal Motor Thermal Be：Blue UP：UP
Protector Protector Gn：Green DN：Down
- G11 Ye：Yellow
Motor Assy Motor Assy ∼ ∼
+
TB12
Bn Bn
X15
A B C D E F
1 2 Note
1.Capacity：ERM150S/ERM200S
V1
U1

W1
V2
U2
W2

B11 M11
2.Operation Type
Electromagnetic Hoist Motor
X1
Y1
Z1

Brake Hoist: Single Speed

Trolley: Single Speed

3.Power Supply
440V,60Hz,3Phase

4.Push Button Connection

Plug Connection

43
Wiring Diagram Appendix
 Wiring Diagram Appendix

44
Push
EM Travel DN UP Button

S1 S5 S4 S3 S2 Electric Chain HoistB

12

X11
11
1

Gn Ye Bn Be Rd Bk 2

4
CABLE 6C
3
X21
5
8 5 4 3 6 2 1 7
Motorized Trolly ※F2：125V/3.15A 6
Or Be Bn Wh Rd Bk
Control Box X26 7
X25 X22 CABLE 4C
Be Bn X24 8
K20 31 Bk
A2 A2 A2 8 8 74 73 1 refer to HoistA
F2 RY25 32 Rd
K20 K22 K21 RY26 RY25
TB21 ※ 5 3 2
A1 A1 A1 7 7 Gy RY26 33 Wh
Bk 5 3 3
EM 10 DN UP 5 Be
Gy Gn／Ye 4
3∼ Gy 24V
Power Supply Right Left
T2
AC CABLE 4C TB21 CABLE 4C X12
Rd Rd Rd
L1／R Be L1 Be Be 2
■■575V class (Plug Connection)

L2／S Bk L2 Bk Bk 3
L3／T Gn L3 Gn 1
PE TB21 E
Rd Bk Parts No NAME
7 8 9 1 T∼ Transformer
Electric Chain HoistA 2 F∼ Fuse
2 4 6 3 B∼ Electromagnetic Brake
K20 X23 CABLE 4C X11
13 5 K20 71 Bk Bk 4 CHM Counter/Hour Meter
84 83 1 1 X14 Upper Limit Switch
RY25 72 Rd Rd Rd LS11 5 G11 Rectifier
6 4 2 2 1 NC COM
X25 RY26 Motor Thermal TP1 6 M11 Hoist Motor
73 Wh Rd Rd Rd
1 3 5 1 3 5 Protector
X26 6 4 3 4 2 Lower Limit Switch
K21 K22 6 Be Wh Rd X115 Wh LS12 7 M21,22 Trolley Motor
2 4 6 2 4 6 4 3 3 NC COM
Or Wh Wh 8 RY∼ Relay
5 4
CABLE 4C Gy X114 9 K∼ Contactor
TB21 Rd 6
Be Rd X13 10 X∼ Plug/Socket/Connector
4 5 6 Bk 7
Gn 4 6 5 3 2 1 11 TP∼ Motor Thermal Protector
X31 8
Gy Or Wh Rd Bk 12 LS11 Upper Limit Switch
13 LS12 Lower Limit Switch
A2 A2 A2
CH CHM K10 K12 K11 F1 ※F1：125V/3.15A 14 TB∼ Terminal Block
Meter ※
A1 A1 A1 Gy
CABLE 6C CABLE 6C Bk
EM DN UP

Rd
Be
Bk
Rd
Wh
Bk

Gn
Ye
Bn
Ye
Bn
Gn
X16 110V
X12 Gn／Ye T1 Abbreviation
TB22 TB22 Rd Rd
X28 X30 2 Be Bk：Black Gn/Ye：Green/Yellow
X27 4 3 2 X29 4 3 2 3 Bk Bk
1 Gn／Ye Rd：Red
Rd Rd WV U Rd Rd WV U E 13 5
K10 Wh：White
M21 M22 2 4 6 Bn：Brown
TP21 TP22
Motor Thermal Motor Thermal Gy：Gray
Protector Protector
Motor Assy Motor Assy
Or：Orange EM：Emergency Stop
K11 1 3 5 13 K12 1 3 5 13 Be：Blue UP：UP
14 14
Gn：Green DN：Down
2 4 6 2 4 6
Bn
Ye：Yellow

- G11
∼ ∼
+ Note
Bn
Bn 1.Capacity：ERM150S/ERM200S
X15
1 2

2.Operation Type
WV U

M11 Hoist: Single Speed

B11
Electromagnetic Trolley: Single Speed
Brake Hoist Motor
3.Power Supply
575V,60Hz,3Phase

4.Push Button Connection

Plug Connection
< Memo >

Memo

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 < Memo >
Memo

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< Memo >

Memo

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