F732-2-2 ISSUE December 3 2004

Extrusion Design Data Form

11-12-2012

Date

S M I C (M) SDN BHD

Company Name

No. 7799-C, Merlimau Industrial Area, Merlimau

Address

Malacca

City

Country Malaysia

Mr Teo Gee Chuan

Contact

+606-263 1443

Tel

Email

Ext:

Fax

77300

Zip

smicmsb@gmail.com
+606-263 2752

Page 1 of 3

Extruder Mechanical Information

BATTENFELD GLOUCESTER

OEM
Drive Motor
kW (HP)

AC

250 HP

or

1600

Melt Pump?

DC ?

Dia

Gearbox Ratio

16 : 1

Motor RPM

If Yes then what is

the Suction kg/cm2?

If No, then what is

Max Head kg/cm2?

Y ____ N _____
Grooved Feed?

Y ____ N _____
Vented Barrel?

6 INCH

L/D

Max Screw RPM

Max Motor Amps

0 to 100 Max

360 AMP

Screen Changer?

Screw Cooling?

Y ____ N ____

Y ____ N _____

If Yes please describe the Groove Details.

# of grooves _________

W __________ x D ____________x Lth____________

If Yes, then location from back of Feed Opening to centerline of vent hole?
_________ mm

Y ____ N _____
Feed Hole Size

Feed Mechanism

W ________ x Lth_________ or

6IN

Dia Rd

Barrel Cooling - Water ________ or _________Air

200C 1

25 : 1

200C 2

200C 3

200C 4

______Hopper _______Crammer

________Stuffer

Please submit current Barrel Zone Temperature Settings

200C 5 __________ 6 _________7 _________Die

Feed End

Discharge End

Current Screw Design

_______ Conventional

_________ Mixing _____________ Barrier ___________ Other

Feed Length
Feed Depth
Shank
Metering Length
Screw OAL ___________

Metering Depth

________

*If Drawing is available please submit with Data

SheetData
Resin

Rev.01

Resin Data
Application 1

Application 2

Application 3

Materials Used:

LDPE

ESCORENE ULTRA EVA

EXCEED 1327ED

Resin Numbers**

N103X

FL 00014

1327ED

**If resin numbers are unknown please provide samples of materials to be processed. One zip loc baggie per material
sample
Manufacturer:

PETLIN, TPC

EXXONMOBIL

EXXONMOBIL

60%

20%

20%

Regrind %
Regrind Bulk
Density

921

kg / meter3

938

kg / meter3

926.7

kg / meter3

Additives %

FRs

Color*

Minerals

BLEND TOGETHER
If Color - is it,

Resin Drying?

oC /

________________Liquid? /
Hrs

Concentrate? ____________

oC /

Hrs

oC /

Hrs

Current Performance (Process Snapshot)

Current Output?

@ Melt Temp?

@ Screw RPM?

@ Motor Amp?

@ Head Pressure?

800

kg/Hr

200

100

RPM

RPM

RPM

360

Amps

Amps

Amps

PSI

kg / cm2

2,000

kg/Hr

kg/Hr
C

kg / cm2

Primary Products Manufactured

AGRICULTURE FILM

Desired Performance Requirements

Desired Output
Range

800

kg/Hr

kg/Hr

kg/Hr

Temperature

200

+/- 4 oC

+/- 4 oC

+/- 4 oC

@ Melt

@ Pressure
Stability

5,000

+/- kg / cm2

+/- PSI

What problems brought about the need for this new screw design?

+/- kg / cm2

(Rate, Melt Temperature, Stability, Mixing, etc.).

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How will you measure the Melt temperature?
Hand Held Melt Pyrometer _____________ Melt Probe Instrumentation _____________Are they calibrated? ___________
Where will the measurements be taken?
Before Screen Changer ______________ After the Die _________ Other __________________________________

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What goals do you need to achieve with this new screw design?
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Are there any Special Conditions or Requirements needed to complete the requirement?
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Thank you for completing our Screw Design Evaluation Form.